PICCV - Belimo

PICCV - Belimo
Pressure Independent Characterized
Control Valves™ (PICCV)
Easy direct coupling
of actuator with a
single screw.
Vent holes reduce
condensation build-up.
Perpendicular mounting
ISO flange and square drive
head eliminate lateral forces
on the stem.
Regulator helps maintain constant
differential pressure across ball.
Double EPDM O-Ring
design for long service life.
Blow-out proof stem with
thrust-bearing Teflon® disc
offering sturdy construction.
Self cleaning ball seat
design increases life and
longevity of the valve.
Downstream low pressure PT port.
Nickle plated body
reduces corrosion and
stress concentration.
Upstream high pressure PT port.
Forged brass valve body.
Regulator assembly
built to last.
Equal percentage characterizing disc provides excellent
control and reliability.
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
O
Optional
PT ports
IIntegral PT ports on ½”
aand ¾” models. External
uunion with PT ports on 1”
tthrough 2” PICCV models.
Dynamic pressure regulator
assembly with stainless steel,
brass, components and resilient
polymer diaphragm.
Disadvantages of Today’s Systems
Advantages of the PICCV
•
Time consuming balancing effort
•
Easy selection, no Cv calculation required
•
Rebalancing required when adding to system or remodeling
•
Hydronic balancing is simplified, as the circuits are not interactive
•
Poor valve authority at average or low load
•
Flexible commissioning
•
Balancing procedure dictates quality
•
•
Low ΔT at the coils yields overflow and increases pumping costs
One piece installation saves 50% of labor costs, installation space, and
investment for balancing valve
•
Potential spreading of control problems can occur when one or more
loops are instable, due to interactive nature of circuits
•
Reduces pumping costs by maintain flow regardless of pressure fluctuations
•
Visualizes flow in a BMS system and provides accurate flow for each
degree of opening
•
Prevents overflow or underflow for fast start-up
Features
Options
•
Automatic dynamic system balancing
•
Belimo PC-Tool/ZTH-GEN US for commissioning
•
Field adjustable flow rate
•
Weather shields
•
5 – 50 PSI differential pressure operating range (gradual flow will
increase from 0-5 psi)
•
Auxiliary switches
•
Flow verification orifice (-F models) available only with field set LRB24-SA
and KRB24-3
•
0.5 – 100 GPM (½” – 2”)
•
5 year warranty
Teflon® and Tefzel® are registered products of Dupont™
Set-up
Pressure Independent Characterized Control Valves (PICCV)
SET-UP
LRB24-3, KRB24-3
Floating type actuators
NC: Normally ClosedFactory default with the
directional switch in the
1 positon. Power to pin
2 will drive valve CW.
Power to pin 3 will drive
valve CCW.
NO: Normally OpenLRB Only- Change
directional switch from
default “1” position to the
“0” postion.
LRX24-MFT
ARX24-MFT
MFT type actuators*
NC: Normally Closedvalve will open as voltage
increases.
Actuator switch on Y2.
NO: Normally Openvalve will close as voltage
increases.
Actuator switch on Y1.
LRB24-SA
NC ONLY: Normally
Closed-valve will open as
voltage increases.
Actuator switch on Y2
LF24-MFT US
AFRX24-MFT
MFT type actuators†
NC/FO Valve: Normally
Closed-valve will open
as voltage increases.
Actuator switch on CW.
Spring Action: Will fail
open upon power loss.
NC/FC Valve: Normally
Closed-valve will open
as voltage increases.
Actuator switch on CW.
Spring Action: Will fail
closed upon power loss.
NO/FC Valve: Normally
Open-valve will close
as voltage increases.
Actuator switch on CCW.
Spring Action: Will fail
closed upon power loss.
NO/FO Valve: Normally
Open-valve will close
as voltage increases.
Actuator switch on CCW.
Spring Action: Will fail
open upon power loss.
TFRX24-MFT
NC/FO Valve: Normally
Closed-valve will open as
voltage increases.
Switch on
(arrow setting)
Spring Action: Will fail
open upon power loss.
NC/FC Valve: Normally
Closed-valve will open as
voltage increases.
Switch on
(arrow setting)
Spring Action: Will fail
closed upon power loss.
NO/FC Valve: Normally
Open-valve will close as
voltage increases.
Switch on
(arrow setting)
Spring Action: Will fail
closed upon power loss.
NO/FO Valve: Normally
Open-valve will close as
voltage increases.
Switch on
(arrow setting)
Spring Action: Will fail
open upon power loss.
*The design flow rate of PICCVs with MFT actuators are dependent on their Minimum and Maximum Percentages of rotation.
Actuators must be re-programmed for different Minimum and Maximum Settings if actuator set-ups must be changed.
Please refer to PICCV online technical documentation, MFT Adjustment Tables, for re-programming the settings.
INSTALLATION
PICCVs should be installed with flow in the direction of the arrow
on the valve body. If installed backwards, there could be da
damage
age
to either the diaphragm or the regulator.
The valve assembly can be installed in a vertical or horizontal
arrangement, as long as the actuator is positioned to avoid
condensation from dripping on the actuator.
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P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Stays in Last Position
Note Fail Position
SPRING RETURN
NON-SPRING RETURN
2-WAY VALVE
SPECIFY UPON ORDERING
Operation / Installation
Pressure Independent Characterized Control Valves (PICCV)
FLOW PATTERN
PICCV consists of a differential pressure regulator in series with
a control valve.
Regulator
Section
The control valve is throttled to match the flow command of
the control signal. The differential pressure regulator holds the
pressure drop across the ball of the valve. As system pressures
change, the differential pressure regulator moves in response to
keep the flow stable.
Pressure P1 at the inlet of the PICCV is high and pressure P3 at
the outlet is low. The differential pressure between P1 and P3
must be between 5-50 PSID to achieve pressure independent
flow. When differential pressure increases the regulator opening
is reduced. When differential pressure decreases the regulator
opening is increased. This allows for the constant pressure
differential across the ball of the valve.
P1- Upstream pressure
entering valve.
P1
Control Valve
Section
P2
Water exits valve
– pressure is P3
(low).
P3
P3
P3
P3 is downstream of the ball as well
as below diaphgram. P1 is upstream.
Low pressure pulls regulator down
against the spring force.
THE BEST WAY TO CONTROL FLOW
Maintain design flow independent of pressure variations.
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
The PICCV is a two-way valve that will supply a specific flow for each degree of ball opening regardless of pressure variations in a system.
Valve Accuracy
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3
Piping the PICCV to Achieve a Larger Flow Rate
The Pressure Independent Characterized Control Valves can be piped in a parallel
orientation to achieve increased flow rates.
PICCVs are available in flow values from 0.5 to 100 GPM. To achieve higher flows,
it is recommended to pipe the two valves in parallel. To correctly operate these
valves, the Belimo Multi Function Technology (MFT) will be employed to utilize
one common control signal.
This recommended configuration provides the control of flows up to 200 GPM by
using two valves. The top diagram details valves piped in a parallel arrangement.
The bottom diagram features a typical single piping arrangement.
If more than three valves are piped in parallel, please call Belimo to discuss
control options.
