raychem high voltage cable accessories

raychem high voltage cable accessories
RAYCHEM
HIGH VOLTAGE
CABLE ACCESSORIES
UP TO 245 KV
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
3
Content
TE Connectivity 4
High Voltage Cable Accessories 5
Our core Competencies 6
Services 7
I. High Voltage Cable Terminations
Heat-Shrinkable Terminations (IHVT-H/ OHVT-H/ LHVT-H) Heat-Shrinkable Terminations for DC Filter Cables (FCEV)
Outdoor Terminations Composite (OHVT-C)
Outdoor Terminations Porcelain (OHVT-P)
Outdoor Terminations Dry-type (OHVT-D) Add-On Kits for Outdoor Terminations 10
14
17
22
27
28
High Voltage
Cable
Terminations
II. High Voltage Dry Plug-In Terminations
Dry Plug-In Switchgear and Transformer Terminations (PHVS & PHVT)
Add-On Kits for Dry Plug In-Switchgear and Transformer Terminations
32
42
High Voltage
Dry Plug-In
Terminations
III. High Voltage Cable joints
Heat-Shrinkable Joints (EHVS-H)
One Piece Joints (EHVS-S) Three Piece Joints (EHVS-T)
Fibre-Optic Add-On Kit for HV Cable Joints 46
48
51
54
High Voltage
Cable joints
IV. High Voltage Connectors
High Voltage Connectors for Outdoor Terminations
58
High Voltage
Connectors
V. Link Boxes
Link Boxes
Link Boxes Selection Tables
64
66
Link Boxes
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
4
TE Connectivity
TE Connectivity (TE) unites world-leading high voltage
component brands under a single company. Individually,
each has forged a reputation for innovation, reliable
performance and ease of installation. Collectively, they
assure you that TE delivers uncompromising performance
for components throughout your substation project.
•Bowthorpe EMP – Surge Arresters and Surge Counters
•Raychem – MV and HV Cable Accessories, Insulators,
Wildlife and Asset Protection
•AXICOM – MV and HV Insulators and Bushings
•SIMEL – Substation Connectors, Grounding Connectors
and Earthing Material
Bowthorpe EMP surge protection
Choose from a family of surge arrester products from
3 kV – 800 kV, IEEE or IEC qualified, in porcelain or polymeric housings.
•
•
•
•
•
Intermediate class arresters
Station class arresters
Transmission line arresters
Surge counters
Cable sheath surge arresters - CSPA range
SIMEL substation connectors
Draw upon our years of field experience in HV substations worldwide. Our
engineers are here to help you specify the ideal product package.
• Clamps, connectors and insulators strings for HVAC and HVDC
applications up to 1200 kV
• Earthing and grounding connections
• Bare Conductors
AXICOM insulators
Turn to us to help you define needs and specify products to meet your
application requirements, or to design highly customized solutions to meet
specific mechanical requirements or environmental demands.
•
•
•
•
Hollow-core composite insulators
Suspension-tension insulators
Disc insulators: glass and porcelain
Station-post composite insulator
Raychem cable accessories
Well known as a worldwide leader in heatshrink polymer based materials,
TE is also a center of excellence for cold-applied and resin technologies
Network owners know they are getting products with proven electrical
and mechanical performance, while installers benefit from faster, safer and
more cost-effective installation.
•
•
•
•
•
•
Terminations and joints
Link boxes
Elbows
Earthing and grounding systems
Casting and potting resins
And much more
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
5
High Voltage Cable Accessories
Energy business unit headquarters situated in Ottobrunn (close to Munich), Germany
The brands that make up TE’s portfolio of high voltage components represent more than 5 decades of product line
experience in the power transmission business. This long-term track record, with projects all over the world, is united
under a single company to provide you with a single source of supply. Our global network of technical and sales
representatives provides expert application and engineering assistance, hands-on field training and continuous
after‑sales support to help our customers successfully master the challenges of today’s businesses.
Expertise in materials science, product design and process engineering go into the invention, development, manufacture
and marketing of our high-performance products. Our competitive advantages are well recognized in the market:
• Customer focused organization
• Innovation and technology driven
• Extensive product offering
• Multiple market segments presence
• Industry leadership and expertise
• Structural and financial strength
Our wide range of reliable and cost-effective solutions is continuously expanded through research-driven product
development.
The most innovative utilities and industries around the world use our high voltage cable accessories. Designed to
withstand environmental extremes and high pollution levels over long operating lifetimes, they help maintain service
reliability in both overhead and underground installations.
All Raychem high voltage cable accessories products are subjected to extensive testing from the time they enter our
plants as raw material until they leave as finished products. Requalification testing is carried out on a regular basis with
installed components. Customers can therefore have full confidence in the products, services and data supplied. In many
cases, this saves the cost and inconvenience of any further downstream verification. All our electrical power products
meet international specifications, such as IEC, CENELEC, IEEE, ANSI, and virtually all national standards.
With manufacturing facilities across five continents, we can react promptly to customer requirements and keep lead
times and shipping distances to a minimum. An effective product supply chain ensures products move from origin to
installation efficiently. Local customer service centers offer a single point of contact with staff that can provide countryspecific support based on the needs of each region. By combining local knowledge with world-class research, product
development and manufacturing capabilities, we set high standards of performance and user convenience.
ISO 9000 series and ISO 14001 certifications for almost all locations underline our continuing commitment to quality
and the environment.
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
6
Our core competencies
Understanding the value of high voltage cable accessories
as essential elements in a cable system
Since the foundation of Raychem in 1957, we have specialized
in the development, design, manufacture and installation of
cable accessory products. Our experience and involvement
in all of these key areas has positioned us as experts within
electrical power engineering. Our expertise in this field
means that we can offer safe and reliable products that will
form part of your complete cable system.
Manufacturing and quality assurance of high voltage
insulation systems
With latest manufacturing technology and quality
management processes we maximise efficiencies and
thereby offer competitive high voltage cable accessories. We
have material expertise as well as test facilities for all related
fluid, gaseous and solid insulation material developments,
which will be used in our complete range of high voltage
cable accessories resulting in maximum product lifetime
for our customers. In addition we are producing and using
our own raw material which will allows us to optimize the
material properties perfectly based on our customer needs.
Electrical, mechanical and thermal design of high voltage
cable accessories and respective connectors
The design of our high voltage accessories are based
on knowledge within electrical, mechanical and thermal
performance. It is essential to understand the interaction
between these physical parameters since all of them
have major impact on the reliability of high voltage cable
accessories. We have extensive experience and use modern
software that allows us to simulate the physical environments
which our accessories are going to face. Furthermore we
are the only cable accessories manufacturer worldwide
which have all existing stress control systems (geometrical,
resistive, refractive and non-linear) in either heat shrink or
cold applied technology in our portfolio.
Realize the importance of all other components being used
in high voltage cable accessories on the performance
For the successful operation of high voltage cable
accessories it is essential to understand the influence of
other related components which are used in high voltage
cable accessories such as hollow core insulators and
mechanical connectors. Based on this fact we design,
produce and test all these components in-house and
minimize negative influence on the performance of the final
product. With this strategy we can ensure that the product
will deliver what we promise.
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
7
Services
Training
As a supplier of high voltage accessories TE also offers
training services. In our training centers around the
world we conduct customized training courses in small
training groups. Experienced supervisors show the general
assembly of high voltage accessories as well as the detailed
installation of TE high voltage products. Depending on the
experience of the trainees the training can be organized
individually. Every training course includes:
• Theoretical product training
• Individual HV cable preparation session
• Complete installation of TE HV cable accessories
A certificate is issued to each trainee after a successful
completion of the training course.
Supervision
Additionally to our training courses in our labs we also offer
supervision for installations on-site. This is for jointers who
have been trained by TE supervisors prior to an installation
but haven’t yet had sufficient on-site experience in installing
TE accessories and may need the help of a supervisor.
We recommend this service for jointers who install TE
accessories on site the first time. This service ensures
the accessories are installed according to the installation
instruction.
Installation
TE has well-trained and experienced jointers who
are able to carry out installation at construction sites.
Usually they are supported by local assistance provided
by the contractor or the local utility. If there are no trained
jointers available locally, ordering installation services from
us is the first choice.
Tools
We provide the full range of tools which are necessary to
install high voltage cable accessories. Our fully equipped
tool box contains not only the tools for preparation of the
cable but also components required for a safe and efficient
installation on-site.
