TRYSTAR® gENERATOR DOCKINg STATION

TRYSTAR® gENERATOR DOCKINg STATION
Generator
DOCKING STATIONS
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Portable Power Cable
Cam to cam cable extensions
DESCRIPTION
• 2000V, 100A-400A rated to NEC table 400.5 (B)
• All portable power cable sold is highly flexible
and UL & C-UL or CSA Listed
• MSHA Listed
• Dual layer jacket with inner safety liner of contrasting color
• Available in any color, including 208V & 480V phases
• Your custom print on every foot of the cable
Trystar® generator DOCKING STATIONS
Trystar® Generator Docking Stations provide reliable, affordable
• Up to 4000A
assurance that your business stays up and running in any power outage.
• Theft and Tamper Resistant
Custom-mounted to your structure, each station allows for quick
and easy connection of external generator power. And our unique
design helps prevent theft and hazardous disconnects.
• All cables are factory tested
• Cam Lok READY
• Custom Cabling and
Powder Coating
• Breaker Panels and More
Striped Cable
Distribution equipment
Cable with integrity
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3
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Portable Power Cable
Pig tails, male or female, any length
TRYSTAR® Commercial Grade
Generator Docking Station
DESCRIPTION
DESCRIPTION
• 2000V, 100A-400A rated to NEC table 400.5 (B)
• Your custom print on every foot of the cable
• Available for 100A to 400A service
• All portable power cable sold is highly flexible
and UL & C-UL or CSA Listed
• All cables are factory tested
• Powder coated aluminum or stainless steel construction
GDS-044W-SM
(pictured)
• Lockable rake system reduces cable theft
• MSHA Listed
• Non-angled vertical Cam style inputs
• Dual layer jacket with inner safety liner
of contrasting color
• UL and C-UL 50 listed enclosure, NEMA 3R
• Available in any color, including 208V & 480V phases
• Options are not available with this unit
• Cam style to bare end with pin lugs
or compression lugs available
• Provides safe and easy cam connections
to existing transfer switches
• For use in residential and light duty environments
Compression lug
Pin lug
Bare end
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Docking station 400A
4
Pad lockable
Phase colored cable
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CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Generator Docking Station
TRYSTAR® Generator Docking Station
with Locking Block Up to 4000A
Up to 4000A
Part #GDS-205W-LM
(pictured)
Part #GDS-405W-LM-K2
(pictured lower left)
Part #GDS-045W-SM-K1
(pictured center and lower right)
DESCRIPTION
DESCRIPTION
• Available for 100A to 4000A service • Available for 100A to 4000A service
• Powder coated aluminum or stainless steel construction
• Patented locking block incorporated into
a standard Trystar GDS
• Docking stations accommodate any style inlet or receptacle
• Both doors will close only if the cable
is not connected to the GDS
• Kirk Key can be installed into a facility’s
new or existing main breaker
• Lockable rake system reduces cable theft & cable disconnection
• Cam style inputs and/or outputs or other
• The facility’s main breaker is used to lock out
and transfer power from utility to generator
• Only the provided key will open
Trystar’s GDS with locking block
• UL and C-UL 50 listed enclosure, NEMA 3R
• UL and C-UL 50 listed enclosure, NEMA 3R
• The key is captive and is only released
by disconnecting the main breaker
• Provides safe and easy cam connections to transfer switches
Optional leg kit
• Key releases only when doors of
GDS are closed and locked
1200A output panel
400A docking station
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
4000A Closed
6
2917 Industrial Drive
Faribault, Minnesota 55021
400A Closed
400A
Open with rake system
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
7
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Rotary Generator Docking Station
Up to 1200A
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Posi-Lok Generator Docking Station
Part #GDR-125W-LM
(pictured)
DESCRIPTION
DESCRIPTION
• Integrated rotary transfer switch (ON - OFF - ON)
• Powder coated aluminum or stainless steel construction
• Available for 100A to 1200A service
• Mounts to switches, buildings and generators
• Powder coated aluminum or stainless steel construction
• Posi-Lok® is designed for sequential, fool-proof hook up
• Available with non-service entrance or service entrance rating
• Lockable rake system reduces cable theft
& cable disconnection
• Lockable rake system reduces cable theft & cable disconnection
Part #GDS-POSI
• UL and C-UL 50 listed enclosure, NEMA 3R
• Cam style inputs and/or outputs
• Inside mount handle for added security
• UL and C-UL 50 listed enclosure, NEMA 3R
Portable option
Utility - Off - Generator switch
Pad lockable
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
Lockable
8
Posi-Lok cable
