DEWE-50-PCI-64_manua..

DEWE-50-PCI-64_manua..
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DEWE-50-PCI-64
Technical reference manual
ISO9001
www.dewetr o n .c o m
Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H.
This document contains information which is protected by copyright. All rights are reserved. Reproduction,
adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
All trademarks and registered trademarks are acknowledged to be the property of their owners.
Preface
Thank you!
Thank you very much for your investment in DEWETRON's unique data acquisition systems. These are
top-quality instruments which are designed to provide you years of reliable service. This guide has been
prepared to help you get the most from your investment, starting from the day you take it out of the box, and
extending for years into the future.
This guide includes important startup notes, as well as safety notes and information about keeping your
DEWETRON system in good working condition over time.
We strongly suggest that you read this entire manual, especially the safety and care sections, as well as to
avoid damaging your DEWETRON system.
What is the DEWE-50-PCI-64?
This product is used for measuring of different physical and/or electrical sizes (depending on model or configuration). The connection is depending on model or configuration and takes place via safety banana plugs, BNC connectors (± 50V max.), D-SUB connectors (± 50V max.), thermocouple connectors (± 50V max.), BINDER® connectors (± 50V max.), SMB connetcors (± 50V max.), µdot connectors (± 50V max.),
LEMO® connectors or RJ-45 connectors.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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Preface
Notes
4
Table of content
Content
General Information, Safety Instructions
7
Training………………………………………………………………………………………… 7
Calibration……………………………………………………………………………………… 7
Support………………………………………………………………………………………… 7
Service/repairs………………………………………………………………………………… 7
Warranty Information………………………………………………………………………… 8
Printing History………………………………………………………………………………… 8
Safety conventions…………………………………………………………………………… 9
General safety and hazard warnings for all DEWETRON systems…………………… 10
Maintenance…………………………………………………………………………………… 13
Windows updates and antivirus/security software………………………………………… 14
Problematic network stacks………………………………………………………………… 14
Environmental Considerations……………………………………………………………… 14
Blockdiagram of the internal signal processing…………………………………………… 15
First steps……………………………………………………………………………………… 16
Main System
17
DEWE-50-PCI-64…………………………………………………………………………… 17
System specifications………………………………………………………………………… 17
Software installation………………………………………………………………………… 19
Connectors…………………………………………………………………………………… 22
Adding or exchanging PCI boards………………………………………………………… 26
Software27
A/D Conversion
A1
Internal Wiring
B1
CE-Certificate of conformity
C1
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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Table of content
6
General Information, Safety Instructions
Services
Training
DEWETRON offers training at various offices around the world several times each year. DEWETRON
headquaters in Austria have a very large and professional conference and seminar center, where training
classes are conducted on a regular basis starting with sensors and signal conditioning, A/D technology and
software operation. For more information about training services, please visit:
http://www.dewetron.com/support/training
Dewetron Inc. in the USA also has a dedicated training facility connected to its headquarters, located in
Rhode Island. For more information about training services in the US, please visit:
http://www.dewamerica.com/support/trainingsclasses
Calibration
Every instrument needs to be calibrated at regular intervals. The standard norm across nearly every industry
is annual calibration. Before your DEWETRON data acquisition system is delivered, it is calibrated at our
DEWETRON headquater. Each of this system is delivered with a certificate of compliance with our published
specifications. Detailed calibration reports from our calibration system are available for purchase with each
order. We retain them for at least one year, so calibration reports can be purchased for up to one year after
your system was delivered.
Support
DEWETRON has a team of people ready to assist you if you have any questions or any technical difficulties
regarding the system. For any support please contact your local distributor first or DEWETRON directly.
For Asia and Europe, please contact:
For the Americas, please contact:
DEWETRON Ges.m.b.H.
Parkring 4
A-8074 Graz-Grambach
AUSTRIA
Tel.: +43 316 3070
Fax: +43 316 307090
Email: support@dewetron.com
Web:http://www.dewetron.com
DEWETRON, Inc.
10 High Street, Suite K
Wakefield, RI 02879
U.S.A.
Tel.:
+1 401 284 3750
Toll-free: +1 877 431 5166
Fax:
+1 401 284 3755
Email: support@dewamerica.com
Web: http://www.dewamerica.com
The telephone hotline is available
Monday to Friday between
08:00 and 17:00 CET (GMT +1:00)
The telephone hotline is available
Monday to Friday between
08:00 and 17:00 GST (GMT -5:00)
Service/repairs
Only the team of DEWETRON is allowed to perform any kinds of repairs to your system to assure a safe and
proper operation in future. For information regarding service and repairs please contact your local distributor
first or DEWETRON directly.
!
Any spare parts (screws, backplanes, cables,...) must be obtained from DEWETRON only.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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Notice
The information contained in this document is subject to change without notice.
DEWETRON elektronische Messgeraete Ges.m.b.H. (DEWETRON) shall not be liable for any errors
contained in this document. DEWETRON MAKES NO WARRANTIES OF ANY KIND WITH REGARD
TO THIS DOCUMENT, WHETHER EXPRESS OR IMPLIED. DEWETRON SPECIFICALLY DISCLAIMS
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
DEWETRON shall not be liable for any direct, indirect, special, incidental, or consequential damages,
whether based on contract, tort, or any other legal theory, in connection with the furnishing of this document
or the use of the information in this document.