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
8
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter I
High voltage terminations
Heat-Shrinkable Terminations (IHVT-H/ OHVT-H/ LHVT-H) .................. 10
Heat-Shrinkable Terminations for DC Filter Cables (FCEV) ....................14
Outdoor Terminations Composite (OHVT-C)................................................18
Outdoor Terminations Porcelain (OHVT-P) ...................................................21
Outdoor Terminations Dry-type (OHVT-D) ..................................................26
Add-On Kits for Outdoor Terminations .........................................................28
10
Chapter 1: High Voltage Terminations
IHVT-H/OHVT-H
Heat-Shrinkable Terminations
Heat-Shrinkable Terminations
(IHVT-H/ OHVT-H/ LHVT-H)
APPLICATION
ƒƒ The TE Connectivity Raychem
heat‑shrinkable terminations are
suitable for all climates, areas, and
environments, even severely polluted
areas, as well as for all installation
conditions, including top feed
installation
ƒƒ Our heat shrink accessories have
been used by utilities and industrial
companies around the world for more
than 50 years
FEATURES
ƒƒ Compact and modular design
ƒƒ Heat-shrinkable stress control sleeves
ƒƒ Non-tracking, heat-shrinkable outer
insulation
ƒƒ Water- and corrosion-resistant
Torque controlled lug
ƒƒ Different creepage distances available
ƒƒ Easy to install
ƒƒ Suitable for compression and
mechanical lugs
ƒƒ No special or expensive tools
ƒƒ Lightweight components
Insulating and non-tracking
ƒƒ Unlimited shelf life under normal
storage conditions
heat-shrinkable outer tube
ƒƒ No oil or compound filling
ƒƒ Reduced waste for disposal
Heat-shrinkable sheds
Heat-shrinkable
stress-control tube
Stress-relief material
Solderless
grounding accessory
Sealant
Max. operating voltage Um (kV)
52
72.5
123
Standards
IEC 60840
IEC 60815
IEC 60840
IEC 60815
IEC 60840
IEC 60815
Rated voltage U (kV)
45 - 47
60 - 69
110 - 115
Rated lightning impulse withstand voltage
(BIL) (kV)
250
325
325*
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Reduced level compared to
IEC 60840
IHVT-52H/OHVT-52H
Heat-Shrinkable Terminations
Chapter 1: High Voltage Terminations
11
Heat-Shrinkable Terminations (IHVT-52H/ OHVT-52H)
D
High Voltage
Terminations
Installation
Électrique
C
B
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable insulation
(prepared) (mm)
Max. diameter over outer cable
sheath (mm)
Creepage distance approx.
(mm)
IHVT-52H
95 - 2500
30 - 77
100
1100
OHVT-52H
95 - 2500
30 - 77
100
1540
Product description
A
(mm)
B
(mm)
C
(mm)
D*
(mm)
IHVT-52H
800
220
125
30/40/50
OHVT-52H
920
220
125
30/40/50
Dimensions
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Different studs and pads are
available on request
12
Chapter 1: High Voltage Terminations
Heat-Shrinkable Terminations
IHVT-72H/OHVT-72H/LHVT-72H
Heat-Shrinkable Terminations (IHVT-72H/ OHVT-72H/ LHVT-72H)
D
C
B
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable insulation
(prepared) (mm)
Max. diameter over outer cable
sheath (mm)
Creepage distance approx.
(mm)
IHVT-72H
95 - 2500
30 - 86
110
1600
OHVT-72H
95 - 2500
30 - 86
110
2300
LHVT-72H
300 - 2500
38 - 86
110
3100
Product description
A
(mm)
B
(mm)
C
(mm)
D*
(mm)
IHVT-72H
960
220
125
30/40/50
OHVT-72H
1200
220
125
30/40/50
LHVT-72H
1560
220
125
30/40/50
Dimensions
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Different studs and pads are
available on request
Heat-Shrinkable Terminations
Chapter 1: High Voltage Terminations
OHVT-123H
13
Heat-Shrinkable Terminations (OHVT-123H)
D
High Voltage
Terminations
Installation
Électrique
C
B
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable insulation
(prepared) (mm)
Max. diameter over outer cable
sheath (mm)
Creepage distance approx.
(mm)
OHVT-123H
95 - 1600
30 - 86
110
3100
Product description
A
(mm)
B
(mm)
C
(mm)
D*
(mm)
OHVT-123H
1560
220
125
30/40/50
Dimensions
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
*
Different studs and pads are
available on request
NOTE
To be used as a temporary
solution only
14
Chapter 1: High Voltage Terminations
Heat-Shrinkable Terminations
DC Filter Cables FCEV
Heat-Shrinkable Terminations for DC Filter Cables (FCEV)
APPLICATION
FEATURES
ƒƒ The cable is prepared in the same
ƒƒ Compact and modular design
simple and easy way as for Raychem
medium voltage terminations without
sanding or pencilling. Based on the
design of Raychem high voltage
ƒƒ Heat-shrinkable stress control sleeves
ƒƒ Non-tracking, heat-shrinkable outer
insulation
terminations, the filter cable termination
ƒƒ Easy to install
consists of a staggered layer of
ƒƒ No special or expensive tools
stress control tubings and patches.
ƒƒ Lightweight components
A heat-shrinkable non-tracking
insulation tubing and shed are shrunk
over the stress control system and
ƒƒ Unlimited shelf life under normal storage
conditions
ensure a reliable seal to the lug and
ƒƒ No oil or compound filling
the oversheath. A mechanical lug is
ƒƒ Reduced waste for disposal
supplied with the kit. The mechanical
lug has an M10 thread on the top for
easy connection to connecting busbars.
The termination is supplied as a single
Torque controlled lug
phase termination. A solderless earth
connection for cables with metal sheath
Insulating and
is included in the termination kit
non-tracking
heat-shrinkable
outer tube
Heat-shrinkable
sheds
Heat-shrinkable
stress-control tube
Stress-relief material
Sealant
Max. operating voltage Um (kV)
111
150
DC withstand test (kV)
200
300
Rated lightning impulse withstand voltage (BIL) (kV)
240
325
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
DC Filter Cables FCEV
Heat-Shrinkable Terminations
Chapter 1: High Voltage Terminations
15
Heat-Shrinkable Terminations for DC Filter Cables (FCEV)
D
High Voltage
Terminations
Installation
Électrique
C
B
A
Technical data
Product description
No Load voltage UL
Conductor cross section (mm2)
Diameter over cable insulation (mm)
FCEV-111
111
35 - 95
26 - 38
FCEV-150
150
35 - 95
26 - 38
FCEV-150-1
150
95 - 240
38 - 52
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
FCEV-111
500
155
M10
32
FCEV-150
700
155
M10
32
FCEV-150-1
700
155
M10
32
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
16
Chapter 1: High Voltage Terminations
OHVT-C
Outdoor Terminations Composite
Outdoor Terminations Composite
(OHVT-C)
APPLICATION
ƒƒ The termination is designed for voltage
classes up to 245 kV and to operate
under severe environmental conditions.
