Installation Instructions Part 1 Blockout Installation

Installation Instructions Part 1 Blockout Installation
1
Installation Instructions
lumenfacade™ inground
Part 1
Blockout Installation
2
Installation Instructions
lumenfacade
™
Step-by-Step Overview
inground
Blockout Installation
4 Easy Steps
Prepare ground hole and drainage
Install electrical components
1
2
Level and fix blockout
3
Fill ground hole and finish installation
4
Required conduit diameter
ø1½" Pipe schedule 40
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
3
Installation Instructions
lumenfacade
™
Table of Contents
inground
Blockout Installation
Bill of Materials.....................................................................................................Page 4
1.
Blockout Overview................................................................................................Page 5
STEP 1 : Prepare Ground Hole and Drainage............................................................Page 6
STEP 2 : Install Electrical Components.......................................................................Page 8
STEP 3 : Level and Fix Blockout................................................................................Page 10
STEP 4 : Fill Ground Hole and Finish Installation..........................................................Page 12
Inground Installation Requirements and Best Practices....................................................Page 14
2.
Warnings............................................................................................................Page 15
1. Optical chamber
2. Blockout
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
4
Installation Instructions
lumenfacade
™
Bill of Materials
Blockout Installation
Typical installation with leader cable
Exploded view
Optical chamber
Jumper cable
(For daisy-chain installation)
(Order separately)
PACBOX
Blockout end-cap
Leader cable
Conduit
(Order separately)
(By others)
Conduit coupler
(By others)
Blockout walls (x2)
Conduit coupler nut
(By others)
Conduit
(By others)
Typical installation with IP68 LOI-JBOX accessory
Exploded view
Blockout
Leader cable
Sealing cap
(Order separatly)
Conduit coupler
Make sure you have all necessary
components before starting installation
(By others)
Conduit
(By others)
IP68 LOI-JBOX accessory
Coupler nut
(Order separately)
(By others)
Strain relief
(By others)
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
inground
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
5
Installation Instructions
lumenfacade
™
Blockout Overview
inground
Blockout Installation
Blockout details and dimensions
61"
2
166mm
61"
2
166mm
12"
305mm
73"
4
198mm
=
=
=
=
6ft
1ft
13 1 "
16
331mm
Top View
Top View
61"
2
166mm
12"
305mm
73 1 "
16
1855mm
81"
2
215mm
2"
51mm
Front View
4 7 "
16
113mm
Side View
Mandatory blockout supports shown
2ft
Center to center of
mounting holes
5 9 "
16
141mm
25 1 "
16
636mm
Top View
61"
2
166mm
12"
305mm
=
2x Knockout holes
Required conduit diameter:
ø1½" Pipe schedule 40
3ft
Top View
61"
2
166mm
37 1 "
16
941mm
12"
305mm
Blockout
Side View
=
4ft
Top View
49 1 "
16
1245mm
=
Leader and Jumper Cable
Connector
Mandatory blockout supports shown
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
1 7"
16
[37mm]
6
Installation Instructions
lumenfacade
™
STEP 1 : Prepare Ground and Drainage
Blockout Installation
Step 1.1: Prepare Ground
!
Option A. Soft Ground
- Proper drainage material must support the entire blockout’s length in order for it to reach 1000kg resistance.
WARNING
Disconnect power before installing or servicing
to avoid electrical shock.
- If drainage material is not used, provide support for
the entire blockout length and install adequate drainage piping.
Did you know?
Soil
Cement
Drainage
material
Gravel dust is not recommended for use as
a drainage material. It may harden with time
and prevent proper drainage.
Paving
stones
Option B. Hard Ground
- Prepare ground hole, including proper drainage piping.
The length of the entire blockout must be supported in order to reach 1000kg resistance.
- Prepare anchor holes (refer to Blockout Overview
section for anchor hole positioning and dimensions).
Draining pipe
Anchor hole
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
inground
Hard ground
(e.g. concrete)
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
7
Installation Instructions
lumenfacade
™
STEP 1 : Prepare Ground and Drainage
Step 1.2: Test Drainage
!
Blockout Installation
Testing the Drainage Piping
-- In order to validate the efficiency of the drainage piping, a large
quantity of water must completely drain in 30 minutes.
WARNING
Failure to provide adequate draining installation will
void warranty.
WATER
Soft Ground
WATER
Hard Ground
Soil
Cement
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
inground
Drainage
material
Paving
stones
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
8
Installation Instructions
lumenfacade
™
STEP 2 : Install Electrical Components
Blockout Installation
2.1 Install Conduits and Cables
!