Warranty Information
A copy of the specific warranty terms applicable to your DEWETRON product and replacement parts can be
obtained from your local sales and service office.
Restricted Rights Legend
Use austrian law for duplication or disclosure.
DEWETRON GesmbH
Parkring 4
A-8074 Graz-Grambach / Austria
TRION™ is a trademark of DEWETRON Ges.m.b.H.
SYNC-CLOCK™ is a trademark of DEWETRON Ges.m.b.H.
SUPER-COUNTER™ is a trademark of DEWETRON Ges.m.b.H.
DEWESoft ™ is a trademark of DEWESoft d.o.o.
Any other trademarks and registered trademarks are acknowledged to be the property of their owners.
Printing History
Please refer to the page bottom for printing version.
Copyright © DEWETRON elektronische Messgeraete Ges.m.b.H.
This document contains information which is protected by copyright. All rights are reserved. Reproduction,
adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright
laws.
8
Safety conventions
Safety conventions
Observe precautions for handling electrostatic sensitive devices!
!
This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash. When this symbol is marked on the product, refer to the technical reference manual.
Indicates hazardous voltages.
Indicates the chassis terminal
WARNING
Calls attention to a procedure, practice, or condition that could cause bodily
injury or death.
CAUTION
Calls attention to a procedure, practice, or condition that could possibly cause
damage to equipment or permanent loss of data.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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Safety instructions
Your safety is our primary concern! Please be safe!
!
General safety and hazard warnings for all DEWETRON systems
Use this system under the terms of the specifications only to avoid any possible danger. If the unit is used
in a manner not specified by the manufacturer the protection can be impaired!
Ths product is intended for use in industrial locations. As a result, this product may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce
electromagnetic emissions to prevent interferences to the reception of radio and television broadcasts.
Maintenance will be executed by qualified staff only.
During the use of the system, it might be possible to access another parts of a more comprehensive system. Please read and follow the safety instructions provided in the manuals of all other components regarding warning and security advices for using the system.
With this product, only use the power cable delivered or defined for the host country.
DO NOT connect or disconnect sensors, probes or test leads, as these parts are connected to a voltage supply unit.
The system is grounded via a protective conductor in the power supply cord. To avoid electric shocks, the protective conductor has to be connected with the ground of the power network. Before connecting the input or output connectors of the system, make sure that there is a proper grounding to guarantee
potential free usage. For countries, in which there is no proper grounding, please refere to your local legally safety regulations for safety use.
DC systems: Every DC system has a grounding connected to the chassis (yellow/green safety banana plug).
Please note the characteristics and indicators on the system to avoid fire or electric shocks. Before connecting the system, please carefully read the corresponding specifications in the product manual.
The inputs are not, unless otherwise noted (CATx identification), for connecting to the main circuits of category II, III and IV. The measurement category can be adjusted depending on module configuration.
The power cord separates the system from the power supply. Do not block the power cord, since it has to be accessible for the users.
Supply overvoltage category is II.
DO NOT use the system if equipment covers or shields are removed.
If you assume the system is damaged, get it examined by authorised personnel only.
Any use in wet rooms, outdoors or in adverse environmental condition is not allowed!
Adverse environmental conditions are:
Moisture or high humidity
Dust, flammable gases, fumes or dissolver
Thunderstorm or thunderstorm conditions (except assembly PNA)
Electrostatic fields, et cetera.
Any direct voltage output is protected with a fuse against short cut and reverse-polarity, but is NOT galvanically isolated (except it is explicit marked on the system).
The system must be connected and operated to an earthed wall socket at the AC mains power supply only (except for DC systems).
Any other use than described above may damage your system and is attended with dangers like shortcut, fire or electric shocks.
10
Safety instructions
The whole system must not be changed, rebuilt or opened (except for changing TRION™ modules).
If you assume a more riskless use is not provided anymore, the system has to be rendered inoperative and should be protected against inadvertent operation. It is assumed that a more riskless operation is not possible anymore, if
the system is damaged obviously or causes strange noises.
the system does not work anymore.
the system has been exposed to long storage in adverse environmental.
the system has been exposed to heavy shipment strain.
DO NOT touch any exposed connectors or components if they are live wired. The use of metal bare wires is not allowed. There is a risk of short cut and fire hazard!
Warranty void if damages caused by disregarding this manual. For consequential damages NO liability will be assumed!
Warranty void if damages to property or persons caused by improper use or disregarding the safety instructions.
Unauthorized changing or rebuilding the system is prohibited due to safety and permission reasons (CE).
Exception: changing TRION™ modules.
The assembly of the system is equivalent to protection class I. For power supply, only the correct power socket of the public power supply must be used, except the system is DC powered.
Be careful with voltages >25 VAC or >35 VDC! These voltages are already high enough in order to get a perilous electric shock by touching the wiring.
Maximum input voltage for measuring cards are 70 VDC and 46.7 VPEAK
The product heats during operation. Make sure there is adequate ventilation. Ventilation slots must not covered!
Only fuses of the specified type and nominal current may be used. The use of patched fuses is prohibited.
Prevent using metal bare wires! Risk of short cut and fire hazard!
