Logix 3000 Series

Logix 3000 Series
Logix 3000 Series
Digital Positioner
Experience In Motion
The Logix 3400IQ offers local setup
and calibration in seconds... easy as 1, 2, 3
With the 3400IQ, function blocks are no longer
required to set up, configure and perform a simple
stroke calibration. The 3400IQ can be set up with
9-32 VDC supply and 45 psi (min.) air supply on any
valve/actuator platform.
When the 3400IQ is in OOS (Out Of Service mode), the local
interface shown to the right is accessible and setup can be
carried out through the following steps:
1. Make sure the mechanical linkage, air tubing and actuator
mounting are correct.
2. Set the configuration switches to the desired operation of
the valve/actuator.
3. Set the quick calibration switch to Jog or Auto. In Jog,
the 100% position can be manually adjusted using the
yellow up and down buttons after Re-Cal is pressed. In Auto,
the positioner finds the 100% position and calibration is
complete. LED blink codes will guide the user through the
process. Four green blinks (GGGG) or (GGGY) at the end of
the sequence confirm that the calibration was successful.
4. If needed, the GAIN switch located to the right of the
jog buttons will speed up or slow down the positioner’s
response to command changes.
GAIN
With the Auto Tune configuration
A
switch set to “On”, the positioner’s
H
B
algorithm will select a gain with no
C
G
over-shoot. The ‘E” position of the
F
D
rotary GAIN dial indicates “neutral”
E
with respect to gain adjustment.
Turning clockwise from E to H and
will speed up the response. Tuning counter-clockwise from
E will slow it down, with A being the slowest response.
Calibration, configuration and tuning parameters from
the local interface will be automatically updated in the
Transducer Block on the Logix 3400IQ. Local setup and
calibration that does not require a link to a host controller,
PC or hand-held device, as well as local validation that setup
is correct, make any Foundation Fieldbus™ installation easy
and straightforward.
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The Logix 3200IQ – no software or hand-held device
required... easy as 1, 2, 3
The Logix 3200IQ can be set up with 10 VDC milliamp
current supply current and 45 psi (min.) air supply on
any valve/actuator platform.
With the Logix 3200IQ, the local interface shown to the
right can be used to set up the unit in seconds through the
following steps:
1. Make sure the mechanical linkage, air tubing and actuator
mounting are correct.
2. Set the configuration switches to the desired operation of
the valve/actuator.
3. Set the quick calibration switch to Jog or Auto. In Jog,
100% position can be manually adjusted using the yellow
up and down buttons after Re-Cal is pressed. In Auto,
the positioner finds the 100% position and calibration is
complete. LED blink codes will guide the user through the
process. Four green blinks (GGGG) or (GGGY) at the end of
the sequence confirm that the calibration was successful.
4. If needed, the GAIN switch located to the right of the
jog buttons will speed up or slow down the positioner’s
response to command changes.
With the Auto Tune configuration
GAIN
switch set to “On”, the positioner’s
A
H
B
algorithm will select a gain with no
C
G
over-shoot. The ‘E” position of the
rotary GAIN dial indicates “neutral”
F
D
E
with respect to gain adjustment.
Turning clockwise from E to H and
will speed up the response. Tuning counter-clockwise from
E will slow it down, with A being the slowest response.
Calibration, configuration and tuning parameters from the
local interface will be automatically updated in the HART
registers on the Logix 3200IQ. Local setup and calibration
that does not require a link to a host controller, PC or handheld device, and local validation that setup is correct make
any HART™ installation easy and straightforward.
The Logix 3400IQ for Foundation Fieldbus Applications
Complete local configuration, on any valve/actuator and local.
FF Simulate – Run a control strategy without process
FF Write Protect – Locks out unauthorized writes to NVRAM
Foundation Fieldbus made easy.
(In OOS) Calibrate stroke and
adjust tuning without entering the
Transducer Block ­—Updates the
Block when complete.
36 status and
alert and messages
displayed locally via
three easy-to-read
LEDs
Logix 3400IQ Features
RFI/EMI Immunity
¸
FISCO Compliant, User Interface
¸
Polarity Insensitive UI (Potted UI)
¸
PID Block (6 Honeywell PID Equations)
¸
LAS (Link Master Device)
¸
Auto Tune (Positioner Performance)
¸
High Friction Stability
¸
FF Code Download
¸
Flash Ram (Local Positioner Embedded Code Upgrade)
¸
Local Valve Signature Storage
¸
Local Calibration and Setup (While in OOS)
¸
24/7 Local Fault Monitoring
¸
Local Adjustable Gain
¸
Wizard/Method for On-line Commissioning
¸
Local Jog Buttons to Adjust 100% Command Position
(While in OOS)
¸
Fast Function Block Execution Time
¸
Linkable Position feedback (AO Read Back)
¸
Multiple View Objects in Transducer Block
¸
Honeywell PKS Partner with Signature Acquisition Tool
and Flowserve Scout
¸
Three Response Curves (Linear, =% and Custom)
Locally Activated, or Through FF
¸
Valve Signature with Logix 3400IQ from Honeywell Experion.
