Intercon 1 Precision Cable Assemblies 2009 Catalog

Intercon 1 Precision Cable Assemblies 2009 Catalog
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
- intercon@nortechsys.com.
About PUs
218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096
CONTENTS
PART NUMBER
ABOUT US 1
ABOUT US 2
BVCP-xx-P
SVCP-xx-P
SVCP*-xx-P
MCS-xx-P
MVCP-xx-S
PVCS-xx-P
VCP-xx-S
VCS*-xx-P
VCS*2-xx-P
VCXS-xx-PJB
VCS-xx-B*
CLCP-xx-P
CLCP*-xx-P
CLCP-xx-PLx
CLCP-xx-R
IF-CLCP-xx-P
CLFP*-xx-R
CLCP3-xx-P3
CLOL-xxx*
ECLP-xx-P
MCLCP-xx-MP
MCLCP-xx-P
MCLCP*-xx-MP
POCL-xx-P
PAGE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NUMBER
POCLP*-xx-P
POCLP-xx-PL
POMCLP-xx-P
POMCLP-xx-MP
F-GEVPT-xx-P
F-GEVVPT-xx-P
F-GEVP-xx-P
MIDAP-xx-PA
MIDAP-xx-PB
MIDBP-xx-PB
IF-MIDAPC-xx-PAC
IF-MIDAPT-xx-PAT
IF-MIDAP-xx-PA
F-FWBPT-xx-PA6
F-FWBPT-xx-PB
F-FWBPT-xx-PBT
IF-B2PA-xx-PA
GPIO-xx-PS
RHC*P-**-P
WIPS-xxx-xx
PSI-xxx-xx
DPS-xxx-xx
IPS-xxx-xx
Termination options
Custom Capabilities
PAGE
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Reference Information
Cable Guide
Fire/Flame Tests and Ratings
Flex Testing
54
56
57
Cable Track Installation
Index
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-1-
60
About Us
Intercon 1, a Division of Nortech Systems
Intercon 1, a division of Nortech Systems specializes in machine vision technology and is the premier producer of camera
cable and assemblies in the United States. Since 1988 it has led the market in serving machine vision customers
providing sophisticated engineering, specialized tools, and methodologies to support groundbreaking vision technology.
By helping to develop critical commercial standards it has also remained a conceptual leader within its industry.
Augusta, WI: Nortech’s Augusta facility is the
manufacturing location for the majority of Intercon 1
products. The Augusta operation builds a wide array of
wire and cable assemblies in volumes as small as one and
offers rapid response times to satisfy the demands of its
customers.
Fairmont and Blue Earth, Mn: Nortech's Aerospace
Systems contributes 40 years of specialized experience in
Military & Defense projects to Nortech’s range of
capabilities. Aerospace Systems manufactures military
cable assemblies, largely for communications, ground
support, testing and training applications.
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-2-
About Us
Intercon 1, a Division of Nortech Systems
Nortech Systems is a full-service EMS provider of wire and cable assemblies, printed circuit board assemblies, diagnostic
repair and integration services including, higher-level box builds for a wide range of industries.
Markets served include medical, automotive, aerospace, computer peripheral, commercial, telecom, government and
consumer. Nortech Systems has a range of specialized, high-tech facilities used for customized design, manufacture,
testing and repair of its solutions.
Bemidji, Mn: Nortech Systems Bemidji specializes in complex wire
harness and cable assemblies. They are a provider of innovative
ideas and solutions and offer a full breadth of services. The Bemidji,
MN operation has experience building applications in a broad range
of industries including medical and industrial markets.
Merrifield, MN and Garner, IA: From the design phase through order
fulfillment we specialize in printed circuit card assembly, final box
assembly, and a full suite of test services for a diverse customer base.
Our capabilities include fully automated SMT and PTH, semi
automated through hole, and special lines using both technologies.
We have a broad range of experience building applications in various
industries including aerospace / defense, agriculture, oil / gas as well
as medical and industrial markets.
Monterey, Mexico: This low cost alternative for high volume cable assemblies
allows Nortech Systems the versatility needed to offer competitive solutions in a
global market. This manufacturing location works hand in hand with our Bemidji
and Augusta factories.
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-3-
Analog Video
http://www.intercon-1.com
BNC Video Cable – BVCP-xx-P
Product Outline
This high performance 75 Ohm BNC cable uses a robust RG59,
controlled impedance cable to provide quality video images even at
greater distances.
Overmolding provides superior strain relief and minimizes shorts and
stress at the terminations through repeated installations or motion and
vibration.
Assemblies are also available with a mini coax, RG174, or with
multiple BNC breakouts for carrying full RGBS signals in one
assembly. Please contact customer service for details.
Main Product Specifications
Features_____________
•
•
•
•
Non contaminating PVC jacket
Rugged high performance cable
75 Ohm signal +/- 3 Ohms
Overmolded connectors
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
80 Degrees C
Jacket Color
Black
Connector B
Black
UL/CSA Rated
Yes
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
VCP-1.0-S
VCP-2.0-S
VCP-3.0-S
VCP-5.0-S
VCP-10-S
Description
Meters
1.0
2.0
3.0
5.0
10
Feet
3.28
6.58
9.84
16.94
32.81
Analog CCXC Style
Analog CCXC Style
Analog CCXC Style
Analog CCXC Style
Analog CCXC Style
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-4-
Analog Video
http://www.intercon-1.com
High Performance S-Video – SVCP-xx-P
Product Outline
This dual, side by side, 75 Ohm controlled impedance coaxial
cable assemblies provides accurate signal transmission with a
tolerance of +/- 4 ohms to ensure high-quality video images.
The flat cable design allows for both pliability and high flex life.
Overmolded connectors increase the rugged durability with
superior strain relief.
Assemblies are also available with right angle overmolds.
Main Product Specifications
Features_____________
•
•
•
•
Industrial overmolded interfaces
Flexible YC cable
Precision 75 Ohm video conductors
Right angle interfaces available
Cable Specifications
Overall Diameter
Primary Components
.270 Inches
Cable
Max Temperature
4 Coax conductors, 4 Discrete
wires
80 Degrees C
Connector A
80 Degrees C
Jacket Color
Black
Connector B
Black
UL/CSA Rated
Yes
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
SVCP-0.31-P
SVCP-0.92-P
SVCP-1.8-P
SVCP-3.05-P
SVCP-4.6-P
Description
Meters
0.31
0.92
1.8
3.05
4.6
Feet
1
3
6
10
15
High Performance Flat S-Video
High Performance Flat S-Video
High Performance Flat S-Video
High Performance Flat S-Video
High Performance Flat S-Video
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-5-
Analog Video
http://www.intercon-1.com
High Performance Right Angle S-Video – SVCP*-xx-P
Product Outline
This dual, side by side, 75 Ohm controlled impedance coaxial cable provides
accurate signal transmission with a tolerance of +/- 4 ohms to ensure highquality video images.
The flat cable design allows for both pliability and high flex life.
Overmolded connectors increase the rugged durability with superior strain
relief.
The unique right angle overmold reduces stress and increases durability in
space restricted applications.
Main Product Specifications
Features_____________
•
•
•
•
Industrial overmolded interfaces
Flexible YC cable
Precision 75 Ohm video conductors
Right angles available in Up, Down, Left, or Right
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
80 Degrees C
Jacket Color
Black
Connector B
Black
UL/CSA Rated
Yes
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
Description
Meters
SVCP*-0.31-P
SVCP*-0.92-P
SVCP*-1.8-P
SVCP*-3.05-P
SVCP*-4.6-P
Feet
0.31
1
High Performance Flat S-Video RA
0.92
3
High Performance Flat S-Video RA
1.8
6
High Performance Flat S-Video RA
3.05
10
High Performance Flat S-Video RA
4.6
15
High Performance Flat S-Video RA
Please replace * with "U" for up, "D" for down, "R" for right, or "L" for left.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-6-
Analog Video
http://www.intercon-1.com
CCXC Style Cable – MCS-xx-P
Product Outline
This cable assembly was designed for use with Sony medical
cameras. They are capable of transmitting high quality video signals
through tough, demanding environments where failures are
unacceptable.
Rugged TPE overmolding provides the best strain relief to ensure
continued performance through repeated motion, vibration, or
installations.
This assembly is available in several cable options as well as right
angle overmolding. Please contact customer service.
Main Product Specifications
Features_____________
•
•
•
•
Overmolded strain relief
75 Ohm video signals
High Flex and Teflon versions are available
Right angle overmolds are available
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
80 Degrees C
Jacket Color
Black
Connector B
Black
UL/CSA Rated
Yes
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
MCS-2.0-P
MCS-3.0-P
MCS-5.0-P
MCS-10-P
MCS-15-P
Description
Meters
Feet
2.0
6.56
Analog CCXC Style
3.0
9.84
Analog CCXC Style
5.0
16.4
Analog CCXC Style
10
32.8
Analog CCXC Style
15
49.21
Analog CCXC Style
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-7-
Analog Video
http://www.intercon-1.com
High Flex CCXC Style Cable – MVCP-xx-S
Product Outline
These high flex cable assemblies offer an industrial solution for motion applications
requiring a robust CCXC style cable. The combination of a high flex cable and
overmolded interfaces offer a durable solution designed to sustain abuse while
transmitting high quality 75 Ohm video signals.
These assemblies can be produced in a variety of options including standard and
Teflon cable types to best fit your application.
Right angle and low profile right angle assemblies are also available.
Main Product Specifications
Features_____________
•
•
•
•
•
•
•
High Flex cable
Overmolded connectors
Controlled Impedance
Superior long length performance
RoHS Compliant versions are available
Standard lengths are available
Right angle molds are available
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
80 Degrees C
Jacket Color
Black
Connector B
Black
UL/CSA Rated
Yes
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
MVCP-1.0-S
MVCP-2.0-S
MVCP-3.0-S
MVCP-5.0-S
MVCP-10-S
Description
Meters
1.0
2.0
3.0
5.0
10
Feet
3.28
6.58
9.84
16.94
32.81
High Flex Analog CCXC Style
High Flex Analog CCXC Style
High Flex Analog CCXC Style
High Flex Analog CCXC Style
High Flex Analog CCXC Style
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-8-
Analog Video
http://www.intercon-1.com
CCXC Style Video Cable – PVCS-xx-P
Product Outline
This CCXC style cable was designed for use with Pulnix cameras.
Utilizing our standard CCXC style bulk cable, 89238A, these
dependable assemblies have successfully transmitted high quality
video images at lengths up to 65 meters.