DO NOT use the system before, during or shortly after a thunderstorm (risk of lightning and high energy
overvoltage). An advanced range of application under certain conditions is allowed with therefore designed products only. For details please refer to the specifications.
Make sure that your hands, shoes, clothes, the floor, the system or measuring leads, integrated curcuits and so on, are dry.
DO NOT use the system in rooms with flammable gases, fumes or dust or in adverse environmental conditions.
Avoid operation in the immediate vicinity of:
high magnetic or electromagnetic fields
transmitting antennas or high-frequency generators
For exact values please refere to enclosed specifications.
Use measurement leads or measurement accessories aligned to the specification of the system only. Fire hazard in case of overload!
Do not switch on the system after transporting it from a cold into a warm room and vice versa. The thereby created condensation may damage your system. Acclimatise the system unpowered to room temperature.
Do not disassemble the system! There is a high risk of getting a perilous electric shock. Capacitors still might charged, even the system has been removed from the power supply.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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Safety instructions
The electrical installations and equipments in industrial facilities must be observed by the security regulations and insurance institutions.
The use of the measuring system in schools and other training facilities must be observerd by skilled personnel.
The measuring systems are not designed for use at humans and animals.
Please contact a professional if you have doubts about the method of operation, safety or the connection of the system.
Please be careful with the product. Shocks, hits and dropping it from already lower level may damage your system. For exact values please refere to enclosed specifications.
Please also consider the detailed technical reference manual as well as the security advices of the connected systems.
This product has left the factory in safety-related flawless and proper condition.
In order to maintain this condition and guarantee safety use, the user has to consider the security advices
and warnings in this manual.
EN 61326-3-1:2008
IEC 61326-1 applies to this part of IEC 61326 but is limited to systems and equipment for industrial
applications intended to perform safety functions as defined in IEC 61508 with SIL 1-3.
The electromagnetic environments encompassed by this product family standard are industrial, both
indoor and outdoor, as described for industrial locations in IEC 61000-6-2 or defined in 3.7 of IEC 61326-1.
Equipment and systems intended for use in other electromagnetic environments, for example, in the process
industry or in environments with potentially explosive atmospheres, are excluded from the scope of this
product family standard, IEC 61326-3-1.
Devices and systems according to IEC 61508 or IEC 61511 which are considered as “operationally welltried”, are excluded from the scope of IEC 61326-3-1.
Fire-alarm and safety-alarm systems, intended for protection of buildings, are excluded from the scope of
IEC 61326-3-1.
12
For safety reasons max. 50 V may be applied to the BNC input-connectors! Refer to the regulation of maximum allowable touch potential.
Maintenance
Maintenance
The information in this section is designed for use by qualified service personal.
Service interval:
Clean dust from the chassis exterior/interior and exchange filter foam based on the operating environment.
Cleaning:
Clean surface of the chassis with dry lind-free cloth.
Use a dry velocity stream of air to clean the chassis interior.
!
- Disconnect all cables before servicing the unit!
- Many components within the chassis are sensitive to static discharge damage. Always wear a ground wrist strap and service the unit only in static-free environment.
- Do not use harsh chemical cleaning agents!
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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General information
CAUTION
The system BIOS is protected by password. Any change in the BIOS may cause a system crash.
When the system is booting, do not press ESC-button on keyboard. This may clear the BIOS settings
and cause system faults.
Any change in the file structure as deleting or adding files or directories might cause a system crash.
Before installing software updates contact DEWETRON or your local distributor. Use only software
packages which are released by DEWETRON. Further informations are also available in the internet
(http://www.dewetron.com).
After power off the system wait at least 10 seconds before switching the system on again. Otherwise
the system may not boot correct. This prolongs also the life of all system components.
Windows updates and antivirus/security software
Before installing Windows software updates consult with DEWETRON for compatibility guidance. Please
also keep in mind that the use of any antivirus or other security software may slow down your system and
may cause data loss.
Problematic network stacks
Often intrusive IT software or network processes can interfere with the primary function of the DEWETRON
system: to record data. Therefore we recommend strongly against the installation of IT/MIS software
and running their processes on any DEWETRON data acquisition system, and cannot guarantee the
performance of our systems if they are so configured.
Environmental Considerations
Information about the environmental impact of the product.
Product End-of-Life Handling
Observe the following guidelines when recycling a DEWETRON system:
System and Components Recycling
Production of these components required the extraction and use of natural resources. The
substances contained in the system could be harmful to your health and to the environment if the system
is improperly handled at it's end of life! Please recycle this product in an appropriate way to avoid an
unnecessary pollution of the environment and to keep natural resources.
This symbol indicates that this system complies with the European Union’s requirements according to
Directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Please find further information
about recycling on the DEWETRON website
www.dewetron.com
Restriction of Hazardous Substances
This product has been classified as Monitoring and Control equipment, and is outside the scope of the
2011/65/EU RoHS Directive. This product is known to contain lead.
14
Signal processing
Blockdiagram of the internal signal processing
AC or DC input
Power
supply
USB and FireWire power supply
Motherboard/CPU-board
Measurement boards
(DEWE-ORION, ...)
PCI boards
(USB, FireWire, ...)