Option A. Leader Cable
- Open blockout knockout hole(s). (Please note that this must be done
at both ends for daisy-chain configurations.)
WARNING
Disconnect power before installing or servicing
to avoid electrical shock.
- Lay down conduits. Tighten conduits loosely to the blockout using
couplers. Use conduits and couplers that are appropriate for your
installation.
Coupler nut
Blockout
(By others)
Leader cable
K»
« CLIC
(Order separately )
Conduit coupler
- Run the leader cable through conduits. Run jumper cables through the
conduits, from the first blockout to the next (repeat in daisy-chain
installations). Leave enough cable length inside the blockout to allow easy
access from the top of the blockout.
- Provide power and test connections. See Wiring Detail for reference.
(By others)
Sealing cap
Conduit
*Required for all
opened connectors
- Once the electrical connections have been tested, secure conduits
and couplers tightly.
- Make sure sealing caps are installed on all opened connectors.
(By others)
IP68 connector. Wiring Detail
Data +
American
Color Code
CE
Color Code
USE
Green
Black
White
Red
Orange
Yellow/Green
Brown
Blue
Black
Grey
Ground
Live 100-277V
Neutral
Data +
Data -
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
inground
Neutral
Ground
Data --
Required conduit diameter
ø1½" Pipe schedule 40
Live
100-277V
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
9
Installation Instructions
lumenfacade
™
STEP 2 : Install Electrical Components
Blockout Installation
2.1 Install Conduits and Cables
!
Option B. IP68 LOI-JBOX accessory - Cannot be used with 1ft LOI fixture
- Open blockout knockout hole(s).
(Please note that this must be done at both ends for daisy-chain configurations.)
WARNING
Disconnect power before installing or servicing
to avoid electrical shock.
Sealing cap
Coupler nut
Blockout
*Required for all
opened connectors
(By others)
Feeding cable
(By others)
« CLICK »
Conduit coupler
(By others)
IP68 LOI-JBOX
(Order separately)
Strain relief
(By others)
Conduit
inground
(By others)
- Lay down conduits. Tighten conduits loosely to the blockout using couplers. Use conduits and couplers that are appropriate for your installation.
- Run feeding cable through conduits. Run jumper cables through the
conduits, from first blockout to the next (repeat in daisy-chain installations).
Leave enough cable length inside the blockout to allow easy access from
the top of the blockout.
- Connect feeding cable to the LOI-JBOX accessory. Use strain relief connectors at junction box input. Make connections according to your control type. See Wiring Detail for reference.
- Provide power and test connections.
- Once the electrical connections are validated, mix sealing compound to fill the junction box. Follow the manufacturer’s instructions, provided with the LOI-JBOX.
IP68 LOI-JBOX Accessory. Wiring Detail
Non-dimming, Lumentalk control options
Power input
Leader cable
(100V-277V, cable by others)
Output to PACBOX
Cap
- Secure conduits and couplers tightly.
TOP VIEW
- Make sure sealing caps are installed on all opened connectors.
0-10V, DMX, DALI, EcoSystem control options
Combined power and data feeds
Combined power & data input
Leader cable
(From CBOX, cable by others)
Output to PACBOX
Cap
- Close the LOI-JBOX using the gasket and cover plate (4x screws included).
Place the box inside the blockout.
Required conduit diameter
ø1½" Pipe schedule 40
TOP VIEW
Separate power and data feeds
Power input
Leader cable
(100V-277V, cable by others)
Output to PACBOX
Data
(Cable by others)
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
TOP VIEW
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
10
Installation Instructions
lumenfacade
™
STEP 3 : Level and Fix Blockout
Blockout Installation
3.1 Level Blockout
Level and adjust blockout
- Lay blockout in place.
!
WARNING
Do not level according to surrounding ground as most
grounds are sloped for general drainage.
- Adjust mounting surface to level blockout.
Did you know?
The entire length of the blockout must be
supported in order for it to reach 1000KG
resistance.
OK
Soil
Cement
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Drainage
material
inground
Paving
stones
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
11
Installation Instructions
lumenfacade
™
STEP 3 : Level and Fix Blockout
Blockout Installation
3.2 Fix Blockout
!
Option A. Soft Ground
WARNING
Install retainers in every mounting hole (Ø1/4" [7mm]).
Refer to Blockout Overview section for anchor hole
positioning and dimensions.
Use suitable retainers for your location
and application.
Did you know?
Retainers are required to prevent blockout
movement during installation. Remember, the
level cannot be adjusted after the next step in
the installation process.
