Public Works Parts Catalog - DICKEY-john

Public Works Parts Catalog - DICKEY-john
PUBLIC WORKS
2016 PARTS CATALOG
PUBLIC WORKS PARTS CATALOG
TABLE OF CONTENT
TABLE OF CONTENTS
CONTROL SYSTEMS
HYDRAULIC VALVES
FLEX4
Dual Flow and Proportional Flow
1 System Features
30 Specifications and Part Numbers
2 System Diagram
Single Flow (Hydraulic Servo)
3 System Wiring Diagram
31 Specifications and Part Numbers
4 Operator Interface and System Kit
FLOW METERS
5 Cab Harness Add-Ons
32 Pre-Wet Flow Meters
7 Rate Control Module and Add-Ons
33 Poly Sensor Service Parts and Raven Adapter
10 Output Module and Add-Ons
SENSORS
11 Parts Order List
Auger/Conveyor
CONTROL POINT
34 Application Rate Sensor, Harness, Hardware, and Tester
13 System Features
35 Application Rate Sensor Accessories
14 Data Retrieval (Wireless Transfer)
Ground Speed
15 Console and Accessories
36 Radar II, Radar III, and Hall-Effect
16 Road Temperature Adapters
37 Speedometers and Adapters
17 Sensor and Switches
39 Hopper Level and Liquid Pressure Sensor
18 System Wiring Diagram (Main Harness)
VALVE DRIVERS
20 System Wiring Diagram (Switch Module Harness)
40 SMD, Hydraulic, and Linear
21 CP Combo Parts Order List
41 PWM, Electric Pump, and Liquid Servo
23 CP Combo Liquid Parts Order List
42 Linear, PWM, and Adapter Cable
LT SPREADER CONTROL
LIQUID CONTROL VALVES
25 System Features
43 Two-Way Stainless Steel, Poly, and Carbon Steel
ICS2000
44 Three-Way and Raven Fast Valve Adapter Harness
26 System Features
45 Liquid Boom Shutoff, Actuators, Valve Fittings
27 Wiring Diagram
46 Liquid Valve Bodies
29 Parts Order List
47 Actuator Assemblies
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PUBLIC WORKS PARTS CATALOG
TABLE OF CONTENT
TABLE OF CONTENTS
HARNESSES
48 Sensor, Ground Speed, and Valve Extensions
SIMULATORS
49 Universal Proportional, Flex4, and Ground Speed
MANUALS
50 Operator’s Manuals and Sales Literature
SERVICE PARTS
52 Control Point
53 Multi-Function Joystick
55 PVC 3000 Hydraulic Valve
57 Speedometer Adapter (GC15/31/47 Series)
58 Hydraulic Servo Valve
59 ICS2000 Console Parts
60 Connectors & Kits (WeatherPack, AMP, ITT Cannon, Deutsch)
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PUBLIC WORKS PARTS CATALOG
Flex4™
Control Systems
Features
The Flex4 is a four-channel system that can control a combination of liquid (pre-wet and de-icing) and granular materials
simultaneously. Changes from pre-wet to anti-ice application
from inside the truck are accomplished with a simple press of
a button eliminating the time required to get out and change
hydraulic hoses. One channel is dedicated to the Spinner.
Boom section control is integrated into the console providing
on/off boom section control for up to six sections.
Expanding capabilities beyond the winter months, the Flex4
can be used for roadside weed control and spreading rock on
roadside edges with appropriate units of measurement.
Control channels can be programmed for manual control to
operate hydraulic tools such as:
- front-mounted sweepers
- jack hammers
- hydraulic ramps
- cross conveyors for roadside burming
FEATURES:
• 7" color display console
• Simultaneous display of 3 product application rates
• Six boom section control buttons
• Anti-ice button automatically turns granular and liquid
channels off to spread anti-ice material
• Entry of 20 preset routes and 10 operator ID's
• Camera port connection to interface with a remote
mounted camera
• Manual and ground speed override
• Two customizable sensor inputs for monitoring truck
accessories
• Optional video camera to monitor truck activity and
prevent accidents
• Import/export of configuration files for system upgrades and data download
Don't forget to select a:
• Speed sensor
• Application rate sensor
• Temperature sensor
• Down pressure sensor
• Flow meter
• Electric motor driver
• Control valve
• Gate height sensor
• Output module
• Extension harnesses
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Control Systems
Flex4™
System Diagram
HARDWARE REQUIREMENTS
The Flex4 console interfaces and operates with the following components:
• Remote rate control module that receives all sensor inputs and valve drive outputs
• Remote operator switch module that incorporates a system master auto on/off switch, spinner/spread width adjustment
rotary knob, material rate increase/decrease switches, blast and pause switch
• Optional member output module for boom shutoff and gate height adjustment
Flex4 Terminal
467980507
Optional
Video Camera
466495600
GPS
Receiver
69100-90
(optional)
Wireless Module
(future release)
CAN
Terminator
Rate Control Module
467985410S1
Switch
Module
466495210
Extension Harness
466495060
Hydraulic
Valve
Ground
Speed
Down
Pressure
Flex4
Interface
Cable
466495072
Battery
Temperature
Sensor
Cab Harness
2
Output
Module
Harness
466495081
Gate Height
Sensor
Control
Valve
Rate Control Harness
Electric Motor/
Pump Driver
466495430
connects to
Rate Control
Module harness
Flow
Meter
Application Rate
Cab
Harness
466495051
Boom
Shutoff
Valve
Rate Control
Module Harness
466495071
Output
module
467982001
Road
Watch
Adapter
Output Module Harness
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PUBLIC WORKS PARTS CATALOG
Flex4™
System Wiring Diagram
CONN 1 - BLACK
CONN H - GRAY
Pin
6
7
2
3
10
11
1
12
4
5
8
9
Pin
8
5
7
6
11
10
2
3
1
4
12
9
Function
F2 Fuse
Ground
Boom Output 1
CAN High
CAN Low
Boom Output 2
Gate Height
Gate Height
Plug NA
Plug NA
Plug NA
Plug NA
Function
F1 Fuse
F1 Fuse
Ground
Ground
Boom Output 6
Boom Output 5
Boom Output 4
Boom Output 3
Relay Socket 85
Conveyor Right
Conveyor Left
Auger Reverse
Rate Control
Module Harness
or Extension
Harness
Electric Motor
Pump Driver
Harness
466495081
Boom Shut Valve
Output 1
Reverse Auger
Output 2
Conveyor Left
Output 3
Conveyor Right
Output 4
+12V Switch Out
Output 5
Output 6
CONN A
CONN B
Pin
C3
H1
G1
F2
A1
C1
G3
B3
A3
E1
E2
D3
A2
B1
J1
D1
K1
G2
H3
H2
J3
K3
K2
F1
F3
B2
C2
E3
D2
J2
Pin
E3
C2
D2
B3
E1
B2
F1
F2
F3
A2
D1
C1
B1
A1
D3
C3
E2
A3
Function
Joystick Switch Input
Servo Aux Open
Servo Aux Close
Servo Aux Aper
Servo Liquid Open
Servo Liquid Close
Servo Liquid Aper
Remote 12V Out
Ground Speed
Granular Feedback
Aux Feedback
Liquid Feedback
Spinner Feedback
Liquid PWM
Aux PWM
Granular PWM
Spinner PWM
Solenoid Ground
Solenoid Ground
Solenoid Ground
Solenoid Power
Solenoid Power
Solenoid Power
ECU Power
ECU Ground
CAN Low
CAN High
Plug NA
Plug NA
Plug NA
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Function
Analog 2
Analog 3
Analog 4
Analog 1
Boom Sense 1
Boom Sense 2
Boom Sense 3
Boom Sense 4
Boom Sense 5
Boom Sense 6
Remote Blast
Hopper Level
Digital 2
Digital 1
Plug NA
Plug NA
Plug NA
Plug NA
Gate Height
466495071
Rate Control
Module
Cab or
Extension
Harness
PWM Ch 4 Spinner
PWM Ch 3 Granular
PWM Ch 2 Auxiliary
PWM Ch 1 Liquid
CH4 Spinner Feedback
CH1 Liquid Feedback
CH2 Auxiliary Feedback
CH3 Granular Feedback
Ground Speed
Terminator
Electric Pump
Driver Harness,
Extension Harness,
or Output Module
Harness
Digital 1 Sensor
Digital 2 Sensor
Hopper Level Sensor
Remote Blast
Ch2 Pressure/Bed Height (Analog 1)
Down Pressure Sensor (Analog 4)
Gate Height Sensor (Analog 3)
Remote On/Off
Flex4 Interface cable
attaches to any of the
analog 1-4 connectors.
RoadWatch Temperature
Sensor Adapter connects to
the Flex4 Interface cable.
Joystick
Scraper
Servo 1
Liquid
Tank Level Sensor (Analog 2)
Boom Section
Servo 2
Auxiliary
3
Control Systems
Flex4™
Operator Interface and System Kit
The terminal and operator remote switch module are installed in
the cab for control of material application.
Flex4 Terminal and
Operator Remote Switch Module
Terminal features a 7" color display that provides simultaneous
viewing of:
• Rates
• Spread width
• Vehicle speed
• Spread direction
• Road temperature
• Joystick selection
• Accessory input monitoring
Additional Features:
• Video camera connection
• USB RS232 port for data download and keyboard connection
Operator remote switch module consists of buttons that control
material application rate and a spread width knob to adjust
spinner speed and regulate spreading of material. The module
is backlit for visibility during night operation.
Optional Remote
Switch Mounting
Bracket
RAM Mount Kit
The Flex4COMBO kit includes the terminal, module, and
required components for system operation. Additional components are available for added functionality.
FLEX4 System
Part Number
Description
FLEX4COMBO
Kit contains one each of the below components.
466495210 Operator Switch Module
466495051 Cab Power Harness
466495071 WSMT2 Rate Control Module Harness
467980507 Console
466495100 Switch Module to Console Mounting Hardware
Cab/Power Harness
467980624 RAM Mount Kit (attaches terminal to vehicle dash)
467985410S1
WSMT2 Rate Control Module
464211700 Flex4 Ground Speed Adapter Cable (required for use ONLY
with certain electronic ground speed sensors, see page 6)
11001-1576 Operator's Manual
Remote Switch Module Mounting Kit
An optional operator remote switch module mount (sold separately) mounts the switch module to the driver seat armrest.
Part Number
WSMT2 Rate Control
Module Harness
4
Description
466495130 Remote switch module mounting kit (Optional)
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Control Systems
PUBLIC WORKS PARTS CATALOG
Flex4™
Cab Harness Add-Ons
Keyboard
Keyboard
A keyboard is required to program and calibrate the system. The
keyboard has been environmentally hardened for use in the ice
control field. After programming and calibration, the keyboard is
disconnected and stored.
Part Number
466495630S1
Description
Programming Keyboard
Camera
Adapter
A video camera installed on the rear of truck allows viewing of
material dispensing and aids in backing the vehicle.
Part Number
Camera
Description
466495600 Camera with 4.3mm Lens
466495610 Camera Adaptor
Extension Harness
466495620 Camera Extension Harness 20'
Extension Harness
Extension harness (10 ft) is optional and used when extra length
is required to connect with the Rate Control Module harness
and/or the Output Module harness.
Part Number
Description
466495060 10" CAN Extension Harness
Extension Harness
Temperature Sensor Adaptors
Current road and air temperature readings display on the
Operate screen and triggers an audible alarm when outside of
defined parameters.
Part Number
RoadWatch Temperature Sensor Adaptor
Description
466494100S1
Road Watch Temperature Sensor Adaptor
466492100S1
Surface Patrol Temperature Sensor Adaptor
466495072 Flex4 Interface cable required with Temperature Sensor
Adaptor
Control Products, Inc.
Spreader Interface for
U.S. Pat 5,416,476
SURFACE PATROL™
D/A Adapter
Flex4 Interface Cable
Surface Patrol Temperature Sensor Adaptor
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Control Systems
Flex4™
Cab Harness Add-Ons
Speed Sensors
Speed sensor device reads the speed of vehicle wheel rotation.
Sensors
Part Number
Description
464210507S1
El Speedo Navistar Sine Wave
464210508S1
El Speedo Ford Sine Wave
464210509S1
El Speedo w/MetriPack Connector Sine Wave
464211450 El Speedo Navistar w/Deutsch Connectors Sine Wave
464211440 El Speedo World Trans ECU V20 Socket Connector Sq Wave
463170192 El Speedo World Trans Wire 157 Sq Wave
463170191 El Speedo World Trans Wire 157 Sq Wave
Speed Sensor
466492130S1
El Speedo Navistar 5000/7000 12VVW Option
Ground Speed Sensor
The ground speed sensor generates vehicle speed information for the console. Sensor electrical pulses proportional to the
vehicle ground speed are vital to system operation because true
vehicle ground speed is necessary for accurate product application.
Part Number
467831000S9
46783100S1
Description
Radar III with Mounting Hardware
Radar III only
Radar III
Flex4 Ground Speed Adapter Cable
A Flex4 Ground Speed Adapter Cable is required with a Flex4
system when one of the following electronic ground speed
adapters is utilized:
•
•
•
Flex4 Ground Speed
Adapter Cable
El Speedo Navistar Sine Wave p/n 464210507S1
El Speedo Ford Sine Wave p/n 464210508S1
El Speedo with Metri Pack Connectors Sine Wave p/n
464210509S1
•
El Speedo Navistar with Deutsch Connector Sine Wave p/n
464211450
This cable attaches between the Rate Control Module harness
ground speed connector and the electronic ground speed sensor.
