Tools for Telecom, Fiber Optics, CATV, Satellite

Tools for Telecom, Fiber Optics, CATV, Satellite
Div. of Jonard Industries
Tools for Telecom, Fiber Optics, CATV, Satellite, Security & Alarm,
Wireless and Electronics Industries
Catalog No. 112
Quality Tools for Today’s Professionals since 1958
Div. of Jonard Industries
Established 1958
Established 1946
QUALITY TOOLS FOR TODAY’S PROFESSIONALS
Quality Tools for Today’s Professionals since 1958
WE ARE JONARD INDUSTRIES
Jonard Industries Corp. was established in 1958 and through hard work and
dedication experienced a meteoric rise to top tier manufacturer status for tools used
in the Telecom, Fiber Optic, CATV, Satellite, Security & Alarm and Electronic Industries.
OK Industries was established in 1946 as a force in the Telecommunications and
Electronics Industries. In February 2003 Jonard Industries acquired the OK Industries
product line and merged it into the “Jonard Family of Companies.” Together these
two brands have forged a reputation built on manufacturing excellence.
OUR MISSION STATEMENT
“Jonard Industries has one objective - to fully satisfy our customer’s requirements.
We endeavor to work harder, work smarter and to produce the finest quality hand
tools at the most competitive prices.”
WARRANTY
Lifetime warranty – see details on our website www.jonard.com
CUSTOMER SERVICE
Our distribution network is present in all 50 states and on every continent. Check the
“Where to Buy” section of our website to locate a dealer near you. Jonard Industries
maintains stock in depth, provides technical support and we will meet your individual
service requirements.
Follow us on:
JonardTools
Jonard Industries
www.jonard.com
134 Marbledale Road, Tuckahoe, New York 10707 • email: sales@jonard.com
Phone: (914) 793-0700 • Fax: (914) 793-4527
Website: www.jonard.com
© Copyright 2011 Jonard Industries Corp.
TA B L E O F C O N T E N T S
PAGES
Pliers
4-10
Wrenches (Can, Booth, Lineman’s)
11
Fiber Optic Tools
12-15
CATV / Satellite Tools
12-20
Insulated Tools
21
Electrical
21-24
Sewing, Cable Loop Pullers, Fishing
23-24
Wire Wrapping
25-36
Wire Strippers
36-37
Wire (Kynar)
38
IC Tools
39
Desolder Pumps
40
Fume Absorbers
41
Connector Tools
42
Burnishers
43
Alignment Tools
44-45
Force Gauges
46
Punchdown Tools
47
3
PLIERS-HEAVY DUTY
HIGH LEVERAGE DIAGONAL CUTTER ANGLED HEAD
Crafted with a 13o angled head for heavy-duty wire cutting
in confined spaces, and made of specially forged alloy steel
for strength and cutting ability. Red plastic handle.
JIC-2488
JIC-2288
JIC-63050
JIC-683
SIDECUTB9
4
INDUSTRIES CORP.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
JIC-2488
8 5/8”
13/16”
1 3/16”
3/8”
HIGH LEVERAGE DIAGONAL CUTTER
Crafted for heavy-duty wire cutting and made of specially
forged alloy steel designed for strength and cutting ability.
Red plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
JIC-2288
8 1/4”
7/8”
1 3/16”
7/16”
HIGH LEVERAGE CABLE CUTTERS
High leverage design for superior cutting ability. Designed
with a shear-type jaw for cutting aluminum and soft copper.
Not for use on steel or ACSR type cables. Cuts up to 100-pair
cables. Red plastic handle.
JONARD
PART NO.
LENGTH
JIC-63050
9 1/4”
JAW
JAW
WIDTH THICKNESS
13/16”
1/2”
JAW
LENGTH
1 3/8”
LINEMAN’S B SIDE CUT PLIERS
Designed for heavy duty use in construction and maintenance
work. These pliers are high leverage for cutting bolts, nails,
and many gauges of wire including high-strength wire.
Cutting edges cut clean and remain sharp. The cushionedgrip, comfortable handles are red plastic to approximately
.007”. Also known as SIDECUTB9.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
JIC-683
9 1/2”
1 19/32”
1 1/4”
5/8”
13/16”
All Jonard Industries Pliers
come with a LIFETIME
WARRANTY. For complete
details see our website
www.jonard.com
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
CRIMPING PLIERS
LINEMAN PLIER WITH CRIMPER & FISH TAPE PULLER
Designed for heavy duty use in construction and maintenance
work. These pliers are high leverage for cutting bolts, nails,
and many gauges of wire including high-strength wire.
Cutting edges cut clean and remain sharp. Fish tape pulling
feature easily pulls 1/8” or 1/4” steel fish tape without
damaging the tape. Built in crimper feature works best on
non-insulated connectors, lugs and terminals. Cushioned grip,
comfortable handles are yellow plastic coated to
approximately .007”.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
JIC-685
9 1/2”
1 19/32”
1 1/4”
5/8”
3/4”
JIC-685
CONNECTOR-CRIMPING PLIERS WITH SIDE CUTTERS
Connector-Crimping Pliers with Side Cutters designed to press
UG, UR, UY, 709 series connectors, crimping "B" type
connectors, and AMP tel splice connectors.
A special stop behind cut out prevents damage to connectors.
Utilized on combinations of plastic and pulp insulated 19, 22,
24 and 26 gauge copper conductors as well as 20 gauge plastic
insulated copper steel wire. Comes with side cutter and yellow
plastic handle. Also known as PRESSINGC.
JIC-891
PRESSINGC
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
JIC-891
5 3/16”
1”
13/16”
3/8”
1/2”
COMBO CRIMPER LONG NOSE PLIERS
Five tools in one, combines crimper for UR/UY/UG, AMP tel
splice connectors, 709 series connectors, crimping "B" type
connectors and a long nose pliers. With a crusher, cutter,
.030" stripping hole, and yellow plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
JIC-22148
6 7/8”
1 7/8”
13/16”
3/8”
13/32”
JIC-22148
LONG NOSE G PLIERS
This plier is designed with a long nose to close 700, 701 & 702
style connectors. Knurled jaws to facilitate gripping wire, red
plastic handle. Also known as LONGNOSEG.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
JIC-056
6 7/8”
1 7/8”
13/16”
3/8”
JIC-056
LONGNOSEG
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
5
LONG NOSE PLIERS
TELECOM LONG NOSE PLIERS
Long nose have side cutting blades, a crushing slot, one .030”
stripping hole, and a thin knurled nose to facilitate handling
of the wire at the terminals. The comfortable handles are
yellow plastic. Also known as KS21257L1.
JIC-21257
KS21257L1
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
JIC-21257
6 7/8”
1 7/8”
13/16”
3/8”
1/2”
LONG NOSE CUT CRUSH STRIP L2 PLIERS
Side cut pliers with crushing slot, one .030” stripping hole
and a thin knurled nose to facilitate handling wire at the
terminals. Aluminum oxide insulation coating on the outside
nose surface. Yellow plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
KS21257L2
6 7/8”
2”
3/4”
3/8”
7/16”
KS21257L2
LONG NOSE CUT CRUSH STRIP L3 PLIERS
Long nose with side cutter, crushing slot, one .030” stripping
hole and a thin knurled nose to facilitate handling wire at the
terminals. Yellow plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
KS21257L3
6 1/2”
1 1/2”
3/4”
3/8”
7/16”
KS21257L3
LONG NOSE CUT CRUSH STRIP L4 PLIERS
Long nose with side cutter, crushing slot, one .030” stripping
hole and a thin knurled nose to facilitate handling wire at
the terminals. Aluminum oxide insulating coating on the
outside nose surface. Yellow plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
KS21257L4
6 1/2”
1 1/2”
3/4”
3/8”
7/16”
KS21257L4
6
INDUSTRIES CORP.
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
LONG & SHORT NOSE PLIERS
TELECOM LONG NOSE D PLIERS
Pliers are for general use looping, bending and cutting. Grips
small wires and parts and reaches into tight spaces. Jaws are
knurled, serrated and have side cutting blades. Cushion
gripped yellow plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
JIC-842
6 3/4”
1 7/8”
11/16”
3/8”
1/2”
JIC-842
LONG NOSE GENERAL USE PLIERS
Chain nose pliers for general use. Inner surface of the jaws
are knurled near the end to facilitate gripping wire, binding
post nuts etc. Orange plastic handle.
BLONGNOSE
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
BLONGNOSE
6 7/8”
1 1/2”
3/4”
3/8”
LONG NOSE GRIPPING PRESSING PLIERS
Long nose pliers for gripping and pressing. Inner surface of
the jaws are knurled near the end to facilitate gripping wire,
binding post nuts etc. Aluminum oxide insulation coating on
the outside nose surface. The inside gripping jaws are
provided with mated grooves near the joint for use in
pressing .032/.035” brass sleeves. One stripping hole .054”
diameter Orange plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
ELONGNOSE
6 7/8”
1 7/8”
11/16”
3/8”
ELONGNOSE
SHORTNOSE PLIERS
Intended for use in skinning 22-24 AWG wire and crushing
insulation in nose slot. The front portion of the jaws is
narrowed, and a portion of the inner face of one jaw is
relieved to skin insulation from wire. The inner surface of
the jaws are serrated to facilitate gripping wire. Orange
plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
BSHORTNOSE
6 1/2”
1 1/2”
3/4”
3/8”
BSHORTNOSE
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
7
DIAGONAL PLIERS
JIC-7858
DIAGD6
TELECOM DIAGONAL CUTTER PLIERS
Tapered nose diagonal cutting pliers with standard-bevel
knives with .030" and .045" skinning holes, with crusher
used for multi-purpose wire work, with two V-shaped
stripping notches. The comfortable handles are red plastic.
Also known as DIAGD6.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
JIC-7858
6 1/2”
7/8”
3/4”
3/8”
DIAGONAL PLIERS – CRUSHING & SLITTING
Used for cutting soft copper conductors. Has a “V” shaped
notch between jaws, near the joint, for crushing the
flameproof type of insulation on distributing frame wire.
Also provides a “W” shaped notch on the plier jaws for
slitting textile insulation. Red plastic handle.
DIABVNOTCH
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
DIABVNOTCH
6 3/16”
13/16”
1/2”
11/32”
DIAGONAL GENERAL USE PLIERS
These are plain diagonal pliers for general use, for cutting
soft copper conductors. Red plastic handle.
DIAGB5
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
DIAGB5
5 1/8”
13/16”
1/2”
11/32”
DIAGONAL PLIERS – SKINNING & STRIPPING
Tapered nose diagonal cutting pliers with standard-bevel
knives with one .045” skinning hole, crusher used for
multipurpose wire work, and two V shaped stripping
notches. Red plastic handle.
DIAGB6
8
INDUSTRIES CORP.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
DIAGB6
6 1/2”
7/8”
3/4”
3/8”
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
SPECIALTY PLIERS
JIC-453
FLUSH CUT PLIERS
A close cutting plier used to trim conductors from the 710
connector modules without leaving exposed conductors.
Ideal for close trimming of gates and sprue on injection
molded plastic parts. Jaw design aids in use in confined areas.
Turquoise color handle. Plier made from chrome vanadium
steel.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
JIC-453
4 1/2”
5/8”
7/16”
1/4”
HEAT COIL PLIERS
Designed for installing and extracting heat coils, fuses from
line amplifiers and other cylindrical shaped components. The
thin nosed jaw allows easy access to tight restricted areas.
Yellow plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
PLS-5
5”
1 13/16”
1/2”
5/16”
PLS-5
SLIP JOINT SIDE CUT PLIERS
For heavy-duty use. Polished head, red plastic handles
and flush bolt. Machined gripping teeth and 3/8” hardened
wire cutter.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
CUTTER
LENGTH
BCOMB
7 5/8”
1 3/4”
1 1/4”
3/8”
3/8”
BCOMB
3/ 4” COAX CABLE CUTTER
Also known as a Banana Cutter, this cutter is designed to cut
3/ 4” coaxial cable. Tool cuts cleanly without compressed or
frayed ends. Functions like a tube cutter – eliminates cable
distortion during cable prep. NOT designed to cut steel cable.
Yellow plastic handles.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JIC-750
8 3/4”
1 1/4”
5/8””
JIC-750
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
9
CURVED NOSE & PUMP PLIERS
CURVED LONG NOSE PLIER
Nose is bent 70° for maximum visibility. Used in confined
areas. Design includes knurled jaws for sure wrapping and
looping. Comfortable ergonomic yellow plastic handles.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
JIC-3026
6 7/8”
2”
11/16”
3/8”
JIC-3026
JIC-3385
JIC-5026
JIC-50210
JIC-50212
10
INDUSTRIES CORP.
CURVED NEEDLE NOSE PLIER
Nose is bent 60° for maximum visibility. Used in confined areas
for bending and forming fine wire. Inside jaws and jaw edges
are polished to prevent nicking the wire. Plier has a spring
loaded ergonomic design. With a dark blue plastic handle.
JONARD
PART NO.
LENGTH
JAW
LENGTH
JAW
WIDTH
JAW
THICKNESS
JIC-3385
5 1/2”
1 1/2”
1/2”
1/4”
PUMP PLIERS
Manufactured with a secure tongue and groove
design for a non-slip grip (even under heavy
pressure).
The jaws provide a wide range of openings with a
smooth, positive interlock between halves. Handles
are plastic coated,but are not insulated and do not
protect against electric shock.
JONARD
PART NO.
LENGTH
MAX. JAW
OPENING
NUMBER
POSITIONS
JIC-5026
JIC-20210
JIC-50212
6”
10”
12”
1”
1 3/4”
2 1/4”
4
6
7
All Jonard Industries Pliers
come with a LIFETIME
WARRANTY. For complete
details see our website
www.jonard.com
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
CAN, BOOTH, LINESMAN WRENCHES
CAN SOCKET WRENCH
Double end can socket wrench, 3/8" and 7/16" hex,
orange plastic handle in either our standard or
ergonomic design. Used in placing fuses in cable
terminals and connecting wires to fuses and
binding posts. The walls on both sockets are thin
enough so they can be used to work locking
devices on most terminals and cabinets. 7" long.
