Fan Controller Product Overview
High Country Tek, Inc.
Fan Drive Controller
Product Overview
August 2015
A SUN Hydraulics Company
Electronic Control Solutions for the Global Fluid Power Industry
We Help You Win
Our sales and support personnel understand and readily apply all the hydraulic or electric technologies that are commonly available in cooling solutions. Each representative can discuss the pro’s,
con’s, differences, features, and benefits so you can decide which solution is best for your particular
project.
Proven Solution Provider
High Country Tek Inc. has in-house experienced personnel and many successful applications to
prove that we can deliver the products and solutions fitting varied customer requirements. Our
growing list of global high profile users is testament of our ability to use our independent industry
status to design and recommend peripheral hydraulic and system parts completing the optimal
package, based on technically superior attributes.
Value in Use
Many companies will and can only equate value to dollars alone. HCT has pioneered the value
proposition for fan drives by supplying many tools that prove ROI is only a short period away and
savings on many levels can be realized for vehicle owners, operators, users and the environment.
Capture The Order
Fast response to your requests is one of our many specialties. We have stock of the most common
controllers with pre-written Graphical User Interfaces (GUI’s ) allowing quick, easy setup for your
cooling system. If you have the hydraulic parts, we can get you the controllers to prototype, test and
get approved for the application.
www.hctcontrols.com
2
Electronic Control Solutions for the Global Fluid Power Industry
Single Direction Hydraulic Fan Controller
Part No: HFS
Hydraulic Fan System Controller:
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Complete system controller
Settings by pre-written PC program
Simple and easy-to-apply
OEM or retro-fit / repower suitable
Full CE compliance for global sales
Industry standard 12 way IP67 connector
Clear diagnostic, visible LED’s
System ‘error’ blink code warning
9 - 30VDC operational power supply
Up to 3.3A PWM output - open & short circuit protected
Discrete thermistor inputs only ( Delphi, Ford e.t.c. )
2 extra ‘switch’ override inputs ( i.e. air conditioning profile )
Environmentally hardened, mount anywhere, modular design
Flame retardant, solid potted module.
-40 - +85ºC extended operational temp. range
Opto3000 interface communications.
Bi-Directional Hydraulic Fan Controller
Part No: HFS-2
Hydraulic Fan System Controller:
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Complete system controller
Settings by pre-written PC program
Full CE compliance for global sales
Direct to PC Data logging feature
Clear diagnostic, visible LED’s with system
‘error’ blink code warning
Wide 9 - 30VDC operational power supply
range
Up to 3.3A PWM and reverse valve drive output
Alarm output for integrated system interface / shutdown options
ALL wires to/from module are open & short circuit protected
Discrete thermistor inputs only ( Delphi, Ford e.t.c. )
Environmentally hardened, mount anywhere, modular design
Flame retardant, solid potted module.
-40 - +85ºC extended operational temp. range
Opto3000 interface communications.
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Optional ‘Weather Pack’ connectors available
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www.hctcontrols.com
3
Electronic Control Solutions for the Global Fluid Power Industry
CAN Based Hydraulic Fan Controller
Part No: HFS-J
Hydraulic Fan System Controller:
Bi-direction fan control
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SAE J1939 compatible
Pre-written PC program
9 - 30VDC power supply
Direct RS232 connection
Direct to PC Data logging
Fan reverse feature
Full CE compliance for global sales
Industry standard ‘Deutsch’, male12 IP67 way connector
Simplified clear diagnostic, visible LED’s with error ‘blink’ code
Up to 3.3A PWM output - open & short circuit protected
2 extra override inputs ( i.e. air conditioning profile )
Environmentally hardened, mount anywhere, modular design
Flame retardant, solid potted module.
