Fully Automatic Cable Tie Installation Systems

Fully Automatic Cable Tie Installation Systems
Fully Automatic
Cable Tie Installation Systems
Fully automatic cable tie installation systems offer a complete
single-source solution for high volume harnessing, assembly, fastening,
and packaging applications. With cycle times of less than one second, the
systems are up to six times faster than conventional manual cable tie
installations. The microprocessor based controller monitors system
performance for improved production and reliability. Physical connection of
Panduit cable tie installation systems to Ethernet networks is available via
an RJ45 connection to facilitate data analysis and troubleshooting. For
harnessing applications that also require mounting capability, the
system also features innovative push barb cable tie mounts and
harness board fixtures. This bundling and mounting system
saves time by automatically feeding the cable tie through the
mount, tensioning and cutting flush, all in one easy step for
consistent results. For robotic applications, Panduit offers an integration kit
for optimal cable tie installation in a completely automated manufacturing
process. These innovative solutions, along with our full line of wiring and
communication products, allow Panduit to offer its customers the ideal
automated bundling and mounting solution for their applications.
Bundling Systems
Key Features
Bundling and Mounting System
PAT/Robot Integration Kit
Benefits
4 separate tool heads available for
various bundle diameters
Allows user to apply cable ties to a maximum bundle diameter of .82", 1.31",
1.94", and 2.75", in 3 tensile strengths for application flexibility and versatility
Ergonomic, lightweight tool head
Reduces operator fatigue and repetitive motion injuries to increase productivity
Multiple cable tie styles and sizes
Continuously molded cable ties in reels containing up to 5,000 ties per reel
provide continuous feeding and quick reel changes to reduce downtime and
maximize efficiency
Microprocessor based controller
Monitors system performance through user-friendly LCD display; provides
production data and reporting, including error detection and cycle count for
improved reliability
Data interface accessory
System monitoring and asset tracking option to maximize system performance
PAT/Robot integration kit
Utilizes the PAT system electronic interface option (PDM-EI) to optimally integrate
the PAT system to a robot for a completely automated manufacturing process
Integrated cable tie mounts
Push barb cable tie mounts provide a unique range of options for automated
bundling and mounting in harnessing applications to speed assembly and
enhance reliability
Patented harness board fixtures
Provide alignment of tool and guide cable tie through mount to enable reliable
installations; easily accommodates a switch to detect the mount’s presence for
integration into existing quality control systems
w w w. p a n d u i t . c o m
Fully Automatic Cable Tie Installation Systems – System Selection
Selection Guide for Bundling
Maximum
Bundle Dia.
In.
.82
1.31
1.94*
2.75*
Tooling
Tool
Head
PAT1M
PAT1.5M
PAT2S
PAT3S
mm
21
33
49
70
Transfer
Hose
Dispenser
PDM
PDM
PDS
PD3S
PHM1, PHM2,
PHM3, PHM4
PHS2, PHS3
Reel-Fed
Cable Ties**
BT1M-XMR, PLT1M-XMR
BT1.5M-XMR, PLT1.5M-XMR
PLT2S-VMR
PLT3S-VMR
Selection Guide for Bundling and Mounting
Maximum
Bundle Dia.
In.
1.31
mm
33
Tooling
Tool
Head
Dispenser
PAT1.5M-ATM PDM
Transfer
Reel-Fed
Hose
Cable Ties**
PHM1, PHM2, BT1.5M-XMR
PHM3, PHM4 PLT1.5M-XMR
Cable Tie
Mounts***
ATM-W187
ATM-W250
Harness
Board
Fixture
Insert***
ATMI-W187
ATMI-W250
Harness
Board
Fixture
Base***
ATMB
*Maximum Bundle Dia. will be less for solid round bundles.
**See Page 5 for cable tie material options.
***See Pages 6-7 for cable tie mount and harness board fixture options.
To o l H e a d s – F o u r S i z e s A c c o m m o d a t e a W i d e V a r i e t y o f A p p l i c a t i o n s
For Bundling and
Mounting Applications
For Bundling Applications
PAT1M
PAT1.5M
PAT2S
PAT3S
PAT1.5M-ATM
Part Number
PAT1M
PAT1.5M
Maximum
Bundle Diameter
In.
mm
.82
21
1.31
33
Used with
Cable Ties
BT1M-XMR, PLT1M-XMR
BT1.5M-XMR, PLT1.5M-XMR
Std.
Pkg.
Qty.
1
1
PAT2S
PAT3S
PAT1.5M-ATM
1.94*
2.75*
1.31
PLT2S-VMR
PLT3S-VMR
BT1.5M-XMR, PLT1.5M-XMR
1
1
1
49
70
33
Order number of pieces required, in multiples of Standard Package Quantity.
