Reinforced Infocom Connectors for Harsh Environment - PEI

Reinforced Infocom Connectors for Harsh Environment - PEI
Self Closing Cap
(RJ 45/USB/IEEE 1394)
RJF TV
new6
cat
RJF RB (RJ Fast)
RJF 544
RJF EZ
new
Rugged USB memory
key
USB-A Field
FW Field (IEEE 1394)
Amphenol
RJ Field
new
RJ11 Field
new
MTRJ Field - LC Field
RJ Switch
Electronica 2004
Reinforced Infocom Connectors for Harsh Environment
RJ45 Field - RJ11 Field - RJ Switch - USB Field - FireWire Field - LC Field - MTRJ field
Amphenol
RJF Series
Awarded
“Component
product of the
year”
TABLE OF CONTENTS
Rugged RJ45 Solutions
new
RJFRB: plastic circular shell - reverse bayonet coupling, IDC & PCB Tails receptacles....................................................................3
RJF544: plastic circular shell - push pull coupling.......................................................................................................................................6
RJFEZ: plastic rectangular shell - lever coupling..........................................................................................................................................8
RJF: metallic circular shell based on MIL-C-26482 - bayonet coupling..............................................................................................10
RJF - special receptacles: right angle, cable mount inline and PCB tails receptacles...................................................................13
RJFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device............15
new
Self Closing Cap for square flange RJFTV receptacles..............................................................................................................................18
RJFTV - receptacles and plugs with 360° EMI backshells........................................................................................................................19
RJFTV - special receptacles: right angle, through bulkhead and PC tails receptacles.................................................................21
RJF-RJFTV Sealed: transversally sealed RJF and RJFTV receptacles.....................................................................................................24
High Reliability Cat5E cable and cordsets.....................................................................................................................................................25
cat6
Rugged USB-A and USB-B solutions (USB2.0)
USBFTV: rugged USB-A - metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device........26
USBFTV: special versions: receptacles with 360° EMI backshells - PC tails receptacles...............................................................29
new
USBFTV memory key............................................................................................................................................................................................30
new
USBF memory key ............................................................................................................................................................................................31
new
High Reliability USB2.0 cordsets.......................................................................................................................................................................32
USBBF: rugged USB-B - plastic circular shell - thread coupling............................................................................................................33
Rugged IEEE1394 solutions
FWFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device..........34
Rugged RJ45 / USB-A / IEEE1394 receptacles with self closing cap
Self Closing Cap.....................................................................................................................................................................................................37
Rugged RJ11/RJ12 solutions
new
RJ11F: metallic circular shell based on MIL-C-26482 - bayonet coupling.........................................................................................38
Rugged MTRJ and LC (fiber optic) solutions
MTRJF: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device...........40
LCF: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device.................42
Rugged Ethernet Switches
5 or 9 ports IP30 Switch - Unmanaged, Ring or managed ....................................................................................................................44
5 ports IP67 Switch - Fiber glass reinforced Polyester enclosure - Unmanaged or Ring ...........................................................47
new
9 ports IP67 Switch - Aluminum enclosure with olive drab cadmium plating - Unmanaged or managed - Gigabit..............51
APPLICATIONS
Commercial
Avionics and Rail
Mass Transit
Factory
Automation
Video
and CCTV
Wireless
Systems
C4ISR
Military
Communications
RJFIELD CONCEPT
The Amphenol Field Series
allows you to transform a
standard infocom cordset into
a rugged waterproof connector
for harsh environments.
RJ field allows you to use
Ethernet Class D / Cat. 5e
connections for 10 Base T,
100 Base TX or 1000 Base T
networks in extreme
environments.
Example for RJ 45 cordset
- A full range of versions
depending upon the application
- No cabling operation nor
measurement required after
installation
- Sealing: IP67 (1 meter immersion
for up to 30 minutes)
- Shock, vibration and traction
resistant
- Inline extension
- Mechanical coding/polarization
- EMI protection
RJ stop ® patent
No
Cabling
No
Tool
www.rjfield.com
RJFIELD SELECTION GUIDE
connectors
Series
Industrial Ethernet
Specification
RJF RB
Coupling Mechanism
Shape
Material
Specification
Prime Market
Page
Reverse Bayonet
Circular
Plastic
N/A
Industrial & Telecom
3
Circular
Plastic
N/A
Industrial & Telecom
6
Rectangular Plastic
N/A
Industrial & Telecom
8
RJF544
IEC 60603-7 variant 12
Push Pull
RJF EZ
IEC 60603-7 variant 13
Lever
RJF
IEC 60603-7 variant 11
Bayonet
Circular
Metal
MIL-C-26482
MIL/Aero & Industrial
10
RJF TV
Thread
Circular
Metal
MIL-DTL-38999
(Series III)
MIL/Aero &
Rail Mass Transit
15
USBFTV
Thread
Circular
Metal
MIL-DTL-38999
(Series III)
Mil/Aero & Rail Mass Transit
26
Circular
Metal
N/A
MIL/Aero & Industrial
31
Rugged
USB Key
USBBF
Thread
Circular
Plastic
N/A
Industrial & Telecom
33
FWFTV
Thread
Circular
Metal
MIL-DTL-38999
(Series III)
Mil/Aero & Video
34
Self Closing
Cap
Bayonet (for RJ45)
N/A
(for USB-A and IEEE1394)
Circular
Metal
N/A
Industrial & Telecom
37
RJ11F
Bayonet
Circular
Metal
MIL-C-26482
MIL/Aero & Industrial
38
MTRJFTV
Thread
Circular
Metal
MIL-DTL-38999
(Series III)
Mil/Aero & Rail Mass Transit
40
LC/LX5F
Thread
Circular
Metal
MIL-DTL-38999
(Series III)
Mil/Aero & Rail Mass Transit
42
1
RJFIELD SELECTION GUIDE
E
THERNET
SWITCHES
new
Series
Sealing
Material
Number
of ports
Unmanaged
RJS
IP30
Metal &
Plastic
5 or 9
x
x
RJSPC
IP67
Plastic
5
x
x
RJSML
IP67
Metal
9
x
x
Ring Managed
x
x
Prime
Market
Page
Factory
Automation /
Video
44
Factory
Automation
47
MIL/Aero
51
RJFIELD SELECTION GUIDE
C
able & cordset
Reels
Cordsets
Prime Market
Page
(without RJ45)
(with RJ45 overmolded at each end)
Mil/Aero & Rail Mass Transit
25
Available Lenght see page 32
Mil/Aero / Rail Mass Transit
& Industrial
32
100 m (around 238 ft)
300 m (around 984 ft)
Available in Cordset
Available lengths see page 25
2
RJF RB
Ethernet Connection System for Harsh Environment – Industrial Ethernet
new
c at6
ne w
PCB
IDC Receptacle
MAIN CHARACTERISTICS
n
Sealed against fluids and dust (IP67)
n
Shock, Vibration and Traction resistant
n
No cabling operation in field, no tools required
n
Reverse bayonet coupling
n
RJ45 cordset retention in the plug: 70 N in the axis
n
Mating cycles: 500 min
n
Compatible with cable diameter from 5,5 mm [0.216 in] to 7 mm [0.275 in]
PCB Receptacle
Applications
n
Telecom Equipments
n
CNC Machines
n
Video Control
n
Special Machines
n
Robotics
n
Motion Control
n Industrial Process Control
Environmental Protection
n
Sealing: IP67
n
Salt Spray > 1000 h
n
Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2
n
Thermal Shock: 5 cycles at - 40°C / +100°C
n
Operating Temperature: - 40°C / +85°C
Data Transmission
10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
Cat6 per TIA/EIA 568B and ClassE per ISO/IEC 11801
Part Number Code
Series
RJF RB
Shell Type
6:
7:
RJF RB
7
Composite reverse bayonet Plug, Plastic Gland
Composite jam nut Receptacle
Back Terminations (For Receptacles only)
1:
Female RJ45
1RA:
Right angle female RJ45
2:
RJ45 Cordset
3U:
IDC cat6 - unshielded
3F:
IDC cat6 - partial shielding
3S:
IDC cat6 - 100% shielded
5:
Straight PCB
Cordset Length (For Receptacles with “2” back termination only)
03:
0.3m [11.81 inches]
05:
0.5m [19.68 inches]
10:
1m [39.37 inches]
15:
1.5m [59.05 inches]
Cabling Configuration (For “7” Receptacles and with type "2" back termination only)
100BTX:
(=568B)
Examples:
- Plug: RJF RB 6
- Receptacle, female RJ45 Back termination: RJF RB 71
- Receptacle, right angle female RJ45 Back termination: RJF RB 71RA
- Receptacle, 1,5m [59.05”] RJ45 cordset termination: RJF RB 72 15 100BTX
3
1RA
RJF RB
RJFRB allows you to use an Ethernet Class D / Cat. 5e and Class E/Cat 6 connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments.
With the patented RJStop® system you can use a standard RJ45 cordset in a
protective composite plug which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
Plug
n
Type 6 Shell with Plastic Gland
RJF RB 6
Receptacle
n
Type 1: Female RJ45
(front mounting)
RJF RB 71
n
Type 1RA: Right Angle Female RJ45
(front mounting)
RJFRB71RA
Type  2: RJ45 Cordset
n
(front mounting)
RJFRB72XX 100BTX (XX=03, 05, 10 or 15 - see part number code page 3)
Type  3: IDC Cat6 termination
n
(rear mounting)
Panel Drilling
Unshielded: RJFRB73U
Partial shielding RJFRB73F
Shielded: RJFRB73S
4
n
Straight PCB termination receptacle:
(rear mounting)
Panel Drilling
Part number: RJF RB 75
IMPORTANT NOTE
The customer's PCB
design will determine the
receptacle category.
PCB Drilling RJFRB
Assembly Instructions
1
2
3
4
5
6
7
8
Accessories
n IP67 Dust Caps
4
3
2
3
RJF RB C7
Cap for receptacles RJFRB71 / 71RA / 72xxx
RJF RB C75
Cap for receptacles RJFRB75 and RJFRB73x
5
RJF 544
Ethernet Connection System for Harsh Environment – Industrial Ethernet
RJF 544
RJF544 allows you to use an Ethernet Class D / Cat. 5e connection for 10
BaseT,100 BaseTX or 1000 BaseT networks in harsh environments:
With the patented RJStop® system you can use a standard RJ45 cordset in a
protective composite plug which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
MAIN CHARACTERISTICS
Environmental Protection
n
Sealing: IP67
n Salt Spray > 1000 h
n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2
n Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s.
n Thermal Shock: 5 cycles at - 40°C / +100°C
n Operating Temperature: - 40°C / +85°C
n
Compliant with IEC 60603-7 variant 12
n
Shock, Vibration and Traction resistant
n No cabling operation in field and no tools required
n
Sealed against fluids and dust (IP67)
n
Quick Push Pull coupling
n RJ45 cordset retention in the plug: 100 N in the axis
n Mating cycles: 500 min
n
Improved EMI Protection
n
Compatible with cable diameter
from 5,5 mm [0.216 in] to 13 mm [0.512 in]
Applications
nTelecom Equipment
n Video Control
n Robotics
n Industrial Process Control
nCNC Machines
n Special Machines
n Motion Control
n Tele-maintenance
Data Transmission
10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
Part Number Code
Series
RJField 544 - Push Pull
Shell Type
6:
2:
2M:
RJF 544
2
2
Composite Push Pull Plug, Plastic Gland
Composite Square Flange Receptacle
Metallized (Ni) Composite Square Flange Receptacle
Back Terminations (For Receptacles only)
1:
Female RJ45
2:
RJ45 Cordset
Cordset Length (For Receptacles with “2” Back Termination only)
03:
0.3 meters [11.81 inches]
05:
0.5 meters [19.68 inches]
10:
1 meter [39.37 inches]
15:
1.5 meters [59.05 inches]
00:
8 tinned holes at the rear of the PCB to solder the cable
Cabling Configuration (For “2” Receptacles only)
100BTX:
(=568B)
Examples:
- Plug: RJF 544 6
- Square flange receptacle, Female RJ45 Back termination: RJF 544 21
- Metallized Square flange receptacle, Female RJ45 Back termination: RJF 544 2M 1
- Square flange receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF 544 22 15 100BTX
- Square flange receptacle, solder termination: RJF 544 22 00
6
03
100 BTX
Plug
n
Type 6 Shell with Plastic Gland
Receptacle
RJF 544 6
n
Type 2 Shell: Square flange receptacle with 4 mounting holes
RJF 544 2
Back Terminations
Type 1: Female RJ45
Notes:
Type 2: RJ45 Cordset
- Type 2 without RJ45 plug at the end of the cable are also available: consult factory
Accessories
n IP67 Caps
n
Panel Gasket (Thickness: 1 mm [.039]): Part No. 544 02 JE
n
Plug Insert removal tool: Part No. 5440 OT 02
7
Type 2 - 00: Solder – 8 tinned holes
- Type 1 also available with 90° female RJ45
RJF EZ
Ethernet Connection System for Harsh Environment – Industrial Ethernet
RJFEZ allows you to use an Ethernet Class D / Cat. 5e connection for 10
BaseT,100 BaseTX or 1000 BaseT networks in harsh environments.