With an exclusive industrial overmold from Intercon 1, these
assemblies are a proven robust solution.
Assemblies are also available in high flex and Teflon versions.
Main Product Specifications
Features_____________
•
•
•
•
•
•
Overmold connectors
75 Ohm video conductors
Exceptional quality over long distances
RoHS Compliant versions are available
High flex versions are available
Right angle overmolds are available
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
12 Pos Circular Plug W / Sockets
Jacket Color
Black
Connector B
12 Pos Circular Plug W / Pins
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
PVCS-2.0-P
PVCS-3.0-P
PVCS-5.0-P
PVCS-10-P
PVCS-15-P
Description
Meters
Feet
2.0
6.5
Analog CCXC Style
3.0
9.8
Analog CCXC Style
5.0
16.4
Analog CCXC Style
10
32.8
Analog CCXC Style
15
49.2
Analog CCXC Style
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-9-
Analog Video
http://www.intercon-1.com
CCXC Style – VCP-xx-S
Product Outline
These robust camera interface assemblies incorporate a controlled impedance
75 Ohm video cable, precision assembly techniques, and resilient industrial
grade TPE overmolding to provide the ultimate in dependable CCXC
connections.
These assemblies can be produced in a variety of options including high flex and
Teflon cable types to best fit your application.
Right angle and low profile right angle assemblies are also available.
Main Product Specifications
Features_____________
•
•
•
•
•
Overmolded connectors
Controlled Impedance 75 Ohm video conductors
Superior long length performance
RoHS Compliant versions are available
Standard lengths are available
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
12 Pos Circular Plug W / Sockets
Jacket Color
Black
Connector B
12 Pos Circular Plug W / Pins
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
VCP-1.0-S
VCP-2.0-S
VCP-3.0-S
VCP-5.0-S
VCP-10-S
Description
Meters
Feet
1.0
3.28
Analog CCXC Style
2.0
6.58
Analog CCXC Style
3.0
9.84
Analog CCXC Style
5.0
16.94
Analog CCXC Style
10
32.81
Analog CCXC Style
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-10-
Analog Video
http://www.intercon-1.com
Right Angle CCXC Style – VCS*-xx-P
Product Outline
These industrial CCXC style assemblies offer a unique right angle overmold for
applications requiring an immediate turn behind the interface. The common
configuration consists of a right angle on the camera (socket) end and an
overmolded straight connector on the equipment end. However both
connectors are available with a right angle.
These assemblies can be produced in a variety of options including high flex
and Teflon cable types to best fit your application.
Orientations are available in up, down, left, and right.
Main Product Specifications
Features_____________
•
•
•
•
Right angle overmolded connectors
Controlled Impedance 75 Ohm video conductors
Superior long length performance
RoHS Compliant versions are available
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
Max Temperature
4 Coax conductors, 4 Discrete
wires
80 Degrees C
Connector A
12 Pos Circular Plug W / Sockets
Jacket Color
Black
Connector B
12 Pos Circular Plug W / Pins
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
VCS*-1.0-P
VCS*-2.0-P
VCS*-3.0-P
VCS*-5.0-P
VCS*-10-P
Description
Meters
Feet
1.0
3.28
Right Angle Analog CCXC Style
2.0
6.58
Right Angle Analog CCXC Style
3.0
9.84
Right Angle Analog CCXC Style
5.0
16.94
Right Angle Analog CCXC Style
10
32.81
Right Angle Analog CCXC Style
Please replace * with "U" for up, "D" for down, "R" for right, or "L" for left.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-11-
Analog Video
http://www.intercon-1.com
Low Profile Right Angle CCXC Style – VCS*2-xx-P
Product Outline
These industrial CCXC style assemblies offer a unique low profile
right angle overmold for applications requiring an immediate turn
behind the interface. The low profile overmold allows for a robust
solution for space restricted applications elmininating the need for
tight bends which can lead to failure.
These assemblies can be produced in a variety of options including
high flex, and Teflon cable types to best fit your application.
Orientations are available in up, down, left, and right.
Main Product Specifications
Features_____________
•
•
•
•
Low profile right angle overmolded connectors
Controlled Impedance 75 Ohm video conductors
Superior long length performance
RoHS Compliant versions are available
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
12 Pos Circular Plug W / Sockets
Jacket Color
Black
Connector B
12 Pos Circular Plug W / Pins
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
VCS*2-1.0-P
VC S*2-2.0-P
VC S*2-3.0-P
VC S*2-5.0-P
VC S*2-10-P
Description
Meters
Feet
1.0
3.28
Analog CCXC Style
2.0
6.58
Analog CCXC Style
3.0
9.84
Analog CCXC Style
5.0
16.94
Analog CCXC Style
10
32.81
Analog CCXC Style
Please replace * with "U" for up, "D" for down, "R" for right, or "L" for left.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-12-
Analog Video
http://www.intercon-1.com
CCXC Style Extension Cable Flange Mount – VCXS-xx-PJB
Product Outline
These assemblies allow the mounting of a 12 position circular connector
on a panel from either the front or from the inside of the equipment. The
bracket is mountable on either the socket end or the pin end of the cable
depending upon your specific needs.
Assemblies are also available with a mini coax, RG174, or with multiple
BNC breakouts for carrying full RGBS signals in one assembly. Please
contact customer service for details.
Intercon 1 quality is maintained with the use of our high performance 75
ohm CCXC cable and custom overmolded connectors. Assemblies are
available without the bracket and with high flex or Teflon cables.
Main Product Specifications
Features_____________
•
•
•
•
Bracket for easy mounting
Overmolded connectors
RoHS Compliant versions are available
Superior long length performance
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
4 Coax conductors, 4 Discrete
wires
Max Temperature
80 Degrees C
Connector A
12 Pos Circular Plug
Jacket Color
Black
Connector B
12 Pos Circular Jack
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
VCP-1.0-S
VCP-2.0-S
VCP-3.0-S
VCP-5.0-S
VCP-10-S
Description
Meters
Feet
1.0
3.28
Analog CCXC Style
2.0
6.58
Analog CCXC Style
3.0
9.84
Analog CCXC Style
5.0
16.94
Analog CCXC Style
10
32.81
Analog CCXC Style
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-13-
Analog Video
http://www.intercon-1.com
CCXC Style – VCS-xx-B*
Product Outline
This video breakout cable consists of a standard 12 pos circular connector
with BNC video output connectors, DC power leads, and chassis ground.
In addition to the overmolded connectors, the breakout junction is also
overmolded. This provides both a clean, professional appearance as well
as eliminates the potential failure point with increased strain relief.
Configurations are available with 1-5 BNC's, S-Video, or RCA breakouts.
High flex, double shielded, and Teflon versions are available.
Main Product Specifications
Features_____________
•
•
•
•
•
Overmolded connectors
Overmolded breakouts
Multiple breakout variations
75 Ohm video
Multiple jacketing options to fit your application
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
75 Ohm coax , 24 AWG discrete
wires
Max Temperature
80 Degrees C
Connector A
12 Position Circular
Jacket Color
Black
Connector B
75 Ohm BNC
UL/CSA Rated
Yes
Min. Bend Radius
4.05 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
Description
Meters
VCS-XX-B1
VCS-XX-B2
VCS-XX-B3
VCS-XX-B4
VCS-XX-B5
Feet
12 Pos. Breakout to 1 BNC, PWR
12 Pos. Breakout to 2 BNC, PWR
12 Pos. Breakout to 3 BNC, PWR
12 Pos. Breakout to 4 BNC, PWR
12 Pos. Breakout to 5 BNC, PWR
XX- is replaced by the length in Meters.
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-14-
Camera Link
http://www.intercon-1.com
Certified High Flex Camera Link – Straight – CLCP-xx-P
Product Outline
These molded InterFlex assemblies are Certified to Camera Link
Committee Standards.
By combining the most advanced materials and sophisticated building
techniques, Intercon 1 provides the most robust industrial assemblies
available. These assemblies are designed to function within a broad
range of temperature and environmental conditions and may be used in
either static or flex applications.
Intercon 1 high-flex cable construction adheres with the Camera Link
specifications and performs past 1 million flex cycles.
Main Product Specifications
Features_____________
•
•
•
•
Overmolded
Thumbscrew locking
Designed to surpass 1 million flex cycles
Camera Link Certified
Cable Specifications
Primary Components
Overall Diameter
.375 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
Yes
Min. Bend Radius
3.75 Inches
Flame Rating
FT-1
Ordering Information
Order Number
CLCP-xx-P
Description
High Flex Camera Link
Replace xx with length in meters
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-15-
Camera Link
http://www.intercon-1.com
High Flex Right Angle Certified Camera Link – CLCP*-xx-P
Product Outline
Intercon 1's high performance right angle Camera Link cable
increases versatility and resiliance in restricted space applications.
The unique right angle overmolding available in up, down, left and
right orientations allows for immediate turns behind the interface
that are specific to your application needs eliminating the need for
minimum bend radius concerns.
The high flex cable construction adheres to the Camera Link
specifications and performs with a projected flex life of over 1
million flex cycles. Independent testing of the assembly has
surpassed 5 million flex cycles.
Main Product Specifications
Features_____________
•
•
•
•
•
Robust high flex cable
360 degree shielding
Durable overmolding
Right angle interface in up, down, left, and right configurations
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.375 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
Yes
Min. Bend Radius
3.75 Inches
Flame Rating
FT-1
Ordering Information
Order Number
CLCP*-xx-P
Description
High Flex Camera Link
Replace xx with length in meters
Replace * with "U" for up, "D" for down, "R" for right or "L" for left
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-16-
Camera Link
http://www.intercon-1.com
Certified Low Profile Right Angle Camera Link – CLCP-xx-PLx
Product Outline
This high flex Camera Link cable features a low profile right angle overmold for
superior strain relief in restricted space applications.
Fabricated with Intercon 1 high performance Camera Link cable, these
assemblies offer the same dependability and robustness of our straight
configurations in a unique design that allows for immediate turns and offers
increased versatility. The height of the overmold is a small .67 inches, allowing
for use in the most restricted spaces.
Configurations are available with the right angle orientated up or down
Main Product Specifications
Features_____________
•
•
•
•
•
Low Profile right angle overmolded strain relief
Thumbscrew locking
High Flex cable design
Certified Camera Link product
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.375 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
Yes
Min. Bend Radius
3.75 Inches
Flame Rating
FT-1
Ordering Information
Order Number
CLCP-xx-PLx
Description
High Flex Camera Link
Replace xx with length in meters
Replace * with "U" for up, "D" for down
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-17-
Camera Link
http://www.intercon-1.com
High Flex Camera Link Extension Cables – Straight– CLCP-xx-R
Product Outline
This High Flex extension cable offers system versatility and
convenience when required to extend your current cable length.