Flowserve is a Honeywell
Partner, with Flowserve
Scout and Signature
Acquisition Tool integrated
in the ExperionDCS Asset
Manager
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The Logix 3200IQ for HART Applications
Complete local configuration, just like the Logix 3400IQ, but HART protocol
• Local status and alert messages
• Tuning (Auto Tune function and manual adjustment)
• Jog buttons to manually adjust 100% position
• Easy-to-install 4-20 mA analog feedback card option
Simple plug-in AO card, automatically zero and spans position feedback during Quick Cal
Logix 3200IQ Features
RFI/EMI Immunity
¸
Auto Tune (Positioner Performance)
¸
High Friction Stability Tuning
¸
Integral 4-20 mA Feedback Option
¸
Flash RAM (Local Positioner Embedded Code
Upgrade)
¸
Local Valve Signature Storage
¸
Local Calibration and Setup
¸
24/7 Local Fault Monitoring
¸
Local Adjustable Gain
¸
Three Response Curves (Linear, =% and custom)
¸
Local Jog Buttons to Adjust 100% Command Position
¸
Valve Signature Diag. “Valve Analysis” AMS
SnapOn® Application
¸
AMS Device Manager
¸
Honeywell PKS Partner with Honeywell HART FDM
¸
ValveAnalysis friction plot-signature running inside AMS
Device Manager
The Logix 3200IQ positioner is
AMS aware and is included in
AMS Device Manager.
There’s a Flowserve Expert Inside
We’ve taken the guesswork out of setting up and calibrating
positioners by building our expert knowledge into every 3000
series positioner. Simply start the calibration process by
pushing a button, and the “brain on board” takes over. Even
tuning is as easy as turning a knob, making the positioner more
or less responsive to signal changes—and when complete, the
positioner gives you a “thumbs up” that it’s ready to go.
Whether it is mounted on one of the world-renowned heritage
brand valves from Flowserve, or any other OEM valve/
actuator platform, when you select a 3000 series positioner,
the Flowserve expert comes with it—at no extra charge.
A Logix 3000 Series mounted to a Kinetrol Size 14 Rotary
vane actuator.
A Logix 3000 Series mounted on a Valtek Mark One
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Time is Money
Up and running, making money faster with the 3000 series
Logix
3000
Series
BONUS
Plant commission schedule
Other digital
positioners
Time to Startup and Commission
3000 Series Facts
3400
3200
• Two versions: Basic & Advanced (Advanced includes
pressure sensors to measure actuator pressure and
calculate supply pressure)
• Two versions: Basic & Advanced (Advanced includes
pressure sensors to measure actuator pressure)
• ITK - CFF 4.51, 4.6
• Burst Mode available to continuously transmit
• HART Command 1, 3, 9, 33 & 48
• DD Version 0601 FB Code Version 2.04.23
• Position command analog loop current
• DD available at www.fieldbus.org or www.flowserve.com
• Final value of command after characterization
• Stores a valve signature onboard in NVRAM
• Supply pressure (advanced), Temperature (basic)
• Onboard temperature sensor to measure local positioner
ambient
• Stem position in percent
• Stroke speed limiter (configurable in transducer block)
• Onboard temperature sensor to measure local positioner
ambient
• Stainless steel version available
• Stroke speed limiter (configurable through HART)
• Stainless steel version available
• Enhanced Device Description for advanced signature
diagnostics
• Step test, friction test, HRL, data logger
Logix 3400 Positioner Overview
The Logix 3400IQ digital positioner is a two-wire Foundation
Fieldbus registered, LinkMaster (LAS) digital valve
positioner. The positioner is configurable through the local
user interface. The Logix 3400IQ utilizes the FF protocol to
allow two-way remote communications with the positioner.
The Logix 3400IQ positioner can control both double- and
single-acting actuators with linear or rotary mountings. The
positioner is completely powered by the FF signal. Start up
voltage must be at least 9 V.