M-216C/EX
JONARD
P/N
M-216C/EX
M-216C/REX
M-216C/REX
M-216C/RX
M-216CS22
M-216CKIT
M-216C/RX
DESCRIPTION
Ergonomic 1” Dia. Handle,
Hex Outer Socket
Ergonomic 1” Dia. Handle,
Round Outer Socket
Standard Handle,
Round Outer Socket
Ergonomic 1” Dia. Handle, Hex Outer
Socket with 22 AWG Stripper Blade
Ergonomic 1” Dia. Handle, Hex Outer
Socket with 22 AWG Stripper Blade
Can Wrench and Security Key Insert
SECURITY KEY INSERT
Designed with a double-ended hex adapter for two
sizes of pin-in-head security fasteners. Simply slip
the key into the 3/8" side of a can wrench and you
are ready for either a 5/16" or 5/32" hex security
screw. This is a reversible insert tool. One end is for
SLC Cabinets and the other is for most network
interface boxes.
M-216CS22
JONARD
P/N
SK-51632
M-216CKIT
SK-51632
BW-532
DESCRIPTION
Security Key Insert
BOOTH WRENCH
Tamperproof hex screwdriver, also known as a
booth wrench or security wrench. It features a 1"
diameter screwdriver handle, 5/32" hex shaft with a
hole drilled in the tip for use with security
tamperproof screws used for telephone and CATV
applications. BW-532 Booth Wrench is 9" long and
the BW-532-3 Booth Wrench is 6" long.
JONARD
P/N
BW-532
BW-532-3
DESCRIPTION
Booth Wrench -Ergonomic design 9”
Booth Wrench -Ergonomic design 6”
BW-532-3
LINEMAN’S B WRENCH
Forged and heat treated, this wrench is used on
pole line hardware. It is open-end double-end type
with two sizes of openings at each end and an oval
hole for turning pole steps. The end openings
accommodate nuts for 3/8”, 1/2”, 5/8” and 3/4”
bolts and the head of the 1/2” drive screw. The
faces of the wrench openings are offset to provide
handle clearance. 13” Long.
JIC-650
JONARD
P/N
DESCRIPTION
JIC-650
Lineman’s B Wrench
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
11
FIBER OPTIC & CATV TOOLS
FIBER OPTIC STRIPPER THREE HOLE
Three hole Fiber Optic Stripper performs all common fiber
stripping functions. Strips the 1.6-3 mm fiber jacket down to
the 900 micron buffer coating. The second hole strips the 600900 micron buffer coating down to the 250 micron coating
and the third hole is used to strip the 250 micron cable down
to the 125 micron glass fiber. JIC-375 is 6” long.
JIC-375
JONARD
P/N
DESCRIPTION
JIC-375
Fiber Optic Stripper- 3 Hole
ERGONOMIC FIBER OPTIC STRIPPER
Used for stripping the 250 micron coating from the 125
micron optical fiber. Preset at the factory so no adjustments
are necessary. Yellow plastic formed handles, tool is 6” long.
JIC-175
JONARD
P/N
DESCRIPTION
JIC-175
Fiber Optic Stripper Ergonomic
FIBER OPTIC STRIPPER
For stripping 250 micron buffer coating from 125 micron
optical fiber. Preset at the factory so no adjustments are
necessary. Yellow plastic dipped handles 5 3/16” long
JIC-125
JONARD
P/N
DESCRIPTION
JIC-125
Fiber Optic Stripper
CST-1900
FOD-2000
FIBER OPTIC DROP CABLE SLITTER
The FOD-2000 Fiber Optic Drop Cable Slitter is a
patent pending tool that simplifies the slitting
of drop cable jackets at the end of the cable or
mid-span. For Flat Cables.
The FOD-2000 puts a slit on both sides of the
jacket allowing easy access to the fiber or
strength member. The ease of use makes this
tool truly unique. To use just position the tool
around the cable, pull and slit. A simple solution
for a vital task. The FOD-2000 comes completely
assembled with two blades, which can be
reversed once the blades are worn.
JONARD
P/N
FOD-2000
FOD-RB25
12
INDUSTRIES CORP.
ROUND CABLE STRIPPER
The CST-1900 is designed for fast and precise
jacket removal of PVC, rubber, PE and other
jacket materials, and works well on round cables
with diameters ranging from 3/16" to 1-1/8"
(4.5-29 mm). This is a Triple Action Tool, cutting
longitudinally for end stripping, spiral for end
stripping and mid-span cuts, and circular for
jacket removal. A simple versatile easy to use
tool your customers will love. The Replaceable
Cutting Blade is spring loaded, adjustable for
various cable diameters, provides a 90° blade
rotation and is designed for long life.
DESCRIPTION
Fiber Optic Drop Cable Slitter
Replacement Blades 25/pk
134 Marbledale Road, Tuckahoe, NY 10707
JONARD
P/N
DESCRIPTION
CST-1900
Round Cable Stripper
CST-7915
Replaceable Cutting Blade
• www.jonard.com
F IBER OPTIC & CATV TOOLS
THREE PIECE FIBER OPTIC KIT
Kit includes the JIC-375 Fiber Optic Stripper three hole,
ES-1964 Electrician's Scissor, and convenient molded plastic
pouch made of durable PVC material and will accommodate
belts up to 2” in width.
TK-375
JONARD
P/N
DESCRIPTION
TK-375
H-35
JIC-375
ES-1964
3 Piece Fiber Optic Kit
Plastic Molded Pouch
Fiber Optic Stripper- 3 Hole
Electrician Scissor
SD-63
H-35
JIC-375
ES-1964
SCREWDRIVER, JEWELER'S TYPE
Used to terminate the battery backup in the fiber ONT.
Screwdriver has concaved swivel knob to fit the finger and
hexagonal shape to prevent rolling. Solid blade made of high
quality hardened tool steel. .100" blade width. 4” long.
JONARD
P/N
DESCRIPTION
SD-63
Jeweler’s Screwdriver
F4
.151
.190
UCD-2685
JONARD
P/N
DESCRIPTION
UC-8000
UC-8012
UC-8039
UCD-2045
UCD-2685
Universal Crimper
Universal Crimper with COAX Die
Universal Crimper with Fiber Optic Die
Coax Crimping Die
Fiber Optic Crimping Die
.350
.139
.134
.324
.178
UC-8000
.058
.252
F4
UNIVERSAL CRIMPER
This fully ratcheted crimper offers exceptional performance. Designed
for minimal closing force (higher crimp force produced with lower hand
force), plus there is no break-over hand force making the last click easily
achievable. The head is angled to lessen the need to bend the wrist awkwardly, die
changes are made quickly and easily, ergonomic handles are dual component with a soft
rubber insert plus the tool includes a built in safety release mechanism. Very durable steel
housing accommodates both Fiber Optic and Coax dies.
JONARD
P/N
UCD-2685 Fiber
Optic
UCD-2045 COAX
UCD-2045
SPECIFICATIONS
.151”/.178”/.134”/.139”/.190”
3.84mm/4.52mm/3.40mm/3.53mm
4.83mm
.068”/.262”/.324”/.360”
1.73mm/6.65mm/8.23mm/9.14mm
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
CABLE SIZE
Fiber Optic ST, SC, LC
Connectors
CATV “F” Connectors
RG59/RG6
INDUSTRIES CORP.
13
F IBER OPTIC & CATV TOOLS
THERMAL FIBER OPTIC STRIPPER FIXED BLADE
Thermo-mechanically remove coatings from optical
fibers. High strength thermal stripper supports standard
125µm optical fibers, including 250 µm, 400 µm, and
900 µm coated fibers. The heater is adjustable to 200°C
and facilitates stripping difficult and baked-on coatings.
Adjustable temperature and time settings to adapt to a
variety of different coatings. Compact design, weighs
less than a pound. Includes A/C power supply, cord and
cleaning brush. Platforms supplied separately.
TSAB-40
TSPE-125
TSPF-125
TSUC-40
For Fitel, Fujikura and Ericsson fiber holders use the
corresponding platforms, for LDF and all others without
fiber holders use the Jonard Universal Clamp.
THERMAL FIBER OPTIC STRIPPER ADJUSTABLE
BLADE
Thermo-mechanically remove coatings from optical
fibers. High strength thermal stripper with adjustable
stripping blade, which supports cladding diameters
40µm to 1000 µm acrylate coated fibers with buffer
diameters up to 1200 µm. The heater is adjustable to
200°C and facilitates stripping difficult and baked-on
coatings. Adjustable temperature and time settings to
adapt to a variety of different coatings. Compact
design, weighs less than a pound. Includes A/C power
supply, cord and cleaning brush. Platforms supplied
separately.
JONARD
P/N
DESCRIPTION
Thermal Stripper Fixed Blade
Thermal Stripper Adjustable Blade
JONARD
P/N
DESCRIPTION
TSFB-125
TSPE-125
Ericsson Style Platform
TSAB-40
TSPF-125
Fitel/Fujikura Style Platform
TSUC-40
Universal Clamp
RB-2878
JIC-4366
JIC-1022
FIBER JACKET STRIPPER
The Wire Stripper and Cutter is designed to strip and
cut the most commonly used stranded and solid wire
gauges 10 to 22 AWG and 1.6-3 mm fiber jackets.
14
JONARD
P/N
DESCRIPTION
JIC-1022
Fiber Jacket Stripper
INDUSTRIES CORP.
RB-2060
OPTICAL FIBER CABLE SHEATH STRIPPER &
RING TOOL
Used for stripping and butting tight buffer optical
fiber cables. Use one blade to butt PVC sheathing
and use the second blade to strip the sheathing.
Adjustable for .018” or .031” thick plastic, rubber
or fabric insulation. Also known as CT2860.
JONARD
P/N
JIC-4366
RB-2060/6
RB-2878/6
134 Marbledale Road, Tuckahoe, NY 10707
DESCRIPTION
Optical Fiber Sheath Stripper
& Ring Tool
Pkg. of 6 Replacement Blades for
ring feature of tool
Pkg. 6 replacement blades for
stripper feature of tool
• www.jonard.com
FIBER OPTIC & CATV TOOLS
ERGONOMIC FIBER OPTIC KEVLAR® CUTTER
High carbon stainless steel blades designed to cut Kevlar®, cabling insulation,
tape, cable ties and other material.
Ergonomic handles for user comfort and durability. Adjustable joint screw
under protective cap, serrated blades grip material, sharp and durable 6” long.
JIC-186
JONARD
P/N
DESCRIPTION
JIC-186
Wire & Kevlar Cutting Shears
ERGONOMIC ELECTRICIAN SCISSORS
These Ergonomic Electrician scissors are designed for heavy duty use. Made of
high carbon steel with a special hardening process for greater durability and
nickel plated for that professional look. Notched to strip 19 & 23 AWG wire
and one blade is serrated. A scraper and file are on the back of the blade.
ES-1964ERG
JONARD
P/N
DESCRIPTION
ES-1964ERG
Ergonomic Electrician Scissors
ELECTRICIAN SCISSORS
The Electrician Scissors are designed for heavy duty use.
Made of high carbon steel with a special hardening process for greater
durability and nickel plated for that professional look. Notched to strip 19
and 23 AWG wire and one blade is serrated. A scraper and file are on the
back of the blade.
ES-1964
JONARD
P/N
DESCRIPTION
ES-1964
Electrician Scissors
CABLE SPLICING KNIFE
The tough cutlery steel blade is extremely sharp and cuts easily through many
types of insulation. It holds its edge with repeated use and features a non-slip
easy grip handle for better control and reduced hand fatigue. Blade length is
1 3/4” and overall length is 6 1/4”
KN-7
DESCRIPTION
KN-7
Cable Splicing Knife
KNIFE & SCISSOR SHARPENER
Sharpen knives and scissors with one convenient sharpener. Made of high-grade
tungsten-carbide steel and diamond polished. Will restore the edge on either
scissors or knives with 3-4 simple strokes. Safety finger guard, lightweight
compact design makes this the ideal tool for all your sharpening needs.
KSS-1
JONARD
P/N
DESCRIPTION
KSS-1
Knife & Scissor Sharpener
SPLICER’S KIT TK-400
This compact kit contains an ergonomic splicers knife, scissor and leather
pouch. The knife features a 1 3/4” tough, cutlery-steel blade and a non-slip
handle. The scissors are made of high carbon steel with scraper and file on
one side and 2 stripping notches on the other. Both items fit securely in the
leather pouch which can be mounted on belts up to 2” wide.
TK-400
ES-1964
JONARD
JONARD
P/N
KN-7
H-40
JONARD
P/N
DESCRIPTION
TK-400
H-40
KN-7
ES-1964
3 Piece Splicer’s Kit
Leather Pouch
Ergonomic Cable Splicing Knife
Electrician Scissor
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
15
CATV & SATELLITE TOOLS
UNIVERSAL COMPRESSION TOOL
This universal compression tool is designed for use on F Connectors (RG59, RG6, &
RG11), BNC Connectors (RG59 & RG6) and RCA Connectors (RG59 & RG6). Tool is
designed with a dual head and adjustment dial for each unique connector
application. COMPATIBLE CONNECTORS: PPC - CMP6, CMP62, CMP59Q, CMP11,
EX6XL, EX59XL, EX59XLHE, EX6XLW9, EX7, EX7N716, EX11, EX11N716, EX320QR,
EX320N716. T & B - Snap -n-Seal Digicon - DS6, DS59, DS59Q, DS11, DS7 Gilbert UE
- GF-UE-59, GF-UE-59Q, GF-UE-6, GF-UE-6Q, GF-UE-5.1, RCA-UE, BNC-UE
Plus many other brands and styles including F, RCA & BNC Types.
CT-200
FIXED COMPRESSION TOOL
Compression tool with a fixed design for use on many manufacturers F Connectors.
Some compatible connectors are Thomas & Betts: Snap-N-Seal, Digicon: DS6, DS59,
DS6Q, DS59Q, DS11, DS7, Gilbert UltraEase: GF-UE-59, GF-UE-59Q, GF-UE-6,
GF-UE-6Q, GF-UE-5.1, PPC: CMP6, CMP6Q, CMP59, CMP59Q, CMP11, EX6XL,
EX59XL, EX59XLHE, EX6XLWS, EX6LP, EX7, EX7N716, EX11, EX11N716, EX320QR,
EX320N716
CTF-200
FT-6
TT-4
TT-7
TT-7V
16
INDUSTRIES CORP.
