Megatouch FORCE Monitor Chassis Board Replacement

Megatouch FORCE Monitor Chassis Board Replacement
Megatouch FORCE
Monitor Chassis Board
Replacement
Visit the Merit Industries, Inc. Web site
http://www.meritind.com
merit industries, inc.
PM0337-01 Rev C
Table of Contents
FORCE Classic
Monitor Chassis Board Removal ..........................................................p. 1-2
Monitor Chassis Board Replacement ................................................... p. 2-3
FORCE Elite
Analog to Digital Board Removal..........................................................p. 3
Analog to Digital Board Replacement...................................................p. 3-4
FORCE Radion
Monitor Chassis Board Removal .......................................................... p. 4-5
Monitor Chassis Board Replacement ...................................................p. 5-6
FORCE Upright
Monitor Chassis Board Removal ..........................................................p. 6-7
Monitor Chassis Board Replacement ................................................... p. 7
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
Megatouch™ FORCE Monitor Chassis Board
Replacement
FORCE CLASSIC
7.
Disconnect the (2)-pin monitor power
connection (black and white wires)
from the power supply and the monitor
ground wire from the game.
8.
Remove the four 11/32” kepnuts securing the monitor chassis to the main
chassis; two nuts are located on each
side of the monitor board. See Figure
4.
To replace the monitor chassis board in your
Megatouch FORCE Classic game:
Monitor Chassis Board Removal
1.
Turn off the game and unplug it
from its power source.
2.
Unlock and remove the coin box or coin
box/bill acceptor assembly.
3.
Unlock and open the rear door. To remove the lid, first disconnect the fan
power connector, then the plastic tubing (from lid end) and ground strap.
Also remove the monitor control board
attached with velcro to the inside of
the game. Then press up on the springloaded levers (located on each side of
the lid), push the levers forward, and
lift and remove the lid. Also remove the
front bezel. See Figures 1 and 2.
4.
5.
6.
1
Remove the two thumbnuts securing
the touchscreen controller and disconnect the green ground wire with the
ring lug that is attached to the metalwork next to the controller.
Disconnect the touchscreen controller
cable from the back of the controller
and disconnect the Molex connector
connecting the orange and gray wires
(from the touchscreen controller cable)
to the harness. Then replace the
touchscreen controller on the mounting screws so it does not interfere with
the rest of the monitor chassis board
replacement process, but do not secure it.
Disconnect the monitor signal cable on
the motherboard. See Figure 3 for connector location.
NOTE: BE CAREFUL TO AVOID THE
FLYBACK TRANSFORMER AND HIGH
VOLTAGE WIRE RUNNING TO THE
MONITOR.
9.
Pick up the monitor assembly and remove it from the cabinet. Be careful of
the wires on the neck board.
10. Remove the (2) screws fastening the
chassis board and metal tray to the
game (see Figure 5), then carefully position the board assembly so you can
make the necessary disconnections.
11. Remove the ground connector and the
monitor signal cable from the neck
board. See Figure 6.
12. Disconnect the 4-pin yoke assembly
connector from the monitor chassis
board. See Figure 7.
13. Carefully remove the glue where the
neck board connects to the picture tube,
then carefully remove the board.
NOTE: Do not twist the neck board during removal.
14. Disconnect the A/C power connector
from the monitor chassis board. See
Figure 7.
15. Disconnect the degaussing power connector (red wires) from the monitor
chassis board. See Figure 7.
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
16. Carefully remove the high voltage line
from the back of the monitor by lifting
the rubber seal and pinching the metal
prongs until the line can be pulled from
the monitor.
26. Loosely reinstall the monitor assembly
with the existing hardware, but do not
secure it.
17. Carefully remove the monitor chassis
board assembly from the game.
27. Reconnect the monitor power connector to the power supply (black and
white wires), then reconnect the monitor ground wire.
Monitor Chassis Board
Replacement
28. Reconnect the monitor signal cable to
the motherboard. See Figure 3.
18. Carefully place the new chassis board
in the game (making sure the flyback
transformer (see Figure 7) is at the
rear of the game) in a position that allows you to make the necessary
reconnections to the board.
29. Route the touchscreen controller connector under the picture tube and away
from the flyback transformer. Then reconnect the touchscreen controller
cable in the back of the controller and
secure the controller with the existing
hardware.
19. Carefully replace the high voltage line
on the back of the monitor.
20. Reconnect the degaussing power connector (red wires) to the monitor chassis board. See Figure 7.
21. Reconnect the A/C power connector
on the monitor chassis board. See Figure 7.