Both the plug and the receptacle connectors feature durable
overmolded strain reliefs. The receptacle end is completed with
4/40 jacknuts to ensure locking and proper, constant connection
through motion and vibration.
Right angle and low profile right angle assemblies are also
available in the extension format. Please contact customer
service.
Main Product Specifications
Features_____________
•
•
•
•
Overmolded
Thumbscrew locking
Designed to surpass 1 million flex cycles
RoHS Compliant
Cable Specifications
Primary Components
11 Individually Shielded Twisted
Pairs
Overall Diameter
.375 Inches
Cable
Max Temperature
80 Degrees C
Connector A
26 Pos MDR Plug
Jacket Color
Black
Connector B
26 Pos MDR Receptacle
UL/CSA Rated
Yes
Min. Bend Radius
3.75 Inches
Flame Rating
FT-1
Ordering Information
Order Number
CLCP-xx-R
Description
High Flex Camera Link
Replace xx with length in meters
Also available in RA configuration for male side
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-18-
Camera Link
http://www.intercon-1.com
Infini-Flex Camera Link – IF-CLCP-xx-P
Product Outline
Designed specifically for cable carrier systems these High Flex cable
assemblies provide the ultimate in dependability, electrical and mechanical
performance through millions of flex cycles.
Featuring unique characteristics such as low particulation and a tight bend
radius, this cable is engineered for a variety of environments.
Available as standard products or in custom configurations.
Main Product Specifications
Features_____________
•
•
•
•
•
Overmolded interface with thumbscrew locking
Low particulation for clean room applications
High Flex cable designed to surpass 5 million flexes
RoHS Compliant
Unique Quad construction
Cable Specifications
Primary Components
Overall Diameter
5.1mm x 20.7mm
Cable
Quad Construction
Jacket Color
White
Connector A
26 Pos MDR Plug
UL/CSA Rated
21090
Connector B
26 Pos MDR Plug
Min. Bend Radius
50mm
Flame Rating
Retardant
Ordering Information
Order Number
IF-CLCP-xx-P
Description
High Flex Camera Link
Replace xx with length in meters
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-19-
Camera Link
http://www.intercon-1.com
Low Profile Right Angle Feed Thru Internal Assembly – CLFP*-xx-R
Product Outline
These overmolded low profile assemblies have been designed and tested for
internal camera to panel use.
The unique 'feed thru' assembly design reduces the space needed behind the
camera for mounting in tight spaces or inside cabinets. The standard 8 inch
cable length is available from stock and is perfect for most applications.
Stainless steel thumbscrews ensure positive retention between the connector
and the camera.
Main Product Specifications
Features_____________
•
•
•
•
•
Lowest profile right angle Camera Link available
Overmolded plug interface
Pliable ribbon style for flexibility
Receptacle jacknuts for easy mounting
RoHS Compliant
Primary Components
Cable
Shielded Ribbon
Connector A
26 Pos MDR Plug
Connector B
26 Pos MDR Receptacle
Ordering Information
Length
Order Number
CLFPU-0.2-R
CLFPD-0.2-R
CLFPU-0.2-RE
CLFPD-0.2-RE
Description
Meters
0.2
0.2
0.2
0.2
Feet
0.66
0.66
0.66
0.66
CL Feed Thru RA Up
CL Feed Thru RA Down
CL Feed Thru RA Up w/Epoxy
CL Feed Thru RA Down w/Epoxy
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-20-
Camera Link
http://www.intercon-1.com
Certified High Flex Camera Link– Latch Style – CLCP3-xx-P3
Product Outline
These high flex Camera Link cable assemblies are constructed utilizing a
latching backshell.
The latch style locking offers a quicker connect/disconnect time than
standard thumbscrews.
Cables are available with latches on both ends and with latches on one end
and thumbscrews on the other.
Main Product Specifications
Features_____________
•
•
•
•
Quick Latch style locking
Designed to surpass 1 Million Flex Cycles
RoHS Compliant
Camera Link Certified
Cable Specifications
Primary Components
Overall Diameter
.375 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
Yes
Min. Bend Radius
3.75 Inches
Flame Rating
FT-1
Ordering Information
Order Number
CLCP3-xx-P3
Description
High Flex Camera Link
Replace xx with length in meters
For cables longer than 10 meters contact customer service
For latches on one end only remove "3" from the end of the part number
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-21-
Camera Link
http://www.intercon-1.com
OptiLink – Fiber Optic Extension System – CLOL-xxx*
Product Outline
OptiLink is a fiber optic extension system that allows Camera Link
signals to be passed beyond the standard's maximum lengths.
Lengths of up to 300 meters can be achieved with a standard fiber
optic cable. With a special extended system, signals can be
successfully transmitted up to 10 kilometers.
This allows for incredible versatility for unique applications.
A variety of fiber optic cables are available including standard, high
flex and outdoor rated.
Main Product Specifications
Features_____________
•
•
•
•
•
Extended length for Camera Link signals
Multiple fiber optic variations
Standard LC duplex connections
Attached directly to camera and framegrabber
Base, Medium, and Full Modes available
Primary Components
Cable
Fiber Optic
Connector A
LC Duplex
Connector B
LC Duplex
Power Adapter
Wall Mount Transformer
Ordering Information
Order Number
CLOL-XXXS
CLOL-XXXI
CLOL-XXXH
Description
OptiLink System with Standard LC Cable
OptiLink System with Rugged Outdoor LC Cable
OptiLink System with High Flex LC Cable
To insure proper configuration please provide camera and frame grabber model numbers at time of quote. Part numbers
listed are for base mode. Medium and full mode configurations also available
Please replace XX with the desired length in Meters
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-22-
Camera Link
http://www.intercon-1.com
Economy Camera Link – ECLP-xx-P
Product Outline
Designed as an alternative for static ( non-flexing ) applications, these low cost cables
offer the dependability of Intercon 1 Camera Link at an economical price.
This series features overmolded connectors for high quality strain relief as well as
thumbscrew locking.
Standard lengths of these assemblies are in stock and available to ship.
Main Product Specifications
Features_____________
•
•
•
•
Low cost alternative to high flex assemblies
Overmolded strain relief
4/40 Thumbscrews
Assemblies available from stock.
Cable Specifications
Primary Components
Overall Diameter
.352 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
Yes
Min. Bend Radius
5.28 Inches
Flame Rating
vw-1
Ordering Information
Length
Order Number
ECLP-1.0-P
ECLP-2.0-P
ECLP-3.0-P
ECLP-4.0-P
ECLP-5.0-P
Description
Meters
Feet
1.0
3.28
Economy Camera Link
2.0
6.56
Economy Camera Link
3.0
9.84
Economy Camera Link
4.0
14.76
Economy Camera Link
5.0
16.4
Economy Camera Link
Additional lengths are available in stock. Please contact customer service for details.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-23-
Camera Link
http://www.intercon-1.com
Mini Camera Link – MCLCP-xx-MP
Product Outline
Mini Camera Link offers a smaller interface without sacrificing performance
and quality.
This high performance cable is capable of withstanding extreme outside
stress such as flexing, high temperatures, outdoor elements, and electrical
noise without exhibiting electrical degradation.
The rugged overmold offers additional benefits for added strain relief
and durability under motion, installations, and vibration. The
thumbscrews ensure proper mating and constant connectivity.
Main Product Specifications
Features_____________
•
•
•
•
•
•
1 million + flex life design
Overmolded connectors
Robust jacket capable of outdoor use
360 degree shielding
RoHS Compliant
Right angle configurations available
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos SDR (HDR)
Jacket Color
Black
Connector B
26 Pos SDR (HDR)
UL/CSA Rated
Yes
Min. Bend Radius
2.70 Inches
Flame Rating
vw-1 / FT-1
Ordering Information
Length
Order Number
Description
Meters
Feet
MCLCP-1.0-MP
1.0
3.28
Mini CL to Mini CL High Flex
MCLCP-2.0-MP
2.0
6.56
Mini CL to Mini CL High Flex
MCLCP-3.0-MP
3.0
9.84
Mini CL to Mini CL High Flex
MCLCP-4.0-MP
4.0
14.76
Mini CL to Mini CL High Flex
MCLCP-5.0-MP
5.0
16.4
Mini CL to Mini CL High Flex
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-24-
Camera Link
http://www.intercon-1.com
Mini Camera Link to Standard Camera Link – MCLCP-xx-P
Product Outline
Mini Camera Link offers a smaller interface without sacrificing performance
and quality.
Both standard and mini CL interface with the same pin configuration allowing
cables to convert between both CL styles. This enables the use of a CL
system that fits your specific needs.
Mini CL features an overmolded connector for the best strain relief. The
high flex cable and locking thumbscrews add additional benefits when
used in a motion application.
Durability is ensured with a unique jacket consisting of a blend of Teflon
and Dacron creating a tough material that is both flexible and robust.
Main Product Specifications
Features_____________
•
•
•
•
•
1 million + flex life design
Overmolded connectors
Robust jacket capable of outdoor use
360 degree shielding
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos SDR (HDR)
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
Yes
Min. Bend Radius
2.70 Inches
Flame Rating
vw-1 / FT-1
Ordering Information
Length
Order Number
MCLCP-1.0-P
MCLCP-2.0-P
MCLCP-3.0-P
MCLCP-4.0-P
MCLCP-5.0-P
Description
Meters
Feet
1.0
3.28
Mini CL to Standard CL High Flex
2.0
6.56
Mini CL to Standard CL High Flex
3.0
9.84
Mini CL to Standard CL High Flex
4.0
14.76
Mini CL to Standard CL High Flex
5.0
16.4
Mini CL to Standard CL High Flex
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-25-
Camera Link
http://www.intercon-1.com
MCLCP*-xx-P & MCLCP*-xx-MP
Product Outline
Mini Camera Link offers a smaller interface without sacrificing the
performance and quality that Intercon 1 brings to Camera Link
products.
This assembly offers a unique right angle overmold that provides
durable functionality in tight space constrictions. The overmold
also features thumbscrew interlocking for dependable mating even
through motion and vibration.