USB, FireWire, Ethernet
(on-board)
CPU
RAM
onboard VGA
RS-232
Display
+15V, GND, -15V
+12V, GND, -12V
DC/DC
converter
MDAQ
DAQ-Motherboard
DAQ-Modules
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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First steps
First steps
1
Power-on your system.
3
2
Connect your sensors to the
system.
Run DEWESoft usually
via "Start" >"Programs" >
"Dewetron" > "DEWESoft x.x"
> "DEWESoft x.x"
4
Start recording your data!
All accessories shown in this document are available as option
and will not be shipped as standard parts. These parts are described as "option".
16
Main System
Main System
DEWE-50-PCI-64
64 slot signal conditioning with system isolation
(in conjunction with DEWE-DAQ modules)
Supports up to 7 full size PCI slots
A/D converter specs: see appendix A
Wiring to A/D converter: see appendix B
System specifications
A/D converter interface:
Rated input voltage:
option 50-DC-12
option 50-DC-24
RS-485 interface:
Operating temperature*:
Storage temperature:
Humidity (operating):
Vibration:
Shock:
Dimensions (W x D x H):
Weight:
DEWE-50-PCI-64
 PCI (cable 1 m standard,1.5 m on request)
 PCMCIA (cable 1 m standard,1.5 m on request)
 Express card 34
 Express card 54
 100 to 240 VAC (max. 90 to 264 VAC) 400 W AC ATX power supply BEA-640
 12 VDC (max. 9 to 18 VDC) 320 W DC ATX power supply STC-12300
 24 VDC (max. 18 to 36 VDC) 320 W DC ATX power supply STC-24300
 yes
 no
-5 °C to 50 °C (standard)
-20 °C to +70 °C
10 % to 80 %, non condensing
5 % to 95 %, rel. humidity
MIL-STD 810F 514.5 procedure I
operating test procedure
frequency range: 5 to 200 to 5 Hz; 5 x 12 min each direction
displacement amplitude ±3.5 mm (5 to 8.45 Hz)
acceleration amplitude 1 g (8.45 to 92 Hz)
displacement amplitude 92 to 113 Hz: ±0.029 mm
acceleration amplitude 1.5 g (113 to 200 Hz)
MIL-STD 810F 516.5 procedure I
non operating test procedure
½ sinus 11 ms 10 g, 3 shocks positive, 3 shocks negative
approx. 435 x 245 x 133 mm (17.1 x 9.6 x 5.2 in.)
with 50-MK option (3U 19“ mountingrack): 545 x 248 x 152 (21.5 x 9.8 x 6 in.)
typ. 6 kg (13 lbs), depending on configuration
Dimensions*
447
443,7
438,5
308
481,6
* Dimensions in mm
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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Main System
PCI-Bridge connector
Like all DEWE-51-PCI-xx and DEWE-50-PCI-xx systems the DEWE-50-PCI-64 is using
PCI-to-PCI-Bridge technology as basic structure. This technique allows to expand the internal data bus of
a PC or add a PCI-Bus to systems like notebooks. In addition to this also a separation between the noisy
PC environment and the high sensitive signal conditioning and digitising of the analoge values increases
the whole system quality. Since this PCI-to-PCI-Bridges are completely transparent there are no necessary
changes, from the software point of view, to operate the DEWE-51-PCI-xx and DEWE-50-PCI-xx systems.
The host PC “thinks” all the PCI-Boards are installed inside the PC directly.
PCI BRIDGE and Cascading (option -CS) connector
The PCI-HOST connector is usually connected to the PCI expansion connector of the Notebook
(PCMCIA card) or DESKTOP PC (PCI card). Installing multiple DEWE-50-PCI-xx or DEWE-51-PCI-xx, the
PCI-SLAVE connector can be connected in daisy chain manner to the PCI-HOST connector of the neighbor
system.
ORION-16xx SYNC connector (option)
The Cascading option allows to expand the number of PCI slots for installing multiple boards.
But this cascading does not guarantee the time synchronisation between the sub systems. Having ORION-1624 installed in the DEWE-50-PCI-64 this synchronisation can be realised by expanding the ORION-1624 synchronisation bus. Connecting multiple systems can simply be done with daisy chaining similar
like cascading the PCI bus.
With two LED’s the configuration of the subsystems is indicated: The LED ME is on, if a right configured
master system is connected at the Synch-IN-connector. The LED MI is on, if the DEWE-50-PCI-64 is configured to master.
18
Main System
Software installation
Installing single DEWE-50-PCI-64
The DEWE-50-PCI-64 is based on PCI to PCI bridge systems. It offers the expansion of the internal PCI
slots of the DEWE-2010, DEWE-3020, DEWE-4010 or DEWE-5000 series or adds PCI slots to notebooks.
Since the PCI bus is a basic system component of any PC, the PCI to PCI bridge has neither Plug and Play
nor hot swap capabilities. Therefore the driver installation is different to standard PCI-board installation or
adding USB devices to your PC. In general following rules have to be considered during the software installation of the DEWE-50-PCI-64:
In the first step the additional PCI slots have to be recognized from your system, than the drivers for additional hardware can be installed.
The following basic steps lead you through the installation process. Be aware that there are differences related to the operating system (WinXP or Win2000), the service pack and system drivers.