Dispenser
PDM
PDS
Used with
Tool Head
PAT1M, PAT1.5M,
PAT1.5M-ATM
PAT2S
PD3S
PAT3S
Part Number
PDM
2
PD3S
PDS
Description
Stationary dispenser with electronic display.
Online help menu. System operates on 65
psig (minimum) non-lubricated filtered air and
100 – 24 FAC/TP or 60 MHz.
Order number of pieces required, in multiples of Standard Package Quantity.
Std.
Pkg.
Qty.
1
1
1
Fully Automatic Cable Tie Installation Systems – System Selection (continued)
Tr a n s f e r H o s e
Part Number
PHM1
PHM2
PHM3
PHM4
PHS2
PHS3
PHM3
Used with
Tool Head
PAT1M,
PAT1.5M,
PAT1.5M-ATM
Description
Transfers cable tie and signal from
dispenser to tool head; electrical
connectors designed for easy
attachment provide a reliable, secure
connection.
PAT2S, PAT3S
Length
Ft.
m
3.2
1
6.5
2
10.0
3
13.1
4
6.5
2
10.0
3
Std.
Pkg.
Qty.
1
1
1
1
1
1
Filter/Regulator and Air Supply Hose
Part Number
PL283N1
PDH10-37
PL283N1
PDH10-37
Used with
Dispenser
PDM,
PDS
PDM, PDS,
PD3S
Description
Regulates air flow to dispenser.
Filter/regulator 25 micron (maximum) element.
Includes a male connector and a 3/8" port.
Air hose from filter/regulator to dispenser;
10' (3m) – includes standard air fittings.
Std.
Pkg.
Qty.
1
1
Dispenser Frame
Part Number
PDSF
PDSF
Used with
Dispenser
PDS
PD3SF
PD3SF
PD3S
Part Description
Metal frame supports the PDS dispenser for PAT2S
above the cable tie reel as ties are loaded into the
dispenser; can be used as a freestanding unit or
permanently mounted to a bench or cart.
Assembly holds cable tie reel and rewinds the
packaging paper liner as cable ties are being loaded
into the dispenser.
Std.
Pkg.
Qty.
1
1
Bench Mount
Part Number
PATMBM
PAT2SBM
Used with
Tool Head
PAT1M,
PAT1.5M
Part Description
Allows hands-free operation for high volume usage.
Includes bench mount fixture and foot pedal assembly.
PAT2S
Std.
Pkg.
Qty.
1
1
PATMBM
Data Interface Software and Ethernet Enabled Dispenser Option
Panduit exclusive Ethernet enabled dispenser and customized data interface software allow
production personnel to monitor real-time data in a shop floor environment.
■
The Ethernet enabled dispenser provides a physical connection between the cable tie installation
system and an industrial Ethernet network via an RJ45 connection and internal Ethernet card
■
Allows the capability to measure and track production performance such as job tracking, cycle
counts, tool and dispenser serial numbers, and routine maintenance
■
Provides the ability to send email notifications for specific system messages
Std.
Pkg.
Qty.
1
Part Number
PDM-DI
Part Description
Ethernet enabled PDM dispenser and data interface software with PAT1M, PAT1.5M, and PAT1.5M-ATM systems.
PDS-DI
Ethernet enabled PDS dispenser and data interface software with PAT2S system.
1
PD-DIA
Data interface accessory for existing PDM and PDS dispensers; includes software and network interface card.
1
Order number of pieces required, in multiples of Standard Package Quantity.
3
Fully Automatic Cable Tie Installation Systems – System Selection (continued)
Electronic Interface Option
■
■
This option provides the capability to remotely control the PAT System electronically
Applications include robot control of the PAT System
Part Number
PDM-EI
PDS-EI
Used with
Tool Head
PAT1M,
PAT1.5M
Part Description
Electronic interface PDM using an input female port added to the unit; this port is a 15 pin D-Sub and is
located on the back side of the unit.
PAT2S,
PAT3S
Electronic interface PDS using an input female port added to the unit; this port is a 15 pin D-Sub and is
located on the back side of the unit.
Std.
Pkg.
Qty.
1
1
Dispenser Remote Control Option
■
■
■
Enables Remote Control of the PDM and PDS dispensers to accommodate locating the dispenser in hard to reach areas as
needed by the manufacturing layout
Provides the same options and functionality as the PDM and PDS unit displays
Offered in 25' (7.62m) and 9.84' (3m) cord lengths
Part Number
PDM-RC
Part Description
PDM dispenser with remote control using a 25 pin, D-Sub Connector on the back side of the unit.
Std.
Pkg.
Qty.
1
PDS-RC
PDS dispenser with remote control using a 25 pin, D-Sub Connector on the back side of the unit.