Because both standard and Mini Camera Link interface with the
same pin configuration, cables are available that convert Mini to
Standard. This enables the use of a Camera Link system that fits
your specific needs. Both Mini and Standard Camera Link
products are available with right angles
Main Product Specifications
Features_____________
•
•
•
•
•
•
1 million + flex life design
Overmolded connectors
Robust jacket capable of outdoor use
Thumbscrew locking
360 degree shielding
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.270 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos SDR (HDR)
Jacket Color
Black
Connector B
26 Pos MDR or SDR (HDR)
UL/CSA Rated
Yes
Min. Bend Radius
2.70 Inches
Flame Rating
vw-1 / FT-1
Ordering Information
Order Number
MCLCP*-xx-P
MCLCP*-xx-MP
Description
Mini CL to Standard CL High Flex
Mini CL to Standard CL High Flex
* is replaced with either a “U” for Up or a “D” for Down
xx represents the cable length in meters (maximum 5 meters)
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-26-
Camera Link
http://www.intercon-1.com
High Flex Power Over Camera Link – Standard – POCLP-xx-P
Product Outline
This new Camera Link assembly is capable of transmitting power
directly to the camera from a PC framegrabber while transmitting
exceptional Camera Link signals, eliminating the need for a separate
power supply at the camera.
The unique POCL marked overmold ensures that POCL will not be
confused with a standard Camera Link assembly in the field.
The robust high flex cable along with overmolded interfaces,
thumbscrew locking, and superior assembly techniques ensure that this
cable will continue to perform in extreme industrial applications.
Main Product Specifications
Features_____________
•
•
•
•
•
•
POCL marked Overmolding for easy identification
Durable High Flex Cable
Thumbscrew Locking
Camera Link Certified
360 degree shielding
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.385 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
20276 AWM I/II
Min. Bend Radius
3.85 Inches
Flame Rating
FT-1
Ordering Information
Order Number
POCLP-xx-P
Description
Industrial Power Over Camera Link
Replace xx with length in meters
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-27-
Camera Link
http://www.intercon-1.com
High Flex Power Over Camera Link – Standard R/A – POCLP*-xx-P
Product Outline
This new Camera Link assembly is capable of transmitting power
directly to the camera from a PC framegrabber while transmitting
exceptional Camera Link signals, eliminating the need for a separate
power supply at the camera.
The unique POCL marked overmold ensures that POCL will not be
confused with a standard Camera Link assembly in the field.
Right angle Plug increases versatility in tight space applications by
absorbing the strain of an immediate bend behind the camera
interface.
Main Product Specifications
Features_____________
•
•
•
•
•
POCL marked Overmolding for easy identification
Durable High Flex Cable
Right Angle Pug
360 degree shielding
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.385 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos RA MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
20276 AWM I/II
Min. Bend Radius
3.85 Inches
Flame Rating
FT-1
Ordering Information
Order Number
Description
POCLP*-xx-P
Industrial Power Over Camera Link RA
Replace xx with length in meters
For cables longer than 10 meters contact customer service
Please replace the * with a "U" for Up, a "D" for Down, an "R" for Right, or an "L" for Left.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-28-
Camera Link
http://www.intercon-1.com
High Flex Power Over Camera Link – Low Profile R/A – POCLP-xx-PL*
Product Outline
This new Camera Link assembly is capable of transmitting power
directly to the camera from a PC framegrabber while transmitting
exceptional Camera Link signals, eliminating the need for a separate
power supply at the camera.
The POCL marked overmold ensures that POCL will not be
confused with a standard Camera Link assembly in the field.
A low profile right angle plug increases versatility in tight space
applications by absorbing the strain of an immediate bend behind
the camera interface. The reduced height allows this cable to
perform in even the tightest of applications.
Main Product Specifications
Features_____________
•
•
•
•
•
POCL marked Overmolding for easy identification
Durable High Flex Cable
Low Profile Right Angle Pug
360 degree shielding
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.385 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos RA MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
20276 AWM I/II
Min. Bend Radius
3.85 Inches
Flame Rating
FT-1
Ordering Information
Order Number
POCLP-xx-PL*
Description
Industrial Power Over Camera Link LPRA
Replace xx with length in meters
For cables longer than 10 meters contact customer service
Please replace the * with a "U" for Up, a "D" for Down.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-29-
Camera Link
http://www.intercon-1.com
High Flex Power Over Mini Camera Link – POMCLP-xx-P
Product Outline
This new Camera Link assembly is capable of transmitting
power directly to the camera from a PC framegrabber
while transmitting exceptional Camera Link signals,
eliminating the need for a separate power supply at the
camera.
The POCL marked overmold ensures that POCL will not
be confused with a standard Camera Link assembly in the
field.
The mini CL interface offers the same performance of
standard CL in a compact size. This assembly allows for
use between standard CL and Mini CL cameras and
framegrabbers.
Main Product Specifications
Features_____________
•
•
•
•
•
POCL marked Overmolding for easy identification
Durable High Flex Cable
Thumbscrew Locking
360 degree shielding
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.385 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
20276 AWM I/II
Min. Bend Radius
3.85 Inches
Flame Rating
FT-1
Ordering Information
Order Number
POMCLP-xx-P
Description
Industrial Power Over Camera Link
Replace xx with length in meters
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-30-
Camera Link
http://www.intercon-1.com
High Flex Power Over Mini Camera Link – POMCLP-xx-MP
Product Outline
This new Camera Link assembly is capable of transmitting power directly to the
camera from a PC framegrabber while transmitting exceptional Camera Link
signals, eliminating the need for a separate power supply at the camera.
The POCL marked overmold ensures that POCL will not be confused with a
standard Camera Link assembly in the field.
The mini CL interface offers the same performance of standard CL in a
compact size. Combined with a high flex cable and durable overmolding, this
offers the most versatile and robust Camera Link assembly.
Main Product Specifications
Features_____________
•
•
•
•
•
POCL marked Overmolding for easy identification
Durable High Flex Cable
Thumbscrew Locking
360 degree shielding
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.385 Inches
Cable
11 Individually Shielded Twisted
Pairs
Max Temperature
80 Degrees C
Connector A
26 Pos MDR
Jacket Color
Black
Connector B
26 Pos MDR
UL/CSA Rated
20276 AWM I/II
Min. Bend Radius
3.85 Inches
Flame Rating
FT-1
Ordering Information
Order Number
POMCLP-xx-MP
Description
Industrial Power Over Mini CL
Replace xx with length in meters
For cables longer than 10 meters contact customer service
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-31-
Gig E Vision
http://www.intercon-1.com
Industrial High Flex Gig E Assemblies Horizontal – F-GEVPT-xx-P
Product Outline
Industrial High Flex Gig E cables are designed to interface Gig E
and Gig E Vision cameras directly to a computer, eliminating the
need for frame grabbers.
F-GEVPT is the solution for brutal applications that require more
than the traditional CAT 5 cable can offer. Our unique overmold
design provides increased strain relief. The thumbscrew locking
feature ensures that the interface will remain secure despite
motion and vibration. The double shielded design offers superior
protection and performance.
The high flex cable is designed to withstand 12 million + flex
cycles. The durable TPE jacket provides additional protection
from elements such as water, oil, and abrasion.
Main Product Specifications
Features_____________
•
•
•
•
•
•
Low profile overmolded strain relief
Thumbscrew locking
High flex cable
Robust TPE jacket
RoHS Compliant
Short strain relief available for thumbscrew end
Cable Specifications
Primary Components
Overall Diameter
.245 Inches
Cable
4 Twisted Pairs
Max Temperature
80 Degrees C
Connector A
Honda RJ45
Jacket Color
Black
Connector B
Standard RJ45
UL/CSA Rated
Yes
Min. Bend Radius
2.45 Inches
Flame Rating
FT-1
Ordering Information
Order Number
F-GEVPT-xx-P
Description
High Flex Gig E Horizontal Overmold
Replace xx with length in meters
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-32-
Gig E Vision
http://www.intercon-1.com
Industrial High Flex Gig E Assemblies – Vertical - F-GEVVPT-xx-P
Product Outline
Industrial High Flex Gig E cables are designed to interface Gig E
and Gig E Vision cameras directly to a computer, eliminating the
need for frame grabbers.
F-GEVVPT is the solution for brutal applications that require
more than the traditional CAT 5 cable can offer. Our unique
overmold design provides increased strain relief. The
thumbscrew locking feature ensures that the interface will
remain secure despite motion and vibration. The double
shielded design offers superior protection and performance.
The high flex cable is designed to withstand 12 million + flex
cycles. The durable TPE jacket provides additional protection
from elements such as water, oil, and abrasion.
Main Product Specifications
Features_____________
•
•
•
•
•
•
Overmolded strain relief
Thumbscrew locking
High flex cable
Robust TPE jacket
Double shielded
RoHS compliant
Cable Specifications
Primary Components
Overall Diameter
.245 Inches
Cable
4 Twisted Pairs
Max Temperature
80 Degrees C
Connector A
Standard RJ45
Jacket Color
Black
Connector B
Standard RJ45
UL/CSA Rated
Yes
Min. Bend Radius
2.45 Inches
Flame Rating
FT-1
Ordering Information
Order Number
F-GEVVPT-xx-P
Description
High Flex Gig E Horizontal Overmold
Replace xx with length in meters
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-33-
Gig E Vision
http://www.intercon-1.com
Industrial High Flex Gig E Assemblies – F-GEVP-xx-P
Product Outline
Industrial High Flex Gig E cables are designed to interface Gig E and
Gig E Vision cameras directly to a computer, eliminating the need for
frame grabbers.
F-GEVP is the solution for brutal applications that require more than
the traditional CAT 5 cable can offer. Double shielded cable ensures
the best electrical performance. Our unique overmold design
provides increased strain relief.
The high flex cable is designed to withstand 12 million + flex cycles.
The durable TPE jacket provides additional protection from elements
such as water, oil, and abrasion.
Main Product Specifications
Features_____________
•
•
•
•
•
Overmolded strain relief
High flex cable
Robust TPE jacket
Double shielded
RoHS Compliant
Cable Specifications
Primary Components
Overall Diameter
.245 Inches
Cable
4 Twisted Pairs
Max Temperature
80 Degrees C
Connector A
Standard RJ45
Connector B
Standard RJ45
Jacket Color
Black
UL/CSA Rated
Yes
Min. Bend Radius
2.45 Inches
Flame Rating
FT-1
Ordering Information
Order Number
F-GEVP-xx-P
Description
High Flex Gig E
Replace xx with length in meters
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-34-
IEEE 1394a
http://www.intercon-1.com
IEEE 1394a Type A to Type A – MIDAP-xx-PA
Product Outline
These standard IEEE 1394 interface assemblies, also referred to as FireWire
or i.Link, use precision computer quality cable and rugged molded connector
hoods to ensure durability and high quality video image transmission.