Part Number
Description
464211700 Flex4 Ground Speed Adapter Cable
(included in the FLEX4COMBO Kit) connects pin 4 of the
sensors above to pin 2 of Flex4 ground speed connection
6
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PUBLIC WORKS PARTS CATALOG
Flex4™
Cab Harness Add-Ons
GPS Receiver Kit
Kit contains the components required to install the GPS Receiver.
GPS Receiver Kit
Part Number
69100-90
Description
AgGPS 162 Receiver Kit includes:
•
69100-00 AgGPS162 Receiver
•
68463 Cable Assembly
•
62034 Mounting Plate
•
67446-00-ENG-QRC Reference Guide
GPS Receiver Kit
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Control Systems
Flex4™
Rate Control Module and Add-Ons
The Rate Control Module houses the system's primary interface
device. All system parameters, constants, and memory are stored
in this module and controls the application of material by interfacing with proportional hydraulic valves and feedback sensors.
Extension harness (10ft) is optional and used when extra length
is required to connect with the rate control module harness.
Refer to cab harness page for diagram and part number.
Part Number
Description
467985410S1
Rate Control Module
Rate Control Module
Flow Meters
Used for flow rate measurement of material applied.
Pre-Wet
Part Number
Description
466491170S1
Flow Meter
Poly
Pre-Wet Flow Meter
Part Number
Description
PM00370023S1
3/4" Poly Flow Meter Assembly
PM00370030S1
1" Poly Flow Meter Assembly
PM00370040S1
1.5" Poly Flow Meter Assembly
PM00370048S1
2" Poly Flow Meter Assembly
PM00370048S2
2" Poly Flow Meter Assembly with 1.5" hose barbs
PM00370068S1
3" Poly Flow Meter Assembly
PM00370088S1
4" Poly Flow Meter Assembly
Flow Rate
1/2" 0.79 - 7.90 GPM
3/4" 1.85 - 18.5 GPM
1"
2.64 - 26.4 GPM
1.5" 9.25 - 92.5 GPM
Poly Flow Meter
2"
19.0 - 198 GPM
3"
39.6 - 396 GPM
4"
79.0 - 790 GPM
1/2" - 2" Poly Flow Meter assemblies include:
•
Flow meter body with turbine, axle, and bearing
•
Hall-effect sensor with 3-pin Weather Pack connector
•
2 hose barbs for inlet and outlet
•
2 Viton o-rings
•
2 coupling nuts
Adapter
Part Number
466490040S1
Description
Raven Flow Meter Adapter
Adapter
8
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Control Systems
PUBLIC WORKS PARTS CATALOG
Flex4™
Rate Control Module Add-Ons
Gate Height Sensor
Measures gate height setting in inches and automatically adjusts
conveyor speed to compensate for gate height changes and
maintain application rate.
Part Number
466492370S1
Gate Height Sensor
Description
Gate Height Sensor
Down Pressure Sensor
Hydraulic pressure sensors measure the amount of down pressure applied on the underbody scraper.
Part Number
465700080S1
Description
Down Pressure Hydraulic Sensor
Application Rate Sensor
Down Pressure Sensor
Feedback sensors send product flow information to the console
for accurate product application.
Part Number
Application Rate Sensor
Description
464360170S1
Application Rate Sensor 10' Cable WP
464360171S1
Application Rate Sensor 15' Cable WP
464360172S1
Application Rate Sensor 30' Cable WP
464360176S1
Application Rate Sensor 5' Cable WP
464360177S1
Application Rate Sensor 22' Cable WP
464360178S1
Application Rate Sensor 1' Cable WP
464211210S1
White Sensor Motor Adaptor
Reluctance Sensor
Part Number
Description
467881000S1 Reluctance Sensor
Reluctance Sensor
Application Rate Extension Harness
Part Number
Description
457901810 Extension Harness 15 ft.
457901811 Extension Harness 30 ft.
Extension Harness 15' 30', 45'
457901812 Extension Harness 45 ft.
Application Rate Mounting Hardware
Part Number
Description
457141810 Mounting Hardware (includes 1" coupler)
457141850 Mounting Hardware (includes 1.25" coupler)
Couplers
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Control Systems
Output Module and Add-Ons
Flex4™
The Output Module is an auxiliary to the Rate Control Module
that drives additional accessories such as boom section shutoff
valves, open and close V-Box gates, switching valves for front/rear
conveyors, switching valves for left/right discharge cross conveyors, and accessory 12 volt switched output.
Part Number
467982001S1
Description
Output Module
Output Module
Boom Shut Valve
Electric Motor
Pump Driver
Harness
Rate Control
Module Harness
or Extension
Harness
WSMB Output Harness
Output harness controls boom section shutoff.
Part Number
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Description
466495081 Output Module Harness
Reverse Auger
Conveyor Left
Conveyor Right
+12V Switch Out
Gate Height
Output Module Harness
Extension Harness
Extension harness (10 ft) is optional and used when extra length
is required to connect with the Rate Control Module harness
and/or the Output Module harness.
Part Number
Description
466495060 10" CAN Extension Harness
Extension Harness
466495060
Electric Motor Pump Harness
Used to drive electric pumps or motors that draw high current
(greater than 2 amps).
Part Number
Description
466495430 Electric Motor Pump Harness
467980470 12 gauge 2 pin WP Extension Cable 15 ft.
467980471 12 gauge 2 pin WP Extension Cable 20 ft.
Electric Motor Pump Harness
466495430
10
467980473 12 gauge 2 pin WP Extension Cable 30 ft.
467980472 12 gauge 2 pin WP Extension Cable 40 ft.
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PUBLIC WORKS PARTS CATALOG
Flex4™
Parts Order List
To order a Flex4 system, the following information is required to ensure the proper system is selected for the correct application.
Any Flex4 systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard, p/n
466490850S1, can be shared among multiple trucks.
FLEX4 SYSTEM
PART
NUMBER
DESCRIPTION
FLEX4COMBO Flex4 System Base Kit
Flex4 Base kit
includes one each
of parts included in
the highlighted
box.
466495210
466495051
466495071
467980507
466495100
467980624
467985410
Operator Switch Module
Cab/Power Harness
WSMT Harness
Flex4 Terminal
Switch Module to Terminal Mounting Hardware
Flex4 RAM Mount Kit
WSMT2 Control Module
466495060
466495081
466492101
466495600
466495610
466495620
10' CAN Extension
WSMB Output Harness
WSMB Output Module
Camera 4.3mm Lens
Flex4 Camera Adapter
20' Camera Extension
ACCESSORIES
SPEED SENSORS (select 1)
464210507S1
464210508S1
464210509S1
464211450
464211440
463170192
463170191
466492130S1
467831000S9
El Speedo Navistar Sine Wave
El Speedo Ford Sine Wave
El Speedo w/Metri Pack Connectors Sine Wave
El Speedo Navistar w/Deutsch Connectors Sine Wave
El Speedo World Trans ECU V20 Socket Conn Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo Navistar 5000/7000 12 VVW Option
Radar III with Mounting Hardware
APPLICATION RATE SENSORS (select 1)
464360170S1
464360171S1
464360172S1
464360176S1
464360177S1
464360178S1
Application Rate Sensor 10’ Cable
Application Rate Sensor 15’ Cable
Application Rate Sensor 30’ Cable
Application Rate Sensor 5’ Cable
Application Rate Sensor 22’ Cable
Application Rate Sensor 1’ Cable
Which application rate sensor or adapter is required.
ARS/FLOW METER EXTENSION OPTIONS (select 1)
457901810
457901811
457901812
Extension Cable 15'
Extension Cable 30'
Extension Cable 45'
What is the correct cable length required for the
flow meter and/or application rate sensor.
ARS MOUNTING HARDWARE (select 1)
457141810
457141850
Hardware GC1000-S 1" Coupler
Hardware GC1000-S 1.25" Coupler
VALVE EXTENSION OPTION (select 1)
464211180
Dual PWM Valve Extension Harness 15'
Extension option for PWM Valve Driver 464210430S1.
HIGH CURRENT ELECTRIC MOTOR DRIVERS
466495430
OPTIONS
Electric Motor/Pump Driver
FLOW METERS
466491170S1
PM00370023S1
PM00370030S1
PM00370040S1
PM00370048S1
PM00370048S2
PM00370068S1
PM00370088S1
466980040S1
Pre Wet (0.3 - 5 GPM)
3/4" Poly (1.85 - 18.5 GPM)
1" Poly (2.64 - 26.4 GPM)
1.5" Poly (9.25 - 92.5 GPM)
2" Poly (19.0 - 198 GPM)
2" Poly w/1.5" Hose Barbs (19.0 - 198 GPM)
3" Poly (39.6 - 396 GPM)
4" Poly (79.0 - 790 GPM)
Raven Flow Meter Adapter
TEMPERATURE SENSOR ADAPTERS
466494100S1
466492100S1
466495072
Road Watch SS
Surface Patrol
Flex4 Interface Cable (required with RoadWatch)
MISCELLANEOUS SENSORS
465700080S1
466492370S1
Down Pressure Hydraulic Sensor
Gate Height Sensor
GPS RECEIVER
69100-90
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GPS Receiver Kit (Receiver, Cable Assy, Mounting Plate, Reference Guide)
11
Flex4™
Parts Order List
Selecting System Components
FLEX4 SYSTEM
PART
NUMBER
DESCRIPTION
VALVES
467092004S1
467092008S1
467092100
467092101
467092110
467092111
46709xxxx
4 GPM Valve
8 GPM Valve
17/10 Hydraulic Valve
17/10 Hydraulic Valve Load Sense
34/10 Hydraulic Valve
34/10 Hydraulic Valve Load Sense
PVC3000 Hydraulic Valve CALL FOR QUOTE
VALVE & ACTUATOR ASSEMBLIES
467095010
467095220
467095020
467095030
467095300
467095040
467095280
467095290
467095050
467095140
467095150
467095160
467095170
Valve & Actuator Assembly 3/8" 2 way SS
Valve & Actuator Assembly 3/8" 3 way SS
Valve & Actuator Assembly 1/2" 2 way SS
Valve & Actuator Assembly 3/4" 2 way Poly
Valve & Actuator Assembly 3/4" 2 way SS
Valve & Actuator Assembly 1" 2 way CS
Valve & Actuator Assembly 1" 2 way Poly
Valve & Actuator Assembly 1" 2 way SS
Valve & Actuator Assembly 1.5" 3 way Poly
Valve & Actuator Assembly 1.5" 3 way SS
Valve & Actuator Assembly 2" 2 way SS
Valve & Actuator Assembly 2" 3 way SS
V alve & Actuator Assembly 3" 2 way SS
LIQUID VALVE EXTENSION CABLES
457901820
457901821
Liquid Valve Extension Cable 15'
Liquid Valve Extension Cable 30'
KEYBOARD
466495630S1
466495630
12
Programming Keyboard with decal
Programming Keyboard only
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Control Systems
PUBLIC WORKS PARTS CATALOG
Control Point®
Features
Features:
Control Point is a closed-loop control system used for
controlling granular and liquid material application rates,
spinner speed, and spread width. The system is designed to
work with a variety of actuators including drop-on actuators (servo valves), pulse-width modulated valves, electric
pumps, and motorized ball valves.
The latest Control Point software release 7.0 offers users
enhanced capabilities:
• Pause function
• Wireless communication between computer and
truck fleet
• Granular rate adjustment based on liquid rate application
Software version 7.0 is compatible with all Control Point previous software versions (excluding 466491671 and greater)
The Control Point system basic components include:
1.
Console
2.
Standard Switch Module or Wireless Switch Module
3.
Ground Speed Sensor
4.
Feedback devices to monitor application rates
5.
Actuator devices to regulate application rates
6.
Harnesses to interconnect all system devices
7.
Base Station (wireless communication only)
The detachable keyboard and PC tool software are considered programming and reporting aids that are not part of
the basic Control Point system.
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•
•
•
•
•
Detachable keyboard for simplistic programming
Liquid flow
One digital accessory with programmable label
One analog accessory (pressure or tank level)
Standard RS232 port for GPS or printer
Determining System Components
To order a Control Point system, the following information is
required to ensure the proper system is selected for the correct application.
1. Transmission Type
• What speed sensor adapter is required?
2. Valve Type
• What valve will control conveyer, auger, spinner hydraulics?
4. Application Rate Sensor
• Which application rate sensor and adapter is required?
5. Cable length
• What is the correct cable length for the application rate
sensor?
6. Liquid Components
• What liquid components are required for pre-wet/antiice application?
Any Control Point systems ordered require a calibration
keyboard for entry of calibration and programming data. One
keyboard can be shared among multiple trucks.
13
Control Systems
Control Point®
SALT
LIQUID
Data Retrieval (Wireless Transfer)
Wireless transmission of truck fleet data to a computer eliminates the direct connection of computer to Control Point. Wireless download occurs when trucks are stationary and within
400' from the base station and the CP Tools software looping
function is activated on the computer.