With the patented RJStop® system you can use a standard RJ45 cordset in a
protective composite plug which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
RJF EZ
MAIN CHARACTERISTICS
n
Compliant with IEC 60603-7 variant 13
n
Sealed against fluids and dust (IP67)
n
Shock, Vibration and Traction resistant
n
No cabling operation in field and no tools required
n
Quick lever coupling
n
RJ45 cordset retention in the plug: 70 N in the axis
n
Mating cycles: 500 min
n
Compatible with cable diameter from 5,5 mm [0.216 in] to 7 mm [0.275 in]
Applications
n
Telecom Equipment
n
Video Control
n
Robotics
n
Industrial Process Control
n
CNC Machines
n
Special Machines
n
Motion Control
n
Tele-maintenance
Environmental Protection
n
Sealing: IP67
n
Salt Spray > 1000 h
n
Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2
n
Thermal Shock: 5 cycles at - 40°C / +100°C
n
Operating Temperature: - 40°C / +85°C
Data Transmission
10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
Part Number Code
Series
RJField EZ - Lever
Shell Type
6:
2:
RJF EZ
2
Composite Lever Plug, Plastic Gland
Composite Square Flange Receptacle
Back Terminations (For Receptacles only)
1:
Female RJ45
2:
RJ45 Cordset
Cordset Length (For Receptacles with “2” Back Termination only)
03:
0.3m [11.81 inches]
05:
0.5m [19.68 inches]
10:
1m [39.37 inches]
15:
1.5m [59.05 inches]
Cabling Configuration (For “2” Receptacles only)
100BTX:
(=568B)
Examples:
- Plug: RJF EZ 6
- Receptacle, Female RJ45 Back termination: RJF EZ 21
- Receptacle, 1,5m [59.05”] 100 BTX cordset termination: RJF EZ 22 15 100BTX
8
2
03
100 BTX
Plug
RJF EZ 6
Receptacle
RJF EZ 2
Back Terminations
Type 1: Female RJ45
Notes:
Type 2: RJ45 Cordset
Type 2 without RJ45 plug at the end of the cable are also available: consult factory
Assembly Instructions
Accessories
n IP67 Dust Caps
For Plugs: Not available
For Receptacles: RJF EZ BE
nPanel Gasket
Thickness: 1 mm [.039]
Part No. RJF EZ JE
9
RJF
Ethernet Connection System for Harsh Environment – Industrial Ethernet
RJF allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100
BaseTX or 1000 BaseT networks in harsh environments:
With the patented RJStop®system you can use a standard RJ45 cordset in a
metallic plug which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
“N”: nickel plating
“B”: black coating
RJF
MAIN CHARACTERISTICS
n
Compliant with IEC 60603-7 variant 11
n
Bayonet coupling (“Audible & Visual” coupling signal )
nR
obust metallic shells based on MIL-C-26482
n RJ45 cordset retention in the plug: 100 N in the axis
n Mating cycles: 500 min
n Sealed against fluids and dust (IP67)
n Shock, Vibration and Traction resistant
n No cabling operation in field and no tools required
n Mechanical Coding / Polarization (4 positions)
n
Compatible with cable diameter
from 5,5 mm [0.216 in] to 13 mm [0.512 in]
Applications
nRobotics
n Industrial Process Control
n CNC Machines
n Special Machines
n Oil & Gas
nMotion Control
n Data Acquisition and
Transmission in Harsh
Environment
n Tele-maintenance
Environmental Protection
n
Sealing:
n Salt Spray:
n Fire Retardant / Low Smoke:
n Vibrations:
n Shocks:
n Humidity:
n Thermal Shock:
n Temperature Range:
IP67
48 h with Nickel plating
> 96 h with black coating
> 500 h with Oliv Drab Cadmium
UL94 V0 and NF F 16 101 & 16 102
10 – 500 Hz, 10 g, 3 axes: no
discontinuity > 10 nano s.
IK06: weight of 250 g drop from 40 cm
[15.75 in] onto connectors (mated pair)
21 days, 43°C, 98% humidity
5 cycles at - 40°C / +100°C
- 40°C / +85°C
Data Transmission
10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
Part Number Code
Series
RJField
RJF
2
2
Shell Type
6:
Plug, Plastic Gland 6M:
Plug, Metal Gland
2:
Square Flange Receptacle
2PE:
Square Flange Receptacle, IP67 backshell, Plastic gland 2PEM:
Square Flange Receptacle, IP67 backshell, Metal gland
7:
Jam Nut Receptacle
7PE:
Jam Nut Receptacle, IP67 backshell, Plastic gland
7PEM:
Jam Nut Receptacle, IP67 backshell, Metal gland
Back Terminations (For Receptacles only)
1:
Female RJ45
2:
RJ45 Cordset
Shell Finishes
B:
Black Coating - ROHS compliant
N:
Nickel (Note: with this version, the inserts are metallized) - ROHS compliant
G:
Olive Drab Cadmium (Note: with this version, the inserts are metallized)
Cordset Length (For Receptacles with “2” Back Termination only)
0.3m [11.81 inches]
03:
05:
0.5m [19.68 inches]
10:
1m [39.37 inches]
15:
1.5m [59.05 inches]
00:
8 tinned holes at the rear of the PCB to solder the cable
Cabling Configuration (For “2” Receptacles only)
100BTX:
(=568B)
Examples: - Nickel plug: RJF 6 N
- Black square flange receptacle, female RJ45 back termination: RJF 2 1 B
- Olive drab cadmium jam nut receptacle, 1.5m [59.05”] 100 BTX cordset termination: RJF 7 2 G 15 100BTX
- Black in line square flange receptacle, 30cm [11.81”] 100BTX cordset termination: RJF 2PE 2 B 03 100BTX
- Nickel jam nut receptacle, solder termination: RJF 72 N 00
10
B
03
100 BTX
Plug:
n
Shell type 6 with Plastic or Metal Gland
RJF 6
Receptacles:
n Square flange receptacle
4 mounting holes: Shell type 2
RJF 2
n
Jam nut receptacle
Hexagonal Nut mounting:
Shell type 7
RJF 7
82 [3.23] Fully Assembled
82 [3.23] Fully Assembled
n
Receptacles with IP67 backshell:
Shell type 2PE and 7PE with Plastic or Metal Gland
RJF 7PE/7PEM
RJF 2PE/2PEM
Back Terminations:
Type 1: Female RJ45
Type 2: RJ45 Cordset
Notes: • Type 2 without RJ45 plug at the end of the cable are also available: consult factory
11
Type 2 - 00: Solder - 8 tinned holes
• Type 1 also available with 90° female RJ45
Universal: Can be used with all standard RJ45 Cat.5e cordset brands
AUDIBLE
LOCKING
Assembly instructions
1. Push down the RJ45 cordset latch, and fix it inside the insert
2. Press in and click the other part of the insert
3. Insert in the metallic housing
1
2
RJ45 PLUG
1
HALF INSULATOR
2
RJ STOP®
Patent
1
STOPPER
HALF INSULATOR
Easy and Safe: No field cabling tools required
Accessories:
n Metallic cap
RJFC
2
B
Connector Type
6: Plug
2: Square Flange Receptacle
7: Jam Nut Receptacle
Finishes
B: Black Coating - ROHS compliant
N: Nickel - ROHS compliant
G: Olive Drab Cadmium
nPanel gasket for
nInsert removal tool for
square flange « 2 »thickness:
receptacle and plug
0,6 mm – P/N: JE 18
P/N = RJF ODE
12
STOPPER
RJF
Special receptacles: Right angle, cable mount inline & PC tails
Right Angle Receptacles
Square Flange Receptacle - 4 mounting holes - Right Angle – 4 clocking positions:
“N”: nickel plating
“B”: black coating
Part numbers:
Black coating: RJF21RAB
Nickel plating: RJF21RAN
Olive Drab Cadmium plating: RJF21RAG
Jam Nut Receptacle – Hexagonal nut mounting - Right Angle – 4 clocking positions:
Part numbers:
Black coating: RJF71RAB
Nickel plating: RJF71RAN
Olive Drab Cadmium plating: RJF71RAG
Inline Cable Mount Receptacles
Inline receptacles allow you to make cable extensions in the field by using them
with rugged RJFied series plugs.
Part numbers:
Plastic Gland
Black coating: RJF2PEWF1B
Nickel plating: RJF2PEWF1N
Olive Drab Cadmium plating: RJF2PEWF1G
13
Metallic Gland
Black coating: RJF2PEMWF1B
Nickel plating: RJF2PEMWF1N
Olive Drab Cadmium plating: RJF2PEMWF1G
RJF Special Receptacles
Some applications have minimal space inside the system. The right angle receptacles meet this need while keeping the advantage of connecting a standard RJ45
cordset at the back.
PCB Tails Receptacles
These receptacles can be soldered directly on your PCB. A compound insures a
transversal sealing and good performance in high vibration environments. They can
be connected with rugged RJField series plugs.
PCB Layout – solder face view
panel drilling
Part numbers:
Note:
1. Platings available:
"B": black coating
"N": nickel plating
"G": olive drab cadmium plating
2. As these receptacles are compounded, coding position has to be chosen before ordering
Examples:
Square flange receptacle – black coating – coding A: RJF2SA5B
Square flange receptacle – nickel plating – coding C: RJF2SC5N
Square flange receptacle – olive drab cadmium plating – coding D: RJF2SD5G
Environmentally Sealed Receptacles
In some applications, a transversal sealing for the receptacle is a « must ». This
will prevent fluids and dust from going through the receptacle when plug or cap
are not mated to the receptacle. The sealed solution (version “S”) has a compound
at the rear of the receptacle as shown on the picture. For more information, please
consult datasheet RJF-RJFTV Environmentally Sealed Receptacles, page 24.
“N”: nickel plating
“B”: black coating
14
RJF TV
Ethernet Connection System for Harsh Environment
“N”: nickel plating
“BZ”: marine bronze
Applications
n
Data Acquisition and Transmission in harsh
environment
n
Railways
n
Radars
n
Shelters
n
Battlefield Communication
n
Systems
n
Navy
MAIN CHARACTERISTICS
n
Sealed against fluids and dusts (IP67)
n
Shock, Vibration and Traction resistant
n
No cabling operation in field and no tools required
n
Mechanical Coding / Polarization (4 positions)
n
Improved EMI protection
nTri Start Thread coupling mechanism (MIL-DTL-38999 series III type)
with anti-decoupling device
nRobust metallic shells
nRJ45 cordset retention in the plug: 100 N in the axis
nMating cycles: 500 min
n
Compatible with cable diameter from 5,5 mm [0.216 in] to 13 mm [0.512 in]
Environmental Protection
Sealing: IP67
n
n
Salt Spray: 48 h with Aluminium shell - Nickel plating
> 500 h with Aluminium shell - Olive Dran Cadmium plating
1000h with Marine bronze shell
n
Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102
n
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s.