-40 - +85ºC extended operational temp. range
Single e-Fan Bank Controller
Part No: EMC
Single e-Fan Bank Controller
+V Power Input
9 – 36VDC
FUSE
Bi-direction e-fan control
PWR 5
DG3 / Rev IP 9
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DG2 / Ignition IP 7
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DG5 / Sensor IP1 1
Sensor 1
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DG6 / Sensor IP2 2
Sensor 2
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EMC
CAN_H 3
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J1939 I/O
CAN_L 4
FUSE
Single e-Fan Bank
Controller
PWM Output 12
FUSE
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PWM %
DG1 6
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DG4 / Fire IP 11
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Rev / Alarm OP 10
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500mA On/Off
(Sourcing)
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GND 8
-V (GND)
Sample Configuration Shown
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On-Demand or Set-Point Control
Pre-written PC program (GUI)
9 - 32VDC power supply
Data logging to PC via GUI
Up to 6x J1939 configurable message inputs
Up to 2x discrete temperature sensor inputs
Up to 6x fan diagnostic inputs with Reverse, Ignition, and Fire inputs
1x 0-100% PWM output (sourcing or sinking, 500mA Max)
1x 500mA on/off output for reverse or alarm indicators
Industry standard ‘Deutsch’, male12 way IP67 connector
Simplified clear diagnostic, visible LED’s with error ‘blink’ code
Environmentally hardened, mount anywhere, modular design
Flame retardant, solid potted module.
-40 to +85ºC extended operational temp. range
Note: Some pins have multiple functions configurable with
the setup software.
www.hctcontrols.com
4
Electronic Control Solutions for the Global Fluid Power Industry
Hybrid Fan Controller (6 Fan Arrays)
Part No: EMC-6 or
EMC-6L
9 – 32VDC Power Input
FUSE
C2 - Ana_In 1
K1 - Power_In
D2 - Ana_In 2
a1 - Power_In
E2 - Ana_In 3
a2 – Not used
Hybrid System Controller:
momentary
E-Fan and Hydraulic fan system control
F2 - Reverse_In
C1 - Ana_In 4
G2 - Fire_In
D1 - Ana_In 5
H2 - Ignition_In
E1 - Ana_In 6
C3 - GND
d2 - Alarm_Out
D3 - GND
E3 - GND
RS232
d3 - Reverse_Out
A1 - RXD
F3 - GND
A2 - TXD
A3 - Not used
J1939 I/O
B2 - CAN_Lo
B3 - GND
F1 - Diag_In 1
latched
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0.5A On/Off (sourcing)
3A On/Off (sourcing)
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f1 - GND
a3 - Ref_Out
5V±5% @ 200mA
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0-5V @ 5mA (Pin G3)
Bank 1
B1 - CAN_Hi
latched
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0.5A PWM % (Pin b1)
EMC-6
EMC-6L
Bank 2
G1 - Diag_In 2
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0.5A PWM % (Pin b2)
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0-5V @ 5mA Output (Pin H3)
H1 - Diag_In 3
J1 - Diag_In 4
Bank 3
J2 - Diag_In 5
J3 - Diag_In 6
Bank 4
K2 - Diag_In 7
0.5A PWM % (Pin c1)
0-5V @ 5mA Output (Pin d1)
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0.5A PWM % (Pin c2)
3A Prop. PWM (sourcing, Pin e1)
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K3 - Diag_In 8
e2 - Diag_In 9
Bank 5
0.5A PWM % (Pin b3)
e3 - Diag_In 10
Bank 6
0.5A PWM % (Pin c3)
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f2 - Diag_In 11
f3 - Diag_In 12
&
Mini USB Port
E13
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10R-04 13381
Controls 1 Hydraulic or e-Fan bank & up to
5 additional e-Fan banks
Up to 3x 0-5VDC outputs (water pump,
servo control, etc.)
16 e-Fan diagnostic inputs (ON/OFF)
10 programmable SAE J1939 CAN messages
6 analog inputs for thermistors or potentiometers
Bi-directional fan control for radiator ‘Purge’ or ‘De-Ice’
PC based Graphical User Interface (GUI) for system configuration/
diagnostics with data logging capabilities
SAE J1455 (load dump) compliant power protection
Industry standard ‘multi-pin heavy duty IP68 connectors
Diagnostic LED’s with system “status” blink code indication
USB communications with PC for set-up/diagnostics
Designed to operate 12VDC or 24VDC SPAL fan units
CE and E-Mark certified for the Mass Transit and Off-Highway
global industries
Technical Value & Advantage through Reliable System Solutions
HCT and our distributor network have the experience and personnel to ensure you select the right controller and valve
combination to make your application work effectively the first time.