Ensure power is turned off to all electronic devices prior to performing any maintenance or upgrades
and installations.
Following anti-static procedures in ALL steps!
Insert the PCMCIA card (or the PCI Expansion Host Interface to the desktop PC)
Connect the cable to both PCMCIA (or PCI) card and DEWE-50-PCI-64
Plug in the DEWE-50-PCI-64 power cord
Power on the DEWE-50-PCI-64
Power on the Notebook (or PC)
Depending on the system – as described above – the first start may be different.
Usual procedure:
The Notebook (or PC) will find a PCI-to-PCI bridge
Install the hardware driver by clicking 3 times <next> at the Windows hardware install wizard until
reboot is prompted
Reboot your system
Run <setup.exe> from the DEWETRON-SYSTEM DVD at directory
<E:\Install\Drivers\X_Various\MAGMA\Mobility Express Card> and follow the installation instructions
prompted to install the PCI expansion
Shut down your complete system (include DEWE-50-PCI-64)
Turn on your system again (first DEWE-50-PCI-64 followed by the Notebook or PC)
Again one additional PCI-to-PCI bridge will be found
Install the hardware driver but use the System-DVD as location for the driver
Reboot your system again
Now the Notebook (or PC) will find the hardware devices installed in the DEWE-50-PCI-64 (please
refer below for usual hardware installing process).
It may happen that on the very first start already the PCI-hardware installed in the DEWE-50-PCI-64 is found
without running <setup.exe> from the System-DVD. Please do not install any of these hardware drivers without running <setup.exe> from System-DVD. Try to do exact the steps described above. When the system
prompt to install any hardware drivers before the above steps are not complete done please click <cancel>
at the hardware driver install wizard. This will guarantee a well working system.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
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Main System
Installing multiple DEWE-51-PCI-xx or DEWE-50-PCI-xx
If several DEWETRON-systems are connected to the PC please connect at first just one DEWE-51-PCI-xx
or DEWE-50-PCI-xx to the host computer. If the installation of the first system is finished continue with connecting all other expansion systems step by step to the host PC. The installation of additional DEWETRONsystems is similar to the other installing process: First of all install the PCI-Bridge and in the next step the
hardware driver of the installed boards. The only difference to the installation of the first system is that the
MAGMA driver don’t have to be installed again.
Depending on the hardware configuration of the notebook it may happen, that the notebook does not start
anymore as soon the second or the third DEWE-51-PCI-xx or DEWE-50-PCI-xx is connected. The reason
of that is that the device manager of the operating system (usual Win2K or WinXP) will not automatically
reserve the needed memory range. In this case this has to be done manually:
NOTE: Before performing this task, verify that the Magma Driver is installed. Go to add/remove programs
and look for “Magma Cardbus Expansion Driver”, if so - the driver is installed.
Disconnect DEWE-51-PCI-xx or DEWE-50-PCI-xx from your notebook by ejecting the card bus card
Reboot your system
Go to your local disk drive and look for \C:\Programfiles\Magma\CBREGEDIT.EXE
RUN CBREGEDIT.EXE and check Filter I/O 
Type in 20000000 in “Memory” and “Prefetch”
Click “Save” and shutdown your notebook
Connect the DEWE-51-PCI-xx or DEWE-50-PCI-xx unit to your Notebook. Reboot your system
again and install the hardware driver
Reboot your system again and install the hardware driver 
With the same procedure, connect step by step all your DEWE-51-PCI-xx or DEWE-50-PCI-xx to
your system  
If your system hangs after adding the last chassis, run CBregedit.exe and change the values from
20000000 to 40000000 on Prefetch and Memory. Don’t forget to enable the FilterIO by placing a
checkmark into the “FilterIO” box
20
Main System
Installing the PCI-board hardware driver
The hardware installation procedure depends on the installed hardware in the DEWE-51-PCI-xx and the
DEWE-50-PCI-xx.
In case of NI card please abort the process and then insert the NI-DAQ CD to install the drivers.
Please follow the installation instructions of the NI-DAQ setup program.
In case of ORION-1624 card please insert the DEWE-System DVD and select the location:
<E:\Install\Drivers\DAQBoards\Dewetron\OrionDSA>
For other hardware please refer to the manufacturers installation instruction. The table beyond
shows the installed PCI-Boards in the DEWE-51-PCI-xx or DEWE-50-PCI-xx and also the DVD
name of the driver location
Installing DEWESoft
It is recommended to install all necessary drivers prior to installing DEWESoft, as DEWESoft will need
to see the drivers and Orion cards present in order for the registration code to allow the software
to function. Install DEWESoft, using the System-DVD. Locate the license key sheet provided by
DEWETRON and be prepared to enter your license key into the field when DEWETRON runs for
the first time. All of the hardware must be connected and properly working in order for this process
to work, because DEWESoft compares the license to some values received from hardware within
the DEWE-51-PCI-xx or DEWE-50-PCI-xx.