JONARD
P/N
DESCRIPTION
CT-200
Universal Compression Tool
CTF-200
Fixed Compression Tool
FLARING & INSERTION TOOL
The flaring end of the tool facilitates the expansion of the cable providing easier
insertion of “F” connectors. The insertion end makes “F” connector insertion fast
and easy, even in cold weather. This tool is recommended for use on polyethylene
jacketed cables and plenum cables, and is especially helpful when using tri-shield
and quad-shield cables. 4 1/4” long
JONARD
P/N
DESCRIPTION
FT-6
Flaring & Insertion Tool
TERMINATOR TOOLS
Tool is used for various locking terminators including the Gilbert Engineering GTP
(Morlock), PRC (Production Products Company), LFT, PCT (International
Technology), TPG, TR 75 GTL (Viewsonics), and SV-LT & SV-LTA (Signal Vision)
locking terminators. Ergonomic handle provides greater leverage and a superior
grip. Available in three sizes 4 1/2", 8", and 9" Pronged locking terminators.
Ergonomic handle provides greater leverage and a superior grip.
JONARD
P/N
TT-4
TT-7
TT-7V
DESCRIPTION
Terminator Tool 2 1/2” shaft, overall length 4 1/2”
Terminator Tool 4” shaft, overall length 8”
Pronged Terminator Tool 4” shaft, overall length 9”
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
CATV & SATELLITE TORQUE
WRENCHES
TORQUE WRENCH
Designed for “F” Connectors, these wrenches help prevent over
tightening. An audible click tells you the connection has been properly
achieved. These wrenches all have angled heads, sized for 7/16” F
connectors and are designed with an ergonomic cushioned handle for
user comfort and protection. The last two digits of the part number
indicate the inch pounds of torque (either 20 or 30 inch pounds) and
the first four letters indicate whether the head is a speed head or a
full head (TWAF is full and TWAS is speed). Note that these wrenches
work in tightening mode only. Torque wrenches are 6 1/2” long.
JONARD
P/N
DESCRIPTION
TWAF-71620
TWAS-71620
TWAF-71630
TWAS-71630
Torque Wrench Full Head 20 Inch Pounds
Torque Wrench Speed Head 20 Inch Pounds
Torque Wrench Full Head 30 Inch Pounds
Torque Wrench Speed Head 30 Inch Pounds
TWAF-71620
SECURITY SHIELD TOOL
Used with 7/16" hex shielded F Connectors. Design includes
extended 7/16" shank for ease of use with Torque Wrenches in
security shield applications. Machined and heat-treated steel for
maximum durability with black oxide finish. Knurled handle for
secure gripping and includes a steel loop for turning leverage and
carrying.
Note: SST-716AT is designed for use where security shield
applications for PPC AquaTight® EX Series connectors are used.
SST-716
JONARD
P/N
SST-716
DESCRIPTION
Security Shield Tool
SST-716AT
Security Shield-Aqua Tight Tool
TORQUE WRENCH SWIVEL HEAD
Used to properly torque cable shield bond connectors and
other ground connections. Head swivels 90° in 2 directions
and is factory set for 40 in./Lb. Can be used with any 3/8”
drive sockets. Audible click when proper torque is achieved.
JONARD
P/N
TWSW-40
TWAS-71620
SST-716AT
DESCRIPTION
Torque Wrench Swivel Head
40 inch pounds
TWSW-40
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
17
CATV & SATELLITE TOOLS
SPEED WRENCH DOUBLE ENDED
ASW-716 measures 7/16" at both ends. ASW-12 measures 1/2”
at both ends and ASW-916 measures 9/16” at both ends. Speed
head makes tightening and loosening quick and easy, plus head
is angled (15°) to ease access. Speed wrenches are 6 1/2” long.
High gloss chrome finish, and made of high carbon alloy steel.
Patent Pending
ASW-716
JONARD
P/N
DESCRIPTION
ASW-12
Speed Wrench double Ended 1/2”
ASW-716
Speed Wrench double Ended 7/16”
ASW-916
Speed Wrench double Ended 9/16”
ASW-7916
Speed Wrench double Ended 7/16” + 9/16”
COMBINATION WRENCH
Wrench measures 7/16” at both the open end and box end.
Both ends have an angle offset (15°) to ease access in confined
areas. The box end offers 12 points of contact. High gloss
chrome finish and made of chrome vanadium steel. Tool is
6 5/8” long.
CW-716
JONARD
P/N
DESCRIPTION
CW-716
Combination Wrench
FUSE PULLER PLIERS
Designer for installing and extracting fuses from line
amplifiers and other cylindrical shaped components including
heat coils. The thin nosed jaw allows easy access to tight
restricted areas. Handle is yellow colored plastic.
FP-600
ES-1964
KN-7
M-216C/EX
18
INDUSTRIES CORP.
DESCRIPTION
FP-600
Fuse Puller Pliers
FIVE PIECE TELECOM INSTALLERS KIT TK-50
The perfect kit for simple installations–includes the basic
necessities. Kit includes the M-216C/EX Can Wrench, KN-7
Ergonomic Cable Splicing Knife, ES-1964 Electrician’s Scissors
and the H-50 Pouch made of durable PVC material with
metal clip.
JONARD
P/N
TK-50
H-50
KN-7
M-216C/EX
JIC-22035
ES-1964
H-50
TK-50
JONARD
P/N
DESCRIPTION
Five Piece Telecom Installers Kit
Plastic Molded Pouch
Ergonomic Cable splicing Knife
Can Wrench
Probe Pick Spudger
Electrician Scissor
JIC-22035
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
CATV & SATELLITE TOOLS
TELEPHONE INSTALLER SPLICER KIT TK-22148
Designed for stripping, splicing and crimping. The
perfect kit for telephone installers. Kit contains the
ES-1964 Electrician’s Scissors, JIC-22148 Combo
Crimper Long Nose Plier and the H-36 Pouch made
of durable PVC material with metal clip.
TK-22148
H-36
JIC-22148
JONARD
P/N
TK-22148
H-36
JIC-22148
ES-1964
ES-1964
M-216CS22
1964-ERG
JIC-22035
TK-21
EPB-KIT66110
JIC-22148
TK-21
KN-7
TK-450M
UST-500
JIC-22148
JIC-683
CT-200
JIC-750
JIC-22035
NETWORK INSTALLATION SERVICE KIT TK-21
The affordable and reliable punchdown tool kit that
features six tools performing over 21 functions to
complete any installation or repair. Kit contains: EPBKIT66110 punchdown tool with 66 & 110 blades, UST-500
multipurpose Universal Cable Stripping Tool, ES-1964ERG
Ergonomic Electrician Scissor, JIC-22035 Spudger,
M-216CS22 Can Wrench with 22 AWG Wire Stripper,
JIC-22148 multipurpose needle nose crimping plier with
cutter and the H-1000 Cordura Pouch.
JONARD
P/N
UST-500
H-1000
ASW-716
TWAF-71630
JIC-1626
DESCRIPTION
Telephone Installer Splicer Kit
Plastic Molded Pouch
Combo Crimper Long Nose Plier
Electrician Scissor
DESCRIPTION
Network Installation Service Kit
CATV/TELECOM INSTALLERS KIT - TK-450M
Assembled in a convenient, easy to carry Cordura case,
this kit contains the basic service tools essential for
equipment installation, repairs and cable preparations.
Whether it's Fiber Optic, Coax, or Copper this versatile
kit contains the perfect tools for today's demanding
technician. The TK-450M Kit is perfect for the VOIP
installer, Fiber Technician or Communications Specialist
and comes with Jonard's lifetime warranty.
Each Kit contains: ASW-716, CT-200, UST-500, ES-1964,
KN-7, JIC-683, JIC-22148, JIC-22035, JIC-1626, JIC-750,
TWAF-71630, M-216CS22, SK-51632, TT-7V, SST-716,
PT-300 & secured in a convenient easy to carry
Cordura case.
JONARD
P/N
DESCRIPTION
TK-450M
CATV/Telecom Installers Kit
ES-1964
M-216CS22
SK-51632
TT-7V
SST-716
PT-300
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
19
CATV & SATELLITE TOOLS
POCKET CONTINUITY TESTER AND TONER
Drop cable continuity tester - accurate up to 5,000 feet (1,500 m).
Identify cables in an MDU, and detect troublesome short circuits.
FEATURES
1. Loud tone identifies line carrying signal
2. LED light indicates splitters, DC shorts and other self grounding
devices in cable
3. Right angle male push-on connector for working in confined areas
4. Accurate up to 5,000 feet (1,500 m)
PT-300
5. Common AAA battery for operation
6. Just 5" long, weighs 2 oz. (57 g)
JONARD
P/N
DESCRIPTION
Comes complete with LED light indicator,
PT-300
Pocker Continuity Tester and Toner
detachable tone detector, female push-on
PT-350
Pocker Tester Replacement Speaker
connector and 1.5V AAA battery.
UNIVERSAL CABLE STRIPPING TOOL
Use for Coax, Round Network Cables and Flat Cables - This
versatile tool is five tools in one. Simply reverse the cassette for
RG59/6 & 7/11 Coax Cables. Insert the Round Cable into the
second hole (adjustable) for a fast and easy strip.
The third hole is for cutting all styles of cable while the fourth
hole is designed for Flat Cable and 4P/6P style cable. The
perfect wire stripper for most stripping applications.
NOTE: UST-596 is for RG59/6 Coax Cable only.
UST-500
JONARD
P/N
UST-500
UST-205
UST-205
UST-210
UST-596
UST-210
DESCRIPTION
Universal Cable Stripping Tool
Replacement Cassette for
RG59/6 & 7/11
Universal Cable Stripping Tool 59/6
Twin Replacement Blade 59/6 for UST-596
F CONNECTOR TOOL
Designed to provide easy access to connectors in high-density
locations. The head measures 7/16” and is used specifically for
“F” connectors. The socket extends 8” from the handle, the
overall length is 12” and the back of the handle has an
insertion device to aid in making connections.
DESCRIPTION
RF-12
F Connector Tool
BNC CONNECTOR TOOL
Designed to provide easy access to connectors in high density
locations. The head is formed specifically for BNC connectors. The
socket extends 8” from the handle and the overall length is 12”.
RF-12
RBNC-12
20
JONARD
P/N
INDUSTRIES CORP.
JONARD
P/N
DESCRIPTION
RBNC-12
BNC Connector tool
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
INSULATED TOOLS
Jonard Insulated Tools are manufactured to IEC 60900 Standards for
hazardous work environments. Our tools are tested to 10,000 VAC
and rated for 1,000 VAC live use.
JONARD
P/N
TK-110INS
JONARD
P/N
TK-70INS
1000V
IEC 60900
DESCRIPTION
11 Piece Insulated Tool Kit
Kit contains: 7 Screwdrivers as
shown plus INP-1072, INP-2065,
INP-3062 & INP- 4065
DESCRIPTION
7 Piece Insulated Screwdriver Set
Screwdriver Set contains:
3 Philips, 4 Slotted as shown below
TK-110INS
INSULATED SCREWDRIVERSSLOTTED HEAD
JONARD
P/N
INS-475
INS-4100
INS-6150
INS-8175
DESCRIPTION
3/32 X 3 Slotted Screwdriver
5/32 X 4 Slotted Screwdriver
1/4 X 6 Slotted Screwdriver
5/16 X 7 Slotted Screwdriver
INSULATED SCREWDRIVERSPHILLIPS HEAD
JONARD
P/N
INS-180
INS-2100
INS-3150
DESCRIPTION
#1 X 3 Phillips Screwdriver
#2 X 4 Phillips Screwdriver
#3 X 6 Phillips Screwdriver
TK-70INS
INSULATED WIRE STRIPPER
Care and Use Guide for Insulated Tool
Tools are not recommended for use on energized circuits. Work should only
be performed by qualified professionals. Do not use this tool if the
insulation becomes damaged in any way. Tools must be kept clean and dry.
Always inspect before use.
Do not touch the uninsulated portion of the tool or any conductive object
when either might make contact with an energized source. Always wear
approved eye & clothing protection. Only use tools for their designed
purpose and always follow OSHA 1910.333 (c)(2) and NFPA 70E 2004 when
doing electrical work. Failure to observe proper safety precautions may
result in serious injury or death.
JONARD
P/N
DESCRIPTION
INP-4065 Wire Stripper 6 1/2” Long
INSULATED PLIERS
JONARD
P/N
INP-2065
INP-3062
INP-1072
DESCRIPTION
Long Nose Plier 6 1/2” Long
Diagonal Plier 6 1/4” Long
Lineman’s Combo Plier 7 1/4” Long
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
21
EL ECTRICA L TOOLS
HOLLOW SHAFT NUT DRIVERS
These are full length hollow shaft nut drivers intended for
working with long bolts. They are designed with cushion
gripped ergonomic color coded handles. Handles provide
greater torque and user comfort. Overall length 7”
JONARD
P/N
DESCRIPTION
ND-631
ND-630316
ND-63014
ND-630516
ND-6301132
ND-63038
ND-630716
ND-63012
ND-SET4
ND-631
Nut Driver Set – 7 Piece 3/16”, 1/4”,
5/16”, 11/32”, 3/8”, 7/16” & 1/2”
Nut Driver 3/16” (Black)
Nut Driver 1/4” (Red)
Nut Driver 5/16” (Yellow)
Nut Driver 11/32” (Green)
Nut Driver 3/8” (Blue)
Nut Driver 7/16” (Brown)
Nut Driver 1/2” (Red)
Nut Driver Set 4 piece, 1/2”, 11/32”,
3/8”, 5/16”
`
PATENT
PENDING
Push to loosen
the knockout.
PANEL KNOCKOUT KIT
Remove panel knockouts without cutting holes in the drywall
(For use on electrical, security, alarm, and datacom panels)
JONARD
P/N
WBK-100
Description
Panel Knockout Kit
WBK-100
24 INCH LONG #3 PHILLIPS HEAD SCREWDRIVER
This 24" long #3 Phillips Head Screwdriver is designed for
use when you need an extra long screwdriver to reach the
diodes in back of the various rectifiers. Made of chrome
vanadium steel with a matte finish and a custom ergonomic
tri-color handle.
SD-243
22
INDUSTRIES CORP.
JONARD
P/N
DESCRIPTION
SD-243
#3 Philips Head Screwdriver 24” long
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
WIRE F ISHING, SEWING, PULLING
CABLE SEWING NEEDLE-METAL
Durable red anodized aluminum handle with curved notched
sewing needle. Designed to harness or lace multiple lead
bundles. 5 3/4” long. Replacement needles are also available.