22. Carefully reconnect the yoke assembly on the picture tube.
23. Reconnect the 4-pin neck board connector to the connector labeled “YOKE”
on the monitor chassis board. See Figure 7.
24. Reconnect the ground connector and
monitor signal cable on the neck board.
See Figure 6.
25. Line up the screw holes on the edge of
the monitor chassis board with the
screw holes inside the game and secure the board to the game with the (2)
screws.
PM0337-01 Rev C
30. Reconnect the molex connector connecting the orange and gray wires to
the main harness, then place the ring
lug on the touchscreen controller
ground to the metalwork and secure it
with the existing hardware.
31. After replacing the front bezel, make
sure all wires are clear of the area.
Then install the hood on the chassis,
connecting the fan power connector,
monitor control board, ground strap,
and plastic drain tube. Pull the hood
towards you until the spring-loaded levers lock into place.
32. Slide the monitor assembly forward as
far as possible until there are no gaps
between the bezel and the monitor.
Then secure the assembly with the existing hardware.
33. Plug in and turn on the game.
34. Use the SETUP and CALIBRATE buttons and the monitor control board to
adjust the monitor settings, if necessary.
MONITOR CHASSIS BOARD REPLACEMENT
2
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
35. Close and lock the hood.
8.
Loosen the 5/16” nuts securing the (2)
LCD clips (one on each side piece).
See Figure 9.
9.
Lift the bezel and monitor assembly from
the game.
36. Replace and lock the coin box or coin
box/bill acceptor assembly.
FORCE ELITE
NOTE: Megatouch FORCE Elite games
will not have a monitor chassis board
and will instead have an analog to digital board on the reverse side of the display screen.
To replace the analog to digital board in your
Megatouch FORCE Elite game:
10. Locate the analog to digital board on
the reverse side of the LCD display
screen. Using Figure 10, disconnect
the following connections on the board:
•
monitor signal cable (from J9).
NOTE: Leave the ground wire attached.
Analog to Digital Board Removal
•
LCD connector (from J7)
1.
Turn off the game and unplug it
from its power source.
•
signal and power connector (from J3)
•
on-screen display connector (from J4)
2.
Unlock and open the rear door.
•
DC power connector (from J1)
3.
Disconnect the monitor power connection running to the power supply.
4.
Disconnect the monitor signal cable
from the motherboard and remove it
from the cable clamps. See Figure 3.
5.
Inside the game, access the latches
for each side panel and remove both
panels (see Figure 8).
6.
Remove the two nuts and washers
securing the touchscreen controller to
the game and remove the controller
from the mounting screws. Then disconnect the cable from the back of the
controller and disconnect the Molex
connector connecting the orange and
gray wires (from the touchscreen controller cable) to the main power harness.
7.
3
Remove the (3) screws at the top of
each side piece fastening the top cover
to the game (see Figure 9) and remove
the top cover.
11. Remove the (4) screws fastening the
analog to digital board to the bezel (see
Figure 10) and remove the board.
Analog to Digital Board
Replacement
12. Align the new analog to digital board
on the bezel with the monitor connector furthest from the top edge of the
bezel. Then replace the (4) screws
removed in the last step. Be sure to
reattach the ground wire from the monitor signal cable (see Figure 10).
13. Using Figure 10, reconnect the following connections on the board:
•
DC power connector (to J1)
•
signal and power connector (to J3)
•
on-screen display connector (to J4)
•
LCD connector (to J7)
•
monitor signal cable (to J9)
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
14. Replace the monitor assembly, aligning
it with the support brackets inside the
game and making sure the LCD clips fit
properly into the slots at the top of each
side. See Figure 9.
chassis board, as the replacement chassis board will not include a mounting
tray.
15. Tighten the nuts securing the (2) LCD
clips. See Figure 9.
Monitor Chassis Board Removal
16. Replace the top cover and secure it
with the (3) screws at the top of each
side piece. The shorter screw will go
in the screw hole closest to the rear of
the game. See Figure 9.
17. Connect the touchscreen controller
cable in the back of the touchscreen
controller and secure the controller on
the mounting screws in the game with
the existing hardware. Also reconnect
the molex connector connecting the
orange and gray wires to the main
power harness.
To replace the monitor chassis board in your
Megatouch FORCE Radion game:
NOTE: Be extremely careful of the picture tube and monitor adjustment controls.
1.
Turn off the game and unplug it
from its power source.
2.
Unlock and open both side doors and
the rear door.
3.
Remove the screw securing the strain
relief cord to the rear door, then remove the monitor control board from
the velcro on the rear door.
4.
Remove the screws holding the rear
bezel to the game. Five (5) screws
are located along the top edge of the
game and (2) are at the bottom rear of
each side of the game. See Figure 11.