TYPICAL PARALLEL PIPING IN RELATION TO THE INPUT AND OUTPUT (SCALE: NONE)
BELIMO PICCV (TYP.)
PT PORT
PT PORT
FLOW
H/C–COIL
PARALLEL PIPING
ARRANGEMENT FOR PICCV
PT PORT
TEE (TYP.)
FLOW
AIR VENT
SHUT–OFF
VALVE
PT PORT
FLOW
PT PORT
FLOW
FLOW
FLOW
PT PORT
STRAINER
(Optional)
SHUT–OFF
VALVE
FLOW
DRAIN
TYPICAL PIPING IN RELATION TO THE INPUT AND OUTPUT (SCALE: NONE)
BELIMO PICCV (TYP.)
FLOW
H/C–COIL
PT PORT
PT PORT
FLOW
TYPICAL PARALLEL PIPING IN RELATION
AIR VENT
SHUT–OFF
VALVE
TO THE INPUT AND OUTPUT
UNION CONNECTION (TYP.)
FLOW
PT PORT
FLOW
STRAINER
(Optional)
FLOW
SHUT–OFF
VALVE
DRAIN
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CANADA
TYPICAL PARALLEL
PIPING
IN RELATION
TO THE INPUT AND OUTPUT
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P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
UNION CONNECTION (TYP.)
Nomenclature
Pressure Independent Characterized Control Valves (PICCV)
P
2
Valve Type
050
Porting
P= Pressure
2 = Two
Independent
Way
Characterized
Control Valve
B
005
Valve Body Body Type
Size
B = Chrome
050 = ½”
Plated
075 = ¾”
Flow Rate
005 = .50 GPM
010 = 1 GPM
015 = 1.5 GPM
020 = 2 GPM
025 = 2.5 GPM
030 = 3 GPM
035 = 3.5 GPM
040 = 4 GPM
045 = 4.5 GPM
050 = 5 GPM
055 = 5.5 GPM
060 = 6 GPM
065 = 6.5 GPM
070 = 7 GPM
075 = 7.5 GPM
080 = 8 GPM
085 = 8.5 GPM
090 = 9 GPM
095 = 9.5 GPM
100 = 10 GPM
LRX
24
-MFT
Control
Power
Supply
-3 = Floating Point
-P = PT Port Non-Spring Return
24 = 24 VAC -MFT = Multi-F = Flow
LRB…
Orifice
/DC
LRX…
Function
120
=
120
Technology
KRB...
VAC
-SA = Proportional
Spring Return
2-10VDC
TF…
Options
Actuator Type
LF…
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Ordering Example
3
1
For MFT Orders Only - Select Programming Code
Choose the valve actuator combination.
P2050B005+LRX24-MFT
+NC
+Tagging (if needed)
4
2
Specify preference or configuration.
Does order
require
tagging?
Set-Up
Non-Spring Return Actuator Models
NO = Normally Open
NC = Normally Closed
Spring Return Actuator Models
NO/FO = Normally Open/Fail Open
NO/FC = Normally Open/Fail Closed
NC/FO = Normally Closed/Fail Open
NC/FC = Normally Closed/Fail Closed
P-10019 (A19)
P-10019 (A19)
P-10028 (A28)
P-20031 (W31)
P-20032 (W32)
P-20034 (W34)
P-30003 (F03)
Complete Ordering Example:
800-543-9038 USA
Tagging:
Valves may be
tagged per customer
specification. ($10.00
charge per tag)
Example:
AHU-1
FCU-2
Part number for tagging:
99981-00101
Refers to valve ports from inlet to outlet, per flow
arrow.
5
2 to 10 VDC
0 to 10 VDC
0.02 to 5.00 seconds PWM
0.10 to 25.50 seconds PWM
0.59 to 2.93 seconds PWM
Floating Point
P2050B005+LRX24-MFT+NC+A19
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5
Nomenclature
Pressure Independent Characterized Control Valves (PICCV)
PICCV
25
-012
Pressure
Independent
Characterized
Control Valve
Valve Size
Flow Rate
Options
Actuator Type Power Supply Control
25 = 1”
32 = 1¼”
40 = 1½”
50 = 2”
3 GPM
Refer to table
-P = PT Port
-F = Flow
Orifice
Non-Spring Return 24 = 24 VAC/DC
LRB…
120 = 120 VAC
LRX…
ARX…
Spring Return
TF…
LF…
AF…
2-way Chrome
Plated Brass Ball
and Brass Stem
+LRX
24
-MFT
S = Built-in
-3 = Floating Point
Auxiliary
-MFT = Multi-Function
Switch
Technology
-SA = Proportional
2-10 VDC
Ordering Example
3
For MFT orders only - select programming code
Choose the valve actuator combination.
PICCV-25-012+LRX24-MFT
+NC
+Tagging (if needed)
4
2
Specify preference or configuration.
Does order
require
tagging?
Set-Up
P-10019 (A19)
Non-Spring Models
NO = Normally Open
NC = Normally Closed
Spring Return Models
NO/FO = Normally Open/Fail Open
NO/FC = Normally Open/Fail Closed
NC/FO = Normally Closed/Fail Open
NC/FC = Normally Closed/Fail Closed
P-10019 (A19)
P-10028 (A28)
P-20031 (W31)
P-20032 (W32)
P-20034 (W34)
P-30003 (F03)
P-10019 (A19)
Complete Ordering Example:
Tagging:
Valves may be
tagged per customer
specification. ($10.00
charge per tag)
Example:
AHU-1
FCU-2
Part number for tagging:
99981-00101
Refers to valve ports from inlet to outlet, per flow
arrow.
5
2 to 10 VDC
0 to 10 VDC
0.02 to 5.00 seconds PWM
0.10 to 25.50 seconds PWM
0.59 to 2.93 seconds PWM
Floating Point
On/Off**
PICCV-25-012+LRX24-MFT+NC+A19
** Wire for On/Off
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P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
1
Factory Set Pressure Independent Characterized Control Valves (PICCV)
Product Range Overview – P2..., 2-way
800-543-9038 USA
Spring Return
PICCV
Characteristic
LF24-MFT US
Non-Spring Return
TFRX24-MFT
Mode of Operation
The Pressure Independent Characterized Control Valve (PICCV) is a
two-way valve which combines the functionality of a control valve
and a pressure regulating valve, creating one precise product which
is unaffected by pressure variations in a system.
Product Features
Constant flow regardless of pressure variations in the system at set
degrees of ball opening. Maximizes chiller ΔT, preventing energizing
additional chillers due to low ΔT. Simplified valve sizing and
selection, no Cv calculations required.
(-P) ΔP verification across valve using PT ports.