RB-287
JIC-287
JONARD
P/N
JIC-287
RB-287/6
DESCRIPTION
Cable Sewing Needle
Pkg. of 6 Replacement Needles
WIRE LOOP PULLER-METAL
Durable red anodized aluminum handle facilitates pulling
wire through terminal blocks, rings on main frame or fanning
strip holes. JIC-2257M overall length is 8 1/2” and JIC-2257M12 overall length is 15”.
JIC-2257M
JONARD
P/N
JIC-2257M
JIC-2257M-12
RB-2257/6
RB-2257
DESCRIPTION
Wire Loop Puller Overall Length 8 1/2”
12” Wire Loop Puller Overall Length 15”
Pkg. of 6 Replacement Loops for
JIC-2257M only
CABLE RING TOOL
This cable ring tool is designed for cutting the sheathing of
inside type plastic, fabric or rubber covered cable 3/16”, 1/4”,
3/8”, & 1/2”. Durable metal handle. Tool is supplied with 1
replacement blade. 5 1/2” long.O
JONARD
P/N
JIC-2060
RB-2060/6
JIC-2060
DESCRIPTION
Cable Ring Tool
Pkg. of 6 Replacement Blades
RB-2060
WIRE LOOP PULLER- INSULATED
Xylan insulated wire loop puller facilitates pulling wire
through terminal blocks, rings on main frame, or fanning
strip holes. The yellow plastic lightweight handle fits snugly
and is easy to hold in your hand. 8” long.
JIC-2257
JONARD
P/N
DESCRIPTION
JIC-2257
Wire Loop Puller
CABLE SEWING NEEDLE-INSULATED
Xylan insulated cable sewing needle has a yellow lightweight
molded grip handle that will harness or lace multiple lead
bundles. 5 1/2” long.
JIC-3209
JIC-284
JONARD
P/N
DESCRIPTION
JIC-3209
Cable Sewing Needle
STRAIGHT METAL NEEDLE
This”Chicago type” straight metal needle is designed for
cable sewing. This tool, made of the finest steel is for anyone
in the cable industry. Needle is .016” thick and 12” long.
JONARD
P/N
DESCRIPTION
JIC-284
Straight Metal Needle
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
23
WIRE FISH ING
MAGNETIC CABLE RETRIEVAL SYSTEM
A magnetic cable retrieval system which couples the
cable with the pulling device through drywall, allowing
the user complete control. Designed for both residential
and commercial applications.
JONARD
P/N
MP-700
MP-100
MP-210
MP-220
DESCRIPTION
Magnetic Cable Retrieval System
1/2” Drop magnet with leader
3/4” Drop Magnet with leader
3/4” Drop Magnet without leader
• New 30% stronger magnet!
• Pulls cable through insulation in seconds
• Reduces cable fishing time by 70%
• Eliminates wall damage from misplaced holes in the wall
• Learn to use the system in seconds
• Can be used as a stud finder
• Reduces time spent in attic
• Makes wire fishing a definable process
MP-700 KIT INCLUDES:
• Retriever Unit
• 3/4” Drop Magnet with pull line
• Jack Chain
• Instructional DVD
• Convenient Carrying Case
MP-700
Magnepull by Jonard Industries
PATENTED
MAGNAMOLE MAGNETIC CABLE FISHING GUIDE
Wire Fishing Made Easy! Quickly threads wire and cable through cavity walls and void
spaces. Threads at an angle and safely through other wire and cable obstacles.
Saves time, saves money, and sharply reduces the risk of accidents.
MM-800 KIT INCLUDES:
• 1 magnetic rod
• 2 magnetic extensions
• 5 magnetic caps
• 44% TIME SAVINGS Six Sigma certified
• Dramatically reduces shock risk
• Easy to use- No experience required
• Diamond Award Winning Design
PATENTED
MM-800
JONARD
P/N
DESCRIPTION
MM-800
MM-110
Magnamole Magnetic Cable retrieval System
Replacement Magnets
MM-120
Replacement Magnets
CAP COLOR & CABLE
DIAMETER
ACCOMMODATION
USED WITH THE
FOLLOWING CABLE
QUANTITY
(Red) .169” to .205”
(Blue) .230” to .295
(White) .145” to .169”
CAT5
RG6, RG6 TRI, RG6 QUAD
CAT3, 3.1mm Simplex fiber
Optic Cable, CAT5, CAT5e
RG59, 12AWG Romex
Includes 3 magnetic
caps of each color
Includes 2 magnetic
caps of each color
(Gray) .173” to .201”
(Black) .205” to .232”
24
INDUSTRIES CORP.
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
WIRE WRAPPING OVERVIEW
Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of a
terminal under mechanical tension. The technology was developed as an alternative to soldering, which presents
various safety and reliability problems in many applications. A principal advantage of wire wrapping is that it
provides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrapping
subjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminal
to be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally used
for 24 AWG and larger diameter wires; a modified wrap is typically used for 26 AWG and smaller wires, and is used
almost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection’s mechanical
stability; both styles provide suitable electrical connections.
METAL - TO - METAL CONTACT
By bending the wire around the sharp corner of
the terminal, the oxide layer on both wire and
terminal is crushed or sheared, and a clean,
oxide-free metal-to-metal contact is obtained.
A
B
Regular
TYPES OF WRAP
A “Regular” bit wraps the bare wire around the terminal.
A “Modified” bit wraps a portion of insulation around
the terminal in addition to the bare wire.This
greatly increases the ability to withstand vibration.
Modified
STRIP FORCE CHART*
Min. number
Wire Size
of turns
AWG Dia. Dia.
inches mm (Bare Wire)
4
16 .051 1.30
4
18 .0403 1.00
5
20 .032 0.80
5
22 .0253 0.65
6
24 .0201 0.50
7
26 .0159 0.40
7
28 .0126 0.32
7
30 .0100 0.25
Min. strip
force
lbs. gms
15 6800
15 6800
8 3600
8 3600
7 3200
6 2700
5 2200
3.3 1500
*Conforms to MIL-STD-1130B
HOW TO MAKE WIRE WRAPPED
CONNECTIONS
Step 1: Bit, Sleeve and
Pre-Stripped Wire
Step 2: Wire Insertion
Step 3: Wire Anchoring
Step 4: Terminal
Insertion
Step 5: Finished
Connection
SOME HINTS ON MAKING WRAPPED CONNECTIONS
OPEN WRAP & SPIRAL
WRAP
Just keep the OK tool on the
terminal until the wrap is
complete. Early removal can
result in spiral and open
wraps.
OVERWRAP
Do not press too hard. Let the OK
tools do the work. Excessive
pressure can lead to overwrapping.
prevent
to
"BF"
Backforce
overwrapping is available on most
power tools and is recommended
for use with 26 through 30 AWG
wire.
PIGTAIL
Wire wrapping is a precision
technique and the wrong bit and
sleeve just cannot do the job.
Improper selection can cause
problems ranging from “Pigtails”
to loose wraps.
INSUFFICIENT TURNS
It’s easy to feed wire into the slot in
the OK bit correctly. Be sure the
stripped end of the wire is “pushedin” all the way.
TERMINAL DIAGONAL CHART
DIMENSION A
DIMENSION B
.045
.040
.035
.030
.025
.020
.015
.010
In.
1.14
1.02
0.89
0.76
0.64
0.51
0.38
0.25
mm
.046
.041
.036
.032
.027
.022
.018
.014
.010
1.17
1.04
0.91
0.81
0.69
0.56
0.46
0.36
0.25
.047
.043
.038
.033
.029
.025
.021
.018
.015
1.19
1.09
0.97
0.84
0.74
0.64
0.53
0.46
0.38
.049
.045
.040
.036
.032
.028
.025
.022
.020
1.25
1.14
1.02
0.91
0.81
0.71
0.64
0.56
0.51
.050
.047
.043
.039
.035
.032
.029
.027
.025
1.27
1.19
1.09
0.99
0.89
0.81
0.74
0.69
0.64
.054
.050
.046
.042
.039
.036
.033
.032
.030
1.37
1.27
1.17
1.07
0.99
0.91
0.84
0.81
0.76
.056
.052
.049
.046
.043
.040
.038
.036
.035
1.42
1.32
1.25
1.17
1.09
1.02
0.97
0.91
0.89
.060
.056
.052
.050
.047
.045
.043
.041
.040
1.52
1.42
1.32
1.27
1.19
1.14
1.09
1.04
1.02
.063
.060
.056
.054
.050
.049
.047
.046
.045
1.60
1.52
1.42
1.37
1.27
1.25
1.19
1.17
1.14
.067
.064
.060
.058
.056
.053
.052
.051
.050
1.70
1.63
1.52
1.47
1.42
1.35
1.32
1.30
1.27
Example: If “A”=.020”. “B”=.060”. The terminal diagonal is .063" as shown on chart.
.050
1.27
.051
1.30
.052
1.32
.053
1.35
.056
1.42
.058
1.47
.060
1.52
.064
1.63
.067
1.70
.071
1.80
.055
1.40
.056
1.42
.057
1.45
.058
1.47
.060
1.52
.062
1.58
.064
1.63
.068
1.73
.071
1.80
.074
1.88
.060
1.52
.061
1.55
.062
1.58
.063
1.60
.065
1.65
.067
1.70
.069
1.75
.072
1.83
.074
1.88
.078
1.98
.065
1.65
.066
1.68
.067
1.70
.068
1.73
.069
1.75
.071
1.80
.073
1.85
.076
1.93
.078
1.98
.082
2.08
.070
1.78
.071
1.80
.072
1.83
.073
1.85
.074
1.88
.076
1.93
.078
1.98
.080
2.03
.083
2.11
.086
2.18
.075
1.91
.076
1.93
.077
1.96
.078
1.98
.079
2.01
.080
2.03
.082
2.08
.084
2.13
.087
2.21
.090
2.29
.080
2.03
.081
2.06
.082
2.08
.083
2.11
.084
2.13
.085
2.16
.087
2.21
.089
2.26
.091
2.31
.094
2.39
.085
2.16
.086
2.18
.087
2.21
.088
2.24
.089
2.26
.090
2.29
.091
2.31
.092
2.34
.096
2.44
.098
2.49
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
.090
2.29
.091
2.31
.092
2.34
.093
2.36
.094
2.39
.095
2.41
.096
2.44
.097
2.46
.101
2.57
.103
2.62
.095
2.41
.096
2.44
.097
2.46
.098
2.49
.099
2.52
.100
2.54
.101
2.57
.102
2.59
.105
2.67
.107
2.72
.100
2.54
.101
2.57
.102
2.59
.103
2.62
.104
2.64
.105
2.67
.106
2.69
.107
2.72
.109
2.77
.111
2.82
INDUSTRIES CORP.
25
PTX SERIES ELECTRIC
WIRE WRAPPING & UNWRAPPING TOOLS
The Patented PTX Series Wire Wrapping Tools from OK Industries
bring revolutionary new benefits to installers, telecom
technicians and other users. With worker safety in mind, we
consulted a certified ergonomist and created an ergonomic
tool, which includes a lightweight, well-balanced
construction, dual-finger short-throw trigger, and a long
handle to mitigate pressure on the palm. These features help
Wrap
to prevent repetitive stresses and result in an industry-leading
Unwrap
design from a comfort and safety standpoint. Ask for the PTX
Switch Series Wire Wrapping Tools from OK Industries — and arm your
workers with the tools that offer efficiency and worker safety in
your interconnect activity.
Permanently
Attached
Collet Nut
High Power Motor
Reverses for
Unwrapping
KEY FEATURES
■ Ergonomic Design — Minimizes Repetitive Stress
■ A 20’ Long Power cord
■ Rugged Construction
■ Wraps and Unwraps 18 to 30 AWG Wire
■ Rated Maximum Usage: 2,500 cycles/day
■ For Bits & Sleeves: see Pages 28, 30-32
Ergonomic,
Rugged
Tool Design
PATENTED
ORDERING
Part No.
INFORMATION
Description
AND
PRODUCT
SPECIFICATIONS
Weight
Voltage
PTX-1
PTX-1BF
PTX-2
PTX-2BF
PTX-48
Electric Wrap/Unwrap Tool - 115V
Catalog Number
Electric Wrap/Unwrap Tool w/Backforce - 115V
FSK-1
Electric Wrap/Unwrap Tool - 230V
FSK-2
Electric Wrap/Unwrap Tool w/Backforce - 230V
Electric Wrap/Unwrap Tool - 48V
2.0 lb.
2.0 lb.
2.2 lb.
2.2 lb.
2.0 lb.
115V
115V
230V
230V
48V
RPM
3700
3700
4200
4200
3700
ACCESSORIES
■ DFB224
Wrap/Unwrap Bit & Sleeve Set
■ DFB2426
Wrap/Unwrap Bit & Sleeve Set
■ H-1000
Cordura Tool Pouch
■ PTX-FLA
Flashlight Attachment
DFB224
26
INDUSTRIES CORP.
134 Marbledale Road, Tuckahoe, NY 10707
PTX-FLA
• www.jonard.com
H-1000
PTX SERIES BATTERY
WIRE WRAPPING & UNWRAPPING TOOLS
BATTERY POWERED
LONG - LIFE NIMH BATTERY
Low Battery Indicator
The Patented PTX Series Wire Wrapping Tools from OK
Industries bring revolutionary new benefits to installers,
telecom technicians and other users. With worker safety
in mind, we consulted a certified ergonomist and created
an ergonomic tool, which includes a lightweight, wellbalanced construction, dual-finger short-throw trigger,
and a long handle to mitigate pressure on the palm.
These features help to prevent repetitive stresses and
result in an industry-leading design from a comfort and
safety standpoint. Ask for the PTX Series Wire Wrapping
Tools from OK Industries — and arm your workers with
the tools that offer efficiency and worker safety in your
interconnect activity.
KEY FEATURES
■ Ergonomic Design — Minimizes Repetitive Stress
■ Rugged Construction
■ Wraps and Unwraps 18 to 30 AWG Wire
■ Rated Maximum Usage: 2,500 cycles/day
■ For Bits & Sleeves: see Pages 28, 30-32
Wrap
Unwrap
Switch
Permanently
Attached
Collet Nut
High Power Motor
Reverses for
Unwrapping
Ergonomic,
Rugged
Tool Design
PATENTED
ORDERING INFORMATION AND PRODUCT SPECIFICATIONS
Part No.