Connects to
Rear side of Console
MPH
435
LBS/MILE GAL/TON
0% SPREAD WIDTH 100%
12:25:PM
8 MAR
RS232
Connector
for
Computer
Display Console
The following components are required for wireless compatibility:
• Control Point Software version 7.28 or higher and
hardware version 3
• CP Tools Software (computer)
• Wireless Switch Module (truck)
• Wireless Base Station (computer)
• External antenna for clear reception (recommended option with Wireless Base Station)
Keyboard
Connectors
AD
LO
F AU
OF
TO
UN
ER
ST
MA
BLA
ST
60
80
40
0
10
0
4
3
2
1
Z
X
C
V
,
N
'
;
L
K
J
H
B
]
[
P
O
I
U
Y
G
F
D
S
A
T
R
E
W
Q
9
8
7
6
5
=
-
0
.
0
\
Back
Space
Wireless
Switch Module
/
M
Keyboard
Dickey-john
software CD
The CP Tools software required for wireless communication is
also an effective tool for non-wireless users.
CP Tools software enhancements provide:
• Uploading of Control Point software upgrades
• A convenient computer reporting tool with userfriendly interface screen that packages previous
software reporting functions.
Computer
RS232 Cable
CP Tools software is compatible with Windows 2000 or XP
operating systems.
Optional:
An external antenna kit is recommended for wireless applications and provides reliable reception when a signal is compromised between trucks and base station, i.e. brick buildings,
no windows. Antenna provides a line of sight horizontal signal
with a straight 400' effective diameter and includes a 100' cable
for optimal location.
Base
Station
Antenna
Brackets
Cable
External
Antenna
Kit
Part Number
Fleet Summary Report Example
Region: NM
Truck ID: 110011391
Date: 7-Nov-2006
466493200S1
Wireless Switch Module
466493400S1
Wireless Base Station
EXT ANT KIT
CURRENT
35.7
Material
14
MILES
Auto
Pause
0.00
Blast
TONS
MILES
TONS
MILES
Time
0.0
0.00
0.0
35.4
1.04
0.0
1
SALT
0.0
2
SAND
10.6
Auto
0.0
0.00
0.0
0.00
Blast
Material
GAL
MILES
Time
1
PREWET
53.1
35.4
1.04
0.0
0.0
0.00
2
DEICING
0.0
0.0
0.00
0.0
0.0
0.00
SEASON
1423.2
MILES
Material
TONS
1
SALT
0.0
2
SAND
10.6
Auto
MILES
Time
GAL
HR
Pause
0.00
Blast
TONS
MILES
0.0
0.00
0.0
35.4
1.04
0.0
Auto
MILES
GAL
0.0
0.0
Blast
MILES
0.0
MILES
Time
Time
HR
0.0
Description
External Antenna Kit (100' external antenna cable, external
antenna, mounting hardware)
466493400S2
Base Station with CP Tools Software
466493500S1
100' External Antenna Cable
466493600S1
External Antenna with Mounting Hardware
466493150S1
CP Wireless PC Tools Software CD
MILES
Time
0.00
0.00
Material
GAL
MILES
Time
Time
1
PREWET
53.1
35.4
1.04
0.0
0.0
0.00
2
DEICING
0.0
0.0
0.00
0.0
0.0
0.00
11071-0412D-201601
Control Systems
PUBLIC WORKS PARTS CATALOG
Control Point®
Console and Accessories
Console
A three-channel control system simultaneously controls the
spreading of granular and liquid ice-control materials. Two channels control granular and liquid application rates and the third
channel precisely controls spinner speed to maintain even material coverage over the desired spread width.
Part Number
Console
466491670S1
Description
Console
Switch Module
Real-time functions of the Control Point are controlled by the
switch module (master off/auto/unload, channel on/off, channel
APR inc/dec, blast, spread width adjust)
Standard Switch Module
Wireless Switch Module
The Wireless Switch Module allows data transfer to a PC via a
wireless transmission to a base station.
Part Number
Description
466493300S1
Standard Switch Module
466493200S1
Wireless Switch Module
Keyboard
Keyboard
Keyboard is required to program and calibrate the system.
Part Number
466490850S1
Description
Calibration Keyboard (English)
Wireless Base Station
Wireless Base Station
Wireless base station is required to communicate with the wireless switch module for data transfer to a PC.
Part Number
466493400S1
Description
Base Station
Harnesses
Part Number
Description
466490485S1
Main Harness (new style)
466490487S1
ICS to Control Point Adapter Harness (new style)
Miscellaneous
Harness
Need more harness length in the cab?
The crew cab harness is six feet longer from the
main connector to the first breakout. All other functionality is the same between the main harness and
the crew cab main harness. Refer to pages 18-20
for wire schematics.
11071-0412D-201601
Part Number
Description
466490381S1
Console/Switch Module Mounting Hardware
466490391S1
Console Mounting Hardware
466491440 Dust Cap Kit
210190020 Dust Cap for RS-232 (included in 466491440)
210190021 Dust Cap for Keyboard (included in 466491440)
15
Control Systems
Control Point®
Road Temperature
RoadWatch
Adapter connects the RoadWatch sensor to the Flex4 or Control
Point. Version 6.3 or newer software is required to display and
record road and air temperature.
Part Number
466494100S1
Description
RoadWatch Turk Adapter with EDAC connector
RoadWatch Sensor
OPTIONAL TANK
LEVEL SENSOR
ADAPTER HARNESS
46649-2090
PWM DRIVER
46421-0430S1
OR
VALVE ACTUATOR
46421-0260
Surface Patrol Adapter Harness
Adapter connects the Surface Patrol spreader interface to the
Flex4 or Control Point. Version 6.3 or newer software is required
to display and record road and air temperature.
Part Number
466492100S1
OPTIONAL VALVE
SHUT OFF DRIVER
Description
Surface Patrol Adapter Harness
ROADWATCH SS ADAPTER
46649-2700
ROADWATCH SS SENSOR
46649-2070
Surface Patrol Adapter Harness
16
11071-0412D-201601
Control Systems
PUBLIC WORKS PARTS CATALOG
Control Point®
Sensors and Switches
Gate Height Sensor
Measures gate height setting in inches and automatically adjusts
conveyor speed to compensate for gate height changes and
maintain application rate. Software version 6.3 or higher is
required to display and control the conveyer speed to the gate
height.
Part Number
Gate Height Sensor
466492370S1
Description
Gate Height Sensor
Pre-Wet/Anti-Ice Switch
Automatically signals the Control Point to change from pre-wet
to anti-ice. Allows integration of two flow meters and two valve
drivers.
Part Number
Description
46649-1690S1
Pre-Wet/Anti-Ice Switch
Pre-Wet/Anti-Ice Switch
Down Pressure Sensor
Hydraulic pressure sensors measure the amount of down pressure applied on the underbody scraper. Software version 6.4 or
higher is required to display and alarm down pressure.
Part Number
465700080S1
Description
Down Pressure Sensor
Down Pressure Sensor
Flow Meter Sensor
Flow meter measures the flow rate of material applied. Used with
pre-wet systems.
Part Number
466491170S1
Description
Pre-Wet Flow Meter Sensor (0.2 - 5 gpm)
Flow Meter Sensor
11071-0412D-201601
17
Control Systems
Control Point®
System Wiring Diagram
Main Harness (46649-0485S1)
Note: Alpha characters in
front of pin numbers indicate
pin numbers of console connector.
T
3
YEL
Dig Signal
k
7
RED
Dig Signal
u
23
BLK
Gnd (Speed)
31
GRN
Fq1 (Speed) Square Wave 2
N
2 Speed Axle
Ignition
1
b
41
RED
+12V (Speed)
3
G
45
WHT
Fq2 (Speed) Sine Wave
4
D
18
RED
C
11
BLK
BOOM2
Dig Signal
B
B
5
BRN
BOOM3
Dig Signal
C
A
1
WHT SEE NOTE Dig Signal
D
U
2
GRY
E
J
47
TAN
ARS
Granular
Fq Freq Signal
RED A
BLK B
GRN C
e
37
WHT
Flowmeter
Liquid Fq
Freq Signal
RED A
BLK B
GRN C
g
24
ORG/BK
Spinner Fq
Freq Signal
RED A
BLK B
GRN C
z
28
GRY
Tank Level
Analog Signal
n
20
BOOM1
Dig Signal
SEE NOTE Dig Signal
ORG
Ground Speed Input
NOTE:
A
Boom Switch
Input Connector
21895-0006
1
WHT
BOOM4 or Pause Input
U
2
GRY
BOOM5 or Pre-wet Anti-Ice Switch Input Dig Signal E
E
32
LTGRN
Spinner open
26
LTBLU
Granular open
F
39
BLK
BATT GND
M
38
RED
+12V BATT
x
w
c
y
21
14
42
27
WHT RD
LTGN/BK
WHT/WH
LTGN/BK
+12V
GND
+12V
GND
W
12
BRN
Liquid open
6
9
15
WHT
GRY
VLT/WH
Liquid closed
APER 2
Gate Height
Ang Signal
aa 22
Z 33
LTBLU/BK
DKBLU
Pavement Temp
Material Level
Ang Signal
Dig Signal
r
PUR/WHT
Air Temp
Ang Signal
Tank Level or Down Pressure
46570-0080S1
6
8
14
15
16
Linear Driver
46649-0920S1
RED A
BLK B
GRN C
RED
BLK
LTBLU/BK
PUR/WHT
Main Harness
46649-0485S1
46649-0486S1
12V Relay Driver
46436-0032S1
Granular PWM Driver
46421-0430S1
A
B
C
D
E
F
RED A
BLK B
GRN C
D
Main
Power
Fuse
18
Spinner Sensor (Fq)
46350-0030B
GRN
BLU
BLK
BLK
RED
V
i
v
Battery
Flowmeter
ORG C
BLK B
RED A
RED
BLK
BRN
WHT
GRY
Dig Signal D
Application Rate
(Fq) Sensor 46436-017xS1
GRN C
BLK B
RED A
+12V Switched Output
p
35
A
A
B
C
D
Gate Height Sensor or Bed Height Input
46649-1780S1
Hopper Level
Sensor 46421-0870S1
Material Level Input
Roadwatch Turk Adapter
46649-4100S1
11071-0412D-201601
Control Systems
PUBLIC WORKS PARTS CATALOG
Control Point®
System Wiring Diagram
11071-0412D-201601
Hopper Level Sensor
46421-0870S1
Gate Height Sensor
46649-2370S1
Linear Driver
46649-0920S1 15 Amp
46649-0110S1 30 Amp
Main Harness (46649-0480S1) replaced by 46649-0485S1
19
Control Systems
Control Point®
System Wiring Diagram
Switch Module Harness (46649-3300S1)
S
D
A
C
K
R
B
E
T
M
P
L
N
Y
X
BLK
WHT
RED
GRN
BRN
BLU
ORG
YEL
VLT
BRN
RED
ORG
BLK
GRN
BLU
DCD
RD
TD
DTR
GND
DSR
RST
CTS
RI
1
2
3
4
5
6
7
8
9
RS232 Connector
for Computer
Dj# 22039-0001
Ch 2
+5V
On/Off
GND
Channel 1
Spinner
Wireless Switch Module
Switch Module
Dj# 46649-3200S1
Dj# 46649-3300S1
w7
w25
w13
w26
w1
w21
AD
LO
UN
TO
F AU
OF
R
TE
MAS
D
LOA
BL
AS
T
TO
UN
F AU
OF
ER
ST
MA
60
80
BL
AS
T
0
10
40
60
80
0
0
V
W
J
Z
BRN
BLU
BLK
GRN
Keyboard Data
+5V
Keyboard Clock
GND
1
4
5
7
0
40
10
0
Keyboard
Connectors
0
Scl Pau
NumPrt
F11 F12
F9 F10
=
F6 F7 F8
0
\
9
F4 F5
]
8
F2 F3
[
7
6
P
Back e
O
5
I
Spac
4
'
3
U
;
2
Y
1
L
T
K
R
E
J
/
.
Q W
G H
,
F
D
M
N
S
A
B
ESC F1
Z
X
C
V
Keyboard
46649-0850S1 (English)
See next page for harness
Connects to
Rear side of Console
Refer to page 52 for Console parts, Switch Module parts,
and Console Mounting Hardware parts.
20
11071-0412D-201601
Control Systems
PUBLIC WORKS PARTS CATALOG
Control Point®
CP Combo Parts Order List
To order a Control Point system, the following information is required to ensure the proper system is selected for the correct
application. Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming
data. One keyboard, p/n 466490850S1, can be shared among multiple trucks.
Selecting System Components
CONTROL POINT
PART
SYSTEM
NUMBER
CPCOMBO Base Kit
includes 1 each of
parts included in
highlighted box.
DESCRIPTION
CPCOMBO
Control Point System Base Kit
466490485S1
464210430S1
466491440
110011489
6.3SW and newer Control Point Reg Cab Main Harness A/S
PWM Valve Driver
Dust Cap Kit
Operator's Manual
Control Point Consoles ordered must match
number of Control Point System Base Kits
ordered.
CONTROL POINT CONSOLE
CPBASICCSLE
Control Point Console
Console required with each system.
ACCESSORIES
CONSOLE MOUNTING HARDWARE (select 1)
466490381S1
466390910S1
Hardware Kit Console/Switch Module
Hardware Kit Switch Module Mount Only
OPERATOR SWITCH MODULE (select 1)
466493200S1
466493300S1
Control Point Switch Module w/Wireless Com Port
Control Point Switch Module
CP software version 7.0 required.
SPEED SENSORS (select 1)
464210507S1
464210508S1
464210509S1
464211450
464211440
463170192
463170191
466492130S1
El Speedo Navistar Sine Wave
El Speedo Ford Sine Wave
El Speedo w/Metri Pack Connectors Sine Wave
El Speedo Navistar w/Deutsch Connectors Sine Wave
El Speedo World Trans ECU V20n Socket Conn Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo Navistar 5000/7000 12 VVW Option
Which speed sensor adapter is required.