Data Transmission
n
Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h)
10 BaseT, 100 BaseTX and 1000 BaseT networks
n
Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair)
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
n
Humidity: 21 days, 43°C, 98% humidity
n
Thermal Shock: 5 cycles at - 40°C / +100°C
n
Temperature Range: - 40°C / +85°C
Part Number Code
Series
RJ Field TV
Shell Type
6:
6M:
2:
2PE:
2PEM:
7:
7PE:
7PEM:
2SA, 7SA:
RJF TV
2
2
G
Plug with Plastic gland
Plug with Metal gland
Square Flange Receptacle
Square Flange Receptacle, IP67 backshell, Plastic gland Square Flange Receptacle, IP67 backshell, Metal gland
Jam Nut Receptacle
Jam Nut Receptacle, IP67 backshell, Plastic gland
Jam Nut Receptacle, IP67 backshell, Metal gland
Compounded versions: see page 24
Back Terminations (Receptacles only)
1:
Female RJ45
2:
RJ45 Cordset
Shells material & Finish
N:
Aluminium shell - nickel plating (receptacle inserts are metallized) - ROHS compliant
G:
Aluminium shell - olive drab cadmium plating (receptacle inserts are metallized)
BZ:
Marine bronze shell (receptacle inserts are metallized) - ROHS compliant
Cordset Length (type 2 back termination only)
03:
0.3m [11.81 inches]
05:
0.5m 19.68 inches]
10:
1m [39.37 inches]
15:
1.5m [59.05 inches]
00:
8 tinned holes at the rear of the PCB to solder the cable
Cabling Configuration (for Type “”2”” receptacles only)
100BTX:
(=568B)
Examples:
- Olive Drab Cadmium plug with plastic gland: RJF TV 6G
- Olive Drab Cadmium Jam Nut Receptacle, female RJ45 back termination: RJF TV 71G
- Nickel Jam Nut Receptacle, 1,5 m 100 BTX cordset back termination: RJF TV 72N 15 100BTX
- Olive Drab Cadmium in line Square Flange Recept., 0,3 m 100 BTX cordset back termination: RJF TV 2PE 2 G 03 100BTX
- Nickel Jam Nut Receptacle Solder termination 8 tinned holes: RJF TV 22 N 00
15
03
100 BTX
RJF TV
RJFTV allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,
100 BaseTx or 1000 BaseT networks in harsh environments.
With the patented RJStop system you can use a standard RJ45 cordset in a
metallic plug which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
Plug:
n
Shell type 6 with Plastic or Metal Gland
RJF TV 6
Receptacles:
n Square flange receptacle
4 mounting holes: Shell type 2
RJF TV 2
Panel Drilling
n
Jam nut receptacle
Hexagonal Nut mounting:
Shell type 7
RJF TV 7
92 [3.622]
n
Receptacles with IP67 backshell:
Shell type 2PE and 7PE with Plastic or Metal Gland
RJF TV 2PE/2PEM/7PE/7PEM
Back Terminations
Type 1: Female RJ45
Notes
Type 2: RJ45 Cordset
Type 2 without RJ45 plug at the end of the cable are also available: consult factory
16
Type 2 - 00: Solder – 8 tinned holes
Assembly instructions
* CLIC * !
Insert Codings
CONNECTION SIDE VIEW
Plug
Receptacle
Main Key
* CLIC * !
Plug
Receptacle
Main KeyCODE A
CODE B
CODE A
CODE B
CODE C
CODE C
CODE D
CODE D
Accessories
n Metallic Caps
RJFTVC
2
G
Connector Type
6: Plug
2: Square Flange Receptacle
7: Jam Nut Receptacle
Shell Material & finish
N: Aluminium shell - nickel plating - ROHS compliant
G: Aluminium shell - olive drab cadmium plating
BZ: Marine bronze shell - ROHS compliant
nPanel Gasket for square flange
receptacle
(Thickness: 0,8 mm [.031]): JE19
Plug Cap
nInsert removal tool: RJF ODE
17
Receptacle Cap
RJFTV SCC Series
RJF TV
SELF CLOSING CAP (SCC SERIES)
This Self Closing cap automatically protects the RJF TV square flange receptacle (MIL-DTL-38999 type), protecting your system
from dust and water projection. A spring automatically closes the upper part of the cap when the RJF TV plug is removed
from the receptacle.
Part number:
nPanel Gasket for square flange receptacle
(Thickness: 0,8 mm [.031]):
Self closing cap only: RJFTVSCC
PART NUMBER: JE19
Remark: Compatible only with RJFTV
square flange receptacle type: RJFTV2XXX
(see page 15)
18
RJFTV
Receptacles - Plugs with 360° EMI backshells
RJFTV series receptacles and plugs with EMI backshells provide a solution with
360° shielding: same protection than the one proposed by standard MIL-DTL-38999
series III connectors. With those solutions we recommend using our reinforced and
double shielded cat5E cable, see page 25.
RJFTV - 360° shielded
Square Flange Receptacle
Part numbers:
Olive Drab Cadmium Plating: Kit38082
Nickel Plating: Kit38082NI
Kit38082 and Kit38082NI include:
Jam Nut Receptacle
Part numbers:
Olive Drab Cadmium Plating: Kit38204
Nickel Plating: Kit38204NI
Kit38204 and Kit38204NI include:
19
IMPORTANT NOTE
With these receptacles, customer will have to solder his own
cable on the PCB. So the wire positions have to be defined by
the customer according to his network.
plugs
Grounding Ring
Part numbers:
Olive Drab Cadmium Plating: Kit38081
Nickel Plating: Kit38081NI
Kit38081 and Kit38081NI include:
IMPORTANT NOTE
With these plugs, the standard RJ45 plug is not provided.
Customer will have to crimp a standard RJ45 on the cable by
himself.
Grounding
Ring
20
We advise using our double Shielded, reinforced Cat5E cable
(see page 25) with these RJFTV series EMI connectors.If customer
wants to use his own cable, please check with us regarding
compatibility with our backshells: contact@rjfield.com.
We also provide assembled cordsets, (see examples below).
For this type of solution please provide the configuration needed:
length, description of second end…
RJFTV
Right angle – Through Bulkhead – PC Tails Receptacles
Right Angle Receptacles
RJFTV - Special
FWF TV
receptacles
Some applications have minimal space inside the system. The right angle receptacles meet this need while keeping the advantage of connecting a standard RJ45
cordset at the back.
Square Flange Receptacle
“N”: nickel plating
Part numbers:
Nickel plating: RJFTV21RAN
Olive Drab Cadmium plating: RJFTV21RAG
Jam Nut Receptacle
Panel Drilling
Panel Drilling
Part numbers:
Nickel plating: RJFTV71RAN
Olive Drab Cadmium plating: RJFTV71RAG
21
Through Bulkhead Receptacles
Our RJFTV through bulkhead receptacles can be connected on each side with
rugged RJFTV plugs. This system allows mechanical protection and a sealing (IP67)
inside and outside the equipement, and keeps the flexibility offered by panel
mount and plug connectors.
“N”: nickel plating
Part numbers:
Nickel plating – Non metallized inserts: RJFTVB2N ISO BRUT
Nickel plating – Metallized inserts: RJFTVB2N ISO NI
Olive Drab Cadmium plating – Non metallized inserts: RJFTVB2G ISO BRUT
Olive Drab Cadmium plating – Metallized inserts: RJFTVB2G ISO NI
Environmentally Sealed Receptacles
In some applications, a transversal sealing for the receptacle is a « must ». This will
prevent fluids and dust from going through the receptacle when plug or cap are
not mated to the receptacle. The sealed solution (version “S”) has a compound at the
rear of the receptacle as shown on the example. In addition, the Sealed RJF TV have
been successfully tested in very high vibration corresponding to airplanes applications. For more information, please consult datasheet RJF-RJFTV Environmentally
Sealed Receptacles (see page 24).
RJF TV 7SA2 G 05 100BTX
PCB Tails receptacles
These receptacles can be soldered directly to your PCB. A compound insures a
transversal sealing and good performance in high-vibration environments. The
shell of those receptacles are in the « Stand Off » style. They can be connected with
RJFTV series plugs.
Square Flange Receptacle
Part numbers:
Olive Drab Cadmium Plating: RJFTV25GF459
Nickel Plating: RJFTV25NF459
22
PCB Layout
3.
24
Solder view face
Panel Drilling
Jam Nut Receptacle
Part numbers:
Olive Drab Cadmium Plating: RJFTV75GF459
Nickel Plating: RJFTV75NF459
PCB Layout
Solder view face
Panel Drilling
23
RJF/RJF TV
Environmentaly Sealed Receptacles
RJF/RJF TV
Sealed Receptacle In some applications, a transversal sealing for the receptacle is a
« must ». This will prevent fluids and dust from going through the receptacle when plug or
cap are not mated to the receptacle. The sealed solution (version "S") has a compound at
the rear of the receptacle as shown on the examples below. This feature is available both in
RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). In addition, the Sealed RJF TV have been successfully tested in very high vibration
corresponding to airplane applications.
Applications
nOutdoor Equipment
nAirplanes Equipment
nTactical Radios
nShelters
nRugged computers
nData Acquisition and Transmission in
Harsh Environments
Data Transmission
10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD
per ISO/IEC 11801
“N”: nickel plating
“B”: black coating
“BZ”: marine bronze (only for RJFTV)
MAIN CHARACTERISTICS
n Same as the RJF and RJF TV series … a
complete IP67 sealing of the receptacle
(even with no plug or no protective cap
mated) is added. IP 67 means immersion
during 30 minutes under 1 meter of water
(watertight).
n Outside dimensions are the same as the
standard RJF and RJF TV series.
n Vibrations: The compounded versions
of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic
specification (Ambient temperature):
5 - 3000 Hz, 20g, 2,5 mm [.1 inch]
double amplitude, 3 axes, 12 hours
Note: This specification exceeds
MIL-C-26500 requirements.
Plug
Receptacle
Main Key
CODE A
CODE B
CODE C
CODE D
IMPORTANT NOTE
Due to the compound, the coding of
the connector must be done in the
factory: use the codes A, B, C or D in
the Part Number.
RJFTV 7S A 2G 15 100BTX
Part Number Code
Series
RJF:
RJFTV:
MIL-C-26482 bayonet
MIL-C-38999 series III
RJF TV
Shell Type
2S:
7S:
Sealed Square Flange Receptacle
Sealed Jam Nut Receptacle
7S
A
2
G
03
Coding
A,B,C,D
Back Terminations (For Receptacles only)
1:
Female RJ45
2:
RJ45 Cordset
Shell material & Finish
B:
Aluminium shell - black coating - ROHS compliant (available for RJF Series Only)
N:
Aluminium shell - nickel plating - ROHS compliant (note: receptacle inserts are metallized)
G:
Aluminium shell - olive drab cadmium plating (note: receptacle inserts are metallized)
BZ:
Marine bronze shell (receptacle inserts are metallized) - ROHS compliant (only available for RJFTV)
Cordset Length (For Receptacles with “2” Back Termination only)
03:
0.3m [11.81 inches]
05:
0.5m [19.68 inches]
10:
1m [39.37 inches]
15:
1.5m [59.05 inches]
Cabling Configuration (For “2” Receptacles only)
100BTX:
(=568B)
Examples:
- Bayonet, A coding, Olive Drab Cadmium Jam Nut sealed receptacle with female RJ45 Back termination: RJF 7SA 1 G
- Bayonet, A coding, Black square flange sealed receptacle, Female RJ45 Back termination: RJF 2SA 1 B
- Series III, A coding, Olive Drab Cadmium Jam Nut sealed receptacle, 1.5m [59.05”] 100 BTX cordset: RJF TV 7SA 2 G15 100BTX
24
100 BTX
CABLE CAT 5E
High Reliability Cat 5e Ethernet Cable & Cordsets
HFFR: Halogen Free Flame Retardant
Jacket Compound Specification:
Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish.
Excellent hydrolysis resistance. High microbial resistance. UV resistant.
High flexibility.
Applications
nRobotics
nMotion Control
nRailways
nCNC Machines
nBattelfield communication
nIndustrial Process Control
ELECTRICAL CHARACTERISTICS
physical CHARACTERISTICS
CONDUCTORS
INSULATION
ASSEMBLY
SHIELDS
JACKET
WEIGHT
OUTSIDE DIAM.
MIN BEND RADIUS
(During installation)
24 AWG (0,25 mm²) tinned
copper, 7x0.20 mm
Color coded 568-B, Linear Low
Density Polyethylene,
Nom. Dia. 0,039” (1mm)
Pairs cabled with Kevlar strength
members and separation tape
wrapped
Inner: A
luminium mylar
100% coverage
Outer: Tinned copper braid
80% coverage
Black, special PUR compound
40 lbs / mft (59 kg/km)
0.28” (7.1 mm) nom.
67.5mm (9x O. D.)
MIN BEND RADIUS
(During operation)
37.5mm (5 x O.D.)
MIN FLEXES TO FAILURE
TEMPERATURE
Passes IEC 61156-6 requirtements
Plus 70°C, minus 25°C
Cordsets with a RJ45 plug overmolded on each end
Length (m/ft)
Part Number
0,76 m / 2,5 ft
1,00 m / 3.28 ft
1,52 m / 5 ft
3,05 m / 10 ft
4,57 m / 15 ft
5,00 m / 16.4 ft
6,00 m / 19.68 ft
6,24 m / 20.46 ft
7,62 m / 25 ft
8,00 m / 26.24 ft
10,00 m / 32.78 ft
14,00 m / 45.92 ft
15,25 m / 50 ft
22,87 m / 75 ft
30,5 m / 100 ft
45,75 m / 150 ft
50,00 m / 164 ft
61,00 m / 200.08 ft
RJF SFTP 5E 0076
RJF SFTP 5E 0100
RJF SFTP 5E 0152
RJF SFTP 5E 0305
RJF SFTP 5E 0457
RJF SFTP 5E 0500
RJF SFTP 5E 0600
RJF SFTP 5E 0624
RJF SFTP 5E 0762
RJF SFTP 5E 0800
RJF SFTP 5E 1000
RJF SFTP 5E 1400
RJF SFTP 5E 1525
RJF SFTP 5E 2287
RJF SFTP 5E 3050
RJF SFTP 5E 4575
RJF SFTP 5E 5000
RJF SFTP 5E 6100
DC Resistance
Impedance
96 Ohms/Km @ 20°C
100 +/- 15 Ohms 1-100 MHz
Attenuation
772 KHz
1 MHz
4 MHz
10 MHz
16 MHz
20 MHz
31.25 MHz
62.5 MHz
100 MHz
2.70 db/100m nom.