Description
Weight
Voltage
RPM
PTX
PTX-KIT1
PTX-KIT1DH
PTX-KIT2
Battery Wrap/Unwrap Tool (Battery not included)
115V battery tool kit (tool, charger, 2 batteries)
PTX-KIT1 w/DFB224 and H-1000
230V battery tool kit (tool, charger, 2 batteries)
1.1 lb.
3.5 lb.
3.6 lb.
3.5 lb.
3.6V*
3.6V*
3.6V*
3.6V*
3700
3700
3700
4200
* Powered by long-life NiMH battery
ACCESSORIES
■ PTX-B
PTX Battery, 3.6V
■ PTX-BC1
115V Battery Charger
■ PTX-BC2
230V Battery Charger
■ H-1000
Cordura Tool Pouch
■ PTX-FLA
Flashlight Attachment
■ DFB224
Wrap/Unwrap Bit & Sleeve Set
■ DFB2426
Wrap/Unwrap Bit & Sleeve Set
H-1000
PTX-BC1
PTX-B
PTX-FLA
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
DFB224
INDUSTRIES CORP.
27
DUAL FUNCTION
WRAP/UNWRAP BIT & SLEEVE SETS
PATENTED
DFB224 & DFB2426 DUAL FUNCTION BIT/SLEEVE SETS
This innovative Patented product represents a truly revolutionary approach to wire wrapping, by combining
both the wrap and the unwrap functions into one bit/sleeve set. The bit is precision machined for high quality
wrapping in the clockwise direction, but also includes the removal mechanism that is used to unwrap when
operated counterclockwise. The user can quickly and easily switch back and forth between wrap and unwrap
mode by retracting or extending the retractable sleeve, and flipping the switch on a wrap/unwrap power tool
(i.e., a power wire wrapping tool with reversible motor). This product, which can wrap or unwrap 22–26 AWG
wire (depending on set), enables the user to maximize operating efficiency while eliminating the need to
purchase and carry extra tools or bits for unwrapping. Also, to prevent pin-to-pin shorting, the retractable sleeve
is coated with a durable 1000V dielectric material.
Note: The DFB set can only be used with the PTX or other powered wire wrapping tools with a reverse mode.
Part #
Description
Min. Terminal Max. Terminal
Diagonal
Diagonal
IN.
MM IN.
MM
Terminal
Hole Depth
IN.
MM
22/24 .50/.65
.054
1.37
.073
1.85
0.50
12.70 .075
1.90
.111
2.82
24/26 .40/.50
.054
1.37
.065
1.65
0.50
12.70 .066
1.67
.098
2.48
Wire Size
AWG MM
DFB224
Wrap/Unwrap Bit/Sleeve Set 22-24 AWG
KB-DF224
Replacement bit for DFB224
P-DF224
Replacement Sleeve for DFB224
DFB2426
Wrap/Unwrap Bit/Sleeve Set 24-26 AWG
Terminal Hole
Diameter
IN.
MM
Effective
Radius
IN.
MM
KB-DF2426 Replacement bit for DFB2426
P-DF2426
Replacement Sleeve for DFB2426
HOW TO USE THE DFB224 & DFB2426
The Wrap/Unwrap bit is shipped with the sleeve set in the wrap position. To change to the unwrap function simply pull
the sleeve out approximately 1/4” (the sleeve is spring loaded and you should feel some tension while pulling forward),
rotate the sleeve in either direction 1800 and release. The sleeve should now be seated approximately 1/4” lower than
in the wrap position. This will expose the unwrap feature on the bit.
To change back to the wrap position pull the sleeve out approximately 1/2” and rotate the sleeve in either direction
1800 and release. The spout should be in the 12:00 position and the sleeve should be locked in position.
Note: If you cannot rotate the sleeve, you need to pull the sleeve out further before trying to rotate the sleeve.
28
INDUSTRIES CORP.
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
MANUAL WIRE WRAPPING TOOLS
MANUAL WIRE WRAPPING TOOLS
■ G200/R3278 : Lexan™
■ G100/R3278 : Aluminum
■ G100/R3278INS : Aluminum (insulated)
■ G100/R3278FL Aluminum Insulated with
LED Flashlight
■ Bits & Sleeves : see pages 30-32
G100/R3278 Aluminum
G100/R3278FL
G200/R3278 Lexan™
Also available– bits and sleeves for old
style chuckless wire wrapping tools
G100/R3278INS Insulated
For precise reliable wraps, choose the tool you want.
We offer durability with our rugged aluminum tool,
G100/R3278, added protection with our insulated
version, G100/R3278INS, providing 1000V of dielectric
strength across most of the housing, and the same
reliability, light weight plus a lower cost with our
Lexan® model, G200/R3278. G100/R3278FL is the
insulated version with an LED flashlight attached.
These tools accommodate wire sizes from 18 AWG
(1.00mm) thru 32 AWG (0.20mm).
WIRE WRAPPING FLASHLIGHT KIT
G100-FL
Part No.
G100-FL
G100-FLA
G100-FLA
Construction
Metal
Plastic
For Use With
G100/R3278, G100/R3278INS, WG-350, WG-350INS
Universal-for use with most manual wire wrapping guns
MANUAL WIRE UNWRAPPING TOOL
The combination of the G100/R3394CT unwrap tool and the PUW unwrap bit &
sleeve set gives you the best tool for high speed wire unwrapping. High
production, long life, low maintenance. Use Unwrap Set PUW2226 for wire AWG
20 thru 26 (0.80 thru 0.40mm).
G100/R3394CT
■ G100/R3394CT : Manual Wire Unwrapping Tool
(See bit & sleeve listed below)
Unwrap Bit
Part No.
2026UB
Unwrap Sleeve
Part No.
Bit and Sleeve Set
Set No.
SOK2230
PUW2226
Wire Size
AWG
mm
20-26
0.80-0.40
Terminal Hole Diameter
Inches
mm
.070
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
1.77
INDUSTRIES CORP.
29
BITS & SLEEVES
WIRE WRAPPING
Fully compatible with any make or model wire wrapping tool. Modified bits provide 1 1/2–2 turns of insulation.
(AWG)
3” BITS AND SLEEVES CHART
Wire
Gauge
Regular
Modified
●
20
●
Maximum
Minimum
Maximum
Terminal
Terminal
Bit
Sleeve
Insulation
Terminal
Terminal
Hole
Effective
Hole
Part No.
Part No.
Diameter
Diagonal
Diagonal
Depth
Radius
Diameter
Inches
Inches
Inches
Inches
Inches
Inches
.060
.073
1.000
.150
.075
(AWG)
18
INCHES
KB18
P194LN
WB20M
P194LN
.059
.042
.073
1.000
.150
.075
20-22
●
KB2075
P2224
–
.042
.073
1.000
.123
.075
22
●
KB22
P2224
–
.054
.073
.750
.117
.075
WB2275M
P2224
.052
.049
.074
1.000
.132
.075
22
●
22-24
●
KB224LH
P2224
–
.061
.085
1.000
.117
.086
22-24
●
KB224-1
P2224
–
.054
.073
1.000
.111
.075
22-24
●
KB224
P2224
–
.054
.073
.807
.111
.075
22-24
●
WB224M
P2224
.050
.049
.074
1.250
.121
.075
24
●
WB24DH
P2224
.046
.054
.073
1.750
.117
.075
KB24
P2426
–
.055
.074
.750
.100
.075
24
●
24
●
WB24SM*
P3032LN
.044
.024
.043
.750
.098
.044
24-26
●
WB2426M
P2224
.046
.054
.073
.750
.118
.075
24-26
●
KB2466
OK8519
–
.054
.065
1.000
.098
.066
26
●
KB26
P2426
–
.058
.073
1.000
.100
.075
26
●
WB26SM*
P26LN
.031
.023
.038
.750
.075
.040
26
●
WB26M
P2224
.046
.054
.073
1.000
.118
.075
26
●
WB2644M*
P3032LN
.046
.024
.043
.750
.098
.044
26
●
WB2669M
P2426
.041
.053
.068
1.000
.109
.069
28
●
WB28SHM
P3032
.030
.031
.035
.750
.066
.036
30
●
SB30MSH-B*
P3032
.027
.031
.035
.750
.064
.036
30-32
●
WB3032M*
P3032
.027
.034
.038
.750
.064
.040
30-32
●
WB3032MIL†
P3032
.027
.034
.038
.750
.064
.040
KB3032
P3032
-
.034
.038
.750
.064
.040
30-32
●
*These tools are recommended for .025" square terminals on .100” center to center of the pins
† Provides 2.5 turns of insulation
WIRE WRAPPING EXTENSION ATTACHMENT
Precision device which attaches easily to your manual
or power wire wrapping tool for applications requiring
extra “reach”.
30
INDUSTRIES CORP.
EXT-400
134 Marbledale Road, Tuckahoe, NY 10707
Part No.
EXT-400
• www.jonard.com
Extension
Inches: 4.0
mm: 100
BITS & SLEEVES
WIRE WRAPPING
Fully compatible with any make or model wire wrapping tool. Modified bits provide 1 1/2–2 turns of insulation.
3” BITS AND SLEEVES CHART ME TR IC
Wire
Gauge
Regular
Modified
●
0.80
●
Minimum
Maximum
Terminal
Terminal
Bit
Sleeve
Insulation
Terminal
Terminal
Hole
Effective
Hole
Part No.
Part No.
Diameter
Diagonal
Diagonal
Depth
Radius
Diameter
mm
mm
mm
mm
mm
mm
1.52
1.85
25.40
3.81
1.90
mm
1.00
Maximum
KB18
P194LN
WB20M
P194LN
1.50
1.07
1.85
25.40
3.81
1.90
0.65-0.80
●
KB2075
P2224
–
1.07
1.85
25.40
3.12
1.90
0.65
●
KB22
P2224
–
1.37
1.85
19.05
2.97
1.90
WB2275M
P2224
1.32
1.24
1.87
25.40
3.35
1.90
0.65
●
0.50-0.65
●
KB224LH
P2224
–
1.54
2.15
25.40
2.97
2.18
0.50-0.65
●
KB224-1
P2224
–
1.37
1.85
25.40
2.82
1.90
0.50-0.65
●
KB224
P2224
–
1.37
1.85
20.50
2.82
1.90
0.50-0.65
●
WB224M
P2224
1.27
1.24
1.87
31.75
3.07
1.90
0.50
●
WB24DH
P2224
1.17
1.37
1.85
44.50
2.97
1.90
KB24
P2426
–
1.39
1.87
19.05
2.54
1.90
0.50
●
0.50
●
WB24SM*
P3032LN
1.11
0.60
1.09
19.05
2.48
1.11
0.40-0.50
●
WB2426M
P2224
1.17
1.37
1.85
19.05
2.99
1.90
0.40-0.50
●
KB2466
OK8519
–
1.37
1.65
25.40
2.48
1.67
0.40
●
KB26
P2426
–
1.47
1.85
25.40
2.54
1.90
0.40
●
WB26SM*
P26LN
0.79
0.58
0.96
19.05
1.90
1.02
0.40
●
WB26M
P2224
1.17
1.37
1.85
25.40
2.99
1.90
0.40
●
WB2644M*
P3032LN
1.17
0.60
1.09
19.05
2.48
1.11
0.40
●
WB2669M
P2426
1.04
1.34
1.72
25.40
2.77
1.75
0.32
●
WB28SHM*
P3032
0.76
0.79
0.89
19.05
1.67
0.91
0.25
●
SB30MSH-B*
P3032
0.69
0.79
0.89
19.05
1.62
0.91
0.20-0.25
●
WB3032M*
P3032
0.69
0.86
0.96
19.05
1.62
1.02
WB3032MIL
P3032
0.69
0.86
0.96
19.05
1.62
1.02
KB3032
P3032
-
0.86
0.96
19.05
1.62
1.02
Extension
Inches: 4.0
mm: 100
30-32
0.20-0.25
●
●
†
*These tools are recommended for .025" square terminals on .100” center to center of the pins
† Provides 2.5 turns of insulation
WIRE WRAPPING EXTENSION ATTACHMENT
Precision device which attaches easily to your manual
or power wire wrapping tool for applications requiring
extra “reach”.
EXT-400
Part No.
EXT-400
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
31
SPECIALIZED BITS & SLEEVES
P2224INS
3” BITS AND INSULATED SLEEVES
The insulated sleeves are covered with a material that provides 1000V
dielectric strength which helps to prevent shorting between pins and
enhances worker safety.
KB22
Bit
Part No.
Sleeve
Part No.
KB22
KB224
KB24
KB26
KB3032
P2224INS
P2224INS
P2426INS
P2426INS
P3032INS
Wire Size
AWG
22
22-24
26
26
30-32
Regular
mm
0.65
0.50-0.65
0.50
0.40
0.32
●
●
●
●
●
Minimum
Terminal
Diagonal
In. mm In.
.054 1.37
.054 1.37
.055 1.39
.058 1.47
.034
0.86
Maximum
Terminal
Diagonal
mm
In.
.073
1.85
.073
1.85
.074
1.87
.073
1.85
.038
0.96
Terminal
Terminal
Hole
Effective
Hole
Depth
Radius
Diameter
mm
In.mm
In. mm
.750
19.05
.117 2.97
.075 1.90
.807
20.50
.111 2.82
.075 1.90
.750
19.05
.100 2.54
.075 1.90
1.000 25.40
.100 2.54
.075 1.90
0.750 19.05
.064 1.62
.040 1.02
5” BITS AND SLEEVES (EXTENDED LENGTH)
INSULATED AND NON INSULATED SLEEVES
These bits and sleeves are designed for wire wrapping in areas
requiring deep penetration. Their 5" (127mm) length ensures “true”
connections in hard-to-get-at locations. Available with or without
insulation.
P2426-5INS
KB24-5
Bit
Part No.
Insulated
Sleeve
Part No.
Uninsulated
Sleeve
Part No.
KB22-5
P2224-5INS
P2224-5
KB24-5
P2426-5INS
P2426-5
24
0.50
●
.055
1.39
.073
1.85
.750
19.05
.100
2.54
.075
1.90
KB26-5
P2426-5INS
P2426-5
26
0.40
●
.058
1.47
.073
1.85
.750
19.05
.100
2.54
.075
1.90
Wire Size
Minimum
Terminal
Diagonal
In.
mm
.054
1.37
Regular
AWG mm
22
0.65
●
Maximum
TerminalHole
Diagonal
In. mm
.073 1.85
Terminal
Terminal
Effective
Hole
Depth
Radius
Diameter
mm
In. mm
In. mm In.