APPLICATION RATE SENSORS (select 1)
464360170S1
464360171S1
464360172S1
464360176S1
464360177S1
464360178S1
Application Rate Sensor 10’ Cable
Application Rate Sensor 15’ Cable
Application Rate Sensor 30’ Cable
Application Rate Sensor 5’ Cable
Application Rate Sensor 22’ Cable
Application Rate Sensor 1’ Cable
Which application rate sensor or adapter is required.
ARS/FLOW METER EXTENSION OPTIONS (select 1)
457901810
457901811
457901812
Extension Cable 15'
Extension Cable 30'
Extension Cable 45'
What is the correct cable length required for the
flow meter and/or application rate sensor.
LIQUID DRIVER EXTENSION HARNESSES (select 1)
466490961
466490960
Liquid Driver Extension 30'
Liquid Driver Extension 20'
LIQUID VALVE DRIVERS (select 1)
466490920S1
464900010S1
466492530S1
Liquid Valve Driver 15 Amp
Liquid Valve Driver 30 Amp
KZ Valve Driver
Liquid Valve Drivers are used with electric pumps
or PWM hydraulic valves.
ARS MOUNTING HARDWARE (select 1)
457141810
457141850
Hardware GC1000-S 1" Coupler
Hardware GC1000-S 1.25" Coupler
VALVE EXTENSION OPTION (select 1)
464211180
OPTIONS
Dual PWM Valve Extension Harness 15'
Extension option for PWM Valve Driver 464210430S1.
FLOW METERS
466491170S1
PM00370023S1
PM00370030S1
PM00370040S1
PM00370048S1
PM00370048S2
PM00370068S1
PM00370088S1
466980040S1
Pre Wet (0.3 - 5 GPM)
3/4" Poly (1.85 - 18.5 GPM)
1" Poly
(2.64 - 26.4 GPM)
1.5" Poly (9.25 - 92.5 GPM)
2" Poly
(19.0 - 198 GPM)
2" Poly w/1.5" Hose Barbs (19.0 - 198 GPM)
3" Poly (39.6 - 396 GPM)
4" Poly (79.0 - 790 GPM)
Raven Flow Meter Adapter
TEMPERATURE SENSOR ADAPTERS
466494100S1
466492100S1
11071-0412D-201601
Road Watch SS
Surface Patrol
21
Control Systems
Control Point®
CP Combo Parts Order List
Selecting System Components
CONTROL POINT
PART
SYSTEM
NUMBER
DESCRIPTION
MISCELLANEOUS SENSORS
465700080S1
466492370S1
Down Pressure Hydraulic Sensor
Gate Height Sensor
VALVES
467092004S1
467092008S1
467092100
467092101
467092110
467092111
46709xxxx
4 GPM Valve
8 GPM Valve
17/10 Hydraulic Valve
17/10 Hydraulic Valve Load Sense
34/10 Hydraulic Valve
34/10 Hydraulic Valve Load Sense
PVC3000 Hydraulic Valve CALL FOR QUOTE
VALVE & ACTUATOR ASSEMBLIES
467095010
467095220
467095020
467095030
467095300
467095040
467095280
467095290
467095050
467095140
467095150
467095160
467095170
Valve & Actuator Assembly 3/8" 2 way SS
Valve & Actuator Assembly 3/8" 3 way SS
Valve & Actuator Assembly 1/2" 2 way SS
Valve & Actuator Assembly 3/4" 2 way Poly
Valve & Actuator Assembly 3/4" 2 way SS
Valve & Actuator Assembly 1" 2 way CS
Valve & Actuator Assembly 1" 2 way Poly
Valve & Actuator Assembly 1" 2 way SS
Valve & Actuator Assembly 1.5" 3 way Poly
Valve & Actuator Assembly 1.5" 3 way SS
Valve & Actuator Assembly 2" 2 way SS
Valve & Actuator Assembly 2" 3 way SS
V alve & Actuator Assembly 3" 2 way SS
LIQUID VALVE EXTENSION CABLES
457901820
457901821
Liquid Valve Extension Cable 15'
Liquid Valve Extension Cable 30'
KEYBOARD
466490850S1
Control Point Programming Keyboard
WIRELESS MISCELLANEOUS
466493400S1
466493400S2
466493500S1
466493600S1
EXT ANT KIT
22
Wireless Base Station (connects to office PC)
Wireless Base Station and PC Software Kit
100' External Antenna Cable
External Antenna with Mounting Hardware
External Antenna and 100' Antenna Cable Kit
11071-0412D-201601
Control Systems
PUBLIC WORKS PARTS CATALOG
Control Point®
CP Combo Liquid Parts Order List
Selecting System Components
CONTROL POINT
PART
SYSTEM
NUMBER
CPLIQUIDSYS Base
Kit includes 1 each
of parts included in
highlighted box.
DESCRIPTION
CPLIQUIDSYS
Control Point System Liquid Base Kit
466490485S1
466491440
110011489
6.3SW and newer Control Point Reg Cab Main Harness A/S
Dust Cap Kit
Operator's Manual
Control Point Consoles ordered must match
number of Control Point System Base Kits
ordered.
CONTROL POINT CONSOLE
CPBASICCSLE
Control Point Console
Console required with each system.
ACCESSORIES
CONSOLE MOUNTING HARDWARE (select 1)
466490381S1
466390910S1
Hardware Kit Console/Switch Module
Hardware Kit Switch Module Mount Only
OPERATOR SWITCH MODULE (select 1)
466493200S1
466493300S1
Control Point Switch Module w/Wireless Com Port
Control Point Switch Module
CP software version 7.0 required.
SPEED SENSORS (select 1)
464210507S1
464210508S1
464210509S1
464211450
464211440
463170192
463170191
466492130S1
El Speedo Navistar Sine Wave
El Speedo Ford Sine Wave
El Speedo w/Metri Pack Connectors Sine Wave
El Speedo Navistar w/Deutsch Connectors Sine Wave
El Speedo World Trans ECU V20 Socket Conn Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo Navistar 5000/7000 12 VVW Option
Which speed sensor adapter is required.
ARS/FLOW METER EXTENSION OPTIONS (select 1)
457901810
457901811
457901812
Extension Cable 15'
Extension Cable 30'
Extension Cable 45'
What is the correct cable length required for the
flow meter and/or application rate sensor.
LIQUID DRIVER EXTENSION HARNESSES (select 1)
466490961
466490960
Liquid Driver Extension 30'
Liquid Driver Extension 20'
LIQUID VALVE DRIVERS (select 1)
466490920S1
464900010S1
466492530S1
Liquid Valve Driver 15 Amp
Liquid Valve Driver 30 Amp
KZ Valve Driver
Liquid Valve Drivers are used with electric pumps
or PWM hydraulic valves.
ARS MOUNTING HARDWARE
457141810
457141850
Hardware GC1000-S 1" Coupler
Hardware GC1000-S 1.25" Coupler
FLOW METERS
466491170S1
PM00370023S1
PM00370030S1
PM00370040S1
PM00370048S1
PM00370048S2
PM00370068S1
PM00370088S1
466980040S1
Pre Wet (0.3 - 5 GPM)
3/4" Poly (1.85 - 18.5 GPM)
1" Poly
(2.64 - 26.4 GPM)
1.5" Poly (9.25 - 92.5 GPM)
2" Poly
(19.0 - 198 GPM)
2" Poly w/1.5" Hose Barbs (19.0 - 198 GPM)
3" Poly
(39.6 - 396 GPM)
4" Poly
(79.0 - 790 GPM)
Raven Flow Meter Adapter
TEMPERATURE SENSOR ADAPTERS
466494100S1
466492100S1
Road Watch SS
Surface Patrol
MISCELLANEOUS SENSORS
465700080S1
466492370S1
Down Pressure Hydraulic Sensor
Gate Height Sensor
VALVES
467092004S1
467092008S1
467092100
467092101
467092110
467092111
46709xxxx
11071-0412D-201601
4 GPM Valve
8 GPM Valve
17/10 Hydraulic Valve
17/10 Hydraulic Valve Load Sense
34/10 Hydraulic Valve
34/10 Hydraulic Valve Load Sense
PVC3000 Hydraulic Valve
CALL FOR QUOTE
23
Control Systems
Control Point®
CP Combo Liquid Parts Order List
Selecting System Components
CONTROL POINT
PART
SYSTEM
NUMBER
DESCRIPTION
VALVE & ACTUATOR ASSEMBLIES
467095010
467095220
467095020
467095030
467095300
467095040
467095280
467095290
467095050
467095140
467095150
467095160
467095170
Valve & Actuator Assembly 3/8" 2 way SS
Valve & Actuator Assembly 3/8" 3 way SS
Valve & Actuator Assembly 1/2" 2 way SS
Valve & Actuator Assembly 3/4" 2 way Poly
Valve & Actuator Assembly 3/4" 2 way SS
Valve & Actuator Assembly 1" 2 way CS
Valve & Actuator Assembly 1" 2 way Poly
Valve & Actuator Assembly 1" 2 way SS
Valve & Actuator Assembly 1.5" 3 way Poly
Valve & Actuator Assembly 1.5" 3 way SS
Valve & Actuator Assembly 2" 2 way SS
Valve & Actuator Assembly 2" 3 way SS
V alve & Actuator Assembly 3" 2 way SS
LIQUID VALVE EXTENSION CABLES
457901820
457901821
Liquid Valve Extension Cable 15'
Liquid Valve Extension Cable 30'
KEYBOARD
466490850S1
Control Point Programming Keyboard
WIRELESS MISCELLANEOUS
466493400S1
466493400S2
466493500S1
466493600S1
EXT ANT KIT
24
Wireless Base Station (connects to office PC)
Wireless Base Station and PC Software Kit
100' External Antenna Cable
External Antenna with Mounting Hardware
External Antenna and 100' Antenna Cable Kit
11071-0412D-201601
Application Control
PUBLIC WORKS PARTS CATALOG
Features
LT Spreader Control
The LT Spreader Control system has been designed to increase
material spreading efficiency and allow for hydraulic spreader
control valve installation outside of the cab.
When in the automatic mode, the LT Spreader Control varies
the speed of the conveyor in proportion to ground speed to
maintain a uniform application rate of material on the road.
Spreading automatically starts when the vehicle begins to move
and automatically stops when the vehicle stops.
The LT Spreader Control system consists of three components:
•
Control console
•
Ground speed sensor
•
Valve
The console is installed in the cab and connected to the vehicle
battery, hydraulic PWM spreader valve, and a ground speed
sensor.
2
1
Part Number
Description
467660041S2
LT Spreader Control Console with Mounting Bracket
467660041S1
LT Spreader Control Console
466390910S1
Mounting Bracket
3
4
LT Spreader Control Parts
Item
1
2
6
Part Number
Description
212650040 Master Switch
466490320A
Conveyor/Spinner Knob
3
467660071 Decal
4
467660061 Housing
5
211590010 Potentiometer with Nuts
6
207380004 Blast Switch with Nut
5
Don't forget to select a:
• Speed sensor
• PWM valve
11071-0412D-201601
25
Control Systems
ICS2000
Features
ICS2000 systems include a console that must be programmed
according to the system application.
Console programming varies depending on:
• Speed input type
• Hydraulic valve type
• Application rate sensor
• Units of measurement
• Language
The console program part number MUST be supplied when
ordering an ICS2000 system to ensure the correct console is
ordered for the system application.
ICS2000 Control Systems are used for various truck chassis,
spreaders, and hydraulic systems. Kits can vary depending on
length of cables required for application rate sensors, extension
cables, speed sensors, and hydraulic valve type used. Some kits
do not include an application rate sensor, ground speed sensor,
or White Sensor Motor adapter cable.
The below table provides typical U.S. console programming part
numbers. If other console programming numbers are required,
call DICKEY-john Sales and Service for assistance.
US Console Programming
Part Numbers
Console Part
Number
ICS0 0023A
Speed
Input
Sine Wave
Valve
Type
Application
Rate Sensor
Unit of
Measurement
Language
PWM
DICKEY-john
Standard
English
NOTE:
Sine wave speed input is used with an electronic input signal.
Square wave speed input is used with a World Transmission or
mechanical speed input signal.
The White Motor sensor can replace a Dickey-john application
rate sensor for ICS2000 consoles.
Don't forget to select a:
• Ground Speed Sensor
• Hydraulic Valve
• Application Rate Sensor
26
11071-0412D-201601
Control Systems
PUBLIC WORKS PARTS CATALOG
ICS2000
Wiring Diagram
46421-0501S1
46421-0570S1
46421-0502S1
11071-0412D-201601
27
Control Systems
ICS2000
Wiring Diagram
46421-0515S1
46421-0510S1
46421-0230S1
46421-0507S1
46421-0508S1
46421-0430S1
46421-0262S1
46421-0506S1
28
11071-0412D-201601
Control Systems
PUBLIC WORKS PARTS CATALOG
ICS2000
Parts Order List (with ARS Kit)
Selecting System Components
ICS2000 w/ARS
PART
NUMBER
DESCRIPTION
ICS2000 W ARS BASE KIT
Base Kit includes 1
each of parts
included in
highlighted box.