5.
Lift the rear bezel from the game.
6.
Disconnect the hard drive ribbon cable
from the motherboard (See Figure 3).
Then remove the (3) screws securing
the hard drive mounting bracket to the
game (See Figure 12) and remove the
hard drive assembly.
7.
Using Figure 3, disconnect the following connections on the motherboard:
•
•
•
•
•
•
•
monitor signal cable
18. Replace both side panels.
19. Reconnect the monitor power connector to the power supply.
20. Route the monitor signal cable through
the cable clamps and reconnect it to
the motherboard. See Figure 3 for location.
21. Plug in and turn on the game.
22. Use the SETUP and CALIBRATE buttons and the monitor control board to
adjust the monitor settings, if necessary.
23. Close and lock the rear door.
FORCE RADION
NOTE: When replacing the monitor
chassis board in Megatouch FORCE
Radion games, you will need to remove
the chassis board from the metal
mounting tray before returning the
PM0337-01 Rev C
touchscreen controller connector
Ethernet cable
I/O board connector
motherboard power connector
audio board connector
centronics connector
MONITOR CHASSIS BOARD REPLACEMENT
4
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
8.
Disconnect the touchscreen power
connector (orange and gray wires) and
the 4-pin centronics power connector
from the power supply harness.
Disconnect the centronics power connector and touchscreen power connector.
9.
Unscrew the (2) thumbscrews securing the motherboard assembly, then remove the motherboard from the game.
10. Unscrew the thumbscrew securing the
fan assembly (see Figure 12), disconnect the 2-pin fan power connector,
and remove the fan assembly from the
game.
11. If your game has an angled bracket on
the edge of the monitor chassis board,
unscrew and remove it. This bracket
is only used for shipping and can be
discarded. See Figure 12.
12. Remove the ground connector from
P901 and the monitor signal cable from
P501 on the neck board. Cut the tie
wraps if necessary. See Figure 13.
13. Disconnect the 4-pin neck board connector from the monitor chassis board
(P401). See Figure 14.
14. Carefully remove the glue where the
neck board connects to the picture tube,
then carefully remove the board.
NOTE: Do not twist the neck board during removal.
15. Reaching in from the top of the game,
disconnect the A/C power connector
from the monitor chassis board. See
Figure 14.
16. Disconnect the degaussing power connector (blue and brown wires) from
P802 on the monitor chassis board. See
Figure 14.
5
17. Disconnect the rotation switch connector (black and red wires) from P202 on
the monitor control board.
18. Carefully remove the high voltage line
from the back of the monitor by lifting
the rubber seal and pinching the metal
prongs until the line can be pulled from
the monitor.
19. Unscrew the (2) thumbscrews securing the monitor chassis board and metal
tray to the game and carefully remove
the monitor chassis board, neck board,
and monitor control board. Then remove the (4) screws securing the monitor chassis board to the metal tray (see
Figure 14). The tray will be used to
mount the replacement chassis board.
Monitor Chassis Board
Replacement
20. Mount the new monitor chassis board
to the metal tray using the (4) screws
that were removed in the last step.
21. Carefully replace the chassis board
assembly, making sure the A/C power
connector is at the rear of the game.
The thumbscrews used to secure the
board assembly must line up with the
screw holes on the bottom of the game.
Once the board is correctly aligned,
tighten the (2) thumbscrews.
22. Carefully replace the high voltage line
on the back of the monitor.
23. Reconnect the rotation switch connector (black and red wires) at P202 on
the monitor control board.
24. Reconnect the degaussing power connector (blue and brown wires) at P802
on the monitor chassis board. See Figure 14.
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
25. Reconnect the A/C power connector
on the monitor chassis board. See Figure 14.
26. Carefully reconnect the neck board on
the picture tube.
27. Reconnect the 4-pin yoke assembly
connector at P401 on the monitor chassis board. See Figure 14.
34. Replace the rear bezel and the (7)
screws ((5) along the top edge, (2) at
the bottom rear) holding the bezel to
the game.
35. Replace the screw securing the strain
relief cord to the rear door, then replace the monitor control board on the
velcro attached to the rear door.
36. Plug in and turn on the game.
28. Reconnect the ground connector at
P901 and the monitor signal cable at
P501 on the neck board. See Figure
13.
29. Replace the fan assembly, reconnect
the 2-pin fan power connector, and
tighten the thumbscrew to secure the
fan assembly to the game. See Figure
12.
37. Use the SETUP and CALIBRATE buttons and the monitor control board to
adjust the monitor settings, if necessary.