Actuator Specifications
Control type
-3
on/off, floating point
-MFT
proportional, 2-10 VDC (configurable)
Manual override
(LRB, LRX, AFRX, ARX)
Electrical connection
3 ft. [1m] cable with ½” conduit fitting
(additional cable lengths are available)
AFRX24-MFT
2-way NPT
P2050B005 (-P)
P2050B010 (-P)
P2050B015 (-P)
P2050B020 (-P)
P2050B025 (-P)
P2050B030 (-P)
P2050B035 (-P)
P2050B040 (-P)
P2050B045 (-P)
P2050B050 (-P)
P2050B055 (-P)
P2075B060 (-P)
P2075B065 (-P)
P2075B070 (-P)
P2075B075 (-P)
P2075B080 (-P)
P2075B085 (-P)
P2075B090 (-P)
P2075B095 (-P)
P2075B100 (-P)
PICCV-25-011 (-P)
PICCV-25-012 (-P)
PICCV-25-013 (-P)
PICCV-25-014 (-P)
PICCV-25-015 (-P)
PICCV-25-016 (-P)
PICCV-25-017 (-P)
PICCV-25-018 (-P)
PICCV-25-019 (-P)
PICCV-32-018 (-P)
PICCV-32-019 (-P)
PICCV-32-020 (-P)
PICCV-32-021 (-P)
PICCV-32-022 (-P)
PICCV-32-023 (-P)
PICCV-32-024 (-P)
PICCV-32-025 (-P)
PICCV-32-026 (-P)
PICCV-40-026 (-P)
PICCV-40-027 (-P)
PICCV-40-028 (-P)
PICCV-40-029 (-P)
PICCV-40-030 (-P)
PICCV-40-031 (-P)
PICCV-40-032 (-P)
PICCV-40-033 (-P)
PICCV-50-033 (-P)
PICCV-50-034 (-P)
PICCV-50-035 (-P)
PICCV-50-036 (-P)
PICCV-40-037 (-P)
PICCV-40-038 (-P)
PICCV-40-039 (-P)
PICCV-50-040 (-P)
PICCV-50-044 (-P)
PICCV-50-048 (-P)
PICCV-50-052 (-P)
PICCV-50-056 (-P)
PICCV-50-060 (-P)
PICCV-50-065 (-P)
PICCV-50-070 (-P)
PICCV-50-075 (-P)
PICCV-50-080 (-P)
PICCV-50-090 (-P)
PICCV-50-100 (-P)
LRCB24-3 (Heat Pump Only)
15
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
LRX120-3
DN [mm]
½
½
½
½
½
½
½
½
½
½
½
¾
¾
¾
¾
¾
¾
¾
¾
¾
1
1
1
1
1
1
1
1
1
1¼
1¼
1¼
1¼
1¼
1¼
1¼
1¼
1¼
1½
1½
1½
1½
1½
1½
1½
1½
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
LRX24-MFT
Inches
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
11
12
13
14
15
16
17
18
19
18
19
20
21
22
23
24
25
26
26
27
28
29
30
31
32
33
33
34
35
36
37
38
39
40
44
48
52
56
60
65
70
75
80
90
100
Suitable Actuators
ARX24-MFT
Forged Body
Cast Body
Models with (-P) have integral PT ports
Models with (-P) have external PT ports
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
GPM
Type
LRB24-3
Valve Nominal Size
**
Valve Specifications
Service
Flow characteristic
Controllable flow range
Sizes
End fitting
Materials
Body
Ball
Stem
Seats
½” and ¾”
1” to 2”
Seat o-rings
Characterizing disc
½” and ¾”
1” to 2”
O-rings
Diaphragm
½” and ¾”
1” to 2”
Regulator components
Spring
Media temp range
PT Ports
Body pressure rating
600 psi
400 psi
Close off pressure
Differential pressure
(ΔP) range
Leakage
chilled or hot water, 60% glycol max
equal percentage
75°
½”, ¾”, 1”, 1¼”, 1½”, 2”
NPT female ends
brass, nickel plated
chrome plated brass
chrome plated brass
Teflon® PTFE
Teflon® PTFE /Tefzel®
Viton®
brass
Tefzel®
EPDM (lubricated)
Nomex reinforced silicone
polyester reinforced silicone
stainless steel/brass/Nitrile
stainless steel
0°F to 212°F [-18°C to +100°C]
optional, ½” to ¾” internal
1” to 2” external (-P)
½”, ¾”, 1”
1¼”, 1½”, 2”
200 psi
5 to 50 psid
ANSI Class IV (0.01% of rated valve
capacity at 50 psi differential)
Tefzel® and Teflon® are registered trademarks of DuPont™
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7
Field Set
Pressure Independent Characterized Control Valves (PICCV)
Product Range Overview – P2..., 2-way
DN [mm]
0...(0.5-1.5)
0...(1.6-3.0)
0...(3.0-5.6)
0...(5.7-10)
0...(11-16)
0...(17-21)
½
½
½
¾
1
1
15
15
15
20
25
25
Type
Suitable Actuators
2-way NPT
Non-Spring Return
P2050B010
P2050B025
P2050B055
P2075B100
PICCV-25-016
PICCV-25-021
LRB24-SA
Inches
KRB24-3
Valve Nominal Size
GPM Range
PICCV
Characteristic
ΔP verification across valve using PT ports (-P)
DN [mm]
½
½
½
¾
1
1
15
15
15
20
25
25
2-way NPT
Non-Spring Return
P2050B010-P
P2050B025-P
P2050B055-P
P2075B100-P
PICCV-25-016-P
PICCV-25-021-P
Product Features
DN [mm]
½
½
½
¾
1
1
15
15
15
20
25
25
Suitable Actuators
2-way NPT
Non-Spring Return
P2050B010-F
P2050B025-F
P2050B055-F
P2075B100-F
PICCV-25-016-F
PICCV-25-021-F
LRB24-SA
Inches
0...(0.5-1.5)
0...(1.6-3.0)
0...(3.0-5.6)
0...(5.7-10)
0...(11-16)
0...(17-21)
Type
KRB24-3
GPM Range
Once field set the valve will provide constant flow regardless of
pressure variations in the system at set degrees of ball opening.
Maximizes chiller ΔT, preventing energizing additional chillers due
to low ΔT. Simplified valve sizing and selection, no Cv calculations
required.
(-P) ΔP verification across valve using PT ports.
(-F) Flow verification using ΔP across orifice.
Flow verification using ΔP across orifice (-F)
Valve Nominal Size
The Pressure Independent Characterized Control Valve (PICCV)
is a two-way valve which combines the functionality of a control
valve and a pressure regulating valve, creating one precise product
which is unaffected by pressure variations in a system.
Valve is supplied at maximum flow in the full open position only.
Field adjustment is necessary to acheive lower flow.