Precision assembly and resilient industrial-grade PVC compounds in the
overmolding material provide dependable operation.
This compact and inexpensive cable provides a high speed industry standard
serial bus with data transfer rates of 100, 200, or 400 Mbps.
Main Product Specifications
Features_____________
•
•
•
•
•
Low cost IEEE 1394a
Industrial design
Supports Plug and Play
High data transfer rates
Supports multiple devices
Cable Specifications
Primary Components
Overall Diameter
.22 Inches
Cable
IEEE 1394a Cable
Max Temperature
60 Degrees C
Connector A
6 Pos Type A
Jacket Color
Black
Connector B
6 Pos Type A
UL/CSA Rated
Yes
Data Transfer Rate
100 / 200 / 400 Mps
Min. Bend Radius
3.30 Inches
Ordering Information
Length
Order Number
MIDAP-1.9-PA
MIDAP-3.05-PA
MIDAP-4.6-PA
Description
Meters
1.9
3.05
4.6
Feet
6.0
10.0
15.0
Type A to Type A
Type A to Type A
Type A to Type A
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-35-
IEEE 1394a
http://www.intercon-1.com
IEEE 1394a Type A to Type B – MIDAP-xx-PB
Product Outline
These standard IEEE 1394 interface assemblies, also referred to
as FireWire or i.Link, use precision computer quality cable and
rugged molded connector hoods to ensure durability and high
quality video image transmission. Precision assembly and resilient
industrial-grade PVC compounds in the overmolding material
provide dependable operation.
This compact and inexpensive cable provides a high speed
industry standard serial bus with data transfer rates of 100, 200,
or 400 Mbps.
Main Product Specifications
Features_____________
•
•
•
•
•
Low cost IEEE 1394a
Industrial design
Supports Plug and Play
High data transfer rates
Supports multiple devices
Cable Specifications
Primary Components
Overall Diameter
.22 Inches
Cable
IEEE 1394a Cable
Max Temperature
60 Degrees C
Connector A
6 Pos Type A
Jacket Color
Black
Connector B
6 Pos Type B
UL/CSA Rated
Yes
Data Transfer Rate
100 / 200 / 400 Mps
Min. Bend Radius
3.30 Inches
Ordering Information
Length
Order Number
MIDAP-1.9-PB
MIDAP-3.05-PB
MIDAP-4.6-PB
Description
Meters
1.9
3.05
4.6
Feet
6.0
10.0
15.0
Type A to Type B
Type A to Type B
Type A to Type B
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-36-
IEEE 1394a
http://www.intercon-1.com
IEEE 1394a Type B to Type B – MIDBP-xx-PB
Product Outline
These standard IEEE 1394 interface assemblies, also referred to as FireWire or
i.Link, use precision computer quality cable and rugged molded connector
hoods to ensure durability and high quality video image transmission. Precision
assembly and resilient industrial-grade PVC compounds in the overmolding
material provide dependable operation.
This compact and inexpensive cable provides a high speed industry standard
serial bus with data transfer rates of 100, 200, or 400 Mbps.
Main Product Specifications
Features_____________
•
•
•
•
•
Low cost IEEE 1394a
Industrial design
Supports Plug and Play
High data transfer rates
Supports multiple devices
Cable Specifications
Primary Components
Overall Diameter
.22 Inches
Cable
IEEE 1394a Cable
Max Temperature
60 Degrees C
Connector A
6 Pos Type B
Connector B
6 Pos Type B
Jacket Color
Black
UL/CSA Rated
Yes
Data Transfer Rate
100 / 200 / 400 Mps
Min. Bend Radius
3.30 Inches
Ordering Information
Length
Order Number
MIDBP-1.9-PB
MIDBP-3.05-PB
MIDBP-4.6-PB
Description
Meters
1.9
3.05
4.6
Feet
6.0
10.0
15.0
Type B to Type B
Type B to Type B
Type B to Type B
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-37-
IEEE 1394a
http://www.intercon-1.com
InfiniFlex IEEE 1394a Type A – A w/ Latches – IF-MIDAPC-xx-PAC
Product Outline
These high flex IEEE 1394a type interface assemblies use a
proprietary industrial grade Intercon 1 InfiniFlex cable
integrated with squeeze latch connector hoods to ensure
secure, easy locking through motion and vibration. InfiniFlex
products are designed to surpass 10 million flex cycles in
demanding industrial applications, ensuring years of
uninterrupted performance.
The exceptional cable design transmits data at rates up to
400 Mbps. This high performance FireWire cable has
performed at lengths exceeding the IEEE 1394 standards in
a variety of applications.
Main Product Specifications
Features_____________
•
•
•
•
•
InfiniFlex – 10 million + flex cable
Quick latch locking
Superior Performance at long lengths
Supports Plug and Play
Compatible with IEEE 1394a
Cable Specifications
Primary Components
Overall Diameter
.320 Inches
Cable
IEEE 1394a type
Max Temperature
80 Degrees C
Connector A
6 Pos IEEE 1394 Plug
Connector B
6 Pos IEEE 1394 Plug
Jacket Color
Violet
UL/CSA Rated
Yes
Min. Bend Radius
3.20 Inches
Flame Rating
VW-1 / FT-1
Ordering Information
Length
Order Number
Description
Meters
Feet
IF-MIDAPC-1.0-PAC
1.0
3.28
InfiniFlex Firewire Type A-A w/ Latches
IF-MIDAPC-2.0-PAC
2.0
6.56
InfiniFlex Firewire Type A-A w/ Latches
IF-MIDAPC-3.0-PAC
3.0
9.84
InfiniFlex Firewire Type A-A w/ Latches
IF-MIDAPC-4.0-PAC
4.0
13.12
InfiniFlex Firewire Type A-A w/ Latches
IF-MIDAPC-5.0-PAC
5.0
16.40
InfiniFlex Firewire Type A-A w/ Latches
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-38-
IEEE 1394a
http://www.intercon-1.com
InfiniFlex IEEE 1394a Type A – A w/ Thumbscrews – IF-MIDAPT-xx-PAT
Product Outline
These high flex IEEE 1394a type interface assemblies use a
proprietary industrial grade Intercon 1 InfiniFlex cable integrated with
overmolded thumbscrew locking to ensure a constant secure
connection through motion and vibration. InfiniFlex products are
designed to surpass 10 million flex cycles in demanding industrial
applications, ensuring years of uninterrupted performance.
The exceptional cable design transmits data at rates up to 400
Mbps. This high performance FireWire cable has performed at
lengths exceeding the IEEE 1394 standards in a variety of
applications.
Main Product Specifications
Features_____________
•
•
•
•
•
InfiniFlex – 10 million + flex cable
Thumbscrew locking
Superior Performance at long lengths
Supports Plug and Play
Compatible with IEEE 1394a
Cable Specifications
Primary Components
Overall Diameter
.320 Inches
Cable
IEEE 1394a type
Max Temperature
80 Degrees C
Connector A
6 Pos IEEE 1394 Plug
Jacket Color
Violet
Connector B
6 Pos IEEE 1394 Plug
UL/CSA Rated
Yes
Min. Bend Radius
3.20 Inches
Flame Rating
VW-1 / FT-1
Ordering Information
Length
Order Number
Description
Meters
Feet
IF-MIDAPT-1.0-PAT
1.0
3.28
InfiniFlex Firewire Type A-A w/ Thumbscrews
IF-MIDAPT-2.0-PAT
2.0
6.56
InfiniFlex Firewire Type A-A w/ Thumbscrews
IF-MIDAPT-3.0-PAT
3.0
9.84
InfiniFlex Firewire Type A-A w/ Thumbscrews
IF-MIDAPT-4.0-PAT
4.0
13.12
InfiniFlex Firewire Type A-A w/ Thumbscrews
IF-MIDAPT-5.0-PAT
5.0
16.40
InfiniFlex Firewire Type A-A w/ Thumbscrews
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-39-
IEEE 1394a
http://www.intercon-1.com
InfiniFlex IEEE 1394a Type A – Type A – IF-MIDAP-xx-PA
Product Outline
These high flex IEEE 1394a type interface assemblies use a proprietary
industrial grade Intercon 1 InfiniFlex cable integrated with overmolded
thumbscrew locking to ensure a constant secure connection through
motion and vibration. InfiniFlex products are designed to surpass 10
million flex cycles in demanding industrial applications, ensuring years of
uninterrupted performance.
The exceptional cable design transmits data at rates up to 400 Mbps. This
high performance FireWire cable has performed at lengths exceeding the
IEEE 1394 standards in a variety of applications.
Main Product Specifications
Features_____________
•
•
•
•
•
InfiniFlex – 10 million + flex cable
Robust overmolded interfaces
Superior Performance at long lengths
Supports Plug and Play
Compatible with IEEE 1394a
Cable Specifications
Primary Components
Overall Diameter
.320 Inches
Cable
IEEE 1394a type
Max Temperature
80 Degrees C
Connector A
6 Pos IEEE 1394 Plug
Jacket Color
Violet
Connector B
6 Pos IEEE 1394 Plug
UL/CSA Rated
Yes
Min. Bend Radius
3.20 Inches
Flame Rating
VW-1 / FT-1
Ordering Information
Length
Order Number
Description
Meters
Feet
IF-MIDAP-1.0-PA
1.0
3.28
InfiniFlex Firewire Type A-A
IF-MIDAP-2.0-PA
2.0
6.56
InfiniFlex Firewire Type A-A
IF-MIDAP-3.0-PA
3.0
9.84
InfiniFlex Firewire Type A-A
IF-MIDAP-4.0-PA
4.0
13.12
InfiniFlex Firewire Type A-A
IF-MIDAP-5.0-PA
5.0
16.40
InfiniFlex Firewire Type A-A
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-40-
IEEE 1394b
http://www.intercon-1.com
High Flex IEEE 1394b - Bilingual – F-FWBPT-xx-PA6
Product Outline
IEEE 1394b allows for data transfer rates up to 800 Mbps while
maintaining signal integrity.
The combination of a high flex cable, durable overmolded strain reliefs,
and thumbscrew locking delivers reliable performance in the most
demanding applications.
These bilingual cables are designed to interface between 1394a and
1394b equipment.