3.15 db/100m nom.
6.45 db/100m nom.
9.90 db/100m nom.
12.3 db/100m nom.
13.8 db/100m nom.
17.7 db/100m nom.
25.6 db/100m nom.
33 db/100m nom.
N.E.X.T. (Near-End Crosstalk Loss)
772 KHz
1 MHz
4 MHz
10 MHz
16 MHz
20 MHz
31.25 MHz
62.5 MHz
100 MHz
64 db min.
62 db min.
53 db min.
47 db min.
44 db min.
42 db min.
40 db min.
35 db min.
32 db min.
Capacitance
LCL
46pF/m nom. @ 1KHz
43 dB min. @ 64 KHz
3.4 pF/m max. @ 1KHz
Capacitance Unbalance
(wire to ground)
Insulation Resistance
150 M Ohm min.
Voltage Rating
230 VMS
Dielectric Strength
VAC/1 min - 700 V/Min
Propagation Delay (100 MHz)
5.2 ns/m max. @ 100 MHz
Delay Skew
20 ns/100m max. @ 1-100 MHz
Resistance Unbalance
3% max. @ 20°C
Structural Return Loss (100 MHz)
23db/100m min. @ 1-20 MHz
Spark test (tested during production) 3 KV
Velocity of propagation
67% nom.
Reel of cable
(without RJ45 plug on ends)
25
Length (m / ft)
Part Number
100 m / ~328 ft
300 m / ~984 ft
190-038045-00
190-038045-01
Reinforced
FWF
CAT
TV5E Cable
General Construction:A 4 pair, 24 AWG, 100 Ohm SFTP round patch cable, designed
to the ISO / IEC 11801 Category 5e requirements (cat 5e on 76m). The cable contains 4 twisted pairs, cabled, double shielded with kevlar reinforcement strands,
jacketed in black UV resistant Polyurethane HFFR. Designed for fixed or portable
applications in harsh environments.
USBF TV
USB Connection System for Harsh Environment
USBF TV
With USB Field, you can insert a standard USB 2.0 cordset into a metallic plug
which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device
for high vibrations.
Applications
nEmbedded Computers
nData Acquisition and transmission in harsh
environment
nRailways
nBattelfield Communication Systems
nNavy Systems
“N”: nickel plating
“BZ”: marine bronze
Data Transmission
USB Specification 2.0
Data Rate: Up to 480 Mb/s for High Speed USB
MAIN CHARACTERISTICS
nSealed against fluids and dusts (IP67)
nShock, Vibration and Traction resistant
nNo cabling operation in field and no tools required
nMechanical Coding / Polarization (2 positions)
nImproved EMI protection
n
Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device
n
2 mechanical Coding / Polarization possibilities by the user (receptacle insert rotation)
n
USBF TV plug retention in the receptacle: 100 N in the axis
n
Mating cycles: 500 to 1500
Environmental Protection
n
Sealing (when mated): IP67 (Temporary immersion)
n
Salt Spray: 48 h with Nickel plating
> 500 h with Olive Drab Cadmium
1000 h with marine bronze shell
n
Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102
n
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
n
Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair)
n
Humidity: 21 days, 43°C, 98% humidity
n
Temperature Range: - 55°C / +85°C
Part Number Code
Series
USB Field TV
USBF TV
2
1
Shell Type
Plug
6:
2:
Square Flange Receptacle
2PE: Square Flange Receptacle with backshell
7:
Jam Nut Receptacle
7PE: Jam Nut Receptacle with backshell
Back Terminations (Receptacles only)
1:
USB-A receptacle
2:
Solder (4 tinned holes)
Shells Material & Finish
N:
Aluminium shell - Nickel plating - ROHS compliant
G:
Aluminium shell - Olive Drab Cadmium plating
BZ:
Marine bronze shell - ROHS compliant
Examples:
- Olive Drab Cadmium Plug: USBF TV 6G
- Olive Drab Cadmium Square Flange Receptacle, USB-A back terminat°: USBF TV 21G
- Olive Drab Cadmium Jam Nut Receptacle, USB-A receptacle back terminat°: USBF TV 71G
- Nickel Jam Nut Receptacle, solder termination: USBF TV 72N
26
G
Plug
nShell type 6
USBF TV 6
Receptacles
n Square flange receptacle
4 mounting holes: Shell type 2
USBF TV 2
n
Jam nut receptacle
Hexagonal Nut mounting:
Shell type 7
USBF TV 7
72.7 [2.862]
86.9 [3.422]
nReceptacles with backshell:
Shell type 2PE and 7PE
Backshell used with back termination type 1:
USB A receptacle (Not sealed)
USBF TV 2PE/7PE-1
Backshell used with
back termination type 2:
Solder (Sealed – IP67)
USBF TV 2PE/7PE-2
Back Terminations
Type 1: USB-A Receptacle
Type 2: Solder
4 Tinned holes to solder your cable
27
View of the PCB of the
Type 2 version with 4 tinned
holes for solder termination
Assembly Instructions
Can be used with most the USB cordset brands: No tools required!
Plug Assembly
1. Only if you need a full sealing (IP67): Install the white sticker around the
plug, covering the 4 little holes of the overmolding
2. Insert the black O Ring around the front face of the USB A plug. This O
Ring will ensure connection sealing
1
2
3
4
5
6
3. Insert the USB cordset into the metallic backshell
4. Insert the retention spacer laterally to the cable (this spacer is soft, in
order to adapt to different shapes of overmolding) and slide the overmolding of the USB-A plug into this retention spacer
5. Insert the friction ring laterally to the cable
6. Choose the right coding (2 positions) and insert the USB-A plug into the
protective plug. Note at this step, the main key is used for polarization.
7. Screw the backshell on the plug body. A wrench can be necessary to
fully tighten it, and the connection to the receptacle can help
IMPORTANT NOTE
The connection sealing is not done
by the black retention spacer (which
is sloted), but by the front face ORing
(see 2)
7a
Receptacle Assembly
Insert the USB module from the rear. Reference is main key.
Beware to have a coding compatible with the coding you used for
the plug: on front view, the white shapes in the USBs
must be on the same side.
To remove the USB module, insert
the removal tool USBF ODE from the
Front, and push back the module.
Accessories
n Metallic Caps
USBF TVC
2
G
Connector Type
6: Plug
2: Square Flange Receptacle
7: Jam Nut Receptacle
Shells Material & Finish
N: Aluminium shell - Nickel - ROHS compliant
G: Aluminium shell - Olive Drab Cadmium
BZ: Marine bronze shell - ROHS compliant
n P
anel Gasket for square
flange receptacle
(Thickness: 0,8 mm [.031]): JE15
nReceptacle Insert removal tool: USBF ODE
28
7b
USBFTV USBFTV Receptacles series with EMI backshells provide 360° shielding: same
protection than the one proposed per Standard MIL-DTL-38999 serie III
Connectors. We offer these EMI backshells with square flange and jam nut
receptacles. The available platings are nickel or olive drab cadmium.
With those solutions we suggest using our reinforced USB cable
(shielded – zero halogen jacket). See page 32
We can provide those receptacles: • with cordset already soldered
• without cordset
For 360° shielded USBFTV series receptacles, please consult us:
www.usbfield.com
Example with a square flange receptacle (provided without cable)
IMPORTANT NOTE
With receptacles provided without
cable, customer will have to solder
his cable on the PCB, please find
below the cabling specification.
If customer prefers to use his cable,
please check with us compatibility
with our EMI backshells:
www.usbfield.com
“N”: nickel plating
PC tails receptacle with « stand off » shell
Those receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high-vibration
environments. The shell of these receptacles are in the « Stand Off » style. They can be connected with rugged USBFTV series plugs.
Panel Drilling
4 HOLES M3
THRU ALL
33.9
Part numbers:
Jam nut receptacle – Nickel: USBFTV75NF459
Jam nut receptacle – Olive Drab Cadmium: USBFTV75GF459
Square flange receptacle – Nickel: USBFTV25NF459
Square flange receptacle – Olive Drab Cadmium: USBFTV25GF459
29
USBFFWF
TV - specials
TV
Receptacles with
360° EMI BACKSHELLS
Receptacles with 360° EMI backshells & PC Tails receptacles
REINFORCED USBFTV MEMORY KEYS
(Derived from MIL-DTL-38999 series III specification)
USBFTV - memory keys
We provide reinforced USB memory
keys available in different capacities. They can be used ONLY with
our USBFTV series receptacles. When
mated on the receptacle, the system
is IP67.
Dimensions of rugged USBFTV Key shown with receptacle USBFTV21x
“N”: nickel plating
Environmental Protection
n
Sealing: IP67 (when mated)
n
Salt Spray: 48 h with Nickel plating (ROHS)
> 500 h with Olive Drab Cadmium
n
Vibrations: MIL-STD-810F method 514.5 fig 514.5.C cat 14
n
Temperature Range: - 40°C / +85°C (MIL-STD-810F)
Data transmission during vibration and temperature tests
Other features
n
Type: USB2.0
n
Voltage: 5V DC - 500 mA max
n
Electromagnetic compatibility: 89/336/EEC and Part 15 Class B
USB cordset is included with
each memory key
Definition of part number
USBFTV KEY 6
Beginning of every
USBFTV
Key part number.
Remains unchanged.
Coding position:
A: coding A
B: coding B
NB: please check the
coding of your
USBFTV receptacle*
A
0256
Capacity of your USBFTV Key:
0256 | 0512 | 1024 | 2048 | 4096
Other capacity, please consult us
at contact@rjfield.com
N
CAP
Plating:
"N": nickel plating
"G": olive drab cadmium
NB: please check the plating
of your USBFTV receptacle
Cap: With cap
Blank: Without
cap
* The coding can be changed on the receptacle using our tool USBFODE
Example: USBFTVKEY6A0256N: USBFTV Key – coding A – capacity of 256Mo – Nickel Plating
Example: USBFTVKEY6A1024GCAP: USBFTV Key – coding A – capacity of 1024Mo – OLIVE DRAB CADMIUM PLATING - PROTECTIVE CAP
30
REINFORCED USB MEMORY KEYS
We provide reinforced USB memory
keys available in different capacities. When mated, the system is IP67.
Shells are metallic with 1/4 turn bayonet coupling.
Environmental Protection
n
Sealing: IP67 (when closed)
n
Salt Spray: 48 h with Nickel plating (ROHS)
> 96 h with Black coating (ROHS)
> 500 h with Olive Drab Cadmium
n
Vibrations: MIL-STD-810F method 514.5 fig 514.5.C cat 14
n
Temperature Range: - 40°C / +85°C (MIL-STD-810F)
Other features
n
Type: USB2.0
n
Voltage: 5V DC - 500 mA max
n
Electromagnetic compatibility: 89/336/EEC and Part 15 Class B
Rugged Metallic USB KEY
with CAP SEALING: IP 67
USB cordset is included with
each memory key
Definition of part number
USBF KEY
Beginning of every
USB Key part number.
Remains unchanged.
0256
Capacity of your USBF Key:
0256
0512
1024
2048
4096
Other capacity, please consult us
at contact@rjfield.com
EXAMPLE: USBFKEY0256N: USB MEMORY KEY - CAPACITY OF 256Mo - SHELL FINISH: NATURAL
EXAMPLE: USBFKEY1024G: USB MEMORY KEY - CAPACITY OF 1024Mo - SHELL FINISH: GREEN
31
N
Shell finish:
N: Natural
G: Green
B: Black
USB Memory
FWF TV keys
Dimensions of rugged USBF Key:
High Reliability USB 2.0 Cordsets
USB 2.0 Cordsets
General Construction: this is a USB-2.0 cable containing one 28 AWG 90Ω
characteristic impedance data pair, two 24 AWG power conductors, overall
SFTP shields (SFTP = double shielding, Braid and foild), jacketed in black UV
resistant Polyurethane HFFR*. Designed for fixed or portable applications in
industrial and harsh environments.*HFFR: Halogen Free Flame Retardant.
Jacket Compound Specification:
Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish.
Excellent hydrolysis resistance. High microbial resistance. UV resistant. High
flexibility.