Used PCI boards and driver location
Slot PCI board
Driver location
1
2
3
4
5
6
7
Installing DEWESoft
It is recommended to Install all necessary drivers prior to installing DEWESoft, as DEWESoft will need to see
the drivers and Orion cards present in order for the registration code to allow the software to function. Install
DEWESoft, using the System-DVD. Locate the license key sheet provided by DEWETRON and be prepared
to enter your license key into the field when DEWETRON runs for the first time. All of the hardware must be
connected and properly working in order for this process to work, because DEWESoft compares the license
to some values received from hardware within the DEWE-51-PCI-xx or DEWE-50-PCI-xx.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
21
Main System
9
Connectors
1 EPAD interface connector (optional)
2 RS-485 In/Out connector (optional)
3 Power on / power remote switch
4 Ground connector
5 LEDs for indication of the sync mode
6 Synchronisation input (DEWE-ORION-16xx)
7 Main power switch
8 Power supply connector
9 Remote power connector
(desktop solution only)
10Synchronisation output (DEWE-ORION-16xx)
11 PCI-Bridge connector (host)
12PCI-Bridge connector (slave)
1
2 3 4
5 6
7
10
11 12
8
TYPICAL DEWE-50-PCI-64 REAR VIEW
(this might vary from system to system)
EPAD interface connector
The RS-485 interface connector is prepared to communicate with additional EPAD modules and to supply
them.
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
15-pin SUB-D connector (female)
Pin assignment
1: RS-485 A
2: RS-485 B
14:GND (power supply EPAD modules)
15:+12 V (power supply EPAD modules)
all remaining pins are not connected!
RS-485 In/Out interface connector (optional)
The RS-485 In/Out interface connector offers the RS-485 signals of the installed A/D board.
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
15-pin SUB-D connector (female)
Pin assignment
1: RS-485 A
2: RS-485 B
3:GND
all remaining pins are not connected!
Ground connector
For some kind of measurements, it’s necessary to give the system an additional ground connection.
22
Main System
Remote power connector
In combination with a Desktop-PC it is possible to switch on the DEWE-50-PCI-64 automatically with the PC.
This can be done with a control voltage input which is connected to the power supply of the host PC. Switch
the Power on / power remote switch to position “remote”.
1
3
2
Pin assignment
1: + 5 VDC input
2:
GND
3:
not connected
3-pin Binder 712 series connector (female)
Mount the PCI slot cover at your Desktop-PC and connect it with the internal power supply of your PC.
5 4 3 2 1
Pin assignment
2: + 5 VDC output
5:
GND
the remaining pins
are not connected
PCI slot cover
9 8 7 6
9-pin SUB-D connector (female)
Power on / power remote switch
Switch to position “1” to power on the system manually. Switched to position “2” the system is powered
on automatically when the connected PC is booted. Please be aware that the remote cable has to be
connected.
Please observe the power on sequence when you don't use the remote power function
DEWE-50-PCI-64 first - then your computer.
Power supply connector
Supply voltage for the DEWE-50-PCI-64 depends on used power supply.
Main power switch
The main power switch is used to power on / off the system.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
23
Main System
Option DAQP-CFB-SYNC
If more than one DEWE-50-PCI-64 is equipped with DAQP-CFB modules and these DEWE-50-PCIs are
used together, the carrier frequency of the master DAQ-CFB must also be connected from one DEWE-50PCI-64 to the other in order to keep synchronisation.
CFB-SYNC OUT
SYNC LED
CFB-SYNC IN
If a signal is connected to CFB-SYNC IN the SYNC LED is turned on!
The DAQP-CFB connectors replace the standard RS-485 In/Out sockets.
Pin assignment of 15-pin female SUB-D connector
CFB-SYNC IN
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
Pin assignment
1: RS485 A
2: RS485 B
3:GND
4:n.c.
5:GND
6:n.c.
7: CFB-SYNC IN-
8:
9:
10:
11:
12:
13:
14:
15:
CFB-SYNC IN+
n.c.
n.c.
n.c.
n.c.
n.c.
GND
+12 V fused (1A)
Pin assignment
1: RS485 A
2: RS485 B
3:GND
4:n.c.
5:GND
6:n.c.
7:GND
8:
9:
10:
11:
12:
13:
14:
15:
CFB-SYNC OUT
n.c.
n.c.
n.c.
n.c.
n.c.
GND
+12 V fused (1A)
CFB-SYNC OUT
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
24
Main System
AC power supply
400 W AC power supply
Input:
Rated input voltage:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
BEA-640
100 to 240 VAC (max. 90 to 264 VAC); active PFC
47 to 63 Hz
7 A (115 VAC), 3.5 A (230 VAC)
max. 400 W
+3.3 V (max. 28 A)
+5 V
(max. 35 A)
+5 Vsb (max. 2 A)
+12 V (max. 30 A)
-5 V
(max. 0.5 A)
-12 V
(max. 0.8 A)
AC power supply
AC power switch
320 W DC power supply (option 50-DC-12)
320 W DC power supply
Input:
Rated input voltage:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
STC-12300
12 VDC (max. 9 to 18 VDC)
DC
50 A
max. 320 W
+3.3 V (max. 15 A)
+5 V
(max. 30 A, min. 1.5 A)
+5 Vsb (max. 2 A)
+12 V (max. 12 A, min. 0.2 A)
Power supply pin assignment:
+
-
Connector type
2-pin. male
LEMO EGJ.2B.302
25
-5 V
(max. 1 A)
-12 V
(max. 0.8 A)
Main System
320 W DC power supply (option 50-DC-24)
320 W DC power supply
Input:
Rated input voltage:
Input frequency:
Max. input current:
Output:
Output power:
Output voltages:
STC-24300
24 VDC (max. 18 to 36 VDC)
DC
<20 A
max. 320 W
+3.3 V (max. 21 A)
+5 V
(max. 40 A, min. 1.5 A)
+5 Vsb (max. 2 A)
+12 V (max. 20 A, min. 0.2 A)
-5 V
(max. 1 A)
-12 V
(max. 0.8 A)
Power supply pin assignment:
+
-
Connector type
2-pin. male
LEMO EGJ.2B.302
Adding or exchanging PCI boards
Before opening the instrument (experts only)
disconnect power!