Posi-Loks connected
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9
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Hard-Wire Docking Station
TRYSTAR® rental transfer switches
with built in docking stations
Generator Roll-Up Box
Part #GDS-326P-LL
(pictured)
DESCRIPTION
DESCRIPTION
• Includes mechanical lugs suitable
for up to 500MCM THHN cable
• Optional stainless steel or powder coated aluminum
• Double throw, manual (non-automatic) or automatic
• Trap door access for easy hard wire connection
• Docking Station integral to the switch
• Secondary door offers additional protection
between generator and electrical load
• Heavy duty reinforced frame with 2 door support & access
• UL and C-UL 50 listed enclosure, NEMA 3R
• Add gland plates for any inlet or receptacle
• Non service and service entrance rated
• UL and C-UL 50 Listed enclosure
Secondary door closed
Hard wire connection
Integral docking station
Phase colored cable
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
10
Two full door access
Fully wired
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CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
Trystar® Single or dual Breaker Docking Stations
Trystar® Dual Kirk Key Breaker Docking Stations
Part #SBDS
(pictured)
DESCRIPTION
Part #DBDS
(pictured)
DESCRIPTION
• Single breaker docking station with Kirk Key provision
• Kirk-Key adaptable
• Kirk key is provided for main breaker on building
• Phase rotation monitor included
• The key is captive in the building’s main breaker until it is shut off
• Cam style connection or hard wire option
available for input
• The key is captive in the GDS breaker until it is shut off
• UL and C-UL 50 listed enclosure, NEMA 3R
• Phase rotation monitor included
• Breaker A is for loadbanking a permanent generator
• Full CAD drawings available upon request
• When the main breaker is off, use the same key
to turn on the GDS breaker
• Up to 4000A per breaker
• Standby power breaker cannot be energized unless
the utility breaker is locked in the off position
• Full CAD drawings available upon request
• Breaker B is for a temporary generator
• Cam
style connection or hard wire option
available for input
• Ability to have a temporary generator
connected during a load bank test
•U
L and C-UL 50 listed enclosure, NEMA 3R
• Allows for quick, easy hook up of a portable
generator if permanent generator goes down
• Up to 4000A
Closed view
Open view
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
Closed view
12
Open view
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
13
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® DUAL
PURPOSE GENERATOR/LOAD BANK DOCKING STATION
PRODUCT
NAME
Part #DPGLBDS
DESCRIPTION
TRYSTAR® UTILITY BREAKERED OUTPUT PANEL
Part #UOP
DESCRIPTION
• Cam style or hard-wire inputs and/or outputs
• Available for 100A to 4000A service
• Cam style or hard-wire outputs, or other
• Phase rotation monitor included
• Powder coated aluminum or stainless steel construction
• Kirk key access to lock out permanent generator,
giving access for roll up rental generator
• Up to 4000A
• Output panels accommodate any style outlet
• Lockable
rake system reduces cable theft and
cable disconnection
• Does not include any breakers
• UL 50 and C(UL) 50 Listed enclosure, NEMA 3R
• Breakers included to match specification
• Quick and easier access to permanent generator for
load banking
Closed view
2917 Industrial Drive
Faribault, Minnesota 55021
Open view
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
•U
L 50 and C(UL) 50 Listed enclosure, NEMA 3R
Closed view
14
2917 Industrial Drive
Faribault, Minnesota 55021
Open view
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
15
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Docking station for Mobile Generators
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Generator Docking Stations
mounted to ats
Part #GDS-MG
DESCRIPTION
• Single or dual Kirk Key systems
• Inserts into a mobile generator which provides
flexibility for long or short-term projects
• Breaker A is generator’s main, breaker B is the building’s main
• Phase rotation monitor included
• Up to 4000A per breaker
• Full CAD drawings available upon request
• Cam style connection or hard wire option available for input
• UL and C-UL 50 listed enclosure, NEMA 3R
Inside wiring of an ATS
Closed view
Back view
Docking station
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
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Inside wiring of an ATS
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CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
TRYSTAR® Inlet Generator Connection Panel
TRYSTAR® Power
100A to 400A
Trystar Steel Storage Vault
DESCRIPTION
DESCRIPTION
• Powder coated aluminum or stainless steel construction
• Lockable
• Converts a panel from a mechanical lug connection to a quick connect panel
• Capable of holding up to 3000 lbs.