464210501S1
464210502S1
464210860S1
110010950
110010958
Harness Power/Ground Speed
Cable VLV/Sensor ICS2000
BDL Hardware ICS2000
Operator's Manual
Calibration & Programming Manual
ICS2000 Consoles ordered must match
number of ICS2000 System Base Kits
ordered.
ICS2000 CONSOLE
ICS00023A
ICS2000 Console
SENSORS
Console required with each system.
SPEED SENSORS (select 1)
464210507S1
464210508S1
464210509S1
464211450
464211440
463170192
463170191
466492130S1
El Speedo Navistar Sine Wave
El Speedo Ford Sine Wave
El Speedo w/Metri Pack Connectors Sine Wave
El Speedo Navistar w/Deutsch Connectors Sine Wave
El Speedo World Trans ECU V20 Socket Conn Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo World Trans Wire 157 Sq Wave
El Speedo Navistar 5000/7000 12VVW Option
APPLICATION RATE SENSORS (select 1)
464360170S1
464360171S1
464360172S1
464360176S1
464360177S1
464360178S1
Application Rate Sensor 10’ Cable
Application Rate Sensor 15’ Cable
Application Rate Sensor 30’ Cable
Application Rate Sensor 5’ Cable
Application Rate Sensor 22’ Cable
Application Rate Sensor 1’ Cable
Which application rate sensor or adapter is required.
ARS MOUNTING HARDWARE
457141810
457141850
Hardware GC1000-S 1" Coupler
Hardware GC1000-S 1.25" Coupler
ARS/FLOW METER EXTENSION OPTIONS
457901810
457901811
457901812
Extension Cable 15'
Extension Cable 30'
Extension Cable 45'
PWM VALVE DRIVERS
464210430S1
Driver Valve ISC2000
Choose a valve driver when using a proportional
hydraulic spreader control valve or a drop on actuator
when using a 2FFL12 Series hydraulic valve.
VALVE EXTENSION OPTION
464210512S1
464210513S1
464210514S1
464211180
11071-0412D-201601
10' Valve Sensor Cable Extension
20' Valve Sensor Cable Extension
30' Valve Sensor Cable Extension
15' Dual PWM Valve Extension Harness
Extension option for PWM Valve Driver 464210430S1
29
Hydraulic Valves
Dual Flow
Use with 46421-0430S1
PWM Granular Valve
Drive Module
Dual Flow
The Dual Flow Spreader Control Valve provides proportional
control of the spinner and conveyor/auger motor and can be
mounted outside the cab. The valve is a direct replacement for
the Fluid Control 2FFL1 2 or equivalent spreader valve and can
operate with either a fixed displacement or variable displacement (load sense) pump. Can also run continuously with the
spinner circuit shutoff.
SPECIFICATIONS:
• Operating Pressure: Inlet 4,000 psi
• Regulated Flow Rate: 0-17 GPM or 0-34 GPM auger/conveyor
0-10 GPM Spinner
• Internal Leakage:
50 cc/min. max at 2,000 psi
• Coil Voltage:
12 VDC
• Max Control Current: 1,400 ± 100 mA
Part Number
Description
467092100
Dual Hydraulic Valve (HydraForce) 17 GPM conveyor/10 GPM
spinner
467092101
Dual Hydraulic Valve (HydraForce) 17 GPM conveyor/10 GPM
spinner Load Sense
467092110
Dual Hydraulic Valve (HydraForce) 34 GPM conveyor/10 GPM
spinner)
467092111
Dual Hydraulic Valve with Load Sense (HydraForce) 34 GPM
conveyor/10 gpm spinner)
467090421
Replacement Cartridge
467090360
Replacement Coil
P4, P8, P24
P4, P8, and P24
30
Proportional Flow Control Valves are electrical-variable two-way
pressure-compensated spool valves and can be used with either
open or closed-center hydraulics by plugging port 2 of the valve
body.
SPECIFICATIONS:
• Operating Pressure:
Inlet 3,500 psi (240 bar)
• Regulated flow rate:
0-4 GPM (0-15 LPM) p/n 46709-2004S1
0-8 GPM (0-30 LPM) p/n 46709-2008S1
• Reverse Free Flow
Cracking Pressure:
15-20 psi (1-1.4 bar)
• Internal Leakage:
0.10 GPM (0.38 LPM) at zero current
• Coil voltage:
12 VDC
• Max Control Current: 1,500 ± 100 mA
• Solenoid operated
• Normally closed when de-energized
• Three port
Part Number
Description
46709-2050S1
Valve Assembly 24 GPM
46709-2004S1
P4 Valve Assembly 4 GPM
46709-2008S1
P8 Valve Assembly 8 GPM
46709-0360S1
Replacement Coil (4 or 8 GPM Valve)
46709-0380S1
Replacement Cartridge 4 GPM
46709-0370S1
Replacement Cartridge 8 GPM
11071-0412D-201601
Hydraulic Valves
PUBLIC WORKS PARTS CATALOG
Hydraulic Servo Valve
Single Flow
Hydraulic Servo Valves are a single-flow control valve. Typical
applications include controlling hydraulic flow to a motor that
drives a liquid pump or on a spreader where conveyor-only
control is required.
Valves
Part Number
Description
15557-0001
Servo Valve 30 GPM 20 ft. cable
15557-0004
Servo Valve 18 GPM 20 ft. cable
15557-0011
Servo Valve 13 GPM 20 ft. cable
15557-0013
Servo Valve 16 GPM 20 ft. cable
15557-0015
Servo Valve 25 GPM 20 ft. cable
15557-0016
Servo Valve 20 GPM 20 ft. cable
15557-0021
Servo Valve 11 GPM 20 ft. cable
The system must be in operation to make adjustments.
Both adjustments are located under the center plate.
15557-0022
Servo Valve 58 GPM 20 ft. cable
15557-0023
Servo Valve 18 GPM (Ag Chem)
CAUTION: Be cautious to not overspeed the hydraulic
motor.
15557-0024
Servo Valve 13 GPM (Ag Chem)
15557-0025
Servo Valve 30 GPM (Ag Chem)
15557-0026
Servo Valve 58 GPM (Ag Chem)
Adjustment 1 (To eliminate creep)
1. Loosen the Allen head screw (large) in the coupling
stem.
2. Using pliers, rotate the valve stem until creep stops to
establish a closed position.
3. Retighten the Allen head screw in the coupling stem.
Adjustment 2 (Adjust maximum flow rate gpm)
1. Loosen the small Allen head screw in the orifice adjustment collar.
2. Using pliers, turn the orifice adjustment collar counterclockwise to increase flow; clockwise to decrease flow.
3. Retighten orifice collar screw.
Actuator and Coupler Kit
Part Number
Description
46709-5360
Actuator only
46709-8040
Coupler kit
Connector Pin Numbers ID
Pin
Color Function
A
Red
+12V
B
Black Ground
C
White Signal to open
D
Green Signal to close
E
Blue
Feedback at open
F
N.C.
11071-0412D-201601
31
Flow Meters
Pre-Wet
Used for flow rate measurement of material applied.
GEM Flow Meter
Part Number
Description
466491170S1
Flow Meter, GEM (comes with insertable orifice)
Flow rate with orifice
Flow rate without orifice
0.3 - 3 GPM
0.5 - 5 GPM
Output rate of 2,000 pulses per gallon
GEM Flow Meter
Poly Flow Meter
Part Number
Description
PM00370023S1
3/4" Poly Flow Meter assembly
PM00370030S1
1" Poly Flow Meter assembly
PM00370040S1
1 1/2" Poly Flow Meter assembly
PM00370048S1
2" Poly Flow Meter assembly
PM00370048S2
2" Poly Flow Meter assembly with 1 1/2" hose barbs
PM00370068S1
3" Poly Flow Meter assembly
PM00370088S1
4" Poly Flow Meter assembly
Flow Rate
Poly Flow Meter
3/4"
1.85 - 18.5 GPM
1"
2.64 - 26.4 GPM
1 1/2"
9.25 - 92.5 GPM
2"
19.0 - 198 GPM
3"
39.6 - 396 GPM
4"
79.0 - 790 GPM
3/4" - 2" Poly Flow Meter assemblies include:
•
Flow meter body with turbine, axle, and bearings
•
Hall-Effect sensor with 3-pin Weather Pack connector
•
2 hose bars for inlet and outlet
•
2 Viton o-ring
•
2 coupling nuts
32
11071-0412D-201601
Flow Meters
PUBLIC WORKS PARTS CATALOG
Poly Sensor and Parts
Poly Flow Meter
3" - 4" Poly flow meter assemblies include:
•
Flow meter body with turbine, axle, and bearings
•
Hall-Effect sensor with 3-pin Weather Pack connector
•
2 flanges with groove
•
2 Viton o-rings
•
2 flat flanges (no grooves)
Part Number
Description
467881000S1
Poly Flow Meter Sensor
PM29300725S1
1/2" Turbine
PM29301899S1
1/2" Axle and Bearings
PM65403132
1/2" Hose Barb (also fits 3/4" flow meter)
PM80001432
1/2" O-ring (Viton) (also fits 3/4" flow meter)
PM65401732
1/2" Coupling Nut (also fits 3/4" flow meter)
PM30301125S1
3/4" Turbine
PM30305099S1
3/4" Axle and Bearings
PM31300925S1
1" Turbine
PM31303199S1
1" Axle and Bearings
PM67402432
1" Hose Barb
PM80005432
1" O-ring (Viton)
PM67401332
1" Coupling Nut
PM34300325S1
1 1/2" Turbine
PM32302099S1
1 1/2" Axle and Bearings (same as 2")
PM82416432
1 1/2" Hose Barb
PM80004832
1 1/2" O-ring (Viton)
PM20005432
1 1/2" Coupling Nut
PM32300825S1
2" Turbine
PM32302099S1
2" Axle and Bearings (same as 1 1/2")
PM82412632
1 1/2" Hose Barb for 2" Flow Meter
PM82406532
2" Hose Barb
PM80002232
2" O-ring (Viton)
PM30005132
2" Coupling Nut
PM33302632
3" Flange with groove for O-ring
PM33302732
3" Flange, smooth
PM80009300
3" O-ring (Viton)
PM35300532
4" Flange with groove for O-ring
PM35300632
4" Flange, smooth
PM80002500
4" O-ring (Viton)
Adapter
Raven Flow Meter Adapter
Part Number
Description
466980040S1
Raven Flow Meter Adapter
466980100
Raven Fast Valve Adapter
Raven Fast Valve Adapter
11071-0412D-201601
33
Auger/Conveyor Sensors
Application Rate Sensors
Auger/Conveyor sensors provide high resolution accuracy for
measuring the rotational speed of a shaft to ensure system
accuracy.
•
•
•
•
Outputs at 360 pulses per revolution for increased accuracy
RPM range 2-2,500
Easily adapts to 1 and 1 1/4" diameter shafts
12V sensor with 5-8 V square-wave signal output
Part Number
Application Rate Sensor
1
4
2
3
5
6
Description
464360170S1
Application Rate Sensor 10' Cable WP
464360171S1
Application Rate Sensor 15' Cable WP
464360172S1
Application Rate Sensor 30' Cable WP
464360176S1
Application Rate Sensor 5' Cable WP
464360177S1
Application Rate Sensor 22' Cable WP
464360178S1
Application Rate Sensor 1' Cable WP
464211210S1
White Sensor Motor Adaptor
7
8
9
10
20
19
16
15
17
18
11
14
13
12
NOTE: All Rev. D sensors use an updated housing and
bearing assembly and a different shaft seal. Shaft seal (not
shown) is 21002-0011.
Cable Assembly
34
Item
Part Number
Description
1
20126-0013
PNH Tap Screw
2
20065-0012
#8 Lockwasher
3
42458
Mounting Bracket
4
46436-0161
Housing & Bearing Assembly (all but Rev. D)
4B
46436-0161B
Housing & Bearing Assembly (Rev. D only)
5
45714-1750
Grating Assembly
6
20000-0099
Stainless Steel Shim
7
45714-1050
Disk Retaining Washer
8
45714-0931
Slotted Disk, 360
9
20000-0098
Washer (1/8" thick)
10
20134-0040
#10-32 x 1/2" Hex Head Screw
11
20242-0088
Decal
12
21389-0030
#8 x 1/2" Stainless Steel Screw
46436-0198
1 ft. Cable
13
45714-0920
Cover Plate
46436-0196
5 ft. Cable
14
21028-0064
Sensor Plate O-ring
46436-0199
6 ft. Cable
15
20032-0007
Internal Lockwasher
46436-0190
10 ft. Cable
16
21389-0028
#6 x 1/2" Screw
46436-0191
15 ft. Cable
17
46436-0200A
Circuit Board Assembly
46436-0197
22 ft. Cable
18
Various
Cable Assembly
46436-0192
30 ft. Cable
19
45382-2150
Nut Seal
Pin
Color
Function
20
21028-0040
O-ring
A
Red
+12V
21
45714-0940A
Shaft (not shown)
B
Black
Ground
C
Green
Signal
11071-0412D-201601
Auger/Conveyor Sensors
PUBLIC WORKS PARTS CATALOG
Application Rate Sensors Accessories
Extension Harness
Extension Harness 15' 30', 45'
Part Number
Description
457901810
Extension Harness 15 ft.
457901811
Extension Harness 30 ft.
457901812
Extension Harness 45 ft.