Polymeric insulated cables of various
designs can be adopted with respect to
shielding and metal sheath. Composite
housings with different creepage
lengths up to 50 mm/kV are available
for the most common and also extreme
pollution levels according to IEC
60071‑1 and IEC 60071-2
FEATURES
ƒƒ P
ressure-tight and light weight
composite housing
ƒƒ P
re-fabricated and factory-tested
Silicone-rubber stress cone
ƒƒ Torque-controlled conductor bolt
Cable lug
ƒƒ N
o special tools required to install the
termination
Top end
sealing system
ƒƒ ­Silicone-oil filling without preheating
ƒƒ Insulated base plate for sectiona­lization
ƒƒ F
ittings made of corrosion-resistant
alloy
ƒƒ T
ype tested according to IEC 60840
and IEC 62067 standards
Insulator housing
and oil-filling
Stress cone
Base plate
Cable gland and
bottom end sealing
Max. operating voltage Um (kV)
72.5
123
145
170
245
Standards
IEC 60840
IEC 60815
IEC 60840
IEC 60815
IEC 60840
IEC 60815
IEC 60840
IEC 60815
IEC 62067
IEC 60815
Rated voltage U (kV)
60 - 69
110 - 115
132 - 138
150 - 161
220 - 230
Rated lightning impulse withstand voltage (BIL) (kV)
325
550
650
750
1050
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 1: High Voltage Terminations
OHVT-72C
Outdoor Terminations Composite
17
Outdoor Terminations (OHVT-72C)
F
High Voltage
Terminations
Installation
Électrique
E
G
D
B
B
4x M12
C
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm2)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-72C (-2A)
95 - 2500
34 - 97
110
2164
OHVT-72C (-2B)
95 - 2500
34 - 97
110
2383
OHVT-72C (-2C)
95 - 2500
34 - 97
110
3089
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
OHVT-72C (-2A)
300 - 345
M16
350
1276
100/130
30/40/50
294
OHVT-72C (-2B)
300 - 345
M16
350
1072
100/130
30/40/50
304
OHVT-72C (-2C)
300 - 345
M16
350
1262
100/130
30/40/50
308
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
18
Chapter 1: High Voltage Terminations
OHVT-145C
Outdoor Terminations Composite
Outdoor Terminations (OHVT-145C)
F
E
G
D
B
C
B
4x M12
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-145C (-2A)
95 - 2500
34 - 97
110
3392
OHVT-145C (-3A)
95 - 2500
34 - 97
110
3829
OHVT-145C (-4A)
95 - 2500
34 - 97
110
4684
OHVT-145C (-4B)
95 - 2500
34 - 97
110
6100
OHVT-145C (-4C)
95 - 2500
34 - 97
110
8047
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
OHVT-145C (-2A)
300 - 345
M16
350
1771
100/130
30/40/50
294
OHVT-145C (-3A)
300 - 345
M16
350
1951
100/130
30/40/50
294
OHVT-145C (-4A)
300 - 345
M16
350
1696
100/130
30/40/50
304
OHVT-145C (-4B)
300 - 345
M16
350
2080
100/130
30/40/50
304
OHVT-145C (-4C)
300 - 345
M16
350
2608
100/130
30/40/50
304
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 1: High Voltage Terminations
OHVT-170C
Outdoor Terminations Composite
19
Outdoor Terminations (OHVT-170C)
High Voltage
Terminations
Installation
Électrique
F
E
G
D
B
C
B
4x M12
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-170C (-1A)
95 - 2500
43 - 108
135
3829
OHVT-170C (-3A)
95 - 2500
43 - 108
135
4273
OHVT-170C (-4A)
95 - 2500
43 - 108
135
5373
OHVT-170C (-4B)
95 - 2500
43 - 108
135
5746
OHVT-170C (-4C)
95 - 2500
43 - 108
135
9436
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
OHVT-170C (-1A)
300 - 345
M16
350
2028
100/130
30/40/50
345
OHVT-170C (-3A)
300 - 345
M16
350
2224
100/130
30/40/50
345
OHVT-170C (-4A)
300 - 345
M16
350
2614
100/130
30/40/50
345
OHVT-170C (-4B)
300 - 345
M16
350
2056
100/130
30/40/50
345
OHVT-170C (-4C)
300 - 345
M16
350
2856
100/130
30/40/50
345
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
20
Chapter 1: High Voltage Terminations
OHVT-245C
Outdoor Terminations Composite
Outdoor Terminations (OHVT-245C)
F
E
G
D
B
C
B
4x M12
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-245C (-2A)
300 - 2500
77 - 119
150
5161
OHVT-245C (-3A)
300 - 2500
77 - 119
150
5605
OHVT-245C (-4A)
300 - 2500
77 - 119
150
6160
OHVT-245C (-4B)
300 - 2500
77 - 119
150
8401
OHVT-245C (-4C)
300 - 2500
77 - 119
150
10171
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
OHVT-245C (-2A)
430 - 550
M16
350
2564
100/130
50/60
402
OHVT-245C (-3A)
430 - 550
M16
350
2744
100/130
50/60
402
OHVT-245C (-4A)
430 - 550
M16
350
2969
100/130
50/60
402
OHVT-245C (-4B)
430 - 550
M16
350
2777
100/130
50/60
402
OHVT-245C (-4C)
430 - 550
M16
350
3257
100/130
50/60
402
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 1: High Voltage Terminations
OHVT-P
Outdoor Terminations Porcelain
21
Outdoor Terminations Porcelain
(OHVT-P)
APPLICATION
ƒƒ The termination is designed for voltage
classes up to 245 kV and to operate
under severe environmental conditions.
Polymeric insulated cables of various
designs can be adopted with respect to
shielding and metal sheath
FEATURES
ƒƒ Well-proven porcelain housing
ƒƒ Pre-fabricated and factory-tested
Silicone-rubber stress cone
ƒƒ Torque-controlled conductor bolt
ƒƒ H/S components used for sealing
ƒƒ No special tools required to install the
termination
ƒƒ Silicone-oil filling without preheating
ƒƒ Insulated base plate for sectiona­lization
ƒƒ Fittings made of corrosion resistant alloy
Cable lug
ƒƒ Type tested according to IEC 60840
and IEC 62067 standards
Top end
sealing system
Porcelain housing
and oil-filling
Stress cone
Base plate
Support
insulators
Cable gland and
bottom end sealing
Max. operating voltage Um (kV)
72.5
123
145
245
Standards
IEC 60840
IEC 60815
IEC 60840
IEC 60815
IEC 60840
IEC 60815
IEC 62067
IEC 60815
Rated voltage U (kV)
60 - 69
110 - 115
132 - 138
220 - 230
Rated lightning impulse withstand voltage (BIL) (kV)
325
550
650
1050
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
High Voltage
Terminations
Installation
Électrique
22
Chapter 1: High Voltage Terminations
OHVT-72P
Outdoor Terminations Porcelain
Outdoor Terminations (OHVT-72P)
F
E
G
D
B
B
C
4x M12
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-72P (-2A)
95 - 1200
34 - 74
110
2350
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
OHVT-72P (-2A)
300 - 345
M16
350
1245
100/130
30/40/50
360
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 1: High Voltage Terminations
OHVT-123P
Outdoor Terminations Porcelain
23
Outdoor Terminations (OHVT-123P)
F
High Voltage
Terminations
Installation
Électrique
E
G
D
B
B
C
4x M12
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-123P (-4B)
95 - 1200
34 - 74
110
3910
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
OHVT-123P (-4B)
300 - 345
M16
350
1615
100/130
30/40/50
360
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
24
Chapter 1: High Voltage Terminations
OHVT-145P
Outdoor Terminations Porcelain
Outdoor Terminations (OHVT-145P)
F
E
G
D
B
B
4x M12
C
A
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-145P (-4A)
95 - 1200
34 - 74
110
4300
Dimensions
Product description
OHVT-145P (-4A)
Dimensions
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
300 - 345
M16
350
1785
100/130
30/40/50
360
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 1: High Voltage Terminations
OHVT-245P
Outdoor Terminations Porcelain
25
Outdoor Terminations (OHVT-245P)
F
High Voltage
Terminations
Installation
Électrique
E
G
D
B
B
4x M12
A
C
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-245P (-4A)
300 - 2500
71 - 119
170
9100
Dimensions
Product description
OHVT-245P (-4A)
Dimensions
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
500
M24
550
3356
100/130
50/60
514
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
26
Chapter 1: High Voltage Terminations
Outdoor Termination Dry-type
OHVT-D
Outdoor Terminations Dry-type
(OHVT-D)
APPLICATION
ƒƒ The dry self-supporting termination is
designed for voltage class 145 kV and
operation under severe environmental
conditions. It is free from any insulating
liquid or gel. Polymeric insulated cables
of various designs can be adopted with
respect to shielding and metal sheath.