.750 19.05
.117 2.97 .075 1.90
3” BIT & SLEEVE SETS WITH
INSULATED COLOR CODED SLEEVES
Enjoy the convenience of pre-assembled
sets with insulated color-coded sleeves for
easy identification of wire sizes based on
color.
32
Kit
Number
Bit
Part No.
KT22B
KB22
KT224B
KB224
KT24Y
KB24
KT26G
KB26
KT26R
WB26SM
INDUSTRIES CORP.
Sleeve
Part No.
Color
Wire Size
AWG
mm
P2224INS
22
0.65
Blue
P2224INS
22-24 0.65-0.50
Blue
SW-2426
24
0.50
Yellow
P2426-G-INS 26
0.40
Green
P26LN-R-INS 26
0.40
Red
Regular
Modified
●
Maximum
Insulation
Diameter
In. mm
–
–
Minimum
Terminal
Diagonal
In. mm
.054 1.37
Maximum
Terminal
Diagonal
In. mm
.073 1.85
Terminal
Hole
Effective
Depth
Radius
In. mm In. mm
.750 19.05 .117 2.97
Terminal
Hole
Diameter
In. mm
.075 1.90
●
–
–
.054
1.37
.073
1.85
.807 20.05 .111 2.82
.075
1.90
●
–
–
.055
1.39
.074
1.87
.750 19.05 .100 2.54
.075
1.90
●
–
–
.058
1.47
.073
1.85 1.000 25.40 .100 2.54
.075
1.90
.031
0.79
.023
0.58
.038
0.96
.040
1.02
●
134 Marbledale Road, Tuckahoe, NY 10707
.750 19.05 .750 1.90
• www.jonard.com
MANUAL WIRE WRAPPING
TOOL KITS
These are complete kits for technicians working at a Main Distributing Frame or for field service where wire wrapping is required.
WWK-CO Insulated Wire Wrapping Kitdesigned specifically for the Central Office.
WWK-CO
G100/R3278INS
JIC-2257 JIC-22035 UW4 KB224
Kit Contains: G100/R3278INS, Insulated Wire Wrapping Tool, KB224 bit, 22-24 AWG, P2224INS
Insulated sleeve, 22-24 AWG, H-1000 Cordura Pouch, JIC-21257 Telecom long nose pliers, JIC-22035
Probe pick, UW4 Sleeved unwrapping tool, JIC-2257 Insulated wire loop puller
WWK-1
P2224
KB224
ST-100
Part No.
WWK-CO
HW-UW-224
Kit Contains: G200/R3278 Wire Wrapping Tool, KB224 bit 22-24 AWG, P2224 sleeve 22-24 AWG,
HW-UW-224 Wrap/unwrap tool, ST-100 wire stripper 22-24 AWG, H-1000 Cordura Pouch
JIC-21257
P2224INS
Description
Wire Wrapping Kit, Central Office
G200/R3278
Part No.
WWK-1
Description
Wire Wrapping Kit
ST-100
KB224
G100/R3278INS
P2224INS
UW4
WWK-1INS
Kit Contains: G100/R3278INS Insulated Wire Wrapping tool, KB224 bit 22-24 AWG, P2224INS
Part No.
Description
Insulated sleeve, 22-24 AWG, UW4 sleeved unwrapping tool, 20-26 AWG, ST-100 Wire stripper 22-24
AWG, H-1000 Cordura Pouch
TK-WW5
P2224INS
KB224
HW-UW-224
WWK-1INS
OK-3907-2224
Kit Contains: G100/R3278INS Insulated Wire Wrapping tool, P2224INS Insulated sleeve, KB224 bit
22-24 AWG, HW-UW-224 Wrap/unwrap tool, 20-26 AWG, OK-3907-2224 Adjustable Precision Wire
Stripper, TKC-WW5 Leather Holster
Part No.
TK-WW5
TKC-WW5
Insulated Wire Wrapping Kit
G100/R3278INS
Description
Wire Wrapping Kit
Leather Holster for TK-WW5
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
33
HAND WRAPPING AND
UNWRAPPING TOOLS
HAND WRAPPING TOOLS
These Hand Wrapping Tools are carefully designed to produce
perfect wire wrapped connections. Precision, long-lasting tools for
use where occasional wraps are required or where power wirewrapping tools are not practical. Compact and convenient.
Type “A”
HW-30
Part No.
Wire Size
Reg. Mod. Type
HW-20
HW-224
HW-26
HW-30*
A
A
A
●
●
●
●
AWG
20
22-24
26
30
mm
0.80
0.65-0.50
0.40
0.25
Max. Insulation
Diameter
Inches
mm
–
–
–
–
–
–
.027
0.69
Terminal Hole
Diameter
Inches
mm
.075
1.90
.075
1.90
.075
1.90
.036
0.91
Terminal Hole
Depth
Inches
mm
1.000
25.40
.807
20.50
1.000
25.40
.750
19.05
Outside
Diameter
Inches
mm
.218
5.53
.218
5.53
.218
5.53
.125
3.17
*These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers
Type “B”
HAND UNWRAPPING TOOLS
These tools are used to remove wire connections made with 20
thru 32 gauge wire.
Type “C”
Type “D”
Part No.
UW1
UW2
UW4
UW5
UW093R
UWD93-93
UW2832C
Type
D
C
B
B
D
C
B
Wire Size
AWG
mm
20-26
0.80-0.40
20-26
0.80-0.40
20-26
0.80-0.40
20-26
0.80-0.40
24-32
0.50-0.20
24-32
0.50-0.20
28-32
0.32-0.20
Type of
Unwrap
Left Hand
Left and Right Hand
Left Hand
Left and Right Hand
Left Hand
Left and Right Hand
Left and Right Hand
Terminal
Hole Diameter
Inches
mm
.070
1.77
.070
1.77
.070
1.77
.070
1.77
.038
0.96
.038
0.96
.038
0.96
WSU-2224
(Regular Wrap)
PATENTED
WSU-24M
(Modified Wrap)
WSU-26M
(Modified Wrap)
WSU-30
(Regular Wrap)
Terminal
Hole Depth
Inches
mm
1.000
25.40
1.000
25.40
2.360
60.00
2.360
60.00
1.000
25.40
1.000
25.40
.750
19.05
Outside
Diameter
Inches
mm
.156
3.96
.156
3.96
.187
4.74
.187
4.74
.093
2.36
.093
2.36
.156
3.96
WRAP / STRIP / UNWRAP TOOLS
Each WSU tool wraps, unwraps and even strips the appropriate
wire diameter with a unique built-in stripper blade. Ideal for
bench use or tool kit in all service and repair applications. In
addition to versatility, convenience, and reliability, the WSU
Series offers exceptional value.
WSU-30M
(Modified Wrap)
Part No.
Reg
WSU-2224
WSU-24M
WSU-26M
WSU-30
WSU-30M
Mod
●
●
●
●
●
Wire Size
AWG
mm
22-24
24
26
30
30
0.65-0.50
0.50
0.40
0.25
0.25
Max. Insulation
Diameter
In.
mm
.036
.034
0.92
0.86
.021
0.53
Terminal Hole
Diameter
In.
mm
Terminal
Hole Depth
In.
mm
Outside
Diameter
In.
mm
Square
Post
In.
mm
.075
.075
.075
.036
.036
1.50
1.50
1.50
1.50
1.50
.213
.213
.213
.125
.125
.045
.045
.045
.025
.025
1.90
1.90
1.90
0.91
0.91
38.1
38.1
38.1
38.1
38.1
These tools are recommended for .025” (0.63mm) square terminals on .100” (2.54mm) centers
34
INDUSTRIES CORP.
134 Marbledale Road, Tuckahoe, NY 10707
• www.jonard.com
5.4
5.4
5.4
3.2
3.2
1.14
1.14
1.14
0.63
0.63
HAND WRAPPING AND
UNWRAPPING TOOLS
HAND WRAPPING AND
UNWRAPPING TOOLS
These Hand Wrapping and Unwrapping Tools
are carefully designed to produce perfect wire
wrapped connections. Precision, long-lasting
tools for use where occasional wraps are
required or where power wire-wrapping tools
are not practical. Compact and convenient.
HAND WRAPPING AND UNWRAPPING TOOLS
To switch from wire wrapping to unwrapping takes only seconds - just a quick change of the cap from one end to the other.
NOTE: WDUD-26DS has an insulated handle to prevent shocks (for use on DSL lines)
WRAPPING SIDE
Part
Number
Wire Size
Reg Mod
AWG
mm
Max.
Insulation
Diameter
In. mm
UNWRAPPING SIDE
Terminal
Hole
Diameter
In.
mm
Terminal
Hole
Depth
In.
mm
Outside
Wire Size
Diameter
In.
mm AWG mm
Terminal
Hole
Diameter
In. mm
Terminal
Hole
Depth
In. mm
Outside
Diameter
In.
mm
HW-UW-18-19
●
18-19
1.00-0.91
-
-
.075
1.90 1.000
25.40 .250
6.35
18-19 1.00-0.91 .075
1.90
1.000 25.40
.187
4.74
HW-UW-20
●
20
0.80
-
-
.075
1.90 1.000
25.40 .218
6.35
20-26 1.00-0.91 .070
1.77
1.000 25.40
.156
3.96
HW-UW-224
●
22-24
0.65-0.50
-
-
.075
1.90 .807
20.50 .218
5.53
20-26 0.80-0.40 .070
1.77
1.000 25.40
.156
3.96
HW-UW-224-1
●
22-24
0.65-0.50
-
-
.075
1.90 1.000
25.40 .218
5.53
20-26 0.80-0.40 .070
1.77
1.000 25.40
.156
3.96
HW-UW-2426
●
24-26
0.50-0.40
-
-
.075
1.90 .750
19.05 .218
5.53
20-26 0.80-0.40 .070
1.77
1.000 25.40
.156
3.96
HW-UW-26
●
26
0.40
-
-
.075
1.90 1.000
25.40 .218
5.53
20-26 0.80-0.40 .070
1.77
1.000 25.40
.156
3.96
.031 0.79
.040
1.02 .750
19.05 .125
3.17
24-32 0.50-0.20 .038
0.96
1.000 25.40
.093
2.36
0.32-0.29 .036 0.91
.040
1.02 .750
19.05 .156
3.96
24-32 0.50-0.20 .038
0.96
1.000 25.40
.093
2.36
.036
0.91 .750
19.05 .125
3.17
24-32 0.50-0.20 .038
0.96
1.000 25.40
.093
2.36
.075
1.90 1.000
25.40 .218
5.53
20-26 0.80-0.40 .070
1.77
1.000 25.40
.156
3.96
HW-UW-26SM*
●
26
HW-UW-2829M*
●
28-29
●
30
0.25
26
0.40
HW-UW-30*
WDUD-26DS†
●
0.40
.027 0.69
-
-
*These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers. A modified wrap provides 1.5 – 2 turns of insulation.
† Insulated handle for dielectric protection.
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
35
COPPER WIRE CUT & STRIP TOOLS
ADJUSTABLE PRECISION WIRE
STRIPPERS OK-3907 SERIES
OK-3907
SB-2830
SB-2426
SB-2224
The OK-3907 Series from OK Industries is the industry’s
leading cut-and-strip tool for copper interconnect
applications. Installers and telecom technicians enjoy its
rugged construction, ergonomic plastic grips, and highleverage handle design, which allows time savings through
the simultaneous cutting of multiple wires. Blades are made
from specially tempered spring steel for clean, nick-free wire
stripping.
Part No.
OK-3907-2224
Wire Size
AWG
mm
22-24 0.65-0.50
Adjustable Strip-Off Length
Inchs
mm
1-1⁄2" to 1-3⁄4"
38.10 to 44.45
Replacement
Blade
SB-2224
OK-3907-2426
24-26
0.50-0.40
1-1⁄2" to 1-3⁄4"
38.10 to 44.45
SB-2426
OK-3907-2830
28-30
0.32-0.25
7/8” to 1 1/8”
22.22 to 28.57
SB-2830
JIC-4473*
22-24
0.65-0.50
1-1⁄2" to 1-3⁄4"
38.10 to 44.45
SB-2224
* Supplied with 2 blades, SB-2224 and SB-2426
WIRE CUT- AND - STRIP TOOLS
-
ST- 100 SERIES
A revolutionary concept for easy and clean stripping of wires for wire
wrapping, electronic and appliance applications. Biomechanically
designed for maximum efficiency.
Easy to operate... place wire (up to 4) in stripping slot with ends
extending beyond cutter blades... press tool and pull... wire is cut and
stripped to proper “wire wrapping” length. The hardened steel cutting
blades and sturdy construction of the tool ensure long life. Strip length
easily adjustable for your application. Blades are made from specially
tempered spring steel for clean, nick-free wire stripping.
Part No.
ST-100
ST-100-2426
ST-100-2830
36
INDUSTRIES CORP.
134 Marbledale Road, Tuckahoe, NY 10707
Wire Size
Adjustable Strip-Off Length
AWG
mm
Inches
mm
22-24 0.65-0.50 1 5/16” to 1 9/16” 33.33 to 39.68
24-26 0.50-0.40 1 15/16” to 1 11/16” 39.68 to 42.86
28-30 0.32-0.25
7/8” to 1 1/8” 22.22 to 28.57
• www.jonard.com
Replacement
Blade
SB-2224
SB-2426
SB-2830
COPPER WIRE CUT & STRIP TOOLS
ADJUSTABLE PRECISION WIRE STRIPPERS
ST-500ESD
These Precision Wire Strippers feature
an adjustment dial that allows the
operator to select one of six different
settings. A calibrated wire stop can
then be adjusted for the desired
insulation strip length. In a single
motion, the operator squeezes and
pulls the tool. This action engages
four specially hardened blades to
cleanly cut the wire insulation while
the pulling motion breaks the
insulation / conductor bond.
■ Adjustable to six wire gauges:
ST-450 26 to 36 AWG (0.40 to 0.12mm)
ST-500 20 to 30 AWG (0.80 to 0.25mm)
ST-500ESD 20 to 30 AWG (0.80 to 0.25mm)
ST-550 18 to 28 AWG (1.00 to 0.30mm)
■ Calibrated Wire Stop adjustable to 2” (50.8mm)
■ Clean, precise strip of any insulation type
■ Lightweight-weighs 1 oz.
■ Blade is hardened steel (RC58)
■ Dimensions 3.9” x 1.6” x 0.6”
(99 mm x 42 mm x 14 mm)
ST-550
Part No.