Figure 1: System Positioning Algorithm for Logix 3400IQ Digital Positioners
Air
Supply
Tubed
ATO
Control
Algorithm
Sensor
Inner-Loop
Output
Pmax
Pmin
Gmult
FOUNDATION
Fieldbus
Signal
FOUNDATION
Fieldbus
Transducer
Block
Linear Mode
Characterization
Soft Limits
MPC
CONTROL
COMMAND
Deviation
+
-
Command In
(AO Block)
Piezo
Valve
Voltage
+
I
+
Integration
Summer
+
D/A
Output
Percentage
Inner
Loop
Spool
Control
+
Stem
Position
Sensor
Inner
Loop
Offset
Specifications
Table I: Electrical Specifications
Table IV: Positioner Specifications
Two-wire, 9-32 VDC
Deadband
<0.1% full scale
FF compatible
Repeatability
<0.05% full scale
IS
Fisco compliant
Linearity
<0.5% (rotary), <0.8%, (sliding stem) full scale
Communications
FF Protocol ITK 4.6x
Air Consumption
<0.3 SCFM (0.5 Nm3/hr) @ 60 psi (4 bar)
Operating Current
23 mA
Air Supply
30-150 psig (ISA 7.0.0.1 compliant)
Maximum Voltage
36.0 VDC
Air Delivery
12 SCFM @ 60 psi
Power Supply
Table V: Hazardous Area Certifications
Table II: Environmental Conditions
Operating Temperature
Range
Standard
-40° to 176°F
(-40° to 80°C)
Intrinsically Safe
(PENDING)
Approved
-40° to 176°F (-40° to 80°C)
Explosion Proof
Operating Humidity
0 - 100% non-condensing
Class I, Div 1,
Groups B, C, D
Class I, Div I,
Class II, III, Div 1,
Groups E, F, G
Class II,
Note: The air supply must conform to ISA Standard ISA 7.0.01 (a
dew point at least 18 degrees Fahrenheit below ambient temperature, particle size below five microns—one micron recommended—and oil content not to exceed one part per million).
T6 Ta = 60°C
NEMA/TYPE 4X
Table III: Physical Specifications
Explosion Proof
Transport and Storage
Temperature Range
Housing
Material
Cast, powder-painted aluminum or stainless steel
Soft Goods
Buna-N / Florosilicone
Weight
8.3 pounds (3.9 kg) aluminum
20.5 pounds (9.3 kg) stainless steel
Groups B, C, D
Groups E, F, G
Class III
Exd IIB+H2, T5
Type 4X
Intrinsically Safe (PENDING)
Flameproof (PENDING)
CE Compliant
FISCO Compliant
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Logix 3200 Positioner Overview
The Logix 3200IQ digital positioner is a two-wire 4-20 mA
input digital valve positioner. The positioner is configurable
through the local user interface. The Logix 3200IQ utilizes
the HART protocol to allow two-way remote communications
with the positioner. The Logix 3200IQ positioner can control
both double- and single-acting actuators with linear or
rotary mountings. The positioner is completely powered by
the 4-20 mA input signal. Start up current must be at least
3.6 mA without AO card or 3.85 mA with AO card.
Main PCB
Digital Position Algorithm
Figure 1: Logix 3000 Series
Digital Positioners Schematic
(air-to-open configuration)
FF/HART
Input Signal
Spool Valve
Flame
Arrestor
Exhaust
Pressure
Sensor Board
Air Supply
Output 1
Flame
Arrestor
Output 2
LED
Display
Filter
Flame
Arrestor
O
Stem
Position
Sensor
Specifications
Hall Effect
Sensor
Piezo Valve
Table I: Electrical Specifications
Power Supply
Compliance Voltage
Table III: Physical Specifications
Two-wire, 4-20 mA
10.0 to 30.0 VDC
Housing
Material
Cast, powder-painted aluminum or stainless steel
10.0 VDC @ 20 mA
Soft Goods
Buna-N / Florosilicone
Weight
8.3 pounds (3.9 kg) aluminum
20.5 pounds (9.3 kg) stainless steel
495 Ω @ 20 mA Typical
Effective Resistance
Add 20 Ω when HART communication
active
Communications
HART Protocol
Minimum Operating
Current
3.6 mA without AO board
Maximum Voltage
Table IV: Positioner Specifications
Deadband
<0.1% full scale
3.7 mA with AO board
Repeatability
<0.05% full scale
30.0 VDC
Linearity
<0.5% (rotary), <0.8%, (sliding stem) full scale
Air Consumption
<0.3 SCFM (0.5 Nm3/hr) @ 60 psi (4 bar)
Air Supply
30-150 psig (ISA 7.0.0.1 compliant)
-4° to 176°F
Air Delivery
12 SCFM @ 60 psi
(-20° to 80°C)
Table V: Hazardous Area Certifications
Table II: Environmental Conditions
Operating Temperature
Range
Regulator
Standard
Low
-40° to 176°F
(-40° to 80°C)
Transport and Storage
Temperature Range
-40° to 176°F (-40° to 80°C)
Operating Humidity
0 - 100% non-condensing
Intrinsically Safe
(PENDING)
Approved
Explosion Proof
Explosion Proof
Note: The air supply must conform to ISA Standard ISA 7.0.01
(a dew point at least 18 degrees Fahrenheit below ambient
temperature, particle size below five microns—one micron recommended—and oil content not to exceed one part per million).
