Orbital Welding System—Series 40 Weld Head (MS-02

Orbital Welding System—Series 40 Weld Head (MS-02
www.swagelok.com
O r bital Welding Syste m
We ld He ad, Tube a nd Pipe Collets,
a nd Tungste n Ele ctrode s
Se r ie s 40
■ Is available for outside tube diameters ranging from 1 1/2 to 4 in. and
38.1 to 114.3 mm and pipe diameters ranging from 1 1/4 to 4 in. and
42.2 to 114.3 mm
■ Offers versatility for use in a variety of industries
2
Orbital Welding System—Series 40
Series 40 Weld Head
■ Provides an ideal welding solution in the bioprocessing and
power industries, among others
■ Includes a viewing port, allowing the operator to line up the
weld for ultimate reliability; an optional integral welding lens
allows the operator to monitor the weld in process.
■ Offers optical speed control—no tachometer or calibration
required.
Ordering Information and Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
2.80
8.00
(71.1)
(203)
1.40 (35.6)
to center
of electrode
Viewing
port
4.00
(102)
Interchangeable
collets
Cable
Length
ft (m)
Ordering
Number
15(4.6)
SWS-40H-D-15
35(10.7)
SWS-40H-D-35
50(15.2)
SWS-40H-D-50
Weld Head
Weight➀
lb (kg)
12.8 (5.8)
Cables attach directly to the
Swagelok® M200 power supply.
For Swagelok M100 and earlier
power supply models, an
adapter is required.
Ordering number: SWS‑M100‑WH‑ADPTR
➀Weight does not include collets or cable.
Orbital Welding System—Series 40
Tube and Pipe Collets
Two collet halves are required per side plate.
Tube Collets
Pipe Collets
■ Hold components rigidly
■ Design compensates for
during welding.
pipe size variation.
■ Are easily changed for
■ Pre-tacking of weld joint
varying outside diameters.
Tube Collet Size
in.
1 1/2
—
2
—
2 1/2
mm
is required.
Pipe Collet Size
Collet Half
Ordering Number
in.
SWS-40CI-24
1 1/4 42.2
SWS-40CI-20P
SWS-40CI-42.4MM
1 1/2 48.3
SWS-40CI-24P
44.5
SWS-40CI-44.5MM
2
60.3
SWS-40CI-32P
48.3
SWS-40CI-48.3MM
—
60.5(50A)
SWS-40CI-60.5MMP
50.8
SWS-40CI-32
54.0
SWS-40CI-54MM
—
76.3(65A)
SWS-40CI-76.3MMP
60.3
SWS-40CI-60.3MM
3
88.9
SWS-40CI-48P
63.5
SWS-40CI-40
—
89.1(80A)
SWS-40CI-89.1MMP
3
76.2
SWS-40CI-48
88.9
SWS-40CI-56
4
101.6
SWS-40CI-64
—
104.0
SWS-40CI-104MM
—
114.3
SWS-40CI-114.3MM
2 1/2 73.0
4
—
2
—
2 1/2
mm
Use support extensions when welding vertical runs of pipe.
The support extensions minimize angular misalignment and
provide maximum rigidity. Use in sets of either 4 or 8 pieces.
Pipe Collet Size
in.
mm (JIS)
Description
Ordering Number
Support extension
SWS-40CI-EXT
L
D
Tungsten Electrodes
Ordering Number
38.1
SWS-C.094-2.615-P
1 1/4 42.2
SWS-C.094-2.535-P
42.4
SWS-C.094-2.530-P
1 1/2 48.3
SWS-C.094-2.414-P
44.5
SWS-C.094-2.489-P
2
60.3
SWS-C.094-2.178-P
48.3
SWS-C.094-2.414-P
—
60.5(50A)
SWS-C.094-2.174-P
50.8
SWS-C.094-2.365-P
54.0
SWS-C.094-2.302-P
—
76.3(65A)
SWS-C.094-1.863-P
60.3
SWS-C.094-2.178-P
3
88.9
SWS-C.094-1.615-P
63.5
SWS-C.094-2.115-P
—
89.1(80A)
SWS-C.094-1.611-P
3 1/2 101.6 (90A)
SWS-C.094-1.365-P
3
76.2
SWS-C.094-1.865-P
3 1/2
88.9
SWS-C.094-1.615-P
4
101.6
SWS-C.094-1.365-P
—
104.0
SWS-C.094-1.318-P
—
114.3
SWS-C.094-1.115-P
SWS-40CI-56P
114.3 (100A) SWS-40CI-64P
Support Extensions
Swagelok electrodes, available in packages of ten, provide
consistent, repeatable welds. Electrodes consist of 2 %
ceriated tungsten, axially ground to rigid specifications.
Tungsten Electrodes
Ordering Number
SWS-40CI-40P
3 1/2 101.6 (90A)
Tungsten Electrodes
1 1/2
Collet Half
Ordering Number
42.4
3 1/2
in.
mm (JIS)
38.1
Tube Collet Size
Shown with optional
support extensions.
See below for
ordering
information.
2 1/2 73.0
4
SWS-C.094-1.928-P
114.3 (100A) SWS-C.094-1.115-P
3
Options and Accessories
Weld Head Extension Cables
Swagelok weld head extension
cables enable weld head
operation away from the M200
power supply, up to a total
cable length of 200 ft (61 m).
See the Swagelok Series 40
Weld Head User’s Manual,
MS‑13‑206, for information
on weld head performance
with optional weld head extension cables.
Extension Cable
ft (m)
Ordering
Number
35 (10.7)
SWS-WHEC-D-35
50 (15.2)
SWS-WHEC-D-50
Weld Head Adapter Cable
The weld head adapter cable allows
connection from earlier Swagelok
40H‑C model weld heads to the
Swagelok M200 power supply.
Ordering number: SWS-M200-WH-ADPTR
Viewing Port Weld Lens
The optional viewing port weld lens allows the operator
to monitor the weld in process. The lens is for welding
applications of 120 A at 50 % duty cycle or below.
Ordering number: SWS-WIN-WL-CVR
Safe Product Selection
When selecting a product, the total system design must
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings,
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
Caution: Do not mix or interchange parts with those of
other manufacturers.
Warranty Information
Swagelok products are backed by The Swagelok Limited
Lifetime Warranty. For a copy, visit swagelok.com or contact
your authorized Swagelok representative.
Swagelok—TM Swagelok Company
© 2009–2013 Swagelok Company
Printed in U.S.A., AGS
MS-02-140, R6
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