The termination is easily separable and
consists of a plug-in part and an epoxy
resin insulator protected with a directly
moulded silicone shed housing. Due to
the short cable cut-back dimensions of
the plug-in, the time required to install
the termination is very short and can
be further re­duced by pre-installing the
plug-in on the shop floor. The plug-in is
Upper metal fitting
similar to the plug-in used with our dry
switchgear/transformer termination
FEATURES
ƒƒ Dry interface, no oil-filling
ƒƒ Self-supporting
ƒƒ Pre-fabricated and factory tested
silicone-rubber stress cone
ƒƒ Torque-controlled multi-contact
conductor bolt
Resin body with
silicone shed housing
ƒƒ Fast and simple installation com­bining
GIS plug-in technology with polymeric
insulators
ƒƒ No special tools required to install the
termination
ƒƒ Insulated cable gland for sectiona­li­
zation
Mechanical connector
ƒƒ Type tested according to IEC 60840
Stress cone
Spring-loaded
compression ring
Base plate
Support insulators
Gland and sealing
Max. operating voltage Um (kV)
123
145
Standards
IEC 60840
IEC 60815
IEC 60840
IEC 60815
Rated voltage U (kV)
110 - 115
132 - 138
Rated lightning impulse withstand voltage (BIL) (kV)
550
650
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 1: High Voltage Terminations
Outdoor Termination Dry-type
OHVT-D
27
Outdoor Terminations Dry-type (OHVT-D)
High Voltage
Terminations
Installation
Électrique
F
E
D
A
G
4x M12
C
B
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
OHVT-145D
95 - 1200
34 - 78
120
4680
Dimensions
Product description
OHVT-145D
Dimensions
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
450
345
M16
1783
100
50
410
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
28
Chapter 1: High Voltage Terminations
Add-On Kits for Raychem Outdoor
Terminations
Arcing Horn for Outdoor
Terminations (OHVT)
APPLICATION
ƒƒ The arcing horns are made to protect the
insulators from damage during a flashover.
In case of over­voltages, the horns provide
a separate breakdown path through the
air and keep the flashover away from
the insulator surface. As a result of this,
the probability of insulator damage by
overvoltage is reduced dramatically. The
gap length can be adjusted so that the
overvoltage withstand-level is variable
FEATURES
ƒƒ Easy installation
ƒƒ Various flashover lengths available
ƒƒ No contact to the grounding system
of the termination and power cable for
isolated operation
ƒƒ May be used for porcelain and
composite insulators
ƒƒ Special designs on request
Lifting Device for Outdoor
Terminations (OHVT)
APPLICATION
ƒƒ This lifting device is designed for lifting the
installed termination, including the cable, to
high positioned installation sites
FEATURES
ƒƒ Comfortable and safe installation of
the termination on the ground
ƒƒ Designed to lift the complete installed
and oil filled termination with cable
ƒƒ Easy placement and mounting onto the
rack on the pylon
ƒƒ Applicable for all TE Connectivity
terminations up to 170 kV
ƒƒ Adjustable to all common cable sizes
up to a diameter over cable sheath
of 110 mm
ƒƒ Easy assembling and handling
ƒƒ Entire pulling force is applied to the
cable only; no mechanical stress is
applied to the termination
ƒƒ Lifting slings and shackles are not
included in the kit, because of their
yearly safety check regulations
ƒƒ Maximum lifting weight 500 kg
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 1: High Voltage Terminations
Add-On Kits for Raychem Outdoor
Terminations
29
Oil Drain Flange for Outdoor
Terminations
APPLICATION
ƒƒ The oil drain flange is being used for easy
access to the oil inside of the terminations
after installation. This part allows to release
some oil for quality check of the oil (e.g.
moisture content, dielectric breakdown
strength, etc.) if needed. But also in
case of a temporary use of an oil filled
termination, the incorporated oil can be
released through this component so that
a disassembling of the termination can be
done in a clean way. The oil drain flange is
installed between hollow core insulator and
base plate
Fibre-Optic Add-On Kit for Outdoor
Terminations
APPLICATION
ƒƒ The Raychem fibre-optic add-on kit is
designed to connect the glass fibres
integrated in HV cables. The kit includes
all components required to seal the cable
jacket and the fibre-optic outlet securely
and to protect the sensitive optical fibres
that are housed inside the steel pipes
ƒƒ The standard add-on kit is suitable for
connecting two individual steel pipes each
with a maximum of 24 optical fibres
FEATURES
ƒƒ Gel-sealing technology ensures reliable
outdoor operation
ƒƒ Enhanced fibre management
ƒƒ The splice box is easy to open and
close without the use of special tools
ƒƒ The kits are available for Raychem
outdoor terminations
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
High Voltage
Terminations
Installation
Électrique
30
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
TE Connectivity
­Raychem High Voltage Cable Accessories up to 245 kV
Chapter II
High Voltage Dry Plug-In
Terminations
Dry Plug-In Switchgear
and Transformer Terminations (PHVS & PHVT)...........................................32
Add-On Kits for Dry Plug-In Switchgear
and Transformer Terminations...........................................................................41
32
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Plug-In Switchgear
& Transformer Terminations
Corona shield (PHVT only)
PHVS & PHVT
Dry Plug-In Switchgear and Transformer
Terminations (PHVS & PHVT)
APPLICATION
Adapter (optional)
ƒƒ The dry compact switchgear termination
for voltage classes up to 245 kV is
designed to be installed in cable entry
housings of gas-insulated switchgear
(GIS). It complies with IEC 62271-209
standard, which essentially specifies the
interfaces between the termination and
the switchgear. Therefore, the termination
will fit into all GIS that comply with IEC
62271-209. Adapters are available to match
the dimensions of wet (oil-filled) type
terminations, and older designs specified
Mechanical connector
in IEC 60859. The termination operates
in SF6 but also in insulating liquids like
transformer oil. A corona shield at the
Epoxy resin housing
top of the termination then provides the
necessary shielding for the terminal.
Silicone-rubber stress cone
The termination is easily separable and
Spring-loaded
consists of a plug-in part and an epoxy
compression ring
resin insulator. The insulator can be installed
by the GIS or transformer manufacturer
Flange ring
directly at the factory, saving installation
time on-site and reducing the risk of
contamination of the cable entry housing
Gland and sealing
FEATURES
ƒƒ Dry interfaces, no oil-filling
ƒƒ Dimensions comply with IEC
62271‑209
ƒƒ Pressure-tight resin housing
ƒƒ Operates in SF6 and insulating liquids
ƒƒ Pre-fabricated and factory-tested
silicone-rubber stress cone
ƒƒ Torque-controlled or wedge-type
multi-contact conductor bolt
ƒƒ No special tools required to install the
termination
ƒƒ Insulated cable gland for
sectionalization
ƒƒ Type tested according to IEC 60840,
IEC 62067 and IEC 62271-209
standards
Max. operating voltage Um (kV)
72.5
123
145
170
245
Standards
IEC 60840
IEC 62271-209
IEC 60840
IEC 62271-209
IEC 60840
IEC 62271-209
IEC 60840
IEC 62271-209
IEC 62067
IEC 62271-209
Rated voltage U (kV)
60 - 69
110 - 115
132 - 138
150 - 161
220 - 230
Rated lightning impulse withstand voltage (BIL) (kV)
325
550
650
750
1050
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Plug-In Switchgear
& Transformer Terminations
33
PHVS-72
Dry Plug-In Switchgear Terminations (PHVS-72)
A
High Voltage
Dry Plug-In
Terminations
B
6 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVS-72
95 - 2000
34 - 78
120
255
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVS-72
310
255
800
8 x 12
270
80
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
34
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Compact Switchgear
Terminations
PHVS-145
Dry Plug-In Switchgear Terminations (PHVS-145)
E
A
D
B
F
6 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVS-145
95 - 1200
34 - 78
120
414
PHVS-145
1200 - 2500
73 - 108
135
414
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVS-145
470
297
800
12 x 13.5
320
80
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Compact Switchgear
Terminations
35
PHVS-170
Dry Plug-In Switchgear Terminations (PHVS-170)
E
High Voltage
Dry Plug-In
Terminations
A
D
B
F
4 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVS-170
1000 - 2500
73 - 108
135
414
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVS-170
470
298
800
12 x 13.5
320
80
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
36
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Compact Switchgear
Terminations
PHVS-245
Dry Plug-In Switchgear Terminations (PHVS-245)
A
B
4 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVS-245
300 - 2500
77 - 119
150
519
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVS-245
620
454
860
16 x 13.5
475
110
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Compact Transformer
Terminations
37
PHVT-72
Dry Plug-In Switchgear Terminations (PHVT-72)
High Voltage
Dry Plug-In
Terminations
A
B
6 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVT-72
95 - 2000
34 - 78
120
255
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVT-72
310
255
800
8 x 12
270
80
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
38
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Compact Transformer
Terminations
PHVT-145
Dry Plug-In Switchgear Terminations (PHVT-145)
E
A
D
B
F
6 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVT-145
95 - 1200
34 - 78
120
414
PHVT-145
1200 - 2500
73 - 108
135
414
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVT-145
470
297
800
12 x 13.5
320
80
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Compact Transformer
Terminations
39
PHVT-170
Dry Plug-In Switchgear Terminations (PHVT-170)
E
High Voltage
Dry Plug-In
Terminations
A
D
B
F
6 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVT-170
1000 - 2500
73 - 108
135
414
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVT-170
470
298
800
12 x 13.5
320
80
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
40
Chapter 2: High Voltage Dry Plug-In
Terminations
Dry Compact Transformer
Terminations
PHVT-245
Dry Plug-In Switchgear Terminations (PHVT-245)
A
B
4 x M12
E
C
D
F
Technical data
Product description
Conductor cross section
(mm2)
Diameter over cable
insulation (prepared)
(mm)
Max. diameter over outer
cable sheath
(mm)
Minimal creepage distance
(mm)
PHVT-245
300 - 2500
77 - 119
150
519
Dimensions
Product description
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
PHVT-245
620
454
860
16 x 13.5
475
110
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 2: High Voltage Dry Plug-In
Terminations
Add-On Kits for Raychem Dry
Plug-In Switchgear & Transformer
Terminations PHVS & PHVT
41
Blind Plug for Dry Plug-In Switchgear
and Transformer Terminations
APPLICATION
ƒƒ Suitable for use when the switchgear
is under operation without a cable
connection. The blind plug (also known as
dead end plug or dummy plug) is used to
close the socket of the cable entry housing
FEATURES
ƒƒ Voltage proof and can be used for
continuous operation at nominal
voltage
ƒƒ Easy installation - similar to standard
plug in
ƒƒ Blind plug is removable and can be
used as a temporary solution until the
cable is connected
ƒƒ Blind plug is re-usable
ƒƒ Type tested according to the IEC 60840
standard
Test Plate for Dry Plug-In Switchgear
and Transformer Terminations
APPLICATION
ƒƒ Suitable for use where the switchgear
needs to be tested. The plate is an adapter
to pressurize the inner part of the insulator
with SF6.