38. Close and lock the rear door, then replace and lock both side doors.
FORCE UPRIGHT
30. Replace the motherboard and tighten
the (2) thumbscrews to secure the
motherboard assembly to the game.
To replace the monitor chassis board in your
Megatouch FORCE Upright game:
31. Reconnect the centronics power connector and touchscreen power connector to the power supply harness.
NOTE: Be extremely careful of the picture tube and monitor adjustment controls.
32. Using Figure 3, reconnect the following connections on the motherboard:
1.
Turn off the game and unplug it
from its power source.
2.
Unlock and open the rear door.
3.
Remove the (4) screws and spacers
fastening the upper part of the neck
board bracket to the game, then remove
the (3) remaining screws and remove
the bracket. See Figure 15.
4.
Remove the monitor signal cable from
P901 and the ground connector from
GND-4 on the neck board. Then remove the second ground connector
from GND-3. See Figure 16.
5.
Carefully remove the glue where the
neck board connects to the picture tube,
then carefully remove the board.
•
•
•
•
•
•
•
monitor signal cable
touchscreen controller connector
Monitor Chassis Board Removal
Ethernet cable
I/O board connector
motherboard power connector
audio board connector
centronics connector
33. Replace the hard drive assembly and
the (3) screws to secure the hard drive
mounting bracket to the game. Then
reconnect the hard drive ribbon cable
to the motherboard. See Figure 3.
PM0337-01 Rev C
MONITOR CHASSIS BOARD REPLACEMENT
6
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
NOTE: Do not twist the neck board during removal.
6.
7.
8.
9.
Disconnect the degaussing power connector (black wires) from SW101 on
the monitor chassis board. See Figure
17.
Disconnect the rotation switch connector (black and red wires) on the monitor chassis board. See Figure 17.
Disconnect the 4-pin yoke assembly
connector (blue, brown, yellow, and
red wires) from J127 on the monitor
chassis board. See Figure 17.
Carefully remove the high voltage line
from the back of the monitor by lifting
the rubber seal and pinching the metal
prongs until the line can be pulled from
the monitor.
10. Remove the screw securing the A/C
power cable clamp to the metal mounting frame (see Figure 18), then disconnect the A/C power connector from the
monitor chassis board (See Figure 17).
11. Remove the monitor control board from
the velcro on the inside of the game.
12. Remove the remaining (3) screws securing the monitor chassis board assembly to the game (see Figure 18) and
carefully remove the monitor chassis
board, neck board, and monitor control
board.
Monitor Chassis Board
Replacement
cable clamp to the metal frame. Then
replace the remaining (3) screws to
secure the monitor chassis board assembly to the game.
14. Replace the monitor control board on
the velcro on the inside of the game.
15. Carefully replace the high voltage line
on the back of the monitor.
16. Carefully reconnect the neck board on
the picture tube.
17. Reconnect the 4-pin yoke assembly
connector (blue, brown, yellow, and
red wires) to J127 on the monitor chassis board. See Figure 17.
18. Reconnect the rotation switch connector (black and red wires) on the monitor chassis board. See Figure 17.
19. Reconnect the degaussing power connector (black wires) to SW101 on the
monitor chassis board. See Figure 17.
20. Reconnect the monitor signal cable to
P901 and the ground connector to GND4 on the neck board. Then reconnect
the second ground connector from
GND-3. See Figure 16.
21. Replace the neck board bracket and
fasten the bottom of the bracket with
the (3) screws removed in step 3, then
the upper part of the bracket with the
(4) screws and spacers.
22. Plug in and turn on the game.
13. Carefully replace the new chassis
board assembly with the A/C power
connector towards the bottom of the
game. Once the board is correctly
aligned, reconnect the A/C power connector on the monitor chassis board
and replace the screw securing the
7
23. Use the SETUP and CALIBRATE buttons and the monitor control board to
adjust the monitor settings, if necessary.