Main Product Specifications
Features_____________
•
•
•
•
•
High flex cable designed to surpass 11 million cycles
Thumbscrew locking to ensure secure connection
Overmolded interfaces for superior strain relief
RoHS Compliant
Double shielded to maximize performance
Cable Specifications
Primary Components
Overall Diameter
.230 Inches
Cable
2 Shielded Twisted Pairs - 2
Discrete Wires
Max Temperature
80 Degrees C
Connector A
9 position 1394b bilingual plug
Jacket Color
Green
Connector B
UL/CSA Rated
Yes
6 Position 1394a plug
(also available with thumbscrews)
Min. Bend Radius
2.30 Inches
Flame Rating
FT-1
Ordering Information
Length
Order Number
Description
Meters
Feet
F-FWBPT-1.0-PA6
1.0
3.28
IEEE 1394 Bilingual Cable
F-FWBPT-2.0-PA6
2.0
6.56
IEEE 1394 Bilingual Cable
F-FWBPT-3.0-PA6
3.0
9.84
IEEE 1394 Bilingual Cable
F-FWBPT-4.0-PA6
4.0
13.12
IEEE 1394 Bilingual Cable
F-FWBPT-5.0-PA6
5.0
16.40
IEEE 1394 Bilingual Cable
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-41-
IEEE 1394b
http://www.intercon-1.com
High Flex IEEE 1394b - Beta – F-FWBPT-xx-PB
Product Outline
IEEE 1394b allows for data transfer rates up to 800 Mbps while
maintaining signal integrity.
The combination of a high flex cable, durable overmolded strain reliefs,
and thumbscrew locking delivers reliable performance in the most
demanding applications.
Beta cables interface between 1394b equipment while bilingual cables
interface 1394b to 1394a. Both versions are available.
Main Product Specifications
Features_____________
•
•
•
•
•
•
High flex cable designed to surpass 11 million cycles
Thumbscrew locking to ensure secure connection in one end
Overmolded interfaces for superior strain relief
Supports Plug and Play
RoHS Compliant
Double shielded to maximize performance
Cable Specifications
Primary Components
Overall Diameter
.230 Inches
Cable
2 Shielded Twisted Pairs - 2
Discrete Wires
Max Temperature
80 Degrees C
Connector A
9 position 1394b beta plug
Jacket Color
Green
Connector B
9 position 1394b beta plug
UL/CSA Rated
Yes
Min. Bend Radius
2.30 Inches
Flame Rating
FT-1
Ordering Information
Length
Order Number
Description
Meters
Feet
F-FWBPT-1.0-PB
1.0
3.28
IEEE 1394 Beta Cable
F-FWBPT-2.0-PB
2.0
6.56
IEEE 1394 Beta Cable
F-FWBPT-3.0-PB
3.0
9.84
IEEE 1394 Beta Cable
F-FWBPT-4.0-PB
4.0
13.12
IEEE 1394 Beta Cable
F-FWBPT-5.0-PB
5.0
16.40
IEEE 1394 Beta Cable
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-42-
IEEE 1394b
http://www.intercon-1.com
High Flex IEEE 1394b - Beta – F-FWBPT-xx-PBT
Product Outline
IEEE 1394b allows for data transfer rates up to 800 Mbps while
maintaining signal integrity.
The combination of a high flex cable, durable overmolded strain reliefs,
and thumbscrew locking delivers reliable performance in the most
demanding applications.
Beta cables interface between 1394b equipment while bilingual cables
interface 1394b to 1394a. Both versions are available.
Main Product Specifications
Features_____________
•
•
•
•
•
•
High flex cable designed to surpass 11 million cycles
Thumbscrew locking to ensure secure connection on both ends
Overmolded interfaces for superior strain relief
Supports Plug and Play
RoHS Compliant
Double shielded to maximize performance
Cable Specifications
Primary Components
Overall Diameter
.230 Inches
Cable
2 Shielded Twisted Pairs - 2
Discrete Wires
Max Temperature
80 Degrees C
Connector A
9 position 1394b beta plug
Jacket Color
Green
Connector B
9 position 1394b beta plug
UL/CSA Rated
Yes
Min. Bend Radius
2.30 Inches
Flame Rating
FT-1
Ordering Information
Length
Order Number
Description
Meters
Feet
F-FWBPT-1.0-PBT
1.0
3.28
IEEE 1394 Beta Cable
F-FWBPT-2.0-PBT
2.0
6.56
IEEE 1394 Beta Cable
F-FWBPT-3.0-PBT
3.0
9.84
IEEE 1394 Beta Cable
F-FWBPT-4.0-PBT
4.0
13.12
IEEE 1394 Beta Cable
F-FWBPT-5.0-PBT
5.0
16.40
IEEE 1394 Beta Cable
Custom variations are available. Please contact customer service for additional information.
Return to Top
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-43-
USB 2.0
http://www.intercon-1.com
InfiniFlex USB 2.0 – IF-B2PA-xx-PA
Product Outline
Designed to surpass 10 million flex cycles in the most extreme conditions, this
unique cable continues to transmit high quality USB 2.0 signals through bending,
torsion, and pulling, creating the perfect solution for industrial USB applications.
The rugged overmold offers additional strain relief and increases the assembly’s
ability to perform with dependability.
The small cable OD allows continued performance and reliability at a tight bend
radius.
Main Product Specifications
Features_____________
•
•
•
•
•
10 million + flex design
Overmolded interfaces
Small bend radius
Dual shielding
Double shielded to maximize performance
Cable Specifications
Primary Components
Overall Diameter
.117 Inches
Cable
1 Twisted Pair - 2 Discrete Wires
Max Temperature
80 Degrees C
Connector A
USB 2.0 Type A Plug
Connector B
USB 2.0 Type A Plug
Jacket Color
Violet
UL/CSA Rated
Yes
Min. Bend Radius
1.77 Inches
Flame Rating
VW-1
Ordering Information
Length
Order Number
Description
Meters
Feet
IF-B2PA-1.0-PA
1.0
3.28
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-2.0-PA
2.0
6.56
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-3.0-PA
3.0
9.84
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-4.0-PA
4.0
13.12
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-5.0-PA
5.0
16.40
Infiniflex USB 2.0 Type A to Type A
Custom variations are available. Please contact customer service for additional information.
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Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-44-
GPIO
http://www.intercon-1.com
GPIO Control Cables – GPIO-xx-PS
Product Outline
Designed for use with GeviCam Gig E cameras, this General Purpose
Input/ Output cable provides a variety of functions including external
trigger, strobe, RS-485, Audio I/O, and temperature sensing.
This industrial assembly features an overmolded strain relief for maximum
stress dispersion. The overmold allows for the use of thumbscrews to
secure the interface.
A high flex cable ensures that this robust assembly will continue to
perform even in rigorous motion applications.
Main Product Specifications
Features_____________
•
•
•
1
2
3
4
5
6
7
High flex cable
Overmolded strain relief
Thumbscrew locking
Cable Specifications
Pin Configuration
12VDC Gnd
8
Gnd
9
Strobe Out
10
RS 485 +
11
Opto D1 in +
12
Opto D2 out +
13
Gnd
14
12 VDC+
Trigger In
RS-485
Opto D1 in Opto D2 out Audio out
Audio in
Primary Components
Overall Diameter
.250 Inches
Cable
4TW PR, 2 Discrete, 4 Coaxes
Max Temperature
80 Degrees C
Connector A
14 Pos MDR Plug
Jacket Color
Black
Connector B
14 Pos MDR Plug
Min. Bend Radius
1.77 Inches
Ordering Information
Length
Order Number
Description
Meters
Feet
GPIO-2.0-PS
1.0
3.28
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-2.0-PA
2.0
6.56
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-3.0-PA
3.0
9.84
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-4.0-PA
4.0
13.12
Infiniflex USB 2.0 Type A to Type A
IF-B2PA-5.0-PA
5.0
16.40
Infiniflex USB 2.0 Type A to Type A
Custom variations are available. Please contact customer service for additional information.
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Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
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-45-
Remote Head Cross List
http://www.intercon-1.com
Camera Head to Control Unit Assemblies
Product Outline
Intercon 1 offers a variety of Remote Head cables to interface between
camera heads and control units.
Most configurations are available in high flex, Teflon, and right angle
versions.
In addition, we offer custom lengths as well as extension cables and
couplers.
Cross List to Camera Model
Intercon 1 Part Number
RHC1P-8.0-SJ
RHC2P-**-SJ
RHC3S-**-P
RHC3S-**-P
RHC4P-**-P
RHC5P-**-P
RHC6S-**-P
Camera Model
GP-CD-1
GP-MF200
IK-C40, IK-M40, IK-M41
CN-401E, MP-481PAL, ME-411E, ME421
IK-M30, IK-C30, EC-202, EM102
IK-M30, IK-C30, EC-202II, EM102II
GP-KS102
RHC7P-**-DS
RHC8S-**-P
RHC9P-**-P
RHC10S-**-P
RHC11S-**-P
RHC12S-**-P
RHC13S-**-P
RHC14S-**-P
RHC15S-**-P
RHC17S-**-P
4980
GP-KS162
IK-TU40A
M10000K
IK-M43, IK-CU34A, MN-42H, CN-42H
KP-C230
IK-UM42A, UN411E
GP-KS1000
HV-D27, HV-D37
XC-55BB, XC-333
RHC18S-**-P
RHC19S-**-P
RHC20XSJ-**-P
RHC22S-**-P
RHC23P-**-P
RHC24S-**-P
CS5131-01
GPKS-532
IK-7XD
GP-US502
IK-TU51
DXC-C33, DXC-C33P
Cable Number
CP-CA31
WV-CS**
EXC-4**M
EMC-**-A
EXC-3**M
EXC-3**M Screw lock
GP-CA44, GP-CA45,GP-CA46, GPCA48, GP-CA49
8358-**
GPCA-162/*
EXC-T4**
CV-M1200K, CV-M1250K
EXC-43**
EMC-**H
C**2KAC
GP-CAK/*
C**KAJ/T
CCXC-T20P02, CCXC-T20P05,
CCXC-T20P10
CPC5131M-**J
GP-CA522/4
Extension
GP-CA63
T503, T506, T510
CCMC-
Custom variations are available. Please contact customer service for additional information.
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46
Power Supplies
http://www.intercon-1.com
North American Wall Mount Transformer – WIPS
Product Outline
These low cost Intercon 1 AC adapters have proven reliability over years of continued
performance.
The lightweight design increases usability on the line and in the field.
The 22AWG cord features a flat Siamese design that separates easily with minimal
residue for clean power lead applications
Main Product Specifications
Features_____________
•
•
•
•
22AWG output chord
Low cost
RoHS Compliant versions available
15fdt output cord for longer length assemblies without splicing
Power Supply Specifications
Watts
15.5 W
Voltage In
120 VAC
Voltage Out
12 VDC
Amperage Out
800 mA
Regulated
No
Ratings
Class II
Ordering Information
WIPS
(Transformer Unit)
_______
Series*
----
_______
Length in feet**
* See Page 52
** 6ft, 10ft, 15ft standard
Custom variations are available. Please contact customer service for additional information.