FEATURES
ƒƒ Pressure tested
ƒƒ Suitable manometer available
ƒƒ Re-useable
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
High Voltage
Dry Plug-In
Terminations
42
Chapter 2: High Voltage Dry Plug-In
Terminations
Accessories
Accessories for Dry Plug-In Switchgear and Transformer Terminations
Our product portfolio includes not only the high voltage cable accessories but also their add-on accessories. The range shown below doesn’t
cover all available accessories. Special components can be made on request.
Portfolio:
• Protection cover
• Adapter
• Cable reel
• Special connectors
Fibre-Optic Add-On Kit for Plug-In
Terminations
APPLICATION
ƒƒ The Raychem fibre-optic add-on kit is
designed to connect the glass fibres
integrated in HV cables. The kit includes
all components required to seal the cable
jacket and the fibre-optic outlet securely
and to protect the sensitive optical fibres
that are housed inside the steel pipes
ƒƒ The standard add-on kit is suitable for
connecting two individual steel pipes each
with a maximum of 24 optical fibres
FEATURES
ƒƒ Gel-sealing technology ensures reliable
outdoor operation
ƒƒ Enhanced fibre management
ƒƒ The splice box is easy to open and
close without the use of special tools
ƒƒ The kits are available for Raychem
equipment terminations
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 2: High Voltage Dry Plug-In
Terminations
43
High Voltage
Dry Plug-In
Terminations
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
44
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter III
High voltage cable joints
Heat-Shrinkable Joints (EHVS-H).................................................................. 46
One Piece Joints (EHVS-S).............................................................................. 49
Three Piece Joints (EHVS-T)........................................................................... 52
Fibre-Optic Add-On Kit for HV Cable Joints............................................ 55
46
Chapter 3: High Voltage Cable Joints
EHVS
Heat-Shrinkable Joints
Heat-Shrinkable Joints (EHVS-H)
APPLICATION
FEATURES
ƒƒ Polymeric insulated cables of various
ƒƒ Compact and modular design
designs can be adapted with respect
ƒƒ Heat-shrinkable stress control sleeves
to shielding and metal sheath. Our
ƒƒ Torque-controlled connector
heat shrink accessories have been used
by utilities and industrial companies
ƒƒ Joint fits on all polymeric cable
constructions
around the world for more than 50
ƒƒ Proven shield continuity concept
years. This ongoing field experience
ƒƒ Short cut-back dimension
has us a leader in materials science
ƒƒ Cable size transition possible
and technology for high voltage
ƒƒ Water and corrosion-resistant
applications. Our materials technology
ƒƒ Easy and fast to install
is at the core of the development of our
ƒƒ No special or expensive tools required
heat-shrinkable joints. The materials,
ƒƒ Lightweight components
used in TE Connectivity Raychem cable
accessories, have been extensively
ƒƒ Unlimited storage life-time under normal
conditions
optimized with respect to product
ƒƒ Reduced waste for disposal
design and function, manufacturing, and
ƒƒ Wide installed base at international
customers
expected service environments
7
1
6
2
3
4
5
1 Mechanical connector
2 Electrical stress control tube
3 Insulating tubing
4 Screened insulating tubing
5 Copper mesh
6 Solderless shield connection
7Sealant/mastic
8Outer protection with integrated moisture barrier
Max. operating voltage Um (kV)
52
72.5
Standards
IEC 60840
IEC 60840
Rated voltage U (kV)
45 - 47
60 - 69
Rated lightning impulse withstand voltage (BIL) (kV)
250
325
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
8
Chapter 3: High Voltage Cable Joints
47
EHVS
Heat-Shrinkable Joints
EHVS-52H
High Voltage
Cable joints
EHVS-72H
Technical data
Conductor
cross section
(mm2)
Diameter over
cable insulation
(prepared)
(mm)
Max. diameter
over outer cable
sheath (mm)
Length
Diameter
(mm)
(mm)
EHVS-52H
95 - 2500
30 - 86
100
1350
130
Inline / shield break / grounded
EHVS-72H
95 - 2500
30 - 86
100
1350
130
Inline / shield break / grounded
Product description
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Screen treatment
48
Chapter 3: High Voltage Cable Joints
Up to 245 kV
One Piece Joints
One Piece Joints (EHVS-S)
APPLICATION
FEATURES
ƒƒ The joint is a pre-fabricated one-piece
ƒƒ Premoulded one-piece joint body
design for voltage classes up to 245 kV.
ƒƒ Torque-controlled connector
Polymeric insulated cables of various
ƒƒ Choice of outer sealing and protection
systems
designs can be adapted with respect to
shielding and metal sheath. The silicone
rubber joint body with integrated
ƒƒ Joint fits on all polymeric cable
constructions
ƒƒ Proven shield continuity concept
geometrical stress control, provides
ƒƒ Factory-tested silicone-rubber body
proven electrical function. The joint
performance, stress control and
ƒƒ Special silicone rubber provides perfect
compression force for optimised
electrical performance
moisture sealing to provide the
ƒƒ Simple assembly
important functions required for all high
ƒƒ No tension set of joint body
voltage products
ƒƒ Moulded thick outer conductive screen
components combine electrical
ƒƒ Geometrical electrical stress control by
moulded conductive deflectors
ƒƒ Type tested according to IEC 60840,
IEC 62067 standards
7
8
4
5
3
2
1
6
9
10
1 Mechanical connector
2 Silicone rubber body
3 Inner electrode/Faraday cage
4Deflector
5 Outer screen
6 Copper mesh
7 Solderless shield connection
8Sealant/mastic
9 Insulating tubes
10 Outer protection with integrated moisture barrier
Max. operating voltage Um (kV)
145
245
Standards
IEC 60840
IEC 62067
Rated voltage U (kV)
132 - 138
220 - 230
Rated lightning impulse withstand voltage (BIL) (kV)
650
1050
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 3: High Voltage Cable Joints
49
Up to 145 kV
One Piece Joints
One Piece Joints 145 kV
Heat-shrink Rejacketing
Product description
EHVS-145SW
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
500 - 2500
60 - 112
2400
220
130
Screen treatment
Inline / shield break / grounded
Copper Casing
High Voltage
Cable joints
Product description
EHVS-145SC
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
500 - 2500
60 - 112
2400
280
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
500 - 2500
60 - 112
3000
350
130
Screen treatment
Inline / shield break / grounded
Coffin Box
Product description
EHVS-145SB
130
Screen treatment
Inline / shield break / grounded
Heavy Duty (Copper Casing and Coffin Box)
Product description
EHVS-145SH
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
500 - 2500
60 - 112
3000
350
130
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Screen treatment
Inline / shield break / grounded
50
Chapter 3: High Voltage Cable Joints
Up to 245 kV
One Piece Joints
One Piece Joints 245 kV
Heat-shrink Rejacketing
Product description
EHVS-245SW
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
300 - 2500
71 - 119
2500
310
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
300 - 2500
71 - 119
2500
350
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
300 - 2500
71 - 119
3500
550
150
Screen treatment
Inline / shield break / grounded
Copper Casing
Product description
EHVS-245SC
150
Screen treatment
Inline / shield break / grounded
Coffin Box
Product description
EHVS-245SB
150
Screen treatment
Inline / shield break / grounded
Heavy Duty (Copper Casing and Coffin Box)
Product description
EHVS-245SH
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
300 - 2500
71 - 119
3500
550
150
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Screen treatment
Inline / shield break / grounded
Chapter 3: High Voltage Cable Joints
51
Up to 170 kV
Three Piece Joints
Three Piece Joints (EHVS-T)
APPLICATION
FEATURES
ƒƒ The joint is a pre-fabricated three
ƒƒ Premoulded three piece joint design
piece design for voltage classes up to
ƒƒ Torque-controlled connector
170 kV. Polymeric insulated cables of
various designs can be adapted with
ƒƒ Joint fits on all polymeric cable
constructions
respect to shielding and metal sheath.