Applications
nRobotics
nMotion Control
nRailways
nCNC Machines
nBattelfield communication
nIndustrial Process
physical CHARACTERISTICS
DATA CONDUCTORS
DATA INSULATION
COLOR DATA PAIR
POWER CONDUCTORS
POWER INSULATION
COLOR POWER WIRE
SHIELDS
JACKET
COLOR JACKET
WEIGHT
OUTSIDE DIAM.
MIN BEND RADIUS
(During installation)
MIN BEND RADIUS
(During operation)
TEMPERATURE installation
TEMPERATURE operational
electrical CHARACTERISTICS
bare copper, 7/0.12 mm nom
(28 AWG)
0.9 mm nom
Green & white
Tinned copper, 7/0.2 mm (24 AWG)
1.1 mm nom
Red & Black
Foil: poviding 100% coverage, in contact
with tinned copper drain wire and an
overall braid providing 65% nom. coverage made of 16x5/0.1 mm tinned copper
strands
PU compound
Black
26 lbs/mft (38 kg/km)
0.20 inch (5.1 mm nom. +/- 0.15)
45.9 mm (9x O. D.)
25.5mm (5 x O.D.)
DC Resistance
Impedance
94 Ohms/Km @ 20°C
90 +/- 13 Ohms 1-400 MHz
Attenuation
1 KHz
4 MHz
24 MHz
96 MHz
200 MHz
400 MHz
8 db/100m max.
15,6 db/100m max.
38 db/100m max.
76 db/100m max.
128 db/100m max.
232 db/100m max.
Capacitance 2x28 AWG
Capacitance
Unbalance
Dielectric Strength
Resistance Unbalance
Velocity of propagation
54pF/m nom. @ 1KHz
2.0 pF/m max. @ 1KHz
(wire to ground)
VAC/1 min - 500 V/Min
2% max. @ 20°C
65% min. 68% max.
Plus 60°C, minus 5°C
Plus 70°C, minus 30°C
Cordsets with a USB A plug overmolded
on each end (out of USB specification > 5 m)
Length (m/ft)
Part Number
6 m / 19,68 ft
USB2 AA 600 PU HFFR
7 m / 22.96 ft
USB2 AA 700 PU HFFR
8 m / 26.24 ft
USB2 AA 800 PU HFFR
9 m / 29.52 ft
USB2 AA 900 PU HFFR
10 m / 32.80 ft
USB2 AA 1000 PU HFFR
Cordsets with a USB A plug overmolded
on each end (under USB specifation ≤ 5m)
Length (m/ft)
Part Number
0.5 m / 1,64 ft
USB2 AA 050 PU HFFR
1 m / 3.28 ft
USB2 AA 100 PU HFFR
1.50 m / 4.92 ft
USB2 AA 150 PU HFFR
2 m / 6.56 ft
USB2 AA 200 PU HFFR
2.50 m / 8.2 ft
USB2 AA 250 PU HFFR
3 m / 9.84 ft
USB2 AA 300 PU HFFR
3.50 m / 11.48 ft
USB2 AA 350 PU HFFR
4 m / 13.12 ft
USB2 AA 400 PU HFFR
4.5 m / 14.76 ft
USB2 AA 450 PU HFFR
5 m / 16.40 ft
USB2 AA 500 PU HFFR
32
USB B Field
Applications
nEmbedded Computers
Male sealed Plug USB-B / USB-A cordset
nData Transfer
nNumerical Control Machine
Female Receptacle and cap
Plug cordset – Male sealed USB-B / male USB-A (*)
USB 2.0 cable – PVC jacket
Part numbers:
PIN assignments (Front view)
1 = RED (AWG 24)
2 = WHITE (AWG 28)
3 = GREEN (AWG 28)
4 = BLACK (AWG 24)
Shield = Drain
L = 1000±50mm [39.37±1.97] - P/N: USBBF6100
L = 2000±50mm [78.74±1.97] - P/N: USBBF6200
(*) To get a sealed USB-A plug, you can use our USB FTV series.
Receptacle – Female USB-B
Receptacle Cap
RECEPTACLE PN:
USBBF7
JWT Connector – Pitch 2.5mm
JWT 1 = USB1 = RED (AWG 24)
JWT 2 = USB2 = WHITE (AWG 28)
JWT 3 = USB3 = GREEN (AWG 28)
JWT 4 = USB4 = BLACK (AWG 24)
JWT 5 = USB Shield = YELLOW (AWG 24)
CAP PN: USBBFC7
33
USBB
FWFField
TV
Sealed (IP67) USB-B connection system
• USB-B male plug overmolded on USB2.0 cable
• USB-A plug can be used with USBFTV
• USB-B female receptacle with 50 mm wires & 5 way connectors
• Plastic shells
• Thread coupling
• Rear mount Jam Nut receptacle with panel gasket included
FWF TV
IEEE 1394 Connection System for Harsh Environments
FWFTV
With FW Field, you can insert a standard IEEE1394 cordset into a metallic plug
which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device
for high vibrations.
“N”: nickel plating
Applications
nEmbedded Computers
nVideo
nRailways
nBattelfield Communication Systems
nNaval & Shipboard Systems
nRobotics & Automation
nProcess Control
nRugged Communications
MAIN CHARACTERISTICS
nNo assembly tools required
nSealed against fluids and dusts (IP67)
n
No time-consuming in-field cabling operation necessary
n
Tri-start thread coupling mechanism (MIL-DTL-38999 series III type)
with anti-decoupling device
n
FW plug retention in the receptacle: 100 N in the axis
n
Mating cycles: 500 to 1500 times
n
Improved EMI protection
Environmental Protection
n
Sealing (mated): IP67 (Temporary immersion - 1 meter up to 30 minutes)
n
Salt Spray: 48 h with Nickel plating
> 500 h with Olive Drab Cadmium
n
Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102
n
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
n
Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair)
n
Humidity: 21 days, 43°C, 98% humidity
n
Temperature Range: - 55°C / +85°C
Data Transmission
IEEE 1394a-2000
400 Mbits/second over 4.5 meters
Part Number Code
Series
IEEE1394 Field TV
FW F TV
2
Shell Type
Plug
6:
2:
Square Flange Receptacle
2PE: Square Flange Receptacle with backshell
7:
Jam Nut Receptacle
7PE: Jam Nut Receptacle with backshell
Back Terminations (Receptacles only)
1:
IEEE 1394 receptacle
2:
Solder Board (6 tinned holes)
Shell Plating
N:
Nickel - ROHS Compliant
G:
Olive Drab Cadmium
Examples:
- Olive Drab Cadmium Plug: FWF TV 6G
- Olive Drab Cadmium Square Flange Receptacle, IEEE 1394 front & back: FWF TV 21G
- Olive Drab Cadmium Jam Nut Receptacle, IEEE 1394 front and back: FWF TV 71G
- Nickel Jam Nut Receptacle, solder board termination: FWF TV 72N
34
1
G
Plug
nShell type 6
FWF TV 6
Receptacles
n Square flange receptacle
4 mounting holes: Shell type 2
FWF TV 2
n
Jam nut receptacle
Hexagonal Nut mounting:
Shell type 7
FWF TV 7
86.9[3.422]
77[3.020]
nReceptacles with backshell:
Shell type 2PE and 7PE
Backshell used with IEEE 1394
Backshell used with PCB
Receptacle with back-termination - (Type 1)
Receptacle back- termination - (Type 2)
Non sealed version
Sealed version – IP67
Back Terminations
Type 1: IEEE 1394 Receptacle
Type 2: Solder
6 Tinned holes for soldering
35
View of the PCB Type 2
version - with 6 tinned holes
for solder termination
Assembly Instructions
Can be used with most IEEE 1394 cordset brands: No tools required!
Plug Assembly
1. If a fully sealed (IP67) assembly is required: Install the white tape
around the plug to cover the 4 holes of the overmolding. If there are
no holes omit this step.
1
2. Insert the black O Ring around the front face of the IEEE 1394 plug.
This O Ring will ensure the seal.
2
3. Insert the IEEE 1394 cordset into the metallic backshell.
4. Insert the retention spacer laterally onto the cable (this spacer is soft
so as to adapt to various overmolding styles) and slide the IEEE 1394
plug into this retention spacer.
3
4
5
6
5. Insert the friction ring laterally onto the cable cordset.
6. Insert the IEEE 1394 plug into the metallic circular shell. Note at this
step that the main key is used for polarization.
7. Screw the backshell on the plug body. A spanner may be required to
fully close the backshell to the circular shell.
Important Note: The sealing of the connector is not done by the
black retention spacers which are slotted, but rather by the front face
O-Ring (Fig 2).
7a
7b
Receptacle Assembly
To Solder your cable onto the PCB:
1. Attach the 2 metallized plastic inserts around the PCB (Fig 1a & 1b).
2. Insert the IEEE 1394 module from the rear of the connector.
1a
2
1b
1
Removing Modules
1. Insert the removal tool FWF ODE
from the front
2. Push the module back with thumb.
Accessories
2
n Metallic Caps
FWF TVC
2
G
Connector Type
6: Plug
2: Square Flange Receptacle
7: Jam Nut Receptacle
Shell plating
N: Nickel - ROHS Compliant
G: Olive Drab Cadmium
n P
anel Gasket for square flange receptacle
(Thickness: 0,8 mm [.031]): JE15
n Receptacle Insert removal tool: FWF ODE
36
For RJ Field, USB and IEEE1394 receptacles
This Self Closing Cap automatically protects the RJ Field square flange receptacles (MIL-C-26482 type), protecting your
system from dust and water projections. The same cap can be used to protect USB and IEEE1394 receptacles. A spring
automatically closes the upper part of the cap when either the RJ Field plug, RJ45 cordset, USB or IEEE1394 cordset, or
USB key are removed from the receptacle.
64.1
[2.523]
36
[1.417]
21.9
[.862]
26.97
26.1
[1.062]
[1.028]
21.9
[.862]
26.97
[1.062]
26.1
[1.028]
36
[1.417]
64.1
[2.523]
26.7
[1.052]
“N”: nickel plating
“B”: black coating
26.7
[1.052]
Version: RJ45
RJF 21N SCC
Nickel and metallized
inserts (EMI)
Version: USB
USBF 21N SCC
Nickel and metallized
inserts (EMI)
Version: IEEE1394
FWF 21N SCC
Nickel and metallized
inserts (EMI)
RJF 21B SCC
Black and blank insert
USBF 21B SCC
Black and blank insert
FWF 21B SCC
Black and blank insert
nNote: Panel gasket for square
flange receptacles: JE18
37
Self Closing
FWF TV Cap
Self Closing Cap
RJ11F
Rugged RJ11/RJ12 Connection System for Harsh Environment
RJ11Field allows you to use a standard phone RJ11 / RJ12 connection in
harsh environments. With the patented RJStop® system you can use a standard RJ11 / RJ12 cordset in a metallic plug which will protect it from shocks,
dust and fluids. No hazardous on-field cabling!
RJ11 F
new
MAIN CHARACTERISTICS
n
Bayonet coupling (“Audible & Visual” coupling signal )
n
Robust metallic shells based on MIL-C-26482
n
4 mechanical user-defined coding / Polarization settings (insert rotation)
n
RJ11 cordset retention in the plug: 100 N in the axis
n
Mating cycles: 500 min
Environmental Protection
n
Sealing: IP67
n
Salt Spray: 48 h with Nickel plating
> 96 h with black coating
> 500 h with Oliv Drab Cadmium
n
Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102
n
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s.
n
Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair)
n
Humidity: 21 days, 43°C, 98% humidity
n
Thermal Shock: 5 cycles at - 40°C / +100°C
n
Temperature Range: - 40°C / +85°C
Applications
n
Industrial applications
n
Battlefield communication
“N”: nickel plating
“B”: black coating
Part Number Code
Series
RJ11Field
RJ11F
2
2
Shell Type
6: Plug, Plastic Gland
2: Square Flange Receptacle
7: Jam Nut Receptacle
Back Terminations (For Receptacles only)
1: Female RJ11
2: Solder (6 tinned holes)
Shell Finishes
B: Black Coating - ROHS Compliant
N: Nickel - ROHS Compliant
G: Olive Drab Cadmium
Examples:
- Black Plug: RJ11F 6 B
- Black square flange receptacle, Female RJ11 Back termination: RJ11F 2 1 B
- Nickel Jam Nut Receptacle, solder termination: RJ11F 72 N
Accessories
n Metallic cap
RJ11FC
2
B
Connector Type
6: Plug
2: Square Flange Receptacle
7: Jam Nut Receptacle
Finishes
B: Black Coating - ROHS Compliant
N: Nickel - ROHS Compliant
G: Olive Drab Cadmium
nPanel gasket for square flange « 2 »
thickness: 0,6 mm P/N: JE 14
nInsert removal tool
for receptacle and plug
P/N = RJ11F ODE
38
B
Plug
nShell type 6 with Plastic Gland
RJ11F 6
Receptacles
nSquare flange receptacle
4 mounting holes: Shell type 2
RJ11F 2
nJam nut receptacle
Hexagonal Nut mounting: Shell type 7
RJ11F 7
Back Terminations
Type 1: Female RJ11 / RJ12
Type 2: Solder
6 tinned through holes to solder your cable
Assembly instructions
Easy and Safe: No field cabling tools required
1. Pass the RJ11 / RJ12 plug « A » through the plastic gland « B »
2. Lateraly slide the insert « C » on the cable
3. Fix the RJ11 / RJ12 plug « A » in the insert « C », pushing on the lever
4. Insert in the metallic housing « D »
5. Tighten the plastic gland « B »
4 coding positions
39
MTRJF TV
Transform your MTRJ patchcord into an Environmental Connector
MTRJF TV
With MTRJFTV you can use a standard MTRJ patchcord in a metallic plug
which will protect it from shocks, dust and fluids.