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Power Supplies
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International Wall Mount Transformer – PSI
Product Outline
The PSI transformer is designed for North American and international use. The
unique switchable blades allow this power transformer to perform globally without
the need for additional cord sets.
This regulated light weight, compact model offers additional benefits for ease of
use and space restricted applications.
Overload and short circuit protection provide excellent safeguards for your
equipment.
Main Product Specifications
Features_____________
•
•
•
•
•
Convenient switchable blade unit
Switching input
Regulated
20 AWG output cord
RoHS Compliant
Power Supply Specifications
Watts
15 W
Voltage In
100-240 VAC
Voltage Out
12 VDC
Amperage Out
1.25 A
Regulated
Yes
Ratings
CE Class II
Ordering Information
PSI
(Transformer Unit)
_______ ---Series*
_______
Length in feet**
* See Page 52
** 6ft, 10ft, 15ft standard
Custom variations are available. Please contact customer service for additional information.
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Power Supplies
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Desktop Style for North American Use - DPS
Product Outline
This light weight desktop offers high performance in a compact size.
The large output capabilities enable this unit to be used in a variety of
applications including powering multiple cameras.
The LED indicator offers a quick reference for ease of use.
IEC 320 cordsets are included.
Main Product Specifications
Features_____________
•
•
•
•
•
Small compact enclosure
Regulated
Short Circuit/ Overload Protection
Switching input
RoHS Compliant
Power Supply Specifications
Watts
30 W
Voltage In
100-240 VAC
Voltage Out
9-12 VDC
Amperage Out
3A
Regulated
Yes
Ratings
UL, CUL, TUV, CE, BSMI
Ordering Information
DPS
(Transformer Unit)
_______
Series*
----
_______
Length in feet**
* See Page 52
** 6ft, 10ft, 15ft standard
Custom variations are available. Please contact customer service for additional information.
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Power Supplies
http://www.intercon-1.com
Desktop Style for International Use – IPS
Product Outline
This light weight desktop offers high performance in a compact size.
The large output capabilities enable this unit to be used in a variety of
applications including powering multiple cameras.
The LED indicator offers a quick reference for ease of use.
This unit ships with the international cordset or your choice.
Main Product Specifications
Features_____________
•
•
•
•
•
Small compact enclosure
Regulated
Short Circuit/ Overload Protection
Switching input
RoHS Compliant
Power Supply Specifications
Watts
30 W
Voltage In
100-240 VAC
Voltage Out
9-12 VDC
Amperage Out
3A
Regulated
Yes
Ratings
UL, CUL, TUV, CE, BSMI
Ordering Information
IPS
(Transformer Unit)
_______ ---Series*
_______
Length in feet**
* See Page 52
** 6ft, 10ft, 15ft standard
Custom variations are available. Please contact customer service for additional information.
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Power Supplies
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Termination Options
Series
100
200
300
400
500
600
601
650
700
800
900
950
1000
3200
SL
SP
XC
Description
4 Position Circular Connector
3 Position Mini Din Plug
4 Position Circular Connector for Toshiba Cameras
6 Position Circular Connector for Hitachi and Elmo Cameras
3 Position Tajimi Connector for Hitachi Cameras
6 Position Circular Connector for Costar and JAI Cameras
6 Position Circular Connector for Dalsa Cameras (To determine proper
series, provide customer service with Dalsa Camera model number.)
8 Position Mini Din Plug
3 Position Circular Connector for Hitachi Cameras
9 Position D-Subminiature for Dalsa Cameras
4 Position Neutrix Connector
3 Position Switchcraft
9 Position D-Subminiature for Costar Cameras
Spade Lugs
12 Position Circular Connector for Monochrome Cameras
12 Position Circular Connector for Color Cameras
Video Breakout Options
Most assemblies are also available with BNC or S-Video breakouts.
Please contact customer service for additional details.
Ordering Information
___________
Transformer Unit
_______ ---- _______
Series*
Length in feet**
* See Page 52
** 6ft, 10ft, 15ft standard
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Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
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Power Supplies
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Custom Capabilities
Intercon 1 offers custom cable capabilities for a wide variety of industries and applications.
We have the resources to bring your new project through from design assistance to
production. Our in house R&D allows us to identify the best solution for unique
requirements.
Intercon 1 understands that time is of the essence for new projects. When using standard
stock components, we are often able to provide custom first articles for your approval within
3-5 days.
In addition to custom assemblies, we offer custom bulk cables including jacket
variations, shielding variations, and custom conductor counts and styles.
Cables are also available for flexing and torsion applications.
We also offer the benefits of custom mold tooling including solid works design
capabilities.
Our in house machine shop provides the ability for us to quickly modify
connectors or backshells when necessary.
•
•
•
•
•
•
•
•
Custom bulk cable
Custom mold tools
Design assistance
Low Smoke/ Halogen Free
Water tight
Medical grade
Military style
Custom power supplies
Major Tooling
Molex
Amp
3M
Hirose
Military
Amphenol
Acon
Honda
Solder
Major Test Equipment
High Point
Continuity
Resistance
Digital Sampling Oscilloscope with TDR modules
High Frequency Signal Generator
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52
Reference Section
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
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Cable Guide
http://www.intercon-1.com
Conductors
There are many components in a cable that are important to consider when specifying a cable. Besides the outer jacket,
there are: conductors, insulations, fillers, binders, identification, and shields. While some cables are designed for specific
applications, others may give acceptable performance for general use. To determine durability and flex-life of a cable, it is
important to understand cable construction. If you are unsure please consult our customer service professionals. This way,
you may avoid repetitive and unnecessary cable replacements. Here are some basic features to keep in mind.
Conductors
Conductors come in various gages and construction. Although there are many materials used in conductors, copper and
aluminum are the two most common. Copper has better conductivity, but in larger gages it becomes less cost effective to
use. Stranded construction is most commonly used because of its better flexibility.
Insulations
Insulations come in many different materials. Many will work in most applications while others are specific to the
environment it will be used in. Be sure to reference the typical insulation characteristics in this catalog.
Fillers
Fillers are generally used for adding strength, creating and maintaining a sequence within the cable, and filling gaps for a
more uniform round appearance.
Types of fillers
• Cotton or Rayon is most commonly used because of the relatively low cost.
• Paper is mainly used in power cables because of the ability to get it in flame and moisture resistant properties.
• Polypropylene is fairly common with its ability to mold to the shape of gap to be filled.
• Solid Plastic is sometimes used because it can be extruded in any shape or diameter.
• Kevlar is usually used when strength is important. It has an excellent longitudinal strength but can be expensive
to use. This is normally used in fiber optic applications.
Binders
Binders are generally used to bundle specific conductors or isolate certain conductors and shields. The most common used
material is nylon and textile.
Types of binders
• Nylon/textile is usually used when flexibility of a cable is required. These can be braided or wrapped.
• Tapes are generally a type of plastic like polyester or polypropylene.
Identification
Identification can be used to identify: manufacturer, cable type, UL/CSA certification, temp, volt, or fire rating, as well as
others. Most companies refer to this information as the ‘legend’. The five most used methods in identification are explained
below.
Types of identification
• ID Threads – Each manufacturing company has identification threads which can be placed inside the cable
should the need arise to identify the manufacturer.
• Surface Ink - This is when the information is inked on the surface of the jacket.
• Sequential Printing – This method prints an ascending numerical number usually every foot.
• Indent Printing – An impression of the information is put on the cable jacket.
• Embossed Legend – This is when the manufacturer will have raised lettering on the jacket. This is not
common as this procedure is a more expensive operation.
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54
Shielding
Shielding provides an efficient way to manage electromagnetic interference. When a shielded cable is present in an ambient
electromagnetic field, interference current is induced in the shield. The incident energy is partially reflected from the shield
and partially absorbed by the shield, and a small amount penetrates through the shield into the cable. The small amount of
energy that makes it all the way through the shield generates an interference voltage in the signal carrying conductors of the
cable. The smaller the interference voltage, the better the shield is working.
In addition to shielding effectiveness, electronic cable shields must satisfy a long list of electrical, mechanical, chemical, and
cost requirements. As a result, a diversified line of shield designs has evolved in the wire and cable industry.
There are three general types of common shielding.
Braided
Braided is the most common method of shielding. It is comprised of interweaving layers of
individual metal strands over cable or insulated conductors. Its consistent coverage remains
so as the cable is flexed. The braiding material is normally a metal such as copper or
aluminum but can also be other types of material plated with a conductive material. Typical
wire size used is 32 to 40 AWG. Braid coverage can range from 70% to 95%. Generally more
coverage equals better shielding. This type of shielding is ideal for minimizing low frequency
interference and has a lower DC resistance than that of foil shielding. General uses for this
type of shielding are low speed communication, good mechanical strength, or when
increased flex life is needed. Drawbacks of the braided shield include high manufacturing
costs due to the relatively slow speed at which the shield-braiding machinery forms the braid.
Braided shields are usually bulkier, heavier and in some cases it may be harder to terminate
because the braid has to be either combed out and pig tailed or combed out equally around
the OD of the cable.
Foil
Foil can be constructed in single layer aluminum, conductive nylon, or two layers of aluminum
with polyester backing. These types of shields are generally used for individually shielding
multi-pair data cables. Foil shielding is the only commonly available shield that can give you
100% coverage. Although it is cheap, it severely limits flexibility and indeed breaks down under
repeated flexing. Drain wires are normally used with this type of shield to make termination
easier. Although this cable is generally more flexible than braided, it has a much shorter flex life
because of its thin mechanical strength and the possibility of separation. Twisting of the
conductor pairs with foil shielding can reduce cross talk, which provides the best electrical
isolation between adjacent pairs.
Spiral/Serve
Spiral/Serve consists of 32 to 40 AWG copper strands (bare or tinned) in a helical shape
around the cable or insulated conductors in a flat ribbon configuration. This type of shielding
can give you up to 97 percent coverage. The advantage of this type of shielding is its superior
flexibility, flex life, and ease of termination. Although it does not have the tensile strength of
braid, the benefits are less copper, much faster to manufacturer, and can give you a smaller
cable diameter. Generally spiral shields are not used above audio frequencies because of coil
effect produced by the inductance or retractile cables.