1
PAT / R o b o t I n t e g r a t i o n K i t
■
■
■
Used with the PAT1M and PAT1.5M tool heads
Utilizes the PAT system electronic interface option, PDM-EI, to optimally integrate the PAT system to a robot for a completely
automated cable tie installation process
Significantly reduces labor costs while improving installation quality, reliability, and consistency
Part
Number
PATM-RK
Std.
Pkg.
Qty.
1
Components
Metallic housing
Description
Includes a pneumatic trigger actuator for remote cable tie installation and a
mounting bolt pattern to ease PAT tool integration with a robot end effect or for
a robust and accurate grip.
Transfer hose
strain relief kit
Strain relief to maintain transfer hose bend radius reducing tie misfeeds due to
sharp hose bend radii during robot motion; also sold separately under part
number PATM-RKS (includes two 1-foot strain relief tubes with fastening
cable ties).
Quick start guides Provides easily understood electrical, network, and mechanical installation
instructions minimizing the robot integrator’s design time and simplifying the
integration process.
PATM-RK
PATM-TT
4
Best practices
document
List of best practices when integrating the PAT system to a robot optimizing
system performance and productivity.
PATM-TT
1
Test tool with
rubber jaws
This test tool is used during robot cable tie installation programming, providing
a safe method to debug robot software without damaging actual PAT tools (test
tool is not provided with the PAT/robot integration kit).
PATM-RKS
1
Transfer hose
strain relief kit
Strain relief to maintain transfer hose bend radius reducing cable tie misfeeds
due to sharp hose bend radii during robot motion; kit is also included on the
PATM-RK kit or sold separately (includes two 1-foot strain relief tubes with
fastening cable ties).
Reel-Fed Cable Ties – Multiple Styles and Sizes for High Volume Production
Reel-Fed Cable Ties
■
■
■
■
Continuously molded cable ties (up to 5,000 ties/reel) for high productivity and reduced downtime
Up to 30 lbs. minimum loop tensile strength in miniature cross section; 50 lbs. in standard cross section
Available in all-nylon and stainless steel locking barb styles
Available in a variety of materials, colors, and sizes
PLT1M-XMR0,
PLT1M-XMR
BT1M-XMR0
Part Number
Tie Style
Material
Maximum
Bundle Dia. Length
Color In. mm In. mm
Min. Loop
Width Tensile Str.
In. mm Lbs.
N
Std.
Ctn.
Qty.
Reel-Fed Cable Ties for PAT1M System
BT1M-XMR
BT1M-XMR0
Barbed
BT1M-XMR30
PLT1M-XMR
PLT1M-XMR0
PLT1M-XMR30
One-Piece,
All-Nylon
PLT1M-XMR00
Nylon 6.6
Natural
Weather Resistant Nylon 6.6
Black
Heat Stabilized Nylon 6.6
Black
Nylon 6.6
Natural
Weather Resistant Nylon 6.6
Black
Heat Stabilized Nylon 6.6
Black
Mil. Spec. Weather Resistant
Nylon 6.6
Black
30
.82
21
133
10,000
Pieces
(2 Reels –
5,000 ties
per reel)
4.0 102 .100 2.5
18
80
30
133
Reel-Fed Cable Ties for PAT1.5M and PAT1.5M-ATM System
BT1.5M-XMR
Nylon 6.6
Natural
BT1.5M-XMR0
Weather Resistant Nylon 6.6
Black
Heat Stabilized Nylon 6.6
Black
Flame Retardant Nylon 6.6
Natural
BT1.5M-XMR30
Barbed
BT1.5M-XMR69
Natural 1.31
PLT1.5M-XMR
Nylon 6.6
PLT1.5M-XMR0
Weather Resistant Nylon 6.6
Black
Heat Stabilized Nylon 6.6
Black
Mil. Spec. Weather Resistant
Nylon 6.6
Black
One-Piece,
PLT1.5M-XMR30 All-Nylon
PLT1.5M-XMR00
33
10,000
Pieces
(2 Reels –
5,000 ties
per reel)
5.6 142 .100 2.5
18
80
Reel-Fed Cable Ties for PAT2S System
PLT2S-VMR
Nylon 6.6
Natural
PLT2S-VMR0
Weather Resistant Nylon 6.6
Black
Heat Stabilized Nylon 6.6
Black
One-Piece,
All-Nylon
PLT2S-VMR30
1.94*
49
8.1 206 .190 4.8
50
5,000
Pieces
222 (2 Reels –
5,000 ties
per reel)
Black 2.75*
70
11.3 287 .190 4.8
50
222
Reel-Fed Cable Ties for PAT3S System
PLT3S-VMR
PLT3S-VMR30
Nylon 6.6
One-Piece,
All-Nylon
Heat Stabilized Nylon 6.6
Natural
Order number of pieces required, in multiples of Standard Carton Quantity
*Maximum Bundle Dia. will be less for solid round bundles.