24. Close and lock the rear door.
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
FAN POWER
CONNECTOR
CLEAR DRAINAGE
TUBING
SPRING-LOADED
LEVER
GROUND
STRAP
FIGURE 1 - FORCE CLASSIC HOOD ASSEMBLY
FRONT
BEZEL
FIGURE 2 - FORCE CLASSIC MONITOR ASSEMBLY
PM0337-01 Rev C
MONITOR CHASSIS BOARD REPLACEMENT
8
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
HARD DRIVE
CONNECTION
(PRIMARY IDE)
CENTRONICS
CONNECTION
(SECONDARY IDE)
MOTHERBOARD
POWER
TOP VIEW OF MOTHERBOARD
ETHERNET
I/O BOARD
AUDIO OUT
TOUCHSCREEN
CONTROLLER
(COM 1)
MONITOR
SIGNAL
CONNECTOR SIDE VIEW OF MOTHERBOARD
FIGURE 3 - ECS MOTHERBOARD CONNECTIONS
HIGH VOLTAGE
WIRE
NUTS
NUTS
MONITOR
BOARD
FLYBACK
TRANSFORMER
FIGURE 4 - FORCE CLASSIC - LOCATION OF NUTS FOR REMOVING MONITOR ASSEMBLY
9
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
SCREWS FASTENING
CHASSIS BOARD
ASSEMBLY
TO GAME
FIGURE 5 - FORCE CLASSIC - CHASSIS BOARD MOUNTING TRAY
GROUND
CONNECTOR
VGA MONITOR
CONNECTOR
FIGURE 6 - FORCE CLASSIC NECK BOARD
PM0337-01 Rev C
MONITOR CHASSIS BOARD REPLACEMENT
10
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
YOKE
ASSEMBLY
CONNECTOR
DEGAUSSING
POWER
CONNECTOR
A/C POWER
CONNECTOR
FLYBACK
TRANSFORMER
FIGURE 7 - FORCE CLASSIC CHASSIS BOARD
SIDE PANEL
LATCHES
LATCH DETAIL
FIGURE 8 - FORCE ELITE SIDE PANEL LATCH ACCESS
11
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
SCREWS SECURING
TOP COVER
(BOTH SIDES)
LCD CLIPS
(BOTH SIDES)
FIGURE 9 - FORCE ELITE FRONT BEZEL
DC
POWER
CONNECTOR
LCD
CONNECTOR
SIGNAL
AND POWER
CONNECTOR
ON-SCREEN
DISPLAY
CONNECTOR
MONITOR
SIGNAL CABLE
GROUND
WIRE
SCREWS
SECURING
BOARD
(4 PLACES)
MONITOR
SIGNAL CABLE
FIGURE 10 - FORCE ELITE ANALOG TO DIGITAL BOARD
PM0337-01 Rev C
MONITOR CHASSIS BOARD REPLACEMENT
12
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
SCREWS SECURING
REAR BEZEL
(5 PLACES)
SCREWS SECURING
REAR BEZEL
(2 PLACES
ON OPPOSITE SIDES)
FIGURE 11 - FORCE RADION - SCREWS SECURING REAR BEZEL
FAN POWER
CONNECTOR
ANGLED
BRACKET
(IF APPLICABLE)
SCREWS
SECURING HARD
DRIVE MOUNTING
BRACKET
THUMBSCREW
SECURING FAN
ASSEMBLY
THUMBSCREWS
SECURING
CHASSIS BOARD
ASSEMBLY
FIGURE 12 - FORCE RADION - SIDE VIEW
13
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
GROUND
CONNECTOR
MONITOR SIGNAL
CONNECTOR
FIGURE 13 - FORCE RADION NECK BOARD
SCREWS
SECURING
BOARD TO
METAL TRAY
(4 PLACES)
YOKE
ASSEMBLY
CONNECTOR
DEGAUSSING
POWER
CONNECTOR
A/C POWER
CONNECTOR
FIGURE 14 - FORCE RADION MONITOR CHASSIS BOARD
PM0337-01 Rev C
MONITOR CHASSIS BOARD REPLACEMENT
14
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
SCREWS
(WITH SPACERS)
FASTENING NECK
BOARD BRACKET
(4 PLACES)
SCREWS FASTENING NECK BOARD BRACKET
(3 PLACES)
FIGURE 15 - FORCE UPRIGHT NECK BOARD BRACKET
MONITOR
SIGNAL
CONNECTOR
GROUND
CONNECTOR
GROUND
CONNECTOR
FIGURE 16 - FORCE UPRIGHT NECK BOARD
15
MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
COPYRIGHT © 2002 MERIT INDUSTRIES, INC.
YOKE
ASSEMBLY
CONNECTOR
ROTATION
SWITCH
CONNECTOR
DEGAUSSING
POWER
CONNECTOR
A/C
POWER
CONNECTOR
FIGURE 17 - FORCE UPRIGHT MONITOR CHASSIS BOARD
SCREW SECURING
A/C POWER
CABLE CLAMP
SCREWS FASTENING
BOARD ASSEMBLY
TO GAME (4 PLACES)
FIGURE 18 - FORCE UPRIGHT - SCREWS FASTENING
MONITOR CHASSIS BOARD TO GAME
PM0337-01 Rev C
MONITOR CHASSIS BOARD REPLACEMENT
16
NOTES:
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MEGATOUCH FORCE MONITOR CHASSIS BOARD REPLACEMENT
PM0337-01 Rev C
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