Wire Gauge
Housing Material
ST-450
ST-500
26-36 AWG
0.40 to 0.12mm
ABS
20-30 AWG
0.80 to 0.25mm
ABS
ST-500ESD
For ESD Use
20-30 AWG
0.80 to 0.25mm
ESD Safe Polycarbonate
ST-550
18-28 AWG
1.00 to 0.30mm
ABS
WIRE STRIPPER AND CUTTER
The JIC-1022 Wire Stripper and Cutter is designed to strip and cut
the most commonly used stranded and solid wire gauges 10 to
22 AWG and 1.6-3 mm fiber jackets. The JIC-1626 Wire Stripper
and Cutter is designed for 16 to 26 AWG wire. The JIC-2030 Wire
Stripper and Cutter is designed for 20-30 AWG wire.
Other features include a coil spring opening to reduce fatigue,
wire looping, bending holes conveniently located, black oxide
finish, locking mechanism, and cutting surfaces that are
hardened, tempered and ground for superior performance. 6 3/4”
long and weighing just 4.5 ounces.
Part No.
JIC-1022
JIC-1626
JIC-2030
Description
Wire Stripper and Cutter 10-22 AWG
Wire Stripper and Cutter 16-26 AWG
Wire Stripper and Cutter 20-30 AWG
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
37
WIRE WRAPPING WIRE
UL Listed
KYNAR® Insulated, Silver Plated Copper Conductor
Ideally suited for wire wrapping and many other applications. OFHC (oxygen free high conductivity) provides a flexible yet
abrasion resistant wire
Wire Size
AWG mm
24
0.50
26
0.40
28
0.32
30
0.25
Insulation Dia.
In.
mm
.030
0.76
.027
0.69
.024
0.60
.020
0.50
Roll Size
Feet Meters
100
30.4
100
30.4
100
30.4
100
30.4
1000 304.4
Blue
R24B-0100
R26B-0100
R28B-0100
R30B-0100
R30B-1000
Yellow
R24Y-0100
R26Y-0100
R28Y-0100
R30Y-0100
R30Y-1000
White
R24W-0100
R26W-0100
R28W-0100
R30W-0100
R30W-1000
Black
R24BLK-0100
R26BLK-0100
R28BLK-0100
R30BLK-0100
R30BLK-1000
Red
R24R-0100
R26R-0100
R28R-0100
R30R-0100
R30R-1000
KSW Wire Wrapping Wire Rolls for Cut/Strip/Wrap Applications
Low strip force Kynar® insulated silver plated copper conductor wire is further processed to provide a low strip force for use with
CSW bits and sleeves. Ideally suited for wire wrapping and many other applications. OFHC (oxygen free high conductivity)
provides a flexible yet abrasion resistant wire
Wire Size
AWG mm
24
0.50
26
0.40
28
0.32
30
0.25
Insulation Dia.
In.
mm
.030
0.76
.027
0.69
.024
0.60
.020
0.50
Roll Size
Feet Meters
100
30.4
100
30.4
100
30.4
100
30.4
1000 304.0
Blue
KSW 24B-0100
KSW 26B-0100
KSW 28B-0100
KSW 30B-0100
KSW 30B-1000
Part No.
WD-30-B
WD-30-Y
WD-30-W
WD-30-R
WD-30-TRI
Wire Dispenser - WD-30 Series
■ With 50ft. (15.2m) Roll of
30 AWG (0.25mm) Kynar®
wire-wrapping wire
■ Built-in Plunger cuts
wire to desired length
■ Built-in Stripper strips
1" (25.4mm)
of insulation
■ Refillable
Yellow
KSW 24Y-0100
KSW 26Y-0100
KSW 28Y-0100
KSW 30Y-0100
KSW 30Y-1000
White
KSW 24W-0100
KSW 26W-0100
KSW 28W-0100
KSW 30W-0100
KSW 30W-1000
Black
KSW 24BLK-0100
KSW 26BLK-0100
KSW 28BLK-0100
KSW 30BLK-0100
KSW 30BLK-1000
Red
KSW 24R-0100
KSW 26R-0100
KSW 28R-0100
KSW 30R-0100
KSW 30R-1000
Description
Dispenser with 50’ of Blue wire
Dispenser with 50’ of Yellow wire
Dispenser with 50’ of White wire
Dispenser with 50’ of Red wire
Dispenser with 50’ each Blue, White and Red wire
Pre-Cut and Pre-Stripped Wire Wrapping Wire
WD-30-B
Replacement Rolls of Wire
For WD-30 Series
Wire for wire-wrapping.
30 AWG (0.25mm) Kynar® wire,
50ft. (15.2m) roll, silver plated, solid
conductor easy stripping.
R-30R-0050
■ 50 pieces
per package
■ Kynar® insulated
■ Silver plated
copper conductor
■ UL listed
■ 1” of stripped wire
on either end
■ Add 2” to the insulation
length (see chart below)
for total length of wire
30 AWG (0.25mm) Pre-Cut/Pre-Stripped Wire 50 Pieces/Pkg.
Part No.
R-30B-0050
R-30Y-0050
R-30W-0050
R-30R-0050
R-30-TRI
38
INDUSTRIES CORP.
Description
30 AWG (0.25mm) Blue 50ft. for WD-30-B
30 AWG (0.25mm) Yellow 50ft. for WD-30-Y
30 AWG (0.25mm) White 50ft. for WD-30-W
30 AWG (0.25mm) Red 50ft. for WD-30-R
30 AWG (0.25mm) Red, White, Blue
50ft (15.2m) roll, each color for WD-30-TRI
Insulation
Length
In. mm
1
25
2
51
3
76
5 127
134 Marbledale Road, Tuckahoe, NY 10707
White
30-W-50-010
30-W-50-020
30-W-50-030
30-W-50-050
Yellow
30-Y-50-010
30-Y-50-020
30-Y-50-030
30-Y-50-050
• www.jonard.com
Blue
30-B-50-010
30-B-50-020
30-B-50-030
30-B-50-050
Red
30-R-50-010
30-R-50-020
30-R-50-030
30-R-50-050
IC INSERTION EXTRACTION TOOLS
U N IV ERS A L PL CC EX TRA CTION TOOL EX-5/EX-6
Features
■ Extracts a range of PLCC sizes from 20 pins through 128
pins from any socket without damage to the chip.
■ Spring loaded one-hand design requires no pulling, just
squeeze handles and chip is lifted from the socket.
■ ESD safe handles for use on all static safe
components (EX-5).
■ Machined stainless steel for long-life (EX-5).
■ EX-6 - ABS handles and stamped steel.
EX-6
EX-5
STATIC SAFE
Part No. Description
EX-5
ESD safe PLCC extraction tool
EX-6
PLCC extraction tool
IN S ERTION /EX TRA CTION K IT WK-7
WK-7 kit includes DIP IC extractors and inserters to
accommodate all IC’s from 8 to 40 pins. All tools are
CMOS safe and include grounding lugs where
appropriate except EX-1. The kit consists of extractors
EX-1 for 8-24 pin devices, and EX-2 for 24-40 pin ICs,
plus inserters MOS-1416, MOS-2428, and MOS-40 for
14-16, 24-28 and 36-40 pin IC’s respectively.
EX-1
EX-2
MOS-1416
(.3” Pitch)
MOS-40
(.6” Pitch)
MOS-2428
(.6” Pitch)
Kit Includes
S-340
DIP/IC EXTRACTOR
This is a one-piece insulated spring steel
extractor used to extract LSI, MSI and SSI
devices from 8 to 24 pins. Will remove all
types of DIP/IC's without bending pins.
4” long.
Part No.
S-340
Description
■ EX-1 Extraction Tool (8-24 Pins).
■ EX-2 Extraction Tool (24-40 Pins).
■ MOS-1416 Insertion Tool (14-16 Pins).
■ MOS-40 Insertion Tool (36-40 Pins).
■ MOS-2428 Insertion Tool (24-28 Pins).
Part No.
Description
WK-7
5 piece insertion/extraction kit
Note: WK-7 items may be purchased individually.
DIP/IC Extractor
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
39
D ESOLDERING PUMPS
HIGH-VACUUM DESOLDERING PUMPS
A specially engineered desolder pump made to exacting
specifications and providing precise repeatable operation. Fitted
with a Teflon Tip. 13” long including tip
Features
DP-100
■ Durable corrosion resistant
plastic construction.
DP-200
STATIC SAFE
■ Precision metal plunger.
■ Corrosion treated springs.
■ Insulated vacuum pulse.
■ Regulated return (1 millisecond ±30%).
■ Uniform reset pressure (11in. lbs. ±20%).
■ Cushioned shock reduction (pulse release
to minimize board damage).
DPT-100
Part No.
DP-100
DP-200
DPT-100
DPT-200
Description
High Vacuum Desoldering Pump
High Vacuum Desoldering Pump, ESD Safe
1 Replacement Tip, DP-100/DP-140
1 Replacement Tip, DP-200
DPT-200
Features
■ Precision regulated return.
■ Replaceable tip.
■ Compact, anti-corrosive plastic housing.
■ Precision metal plunger.
■ Sealed vacuum chamber.
■ Easy cleaning.
■ 8” Long including tip
DP-140
Part No.
DP-140
DPT-100
40
INDUSTRIES CORP.
134 Marbledale Road, Tuckahoe, NY 10707
Description
Desoldering Pump
1 Replacement Tip, DP-100/DP-140
• www.jonard.com
STATIC SAFE
BEN CHTOP F UME ABSORBERS
SA-9-115/ SA-9-E-115
■ Aerodynamic hood design effectively
draws irritating soldering fumes away
from the work area.
■ Carbon-impregnated filters trap a
limited portion of the flux fumes.
■ Compact size, low profile and
adjustable stand allows convenient
placement 6" to 8"
(152 to 203mm) from work area.
■ SA-9-E-115 feature
static-dissipative housings.
■ Dimentions: 8 1/2” H x 8 1/4” W x 4” D
SA-9-115
Benchtop
Part No.
SA-9-115
SA-9-E-115
SA-9-E-115
Articulating Arm
Description
Benchtop fume absorber, 115V AC with 3 filters
ESD-Safe benchtop fume absorber, 115V AC with 3 filters
Part No.
SA-91
SA-91-E
SAK-90
SAF-1
Description
SA-9-115 with Articulating Arm, & Bracket
SA-9-E-115 with Articulating Arm, & Bracket
Arm Assembly Kit Retro-fits SA-9/9-E to SA-91/SA-91-E
Replacement Filter Set, 3pcs.
SA-91/ SA-91-E
■ Articulating arm allows
optimized positioning and
saves bench space.
■ Bench mounting clamp and 3
filters come complete with
unit.
SAF-1
■ SA-91-E features a
static-dissipative housing.
(5 1/4” square)
Specifications
SA-9-115
SA-91
SA-9-E-115
SA-91-E
Input Voltage
115V
115V
60Hz
60Hz
Maximum Air
Volume
105 to 126 CFM 105 to 126 CFM
Activated
Carbon Wt.
12g
12g
Part No.
Unit Weight
2.2 lbs. (1 kg)
4 lbs. (1.8 kg)
Arm Length
-
24" (607mm)
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
41
CONNECTOR & EXTRACTION TOOLS
CONNECTOR INSERTION AND EXTRACTION TOOLS
These tools service virtually all connectors conforming to Mil-C-26482, Mil-C-26500 with
front release contacts made by such manufacturers as Amp, Amphenol, Bendix, Burndy,
Cannon, Cinch, Continental, Elco, Flight, Pyle National and Deutsch. These tools contain
strong, durable, stainless steel probes & color coded handles.
A-4598
A-4599
A-4600
KA-260
JONARD
MILITARY
COLOR
CONTACT
P/N
STANDARD (MS)
CODE
SIZE
A-4598
MS24256-A20
RED
20
A-4599
MS24256-A16
BLUE
16
A-4600
MS24256-A12
YELLOW
12
KA-260 Insertion Tool Kit (contains above 3 tools) in leather case
R-4601
DIA
0.040”
0.063”
0.093”
R-9461
R-4602
KR-260
JONARD
MILITARY
COLOR
CONTACT
P/N
STANDARD (MS)
CODE
SIZE
R-4601
MS24256-R20
RED
20
R-4602
MS24256-R16
BLUE
16
R-9461
MS24256-R12
YELLOW
12
KR-260 Removal Tool Kit (contains above 3 tools) in leather case
R-5926
PIN EXTRACTOR
A plunger style pin extractor for
pushing pins out from behind the
connector blocks for contact sizes
16-20. 3” long.
JONARD
P/N
R-5926
42
INDUSTRIES CORP.
DESCRIPTION
Pin Extractor
DIA
0.040”
0.063”
0.093”
S-339
AR-910672
CONTACT INSERTION-EXTRACTION
TOOL
A pin & socket insertion & extraction
tool for contact size 20. Works on D
subminiature connectors such as
DB25, DB9 and contact size 20DM &
20DF. Tool constructed of brass and
ABS plastic with the red side for
insertion and the white side for
extraction
JONARD
P/N
AR-910672
DESCRIPTION
Contact Insertion-Extraction Tool
134 Marbledale Road, Tuckahoe, NY 10707
LAMP EXTRACTOR
Mechanical type extractor used to
remove or insert miniature lamps
with bayonnet type bases in
panels and switchboards by firmly
and gently grasping lamps. Grasp
lever includes a return spring for
fast lamp insertion and removal.
Lamp grasp is limited to 5/16" to
prevent shorts. Handle diameter
1/2”. 4” long.
JONARD
P/N
S-339
• www.jonard.com
DESCRIPTION
Lamp Extractor
BU RNISHERS
POCKET TYPE BURNISHERS
Adjustment of flexible blade-length and rigidity - is possible
by varying depth in chuck. Supplied with replaceable blades
stored in pen barrel at other end. Plastic barrel and cap
made of sturdy plastic for dielectric work. Length 4 1/2",
diameter 3/8". Blades are 3/16" Wide x 1 1/2" long. Rods are
.020" diameter x 1 1/4" long.
PB-3, PB-7 & PB-3R
B-3R
B-3
B-7
JONARD
P/N
PB-3
PB-3R
PB-7
B-3/25
B-3R/25
B-7/25
DESCRIPTION
Pen With 6 Blades .0035” Thick
PB-3 plus 6 abrasive rods .020”
Pen With 6 Blades, .007” thick
Pkg. 25 Replacement Blades for PB-3 (.0035”)
Pkg. 25 Replacement Rods for PB-3R (.020”)
Pkg. 25 Replacement Blades for PB-7 (.007”)
DIAMOND BURNISHERS
These diamond contact burnishing spatulas consist of
uniform abrasive diamond particles, set in a special metal
for precise effective cleaning, polishing and burnishing
with minimum pressure, so very little metal is removed.
