MAX8601 EV kit - Maxim Integrated

MAX8601 EV kit - Maxim Integrated
19-3794; Rev 0; 8/05
MAX8601 Evaluation Kit
The MAX8601 evaluation kit (EV kit) is a fully assembled
and tested surface-mount PC board demonstrating the
MAX8601 single-cell, linear Li+ battery charger. The EV
kit operates from either a 100mA/500mA USB port or a
4.15V to 14V input power supply; however, charging is
disabled when the input voltage exceeds 7V. Charging is
optimized for Li+ cells using a control algorithm that
includes low-battery precharging, voltage, and currentlimited fast charging, and top-off charging, while continuously monitoring the battery for overvoltage, over/undertemperature, and charging time.
The charger timeout protection is programmable. The
charger status is indicated by three open-drain outputs.
The MAX8601 automatically selects between either a
USB or an AC-adapter input source. The AC-adapter
charge current is programmable, while the USB charge
current is preset not to exceed either 100mA or 500mA,
depending on the USEL input. The MAX8601 EV kit also
evaluates the MAX8600 with no PC board modification.
The MAX8601 is assembled in the space-saving 3mm x
3mm, 14-pin TDFN package.
Features
♦ Dual-Input Li+ Charger
♦ Up to 1A Programmable Fast Charge (from DC)
♦ 100mA/500mA USB Select Input
♦ 4.15V to 7V Operating Voltage Range
♦ 14V Input Overvoltage Protection for USB and DC
♦ Programmable On-Chip Charge Timers
♦ Battery Thermistor Input
♦ Charger Status Outputs
♦ Logic-Low Enable Input
♦ Thermally Optimized Charge Rate
♦ Male Type-B USB Jack
♦ 14-Pin (3mm x 3mm) TDFN Package
♦ Fully Assembled and Tested
Ordering Information
PART
TEMP RANGE
MAX8601EVKIT
0°C to +70°C
IC PACKAGE
14 TDFN (3mm x 3mm)
Note: To evaluate the MAX8600, request a free sample with
the MAX8601EVKIT.
Component List
DESIGNATION
QTY
C1, C2
2
C3
1
C4
1
D1
1
J1
1
JU1, JU2, JU4
3
DESCRIPTION
1µF ±10%, 16V X5R ceramic
capacitors (0603)
Taiyo Yuden EMK107BJ105KA
0.068µF ±20%, 16V X5R ceramic
capacitor (0603)
Taiyo Yuden EMK107BJ683MA
2.2µF ±10%, 6.3V X5R ceramic
capacitor (0603)
TDK C1608X5R0J225K
Small red LED
Mouser 512-HLMP-1700
Male USB type-B connector, right
angle
Digikey AE1085-ND
ASSMANN AU-Y1007
2-pin headers
SULLINS PTC36SAAN
DIGIKEY S1012-36-ND
DESIGNATION
QTY
JU3
1
R1, R2, R4, R5
R3, R9
R6
R7, R8
4
2
1
2
U1
1
—
4
—
1
DESCRIPTION
3-pin header
SULLINS PTC36SAAN
DIGIKEY S1012-36-ND
100kΩ ±5% resistors (0603)
1kΩ ±5% resistors (0603)
6.04kΩ ±1% resistor (0603)
3.01kΩ ±1% resistors (0603)
MAX8601ETD (14-pin TDFN 3mm x
3mm)
Shunts
SULLINS STC02SYAN
Digi-key S9000-ND
MAX8601 EV kit PC board
________________________________________________________________ Maxim Integrated Products
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
1
Evaluates: MAX8600/MAX8601
General Description
Evaluates: MAX8600/MAX8601
MAX8601 Evaluation Kit
Recommended Equipment
• 20V, 2A variable power supply
• 5V power supply
• 1-cell Li+ battery
Detailed Description
Input Source
• Digital voltmeter (DVM)
Quick Start
The MAX8601 EV kit is fully assembled and tested.
Follow these steps to verify board operation.
1) Verify on the MAX8601 EV kit that there is no shunt
on JU2.
2) Verify on the MAX8601 EV kit that there is a shunt
between positions 1 and 2 on JU3 to select a
750mA DC charge current.
3) Verify on the MAX8601 EV kit that there is a shunt
on JU4 to disable the THM input.
4) Preset the variable 2A power supply to +5V. Turn
off the power supply. Do not turn on the power
supply until all connections are made.
5) Ensure that the 5V power supply is off. Do not turn on
the power supply until all connections are made.
6) Connect the positive lead of the 2A power supply to
the DCIN pad on the EV kit and the negative lead of
the power supply to the GND pad on the EV kit.