Actuator Specifications
Control type
on/off, floating point
Manual override
KRB, LRB...-SA
Electrical connection
3 ft. [1m] cable (no conduit on KR)
½” conduit fitting on LR only
Valve Specifications
Service
Flow characteristic
Controllable flow range
Sizes
End fitting
Materials
Body
Ball
Stem
Seats
½” and ¾”
1”
Seat o-rings
Characterizing disc
½” and ¾”
1”
O-rings
Diaphragm
½” and ¾”
1”
Regulator components
Spring
Media temp range
KR valve assembly
Body pressure rating
Close off pressure
Differential pressure
(ΔP) range
Leakage
chilled or hot water, 60% glycol max
equal percentage
75°
½”, ¾”, 1”
NPT female ends
brass, nickel plated
chrome plated brass
chrome plated brass
®
Teflon PTFE
®
Teflon PTFE /Tefzel®
®
Viton
brass
Tefzel®
EPDM (lubricated)
Nomex reinforced silicone
polyester reinforced silicone
stainless steel/brass/Nitrile
stainless steel
0°F to 212°F [-18°C to +100°C]
0°F to 176°F [-18°C to +80°C]
600 psi
200 psi
5 to 50 psid
ANSI Class IV (0.01% of rated valve
capacity at 50 psi differential)
Tefzel® and Teflon® are registered trademarks of DuPont™
800-543-9038 USA
8
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P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Inches
0...(0.5-1.5)
0...(1.6-3.0)
0...(3.0-5.6)
0...(5.7-10)
0...(11-16)
0...(17-21)
Suitable Actuators
LRB24-SA
GPM Range
Type
KRB24-3
Valve Nominal Size
Mode of Operation
Factory Set
P2... Series Pressure Independent Characterized Control Valves (PICCV)
Chrome Plated Brass Ball and Brass Stem, NPT Female Ends
Application
The Pressure Independent Characterized Control Valve is typically used in air
handling units on heating and cooling coils, and fan coil unit heating or cooling
coils. Some other common applications include unit ventilators and VAV reheat coils. This valve is suitable for use in a hydronic system with constant or
variable flow.
This valve is designed with MFT functionality which facilitates the use of various
control input.
Rangeability
Differential pressure
Valve accuracy
Weight of valve body
½” body has three discs with different flow capbilities (.50 GPM to 1 GPM), (1.5 GPM to 2.5 GPM),
(3 GPM to 5.5 GPM)
1” body has two discs with different flow capabilities (11 GPM to 16 GPM), (17 GPM to 19 GPM)
Tefzel® and Teflon® are registered trademarks of Dupont™
* See page 3 for more details.
0.03
0.06
0.09
0.13
0.16
0.19
0.22
0.25
0.28
0.32
0.35
0.38
0.41
0.44
0.47
0.50
0.54
0.57
0.60
0.63
½
½
½
½
½
½
½
½
½
½
½
¾
¾
¾
¾
¾
¾
¾
¾
¾
15
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
20
20
20
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
TFR24-MFT US
PICCV-25-011(-P) 11
0.69
1
25
200
PICCV-25-012(-P) 12
0.76
1
25
200
PICCV-25-013(-P) 13
0.82
1
25
200
PICCV-25-014(-P) 14
0.88
1
25
200
PICCV-25-015(-P) 15
0.95
1
25
200
PICCV-25-016(-P) 16
1.01
1
25
200
PICCV-25-017(-P) 17
1.07
1
25
200
PICCV-25-018(-P) 18
1.14
1
25
200
PICCV-25-019(-P) 19
1.20
1
25
200
LRCB24-3 Heat Pump Only
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
LRX24-MFT
P2050B005(-P)
P2050B010(-P)
P2050B015(-P)
P2050B020(-P)
P2050B025(-P)
P2050B030(-P)
P2050B035(-P)
P2050B040(-P)
P2050B045(-P)
P2050B050(-P)
P2050B055(-P)
P2075B060(-P)
P2075B065(-P)
P2075B070(-P)
P2075B075(-P)
P2075B080(-P)
P2075B085(-P)
P2075B090(-P)
P2075B095(-P)
P2075B100(-P)
Non-Spring
Return
LRB(X)24-3
Close-off
PSI
Spring
Return
LF24-MFT US
DN mm
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Regulator components
Spring
Body pressure rating
Media temp. range
Close off pressure
Leakage
forged brass, nickel plated
chrome plated brass
chrome plated brass
Viton
fiberglass reinforced Teflon® PTFE
½” & ¾” Brass
1” TEFZEL®
2 EPDM O-rings, lubricated
½” & ¾” silicone and Nomex
1” polyester reinforced silicone
stainless steel/brass/Nitrile
stainless steel
600 PSI
0°F to 212°F [-18°C to +100°C]
200 PSI
ANSI Class IV (0.01% of rated valve
capacity at 50 psi differential)
100 : 1
5 to 50 PSI operating range
± 5%*
½” = 2.52 lbs
¾” = 2.52 lbs
1” = 4.98 lbs
Valve Model
Inches
Packing
Diaphragm
chilled or hot water, 60% glycol
equal percentage
½”, ¾”, 1”
female, NPT
Suitable Actuators
Liter/sec
Technical Data
Service
Flow characteristic
Size
Type of end fitting
Materials
Body
Ball
Stem
Seat O-rings
Seat
Characterizing disc
Valve
Nominal Size
GPM
Flow Rate
(-P) optional, ΔP verification across valve using PT ports
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9
Field Set
P2... Series Pressure Independent Characterized Control Valves
Chrome Plated Brass Ball and Brass Stem, NPT Female Ends
Valve is supplied at maximum flow in the full open position
only. Field adjustment is necessary to acheive lower flow.
Application
The Pressure Independent Characterized Control Valve is typically used in air
handling units on heating and cooling coils, and fan coil unit heating or cooling
coils. Some other common applications include unit ventilators and VAV
re-heat coils. This valve is suitable for use in a hydronic system with constant
or variable flow.
Close-off
PSI
½
½
½
¾
1
1
15
15
15
20
25
25
200
200
200
200
200
200
(-P) optional, ΔP verification across valve using PT ports.
Suitable
Actuators
P2050B010-F
P2050B025-F
P2050B055-F
P2075B100-F
PICCV-25-016-F
PICCV-25-021-F
0...(0.5-1.5)
0...(1.6-3.0)
0...(3.0-5.6)
0...(5.7-10)
0...(11-16)
0...(17-21)
½
½
½
¾
1
1
15
15
15
20
25
25
200
200
200
200
200
200
Non-Spring
Return
10
866-805-7089 CANADA
203-791-8396 LATIN AMERICA / CARIBBEAN
LRB24-SA
Valve Model
KRB24-3
Valve
Nominal Size
Flow Verification Orifice
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
0...(0.5-1.5)
0...(1.6-3.0)
0...(3.0-5.6)
0...(5.7-10)
0...(11-16)
0...(17-21)
LRB24-SA
Close-off
PSI
P2050B010-P
P2050B025-P
P2050B055-P
P2075B100-P
PICCV-25-016-P
PICCV-25-021-P
Non-Spring
Return
KRB24-3
Valve Model
DN mm
Suitable
Actuators
(-F) optional, flow verification using ΔP across orifice.
800-543-9038 USA
LRB24-SA
DN mm
Valve
Nominal Size
PT Ports
Non-Spring
Return
KRB24-3
Inches
200
200
200
200
200
200
Close-off
PSI
Tefzel® and Teflon® are registered trademarks of Dupont™.
*See page 3 for more details.
