fm2192-Oil Smart Alarm System Installation Instructions

fm2192-Oil Smart Alarm System Installation Instructions
Notice to Installer: Instructions must remain with installation.
SECTION: 6.10.105
FM2192
0306
Supersedes
1005
Product information presented
here reflects conditions at time
of publication. Consult factory regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
www.zoeller.com
OIL SMART® ALARM PANEL
INSTALLATION INSTRUCTIONS
1. All installations must be in accordance with the National Electrical
Code, and any other applicable state and local electrical
requirements.
2. Do not remove ground pin. Severe electrical shock could occur.
3. Check with local codes for proper installation.
1. The switch and pump are not rated for explosive environments.
This product is intended for hydraulic oils only.
Installation Instructions for 1 1/2" pipe.
For remote Supervisory Control and Data Acquisition
(SCADA) (See Figure 5).
TB1:
1. Review figures 1,2,3,4, and 5.
2. Attach Liquid Smart Sensor to Quick Mount Bracket using #10 screws
and nuts provided (See Figure 1).
3. Snap bracket onto discharge pipe or float tree (See Figure 1).
4. Install Liquid Smart Sensor at high water level 10" above normal
pump "on" level.
5. Place hose clamp on pipe under Quick Mount Bracket (See Figure
1) for reference location of the Liquid Smart Sensor.
6. For easy maintenance, snap Quick Mount Bracket assembly off and
on pipe using the hose clamp as a guide.
7. Mount Liquid Smart Sensor clear of inlet water at least 1" to 2" away
from any metallic material.
8. Mount Alarm Panel and connect to a separate branch GFCI circuit
(See Figure 3 or 4).
Installation Instructions other than 1 1/2" pipe.
1. Use the universal PVC bracket and clamp provided.
2. Insert hose clamp through top of bracket (See Figure 2).
3. Mount liquid Smart Sensor to universal bracket using #10 screws
and nuts provided.
4. Install Liquid Smart Sensor at high water level 10" above normal pump
"on" level using clamp provided.
5. Mount Liquid Smart Sensor clear of inlet water at least 1" to 2" away
from any metallic material.
6. Mount Alarm Panel and connect to a separate branch GFCI circuit
(See Figure 3 or 4).
Installation instructions for mounting to basin wall.
1. Water - location #8. Normally open
2. Com- location #9.
3. Oil - location #10. Normally open
4. Alarm - location #11. Normally open
Liquid Smart Sensor Operation
Liquid Smart Sensor detects high liquid levels and differentiates the
presence of oil and water. Activates a red light, audible alarm and oil
(yellow) or water (white) indicator light.
Alarm Mode 1 (oil present): If oil is present in the water as the level
rises to the Liquid Smart Sensor, the red and yellow lights will turn on
and the alarm will sound.
Alarm Mode 2 (high water): If no oil is present as the level rises to
the Liquid Smart Sensor, the red and white lights will turn on and the
alarm will sound.
Testing Liquid Smart Sensor
A. Plug alarm panel into electrical outlet (115V).
B. Fill paper cup with water.
C. Submerge optical sensor in water (metal probe exposed to air)
D. Touch a wet paper towel or wet rag to the metal probe. Water
indicator light (white), audible and alarm light will turn on. Repeat
test using oil.
Reference FM2364 or FM2104.
Maintenance
1. Plastic switch case and metal sensor leads must be kept clean,
free of corrosion, mud, soap. Clean switch every four months or
as often as environmental conditions dictate.
2. Clean with oil base product like kerosene, solvent or WD40. Do
not use soap.
© Copyright 2006 Zoeller Co. All rights reserved.
FIGURE 1
Quick Mount Bracket
Assembly.
FIGURE 3
Typical Installation of Oil Smart® Pump
Switch and Alarm Panel.
GFCI
CHECK VALVE
(RECOMMENDED)
GFCI
WATER
ZOELLER
OIL
ALARM PANEL
R
OIL SMART ALARM SYSTEM
SILENCE
TEST
QUICK MOUNT BRACKET
HIGH LIQUID LEVEL
Liquid Smart Sensor
LIQUID SMART SENSOR
QUICK MOUNT BRACKET
SK2560
PUMP ON LEVEL
2" Min.
FIGURE 2
Universal PVC Bracket
PUMP (NONAUTOMATIC)
SK2547
FIGURE 4
Typical Installation of Oil Smart® Pump
Switch and Alarm Panel.
GFCI
GFCI
CHECK VALVE
(RECOMMENDED)
WATER
ZOELLER
OIL
ALARM PANEL
R
OIL SMART ALARM SYSTEM
SILENCE
TEST
SK2386
ABOVE WATER LINE
QIUCK MOUNT BRACKET
HIGH WATER LEVEL
LIQUID SMART SENSOR
FIGURE 5 OIL SMART® ALARM PANEL
QUICK MOUNT BRACKET
WIRING DIAGRAM
PUMP ON LEVEL
OIL SMART ALARM PANEL
1
2
3
4
5
6
7
8
10
9
PUMP OFF LEVEL
11
2" Min.
LIQUID SMART
SENSOR
120V INPUT
POWER
ALARM
OIL
COM
WATER
NEUT
HOT
(GREEN)
(WHITE)
(RED)
(BLUE)
TB1
MINIMUM PIT
REQUIREMENTS
24" X 36"
PUMP (NONAUTOMATIC)
DRY CONTACTS
SK2514
www.zoeller.com
SK2546
MAIL TO: P.O. BOX 16347
Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road
Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP
FAX (502) 774-3624
© Copyright 2006 Zoeller Co. All rights reserved.
Manufacturers of . .
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