For installing additional PCI hardware remove
the upper part of the rear panel of the
DEWE-50-PCI-64. The fixture of additional
PCI boards is similar like a standard desktop PC system. The DEWE-50-PCI-64 in total accepts 7 full size PCI boards.
26
Software
DEWESoft™
DEWESoft ™
DEWESoft™ Software Turns our Hardware into a Powerful Data
Acquisition System
Our award-winning data acquisition package is second
to none when it comes to both pure recording power
and ease of use. Normally it is a difficult balancing act to
provide lots of capability and performance, without making the user interface cumbersome and hard to learn. But
with careful and innovative design, we have done exactly
that!
Key Features of DEWETRON systems running
DEWESoft ™
The software can act as a simple multi-meter or recorder
as well as a sophisticated combustion analyzer or power
analyzer. Or anything in between these extremes, like a
FFT analyzer, transient recorder, etc.
Powerful online data processing, MATH
functions, filters, statistics, reference curves
Over 10 years DEWESoft ™ evolved into a great data acquisition software and is Nr.1 in synchronous acquisition of
vastly different signals like analog, digital, CAN, GPS,
PCM, counter, video, etc. In 2010 with the release of
version 7, DEWESoft ™ takes a big step toward become a
very powerful data analysis tool for a wide range of test
& measurement applications. Since many years you can
utilize math channels in the measure mode for online calculations. Starting with version 7.0, captured data can be
re-calculated in the analyze mode using the large suite
of calculation (math) functions available in the measure
mode. This eliminates the CPU performance limitations and
Analog, digital or CAN data output; powerful
function generator, alarms, CAN messages
Fast and easy setup
Perfect sync of vastly different signals like
analog, digital, counter, CAN, XCP, GPS, Video,
ARINC, 1553, etc.
Attractive online display of all kind of data,
creation of displays is a matter of seconds
Build test procedures in a form of workflow
diagram by means of sequencer
Fast data analysis, reload GByte files in
seconds
Post processing, large suite of calculation
(math) functions
thus provides unlimited offline calculation power.
Example: Performing a 10 order notch filter on 128 channels being sampled at 200 kS/s each. This is not possible online. But in analyze mode it´s easy. Simply record the data and then filter it afterwards (math functions
are non-destructive, i.e., they do not affect the raw channels).
th
Another important new feature is the sequencer which provides a way to automate test procedures.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
27
DEWESoft™
Hardware Support
DEWESoft ™ supports DEWETRON hardware cards as well as some third-party cards, like Spectrum cards for
transient recording. Multiple cards of the same family are supported for high channel counts.
There is also a huge range of DEWETRON signal conditioners which are all perfectly implemented into the software.
Besides the analog inputs DEWESoft ™ supports the digital I/Os, counters and CAN interfaces of DEWETRON
hardware.
To acquire video streams in sync with the analog data there is a selection of DEWE-CAM cameras.
Further bus systems like PCM telemetry, XCP, ARINC, 1553, etc. are supported, too. DEWETRON offers the appropriate hardware for all of these.
For position and speed measurements there is a choice of high performance DEWE-VGPS sensors. Or use lowcost sensor which is NMEA compatible for simple position plotting and mapping applications.
DAQx modules
DEWE-ORION A/D cards
Sensor Database and TEDS (Technical Electronic Data Sheet)
The DEWESoft ™ data acquisition software suite was
developed especially for measurement technicians, thus
simple sensor “connection” is a major topic. Basic settings like sensor setup are easily done. TEDS technology of newer sensors is supported on both the hardware
and software side, so that all settings follow automatically, preventing user errors and saving a huge amount
of time. For sensors without TEDS, there are numerous
options for manual scaling as well as an integrated sensor database to make settings as efficient as possible.
Video Recording
A camera is a perfect sensor for many applications and a lot
of people like to use it in their data acquisition. Video is a
useful test documentation, providing a visual record of the
test conditions and setup. I can also be used for more indepth analysis, as you can imagine. There is nothing quite
like seeing your data replayed with synchronized video –
this DEWETRON innovation provides a whole new level of
context and understanding of your test data than you could
ever imagine.
28
DEWESoft™
3D Graph
In the properties panel there is a function that allows you to edit the properties
of the selected display, and to create new displays, and rearrange them. You
can rename any display, and select a different icon for it. Of course you can
add sub-displays to any main display.