15
15
15
20
25
25
DN mm
Rangeability
Differential pressure
Valve accuracy
Weight of valve body
0°F to 212°F [-18°C to +100°C]
0°F to 176°F [-18°C to +80°C]
200 PSI
ANSI Class IV (0.01% of rated valve
capacity at 50 psi differential)
100 : 1
5 to 50 psi operating range
± 5%*
½” = 2.52 lbs [1.14 kg]
¾” = 2.52 lbs [1.14 kg]
1” = 4.98 lbs [2.26 kg]
½
½
½
¾
1
1
Inches
KRB24-3
Close off pressure
Leakage
0...(0.5-1.5)
0...(1.6-3.0)
0...(3.0-5.6)
0...(5.7-10)
0...(11-16)
0...(17-21)
Inches
Regulator components
Spring
Body pressure rating
Media temp. range
LRB24-SA
forged brass, nickel plated
chrome plated brass
chrome plated brass
Viton
fiberglass reinforced Teflon® PTFE
½” & ¾” brass
1” TEFZEL®
2 EPDM O-rings, lubricated
½” & ¾” silicone and Nomex
1” polyester reinforced silicone
stainless steel/brass/Nitrile
stainless steel
600 PSI
P2050B010
P2050B025
P2050B055
P2075B100
PICCV-25-016
PICCV-25-021
GPM
Range
Packing
Diaphragm
chilled or hot water, 60% glycol
equal percentage
½”, ¾”, 1”
female, NPT
Valve Model
GPM
Range
Technical Data
Service
Flow characteristic
Size
Type of end fitting
Materials
Body
Ball
Stem
Seat O-rings
Seat
Characterizing disc
Suitable
Actuators
GPM
Range
Valve
Nominal Size
Factory Set
P2... Series Pressure Independent Characterized Control Valves (PICCV)
Chrome Plated Brass Ball and Brass Stem, NPT Female Ends
Application
The Pressure Independent Characterized Control Valve is typically used in air
handling units on heating and cooling coils, and fan coil unit heating or cooling
coils. Some other common applications include unit ventilators and VAV reheat coils. This valve is suitable for use in a hydronic system with constant or
variable flow.
This valve is designed with MFT functionality which facilitates the use of various
control input.
Inches
DN mm
Close-off
PSI
PICCV-32-018(-P) 18
PICCV-32-019(-P) 19
PICCV-32-020(-P) 20
PICCV-32-021(-P) 21
PICCV-32-022(-P) 22
PICCV-32-023(-P) 23
PICCV-32-024(-P) 24
PICCV-32-025(-P) 25
PICCV-32-026(-P) 26
PICCV-40-026(-P) 26
PICCV-40-027(-P) 27
PICCV-40-028(-P) 28
PICCV-40-029(-P) 29
PICCV-40-030(-P) 30
PICCV-40-031(-P) 31
PICCV-40-032(-P) 32
PICCV-40-033(-P) 33
PICCV-50-033(-P) 33
PICCV-50-034(-P) 34
PICCV-50-035(-P) 35
PICCV-50-036(-P) 36
PICCV-50-037(-P) 37
PICCV-50-038(-P) 38
PICCV-50-039(-P) 39
PICCV-50-040(-P) 40
PICCV-50-044(-P) 44
PICCV-50-048(-P) 48
PICCV-50-052(-P) 52
PICCV-50-056(-P) 56
PICCV-50-060(-P) 60
PICCV-50-065(-P) 65
PICCV-50-070(-P) 70
PICCV-50-075(-P) 75
PICCV-50-080(-P) 80
PICCV-50-090(-P) 90
PICCV-50-100(-P) 100
1.14
1.20
1.26
1.32
1.39
1.45
1.51
1.58
1.64
1.64
1.70
1.77
1.83
1.89
1.96
2.01
2.08
2.08
2.15
2.21
2.27
2.33
2.40
2.46
2.52
2.78
3.03
3.28
3.53
3.79
4.10
4.42
4.73
5.05
5.68
6.31
1¼
1¼
1¼
1¼
1¼
1¼
1¼
1¼
1¼
1½
1½
1½
1½
1½
1½
1½
1½
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
32
32
32
32
32
32
32
32
32
40
40
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
AFRX24-MFT US
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Rangeability
Differential pressure
Valve accuracy
Weight of valve body
chilled or hot water, 60% glycol
equal percentage
1¼”, 1½”, 2”
female, NPT
forged brass, nickel plated
chrome plated brass
chrome plated brass
Viton
fiberglass reinforced Teflon® PTFE
TEFZEL®
2 EPDM O-rings, lubricated
polyester reinforced silicone
stainless steel/brass/Nitrile
stainless steel
400 PSI
0°F to 212°F [-18°C to 100°C]
200 PSI
ANSI Class IV (0.01% of rated valve
capacity at 50 psi differential)
100 : 1
5 to 50 PSI operating range
± 5%*
1¼” = 8.31 lbs
1½” = 7.70 lbs
2” = 9.38 lbs
2” large = 29.10 lbs
2” body has two different flow capacities (44 GPM to 80 GPM) (90 GPM & 100 GPM)
Tefzel® and Teflon® are registered trademarks of Dupont™.
*See page 3 for more details.
Non-Spring
Return
ARX24-MFT
Liter/sec
Spring
Return
Valve Model
Technical Data
Service
Flow characteristic
Size
Type of end fitting
Materials
Body
Ball
Stem
Seat O-rings
Seat
Characterizing disc
Packing
Diaphragm
Regulator components
Spring
Body pressure rating
Media temp. range
Close-off pressure
Leakage
Suitable Actuators
GPM
Flow Rate
Valve
Nominal
Size
(-P) optional, ΔP verification across valve using PT ports
800-543-9038 USA
866-805-7089 CANADA
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11
Pressure Independent Characterized Control Valve
Heat Pump Applications
Optimize Your Heat Pump Application
by Using a Pressure Independent Characterized Control Valve
What are the benefits?
A PICCV dynamically balances a system by responding to changes in differential pressure. The PICCV regulator modulates in response to differential
pressures in the system to maintain a constant differential pressure across the ball of the valve. The PICCV will maintain a constant flow at part load
and during morning start-up when all loops become critical. With the PICCV, each terminal gets the required flow, no overflow or underflow at this
critical time. The PICCV allows a mechanic to easily commission additional circuits after the initial system is up and running, again thanks to dynamic
balancing capability. The PICCV is available in flow rates from .5 to 100 GPM. Choosing the right PICCV is as easy as determining the appropriate flow
for your heat pump and then choosing the valve that satisfies the flow requirement.
How does it work?
The PICCV is ideally suited to save pumping cost associated with water source heat pumps. The PICCV with On/Off control actuator is used to
isolated the zone coil from the main hydronic circuit when the space is not calling for heating or cooling. Hydronic friction is reduced and when the
system pump is controlled with a VFD, the flow is matched to the load of the building. This combination of PICCV and VFD saves pumping energy
90% of the time when the building load is less than full.
The PICCV is available with integral -S travel switch models. The switch is wired in series with the compressor enable circuitry to assure water is
flowing through the coil before the compressor starts.
