balt 27652 Odyssey 24 Laptop Charging Cart Assembly Instructions

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Odyssey Laptop Charging Cart
Assembly Instructions
1
Odyssey Laptop Charging Cart
Part Drawing
Description
Part
Qty
Drawing
Description
Qty
Hardware List
P1
P2
P3
Metal Base
Top Panel
Shelf
1 EA
1 EA
A
M6X15mm Socket Screw
32 EA
A1
M6X45 mm Socket Screw
8 EA
A2
M6X65 mm Socket Screw
4 EA
B
Grommet Metal Base
7 EA
C
P4
Side Handle
Left Side Panel
4” Caster
2 EA
F
Allen Wrench
1 EA
8 EA
Wood Dowel
14 EA
14 EA
8 EA
1 EA
K
Electrical Mount
L
Upper Back Panel 1 EA
M
P7-1
Cam
Cam Posts
J
P7
Tapped Rivet
1 EA
I
P6
2 EA
D
H
Right Side Panel
4” Locking Plate Caster
2 EA
G
P5
4 EA
Bottom Back Panel 1EA
P8
2
Electrical Mount Screw M5
Electrical Outletl-Large
4 EA
4 EA
2 EA
Odyssey Laptop Charging Cart
Part Drawing
Description
Part
Qty
Drawing
Description
Qty
Hardware List
P10
P11
Center Back Panel
Vertical Support
1 EA
P
Back Lock
Q
Lock Clip
Left Door
! EA
S
T
P13
Right Door
1 EA
2 EA
R
P12
1 EA
1 EA
Door Hinge
Hinge Screw-Wood
U
Hinge Screw-Door
V
Grommet
W
X
Y
3
Shelf Pin
Key Sets
Magnet
Phillips Magnet Screws
28 EA
4 EA
16 EA
8 EA
2 EA
2 EA
1 EA
2 EA
READ THROUGH INSTRUCTIONS FROM
BEGINNING TO END BEFORE STARTING TO ASSEMBLE UNIT.
1.) Identify and Separate all the Parts
and Hardware.
Illustration # 1
2.) Attach two Locking Casters (C) to the bottom
front and two Non-Locking Casters (D) to the
bottom rear of Metal Base (P-1) using four
Screws (A) for each caster. See Illustration #1.
C
Front
A
P-1
2a.) Place a Grommet- Base (B) in each of the
two large holes in the Metal Base (P1).
B
D
A
3.)
Attach one of the Side Handles (P-4) to the left side of
Metal Base (P-1) using two Screws (A2) as shown in
Illustration #2.
Front
P-1
P-4
Illustration # 2
A2
4
4.) Attach the Left Side Panel (P5) to the Side Handle (P4) using four Screws (A1) and four
Tapped Rivets (G) as shown in Illustration # 3.
P-4
G
P-5
A1
Illustration # 3
5.) Secure the Left Side Panel (P5) to the Metal Base (P1) using two Screws (A) as shown in
Illustration # 4.
P5
P1
Illustration # 4
A
Bottom View
5
6.) Screw in two Cam Posts (I) into the embedded plastic inserts in the Left Side Panel (P5) as shown in
Illustration # 5. Install two Cams (H) into the large holes in the Bottom Back Panel (P7-1). Install a
Wood Dowel (J) in the center hole on the edge of the Bottom Back Panel (P7-1). With the Cam’s (H)
arrows pointed at the Cam Posts (I), slide the Bottom Back Panel (P7-1) into place and turn the Cams
clockwise a quarter turn to the lock position.
Illustration # 5
J
I
P5
P7-1
H
7.) Center the Back Frame (P8) over the two embedded threaded metal inserts in the Left Side Panel
(P5) and secure with two Screws (A) as shown in Illustration # 6.
Illustration # 6
A
P5
6
P8
8.) Screw in two Cam Posts (I) into the embedded plastic inserts in the Left Side Panel (P5) as shown
in Illustration # 5. Install two Cams (H) into the large holes in the Upper Back Panel (P7). Install a
Wood Dowel (J) in the center hole on the edge of the Upper Back Panel (P7). With the Cam’s (H)
arrows pointed at the Cam Posts (I), slide the Upper Back Panel (P7) into place and turn the Cams
clockwise a quarter turn to the lock position.
Illustration # 7
J
H
P5
P7
I
9.)