Display Screens
One of the most powerful and yet easy
creation of displays. Of course a few
Oscilloscope, FFT, Meters, Bars, 2D and
But this is only the beginning. You simply
ing to the needs of specific test.
to use aspect of DEWESoft ™ is the
standard displays like Recorders,
3D graphs, etc. are built-in for you.
can create custom displays accord-
Project Setup
The project files setup the measurement instruments in seconds including
complete hardware setup, measurement configuration, and sensor calibration.
Since DEWESoft version 7 you can create “Projects” at the hardware setup
screen level, where each project contains all of the settings for any hardware
that you own. You can have an unlimited number of hardware setups, which
you can freely name and edit. When you start DEWESoft 7, it will automatically load the last hardware setup that you used, of course … but if you have
changed the hardware, you can simply choose a different project from the
“Settings” menu, and a completely different hardware setup will be loaded.
Even when using the same hardware, projects allows using different folders
for setup, data and exported files. So you can create John and George projects for different users and work
without interfering or you can create e.g. Road-Load and DSA projects for different tasks.
Recording
You can control recording as simple as pressing the START,
STORE and STOP buttons. But there are also versatile trigger
options to e.g. only store data if a trigger event occurs or to
store at a slow rate usually but store at a fast rate at a trigger
event with definable pre- and post times.
There is a large suite of calculation (math) functions which
can be applied to any channels.
Analyze – Replay, Re-calculate, Export
In Analyze mode you can replay any captured data file, zoom
in, make cursor measurements, print reports and export the
data to a wide variety of formats, like Flexpro, Excel, Matlab,
Diadem and many more.
Since version 7 all the powerful math functions such as
math formulas, filtering, statistics, power analysis, frequency
response function, order tracking, torsional vibration, engine
combustion analysis, sound analysis, human vibration analysis, and others can also be applied off-line to captured data.
So you can simply store the raw data and do all the processing off-line, on any computer, anywhere. This allows you to
work with the data as you were at the test bench or on the
proving ground.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
29
DEWESoft™
Notes
30
A/D Conversion
A/D & D/A Conversion
A/D Conversion
Please find information about the A/D conversion in the attached DEWE-ORION series manual.
The latest version of the manual can be downloaded from:
http://download.dewetron.com/dl/components/adboards
Informations regarding different manufacturer's see the corresponding D/A card manual.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
A1
A/D & D/A Conversion
Notes
A2
Internal Wiring
Internal Wiring
16 slot DEWE-MOTHERBOARD
I/O connectors
Baud rate for onboard
RS-232/485 converter
Ixx: Analog input xx (leads to
DAQ-modul pin 1 in slot xx)
Oxx:Analog output xx (leads to
DAQ-modul pin 7 in slot xx)
G: GND (reference for A/D card)
68-pin high-density sub-D connector
1115000
257600
338400
419200
59600
64800
72400
Rear view
Supply voltages, RS-485 connection
RS-232 connection
1
2
3
4
5
6
7
8
GGND
TTransmit
RReceive
GGND
+12 V (supply voltage)
GND(system ground)
GND(referenced ground)
-12 V (supply voltage)
+Vcc(sensor supply, normally +12 V,
leads to DAQ-module pin 6)
-Vcc(normally not connected, leads
to DAQ-module pin 8)
A (RS-485)
B (RS-485)
Front view (connectors for DAQ-modules)
Interface pin assignment:
1 2 3 4 5
6 7 8 9
9-pin SUB-D connector
1 Module input (±5 V)
2 RS-485 (A)
3 RS-485 (B)
4GND
5 +9 V power supply
6 +12 V power / sensor supply
7 Module output (from A/D board)
8reserved
9 -9 V power supply
The 16 slot DEWE-MOTHERBOARD receives the ±12 VDC power supply via a DC/DC converter from the
internal power supply.
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
B1
Internal Wiring
Notes
B2
CE-Certificate of conformity
CE-Certificate of conformity
Manufacturer:
DEWETRON Elektronische Messgeraete Ges.m.b.H.
Address: Parkring 4
A-8074 Graz-Grambach Austria
Tel.: +43 316 3070 0
Fax: +43 316 3070 90
e-mail: sales@dewetron.com
http://www.dewetron.com
DEWE-50-PCI-64
Name of product:
Kind of product:
Data acquisition instrument
The product meets the regulations of the following EC-directives:
73/23/EEC
"Directive on the approximation of the laws of the Member States relating to
electrical equipment designed for use within certain voltage limits amended by
the directive 93/68/EEC"
89/336/EEC
"Directive on the approximation of the laws of the Member States relating to
electromagnetic compatibility amended by the directives 91/263/EEC, 92/31/
EEC, 93/68/EEC and 93/97/EEC
The accordance is proved by the observance of the following standards:
L
V
E
M
C
Safety
IEC/EN 61010-1:1992/93
IEC/EN 61010-2-031
IEC 61010-1:1992/300 V CATIII Pol. D. 2
IEC 1010-2-031
Emissions
EN 61000-6-4
EN 55011 Class B
Immunity
EN 61000-6-2
Group standard
Graz, April 28, 2010
Place / Date of the CE-marking
Dipl.-Ing. Roland Jeutter / Managing director
DE-M080501E • DEWE-50-PCI-64 • Technical Reference Manual • Printing version 1.0.3 • December 04, 2012
C1
Notes
C2
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