Offering SUN Hydraulics’ valves optimizes our packages in the market due to several unique fluid and mechanical
features. When the valves are combined with HCT controllers greater gains in efficiency resulting in lower operating
costs can be realized. Contact us for more details and let us work with you on your next project build.
Optimized, Compact, Efficient Parts for Successful Applications
Available Available Max
Max
Flow
Flow
Presure Presure
USGPM
LPM
PSI
Bar
Typical cartridge cut-away
showing mechanical detail
and port configuration
15
30
60
120
60
120
240
480
5000
5000
5000
5000
350
350
350
350
Pilot
Cavity
Main
Stage
Cavity
T-8A
T-8A
T-8A
T-8A
T-11A
T-2A
T17A
T-19A
Seal
Seal
Options Options
Buna-N Viton
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Visit our extensive ‘Fan Drive’ section on the HCT website to
see controller solutions and use the free tools to help you
with ROI and other customer focused information:
www.hctcontrols.com
All valve Information - Copyright © SUN Hydraulics
5
Electronic Control Solutions for the Global Fluid Power Industry
Controller Accessories: ‘Wet’ Fluid Sensor - P/No. 206-00083
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-40 °C to + 150 °C operating range
Sensor Body:
Brass
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‘Wet’ fluid means liquids i.e. Coolant, oils e.t.c.
Connector Body:
PBT 30% Glass Filled
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High Quality Brass Body with thread lock
Hex Size:
18.9mm / 3/4”
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Hydraulic Fan drive systems with multi-path coolers
Thread Size:
3/8’ - 18 NPTF
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Closed loop temperature applications
Thread Sealant:
GM09985473
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Direct installation into liquid path
Sealing Pressure:
145kPa
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Hydraulic Manifolds and OEM products
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Direct installation into radiators
Controller Accessories: ‘Dry’ Fluid Sensor - P/No. 206-00084
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-40 °C to + 150 °C operating range
Sensor Body:
PEI ( polyetherimide ) 30% GF
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‘Dry’ fluid means gasses i.e. charge air e.t.c.
Connector Body:
PBT 30% Glass Filled
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Thermoplastic body
Hex Size:
18.9mm / 3/4”
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NO galvanic reactions with metals
Thread Size:
3/8’ - 18 NPTF
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Cost effective and robust product design
Thread Sealant:
GM09985490
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Simple assembly process into application
Sealing Pressure:
145kPa
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NO internally moving components
Installation Torque:
10.8 - 16.3 Nm
Controller Accessories: P/No. Opto 3000
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Used with HFS, HFS-2 controllers only
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USB to optical head unit
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Used for setup and diagnostics only
NOTE: The Opto 3000 is NOT CE MARKED and is for use only during setup
and diagnostics and NOT Intended to be used as a permanently connected
piece of equipment.
Controller Accessories: P/No. 999-10075
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Use with HFS-J controller only
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RS232 port to 4 way Weather Pack connector
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Used for setup and diagnostics only
NOTE: Contact HCT for USB to RS232 converters if required
www.hctcontrols.com
6
Electronic Solutions for Mobile, Industrial & Marine Applications
 Mining & Exploration
 Agriculture
 Cranes & lifts
 Refuse & Recycling
 Construction
 Off-Road vehicles
 Forestry, Wood & Pulp
 Reclamation & Salvage
 Oil Field & Sands
 Demolition Equipment
 Cooling Solutions
 Military Apparatus
 Specialty Use
 Remote Control
HCT Product Sales and Support:
 Power Generation
 Emission Controls
For a full list of authorized distributors worldwide,
please visit:
 Integrated Drivers
 Valve & Pump Controls
www.hctcontrols.com/distributors/index.htm
For More Information:
Customer Service:
To discuss anything in this brochure, order product, obtain
pricing and delivery options, or book a training course,
please send an e-mail to us at: info@hctcontrols.com
www.hctcontrols.com
High Country Tek, Inc.
208 Gold Flat Court
Nevada City, CA, 95959
Tel: (1) 530 265 3236
Fax:(1) 530 265 3275
A SUN Hydraulics Company
7
HCT January 2015 Rev. G
Copyright © High Country Tek, Inc. - 2014
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