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Fire / Flame Tests and Ratings
http://www.intercon-1.com
Customers of wire and cable should be aware of the latest regulations and the products that meet these standards. Many
tests have been developed to measure the flame resistance of wire and cable products. Flame resistance of a cable is
frequently defined as the ability to stop burning once the source of heat is removed. Here is a brief summary of the most
widely used North American fire tests and ratings.
Vertical Tray Flame Test
UL 1581 / IEEE 383
This test is performed on cables attached to a 1ft wide and 8 ft tall vertical metal
ladder tray. The source of combustion is a 10 inch ribbon burner with an air/propane
mixture which will supply approximately 70,000 BTU's per hour. The flame is applied
for 20 minutes, 24 inches from the bottom of the cable. This rating requires the cable
to self-extinguish prior to reaching the top of the tray.
CSA FT-4
This test is a later generation of the IEEE 383 test and is generally considered more
stringent. To pass this test the resulting char distance must not be greater than 1.5
meters.
IEEE 1202
The IEEE 1202 flame test is the newest version of the original IEEE 383 Flame Test.
It is practically identical to the CSA FT-4 test
UL 1685
The UL 1685 is fundamentally the UL 1581 test with smoke emission requirements. A cable passing this test can be given a
‘Limited Smoke listing’.
ICEA T-29-520
This is another variation of the UL 1581 / IEEE 383 except the BTU value is 210,000 instead of 70,000 and cable spacing
increases.
Vertical-Wire Flame Test
UL 1581 VW-1
Indicator Flag
This was the first flame test developed for studying flame spread on wire
and cable. The test is performed with a 24 inch wire or cable and a Tirrill burner.
Two clamps hold the single sample vertically. The burner is mounted at
a 20° angle and the inner flame can touch the samples surface. Flame is
applied for 15 seconds and is then reapplied 4 more times each time the wire
ceases to burn. If the sample does not burn longer than 60 seconds after any
application, or if less than 25% of the indicator flag burns, or the cotton batting
is ignited during the test, the cable passes. A “tray rated” cable must meet this
test as well.
CSA FT-1
This is the Canadian version of the VW-1 test.
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Flex Testing
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Reliability Tests for 4 basic kinds of flexing
High performance cable should be considered when specifying a cable for automation. Conductors under constant motion
can break due to heat generated from friction. Just because a cable is very flexible does not mean it will have a long life. In
some cases, a more rigid outer cable jacket allows the conductors to move more freely inside resulting in less friction. The
outer jacket not only needs to withstand constant flexing but provide protection against mechanical abrasion and
environmental conditions like: chemical, moisture, and temperature. If the cables components have been designed for
increased flexibility, jacket material can be determined respective to these environmental conditions.
There are four basic types of flexing that most cables experience, they are: Bending, Rolling, Torsional, and Variable. These
tests are basic guidelines to help with cable design associated to its function. Many cable manufactures have specific
testing for their products. These examples are meant for a general understanding of basic flex testing
.
Bend
Bend flexing is when the cable is flexed back and forth in one general place. This can come from many applications. Motion
cameras are a very popular in this type of flexing. The cable is usually stationary while just behind the camera the cable will
flex at the same place every time. This type of test is commonly referred to as “Tick Tock test” and “Flex test”.
Weight
Bend testing guidelines
The cable is affixed to a pendulum type device and weighted. The amount of weight and size of the bend radii is dependant
on the size of cable and its inner conductors. Every conductor is monitored and in the event of a failure, the test
automatically stops. The cable is then flexed back and forth and counted until there is a failure within the cable.
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Roll
Roll flexing is most common in automated equipment. The cable is harnessed in a flexible cable track and moved in a linear
direction. This type of application will usually have an abrasion resistant jacket because of the constant rubbing against
other wires, cables as well as the cable track itself. It is important to specify the correct cable to the bend radius of the cable
track. A larger radius on the cable track can result in longer cable life.
Roll testing guidelines
The cable is installed and anchored within the cable track. Every conductor is monitored and in the event of failure, the test
will stop. The cable track will be operated back and forth and counted until there is a failure within the cable.
Torsional
Torsional flexing is when a cable twists around its axis’. This is common to robotic applications and hand held devices with a
cord. It is one of the more demanding mechanical stresses. The strain created by the twisting motion is different than that of
a bend or roll flex. Because of this, standard high flex cables may not be suitable for these applications. For maximum
performance, a cable designed specifically for torsion should be utilized.
+/- 400 Deg
Torsional testing guidelines
The cable is anchored to a surface and then twisted 400 degrees in each direction from its relaxed state. Test requirements
may change slightly for cable design and function. Some alterations may include: adding weight, length of cable, or amount
of twist. Every conductor is monitored and in the event of failure the test will stop.
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Variable
Variable flexing is when the cable is fixed in two positions and has the freedom to bend and move in any direction. This is
usually found in robotic applications. With this freedom of movement, cable selection is critical.
+/- 400 Deg
Variable testing guidelines
The cable is anchored in two separate places and then one end is rotated 400 degrees in each direction from its relaxed
state. Test requirements may change slightly for specific cable design. Some alterations may include: length of cable or
amount of twist. Every conductor is monitored and in the event of failure the test will stop.
General guidelines
Consider the applications voltage, current, bend radius, physical location, environmental conditions, and flex cycle when
choosing a cable. This can increase the life cycle which results in less downtime and longer maintenance intervals.
When troubleshooting a deteriorated cable, there are a few general things to look for.
Twisted Cable Jacket- The outside jacket generally starts to twist when the internal conductors have begun to unwind due to
improper cable selection, installation, or shielding
Outer Jacket Wear- Many times this is due to incorrect cable selection or installation. If the cable can contact any other
surface while in motion, it will give opportunity for abrasion wear.
General Cable Failure- This happens most often because of harsh environmental conditions. The introduction to hazards
like: moisture, welding spatter, oils, chemicals, temperature, and sunlight can degrade a cable assembly prematurely if it is
not specified for the correct conditions.
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Installation Data for High-Flex Cable in a Cable Track
When selecting cable for cable track the following criteria should be taken into consideration:
Environmental Conditions
Different materials are designed for different environmental conditions. The following list is some of the most common
environmental conditions to be considered:
•
•
•
•
•
•
•
•
•
•
•
•
•
Abrasives
Acids
Alcohols
Alkali’
Cold/Hot Temperatures
Flame
Indoor/Outdoor use
Moisture
Petroleum Products/Gasoline
Oxidation
Oils
Ozone
Sunlight
Other Factors to Consider
•
•
•
Traveling Speed and Distance
Frequency of Operation
Minimum Bend Radius
•
Shielding
Successful installation will greatly increase by following these guidelines:
1. Do not exceed the recommended minimum bend radius of the cable. This is based on a general application at a
normal operating temperature. Many times a larger bend radius than the minimum will increase the service life of
the cable.
2. Prepare the cable for torsion-free installation without twists, bends or kinks. Always unwind the cable from the
outside layer of the reel or spool. Never pull a cable from a coil. Lay out the cable or hang it for 24 hours prior to
installation. This will relax any remaining stresses resulting from production, transit, or storage. If the cable cannot
be unstressed and still maintains a 'coil memory', shake it out by grasping the cable at its middle and vigorously
shake the cable as you move to each end.
3. Once the cable is ready, wrap each end of the cable with non-residue producing identification tape and indicate the
top of each cable end. Maintain this alignment throughout installation. This reduces the possibility of twist in the
cable during installation.
4. Evaluate the weight and size of each cable. The cables, by weight, must be evenly distributed in the track. Place the
heavier cables toward the outside of the track and the lighter ones toward the center. For a cable track that is side
mounted, always place the larger cables toward the outside and the smaller cables toward the inside of the track.
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Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
60
5. Place the cables in the track in a 'working position' and loosely side by side. As a rule, allow at least 10% more
of the cables diameter within the internal dimensions of the cable track. Do not weave the cables between or
around other cables in the track. If spacers are provided in the track, separate the larger cables from smaller cables.
Important - Cables must not push tightly against the inner or outer curve of the track and never fasten cables to the
track or each other.
INCORRECT:
Too tight against
outside of cable track.
CORRECT INSTALLATION:
Cable has acceptable length and
proper installation clearances
within the cable track with Strain
reliefs.
INCORRECT:
Too tight against
inside of cable track.
6. Locate the proper attachment points for saddle clamps and affix at both ends of the cable track. Do not over tighten.
The purpose for saddle clamps is to distribute the pressure evenly over a larger area of the jacket which reduces
the possibility of crushing the conductors.
7. After the cable is installed, it should be cycled through several flex operations. During these initial flex operations
observe cable movement and check for freedom from binding, rubbing, and pulling. It is critical that all cables move
with complete freedom, throughout the cable track.
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Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-62-
Index
http://www.intercon-1.com
Index
PART NUMBER
ABOUT US 1
ABOUT US 2
BVCP-xx-P
SVCP-xx-P
SVCP*-xx-P
MCS-xx-P
MVCP-xx-S
PVCS-xx-P
VCP-xx-S
VCS*-xx-P
VCS*2-xx-P
VCXS-xx-PJB
VCS-xx-B*
CLCP-xx-P
CLCP*-xx-P
CLCP-xx-PLx
CLCP-xx-R
IF-CLCP-xx-P
CLFP*-xx-R
CLCP3-xx-P3
CLOL-xxx*
ECLP-xx-P
MCLCP-xx-MP
MCLCP-xx-P
MCLCP*-xx-MP
POCL-xx-P
POCLP*-xx-P
POCLP-xx-PL
PAGE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NUMBER
POMCLP-xx-P
POMCLP-xx-MP
F-GEVPT-xx-P
F-GEVVPT-xx-P
F-GEVP-xx-P
MIDAP-xx-PA
MIDAP-xx-PB
MIDBP-xx-PB
IF-MIDAPC-xx-PAC
IF-MIDAPT-xx-PAT
IF-MIDAP-xx-PA
F-FWBPT-xx-PA6
F-FWBPT-xx-PB
F-FWBPT-xx-PBT
IF-B2PA-xx-PA
GPIO-xx-PS
RHC*P-**-P
WIPS-xxx-xx
PSI-xxx-xx
DPS-xxx-xx
IPS-xxx-xx
Termination options
Custom Capabilities
Cable Guide
Fire/Flame Tests and Ratings
Flex Testing
Cable Track Installation
Index
PAGE
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
54
56
57
60
Custom variations available. Please contact customer service for additional information.
Intercon 1 A Division of Nortech Systems, Inc. - 7746 Goedderz Road - Baxter, MN USA 56425
P 218.828.3157 - Toll Free in US 800.237.9576 - FAX 218.828.1096 - intercon@nortechsys.com
-62-
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