Notice to Installer: Instructions must remain with installation. SECTION: 6.10.105 FM2192 0306 Supersedes 1005 Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 visit our web site: www.zoeller.com OIL SMART® ALARM PANEL INSTALLATION INSTRUCTIONS 1. All installations must be in accordance with the National Electrical Code, and any other applicable state and local electrical requirements. 2. Do not remove ground pin. Severe electrical shock could occur. 3. Check with local codes for proper installation. 1. The switch and pump are not rated for explosive environments. This product is intended for hydraulic oils only. Installation Instructions for 1 1/2" pipe. For remote Supervisory Control and Data Acquisition (SCADA) (See Figure 5). TB1: 1. Review figures 1,2,3,4, and 5. 2. Attach Liquid Smart Sensor to Quick Mount Bracket using #10 screws and nuts provided (See Figure 1). 3. Snap bracket onto discharge pipe or float tree (See Figure 1). 4. Install Liquid Smart Sensor at high water level 10" above normal pump "on" level. 5. Place hose clamp on pipe under Quick Mount Bracket (See Figure 1) for reference location of the Liquid Smart Sensor. 6. For easy maintenance, snap Quick Mount Bracket assembly off and on pipe using the hose clamp as a guide. 7. Mount Liquid Smart Sensor clear of inlet water at least 1" to 2" away from any metallic material. 8. Mount Alarm Panel and connect to a separate branch GFCI circuit (See Figure 3 or 4). Installation Instructions other than 1 1/2" pipe. 1. Use the universal PVC bracket and clamp provided. 2. Insert hose clamp through top of bracket (See Figure 2). 3. Mount liquid Smart Sensor to universal bracket using #10 screws and nuts provided. 4. Install Liquid Smart Sensor at high water level 10" above normal pump "on" level using clamp provided. 5. Mount Liquid Smart Sensor clear of inlet water at least 1" to 2" away from any metallic material. 6. Mount Alarm Panel and connect to a separate branch GFCI circuit (See Figure 3 or 4). Installation instructions for mounting to basin wall. 1. Water - location #8. Normally open 2. Com- location #9. 3. Oil - location #10. Normally open 4. Alarm - location #11. Normally open Liquid Smart Sensor Operation Liquid Smart Sensor detects high liquid levels and differentiates the presence of oil and water. Activates a red light, audible alarm and oil (yellow) or water (white) indicator light. Alarm Mode 1 (oil present): If oil is present in the water as the level rises to the Liquid Smart Sensor, the red and yellow lights will turn on and the alarm will sound. Alarm Mode 2 (high water): If no oil is present as the level rises to the Liquid Smart Sensor, the red and white lights will turn on and the alarm will sound. Testing Liquid Smart Sensor A. Plug alarm panel into electrical outlet (115V). B. Fill paper cup with water. C. Submerge optical sensor in water (metal probe exposed to air) D. Touch a wet paper towel or wet rag to the metal probe. Water indicator light (white), audible and alarm light will turn on. Repeat test using oil. Reference FM2364 or FM2104. Maintenance 1. Plastic switch case and metal sensor leads must be kept clean, free of corrosion, mud, soap. Clean switch every four months or as often as environmental conditions dictate. 2. Clean with oil base product like kerosene, solvent or WD40. Do not use soap. © Copyright 2006 Zoeller Co. All rights reserved. FIGURE 1 Quick Mount Bracket Assembly. FIGURE 3 Typical Installation of Oil Smart® Pump Switch and Alarm Panel. GFCI CHECK VALVE (RECOMMENDED) GFCI WATER ZOELLER OIL ALARM PANEL R OIL SMART ALARM SYSTEM SILENCE TEST QUICK MOUNT BRACKET HIGH LIQUID LEVEL Liquid Smart Sensor LIQUID SMART SENSOR QUICK MOUNT BRACKET SK2560 PUMP ON LEVEL 2" Min. FIGURE 2 Universal PVC Bracket PUMP (NONAUTOMATIC) SK2547 FIGURE 4 Typical Installation of Oil Smart® Pump Switch and Alarm Panel. GFCI GFCI CHECK VALVE (RECOMMENDED) WATER ZOELLER OIL ALARM PANEL R OIL SMART ALARM SYSTEM SILENCE TEST SK2386 ABOVE WATER LINE QIUCK MOUNT BRACKET HIGH WATER LEVEL LIQUID SMART SENSOR FIGURE 5 OIL SMART® ALARM PANEL QUICK MOUNT BRACKET WIRING DIAGRAM PUMP ON LEVEL OIL SMART ALARM PANEL 1 2 3 4 5 6 7 8 10 9 PUMP OFF LEVEL 11 2" Min. LIQUID SMART SENSOR 120V INPUT POWER ALARM OIL COM WATER NEUT HOT (GREEN) (WHITE) (RED) (BLUE) TB1 MINIMUM PIT REQUIREMENTS 24" X 36" PUMP (NONAUTOMATIC) DRY CONTACTS SK2514 www.zoeller.com SK2546 MAIL TO: P.O. BOX 16347 Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP FAX (502) 774-3624 © Copyright 2006 Zoeller Co. All rights reserved. Manufacturers of . .