ƒƒ Proven shield continuity concept
The silicone rubber joint parts with
ƒƒ Factory-tested silicone rubber bodies
integrated geometrical stress control
ƒƒ Special silicone rubber provides perfect
compression force for optimizied
electrical performance
provides proven electrical function.
The joint components combine
electrical performance, stress control,
ƒƒ Short cut-back dimensions
and moisture sealing to provide the
ƒƒ No special tools required to install the
joint
important functions required for all high
ƒƒ Cable size transition possible
voltage products
ƒƒ No tension set of joint body
ƒƒ Moulded outer conductive screen
High Voltage
Cable joints
ƒƒ Geometrical electrical stress control by
moulded conductive deflectors
ƒƒ Type tested according to IEC60840
standards
9
8
5
2
3
4
1
6
7
10
11
1 Mechanical connector
2 Silicone rubber adapter body
3 Silicone rubber main body
4 Inner electrode/Faraday cage
5Deflector
6 Outer screen (moulded)
7 Copper mesh
8 Solderless shield continuity
9Sealant/mastic
10 Insulating tubes
11Outer protection with integrated moisture barrier
Max. operating voltage Um (kV)
145
170
Standards
IEC 60840
IEC 60840
Rated voltage U (kV)
132 - 138
150 - 161
Rated lightning impulse withstand voltage (BIL) (kV)
650
750
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
52
Chapter 3: High Voltage Cable Joints
Up to 145 kV
Three Piece Joints
Three Piece Joints 145 kV
Heat-shrink Rejacketing
Product description
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
Screen treatment
EHVS-145TW
185 -1600
43 - 83
105
2000
200
Inline / shield break / grounded
EHVS-145TW
1600 - 2500
60 - 112
130
2000
250
Inline / shield break / grounded
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
Copper Casing
Product description
Screen treatment
EHVS-145TC
185 - 1600
43 - 83
105
2500
250
Inline / shield break / grounded
EHVS-145TC
1600 - 2500
60 - 112
130
2500
250
Inline / shield break / grounded
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
Coffin Box
Product description
Screen treatment
EHVS-145TB
185 - 1600
43 - 83
105
3000
350
Inline / shield break / grounded
EHVS-145TB
1600 - 2500
60 - 112
130
3000
450
Inline / shield break / grounded
Length
Diameter
(mm)
(mm)
Heavy Duty (Copper Casing and Coffin Box)
Product description
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Screen treatment
EHVS-145TH
185 - 1600
43 - 83
105
3000
350
Inline / shield break / grounded
EHVS-145TH
1600 - 2500
60 - 112
130
3000
450
Inline / shield break / grounded
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 3: High Voltage Cable Joints
53
Up to 170 kV
Three Piece Joints
Three Piece Joints 170 kV
Heat-shrink Rejacketing
Product description
EHVS-170TW
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
240 - 2500
60 - 112
2000
250
130
Screen treatment
Inline / shield break / grounded
Copper Casing
High Voltage
Cable joints
Product description
EHVS-170TC
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
240 - 2500
60 - 112
2500
300
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
240 - 2500
60 - 112
3000
450
130
Screen treatment
Inline / shield break / grounded
Coffin Box
Product description
EHVS-170TB
130
Screen treatment
Inline / shield break / grounded
Heavy Duty (Copper Casing and Coffin Box)
Product description
EHVS-170TH
Conductor
cross section
(mm2)
Diameter over cable Max. diameter over
insulation (prepared) outer cable sheath
(mm)
(mm)
Length
Diameter
(mm)
(mm)
240 - 2500
60 - 112
3000
450
130
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Screen treatment
Inline / shield break / grounded
54
Chapter 3: High Voltage Cable Joints
Fiber-Optic Add-On Kit for HV Cable
Joints
Fibre-Optic Add-On Kit for HV Cable
Joints
APPLICATION
ƒƒ The Raychem fibre-optic add-on kit is
designed to connect the glass fibres
integrated in HV cables. The kit includes
all components required to seal the cable
jacket and the fibre-optic outlet securely
and to protect the sensitive optical fibres
that are housed inside the steel pipes
ƒƒ The standard add-on kit is suitable for
connecting two individual steel pipes each
with a maximum of 24 optical fibres
FEATURES
ƒƒ The splice box is suitable for
cross‑bonding and straight-through
joints
ƒƒ Gel-sealing technology ensures
reliable operation even when buried
joints are used
ƒƒ Enhanced fibre management
ƒƒ The splice box is easy to open and
close without the use of special tools
ƒƒ The kits are available for all Raychem
joints
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 3: High Voltage Cable Joints
55
High Voltage
Cable joints
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
56
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
TE Connectivity
­Raychem High Voltage Cable Accessories up to 245 kV
Chapter IV
High voltage connectors
High Voltage Connectors for Outdoor Terminations............................. 58
58
Chapter 4: High Voltage Connectors
Outdoor Terminations
High Voltage Connectors for Outdoor
Terminations
APPLICATION
ƒƒ Our full line of connectors and accessories
for high voltage cable accessories covers
most applications in an electrical network.
These connectors are typically used for
the connection of outdoor terminations
to bus bars or overhead lines. Industry
leading Raychem high voltage cable
accessories are combined with in-house
engineered high- voltage connectors to
make assemblies that are easy to install
and completely reliable in the energy
environment.