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
WATER SOURCE HEAT PUMP IN HEATING MODE
WATER SOURCE HEAT PUMP IN COOLING MODE
800-543-9038 USA
30
866-805-7089 CANADA
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Instructions for FlowSetR™ Field Adjustment of
Flow and Valve Sizing and Selection
Instructions for Non-Spring Actuator
Utilizing the FlowSetR
Valve Sizing and Selection
PRESSURE INDEPENDENT, ON/OFF,
PROPORTIONAL, FLOATING ACTUATOR
NON-SPRING RETURN ACTUATOR: LRB24-3
REQUIRED INFORMATION
DEFAULT SET-UP:
FlowSetR™
The factory setting corresponds to the ordered flow rate (selected
from Belimo’s standard product range). The valves factory setting is
in open position (valve always closes in CW direction).
To set or adjust desired maximum flow (actuator, FlowSetR™ and
valve are connected):
1. Fully close the valve via actuator control signal or via manual
override (press button and turn handle in clockwise direction).
NOTE: The FlowSetR™ fixed clockwise end stop purposely
prevents the actuator from returning to its full zero-degree position,
eliminating excess rotation.
2. Use the integrated hex tool in the actuator lever to turn adjustment
screw in plus (+) or minus (-) direction in order to move scale
indicator to desired flow rate. A standard hex tool (i.e. Allen
wrench) size 5/32” or 4mm can also be used to turn adjustment
screw.
PICCV flow can be field adjusted by using a hex tool. Therefore, the
maximum flow can be increased or decreased within the valves
adjustable flow range.
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Integrated
Hex Tool
FOR SIZING:
flow in GPM
FOR SELECTION:
2-way valves only
pipe size
media temperature
spring return or non-spring return
required close-off pressure (COP)
voltage requirement
ambient temperature
required accessories
EQUATIONS USED
No equations are required. Choose the PICCV that has the closest
GPM to the requirement and round up to next available flow.
PROCEDURE
1) Obtain required GPM
2) Choose valve model number that has closest GPM rating
(round up)
3) Verify that valve size is not larger than pipe size and in general,
do not select a valve less than ½ of the line size
4) Select actuator based upon selection parameters above
5) Based upon actuator/valve selection, verify close-off pressure
(COP) meets project requirements
EXAMPLE OF CV CALCULATION
CALCULAT
87 GPM is needed – choose 90 GPM valve PICCV-50-090
FlowSetR™
Adjustable
with hex too
ol
size 5/32” [4
4mm]
Sample scale PICCV
On Floating Point actuators, the running time is constant but dependent
on the overall angle of rotation.
Avoid disconnecting FlowSetR™ from actuator or valve! If
necessary, refer to instruction sheet on how to install FlowSetR™
to valve, and actuator to FlowSetR™.
800-543-9038 USA
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33
PICCV Running Times
Note: All MFT actuators have constant running time of 100 seconds. Whether they are set for on/off, floating or
proportional control, the running time remains constant.
Floating Point Control with LR...-3, these actuators have a constant running time. The running time is dependent on the
model number or FlowSetR™ position as indicated in the table below. Some DDC controllers need an adjustment of the
running time, otherwise they lose the position information. In any case, we recommend a position reset once a day.
P2050B005
P2050B010
P2050B015
P2050B020
P2050B025
P2050B030
P2050B035
P2050B040
P2050B045
P2050B050
P2050B055
P2075B060
P2075B065
P2075B070
P2075B075
P2075B080
P2075B085
P2075B090
P2075B095
P2075B100
PICCV-25-011
PICCV-25-012
PICCV-25-013
PICCV-25-014
PICCV-25-015
PICCV-25-016
PICCV-25-017
PICCV-25-018
PICCV-25-019
800-543-9038 USA
34
Flow Rate (GPM)
LRB24-3/LRX120-3
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
11
12
13
14
15
16
17
18
19
45
61
73
79
84
75
77
79
81
83
87
55
57
59
61
63
65
69
71
81
60
62
64
67
69
86
65
67
78
866-805-7089 CANADA
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Running Time (seconds)
Valve
203-791-8396 LATIN AMERICA / CARIBBEAN
Belimo PICCV Flow Verification & Commissioning
This document details the flow verification and commissioning
procedures for PICCV (pressure independent characterized control
valves). The flow verification techniques contained within this
document are optional and at the discretion of the Mechanical
Engineer/Designer. These procedures are not mandatory to ensure
proper operation of PICCV valves. Pressure independent control valves
are very different from pressure dependent control valves. Pressure
variations in the system will not affect flow through the valve. The
ability to adjust and/or control the flow rate which passes through the
PI valve is not possible through another mechanical device. Additional
mechanical devices should not be used. This makes the TAB/
Commissioning process much different than with standard control
valves. Pressure independent valves offer numerous maximum design
flow values in each valve body size. It is important to note that most
pressure independent valves will not travel a full 90 degrees of rotation
when commanded to full design flow position. Design flow in a PICCV
is adjusted through the maximum angle of ball travel. Therefore, if the
valve’s maximum flow setting is not at the end of the range, the valve
will travel to a point less than 90 degrees. This is normal operation for
pressure independent control valves.
II. PT port #2 and PT port #3a are used to measure pressure drop
across the PICCV (must be between 5-50 psi pressure across valve
body). Pressure Independent valve body must have required differential
pressure within this range WITH VALVE ASSEMBLY COMMANDED TO
DESIGN FLOW. Valve shall be commanded to design flow position via
EMS signal. Do not manually open the valve with override handle. This
pressure difference across the PICCV is necessary to ensure the valve
is working pressure independently.
Pre Flow Verification System Checklist
In order to ensure a properly functioning hydronic system utilizing
Pressure Independent Characterizing Control Valves, the mechanical
contractor and/or T&B professional must verify that the following items
have been confirmed before beginning flow verification.
Each flow verification / commissioning procedure presented in this
document begins with a reference to the checklist contained below.
This serves as a constant reminder to the flow verification professional
that these parameters must be met so that proper flow results can be
measured / obtained.
*Items to check before beginning flow verification procedure:
• Verify that System is purged of air and filled to proper pressure.
• Verify that each PICCV valve has at least 5 psi but less than
50 psi dP across the valve (fig. A) by following one of the following
two measurement options:
− Reading taken across PT ports 2 & 3a
− Reading taken across PT port 2
− Reading taken across PT ports incorporated on valve body
• Verify Proper pump operation per manufacturers specifications.
• Verify proper supply water temperature is available and is at design
temperature.
• Proper Air filter maintenance has been completed.
• Fan belts are in proper working order.
• Heat transfer devices (coils) are clean.
• Strainers are clean.
• All manual shutoff valves are open.
• All bypass valves are closed.
• No automatic or manual balancing valves exist (or if they do, they
must be set fully open and locked so as not to interfere with the
pressure independency of the PICCV).
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Note to Mechanical Designer/Owner: It is essential that the
mechanical contractor install three (3) independent pressure/
temperature ports if the PICCV is not supplied with PT ports or a flow
orifice device. Please refer to Figure A contained in this document
for PT port locations. PT ports allow for true independent verification
of proper PICCV operationing parameters. Additionally, the PT ports
allow for future comprehensive troubleshooting and diagnosis once
the system has been in operation for an extended time period.
