Ford Pocket Style® Included in Hardware Kit: Set of 4

Ford Pocket Style® Included in Hardware Kit: Set of 4
Ford Pocket Style®
Fender Flares
Set of 4
Set Part #20929-02
Rev-6 11/19/2013
STEP 1 – PRIOR TO INSTALLATION
For complete fitment info visit : www.bushwacker.com
A) Bushwacker only approves installing the flares according to these
written instructions with the hardware provided. WARNING: Failure to
install according to these instructions will invalidate the warranty. This
includes, but is not limited to using alternative installation methods,
hardware, or materials. DO NOT USE: Loctite, SuperGlue, or similar
products on the hardware or the flares.
TOOLS FOR EASY INSTALLATION:
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B) Fit: Verify the fit of the flares to vehicle. (Some filing, sanding, or
cutting may be necessary to ensure proper fit).
C) Painting: (Optional) if paint is desired it must be done prior to installing
flares on vehicle. Clean outer surface with a good grade degreaser.
DO NOT USE LACQUER THINNER OR ENAMEL REDUCER AS A
DEGREASER. Wipe outer surface thoroughly with a tack rag prior to
paint. Application of plastic adhesion promoter for ABS plastic as per
your paint system manufacturer’s recommendations is required. Paint
flares using a high quality enamel, or polyurethane automotive paint. If
painting edge trim (not recommended), use a flex additive.
Utility Knife
Elecrtic Drill
1/4” Drill Bit
#2 Phillips Driver
1/2” Wrench
Socket Wrench
7/32” Socket
10 mm Socket
Grease Pencil
D) Performance: Using larger Tires may increase the area required to
turn the vehicle. Some Tire/Rim combinations may require lowering
bump stops and or installing steering stops to prevent tire from
contacting flare.
E) Exhaust System: Modifications may be necessary to maintain a
minimum 4” clearance between flares and exhaust pipes. (Exhaust
gases should not vent directly onto flares)
F) Metal Protection: All exposed fasteners and bare metal should be
treated with rust resistant paint BEFORE installing flares. Spray inner
fender wells with undercoating AFTER flare attachments have been
completed.
LIMITED LIFETIME WARRANTY AGAINST
ANY MANUFACTURING DEFECTS
G) Decals: Flares may interfere with existing decals on vehicle. If you
wish, remove decals prior to installation of flares.
• To claim a warranty, you must provide
Proof of Purchase.
Included in Hardware Kit:
1.
2.
2 pcs
8.
3.
8 pcs
9.
34 pcs
4.
8 pcs
10.
1 pc
5.
8 pcs
6.
10 pcs
7.
34 pcs
34 pcs
11.
1 pc
335 inches
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
Component List:
1.
2.
Left Front
Flare
5.
3.
Right Front
Flare
4.
Left Rear
Flare
Right Rear
Flare
6.
Left Front
Inner Piece
Right Front
Inner Piece
STEP 2 - EDGE TRIM INSTALLATION
A. Peel two to three inches of red vinyl backing away from Edge
Trim (GP1-0005) tape. Applying the adhesive side of the edge trim
to the inner side of the flare, affix the edge trim to the top edge
of the flare (the portion that comes in contact with the vehicle).
B. Press edge trim into place along the top edge of the flare in one-foot
increments, pulling red vinyl backing free as you continue to work your
way around the top edge of the flare.
Pocket Hardware Installation:
1
Put a Washer (WA1-0012) on each Bolt (SW1-0059).
2
Put each Bolt/Washer combination through a pocket
hole in the flare, Bolt head and Washer on the
outside.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
3
Place a Nut (NU1-0019) over the end of each Bolt and
tighten, using a 1/2” wrench for the Nut and the supplied
Torx Bit (SW1-0052) for the Bolt. Repeat for remaining
pockets.
Front Flare Installation Procedures (Driver’s Side):
4
Remove three factory screws with a 7/32” socket
wrench. Save screws for reinstallation.
6
Place Clip (CL1-0011) over existing factory hole.
5
Install Clip (CL1-0011) over fender wheel well lip.
See step 6.
7
Line up the holes in the inner piece with the two
uppermost factory holes and the speed clip. NOTE:
Driver’s side inner piece is marked with an “L” and
passenger’s side inner piece is marked with an “R”.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
8
Using a Phillips screw driver, start a factory supplied
screw through center hole in inner piece and through
the speed clip over the fender wheel well lip.
9
Using a 7/32” socket wrench, reinstall the factory
screws through the inner piece.
10
Position and hold flare on fender and reinstall rear
most factory screw using a 7/32” socket wrench.
11
Still holding flare in position on fender, drill through
bumper cover with a 1/4” drill bit using the forward
most hole in the flare as a guide.
12
Still holding flare to fender, install Retainers
(RV1-P001) using a Phillips screw driver. See step
13.
13
Retainer (RV1-P001) locations.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
14
Completed front flare installation.
Rear Flare Installation Procedures (Driver’s Side):
15
Remove two factory bolts with a 10 mm socket
wrench. Save for reinstallation.
17
Wrap a Tab (MT1-0014) around the wheel well sheet
metal, centered over each of the four marks made
in Step 16.
16
Hold flare to vehicle and mark the location with a
grease pencil of the four holes in the flare.
18
Install a Clip (CL1-0009) over each of the four Tabs
(MT1-0014) placed on the sheet metal in Step 17.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
19
Hold flare to vehicle and start Screw (SW1-0058)
through the two topmost holes in wheel well. Then
start Screws through remaining holes in flare.
Tighten all Screws.
20
Using a 10 mm socket wrench, reinstall factory bolts.
21
Completed rear flare installation.
Edge Trim Tool Procedures:
22
Using supplied Edge Trim Tool (ET1-0002), seat
edge trim against vehicle by hooking curved end
under edge trim at one end of flare. Next, slide
around outer edge of flare to the other end.
23
Using flat end of supplied Edge Trim Tool (ET1-0002),
seat edge trim against flare by inserting straight end
between edge trim and flare at one end. Next, slide
around entire edge to the other end.
6710 N CATLIN AVE. • PORTLAND, OR 97203 • 503-283-4335 • 1-800-234-8920 (USA AND CANADA) • FAX 503-283-3007
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