• Mounts to switches, buildings and/or generators
• Nearly impenetrable
• Complete with 30” tails sized to your requirement
• Custom colors available
Part #TSSV
• Option for lockable front cover
• UL and C-UL 50 listed enclosure, NEMA 3R
Mounted to transfer switch
Three phase 208V with pigtails
Shown with lockable cover
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
Plastic collapsible bins
18
Plastic non collapsible bins
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CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.
Available in: Custom COLOR,
Any Length, CUT, COILED, COMPLETE
With CONNECTOR ASSEMBLY
TRYSTAR® PORTABLE POWER CABLE (UL) C(UL)
FEATURES
CONSTRUCTION
• Available colors: Black, blue, red, green,
white, yellow, orange, brown or custom
Conductor
Make selections from the listed options.
GDS
• Bare, annealed electrolytic copper
• 30 AWG Class K rope lay stranding
• - 45°C to 105°C, 2000 Volt Rating, flame retardant
• Resistant to oil, water, acid, gas, ozone, cuts, tears and abrasion
GDS
• (UL) 2000 volt rating, C(UL) 600 volts continuous use
DUAL INSULATED JACKETING TECHNOLOGY
• Manufactured to UL & C(UL) standard 1650, & MSHA
Inner Jacket- Added for Your Safety
A separator of high contrast color is applied between
the conductor and outer sheath for your added safety.
This provides: Increased insulation, added flexibility,
and allows you to easily identify damage or wear.
• Surpasses NEC 400 requirements and may be used in any
application where PPE, Type W, G or G-GC cable is used.
APPLICATIONS
Designed for use with industrial equipment, including portable
generators, chillers, air conditioning, motor and welding leads,
submersible wells, grounding, heavy tools, power extensions,
marine dockside, mining and oil drilling applications, where long
term, quality performance at all operating temperatures is desired.
TRYSTAR® GENERATOR DOCKING STATION SPECIFICATION
Amperage
Voltage
Mount Style
32
5
P
-
Permanent
Bus Connection
Generator
Connection
(-
(Optional Loadbank
Connection)
(Other Options List all after dash)
)
L
M
(-
LF
A
)
-
example shown: GDS-325P-LM(-LFA)
Amperage
Outer Jacket
TYPE PPE (FT5) Provides: oil, water, acid, gas, ozone,
resistance, flame retardant, durability and extreme
flexibility at all operating temperatures.