Class I, Div 1,
Groups B, C, D
Class I, Div I,
Class II, III, Div 1,
Groups E, F, G
Class II,
T6 Ta = 60°C
NEMA/TYPE 4X
Groups B, C, D
Groups E, F, G
Class III
Exd IIB+H2, T5
Type 4X
Intrinsically Safe (PENDING)
Flameproof (PENDING)
CE Compliant
3000 Series dimensions
NoTE: Dimensions in inches (mm)
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4QPPM7BMWF$PWFSBOE7FOU
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$VTUPNFS
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10
4RVBSF
flowserve.com
How to order
3200
01
07
¸
10
¸
¸
¸
¸
14
15
16
DD Shaft - 316 SS (Valtek Standard)
D6
NAMUR Shaft - 316 SS (VDI/VDE 3845)
1/2˝ NPT
N6
E
M
Action
4-Way (Double Acting)
3-Way (Single Acting)
4-Way Vented (Double Acting)
3-Way Vented (Single Acting)
04
03
4V
3V
Temperature
Operating Temperature (-40º to 80ºC)
40
40
SS with brass internals, psi (bar/kPa) (Valtek Standard)
SS with SS internals, psi (bar/kPa)
SS with brass internals, psi (kg/cm2)
SS with SS internals, psi (kg/cm2)
No gauges
No special options
4-20 mA Position Feedback (not available on 3400)
Remote Mount Feedback (Only Available with Certification Option 14)
0G
0S
KG
KS
0U
00
0F
RM
Fail Option Feedback*
SF
Gauges
0F
Special Options
KS
M20
4V
M
Conduit Connections
¸
D6
Shaft
3400
¸
14
Certifications
Explosion proof Class I, Div 1, Groups B,C,D FM/CSA)
Explosion proof EEx d IIB + H2 ATEX II 2 GD (CENELEC)
Explosion proof Class I, Div 1, Groups B,C,D Intrinsically Safe
Class I, Div 1,
Groups A thru G (FM, CSA) FM Nonincendive. CSA Class I, Div 2
Group IIB + H2 and Exia Class 1, Zone 0, Group IIC
(CSA ONLY)
General Purpose
Intrinsically Safe EEx ia IIC T4/T5, Standard Temp: -20ºC<
=Ta<=80ºC/55ºC, Low Temp: -40ºC<=Ta<=80ºC/55ºC,
ATEX II 1 G (CENELEC)
Explosion proof IECEx Ex d II B + H2
0
Material
1
Diagnostics
HART
Foundation Fieldbus
Standard Diagnostics
Advanced Diagnostics
Aluminum, White Paint (Valtek)
Stainless Steel, No paint (Valtek)
2
Protocol
Code
3
2
4
0
1
0
1
Example 3
Selection
For each category, select the code for one of the options.
* Contact factory before specifying this option.
11
United States
Flowserve Corporation
Flow Control
1350 N. Mt. Springs Parkway
Springville, UT 84663
Phone: 801-489-8611
Fax: 801-489-3719
Australia
14 Dalmore Drive
Scoresby, Victoria
Melbourne, Australia 3179
Phone: 61-3-9759-3300
Facsimile: 61-3-9759-3301
Austria
Kasernengasse 6, A-9500 Villach
Phone: +31 181 330040
Fax: +43 4242 41181 50
E-mail: schmidt@flowserve.com
FCD LGENBR3000-00 Printed in USA.
To find your local Flowserve representative:
For more information about Flowserve Corporation, visit
www.flowserve.com or call USA 1 800 225 6989
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its
intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications
under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible
applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products.
The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe
use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or
as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect
to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change
without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
© 2006 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
flowserve.com
China
Flowserve China
Unit 05-08, 10F Azia Center
No. 1233 Lujiazui Ring Road
Shanghai 200120, PRC
Phone: +86-21-6146-1100
Fax: +86-21-5047-6288
India
Plot #4, EPIP, Whitefield
Karnataka
Bangalore 560 066
India
Phone: +91 80-28412866
Fax: +91 80-28412868
Netherlands
Van Leeuwenhoekweg 6
HELLEVOETSLUIS
3225 LX
Netherlands
Phone: +31 181 330047
Fax: +31 181 330040
Singapore
Flowserve Singapore
12 Tuas Avenue 20
Singapore 638824
Phone: +65 862 3332
Fax: +65 862 4940
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