No hazardous on-field cabling!
The MTRJ Field offers an easy system to upgrade from a standard to an environmental MTRJ.
• Sealed against fluids and dust (IP67)
• Shock, Vibration proof,
• No cabling operation in field and no tools required for installation
MECHANICAL CHARACTERISTICS
n
Number of Channels: 1/2/4
n
Typical Insertion Loss: 0,5db in MM
n
Durability: 500 mating/unmating cycles (changes for<0,2 db)
Applications
n
Railways
n
Base Station
n
Military communication
n
Navy
“N”: nickel plating
Part Number Code
Serie
MTRJ Field TV
MTRJF TV
6M
C
G
N
Shell Type
Plug with metal backshell, plastic PG clamp
6:
6M:
Plug with metal backshell and metal PG clamp
2:
Square flange receptacle
2PE:
Square flange, metal backshell and plastic PG clamp
2PEM:
Square flange, metal backshell and metal PG clamp
7:
Jam nut receptacle
7PE:
Jam nut, metal backshell and plastic PG clamp
7PEM:
Jam nut, metal backshell and metal PG clamp
Cable Type
C:
Mini round cable 2,8 mm
D:
Flat duplex cable 1,6 mm
S:
Duplex zipcord 1,6 mm
0:
Receptacle without backshell
T:Flat duplex cable + Duplex zipcord for 1,6 mm - 2mm - 2,8mm
Shell Finish
N:
Nickel plated
G:
Olive drab cadmium plated
B:
Bronze
D:
Black zinc cobalt
Z:
Olive drab zinc cobalt
Polarization
Normal
N:
A/B/C/D/E
Cap Series
B
EC
N
TV
W
Protective cap type
For square flange receptacle
EC:
ER:
For jam nut receptacle
F:
For plug
Wire type
N:
Nylon cord
Blank:
Metallic chain
TV:
13
n Requested information to order MTRJ Field Patchcord
Plug MTRJ: Type of fiber: Patchcord length: Drawing: Male /Female
50/125, 62,5/125, 9/125
ex 10.5m
description of the product
Contact us for other configuration
Dismounting Tool Ordering Information
MTRJFTV DM TOOL
Series
Shell finish
B:
Bronze
F:
Electroless nickel plated, aluminium version
W:
Olive drab cadmium plated, aluminium version
D:
Black zinc cobalt
Z:
Olive drab zinc cobalt
40
Line drawings (Dimensions in mm)
96 Max
nPlug (MIL DTL 38 999 series III Size 13)
29 Max
MTRJ FTV 6
nReceptacle (MIL DTL 38 999 series III Size 13) with backshell
Square flange receptacle with backshell
Jam Nut receptacle with backshell
MTRJ FTV 2PE/2PEM
MTRJ FTV 7PE/7PEM
nSquare Flange Receptacle (MIL DTL 38 999 series III Size 13)
Panel Drilling
Square flange receptacle rear
panel mounting
Square flange receptacle
front panel mounting
MTRJ FTV 2
nJam Nut Receptacle (MIL DTL 38 999 series III Size 13)
Panel Thickness
1.57 MIN, 3.18 MAX
38.38
25.58
9.37 MAX
25.58
24.26
24.26
36.00
0.875 (inches)
Size 13/25
= 22.30
Protective caps
Panel Drilling
Jam nut receptacle
rear panel mounting
V
2.31 MAX
30.17
34.93
MTRJ FTV 7
Protective cap for
plug (nylon cord)
Protective cap for
receptacles (nylon cord)
41
LC/LX5F
LC/LX5F
Transform your LC/LX5 patchcord into an Environmental Connector
The LC Field and LX5 Field offers an easy system to upgrade from a standard to an environmental LC or LX5.
• Sealed against fluids and dust (IP67)
• Shock, Vibration proof
• No cabling operation in field and no tools required for installation (except 1,6mm and 2mm zipcord cable)
With the patented RJStop ® system you can use a standard LC or LX5 patchcord in a metallic plug which will protect it from
shocks, dust and fluids. No hazardous on-field cabling!
MECHANICAL CHARACTERISTICS
n
Number of Channels: 2
n
Typical Insertion Loss: 0,5db in MM and SM
n
Durability 500 mating/unmating cycles (changes for<0,2 db)
Applications
n
Railways
n
Base Station
n
Military communication
n
Navy
“N”: nickel plating
Part Number Code
Serie
Optical connector type
LCF: LC Field TV
LX5F: LX5 Field TV
XXXX TV
XX
X
X
X
Shell Type
6M:
Plug with metal backshell and metal PG clamp
2:
Square flange receptacle without backshell
7:
Jam nut receptacle without backshell
Cable Type
D:
Flat duplex cable 1,6 mm
E:
Duplex zipcord 1,6 mm
F:
Flat duplex cable 2 mm
G:
Duplex zipcord 2 mm
H:
Flat duplex cable 2,8 mm
I:
Duplex zipcord 2,8 mm
0:
Receptacle without backshell
T:Flat duplex cable + Duplex zipcord for 1,6 mm - 2 mm - 2,8 mm
Shell Finish
N:
Nickel plated
G:
Olive drab cadmium plated
B:
Bronze
D:
Black zinc cobalt
Z:
Olive drab zinc cobalt
Polarization
N:
Normal
A/B/C/D/E
Cap Series
B
EC
N
TV
W
Protective cap type
For square flange receptacle
EC:
ER:
For jam nut receptacle
F:
For plug
Wire type
N:
Nylon cord
Blank:
Metallic chain
TV:
19
n Requested information to order LC/LX5 Field Patchcord
Type of connector:
Type of fiber:
Patchcord length:
Drawing: Male /Female
50/125, 62,5/125, 9/125
ex 10.5m
description of the product
Contact us for other configuration
Tools informations:
Mounting Tools:
LCFTV MO TOOL: LC FIELD Mounting tools
LX5TV MO TOOL: LC FIELD Mounting tools
Series
Shell finish
B:
Bronze
F:
Electroless nickel plated, aluminium version
W:
Olive drab cadmium plated, aluminium version
D:
Black zinc cobalt
Z:
Olive drab zinc cobalt
Dismounting Tools:
LCFTV DM TOOL: LC FIELD Dismounting tools
LX5TV DM TOOL: LC FIELD Dismounting tools
(To dismount the LC or LX5 you need to use both
dismounting and mounting tools)
Corresponding connector shell size: 19
42
Line drawings (Dimensions in mm)
nPlug (MIL DTL 38 999 series III Size 19)
ø 38,10
92
nSquare Flange Receptacle (MIL DTL 38 999 series III Size 19)
Panel Drilling
+0,15
22,99 -0
Square flange receptacle rear
panel mounting
+0,25
36,53 -0,25
2 PL A CES
11,91
max
29,36
2 PL A CES
29,36
26,97
2 PL A CES
4xø3,25
+0
-0,25
29,36
26,97
+0
-0,25
ø
28
32
,9
,9
+0,20
3,25 -0,13
4xø 3,25
8
4
26,97
Square flange receptacle
front panel mounting
ø
20,83
+0
-0,13
0,13 M
4 PL A CES
40,50min
+
-0 0,20
,1
3
40,50min
93
M28x1-6g
4,
3,89
max
nJam Nut Receptacle (MIL DTL 38 999 series III Size 19)
49,50max
PANEL THICKNESS
1,57 MIN 3,18 MAX
33,86
+0,025
9,37 MAX
35,15 -0
ø 35,16
+0
+0
-0,025
33,86 -0,25
47,00min
2,31 MAX
22,30
Panel Drilling
Jam nut receptacle
rear panel mounting
+0,043
39,67 -0,041
+0,25
46,02 -0,25
Protective caps
20,24 MAX
29,62 MAX
39,19 mm
25,40 mm
1,25 (inches)
Protective cap for
plug (nylon cord)
43
Protective cap for
receptacles (nylon cord)
RJ Switch
Industrial Ethernet Switch
IP30
RJ Switch
Industrial Rugged Ethernet Switch
Amphenol offers a full range of Rugged Ethernet switches for industrial use.
These switches are specifically designed for industrial applications where
Real-Time is a key requirement. The wide range, from unmanaged Plug & Play
switches to those managed with fiber optics ports, will fulfill all your needs.
This family of switches, IP30 rated, is suitable for both Din-Rail or flat panel
mounting. This is an easy way to make the Ethernet networks of your manufacturing site, automation or control units deterministic.
Applications
nFactory Automation
nRobotics
nProcess Control
nTransportation Systems
nData Acquisition & Transmission
This wide range of Ethernet switches is available with following features:
• Unmanaged, Real-Time Ring and Managed models
• RJ45 ports and up to two fiber optics ports (mutlimode or singlemode)
• 5 or 9 port models
key features
n
Redundant power inputs with surge/spike protection
n
Ultra reliable 1,000,000 hours MTBF
n
Hazardous location: operation in Zone 2
n
Wide operating temperature range of –40°C to 70/85°C
n
Rugged metal packaging with DIN rail or direct panel mounting
n
Auto-detecting, auto-crossover and auto-polarity
n
Full-Duplex operation with flow control (no collisions!)
n
Ring Switch Networking Features
• Real-Time Ring for ultra-fast fault-tolerant loops
• Recovery time of 30 ms + 5 ms per hop!