7) Connect the positive lead of the 5V power supply to
the VLOGIC pad on the EV kit and the negative lead
of the power supply to the GND pad on the EV kit.
8) Connect the DVM from BAT+ to BAT-.
9) Turn on the power supplies. Verify that the BAT+
voltage is 4.2V.
10) Determine the correct Li+ cell polarity. Connect
the positive side of the single-cell Li+ battery to
BAT+. Connect the negative side of the single-cell
Li+ battery to BAT-. Monitor charging cycles.
11) Repeat steps using the USB input.
The MAX8601 is designed to charge a single-cell Li+
battery from a 4.15V to 7V DC source voltage or a
100mA/500mA 5V USB port. The MAX8601 accepts
input voltages up to 14V, but disables charging when
the input voltage exceeds 7.5V. A male, B-type USB
jack is available to connect the MAX8601 EV kit to a
standard 100mA/500mA USB port to power the EV kit.
Note that the +5V logic input supply is required when
charging from USB.
Charge Profile
The MAX8601 charger uses voltage, current, and thermal control loops to facilitate charging of a single Li+
cell and to protect the battery. When a Li+ battery with
a cell voltage below 3V is inserted, the charger enters
the prequalification stage, precharging the cell with
10% of the user-programmed fast-charge current.
Once the cell voltage rises above 3V, the charger softstarts into the fast-charge stage. The fast-charge current level is programmed with a resistor from SETI to
GND (JU3). A red LED indicates the charge status. As
the battery voltage approaches 4.2V, the charging current is reduced. If the battery current drops below 7.5%
of the fast-charging current, the red LED turns off signaling the battery is charged; however, charging continues for an additional 30 minutes to top off the battery.
After charging is complete, the charger restarts if the
battery voltage falls below 4.05V. See Table 1 for a
description of the charge states.
Setting the Charge Current (SETI, USEL)
The MAX8601 EV kit features an easily adjustable
charge-current limit using JU3. JU3 allows the user to
select one of three charge-current levels. Remove the
shunt to select a 500mA charge current, place the shunt
between positions 1 and 2 to select 750mA charge current or between 2 and 3 to select a 1A charge current.
Component Suppliers
COMPONENT
PHONE
Assmann
SUPPLIER
USB jack
877-ASSMANN
Panasonic
Resistors
714-373-7366
www.panasonic.com
Taiyo Yuden
Capacitors
408-573-4150
www.t-yuden.com
TDK
Capacitors
888-835-6646
www.component.tdk.com
Resistors
402-563-6866
www.vishay.com
Vishay
WEBSITE
www.assmann.com
Note: Indicate you are using the MAX8600/MAX8601 when contacting these component suppliers.
2
_______________________________________________________________________________________
MAX8601 Evaluation Kit
CONDITIONS
RESULTS
EN
POK*
VBAT
IBAT
LED
FLT
Low
High
X
0
Off
High
Off
Low
Low
VBAT < 3V
10% of IFAST
Off
High
Prequal
Low
Low
3V < VBAT < 4.2V
IFAST
On
High
Fast-Charging in Controlled
Current Mode
Low
Low
4.2V
> 7.5% IFAST
On
High
Fast-Charging in Controlled
Voltage Mode
STATE
Low
Low
4.2V
< 7.5% IFAST
Off
High
Top-Off
Low
Low
4.05 < VBAT < 4.2V
0
Off
High
Charging Done
High
High
X
0
Off
High
Off
Low
Low
< 3V
0
Off
Low
Timeout in Prequalification
Mode
Low
Low
3V < VBAT < 4.2V
0
Off
Low
Timeout in Charge Mode
X = Don’t care.
*POK is an open-drain output controlled by VIN (VDC or VUSB) and EN. If EN is high, POK is high regardless of VIN.
If another charge-current level is desired, remove the
shunt and replace R7 with a resistor calculated as follows:
R7 = 1500 / ICHARGE(MAX)
where ICHARGE(MAX) is in amps and R7 is in ohms. Refer
to the MAX8600/MAX8601 IC data sheet for more details.
When using the USB input, charge current is selected
using the USEL input (JU1). Drive USEL low by connecting a shunt across JU1 to select 95mA charge current. Drive USEL high by removing the shunt from JU1
to select a 475mA charge current.
EN Input
EN is a logic input (active low) that enables the charger. Drive EN high by connecting a shunt across JU2 to
disable the charger control circuitry. Drive EN low by
removing the shunt from JU2 to enable the MAX8601.
Timer Capacitor Selection
The MAX8601 contains internal timers for prequalified
fast-charge and top-off states. These time periods are
determined by the capacitance from CT to GND (C3).