Place two Cams (H) in the Upper Back Panel (P7) and two Cams (H) in the Bottom Back Panel
(P7-1) making sure the arrows on the Cams (H) are pointe to the right as shown in Illustration # 8.
Push in one Wood Dowel (J) into the edge of the Upper Back Panel (P7) and one Wood Dowel (J)
into the edge of the Bottom Back Panel (P7-1). Screw in four Cam Posts (I) into the the Right Side
Panel (P6). Move the Right Side Panel (P6) in to connect. Turn the Cams (H) a quarter turn to
lock. Secure the Back Frame (P8) to the Right Side Panel (P6) using two Screws (A).
J
I
H
P7
A
P6
P8
J
P7-1
I
H
Illustration # 8
7
10.) Attach the Right Side Panel (P6) to the Side Handle (P4) using four Screws (A1) and four
Tapped Rivets (G) as shown in Illustration # 9.
A1
G
Illustration # 9
P4
P6
11.) Secure the Right Side Panel (P6) to the Metal Base (P1) using two Screws (A) as shown in
Illustration # 10.
Illustration # 10
P6
P1
Bottom View
A
8
12.) Insert two Cams (H) into the top of the Left Side Panel (P5) and one into the top left of the Back
Panel (P7) making sure the arrow on the Cams (H) are pointed up. Press in two Wood Dowels
(J) into the top edge of the Left Side Panel (P5). Screw in three Cam Posts (I) into the bottom
left of the Top Panel (P2) as shown in Illustration # 11. Repeat these same Steps to install
Cams(H), Wood Dowels (J) and Cam Posts (I) into the Right Side Panel (P6), the Back Panel
(P7) and under the right bottom of the Top Panel (P2). Lower the Top Panel (P2) down onto the
assembly and turn the Cams a quarter turn to lock into place.
J
P5
P2
I
I
H
Illustration # 11
P7
H
13.)
P6
Place the Back Lock (P) into the Center Back Panel (P10) from the outside and in. Use the Lock
Clip (Q) on the back side of the Back Lock (P) to secure it in place. Place the bottom pegs on the
Center Back Panel (P10) into the two holes in the bottom of the Back Frame (P8) and lock the
Back Lock (P) to keep the Center Back Panel (P10) in place. See Illustration # 12.
Q
P10
Inside View
P
P8
Illustration # 12a
Illustration # 12
9
14.) Attach two Electrical Mounts (K) to the top Back Panel (P7) and two to the bottom Back
Panel (P7) using one Electrical Mount Screw (L) into each embedded threaded insert
as shown in Illustration # 13.
P7
Illustration # 13
K
L
15.)
P7
Snap in a large Electrical Strip (M) into the top Electrical Mounts (K) with the cord exiting to the
right. Snap in a second large Electric Strip (M) into the bottom Electrical Mounts (K) with the
cord exiting to the left as shown in Illustration # 14.
M
K
Electrical
Cord
Electrical
Cord
K
M
Illustration # 14
10
16.) Insert the Shelf Pins (R) into the predrilled shelf location holes in the Right Side Panel (P6) and the
Left Side Panel (P5) as shown in Illustration #15a. Place each Shelf (P3) on the Shelf Pins (R)
making sure the notches in the side flanges on each Shelf (P3) hook onto the Shelf Pins (R).
P5
R
Illustration # 15
P3
P6
Illustration # 15a
17.)
Attach the two Vertical Supports (P11) to the Top Panel (P2) and to the Metal Base (P1) using
Screws (A) into the threaded holes as shown in Illustration #16.
A
P11
Illustration # 16
A
11
18.) Attach two Door Hinges (S) to the Left Side Panel (P5) using four Hinge Screws -Wood (T) into
the prdrilled locate holes for each hinge. Attach the Left Door (P12) to the Door Hinges (S) using
two Hinge Screws-Metal (U) as shown in Illustration #17.
P5
S
U
P12
T
S
U
19.)
Illustration # 17
T
Repeat Step 18 to install the Right Door (P13) to the Right Side Panel (P6) as shown in
Illustration # 18.
P6
P13
Illustration # 18
T
U
12
S
20.)
Push in a Grommet (V) into the large hole at the bottom of the Right Side Panel (P6) and Left
Side Panel (P5)
P6
V
Illustration # 19
21.) Install Magnet (X) under the Top Panel (P2) in the front center so it catches and holds the Left
Door (P12) when it is closed. Use two Magnet Screws (Y) to secure.
P2
X
P12
P13
Y
27652,27655_5-14-14
13