For proper and accurate flow verification of the PICCV, it is essential
that the mechanical contractor install one additional separate
independent pressure/temperature ports (PT) if the PICCV valve body
is supplied with integrated ports.
I. PT port #1 and PT port #2 are used for measuring pressure
differential across the coil (used to measure water pressure drop to
equate to flow or to measure water temperature delta T through the
coil).
Figure A
BELIMO PICCV (TYP.)
FLOW
H/C–COIL
PT PORT
2
AIR VENT
PT PORT
FLOW
3a
SHUT–OFF
VALVE
UNION CONNECTION (TYP.)
FLOW
PT PORT
DRAIN
800-543-9038 USA
FLOW
STRAINER
(Optional)
FLOW
SHUT–OFF
VALVE
1
866-805-7089 CANADA
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35
Belimo PICCV Flow Verification & Commissioning
Procedure #1 (System Verification) – Total System
Flow Method
Verification for PICCV Cooling Valves/Heating Valves
1. Verify that System is in proper working order. *See Items to check
before beginning flow verification procedure contained at the
beginning of this document.
2. Command open all PICCVs in a given system via the building
automation system if the total connected load matches the pump
capacity and system diversity = 100%. Systems with less than
100% diversity need to have a % of valves closed to match pump
capacity.
3. Ensure that pumps are commanded to 100% speed (or VFD control
loop has high enough dP setpoint to satisfy connected load).
4. Verify total system flow is at system design flow rate via accurate
method:
Calibrated Circuit Setter on main lines
Orifice
Venturi
Ultrasonic Flowmeter
5. Decrease the pump speed (or decrease dP setpoint if under control)
until a measureable flow decrease occurs.
6. Increase pump speed (or increase dP setpoint if under control)
slowly until design flow is reestablished. Make note of this final
measured dP. This will be the correct system dP operating setpoint.
NOTE: If total flow does not match design flow then
troubleshooting must be done to determine cause. This may
involve verifying flows at the terminal level.
Procedure #2 (Terminal Level Verification) –
Air DeltaT Method
Verification for PICCV Cooling Valves/Heating Valves
1. Verify that System is in proper working order. *See Items to check
before beginning flow verification procedure contained at the
beginning of this document.
2. Ensure that water is at design temperature.
3. Ensure that terminal airflow is at design airflow rate (cfm).
4. Command open pressure independent characterized control valve to
maximum design flow position
5. Reference approved engineering document containing design air
delta T for heating/cooling coil associated with corresponding
pressure independent characterized control valve.
6. Measure coil inlet air temperature and coil discharge air
temperature.
7. Difference between coil inlet air reading and coil discharge air
reading should equal or exceed design air delta T.
Procedure #3 (Terminal Level Verification) – Water
DeltaT Method
Verification for PICCV Cooling Valves/Heating Valves
1. Verify that System is in proper working order. *See Items to check
before beginning flow verification procedure contained at the
beginning of this document.
2. Ensure that water is at design temperature.
3. Ensure that terminal airflow is at design flow rate (cfm).
4. Command open pressure independent characterized control valve to
maximum design flow position.
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5. Reference approved engineering document containing design water
deltaT for heating/cooling coil associated with corresponding
pressure independent characterized control valve.
6. Measure water temperature differential of coil by using PT ports
#1 and #2 as referenced in Figure A. PICCV models with factory
provided PT ports measure the water temperature differential of
the coil.
7. Measured temperature differential should be equal to designed water
temperature differential.
Procedure #4 (Terminal Level Verification) –
Coil dP (DeltaP) Method
Verification for PICCV Cooling Valves and PICCV Heating Valves
1. Verify that System is in proper working order. *See Items to check
before beginning flow verification procedure contained at the
beginning of this document.
2. Command open pressure independent characterized control valve to
maximum design flow position.
3. Reference approved engineering document containing design coil
water pressure drop (usually expressed in ft. of H2O) for
design flow. This value will be for the heating/cooling coil associated
with corresponding pressure independent characterized control
valve.
4. Measure coil dP by using PT ports #1 & #2 as referenced in Fig. A.
Adjust the angle of the actuator so the differential pressre across the
orifice matches the flow required on the table located on page 3.
5. Formula to calculate flow is:
Actual GPM = √(Measured Coil dP/Design Coil dP) x Design GPM
Note: Coil dP and Design dP expressed in feet of H2O.
Procedure #5 (Terminal Level Verification) –
Coil Flow for PICCV-F Models with Factory Provided
Flow Orifice
1. Verify that System is in proper working order. *See Items to check
before beginning flow verification procedure contained at the
beginning of this document.
2. Command open pressure independent characterized control valve to
maximum design flow position.
3. Connect differential pressure gauge to the flow orifice device’s high
and low pressure PT ports. Reference the gauge reading in the field
to the provided published chart to determine the flow rate.
4. All PICCV assemblies with flow orifice are motorized with
proportional control LRB24-SA or floating point control KRB24-3
actuators. They are shipped from the Belimo factory with default flow
setting equal to the maximum Gallons Per Minute (GPM) rating of
the valve body. When the coil design GPM is less than the PICCV
factory default, the user must manually set the actuator travel limit
to match the flow rate of the coil. The travel limit of the LRB24-SA
is set with a simple electronic push button and the KRB24-3 is set
mechanically with a fine tooth gear travel limit mechanism. The new
“field set” PICCV maximum flow rate is validated with the flow orifice
methodology.
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P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Below are the accepted procedures for verifying/commissioning
pressure independent control valves.
Belimo PICCV Flow Verification & Commissioning
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Field adjustment of maximum flow and /or flow accuracy.
(This function is not a requirement. This procedure is purely optional
and is not a mandatory procedure for proper operation of PICCV
valves.)
Flow Accuracy of the PICCV valve body is +/-5%. However, actuator
hysteresis and installation can have an effect on measured accuracy of
the PICCV assembly (actuator/valve) in the field. The accuracy of the
PICCV assembly can be improved in the application.
The maximum flow setting and/or flow accuracy can be adjusted in the
field using the Belimo PC-Tool or ZTH-GEN US (shown on next page).
Please contact your local Belimo representative to obtain/purchase this
tool or arrange to have a Belimo representative visit the project site to
make adjustments.
For additional information pertaining to the flow verification and
commissioning industry, please visit the website of these organizations
that promote the certification and continuing education of industry
professionals in the Test and Balance discipline.
NEBB - National Environmental Balancing Bureau, http://www.nebb.org/
TABB - Testing Adjusting Balancing Bureau, http://www.tabbcertified.org/
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37
Flow Setting and Verification for Field Set Actuators
KRB24-3, LRB24-SA
KRB24-3 Field Setting Coil Maximum Flow Procedure
The KRB24-3 actuator factory defaults flow setting is equal to the
maximum GPM of the valve body it motorizes. If coil design maximum
flow is less than the factory default, follow “field set” procedures
below.
To field set or adjust the desired maximum flow:
Step 1: With Actuator powered by 24VAC place factory provided
magnet on actuator magnetic gear release area to release internal lock
mechanism, allowing the indicator wheel to rotate freely. A click will be
heard when it is released.