• Ideal for deterministic systems and PLCs
• Real-time traffic prioritization
• Port mirroring for traffic diagnostic
n
Managed Switch Networking Features
• Rapid Spanning Tree (RSTP) for fast redundant rings
• Priority queuing for real-time performance (QoS and CoS)
• SNMP v1 and v2 for network management
• SNMPv3 for authentication and encryption
• IGMP for multicast filtering
• VLAN for traffic segregation
• User friendly configuration (web, Telnet, RS232)
• Encryption using HTTPS, SSL, SSH, SNMPv3
• Message filtering to stop broadcast storms
• RMON and port mirroring for diagnostics
• The Power of Linux Inside
Description
SC or ST fiber connector (1, 2 or none)
DIN-Rail or Panel Mounting Fixture
5 or 9 connectors (RJ45, SC or ST fiber)
Unmanaged, Ring or Managed Capability
Indicators for Power, Alarm Output Status
Indicators for Link Status and Datarate
• 10 Mbps
• 100 Mbps
Terminal block for Redundant Power Inputs + Alarm Output
IP30 Iridized Aluminum Enclosure
44
Managed, Ring & Unmanaged Switch Features
IEEE Ethernet Standards
IEEE 802.3 /u
IEEE 802.3x IEEE 802.1p
IEEE 802.1D/w
IEEE 802.1Q 10 Mbps Ethernet and 100 Mbps Fast Ethernet
Full-Duplex with Flow Control
Priority Queuing – QoS, CoS, ToS/DS (Ring and managed models)
Rapid Spanning Tree for redundant rings and Spanning Tree for interoperability (managed models)
VLAN for traffic segregation (managed models)
Regulatory Approvals
EMI emissions
EMC immunity
Shocks
Vibrations
Free Fall
Hazardous Location
EN55022, FCC part 15, ICES-003
IEC61326-1, IEEE C37.90
IEC60068-2-27
IEC60068-2-6
IEC60068-2-32
UL1604, CSA C22.2/213 (Class 1, Div. 2), EN50021/Zone 2
Ethernet features
RJ45 ports Fiber optic ports Ethernet switch type
Full / Half Duplex
RJ45 speed
RJ45 MDI/MDIX
RJ45 TD and RD polarity
Typical latency MAC addresses supported
Memory bandwidth
5 or 9 Shielded RJ45 ports 10/100BaseTX
SC or ST connectors
Datarate 100BaseFX (100Mbps)
Wavelength 1300 nm center
Fiber multimode (mm) optimal: 62.5/125 um
Fiber singlemode (sm) optimal: 9/125 um
Fiber max distance (Full duplex): 2km (mm), 15 or 40 km (sm)
Intelligent store & forward
Configurable
10 or 100 Mbps auto-negotiation
Auto-crossover connection
Auto-polarity
16 us + frame time @ 10 Mbps (varies on load and settings)
5 us + frame time @ 100 Mbps
2048
3.2 Gbps
Environmental
Operating Temperature
(- 40°C to +70°C for RJS-9MS models)
Storage Temperature
Humidity (non-condensing)
Status RS and MS models only
“OK” contact output
(or 10 - 50V DC depends on models)
Power Supply
Input Power (depends on models)
Exceeds MIL-STD-1275
Power
Industrial
protection
rating
- 40°C to +85°C
- 40°C to +85°C
5 to 95 % RH
Surge protection
Transient
protection
Spike protection
10 – 30V DC
Maximum current 0.5 A
4 W - typical,
all ports active at 100 Mbps
Redundant Inputs
10 - 50V DC (models RJS-5RS ; RJS-9RS)
10 - 30V DC (all other models)
45
15 KW peaks
5 KW
(10 times for 10 µs)
MIL-STD-1275
Available on:
RJS-5RS / RJS-9RS
RJS-9MS -4 & -5
100 V for 1s
15 KW peaks
5 KW
(10 times for 10 µs)
250 V
(50 times for 100 µs)
Dimensions (example for 5 Port Ring Models)
Power and alarm wiring
Part Number Code
Series
RJS
5ES
1
-
-
RJ-Switch
Type of Electronics
5ES: 5 ports total, Ethernet unmanaged switch
9ES: 9 ports total, Ethernet unmanaged switch
5RS: 5 ports total, Ethernet Ring switch
9RS: 9 ports total, Ethernet Ring switch
5MS: 5 ports total, Ethernet Managed switch
9MS: 9 ports total, Ethernet Managed switch
RJ45 or fiber ports
1: RJ45 ports only, no fiber
2: 1 multimode fiber ports
3: 1 singlemode fiber ports
4: 2 multimode fiber ports (except for 9ES- models)
5: 2 singlemode fiber ports (except for 9ES- models)
Style of Fiber connectors
Blank: No fiber
SC: SC style fiber connector(s)
ST: ST style fiber connector(s)
SCL: SC style fiber connector(s), long haul fiber (40km), on singlemode models
STL: ST style fiber connector(s), long haul fiber (40km), on singlemode models
Pre-set for Ring models only
E0: Pre-set for 0 rings (special order)
E1: Pre-set for 1 ring (standard order), configured on last 2 ports
E2: Pre-set for 2 rings (special order), Ring 1 = last 2 ports, Ring 2 = ports 1 & 2.
Example:
RJ-Switch, 5 ports Ethernet Ring switch, with 1 multimode ST fiber port, pre-set for 1 ring: RJS-5RS-2-ST-E1
A complete range of IP67 sealed Industrial Ethernet switches
Amphenol offers the widest range of IP67 sealed Industrial Ethernet switches for very harsh environments. The Ethernet
interfaces are waterproof & rugged RJ45 connectors from the RJ FIELD series (www.QFJHFOFTJTDPN.com). For any other product
such as RJ45/fiber optics converter, please do not hesitate to consult us.
Consult our dedicated
website for more information:
RJS-PC5 series
• 5 ports IP67 RJ45 connectors
• Polyester enclosure
• Ring or unmanaged models
RJS-AL series
• 8 ports IP67 RJ45 connectors
• Aluminum enclosure
• Managed or unmanaged models
46
RJS-PC series
• 8 ports IP67 RJ45 connectors
• Polyester enclosure
• Managed or unmanaged models
Harsh Environment Industrial Ethernet Switch
Plastic Enclosure - IP67
Rugged & Waterproof Switch
Amphenol offers a small size 5 port waterproof Ethernet Switch that can withstand a variety of extreme conditions - low &
high temperatures, shocks & vibrations, dust particles or even liquid immersion. This is an easy way to make the Ethernet networks of your manufacturing site, automation or control units deterministic.
Amphenol IP67 Industrial Ring Switch
Amphenol IP67 Ring Ethernet switch is a combination of very fast, fault-tolerant network redundancy Sixnet technology and
IP67 sealed & rugged packaging, specifically designed for the harshest environments.
Rings self-configure and just run, without any complex configuration.
The switch board is sealed within a waterproof IP67 polyester enclosure suitable for highly corrosive environments. The polyester material is glass fiber reinforced. This makes it very rugged against shocks and vibration.
The I/O interfaces are waterproof & rugged RJ45 connectors from the RJ FIELD plastic circular series.
Key Features
n Waterproof IP67 Rating (NEMA 6)
n Reduced Installation Costs with the patented RJStop® system
n Use any standard RJ45 cordset
n Rugged Enclosure in Polyester reinforced with 30% glass fiber
n Redundant power inputs with surge/spike protection
n Ultra reliable 1,000,000 hours Mean Time Between Failure (MTBF)
n Zone 2 hazardous location
n Ring Switch Networking Features (managed features available!)
nReal-Time Ring for ultra-fast fault-tolerant loops
• Recovery time of 30 ms + 5 ms per hop!
nModbus monitoring over Ethernet
• Ideal for deterministic systems and PLCs
n Real-time traffic prioritization (QoS and CoS)
• Assure delivery of real-time data
• Improve network utilization
• User settable priority assignments
nAdvanced switch features
• User configurable port settings
• Port mirroring for traffic diagnostics
• Pre-configurable for Plug-And-Play simplicity
Industrial Applications
n Factory Automation
n Robotics
n Process Control
n Transportation Systems
n Data Acquisition & Transmission
47
RJFWF
Switch
TV
RJ Switch
IP67 Unmanaged and Ring Switch Features
IEEE Ethernet Standards
IEEE 802.3 IEEE 802.3u IEEE 802.3x IEEE 802.1p standard 10Mbps Ethernet
100Mbps Fast Ethernet
Full-Duplex with Flow Control
QoS/CoS - Quality/Class of Service for Ring model only
Regulatory Approvals
EMI emissions
EMC immunity:
Shocks:
Vibrations:
Free Fall:
Hazardous Location:
EN55022, FCC part 15, ICES-003
IEC61326-1, IEEE C37.90
IEC60068-2-27
IEC60068-2-6
IEC60068-2-32
UL1604, CSA C22.2/213 (Class 1, Div. 2), EN50021/Zone 2
Ethernet features
Ports Ethernet switch type
Full / Half Duplex
RJ45 speed
RJ45 MDI/MDIX
RJ45 TD and RD polarity
Typical latency MAC addresses supported
Memory bandwidth
Ethernet isolation
Ring features
(for Ring model only)
5 Shielded RJ45 ports 10/100BaseTX
Intelligent store & forward
Configurable
10 or 100 Mbps auto-negotiation
Auto-crossover connection
Auto-polarity
16 us + frame time @ 10 Mbps (varies on load and settings)
5 us + frame time @ 100 Mbps
2048
3.2 Gbps
1500 Vrms 1 minute
Link loss recovery time: 30 ms plus 5 ms per hop
Maximum switches in ring: 50+
Dual Ring support
Power Supply
Input power (typical)
ES: 2,4 W ; RS: 2,7 W
Status Reporting (for Ring model only)
“OK” contact output
Output current: 0.5 A max
“OK” contact State
OFF when a fail occurs
ON when power
and switching is OK
Environmental
Operating Temperature
Storage Temperature
- 40°C to +75°C
- 40°C to +85°C
Weight
0.54 kg
48
Real-Time Ring Switches
Amphenol Real-Time Ring switches combines the Plug&Play simplicity of an unmanaged switch with high performances of
Sixnet Ring managed switches.
The use of such switches provides a fast network and avoids faults. When a break occurs, the switch instantly transfers data to
new path. The link loss recovery is 30 ms plus 5 ms times the number of Ring switches in the ring. For example, 10 ring switches will recover in less than 80 ms. Rings can be pre-configured to “just run”. They don’t need an assigned IP address. But if you
like, you can fine tune the performance of the ring by using a simple Windows wizard (which is free).
Ring networks can be divided into multiple “sub-rings” which enhance reliability and recovery speed through small ring paths.
The prioritization of messages assures delivery of real-time data. Some applications need to force no-real-time data (such as
video information) to lower priority and force critical real-time data at higher priority. Network utilization is improved.
This combination of Ethernet technology associated with rugged and sealed protective enclosure is the ideal solution to
deliver deterministic performance to your industrial systems even in the harshest environment!
Description (example for Ring model)
49
RJ Switch
n Real-Time fault-tolerant Ring
Recovery time of 30 ms + 5 ms per hop!
n Real-Time traffic prioritization (QoS & CoS)
Assure delivery of real-time data
n Available Managed features
User configurable port settings
Port mirroring for traffic diagnostics
Pre-configurable for Plug & Play simplicity
Dimensions (mm/inch)
75.4 [2.968]
75 [2.953]
190 [7.48]
107.6 [4.236]
Part Numbers
Series
IP67 RJ-Switch, with polyester body
RJS-PC
5ES
1
Type of Electronics
5 ports 10/100 Mbps, Ring switch (standard order)
5RS:
5ES: 5 ports 10/100 Mbps, Unmanaged switch (special order)
Connectors
1:
RJ45 ports, 10/100BaseT(X)
1CAPS:
Caps are attached on both power and data receptacles
Military Rated Protection
Blank:
Industrial protection (standard order)
EP: Extended power protection exceeds MIL-STD-1275 (special order)
Example
IP67 Ethernet Ring switch, 5 ports 10/ 100 Mbps, with caps attached on the receptacles: RJS-PC-5RS-1CAPS
Note
The Ring model is pre-set for 1 ring enabled on the ports 4 and 5.
You may change the configuration by using the free windows configuration tool.
Simply choose the desired pair of ports for your new enabled ring.
Accessories
nP/N: RJF PC5 PWR
Plug for power port
Sealing protection: IP67
FREE WINDOWS
Configuration tool
Download it at
www.rjswitch.com
nP/N: RJF RB 6
Plugs for RJ45 ports
Sealing protection: IP67
50
RJ Switch
Harsh Environment Gigabit Military Ethernet Switches
Sealed and Rugged Military Ethernet Switches
L E Ds indic a ting
P ow er
Non-ma na ged, R ing or
Ma na ged C a pa bility
IP 67 Aluminum
E nc los ure w ith
C onduc tiv e P la ting
L eds indic a ting
Ac tiv ity, L ink Sta tus,
Da ta ra te (10/100Mbps or Gigabits)
R edunda nt
Pow er Inputs
Balance pressure vent
9 R ugged IP 67
R J F TV E thernet P orts
O ptiona l C a ps Av a ila ble
for Unus ed P orts
Sealed, Rugged & Waterproof Switch
Amphenol offers 9 ports managed, RING and unmanaged Ethernet Switches that can withstand a variety of extreme conditions.
Whatever the situation - high temperatures, extreme shocks & vibrations, dust particles or even liquid immersion there is a solution available.
This is an easy way to make the Ethernet networks of your systems deterministic. Up to 3 gigabit ports are offered! The switch
electronics are sealed within a waterproof IP67 metallic enclosure. The conductive cadmium plating is suitable for most
demanding EMI-RFI environments. The I/O interface includes redundant power inputs as well as waterproof rugged RJ45 connectors from the RJF TV FIELD threaded product series based on MIL-DTL-38999 (Series III) metallic shell size 19. This serie enables
the transformation without tooling of any standard RJ45 cordset into a robust and waterproof connection system.
Key Features
Rugged environmental features
n Rugged metal packaging with cadmium olive drab protection
n MIL-DTL-38999 III connectors for both power and Ethernet ports
n IP65/IP67 rated
n MIL-STD-1275 Surge and Spike protection (*)
n MIL-STD-810F shocks
n Wide operating temperature range of –40°C to 70°C
n Altitude 3000m height ; transportation 10000m height
Ethernet features
n 3 ports 10/100/1000-BaseT(X) + 6 ports 10/100-BaseT(X) (*)
n Unmanaged, RING unmanaged and Managed models
n Full-Duplex operation with flow control (no collisions!)
n Auto-detecting, auto-crossover and auto-polarity
Applications
Military Applications
n Data Acquisition & Transmission
n Battlefield Communication C4ISR
n Rugged Networks
n Mobile Communications
n Submarine
n Avionic & Shipboard Systems
Features for ring and managed models.
RING switch
nRing for fast fault-tolerant loops
n Recovery time of 30 ms + 5 ms per hop!
n QoS and CoS priority queuing
MANAGED switch
n RSTP for redundant rings
n QoS and CoS priority queuing
n SNMPv3 authentication and encryption
n IGMP for multicast filtering
n VLAN for trafic segregation
n And much more!