FEATURES
ƒƒ High-strength aluminium alloy
ƒƒ Various sizes available
ƒƒ Individual solutions and special designs
are available upon request
ƒƒ High reliability and operates under
extreme environmental conditions
ƒƒ Fast and safe installation
ƒƒ Excellent electrical and mechanical
performance
ƒƒ Easy installation with socket wrench
C
Ø14.3
D
44.4
D
100
B
16
L
44.4
27.8
100
Terminal Pad (NEMA)
Description
D
B
C
L
RPN
CD 82 30 100 C290
26 - 31
29
85
193
707021-1
CD 82 40 100 C290
36 - 41
32
92
200
707127-1
CD 82 50 100 C290
46 - 51
25
94
207
718671-1
NOTE
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Dimensions in mm
Chapter 4: High Voltage Connectors
59
Outdoor Terminations
L
C
C
D
D
D
D
Straight Rod
Description
D
C
L
RPN
RD 82 30
26 - 31
85
180
706684-1
RD 82 40
36 - 41
92
195
706685-1
RD 82 50
46 - 51
94
200
1510395-1
4TG82T60
56 - 61
92
200
707216-1
NOTE
C1
C2
D1
Dimensions in mm
L
D2
B1
D2
D1
B2
Straight Transition Rod
Description
D1
D2
B1
B2
C1
C2
L
RPN
RD 82 30 20
26 - 31
16 - 21
84
66
85
70
165
706948-1
RD 82 30 25
26 - 31
21 - 26
84
66
85
70
165
706636-1
RD 82 35 30
26 - 31
31 - 36
84
84
85
85
180
706949-1
RD 82 40 20
26 - 31
16 - 21
102
66
92
70
172
706700-1
RD 82 40 25
36 - 41
21 - 26
102
66
92
70
172
706635-1
RD 82 40 30
36 - 41
26 - 31
102
84
92
85
187
706655-1
RD 82 40 35
36 - 41
31 - 36
102
84
92
85
187
706663-1
RD 82 35 30
36 - 41
16 - 21
112
66
92
70
174
712016-1
RD 82 35 30
46 - 51
21 - 26
112
66
92
70
174
716341-1
RD 82 35 30
46 - 51
26 -31
112
84
92
85
189
711000-1
RD 82 35 30
46 - 51
31 - 36
112
84
92
85
189
711002-1
RD 82 35 30
46 - 51
36 - 41
112
102
92
92
196
711001-1
NOTE
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Dimensions in mm
High Voltage
Connectors
60
Chapter 4: High Voltage Connectors
Outdoor Terminations
C1
D1
C2
D2
D2
D1
L
T – Rod
Description
D1
D2
B1
B2
C1
C2
L
RPN
T 82 30 20
26 - 31
16 - 21
124
70
166
716192-1
165
706948-1
T 82 30 25
26 - 31
21 - 26
124
70
166
706686-1
165
706636-1
T 82 30
26 - 31
26 - 31
140
85
182
706627-1
180
706949-1
T 82 30 35
26 - 31
31 - 36
140
85
182
706683-1
172
706700-1
T 82 30 40
26 - 31
36 - 41
143
92
195
706667-1
172
706635-1
T 82 40 20
36 - 41
16 - 21
131
70
182
716198-1
187
706655-1
T 82 40 25
36 - 41
21 - 26
131
70
182
716106-1
187
706663-1
T 82 40 30
36 - 41
26 - 31
146
85
197
706624-1
174
712016-1
T 82 40 35
36 - 41
31 - 36
146
85
207
706623-1
174
716341-1
T 82 40
36 - 41
36 - 41
151
92
207
711001-1
189
711000-1
T 82 50 20
46 - 51
16 - 21
135
70
191
716203-1
189
711002-1
T 82 50 25
46 - 51
21 - 26
135
70
191
718670-1
196
711001-1
T 82 50 30
46 - 51
26 - 31
151
85
207
716342-1
180
706949-1
T 82 50 35
46 - 51
31 - 36
151
85
207
716204-1
172
706700-1
T 82 50 40
46 - 51
36 - 41
158
92
214
706664-1
172
706635-1
T 82 60 20
56 - 61
16 - 21
143
70
176
706778-1
187
706655-1
T 82 60 25
56 - 61
21 - 26
143
70
176
716206-1
187
706663-1
T 82 60 30
56 - 61
26 - 31
153
85
190
706633-1
174
712016-1
T 82 60 35
56 - 61
31 - 36
153
85
190
716207-1
174
716341-1
T 82 60 40
56 - 61
36 - 41
160
92
196
716208-1
189
711000-1
T 82 60 45
56 - 61
41 - 46
160
92
196
716209-1
189
711002-1
NOTE
Dimensions in mm
L
C1
C2
D2
B1
D2
D1
B2
B3
D1
D2
Twin Straight Rod
Description
D1
D2
B1
B2
B3
C1
C2
L
RPN
RD 82 F 30 E100 50
46 - 51
36 - 41
184
100
112
94
85
214
789025-1
RD 82 F 35 E100 50
46 - 51
31 - 36
184
100
122
94
85
214
717157-1
RD 82 F 40 E105 50
46 - 51
36 - 41
207
105
112
94
85
230
714766-2
NOTE
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Dimensions in mm
61
Chapter 4: High Voltage Connectors
B
D2
L1
D2
D2
C4
C3
L2
D1
D1
Twin T-Rod
Description
D1
D2
B
C3
C4
L1
L2
RPN
T 82 F 30 E100 50
46 - 51
26 - 31
100
134
84
135
136
793423-1
T 82 F 35 E100 50
46 - 51
31 - 36
100
134
84
135
136
0793337-1
T 82 F 40 E100 50
46 - 51
36 - 41
105
145
92
145
145
1306071-1
T 82 F 30 E100 60
56 - 61
26 - 31
100
131
94
140
131
1830731-1
T 82 F 35 E100 60
56 - 61
31 - 36
100
131
94
140
131
792694-1
T 82 F 40 E105 60
56 - 61
36 - 41
105
145
92
140
131
718666-1
NOTE
Dimensions in mm
High Voltage
Connectors
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
62
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter V
Link boxes
Link Boxes............................................................................................................... 64
Link Boxes Selection Tables............................................................................. 66
64
Chapter 5: Link Boxes
Link Boxes
APPLICATION
ƒƒ Single-core cables in operation carry
alternating currents and induced voltages
in the metallic sheath of the cable.
Depending on the sheath bonding, these
currents may lead to circulating currents
flowing in the cable sheath, which reduces
the transmission capacity of the cable and
causes additional heating
ƒƒ Link boxes are used for earthing and
bonding cable sheaths of single-core cables
so that the induced voltages and circulating
currents are eliminated or reduced
FEATURES
ƒƒ Various designs available
ƒƒ Stainless steel box
ƒƒ Various mechanical protection levels
up to IP68
ƒƒ Electrically and mechanically type
tested
ƒƒ 1-phase and 3-phase boxes
ƒƒ With or without surge arresters
8
4
3
2
ƒƒ With or without removable links
ƒƒ For concentric cables or single-core
cables
ƒƒ Cross sections up to 300 mm2
ƒƒ ZnO sheath voltage limiter for up to 7
kV protection levels, larger protection
levels up­­on request
ƒƒ Short circuit current up to 40 kA 1 sec
1
7
5
6
1 Stainless steel housing
2 Lockable lid
3 Sheath voltage limiters (optional)
4 Epoxy resin post-insulators
5 Cable entries
6 Outer sealing
7 Compression lugs
8Tinned copper links
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Chapter 5: Link Boxes
65
Cable Sheath Grounding Options
Most Popular Cable Sheath Grounding Options
Single point earthing
On relatively short cable sections, the cable
sheaths are solidly bonded together and
earthed at one position. The sheaths of the
three cable sections are connected and
grounded at one point only. At all other
points, there is a voltage between sheath and
ground that is at its maximum at the farthest
point from the ground bond. Since there is no
closed sheath circuit, current does not flow
along the sheaths and no sheath circulation
current loss occurs.
Cross bonding
The cable route is sectionalized into equal
lengths. The sections are cross- connected to
neutralize the induced voltages. The phase
sum of the introduced voltages is zero and,
therefore, there is no circulating currents
when the cable laying is symmetrical.
Cross bonding and transposition
For cable laying in unsymmetrical formations,
the induced voltages are not equal at
each phase and, therefore, the phase sum
of the voltages is not zero despite crossbonding. The cables are transposed at each
joint position and the cable sheaths are
cross‑connected, with each cable occupying
the same relative position in the cable
formation. By this means, the phase sum of
the induced voltage sheaths is the same over
three sections.