Option B. Hard Ground
Install retainers in every mounting hole (Ø1/4" [7mm]).
Refer to Blockout Overview section for anchor hole
positioning and dimensions.
Soil
Cement
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Drainage
material
inground
Paving
stones
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
12
Installation Instructions
lumenfacade
™
STEP 4 : Install Temporary Cover and Finish Installation
Blockout Installation
4.1 Install Temporary Cover
« SNAP »
Side View
Front View
Did you know?
The blockout is perfectly symmetrical: the
optical chamber can be rotated 180 degrees
without the need to modify installation.
The temporary cover should remain in place
until you are ready to install the optical
chamber.
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
inground
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
13
Installation Instructions
lumenfacade
™
STEP 4 : Install Temporary Cover and Finish Installation
Blockout Installation
4.2 Fill Ground Hole
Pour concrete
Fill hole with cement:
Concrete should be flush with
the top of the blockout
- Pour concrete around the blockout.
- Clean the top of the blockout to remove any excess concrete that may prevent cover removal.
As installed
Pour concrete
Concrete should be flush
with the top of the blockout
As installed
Soil
Cement
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Drainage
material
inground
Paving
stones
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
14
Installation Instructions
lumenfacade
™
inground
Blockout Installation
4.2 Inground Installation Requirements and Best Practices
Blockout must never be installed
below ground level.
Blockout must never protrude from
ground level.
Does not comply with 1000kg
resistance requirements.
Does not comply with 1000kg
resistance requirements.
Cement must support 100% of the blockout's
exterior surfaces in order to reach 1000kg
resistance.
Cement must support 100% of the blockout's
exterior surfaces in order to reach 1000kg
resistance.
Ensure your fixture
is slightly above grade
when installing in
turf or soil.
Draining material
is required under and
around blockout.
Framing should be
installed to prevent
vegetation from
growing over the lens.
Does not comply with 1000kg
resistance requirements.
In marshland, reinforcing
bars should be installed
in concrete under the
blockout.
Cement must support 100% of the blockout's
exterior surfaces in order to reach 1000kg
resistance.
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
15
Installation Instructions
lumenfacade
™
Warnings
!
inground
Blockout Installation
Warnings
This product must be installed in accordance with applicable national and local electrical and construction codes by a person familiar with the construction and operation of the product and the hazards involved.
Failure to comply with the installation instructions may result in death or
serious injury and will void warranty.
Warning
Do not exceed product specified fixture
voltage.
!
!
Warning
Unauthorized repairs or modifications will
void warranty.
Warning
!
Do not install if fixture, parts or connectors
are damaged.
Warning
!
To meet 1000kg resistance
requirements, cement must support 100%
of the exterior surfaces of the blockout.
Warning
Storage temperature range for blockout parts
is -20°C to 70°C (-10°F to 110°F). Avoid UV
exposure.
!
Warning
!
Separation of field installed power limited
circuit (dimming/control) wiring from the
branch circuit in the outlet box are to be made
in accordance with local and/or national
electrical installation codes.
Warning
!
Lumenfacade inground is not suitable.for areas
with high concentrations of pesticides. Highly
corrosive compounds may also affect the
fixture’s integrity. Do not install in environments
where petroleum-derived products may get in
contact with the fixture.
Warning
!
Failure to provide adequate draining
installation will void warranty.
© Copyright Lumenpulse 2014
# 117632 - R1 - EM
2014-10-28
Lumenpulse reserves the right to make changes to this product at any time without prior notice and such modification shall be effective immediately.
1000kg max
Corporate Headquarters
US Headquarters
1751 Richardson,
Suite 1505
Montreal, QC
Canada H3K 1G6
1.877.937.3003
T 514.937.3003
F 514.937.6289
268 Summer Street,
2nd Floor
Boston, MA
USA 02210
1.877.937.3003
T 617.307.5700
F 617.350.9912
EMEA Headquarters
SE Asia Headquarters
The Leathermarket
11/13 Weston Street
Unit no 13.3.2
London
UK SE1 3ER
25 Tagore Lane
#03-10
Singapore
T +44 (0) 2031 765370
F +44 (0) 2031 765377
T: +65 6305 7680
Singapore 787602
Lumenpulse AlphaLED
4th Avenue, The Village
Trafford Park, Manchester
UK M17 1DB
T +44 (0) 161 872 6868
F +44 (0) 161 872 6869
info@lumenpulse.com
www.lumenpulse.com
© Lumenpulse™
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