Diamond face 1” x 1/4”. Total length 6”.
K-234
D-200, D-300, D-400
D-200 Coarse (grit for rapid cleaning),
.019" Thick, two diamond faces, green shaft.
D-300 Medium (grit for intermediate size contacts),
.017" Thick, two diamond faces, red shaft.
D-400 Fine (grit for small sensitive contacts),
.011" Thick, single diamond face, blue shaft.
JONARD
P/N
D-200
D-300
D-400
K-234
DESCRIPTION
Diamond Burnisher
Diamond Burnisher
Diamond Burnisher
Diamond Burnisher
Coarse
Medium
Fine
Assortment Kit
K-234, Three assorted spatulas in a leather case.
OB-1
OB-2
CONTACT BURNISHERS
Plastic insulated handles for working on live contacts. Tools are
packaged in a clear plastic vial for protection from grease and
moisture.
JONARD
P/N
OB-1/3
OB-1/12
OB-2/12
OB-3
OB-3/12
OB-4/12
DESCRIPTION
For Fine Contacts.
Black handle 3/16” wide, .007” thick. 3” long, Package of 3
For Fine Contacts.
Black handle 3/16” wide, .007” thick. 3” long, Package of 12
For Extra Sensitive Points.
Blue handle. 1/4” wide, .007” thick. 3” long, Package of 12
For General Purpose Contacts.
Red handle. 1/4” wide, .010” thick. 3” long, Package of 12
For Industrial Use.
Green handle. 1/4” wide. .020” thick 3” long, Package of 12
OB-4
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
43
A LIGN MEN T TOOLS
SPRING HOOKS/CLIP SETTER
Used for inserting, removing and adjusting fine springs and other small parts in tight areas. Indispensable for
precision work in production and maintenance of precision production, electronics, electromechanics and even
maintenance jobs. All spring hooks are tapered to a fine point. Produced of the finest quality high carbon steel
with a nickel-plated finish. We will custom design Spring Hooks to meet your specific requirements.
M-125
M-120
M-126
M-137
M-121
M-130/SX
M-145
M-120 Pull Hook with looped handle
for maximum control 6" long.
M-121 Pull Hook for difficult to
reach areas, 11" long.
M-125 Push Hook with looped
handle for maximum control 6"
long.
JONARD
P/N
M-120
M-121
M-125
DESCRIPTION
Pull Hook
Pull Hook
Push Hook
CLIP SETTER
Clip Setter used for setting and
withdrawing E and C clips with a
inside diameter of .156” min. and
thickness of .025” min. Max inside
diameter of 3” and thickness of
.093” One end of this tool has a
hook with leaf spring tension for
removing the clip. Other end of
tool has leaf spring for holding
clip in position to insert. Narrow
shape allows access to confined
places. This tool is 6 3/4" long
.275" wide and 1/16" thick.
JONARD
P/N
CS-1022
44
INDUSTRIES CORP.
DESCRIPTION
Clip Setter
M-126 Push Hook for difficult to
reach areas, 11" long.
M-130/SX Pull Hook and lifter.
With a knurled grip. 8" long.
M-137 Push & Pull 2 sided Hook,
7" long.
JONARD
P/N
M-126
M-130/SX
DESCRIPTION
Push Hook
Pull Hook
M-145 Captive Spring Hook. Spring
loaded hook is exposed by depressing
plunger on top of tool. Internal spring
retracts hook automatically. This hook is
ideal for capturing small wires, springs or
parts and holding them. 7" long.
JONARD
P/N
M-137
M-145
DESCRIPTION
Push & Pull Hook
Captive Spring Hook
JIC-139B
JIC-719A
COIN LEVELING TOOL
Pay telephone Tool
Tool used for leveling coins in coin
collectors
when the coin receptacle
Pay telephone Tool
becomes
so
full as to interfere with
The key is used to release the
operation of the collector. May also be
housing and door locking
used to measure the degree of fullness
mechanism of the no. 1A type coin by means of a calibrated scale and metal
telephone sets 2 1/2” long.
slider. 7" long.
T KEY TOOL
JONARD
P/N
JIC-719A
DESCRIPTION
T Key Tool
134 Marbledale Road, Tuckahoe, NY 10707
JONARD
P/N
JIC-139B
DESCRIPTION
Coin Leveling Tool
• www.jonard.com
ALIG NMENT TOOLS
AT-3112
SPUDGER
Plastic pencil type tool tapered to
a point on one end and
screwdriver tip on other end.
Used to form, shape, guide,
spudge and separate fine
computer wire terminals,
telephone wires and cables.
Also used for breaking solder
bridges, probing or positioning
loose components. Made of a
high impact non-conductive
thermoplastic material. 6" double
ended 5/16" diameter long.
JONARD
P/N
AT-3112
AT-3767
AT-6241
ALIGNMENT TOOL
2-in1 nonconductive Alignment
Tool 1/4" in diameter, stepped
down to 5/32" in diameter. Ideal
for most variable capacitors, coils
and resistors. Also used to harness
and separate fine wire terminals
in computers, telephones and
cables. Made of non-conductive
thermoplastic material. 7" long.
JONARD
P/N
AT-6241
DESCRIPTION
Alignment Tool
TRIMPOT
Double ended Trimpot with a hex
(allen) steel .050" and 3/32" long
steel screwdriver tip. Ideal for
aligning, adjusting, calibrating and
fine tuning of electronic circuitry,
potentiometers, oscilloscopes and
electronic equipment. Made of a
high impact non-conductive
thermoplastic material. 5" long.
JONARD
P/N
AT-3767
DESCRIPTION
Trimpot
DESCRIPTION
Spudger
AT-3767
S-389M
S-389
AT-6241
Flat end
JIC-22035
PROBE PICK
Tough resilient yellow nylon
probe “spudger”. One end is
tapered to a 1/16” diameter point
having an insulated “L” shaped
wire hook extension. The other
end tapers to a flat, 3/16” wide
and 1/16” thick, with 2 small
notches. Used in electrical
contacts. 7” long.
JONARD
P/N
JIC-22035
JIC-22035NT
Point end
AT-3112
JIC-22035
DESCRIPTION
Insulated Probe Pick
Uninsulated Probe Pick
ORANGE STICKS
S-389
Static free double ended economical tool
made of birch wood. Used for cleaning
electrical components and separating
ALIGNMENT TOOL KIT
contact points, fine wires and other delicate
This 5 piece pocket kit contains
components. 3/16” diameter x 7” long. The
a selection of the most popular
S-389 has one end tapered to a point and
non-conductive tools for aligning the other end to a flat screwdriver type tip.
and adjusting components.
The S-389M has both ends tapered with a
flat screwdriver type tip.
AT-3767 Trimpot, AT-6241
Alignment Tool, AT-3112 Spudger,
JONARD
S-389 Orange Stick, JIC-22035
P/N
DESCRIPTION
Probe Pick
JONARD
P/N
DESCRIPTION
TK-AT5
Alignment Tool Kit
S-389/10
S-389/100
S-389M/10
S-389M/100
Orange Sticks Point & Flat end Pk. of 10
Orange Sticks Point & Flat end Pk. of 100
Orange Sticks 2 Flat ends Pk. of 10
Orange Sticks 2 Flat ends Pk. of 100
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
45
FORCE GAUGES TENSION
PUSH-PULL GAUGES
Jonard force gauges are all ergonomically designed and have become the industry standard for measuring force.
Our 3 different lines of force gauges are used by a multitude of industries and these gauges are being used in over
1000 different applications for measuring, calibrating, standardizing, testing and evaluating.
Measurement is extremely simple. Just place point of gauge arm perpendicular to the force to be measured.
Reading can be taken in both directions - clockwise and counter-clockwise. Gauges offer extreme precision and
durability. The measuring springs are made of hard tempered annealed beryllium copper. All gauges equipped
with maximum reading pointer. Tolerance ± .01 (Reading + Maximum Scale Reading.)
Small Gauges
(Flat Tip, Dial Diameter 1 1/2")
JONARD
PART NO.
GD-1
GD-3
GD-5
GD-10
GD-15
GD-25
GD-30
RANGE
IN GRAMS
0-10
5-35
10-50
20-100
50-150
50-250
40-350
Large Gauges
(Round Tip, Dial Diameter 2 1/2")
GRADUATION
IN GRAMS
.25
1.00
1.00
2.00
5.00
10.00
10.00
JONARD
PART NO.
GD-50
GD-100
GD-200
GD-400
RANGE
IN GRAMS
60-500
150-1000
300-2000
700-4000
GPP-8
GPP-36
GPP-72
GPP-15
ECONOMY PUSH-PULL TENSION GAUGES
These high impact polystyrene cased instruments
accurately measure push pull forces. Gauge is
graduated in two scales: grams and ounces. Precision
springs. Full scale accuracy is held to ± 1 graduation.
Size: 11/2" wide x 1" deep x 14" long.
JONARD
P/N
GPP-8
GPP-36
GPP-72
GPP-15
46
INDUSTRIES CORP.
AVOIRDUPOIS
CAPACITY
8 oz. x 0.25 oz
36 oz. x 0.5 oz.
72 oz. x 1 oz.
15 lb. x 4 oz.
METRIC
CAPACITY
220 g x 5 g
1,020 g x 20 g
2,025 g x 25 g
6,804 x 100 g
GRADUATION
IN GRAMS
20.00
25.00
50.00
100.00
GPP-5
PUSH-PULL PRECISION TENSION GAUGE
Precision, compact tubular-type mechanical force
gauge slender shape permits its use in confined areas.
Gauge is graduated in two scales: grams and ounces.
Precision springs individually are calibrated. Full scale
accuracy and permanent calibration is held to ± 1
graduation. Construction is brass with satin chrome
finish. Size: 1/2" diameter x 15" long.
JONARD
P/N
GPP-5
134 Marbledale Road, Tuckahoe, NY 10707
AVOIRDUPOIS
CAPACITY
1 lb X 1 oz.
METRIC
CAPACITY
500 g X 50 g
• www.jonard.com
PU NCHDOW N TOOLS
Insulation displacement connections to properly seat and trim wires used with connectors. Make
effortless and uniform connections.
A REVOLUTIONARY ERGONOMIC DESIGN GUARANTEEING OPERATOR SAFETY & EFFICIENCY
Benefits:
• 36% Time Savings
• Reduces the risk of carpal tunnel and other repetitive
stress injuries
• Effective means of combating fatigue
• Inexpensive option to promote worker safety
Features:
•
•
•
•
•
•
•
•
EPB-66
EPB-110
Over 1,000 impacts between charges
Dual action trigger for LED task lighting and impact
Quick-easy blade lock and release
90º Blade orientation adjustment for any angled impact
Hi/Low impact settings easily adjusted
Powerful, lightweight 7.2V lithium ion battery
Quick charge battery charger
Patented
EPB-1000
EPB-KR
EPB STANDARD DOUBLE-ENDED BLADES
JONARD
PART NO.
EPB-1200
EPB-1066
EPB-1110
EPB-11066
EPB-1000KR
EPB-2200
EPB-2066
EPB-2110
EPB-211066
EPB-2000KR
•
•
•
•
•
•
JONARD
PART NO.
DESCRIPTION
Punchdown Tool, Battery, 115V Charger (no blades included)
Punchdown Tool, Battery, 115V Charger, 66 blade
Punchdown Tool, Battery, 115V Charger, 110 blade
Punchdown Tool, Battery, 115V Charger, 110 & 66 blades
Punchdown Tool, Battery, 115V Charger, Krone blade
Punchdown Tool, Battery, 230V Charger (no blades included)
Punchdown Tool, Battery, 230V Charger, 66 blade
Punchdown Tool, Battery, 230V Charger, 110 blade
Punchdown Tool, Battery, 230V Charger, 110 & 66 blades
Punchdown Tool, Battery, 230V Charger, Krone blade
Ergonomic design to minimize repetitive stress and impact recoil
The easiest high/low impact setting adjustment
Convenient 2 blade storage compartment
Non-slip handle
Reliable fail safe mechanism
Lifetime Warranty
EPB-500
JONARD
PART NO.
EPB-500
EPB-KIT66
EPB-KIT110
EPB-KIT66110
EPB-KITKR
EPBKIT-66110
DESCRIPTION
Ergonomic Punchdown Tool
Ergonomic Punchdown Tool Plus 1 Blade (EPB-66)
Ergonomic Punchdown Tool Plus 1 Blade (EPB-110)
Ergonomic Punchdown Tool Plus 2 Blades (EPB-66, EPB-110)
Ergonomic Punchdown Tool Plus 1 Blade (EPB-KR Krone Blade)
DESCRIPTION
EPB-66
66 Blade with & without cutter
EPB-110
110 Blade with & without cutter
EPB-KR
Krone Blade with & without cutter
EPB-1000 ACCESSORIES
JONARD
PART NO.
DESCRIPTION
EPB-B
EPB-1000 Lithium Ion Battery
EPB-BC1
EPB-1000 115V Battery Charger
EPB-BC2
EPB-1000 230V Battery Charger
JIC-950C
This multipurpose wire insertion tool
performs several vital functions.
The wire cutter is designed to cut 22 & 24
gauge wire, the hook at the back of the
tool is used for both jumper and back-tap
removal, and the bit inserts 22 or 24 gauge
(0.5 mm or 0.6 mm) wire into the terminal
block. Ideal for wire insertion in 3-beam
(112 type blocks) and 4 beam (78 type
blocks) terminals in Cosmic and Cosmic II
distributing frames.
JONARD
PART NO.
DESCRIPTION
JIC-950C
Quick Clip Insertion Tool
JIC-955
JIC-950C Replacement Blade
Phone: (914) 793-0700 • Fax: (914) 793-4527 • sales@jonard.com
INDUSTRIES CORP.
47
Div. of Jonard Industries
Tools for Telecom, Fiber Optics, CATV, Satellite, Security & Alarm,
Wireless and Electronics Industries
134 Marbledale Road • Tuckahoe, New York 10707 • Phone: (914) 793-0700 • Fax: (914) 793-4527
sales@jonard.com • www.jonard.com
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