To set the charge times, calculate C3 as follows:
C3 = (0.068µF / 334min) x tFASTCHARGE
Note that tPREQUAL = tTOPOFF = 1/10 x tFASTCHARGE
Thermal Control
The MAX8601 features a thermal limit that reduces the
charge current when the die temperature exceeds
+100°C. As the temperature increases, the IC lowers
the charge current by 50mA/°C above +100°C when
IFAST is set to 1A.
CHG Output
CHG is an open-drain output that indicates charger status. CHG goes low during charge cycles where VBAT is
greater than 3V and IBAT is greater than 7.5% of the
maximum charge current set by RSETI. The MAX8601
EV kit uses a red LED to signal charging cycles.
FLT Output
The MAX8601 contains an open-drain FLT output to
signal the user when a fault occurs. FLT goes low when
the prequalified timer expires and the battery voltage
has not exceeded 3V (typ), or when the fast-charge
timer expires and the battery current has not dropped
below 7.5% (typ) of the maximum fast-charge current
set by RSETI. Toggle EN or the input power to clear the
FLT indicator.
POK Output
The MAX8601 contains an open-drain POK output that
goes low when a valid input source is detected at DC or
USB. A valid input source is one whose voltage exceeds
the rising UVLO threshold of 4V, exceeds the battery
voltage by 255mV, and does not exceed 7.5V. After a
valid input has been established, charging is sustained
with inputs as low as 3.5V as long as the input remains
above the battery by at least 55mV. POK is high impedance when the charger is disabled.
_______________________________________________________________________________________
3
Evaluates: MAX8600/MAX8601
Table 1. Charge States with THM = GND or 3.94kΩ < RTHM < 28.3kΩ
Evaluates: MAX8600/MAX8601
MAX8601 Evaluation Kit
THM Input
The MAX8601 monitors battery temperature through a
negative TC thermistor in close thermal contact with the
battery. Select a thermistor resistance that is 10kΩ at
+25°C and has a beta of 3500. The IC compares the
resistance from THM to GND and suspends charging
when it is greater than 28.3kΩ or less than 3.94kΩ,
translating to battery temperatures of 0°C and +50°C,
respectively. Remove the shunt from JU4 and connect
the thermistor from the THM pad to GND to use the
THM function. Connect a shunt across JU4 to disable
the THM function.
Jumper Settings
Table 2. Jumper JU1 (USEL Control)
JU1 SHUNT
LOCATION
USEL
MODE
On
Connect to GND
95mA USB charge
current
Off
Connected to VIN
475mA USB charge
current
Table 3. Jumper JU2 Function
(EN Control)
JU2 SHUNT
LOCATION
EN
MODE
On
Connected to VIN
Disabled
Off
Connect to GND
Enabled
Table 4. Jumper JU3 Function
(SETI Resistor Selection)
JU3 SHUNT
LOCATION
SETI RESISTOR
(kΩ)
CHARGE CURRENT
Off
3.01
500mA
Pins 1 and 2
2.00
750mA
Pins 2 and 3
1.50
1A
Table 5. Jumper JU4 Function
(THM Control)
4
JU4 SHUNT
LOCATION
THM
THM CONDITION
On
Connected to
GND
Disabled
Off
Connect to an
external thermistor
Enabled
_______________________________________________________________________________________
MAX8601 Evaluation Kit
+5V
1
Evaluates: MAX8600/MAX8601
J1
VLOGIC
2
D1
3
9
USBIN
C2
1µF
4
FLT
USB
POK
GND
U1
DCIN
C1
1µF
GND
R4
100kΩ
R5
100kΩ
4
12
DC
13
DC
CHG
MAX8601
14
FLT
10
POK
11
1
BAT
7
BAT
R2
100kΩ
R3
1kΩ
CHG
BAT+
C4
2.2µF
BATJU4
+5V
6
USEL
R9
1kΩ
+5V
THM
USEL
3
THM
JU1
JU2
8
EN
EN
CT
SETI
5
C3
0.068µF
2
R1
100kΩ
1 2 3
R6
6.04kΩ
R7
3.01kΩ
JU3
R8
3.01kΩ
Figure 1. MAX8601 EV Kit Schematic
_______________________________________________________________________________________
5
Evaluates: MAX8600/MAX8601
MAX8601 Evaluation Kit
Figure 2. MAX8601 EV Kit Component Placement Guide—Top
Silkscreen
Figure 3. MAX8601 EV Kit PC Board Layout—Component Side
Figure 4. MAX8601 EV Kit PC Board Layout—Solder Side
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
6 _____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2005 Maxim Integrated Products
Printed USA
is a registered trademark of Maxim Integrated Products, Inc.
Boblet
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