Mounting Hardware
Part Number
1" Shaft
Coupler
1 1/4" Shaft
Coupler
Description
457141810
Mounting Hardware (includes 1" coupler)
457141850
Mounting Hardware (includes 1.25" coupler)
Tester
An Application Rate Sensor Tester quickly and effectively tests
application rate sensors even when installed on the truck. The
tester provides an audible alarm with each degree of rotation
from the application rate sensor.
Part Number
45007-0066
Description
Application Rate Sensor Tester
Tester
11071-0412D-201601
35
Ground Speed Sensors
Radar II & III
Radar II Sensors
Radar II
Part Number
Description
45640-1912S9
Radar II Kit with Mounting Brackets
45640-1912
Radar II Ground Speed Sensor only
45640-2090
Flat Radar Mounting Plate
45640-2100
Radar Pipe Mounting Bracket
43940-0024
10 ft. Ground Speed Sensor Extension
Radar III Sensors
Part Number
Description
46783-1000S9
Radar III Kit with Mounting Brackets
46783-3000S1
Radar III only
Radar III
Radar Connector Pinouts
Rear of Truck
Pin
Color
Function
1
Black
Ground
2
Green
Signal (sq. wave)
3
Red
+12V
4
Connected to
Pin 3
Radar presence
35°
Radar Mounting Angle
Hall-Effect Sensors
Hall-Effect Sensor
(smooth)
Part Number
Description
46350-0030S1
Hall-Effect Speed Sensor (smooth)
46697-0014S1
Hall-Effect Speed Sensor (threaded)
20040-0089
Jam Nut for threaded Hall-Effect Sensor
46350-0120
Hall-Effect Sensor to Radar Extension 15.5 ft.
Hall-Effect Sensor
(threaded)
36
11071-0412D-201601
Ground Speed Sensors
PUBLIC WORKS PARTS CATALOG
Mechanical/Electronic
*
46421-0507S1
For use on Navistar and Ford trucks with automatic or
manual non-World Transmissions. This adapter utilizes
the Weather Pack connection on the transmission
speed sensor to obtain a signal.
Speedometers & Adapters
Part Number
Description
439400024
10 ft. Ground Speed Sensor Extension
464210507S1
Electronic Speedometer Adapter Navistar (sine wave)
464210508S1
Electronic Speedometer Adapter Beede (Ford) (sine wave)
464210509S1
Electronic Speedometer Adapter (Metri Pack connector) (sine
wave)
464211450
Electronic Speedometer Adapter (Deutch connector (sine
wave)
464210520
Adapter Cable for Chevy Kodiac/GMC TopKick 1987-1990
(used with 46421-0507S1)
464210521
Adapter Cable for Chevy Kodiac/GMC TopKick 1987-1990
(used with 46421-0520)
464211440
Electronic Speedometer Adapter for World Transmission (sq.
wave)
463170191
Electronic Speedometer Adapter (fly leads) (sq. wave)
463170192
Electronic Speedometer Adapter (ring terminals) (sq. wave)
466492130S1
Ground Speed Isolation Buffer
463170033S1
Navistar Truck Speed Adapter (Weather Pack connector) (sq.
wave)
464211700
Flex4 Adapter required with 46421-0507S1, 46421-0508S1,
46421-0509S1, 46421-1450
*
46421-0508S1
For use on trucks with automatic or manual non-World
Transmissions. Use when direct connection to transmission
speed sensor is not available and a splice connection to
speed signal is required.
46317-0033S1
Navistar Adapter for use on Chevy, Dodge, Ford, and GMC
1 ton chassis with Weather Pack connectors. Connects to
speed sensor in transmission. Converts sine wave to square
wave speed signal.
11071-0412D-201601
37
Ground Speed Sensors
Electronic
Speedometer & Adapters
Clear = Signal
Black = Grd Speed
Black = Ground
*
46421-0509S1
For use on trucks with an automatic or manual
non-World Transmission and utilizes the Metri-Pack
connection on the transmission speed sensor to
46317-0191
For use on trucks with an Allison World Transmission and
connects to wire 157 of ECU module when "V20" is not
available (fly leads).
Black = Ground
Clear = Signal
*
46421-1450
For use on Navistar trucks with a manual transmission and connects to a speed sensor in the
46317-0192
For use on trucks with an Allison World Transmission and
connects to wire 157 of ECU module when "V20" is not
available (ring terminals).
Black = Ground
Red = Signal
46421-1440
For use on trucks with an Allison World Transmission and connects direct to socket "V20" on
ECU module.
38
46649-2130S1
For use on Navistar 5000/7000 Series trucks with the
12 VVW option. This adapter utilizes the fly lead connection on the engine compartment firewall to obtain
a signal.
11071-0412D-201601
Accessory Sensors
PUBLIC WORKS PARTS CATALOG
Hopper Level - Granular
A hopper level sensor can be used to trigger an alarm when
material falls below the sensor mounting level.
Part Number
Description
464210518S1
Hopper Level Sensor with Mounting Bracket
464210870S1
Hopper Level Sensor (Granular)
464210506S1
Hopper Level Sensor Extension Harness 20 ft.
Connector Pin Outs
Weather Pack
Hopper Level Sensor with
Mounting Bracket
Pin
Color
Function
A
Red
+12V
B
Black
Ground
C
Green
Signal (0-12V)
D
N.C.
Connector Pin Outs (46421-0870S1)
Weather Pack
Hopper Level Sensor
Pin
Color
Function
A
Red
+12V
B
Black
Ground
C
Green
Signal
D
Plugged
Pressure Sensor - Liquid
Part Number
Description
465700010
Pressure Sensor (0 - 100 psi)
465700020
Pressure Sensor (0 - 650 psi)
465700040
Pressure Sensor (0 - 225 psi)
Liquid Pressure Sensor
Connector Pin Outs
11071-0412D-201601
Pin
Color
Function
A
Red
+12V
B
Black
Ground
C
Green
Signal (0-5)
39
Valve Drivers
SMD
Item
(2) 2 pin WeatherPack connector kit
(1) 16 pin Amp kit
w/lock ring
Valve Driver SMD (46421-0430S1)
Used with granular PWM valves.
Part Number
Description
464210430S1
Valve Driver (SMD version)
1
110590013
Amp Kit with lock ring 16-pin
2
218950002
2 pin Weather Pack connector kit
3
218960002
Socket contact (not shown)
4
218940002
Connector plug (not shown)
5
200130032
Mounting bolts (not shown)
Connector Pin Outs
Pin
Color
Function
6
Brown
Spinner open
8
White
Conveyor open
15
16
Black
Red
Ground
Connector Pin Outs
(Conveyor/Auger)
Pin
Color
Function
A
White
+12V
B
Gray
Ground
(Spinner)
+12V
A
Brown
+12V
B
Black
Ground
Hydraulic
Item
Part Number
Description
46436-0030A
Valve Driver (Hydraulic)
1
46627-0730
Weather-Pack connector kit 6-pin, flat
2
11059-0007
Amp kit with lock ring 4-pin
3
20013-0032
Mounting bolts (not shown)
(2) 4 pin Amp kit
w/lock ring
(1) 6 pin Weather-Pack
connector kit
Hydraulic Valve Driver (46436-0030A)
Used with DICKEY-john 15557-xxxx hydraulic
valves. Requires an ICS/CCS adapter cable when
used with ICS systems.
Connector Pin Outs
(Weather-Pack 6 pin)
Connector Pin Outs
(Amp 4 pin)
Pin
Color
Function
Pin
Color
Function
A
Red
+12V
1
Yellow
Signal (0-12V)
B
Black
Ground
2
NC
C
Brown
Open (0-12V)
3
Orange
Signal (0-12V)
D
White
Close (0-12V)
4
Gray
APER
E
Gray
APER
F
NC
Linear
Item
(2) 3 pin Amp kit with
lock ring
Description
Valve Driver (Linear) max 15 amp
1
46627-0730
6 pin Weather-Pack connector kit , flat
2
11059-0023
3 pin AMP connector kit
3
20013-0032
Mounting bolts (not shown)
Connector Pin Outs
(Weather-Pack)
Connector Pin Outs
(AMP)
Pin
Color
Function
Pin
Color
Function
A
Red
+12V
1
Green
Signal (0-12V)
Linear Valve Driver (46649-0920S1)
B
Black
Ground
2
Black
Ground
Used with Control Point to operate 12V liquid pump
or PWM valve on hydraulic spraying system. Extension
cable 46649-0960 on 46649-0961 required.
C
Brown
Actuator 1 (PWM)
3
NC
D
NC
E
NC
F
NC
(1) 6 pin WeatherPack connector kit
40
Part Number
46649-0920S1
11071-0412D-201601
Valve Drivers
PUBLIC WORKS PARTS CATALOG
PWM, Electric Pump, Liquid Servo
Item
(2) 16 pin Amp
connector kit
Part Number
Description
464210433S1
Valve Driver (KZ)
1
466270720
4 pin Weather Pack connector kit
2
110590013
16 pin Amp connector kit
Connector Pin Outs
(Weather-Pack)
Pin
(1) 4 pin Weather-Pack connector
kit
KZ Valve Driver (46421-0433S1)
Used with ICS1500 to operate KZ 3-way valve (95H-62-U).
Adapter cable is required when used with Control Point
(46649-2320).
Color
Function
Pin
Color
Function
A
Black
Power (-)
8
White
Output A
B
Brown
Output B
9
Brown
Output B
C
White
Output A
15
Black
Power (-)
D
Red
Power (+)
16
Red
Power (+)
E
NC
F
NC
Item
(3) 3 pin WeatherPack connector kit
Connector Pin Outs
(AMP)
Part Number
Description
466492530S1
Valve Driver (KZ) w/limit switch
1
466270730
6 pin Weather Pack connector kit
2
466270250
2 pin Weather Pack connector kit
3
466270260
3 pin Weather Pack connector kit
Connector Pin Outs
(Weather-Pack)
(1) 6 pin Weather-Pack
connector kit
(2) 2 pin Weather-Pack
connector kit
KZ Valve Driver w/Limit Switch (46649-2530S1)
Used with F6H-50-Y K2 Valve to indicate valve full open.
Pin
Color
Function
Pin
Color
A
Red
12V
A
Brown
Output A
B
Black
Ground
B
White
C
White
Input A
Output A
Return
D
Brown
Input B
E
Gray
Control
F
NC
Item
(1) 4 pin Weatherpack connector kit
(1) 4 pin Weather-Pack
connector kit
Part Number
(2) 3 pin WeatherPack connector kit
12V Relay (46436-0032)
Function
Connector Pin Outs
(Weather-Pack)
Pin
Color
A
NC
Function
B
Black
Output B
C
Gray
Output B
Return
Description
464360032
Relay 12V
1
466270710
4 pin Weather Pack connector kit
2
466270260
3 pin Weather Pack connector kit
Connector Pin Outs
(Weather-Pack)
Used with Control Point to shutoff the main boom
valve simultaneously with liquid channel requirements.
11071-0412D-201601
Connector Pin Outs
(Weather-Pack)
Connector Pin Outs
(Amp)
Pin
Color
Function
Pin
Color
Function
A
Red
12V
A
Orange
Output sw 12V
B
Black
Ground
B
Yellow
Ground
C
Brown
Switched 12V
C
Red
12V
D
NC
41
Valve Drivers
Linear
(4) Eyelet
(1) 6 pin
Weather Pack
connector kit
Item
(2) Fuse
Holder
(3) 30 Amp
Fuse
Part Number
Description
464900010S1
Valve Driver (Linear) max 30 Amp
1
466270730
6 pin Weather Pack connector kit , flat
2
201080014
Fuse holder
3
201120006
30 Amp Fuse
4
200040010
Eyelet, 5/16" ring terminal ins.
5
110590023
3 pin Amp connector kit
6
200130032
Mounting bolts (not shown)
Connector Pin Outs
(Weather-Pack 6 pin)
(5) 3 pin Amp kit
w/Locking Ring
Linear Valve Driver
Used with Control Point, ICS, and CCS products to operate an electric motor when current requirements are greater than 15 amps.
Direct battery connection required. Max 30 amps
Pin
Color
B
C
D
NC
E
NC
F
NC
Connector Pin Outs
(AMP 3 pin)
Function
Pin
Color
Function
Black
Ground
1
Green
Signal (0-12V)
Brown
Actuator 1
(PWM)
2
Black
Ground
3
NC
Eyelets (Ring Terminals)
Color
Function
Red
+12V
Black
Ground
Adapter Cable
42
Part Number
Description
466390180
Banjo Regulating Valve Driver Adapter Cable used w/464360030
11071-0412D-201601
Liquid Control Valves
PUBLIC WORKS PARTS CATALOG
Two-Way, Stainless Steel
Two-way regulating control valves, stainless steel, available in 3/8
in., 1/2 in., 3/4 in., 1 in., 2 in., and 3 in.
Valve Parts
2 way Stainless Steel Valve with 46709-5075 Actuator
Part
Number
Valve
Size
(Inches)
Flow
Rate
GPM
46709-5010
3/8
6
Stainless Steel Valve, 2 way with 46709-5075
Actuator
46709-5020
1/2
30
Stainless Steel Valve, 2 way with 46709-5075
Actuator
46709-5300
3/4
30
Stainless Steel Valve, 2 way with 46709-5060 Actuator (used with NH3 TTU kit)
46709-5290
1
68
Stainless Steel Valve, 2 way with 46709-5060
Actuator
46709-5150
2
376
Stainless Steel Valve, 2 way with 46709-5060
Actuator
46709-5170
3
720
Stainless Steel Valve, 2 way with 46709-5250
Actuator
46709-5320
1/4
2 way Stainless Steel Valve with 46709-5060 Actuator
Description
Stainless Steel Valve, 2 way with 46709-5070
Actuator
Two-way Poly regulating control valves available in 3/4 in., 1in.