Note: UL Recognized, UL Listed, and CSA Certified except 69 material.
PLT1M-XMR ties are also available in colors. Add the following suffix to the end of the part number to order: (ex. PLT1M-XMR2 = Red).
1 = Brown, 2 = Red, 3 = Orange, 4Y = Yellow, 5 = Green, 6 = Blue, 7 = Purple, 8 = Gray, 10 = White.
2,500
Pieces
per reel
5
Automatic Cable Tie Mounts
Automatic Cable Tie Mounts
■
■
■
Multiple sizes work with industry standard panel thickness and hole
diameters for greater application flexibility
Low profile design keeps bundle close to mounting surface, saving space
where tight assemblies are required, and providing greater protection for
bundles in high vibration applications
Load rating of mounts supports compatible BT1.5M-XMR and
PLT1.5M-XMR cable ties
A
C
B
Part Number
ATM-W187-M
Used with
Cable Ties
A
Length
In.
mm
B
Width
In.
mm
C
Height
In.
mm
Maximum
Panel
Thickness
In.
mm
Panel Hole
Diameter
Range
In.
mm
ATM-W187-M20
.58
ATM-W187-M30
ATM-W250-M
BT1.5M-XMR,
PLT1.5M-XMR
.80
20.5
.35
14.6
9.0
.17 – .20 4.3 – 4.9
.12
ATM-W250-M30
Order number of pieces required, in multiples of Standard Package Quantity.
6
16.6
Color
Natural
Nylon 6.6
Black
1000
5000
Heat
Stabilized
Nylon 6.6
Black
1000
5000
3.0
ATM-W250-M20
.66
Material
Std.
Pkg.
Qty.
1000
.23 – .26 5.7 – 6.6
Std.
Ctn.
Qty.
5000
Natural
1000
5000
Nylon 6.6
Black
1000
5000
Heat
Stabilized
Nylon 6.6
Black
1000
5000
Harness Board Fixtures
Harness Board Fixtures
■
2.38
(60)
■
■
■
5.04
(128)
2.50
(64)
■
Automatic alignment orients the tool head with the mount for reliable feeding of the
cable tie through the mount to speed installation
Multiple fixture configurations allow mounting in horizontal, vertical, or 45° orientation
to reduce installation time and improve ergonomics
Color designation ensures inserts and mounts are correctly matched
Integrated switch^ capability enables placement of a switch to detect the mount’s
presence providing an input to a quality control system, eliminating the need for
additional inspection
Activation device on harness board fixture prevents tool from operating unless it is
properly engaged in the fixture for operator safety
ATMB (Base)
Part Number
ATMB
Description
Base
Mounting
Method
Screw
base to
harness board with
1/4" screws
Color
Black
Material
Acetal
Std. Std.
Pkg. Ctn.
Qty. Qty.
10
10
ATMI-W187-X
Insert for
ATM-W187 mount
Snaps into ATMB
Yellow
Acetal
10
50
ATMI-W250-X
Insert for
ATM-W250 mount
Snaps into ATMB
Red
Acetal
10
50
ATMI-XMR
Used for cable tie
installations where
mounts are
NOT required
Snaps into ATMB
Black
Acetal
10
50
ATMC
Clamp used to secure
the ATMB (base) in a
vertical or 45° position
Screw clamp to
harness board with
1/4" screws
Black
Steel
10
10
Order number of pieces required, in multiples of Standard Package Quantity.
^The Omron Electronics D2SW-3L1HS switch is compatible with the ATM system. Similar switches from other manufacturers may also be suitable.
Omron is a registered trademark of Omron Corporation.
WORLDWIDE SUBSIDIARIES AND SALES OFFICES
PANDUIT CANADA
Markham, Ontario
cs-cdn@panduit.com
Phone: 800.777.3300
PANDUIT EUROPE LTD.
London, UK
cs-emea@panduit.com
Phone: 44.20.8601.7200
PANDUIT SINGAPORE PTE. LTD.
Republic of Singapore
cs-ap@panduit.com
Phone: 65.6305.7575
PANDUIT JAPAN
Tokyo, Japan
cs-japan@panduit.com
Phone: 81.3.6863.6000
PANDUIT LATIN AMERICA
Jalisco, Mexico
cs-la@panduit.com
Phone: 52.33.3777.6000
PANDUIT AUSTRALIA PTY. LTD.
Victoria, Australia
cs-aus@panduit.com
Phone: 61.3.9794.9020
For a copy of Panduit product warranties, log on to www.panduit.com/warranty
For more information
Visit us at www.panduit.com
Contact Customer Service by email: cs@panduit.com
or by phone: 800-777-3300 and reference CTCB39
©2009 Panduit Corp.
ALL RIGHTS RESERVED.
Product Bulletin Number WW-CTCB39
10/2009
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