Voltage
Mount Style
Permanent Bus Connection
L - Mechanical Lugs (std)
02 - 200A
1 - 120/240 (2H + N + G)
W - Wall hanging
04 - 400A
3 - 208/120V (3H + N + G)
P - Pad (free standing)
08 - 800A
4 - 480V (3H + G)
F - Flush (front flange)
12 - 1200A
5 - 480/277 (3H + N + G)
800A — 3 x 500 MCM
16 - 1600A
6 - 600V (3H + N + G)
1200A — 4 x 500 MCM
Qty and size per phase
200 - 400A — 2 x 600 MCM
20 - 2000A
1600A — 6 x 500 MCM
Indented into outer jacket: (UL) TYPE PPE 90°C DRY 75°C
24 - 2400A
2000A — 8 x 500 MCM
WET SUN RES 2000V E204219 P-07-KA070022-MSHA AWG
4/0 C(UL) PPC/TPE FT5 90°C SUN RES 600V
28 - 2800A
2400A — 10 x 500 MCM
32 - 3200A
40 - 4000A
AVAILABLE SIZES, SPECIFICATIONS & AMPACITY CORRECTION FACTORS
Voltage Colors for Cam Style Receptacles
1 - Black, Red, White & Green
3 - Black, Red, Blue, White and Green
4 - Brown, Orange, Yellow and Green
5 - Brown, Orange, Yellow, White and Green
6 - Black, Black, Black, White and Green
TEMPERATURE CORRECTION FACTORS **
3200A — 14 x 500 MCM
4000A — 16 x 500 MCM
C - Long Barrel Compression
S - 1/2” x 13 Threaded Stud (400A and below)
O - Other (Specify)
Sample Construction:
1600A, 208/120V, Wall Mount S
Mechanical Lug permanent
busbar connection
Male cam style receptacle
generator connection
Phase Rotation Monitor,
2x Duplex GFCI, Generator
Signal Terminal Block
GDS-163W-LM-AC2H
Size
Stranding
Strand
Nominal
OD
Finished
Nominal
OD
Weight
lbs. / M
FT
Ampacity*
Ambient
Temp °C
FACTOR
Ambient
Temp °F
Number of
Conductors
Temperature
Adjustment
8
168 x 30
0.150
0.485
162
80
21-25
1.04
70-77
4-6
80%
6
266 x 30
0.192
0.525
197
105
26-30
1.00
78-86
7-9
70%
O - Other (Specify)
4
420 x 30
0.252
0.582
204
125
31-35
0.96
87-95
10-20
50%
D - 1Ø 120V 30A NEMA L5‐30 Outlet
2
665 x 30
0.320
0.650
315
190
36-40
0.91
96-104
21-30
45%
E - 1Ø 120V 50A Twist‐Lock Outlet
1
833 x 30
0.354
0.725
376
220
41-45
0.87
105-113
41-40
40%
F - 1Ø 125/250V 50A Twist‐Lock Outlet (Add number after letter if requesting more than one)
1/0
1064 x 30
0.397
0.775
480
260
46-50
0.82
114-122
41+
35%
H - Generator Signal Terminal Wiring Block
2/0
1330 x 30
0.450
0.820
603
300
51-55
0.76
123-131
3/0
1691 x 30
0.510
0.880
716
350
56-60
0.71
132-140
4/0
2109 x 30
0.580
0.965
895
405
61-70
0.58
141-158
71-80
0.41
159-176
Generator Connection
(Optional Loadbank Connection)
(Other Options - List all after dash)
M - Male Cam Style Receptacles (std)
LF - Female Cam Style Receptacles
A - Phase rotation monitor
L - Mechanical Lugs
LL - Mechanical Lug
B - 1Ø 120V 20A Duplex Outlet
C - 1Ø 120V 20A Duplex GFCI Outlet
I - Stainless Steel construction
J - Bottom conduit access (increased panel depth - contact factory for details)
D RATING FOR CONDUIT
OR TRAY APPLICATION
K# - Kirk‐Key door interlock (# - number of key cylinders)
L - Custom lug size or compression type
28%
P - Custom powder coat color (Specify - ANSI grey standard)
Adjustment factor for more than three current carrying conductors
* For ambient temperatures other than 30 C (86 F) multiply the allowable
ampacities stated above by the appropriate conversion factor.
S - Special (explain)
** Indented into sheath: (UL) TYPE PPE 90°C DRY 75°C WET SUN RES 2000V E204219
P-07-KA070022-MSHA AWG 4/0 C(UL) PPC/TPE FT5 90°C SUN RES 600V
NOTES:
For 400-800A choose up to 2 from B-E
***Values Listed are for single conductors, where the individual conductor is not installed in
raceways or physical contact with each other except in the lengths not exceeding 24.0 inches.
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
For 1200-4000A choose up to 3 from B-E
20
507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
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manufacturing
NOTES
TRYSTAR PRODUCTION
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507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com
22
2917 Industrial Drive
Faribault, Minnesota 55021
CUSTOM CABLE &
POWER SOLUTIONS
507.333.3990
866.TRYSTAR
trystar.com
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