Valve Parts
Part
Number
Valve
Size
(Inches)
Flow
Rate
GPM
Description
46709-5030
3/4
51
Poly Valve, 2 way with 46709-5070 Actuator
46709-5280
1
68
Poly Valve, 2 way with 46709-5070 Actuator
Two-way regulating control valve, carbon steel, available in 1 in.
2 way Stainless Steel Valve with 46709-5250 Actuator
Valve Parts
Part
Number
Valve
Size
(Inches)
Flow
Rate
GPM
46709-5040
1
68
Description
Carbon Steel Valve, 2 way with 46709-5060
Actuator
Liquid Servo Valve Extensions
2 way Poly Valve with 46709-5070 Actuator
Part Number
Description
45790-1820
Extension Cable 15 ft. 6 pin WP
45790-1821
Extension Cable 30 ft. 6 pin WP
Connector Pin Numbers ID
Liquid Servo Valve Extension
2 way Carbon Steel Valve with
467095060 Actuator 1"
11071-0412D-201601
Pin No.
Color
Function/
Voltage
A
Red
+12V
B
Black
Ground (0V)
C
White
Open (0-12V)
D
Green
Close (0-12V)
E
Blue
APER (0-12V)
F
N.C.
43
Liquid Control Valves
Three Way
Three-way regulating control valve assemblies available in 3/8",
1.5", 2".
Valve Parts
Part
Number
3 way Stainless Steel Valve with 46709-5070
Actuator 3/8"
Valve
Size
(Inches)
Flow
Rate
GPM
Description
46709-5230
3/8
3
Stainless Steel Valve, 3 way with 46709-5075
Actuator
46709-5050
1/2
47
Poly Valve, 3 way Poly with 46709-5060
Actuator
46709-5140
1/2
34
Stainless Steel Valve, 3 way with 46709-5060
Actuator
46709-5160
2
47
Stainless Steel Valve, 3 way with 46709-5250
Actuator
Connector Pin Numbers ID
Pin No.
Color
Function/Voltage
A
Red
+12V
B
Black
Ground (0V)
C
White
Open (0-12V)
D
Green
Close (0-12V)
E
Blue
APER (0-12V)
F
N.C.
3 way Stainless Steel Valve with 46709-5060
Actuator 1/2"
Raven Fast Valve Adapter Harness
Adapter Harness
3 way Stainless Steel Valve with 46709-5250
Actuator 2"
44
Part Number
Description
46698-0100
Raven Fast Valve Adapter Harness
46698-0040S1
Raven Flow Meter Adapter Harness
Raven Fast Valve Adapter Harness
466980100
11071-0412D-201601
Liquid Control Valve Assemblies
PUBLIC WORKS PARTS CATALOG
Liquid Boom Shutoff
Liquid Boom Shutoff Valves (on/off ) available in 3/4 in. and 1 in.
Actuators Only
Part
Number
Single Liquid Shutoff Valve
467096000 3/4"
Used With
Valve
Description
46709-5260
46709-6000
46709-6010
46709-6020
Actuator Assembly EH5 On/Off
46709-6030
46709-5130
46709-6040
46709-5320
Actuator Assembly Shutoff Valve
Liquid Shutoff Valves
Valve Assemblies
3 Bank Shutoff Valve
467096010 3/4"
Part
Number
Valve Size
(Inches)
Flow
Rate
GPM
Description
46709-6000
3/4
40
Single Shutoff Valve and Actuator
46709-6010
3/4
38
3 Bank Shutoff Valve and Actuator
46709-6020
3/4
38
5 Bank Shutoff Valve and Actuator
NH3 Shutoff Valves
Valve Assemblies
5 Bank Shutoff Valve
467096020 3/4"
Part
Number
Valve Size
(Inches)
Flow
Rate
GPM
Description
46709-5320
1/4
Single Shutoff Valve and Actuator
46709-6040
3/4
Single Shutoff Valve and Actuator
Boom Shutoff Valve Fittings
Single Shutoff Valve
467096040 3/4"
Single Shutoff Valve
467095130 1"
Single Shutoff Valve
467095320 1/4"
11071-0412D-201601
Part
Number
Hose
Size
(Inches)
Description
46709-7020
1/2
Boom Shutoff Valve Fitting, straight
46709-7030
1/2
Boom Shutoff Valve Fitting, 90 degree
46709-7040
3/4
Boom Shutoff Valve Fitting, straight
46709-7050
3/4
Boom Shutoff Valve Fitting, 90 degree
46709-7060
3/4
Boom Shutoff Valve Fitting, female NPT
46709-7070
1
Boom Shutoff Valve Fitting, straight
46709-7080
1
Boom Shutoff Valve Fitting, 90 degree
46709-7090
1
Boom Shutoff Valve Fitting, male NPT
467097020
467097030
467097040
467097050
467097060
467097070
467097080
467097090
45
Liquid Control Valve Assemblies
Liquid Valve Bodies
Valve body without actuator available in 3/8", 1/2", 3/4", 1", 1.5"
2", and 3".
3 way Stainless Steel Valve (3/8" 46709-5230)
2 way Stainless Steel Valve (3/8" 46709-5080)
(1/2" 46709-5090) (3/4" 46709-5310) (1" 46709-5290)
Part Number
Valve
Size
Description
467095080
3/8"
Stainless Steel Valve, 2 way
467095230
3/8"
Stainless Steel Valve, 3 way
467095090
1/2"
Stainless Steel Valve, 2 way
467095310
3/4"
Stainless Steel Valve, 2 way
467095100
3/4"
Poly Valve, 2 way
467095110
1"
Carbon Steel Valve, 2 way
467095180
1"
Poly Valve, 2 way
467095120
1.5"
Poly Valve, 3 way
467095190
1.5"
Stainless Steel Valve, 3 way
467095200
2"
Stainless Steel Valve, 2 way
467095210
2"
Stainless Steel Valve, 3 way
467095240
3"
Stainless Steel Valve, 2 way
467095290
1"
Stainless Steel Valve, 2 way
457903380
1 1/4"
Ball Valve (NH3)
2 way Poly Valve (3/4" 46709-5100) (1" 46709-5180)
2 way Stainless Steel Valve (2" 46709-5200) (3" 46709-5240)
3 way Poly Valve (1.5" 46709-5120)
3 way Stainless Steel Valve (1.5" 46709-5190) (2" 46709-5210)
Ball Valve (NH3) 1.25"
2 way Carbon Steel (1" 46709-5110)
46
11071-0412D-201601
Liquid Control Valve Assemblies
PUBLIC WORKS PARTS CATALOG
Actuator Assemblies
Part
Number
Actuator Assembly (46709-5070)
Used
With Valve
Description
46709-5060
46709-5310
46709-5110
46709-5120
46709-5190
46709-5200
46709-5290
Actuator Assembly EH2
(used with Continental 1.25 in. NH3 valve p/n
45790-3380)
46709-5070
46709-5100
46709-5180
Actuator Assembly EH3
46709-5075
46709-5080
46709-5230
46709-5090
Actuator Assembly EH3
46709-5250
46709-5210
46709-5240
Actuator Assembly EH5
46709-5260
46709-6000
46709-6010
46709-6020
Actuator Assembly EH5 On/Off
46709-6030
46709-5130
Actuator Assembly Shutoff Valve
Actuator Assembly (46709-5075)
Actuator Assembly (46709-5060)
Actuator Assembly (46709-5250)
Actuator Assembly (Shutoff Valve) (46709-5260)
11071-0412D-201601
47
Harnesses
10' Ground Speed Extension
Part Number
Description
43940-0024
Ground Speed Extension 10' (4 pin)
45790-1810
Sensor Extension Cable 15' (3 pin)
45790-1811
Sensor Extension Cable 30' (3 pin)
45790-1812
Sensor Extension Cable 45' (3 pin)
45790-1813
Sensor Extension Cable 7' (3 pin)
45790-1820
Liquid Valve Extension 15' (6 pin)
45790-1821
Liquid Valve Extension 30' (6 pin)
46421-0506S1
Sensor Extension 20' (4 pin square)
46421-0512S1
Valve/Driver Extension 10' (16 pin)
46421-0513S1
Valve/Driver Extension 20' (16 pin)
46421-0514S1
Valve/Driver Extension 30' (16 pin)
46421-1180
Dual PWM Valve Extension 2 15' (2 pin connectors)
46421-1460
Dual Sensor Extension 2 30' (3 pin connectors)
7' Sensor Extension
10' Valve Driver Extension
15' Liquid Valve Extension
15' Dual PWM Valve Extension 2
20' Hopper Level Extension
48
11071-0412D-201601
Simulators
PUBLIC WORKS PARTS CATALOG
Universal Proportional
Ground Speed
The Universal Proportional Simulator allows demonstration of a
Control Point, ICS1100, ICS1500, ICS2000, or LT Control and simulates ground speed and feedback of application rate sensors,
flow meter, etc. Appropriate adapter cable required.
Part Number
Control Point
Description
46790-0010S1
Universal Proportional Simulator
46790-0050
Control Point UPS Adapter Cable
46790-0060
ICS UPS Adapter Cable
46790-0090
LT Control UPS Adapter Cable
ICS
Flex4 Simulator
The Flex4 Simulator allows demonstration of a Flex4 system and
simulates ground speed and feedback of application rate sensors, flow meter, etc. Appropriate adapter cable required.
Part Number
Description
Contact Technical Support at 1-800-637-3302
Ground Speed
A Ground Speed simulator generates a ground speed signal useful for troubleshooting.
11071-0412D-201601
Part Number
Description
45640-4511S1
Ground Speed Simulator VGS-200
49
Manuals
Manuals and Installation Instructions
Part Number
Description
11001-0950
ICS2000 Ice Control System Operator's Manual
11001-0958
ICS2000 Calibration & Programming Operator's Manual
11001-0972
ICS2000 French Canadian Operator's Manual
11001-0993
ICS2000 French Canadian Calibration & Programming Operator's
Manual
11001-1042
ICS2000 Instruction with Printer
11001-1172
ICS1500 Calibration & Programming Operator's Manual
11001-1183
ICS1100 Operator's Manual
11001-1211
DART PC Tools Manual Addendum
11001-1323
LT Control Operator's Manual
11001-1332
Control Point Operator's Manual
11001-1391
Control Point Wireless Instruction
11001-1454
PVC3000 Installation Instruction
11001-1462
Control Point Wireless Antenna Kit
11001-1575
Flex4 Quick Start Guide
11001-1576
Flex4 Operator's Manual
11001-1609
Flex4 Report Generator Tool Instruction
11001-1621
Flex4 Ground Speed Adapter Cable Instruction
11001-1640
Hydraulic Control Valve Instruction
11001-1642
KZ Co Hydraulic Valve Actuator Mounting Hardware
Sales Literature
50
Part Number
Description
11071-0181
Radar II
11071-0313
Radar III
11071-0228A
Control Point
11071-0264
Application Rate Sensor
11071-0268
ICS2000
11071-0271
HydraForce PWM Valve
11071-0272
LT Control
11071-0340
PVC3000
11071-0356
Control Point Wireless
11071-0403
Flex4
11071-0414
Public Works Product Catalog
11071-0412D-201601
PUBLIC WORKS PARTS CATALOG
Service Parts
Service parts are available in limited quantities.
Contact the technical support team for availability
at 1-800-637-3302.
Products contained in the Service Parts section include:
•
•
•
•
•
•
•
11071-0412D-201601
Control Point
Multi-Function Joystick
PVC3000 Hydraulic Valve
Hydraulic Servo Valve
Speed-o-Meter Adapter
ICS2000
Connectors and Kits
• Weather Pack
• Amp, ITT Cannon
• Deutsch
51
Service Parts
Control Point
Control Systems
1
Console Parts
Item
3
3
5
2
466490660 Decal, Control Point
3
207380006 On/Off Pushbutton Switch
4
207380010 On/Off Button, Black
Console Mounting Hardware
Item
4
1
2
1
6
10
7
8
Part Number
466490381S1
Description
Console/Switch Module Mounting Hardware
2
200400011 1/4" - 20 Hex Nut (2)
3
200140005 1/4"-20 x 1" Hex Bolt (3)
4
200140027 1/4 - 20 x 1" Hex Bolt (2)
5
466390900 Washer, Rubber
6
466490590 U Bracket
7
200720022 Knob, Screw (2)
8
466490580 Combination Mounting Plate
9
213890017 #6 x 1/2" Screw (3)
10
9
Description
466490650 Decal, DICKEY-john logo
4
2
Part Number
1
466490350 Retaining Clip
Mounting hardware to secure the mounting bracket to the dash/mounting
panel is not supplied with the kit.
Switch Module
Item
1
8
2
Part Number
Description
466493300S1
Standard Switch Module
466493200S1
Wireless Switch Module
1
212650010 Rocker Switch SPDT (2)
2
212650039 Master Rocker Switch
9
4
3
5
6
3
466490680 Decal, Master Switch
4
466490670 Decal, Blast
5
207380011 Blast Push Button Switch
6
207380009 Button, Red
7
10
7
466491300 Decal, Warning
8
466490320A
8A
466490321S1
Knob, Spread Width
11
9
12
Service Knob, Spread Width (2 piece)
212650011 Rocker Switch SPST (2)
10
466490690 Decal Spread Width Adjust
11
466490300 Switch Module Cover
12
211590010 Potentiometer
13
445010002 Disc
14
466490400 Switch Module Base
15
213890054 Screw (4)
13
14
15
52
Switch module items 1-15 are the same for the Standard and Wireless Switch
Modules.