Step 4b: For –F models with flow orifice manually rotate the actuator
until the measured flow matches the coil differential pressure gauge
reading (inches w.c.) and flow reference from provided chart below.
Manually position the actuators locking tab to make contact with the
right side of the travel limit.
Step 5: Reattach the locking tab to the actuator by first engaging at the
top with a slight approach angle, and then push down to engage the
bottom. A click will be heard when the locking tab is fully seated.
Step 6: Remove the magnet from the actuator and retain for future use.
Replacement magnets are available with part number 10861-0001.
Step 2: Access the locking tab by rotating the actuator and associated
flow indicator away from the locking tab.
LRB24-SA Field Setting Coil Maximum Flow Procedure
The LRB24-SA actuator factory defaults flow setting is equal to the
maximum GPM of the valve body it motorizes. If coil design maximum
flow is less than the factory default, follow “field set” procedures
below.
To set or adjust the desired maximum flow:
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Step 3: Using a small flat head screwdriver remove the locking tab
by prying out from the bottom. Replace after new position is set
according to step 4.
Step 1: With the actuator powered by 24VAC depress the black gear
release mechanism on the actuator and press down until the locking
tab engages to the side of the actuator. If done correctly a click will be
heard and gear release will stay depressed.
Step 4a: Select the valve body and desired flow on the flow table
attached to the power cable of the actuator; rotate the flow indicator on
the top of the actuator to the desired position on the equal percentage
scale. Manually position the actuator travel limit (right side edge with
scale facing your view) to equal coil maximum flow.
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Flow Setting and Verification for Field Set Actuators
KRB24-3, LRB24-SA
Step 2: Select the valve body and desired flow on the flow table
attached to the power cable of the actuator, rotate the actuator to the
desired position to the maximum coil flow.
Field Set Flow Verification Procedure with LRB24-SA and
KRB24-3 actuators – tools and chart
•
•
•
Belimo provided flow orifice has two pressure ports for field Delta
P measurement with a manometer gauge.
Connect monometer high pressure line to flow orifice red PT
port; connect low pressure line to green PT port. Follow gauge
instructions to verify connections.
Take ΔP reading in inches of water (w.c.) and transpose to
the PICCV line of the Flow Chart. From that point follow the
corresponding chart line to the flow scale and determine the
actual flow.
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
Step 3a: With the desired flow achieved press the translucent button
for 3 seconds with tool (e.g. pen tip) to load the position setting in the
actuator. The translucent button will glow yellow when the position
setting is loaded in the actuator. (Note: During normal operation the
translucent button will only be illuminated when the actuator handle is
throttled to the field set maximum flow setting.)
Step 3b: For –F models with flow orifice manually rotate the actuator
until the measured flow matches the coil differential pressure gauge
reading (inches w.c.) and flow reference from provided chart. With
the desired flow achieved press the translucent button for 3 seconds
with tool (e.g. pen tip) to load the position setting in the actuator. The
translucent button will glow yellow when the position setting is loaded
in the actuator. (Note: During normal operation the translucent button
will only be illuminated when the actuator handle is throttled to the
field set maximum flow setting.)
Step 4: Depress the black gear release mechanism on the side of the
actuator to release locking tab.
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2
P2050B010-F
2
Temperature Correction Factor:
155°F / 68°C = 1.01 x GPM
205°F / 96°C = 1.02 x GPM
P2050B055-F
P2075B100-F
P2050B025-F
P2050B055-F
P2075B100-F
How to Determine Flow:
1. Enter the chart with the ¨P (differential pressure) reading.
2. Go horizontally across to the size of the valve.
3. Go vertically up or down to read the GPM (flow).
PICCV-25-016-F
PICCV-25-021-F
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
P2050B025-F
P2050B025-F
P2050B055-F
P2075B100-F
PICCV-25-016-F
PICCV-25-021-F
P2050B010-F
P2050B025-F
P2050B055-F
P2075B100-F
1
P2050B010-F
Meter Readings, Water @ 70°F / 21°C
Flow Chart
PICCV-25-016-F
PICCV-25-021-F
Operating Instructions
ZTH-GEN US
The ZTH-GEN US is a tool created to
easily adapt the flow settings for the
PICCV in the field. It directly connects to
the Belimo actuator.
IMPORTANT:
There are two ways to connect the tool to the actuators
1
WT
2
BL
3
5
Y
U
TQ
Technical Information
ZTH-GEN US
Supply
24 VAC/DC
Communication
PP
Used with actuator types
LRX24-MFT
TFRX24-MFT
LF24-MFT US
ARX24-MFT
AFRX24-MFT
GMX24-MFT
(ESC)
P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
LR, AR, GM Series
Use the interface on the top of the
actuator. (Leave all of the wires of
the actuator installed.)
TFRX, LF, AFRX Series
Connect to the installed wires
of the actuator.
RE-PROGRAMMING PROCESS:
Step 1
Connect cable to actuator port, twist to lock in place (or wire as
above). Will display actuator for 5 seconds – note this and compare
to actuator being connected.
Step 2
Start PICCV PROCESS press OK will be displayed. Press OK.
ZTH-GEN
ZTH-GEN
LRX24-MFT
START PICCV
PROCESS press ok
(ESC)
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Operating Instructions
ZTH-GEN US
Step 3
NC (or NO) – run to MAX? Press OK will be displayed. Press OK.
NOTE: if you need to change the NO/NC action for the actuator, then
you must use the PC-Tool. Changing the switch will not accomplish
this. Do not change the Y1/Y2 switch.
Step 4
Actuator will drive to current setting (MAX for NC, Min for NO).
When it stops, adjust using + and – buttons. As it is running, it will
show actual value as the actuator moves.
ZTH-GEN
ZTH-GEN
NC - > run to MAX?
press ok
actual value
drive to MAX
(ESC)
(ESC)
Step 5
HOLD DOWN the – or + button down to adjust setting. If you
disengage the button, then the word “stop” appears and will change
to “hold”. When setting is changed as needed, press OK.
To re-test flow, drive actuator to 80% of current setting and then
re-drive to setting.
(Ex: setting 70%, drive
to 56% or lower and then
ZTH-GEN
drive back to 70%.)
Step 6
Display will state – SAVE to MAX (if NC) or SAVE to MIN (if NO).
Press OK.
ZTH-GEN
Save to
MAX?
ZTH-GEN
ok
(ESC)
(ESC)
(ESC)
Step 7
Disconnect tool by twisting and re-cover connection port (or un-wire
actuator). You do not need to wait until actuator stops running to
disconnect.
ZTH-GEN
disconnect tool
Advanced Mode
•
Enter the configuration menu by pressing “OK” (hold button) while
connecting the ZTH-GEN US to the actuator.
•
Step through with arrow key to “Advanced Mode” menu
•
Change mode from 0 to 1
•
Unplug the ZTH-GEN US
•
With advanced mode, change runtime, control signal
(2-10 VDC, 0-10 VDC).
(ESC)
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P10410 - 09/13 - Subject to change. © Belimo Aircontrols (USA), Inc.
actual value 63%
hold adj -> +/-
actual value 6
hold adj -> +/-
3%
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