(*): depends on models
51
RJFWF
Switch
TV
Fixture for
Vertical Mounting
Managed & Unmanaged Switch Features
IEEE Ethernet Standards
Models
RJS ML 9ES
RJS ML 9RS
RJS ML 9RG
RJS ML 9MS
RJS ML 9MG
IEEE 802.3 /u
IEEE 802.3x IEEE 802.3z IEEE 802.1p
IEEE 802.1D/w
IEEE 802.1Q
Features
Unmanaged
RING
RING - Gigabit
Managed
Managed - Gigabit
802.3/u
802.3x
802.3z
P
P
P
P
P
P
P
P
P
P
P
P
802.1p
802.1D
802.1w
802.1Q
P
P
P
P
P
P
P
P
P
P
10 Mbps Ethernet and 100 Mbps Fast Ethernet
Full-Duplex with Flow Control
Gigabit 1000 Mbps Ethernet
Priority queuing – QoS, CoS, ToS/DS
Rapid Spanning Tree for redundant rings and Spanning Tree (interoperability)
VLAN for traffic segregation
Regulatory Approvals
EMI emissions
EMC immunity Shocks:
EN55022 class A, FCC part 15, ICES-003
IEC61326-1, IEEE C37.90
MIL-STD-810F: 40g, 11ms, 18 saw tooth shocks
Power Supply
24V DC Input
10 - 30V DC for 9ES model (single power)
10 - 50V DC redundant for 9RS models
10 - 30V DC redundant for 9RG, 9MS and 9MG models
Input power
4 to 9 W typical (all ports active), depends on models
Connectors for power
MIL-DTL-38999 III Jam nut receptacle, olive drab cadmium plated
9ES models: 1 connector TV07RW 0998P: 3 cts # 20 (wire 0.6 mm² maxi)
Other models: 2 connectors TV07RW0935P: 6 cts # 22D (wire 0.4 mm² maxi)
The second connector facilitates the cabling for redundant power.
Ethernet features
RJ45 ports
9 shielded RJ45 ports 10/100 Base T(X) or 1000 Base T(X)
Connectors for RJ45 ports
RJFTV 7 G: Jam nut receptacle based on MIL-DTL-38999 III
Olive drab cadmium plated
Full / Half Duplex
Automatic or configurable
MDI / MDIX Auto-crossover connection
RJ45 speed
10, 100 or 1000 Mbps auto-negotiation
Typical latency
16 us + frame time @ 10 Mbps (varies on load and settings)
5 us + frame time @ 100 Mbps
MAC addresses supported 2048
8192 (gigabit models)
Memory bandwidth
3.2 Gbps
Exceeds MIL-STD-1275
32 Gbps (gigabit)
Temperature
Operating Temperature
Storage Temperature
Power
ratings
protection
- 40°C to +70°C
- 40°C to +85°C
Status (Ring models)
“OK” contact output
Maximum current
Sourcing power
0.5 A
Weight
approx 2.2Kg
Surge
Transient
Spike
52
Industrial
specifications
9ES1; 9MS1;
9RG1; 9MG1
15 KW peaks
5 KW
(10x for 10 µs)
MIL-STD-1275
Specifications
RJS-ML-9RS1
100 V for 1s
15 KW peaks
5 KW
(10x for 10 µs)
250 V
(50x for 100 µs)
Real-Time Ring Switches
Real-Time fault-tolerant Ring
Recovery time of 30 ms + 5 ms per hop!
Real-Time traffic prioritization (QoS & CoS)
Assure delivery of real-time data
Available Managed features
User configurable port settings
Port mirroring for traffic diagnostics
Pre-configurable for Plug & Play simplicity
Amphenol Real-Time Ring switches combines
the Plug&Play simplicity of an unmanaged
switch with high performances of managed
switches.
Dimensions (mm/inch) Military Aluminum ML Enclosure
Pin-out for power
Pin-out for the 9ES1 models
Pin-out for the 2 power connectors of
the Ring and managed models
Note: The use of 2 connectors facilitates the
cabling of redundant power inputs.
Accessories
n Plugs for Ethernet ports
RJF TV 6 M G
Based on MIL-DTL-38999
No tool required!
Part Numbers
Series
RJ-Switch
RJS
ML
9ES1
-
n Plugs for I/O ports:
MIL-DTL-38999, cadmium
plated, crimp contacts.
Type of Enclosure
Aluminum, OD Green Cadmium Plating &
ML:
MIL-DTL-38999 (Series III) Receptacles
Type of Electronics
9ES1: Unmanaged 9 ports 10/100 Base T(X)
9RS1: Unmanaged RING 9 ports 10/100 Base T(X)
9RG1: Unmanaged RING 6 ports 10/100 Base T(X) + 3 ports 10/100/1000 Base T(X)
9MS1: Managed 9 ports 10/100 Base T(X)
9MG1: Managed 6 ports 10/100 Base T(X) + 3 ports 10/100/1000 Base T(X)
Accessories:
Caps for receptacles fixed with string directly to the receptacle
Blank:No caps included. Note: Without caps, the Ethernet ports are still sealed but
the contacts are not protected
Caps:
Attached caps for both power and data included
Example: Unmanaged RING switch in an aluminum enclosure with olive drab green conductive
cadmium plating, 9 ports 10/100 Base T(X) & RJF TV threaded coupling receptacles
& caps added to the switch: RJS ML 9RS1 CAPS
For 9ES1 model
One plug TV 06 RW 0998 S (3 cts #20)
For 9RS1, 9RG1, 9MS1 and 9MG1 models
Two plugs TV 06 RW 0935 S (6 cts # 22D)
Backshells for I/O plugs
We suggest to use MIL-DTL-38999 III backshells.
Consult the dedicated catalog.
Example:
TVNSA 09 014 shielding backshell
+ 804221 straight heat shrink for sealing
n Caps for Ethernet ports
RJSML C7G
A simple screwdriver is
needed!
Note: Do not order the caps in
addition with pre-equipped CAPS switches.
53
RJ Switch
The use of such switches provides a fast network and avoids faults. When a break occurs, the switch instantly transfers data to
new path. The link loss recovery is 30 ms plus 5 ms times the number of Ring switches in the ring. For example, 10 ring switches
will recover in less than 80 ms. Rings can be pre-configured to “just run”. They don’t need an assigned IP address. But if you like,
you can fine tune the performance of the ring by using a simple Windows wizard (which is free).
Ring networks can be divided into multiple “sub-rings” which enhance reliability and recovery speed through the small ring
paths.
USBBF TV (USB-B type)
USB Connection System for Harsh Environment
USBFTV B version
With USB Field, you can insert a standard USB 2.0 cordset into a metallic plug
which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device
for high vibrations.
Applications
nEmbedded Computers
nData Acquisition and transmission in harsh
environment
nRailways
nBattelfield Communication Systems
nNavy Systems
Data Transmission
USB Specification 2.0
Data Rate: Up to 480 Mb/s for High Speed USB
MAIN CHARACTERISTICS
nSealed against fluids and dusts (IP67)
nShock, Vibration and Traction resistant
nNo cabling operation in field and no tools required
nImproved EMI protection
n
Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device
n
USBF TV plug retention in the receptacle: 100 N in the axis
n
Mating cycles: 500 to 1500
Environmental Protection
n
Sealing (when mated): IP67 (Temporary immersion)
n
Salt Spray: 48 h with Nickel plating
> 500 h with Olive Drab Cadmium
1000 h with marine bronze shell
n
Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102
n
Vibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
n
Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair)
n
Humidity: 21 days, 43°C, 98% humidity
n
Temperature Range: - 55°C / +85°C
AVAILABLE FEBRUARY 2008
54
RJF RB (RJ FAST) CONCEPT
ne w
c at6
RJFast is the only system on the market capable of
converting a standard RJ-45 cable into a category
6 Ethernet connector compatible with industrial
environments (including IP67) in a few seconds,
without tedious, long and costly crimping.
With RJF RB, RJ STOP is
directly molded into the shell
NOTES
55
No
Cabling
RJFAST concept
No
Tool
RJ FIELD Glossary
Category 5 e
Also called Enhanced Category 5. A performance
classification for twisted pair cables, connectors
and systems. Specified to 100 MHz. Suitable for
voice and data applications up to 1000 Mbps.
10BASE-T
10 Mbps Ethernet on twisted-pair (Category 3)
cable.
100BASE-T
The twisted pair version of 100 Mbps Ethernet.
Requires Category 5 cabling.
Category 6
A performance classification for twisted pair cables,
connectors and systems.Specified up to 250 MHz.
1000BASE-T
A recent LAN standard for implementing 1000
Mbps Ethernet on Category 5 cable. Also called
Gigabit Ethernet.
CSMA/CD
Carrier Sense Multiple Access/Collision Detect. The
Medium Access Control (MAC) protocol used in
Ethernet.
Auto-MDIX
A protocol which allows two Ethernet devices to
negotiate their use of the Ethernet Transmit (Tx) and
Receive (Rx) cable pairs. This allows two Ethernet
devices with MDI or MDI-X connectors to connect
without using a cross-over cable.
Data rate
The speed of the data transmission, measured in
bps (bits per second) or Mbps.
Duplex (Full, Half)
Full duplex is a communications method that allows
for the simultaneous transmission and reception of
data. In Half Duplex communication, transmissions
and receptions can occur in either direction but not
at the same time.
Baud
A unit of measurement that denotes the number
of bits that can be transmitted per second. For
example, if a modem is rated at 9600 baud it is
capable of transmitting data at a rate of 9600 bits
per second.
Ethernet
The most common network protocol in
use. A protocol is a set of rules enabling data
communications. Ethernet can operate over several
different media including fiber optic, coaxial cable
and twisted-pair cable.
Bandwidth
The maximum capacity of a network channel.
Usually expressed in bits per second (bps). Ethernet
channels have bandwidths of 10, 100, and 1000
Mbps (Gigabit).
bps
Bits Per Second is the unit used for measuring line
speed, the number of information units transmitted
per second.
IEEE 802.3
IEEE Working Group for CSMA/CD, the protocol
used in Ethernet transmissions.
IGMP snooping
The ability of a switch to observe Internet Group
Multicast Protocol (IGMP) traffic in order to learn
IP Multicast group membership. The purpose is to
restrict multicast transmissions to only those ports
which have requested them.
Broadcast
A transmission initiated by one station and sent to
all stations on the network.
Byte
The amount of memory needed to store one
character such as a letter or a number. Equal to 8 bits
of digital information. The standard measurement
unit of a file size.
LAN
Local Area Network. A network of directlyconnected machines (located in close proximity),
providing high speed communication over physical
media such as fiber optics, coaxial cable, or twisted
pair wiring.
Category 5
A performance classification for twisted pair cables,
connectors and systems. Specified to 100 MHz.
Suitable for voice and data applications up to 155
Mbps.
56
RJ-Field
A wide range of connectors which allow to reinforce
and seal standard RJ45 cable. See www.rjfield.com
MAC Address
A unique address assigned to a station interface,
identifying that station on the network. With
Ethernet, this is the unique 48-bit station address.
Same as the physical address.
SNMP
Simple Network Management Protocol. This is THE
standard used for switch management programs.
Megabit (Mb)
Megabit. One million bits of information, usually
used to express a data transfer rate ; 1 Megabit/
second = 1Mbps.
Spanning Tree Protocol (STP)
A link management protocol providing path
redundancy and preventing network loops by
defining a tree to span all switches in a network.
It forces redundant data paths into a standby
(blocked) state. If a path malfunction occurs, the
topology is reconfigured and the link reestablished
by activating the standby path.
Megabyte (MB)
MegaByte. A unit of data storage size which
represents one million characters of information.
Multicast
A transmission initiated by one station to many
stations of the network.
TCP/IP
Transmission Control Protocol/Internet Protocol. A
set of protocols, resulting from ARPA efforts, used
by the Internet to support services such as remote
login (TELNET), file transfer (FTP) and mail (SMTP).
Port Mirroring
Port mirroring allows a switch port to monitor
packets from any or all of its ports so that traffic can
be analysed.
TELNET
The Internet standard protocol for remote login
(terminal connection) service. TELNET allows a user
at one site to interact with a remote timesharing
system at another site as if the user’s terminal were
connected directly to the remote computer.
Quality of Service (QoS)
Some switches support QoS (per 802.1p and
802.1Q standards) whereby messages can be
assigned levels of priority. QoS is important where
time-critical applications can be impaired by data
delays.
VLAN
Virtual Local Area Network. A LAN that maps
stations on a basis other than location such as by
department, user type or application. Managing
traffic, workstations, and bandwidth can be easier
with a VLAN and improve network efficiency.
RJ45
8-position modular jacks used on twisted pair links
for Ethernet cabling.
57
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