11071-0412D-201601
Service Parts
PUBLIC WORKS PARTS CATALOG
Joystick
Multi-Function
Multi-Function Joysticks control all hydraulic plow functions in
one system when the truck ignition key is enabled. The joystick
provides multi-axis proportional control for up to four independent hydraulic functions:
• front plow
• dump body
• wing
• scraper
A retractable joystick can be secured underneath the armrest
maximizing operator comfort when not in use.
The joystick is equipped with a safety trigger to initiate movement of the hydraulic function to ensure operation activates
when the operator is ready.
Dump
Bod
Body
Front
Plow
An emergency wing extract button on side of armrest
automatically moves the wing plow into home position to avoid
oncoming obstacles.
Scraper
Wing
An optional float harness is available for hydraulic systems with
float functionality.
12 Volt Outlet
12Wing Plow
Up Down Heel Toe
Body Scraper
Up Down Left Right
Front Plow
Up Down Left Right
Dump Body
Battery
11071-0412D-201601
Main
Control
Module
Auxiliary
Module
FEATURES:
• Multi-axis
• Retractable ww
• Joystick grip with safety trigger to initiate movement of
hydraulic function
• Auto wing retract
• Armrest assembly attaches to driver seat maximizing cab
space
• Adjustable armrest for operator comfort
• LED indication for function selection
• 12V convenience plug for accessories
APPLICATIONS:
• Snow Plows
• Tractor Backhoes
• Bucket Trucks
• Garbage Trucks
• Any hydraulic control application
53
Service Parts
Multi-Function
Joystick
24-pin CPC
Power connector
not used. Do not
remove dust plug.
Armre
st
ECU
Floa
t Harn
ess
Battery
+
-
Plow
Main Cab Harness
Dum
p Bo
dy
Pow
er
ut
er O
Pow
CAN
Plow
Wing
Fuse
nsion
Exte ss
e
Harn
Auxiliary Module
to Ignition
r
rape
y Sc
rbod
Unde
r
inato ve
Termnot remo
Do
Multi-Function Plus Joystick
Multi-Function Basic
(Front Plow and Hoist Control) (Front Plow, Hoist, Scraper, Wing Control)
Part Number
Description
Part Number
Description
467960520 HydraForce Multi-Function Joystick Armrest Assembly
467960520 HydraForce Multi-Function Joystick Armrest Assembly
467960600 Joystick Bracket Seat Assembly
467970600 Joystick Bracket Seat Assembly
467960710 ECU-MS Controller
467960710 ECU-MS Controller
467960420 Power Harness
467960420 Power Harness
467960470 Cab Inteface Harness
467960470 Cab Interface Harness
467960440 Plow Harness
467960440 Plow Harness
467960450 Dump Body Harness
467960450 Dump Body Harness
467960510 4 LED Array
467960480 Body Scraper Harness
467960430 CAN Power Harness
Deutsch 2 pin Connectors
Part Number
Service Parts
Description
219590022 Plug (harness side)
54
467960740 Auxiliary Module
Part Number
Description
219600001 Socket contact (used with plug)
467960460 Float Harness
219590024 Receptacle (valve side)
467960400 CAN Terminator
219600002 Pin contact (used with receptacle)
467960700 Joystick only
219590023 Wedge
467960730 Connector 70 pin
11071-0412D-201601
Service Parts
PUBLIC WORKS PARTS CATALOG
Hydraulic Valves
PVC3000
Mechanical Lever and Electrical Coils
Mechanical
Lever
Part Number
Description
467094000 Mechanical Lever
467094005 Mechanical Lever Seals
467094010 Electrical Activation for Section (coils)
467094015 Electrical Activation Seals
Electrical
Coils
11071-0412D-201601
55
Service Parts
Hydraulic Valves
PVC3000
Conveyor,Spinner,Pre-WetProportional
Valves
Part Number
Description
467094065
Proportional Valve for Conveyor
467094070
Proportional Valve for Spinner
467094075
Proportional Valve for Pre-Wet
467094080
Cavity Plug for Valve without Pre-Wet Option
467094085
Coil for any Proportional Valve
Bi-Directional Valve for Conveyer
Part Number
Description
467094090
Directional Valve
467094095
Mounting Bolts Set
467094100
Directional Valve Coils
467094105
Seals
467094110
Cover (if bi-directional valve is not used)
Check Valve for Base Manifold
56
Part Number
Description
467094115
Check Valve
11071-0412D-201601
Service Parts
PUBLIC WORKS PARTS CATALOG
Speed-O-Meter Adapter
Ground Speed Control
GC15/31/47 Series controls only.
Part Number
Description
46317-0020S1
Electronic Speed-O-Meter Adapter (Dixson Head)
46317-0031S1
Electronic Speed-O-Meter Adapter (Navistar/GMC/Volvo)
Limited service parts are available for the Granular Spreader
Control (GC) and Automated Servo Control (ASC). Locate the
product part number on the end of the console to order replacement parts. All orders accepted for the Granular Spreader
Control and Automated Servo Control are final. No returns
or cancellations are accepted.
11071-0412D-201601
57
Service Parts
Hydraulic Servo
Single Flow
Use with Hydraulic Valve Driver
Module 46436-0030A
Use with Hydraulic Valve Driver
Module 46436-0030A
1
ITEM
Part Number
1
44506-0001
Motor and Coupling
2
45714-0170
Center Coupling
3
45714-0180
Mounting Plate
4
45675-4023
Switch Assembly (black)
5
42282-0002
Valve Cover
6
45714-0120
Center Plate
7
21034-0002
Clamp
8
45675-4022
Switch Assembly (red)
9
42148-0004
Seal
10
21028-0023
O-ring
11
42147-0001
Dust Cover
12
44313-0001
Retainer
13
21093-0001
Seal Ring
14
44316-0001
Clamp
15
2
16
3
Description
11059-0008
Connector Kit
43940-0021
Cable complete 10 ft.
43940-0022
Cable complete 20 ft.
43940-0023
Cable complete 30 ft.
4
5
6
7
8
9
10
12
11
13
15
14
16
Complete motor/actuator assembly for hydraulic servo valve use
replacement parts:
•
46709-5360 Actuator only
•
46709-8040 Hardware Mounting Kit
Connector Pinouts
1
Red
0-12V
2
NC
NC
3
Black
0-12V
4
Green APER
The system must be in operation to make adjustments. Both adjustments are located
under the center plate.
CAUTION: Be cautious to not overspeed the hydraulic motor.
Adjustment 1 (To eliminate creep)
1. Loosen the Allen head screw (large) in the coupling collar.
2. Using pliers, rotate the valve stem until creep stops to establish a closed position.
3. Retighten the collar.
Adjustment 2 (Adjust maximum flow rate gpm)
1. Loosen the small Allen head screw in the orifice adjustment collar.
2. Using pliers, turn the orifice adjustment collar counterclockwise to increase flow;
clockwise to decrease flow.
3. Retighten orifice collar screw.
58
11071-0412D-201601
Service Parts
PUBLIC WORKS PARTS CATALOG
ICS2000
Console Parts
Item
Part Number
464210010S1
3
4
2
1
5
6
1
464210270 Front Panel
2
209110001 Spread Width Control Pot
3
464210280 Rear Enclosure
4
215280009 On/Off Switch with Nut and Washer
5
201090004 Sonalert
6
200720022 Mounting Knob
7
8
14
9
13
7
12
8
11
10
11071-0412D-201601
9
Description
ICS2000 Console (must be programmed)
20137
Well Nut
403440041 Mounting Bracket
207380004 Blast Push Button
10
210470003 Spreader Control Switch with Nut
11
464210310 Decal, Spread Width/Spreader Control
12
200720025 Spread Width Knob with Set Screws
13
464210320 Panel Graphcs ICS2000
14
424210670 Decal, Trim
15
210270003 Lamp GE#73 (not pictured)
59
Service Parts
Connectors & Kits
AMP
Part Number
Description
Part Number
Description
11059-0007
4 Pin w/Locking Ring Kit
11059-0008
4 Pin without Locking Ring Kit
21090-0001
Plug Body
21091-0001
Connector Body
21090-0004
Connector Body
21091-0003
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21088-0001
Socket Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0001
Pin Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21089-0002
Pin Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0001
Clamp
21092-0001
Clamp
Part Number
Description
Part Number
Description
11059-0009
9 Pin with Locking Ring Kit
11059-0010
6 Pin without Locking Ring Kit
21090-0006
Connector Body
21091-0006
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0004
Clamp
21092-0004
Clamp
Part Number
Description
Part Number
Description
11059-0011
14 Pin with Locking Ring Kit
11059-0012
14 Pin without Locking Ring Kit
21090-0003
Connector Body
21091-0004
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0007
Clamp
21092-0007
Clamp
Part Number
Description
Part Number
Description
11059-0013
16 Pin with Locking Ring Kit
11059-0014
16 Pin without Locking Ring Kit
21090-0002
Connector Body
21091-0002
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0007
Clamp
21092-0007
Clamp
Part Number
Description
Part Number
Description
11059-0005
37 Pin with Locking Ring Kit
11059-0016
37 Pin without Locking Ring Kit
21090-0005
Connector Body
21101-0005
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0003
Clamp
21092-0003
Clamp
60
11071-0412D-201601
Service Parts
PUBLIC WORKS PARTS CATALOG
Connectors & Kits
Weather Pack
Socket contacts, pin contacts, and seals are the same part numbers for all Weather Pack plugs and receptacles.
Weather Pack connector kits and accessories page 59.
5
6
Plug Body
2 or 4
Receptacle Body
5
1 or 3
6
Seal
Item
Part Number
Description
1
21896-0001
Pin Contact 18-20 ga.
2
21896-0002
Socket Contact 18-20 ga.
3
21896-0003
Pin Contact 14-16 ga.
4
21896-0004
Socket Contact 14-16 ga.
5
21897-0001
Seal (hole through center) (sealed around wire)
6
21897-0002
Seal (solid center) (seals unused hole)
AMP
Plug Body
1 or 3
Receptacle Body
2 or 4
Clamp
Clamp
Socket contacts and pin contacts are the same part numbers for
all AMP CPC plugs and receptacles.
AMP connector kits and accessories page 64.
Item
Part Number
Description
1
21089-0001
Pin Contact (20-24 ga.)
2
21088-0001
Socket Contact (20-24 ga.)
3
21089-0002
Pin Contact (14-18 ga.)
4
21088-0002
Socket Contact (14-18 ga.)
ITT Cannon
6
8
5
5
Item
Part Number
Description
ITT Cannon Kit 23-pin
7
2
7
3
4
4
1
1
22048-2001
Connector Receptacle Body
2
22048-5002
Socket Contact (16-20 ga.)
3
22048-5003
Socket Contact (20-22 ga.)
4
22048-9003
Strain Relief
5
22048-9001
Strain Relief
6
22048-4002
Receptacle Body 48-pin
7
22048-5007
Pin Contact
8
220483003
Connector 48-pin
Item
Part Number
Description
1
21959-0022
Plug (harness side)
2
21960-0001
Socket Contact (used with plug)
3
21959-0024
Receptacle (valve side)
4
21960-0002
Pin Contact (used with receptacle)
5
21959-0023
Wedge
Deutsch
5
1
2
3
4
Fuse
Fuse/AMP
1
Item
11071-0412D-201601
Description
20112-0046
Fuse 5 Amp
1
21895-0007
Fuse Cap
2
21896-0005
Fuse Sockets
3
21894-0007
Fuse Body
2
3
Part Number
61
Service Parts
Connectors & Kits
Weather Pack
Part Number
Description
Part Number
Description
46682-0770S1
1 Pin Connector Kit
46682-0770S1
1 Pin Receptacle Kit
21894-0001
Plug Body (male)
21895-0001
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0250
2 Pin Connector Kit
46627-0240
2 Pin Receptacle Kit
21894-0002
Plug Body (male)
21895-0002
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0270
3 Pin Connector Kit
46627-0260
3 Pin Receptacle Kit
21894-0003
Plug Body (male)
21895-0003
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0710
4 Pin Connect Kit, Flat
46627-0720
4 Pin Receptacle Kit, Flat
21894-0004
Plug Body (male)
21895-0004
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0290
4 Pin Connector Kit, Square
46627-0280
4 Pin Receptacle Kit, Square
21894-0005
Plug Body (male)
21895-0005
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0730
6 Pin Connector Kit, Slat
46627-0740
6 Pin Receptacle Kit, Flat
21894-0006
Plug Body (male)
21895-0006
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
62
11071-0412D-201601
PUBLIC WORKS PARTS CATALOG
Specifications subject to change without notice.
DICKEY-john
5200 Dickey-john Road
Auburn, IL 62615 USA
Toll Free: 1-800-637-3302
PH: 217-438-3371
www.dickey-john.com
11071-0412D-201601
63
®
SINCE 1966
5200 Dickey-john Road
Auburn, IL 62615
www.dickey-john.com
217-438-3371
217-438-6012 fax
©2017 DICKEY-john
DICKEY-john and the DICKEY-john Logo, are
registered trademarks of DICKEY-john.
11071-0412D-201601
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