Typical application example
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Link Boxes
66
Chapter 5: Link Boxes
Selection Tables for Raychem Link
Boxes for Single Core Cables
Selection Tables for Raychem Link Boxes for Single Core Cables
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
70 - 300
70 - 300
Protection class
IP 68
IP 68
Application
Buried
Buried
Sheath voltage limiters
N/A
1 kV - 6 kV
Box size (LxHxW) (mm)
496x322x451
496x322x451
Material
Stainless steel
Stainless steel
Total weight
Approx. 35 kg
Approx. 35 kg
Connection links
Removable tinned copper 300 mm2
Removable tinned copper 300 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
55
55
AC withstand voltage (kV)
25
25
DC withstand voltage (kV)
25
25
Short circuit current (kA/1s)
40
40
Description
HVLB-E-S-0-1-2-U-IP68
HVLB-E-S-x*-1-2-U-IP68
*
Indicates voltage class of sheath voltage limiter (SVL)
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
70 - 300
70 - 300
Protection class
IP 68
IP 68
Application
Buried
Buried
Sheath voltage limiters
N/A
1 kV - 6 kV
Box size (LxHxW) (mm)
496x322x725
496x322x725
Material
Stainless steel
Stainless steel
Total weight
Approx. 65 kg
Approx. 65 kg
Connection links
Removable tinned copper 300 mm2
Removable tinned copper 300 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
55
55
AC withstand voltage (kV)
25
25
DC withstand voltage (kV)
25
25
Short circuit current (kA/1s)
40
40
Description
HVLB-E-S-0-3-2-U-IP68
HVLB-E-S-x*-3-2-U-IP68
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Indicates voltage class of sheath voltage limiter (SVL)
Chapter 5: Link Boxes
Selection Tables for Raychem Link
Boxes for Single Core Cables
67
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
70 - 300
70 - 300
Protection class
IP 68
IP 68
Application
Buried
Buried
Sheath voltage limiters
N/A
1 kV-6 kV
Box size (LxHxW) (mm)
496x322x862
496x322x862
Material
Stainless steel
Stainless steel
Total weight
Approx. 75 kg
Approx. 75 kg
Connection links
Removable tinned copper 300 mm2
Removable tinned copper 300 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
55
55
AC withstand voltage (kV)
25
25
DC withstand voltage (kV)
25
25
Short circuit current (kA/1s)
40
40
Description
HVLB-E-S-0-3-2-U-IP68
HVLB-E-S-x*-3-2-U-IP68
*
Indicates voltage class of sheath voltage limiter (SVL)
Link Diagram
Bonding lead (type)
Single-core
Bonding lead (mm2)
70 - 300
Protection class
IP 68
Application
Buried
Sheath voltage limiters
N/A
Box size (LxHxW) (mm)
496x322x995
Material
Stainless steel
Total weight
Approx. 85 kg
Connection links
Removable tinned copper 300 mm2
Cable connection
Compression lug
Impulse withstand voltage (kV)
55
AC withstand voltage (kV)
25
DC withstand voltage (kV)
25
Short circuit current (kA/1s)
40
Description
HVLB-E-S-0-6-2-U-IP68
Link Boxes
Link Diagram
Bonding lead (type)
Single-core
Bonding lead (mm2)
70 - 300
Protection class
IP 68
Application
Buried
Sheath voltage limiters
1 kV - 6 kV
Box size (LxHxW) (mm)
665x395x665
Material
Stainless steel
Total weight
Approx. 65 kg
Connection links
Removable tinned copper 300 mm2
Cable connection
Clamping ring
Impulse withstand voltage (kV)
55
AC withstand voltage (kV)
25
DC withstand voltage (kV)
25
Short circuit current (kA/1s)
40
Description
HVLB-C-S-x*-6-2-U-IP68
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Indicates voltage class of sheath voltage limiter (SVL)
68
Chapter 5: Link Boxes
Selection Tables for Raychem Link
Boxes for Single Core Cables
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
95 - 300
95 - 300
Protection class
IP 56
IP 56
Application
Non buried
Non buried
Sheath voltage limiters
N/A
1 kV - 6 kV
Box size (LxHxW) (mm)
310x255x310
310x255x310
Material
Stainless steel
Stainless steel
Total weight
Approx. 16 kg
Approx. 16 k
Connection links
Removable copper 240 mm2
Removable copper 240 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
35
35
AC withstand voltage (kV)
24
24
DC withstand voltage (kV)
40
40
Short circuit current (kA/1s)
-
-
Description
HVLB-GND-0-3
HVLB-GND-­x*-3
*
Indicates voltage class of sheath voltage limiter (SVL)
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
95 - 300
95 - 300
Protection class
IP 56 or IP 68
IP 56 or IP 68
Application
Non buried
Non buried
Sheath voltage limiters
N/A
1 kV - 6 kV
Box size (LxHxW) (mm)
310x255x310
310x255x310
Material
Stainless steel
Stainless steel
Total weight
Approx. 16 kg
Approx. 16 kg
Connection links
Copper 120 mm2
Copper 120 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
35
35
AC withstand voltage (kV)
24
24
DC withstand voltage (kV)
40
40
Short circuit current (kA/1s)
-
-
Description
EPPA-055-0-3
EPPA-055-x*-3
*
Indicates voltage class of sheath voltage limiter (SVL)
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
95 - 300
95 - 300
Protection class
IP 56 or IP 68
IP 56 or IP 68
Application
Non buried
Non buried
Sheath voltage limiters
N/A
1 kV - 6 kV
Box size (LxHxW) (mm)
310x255x310
310x255x310
Material
Stainless steel
Stainless steel
Total weight
Approx. 16 kg
Approx. 16 kg
Connection links
Copper 120 mm2
Copper 120 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
35
35
AC withstand voltage (kV)
24
24
DC withstand voltage (kV)
40
40
Short circuit current (kA/1s)
-
-
Description
EPPA-055-0-3
EPPA-055-x*-3
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Indicates voltage class of sheath voltage limiter (SVL)
Chapter 5: Link Boxes
Selection Tables for Raychem Link
Boxes for Single Core Cables
69
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
95 - 300
95 - 300
Protection class
IP 56 or IP 68
IP 56 or IP 68
Application
Non buried
Non buried
Sheath voltage limiters
N/A
1 kV - 6 kV
Box size (LxHxW) (mm)
310x255x310
310x255x310
Material
Stainless steel
Stainless steel
Total weight
Approx. 16 kg
Approx. 16 kg
Connection links
Copper 120 mm2
Copper 120 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
35
35
AC withstand voltage (kV)
24
24
DC withstand voltage (kV)
40
40
Short circuit current (kA/1s)
-
-
Description
EPPA-055-0-3
EPPA-055-x*-3
*
Indicates voltage class of sheath voltage limiter (SVL)
Link Diagram
Bonding lead (type)
Single-core
Bonding lead (mm2)
95 - 300
Protection class
IP 56 or IP 68
Application
Non buried
Sheath voltage limiters
1 kV - 6 kV
Box size (LxHxW) (mm)
310x255x310
Material
Stainless steel
Total weight
Approx. 16 kg
Connection links
Copper 120 mm2
Cable connection
Compression lug
Impulse withstand voltage (kV)
35
AC withstand voltage (kV)
24
DC withstand voltage (kV)
40
Short circuit current (kA/1s)
-
Description
EPPA-055-x*-3
Link Boxes
*
Indicates voltage class of sheath voltage limiter (SVL)
Link Diagram
Bonding lead (type)
Single-core
Single-core
Bonding lead (mm2)
95 - 300
95 - 300
Protection class
IP 56
IP 56
Application
Non buried
Non buried
Sheath voltage limiters
N/A
1 kV - 6 kV
Box size (LxHxW) (mm)
300x165x190
300x165x190
Material
Stainless steel
Stainless steel
Total weight
Approx. 10 kg
Approx. 11 kg
Connection links
Removable copper 120 mm2
Removable copper 120 mm2
Cable connection
Compression lug
Compression lug
Impulse withstand voltage (kV)
35
35
AC withstand voltage (kV)
24
24
DC withstand voltage (kV)
40
40
Short circuit current (kA/1s)
-
-
Description
EPPA-055-0-1
EPPA-055-x*-1
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Indicates voltage class of sheath voltage limiter (SVL)
70
Chapter 5: Link Boxes
Selection Tables for Raychem Link
Boxes for Coaxial Cables
Link Diagram
Bonding lead (type)
Concentric (coaxial)
Bonding lead (mm2)
70 - 300
Protection class
IP 68
Application
Buried
Sheath voltage limiters
1 kV - 6 kV
Box size (LxHxW) (mm)
665x395x665
Material
Stainless steel
Total weight
Approx. 68 kg
Connection links
Removable tinned copper 300 mm2
Cable connection
Clamping ring
Impulse withstand voltage (kV)
55
AC withstand voltage (kV)
25
DC withstand voltage (kV)
25
Short circuit current (kA/1s)
40
Description
HVLB-E-C-x*-3-2-U-IP68
*
Indicates voltage class of sheath voltage limiter (SVL)
Link Diagram
Bonding lead (type)
Concentric (coaxial)
Concentric (coaxial)
Bonding lead (mm2)
70 - 300
70 - 300
Protection class
IP 68
IP 68
Application
Buried
Buried
Sheath voltage limiters
N/A
1 kV - 10 kV
Box size (LxHxW) (mm)
621x356x883
621x356x883
Material
Stainless steel
Stainless steel
Total weight
Approx. 100 kg
Approx. 100 kg
Connection links
Removable tinned copper 300 mm2
Removable tinned copper 300 mm2
Cable connection
Clamping ring
Clamping ring
Impulse withstand voltage (kV)
55
55
AC withstand voltage (kV)
25
25
DC withstand voltage (kV)
25
25
Short circuit current (kA/1s)
25
25
Description
HVLB-E-C-0-3-2-68
HVLB-C-C-x*-3-2-68
*
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
Indicates voltage class of sheath voltage limiter (SVL)
Notes
TE Connectivity (NYSE: TEL) is a $12 billion global technology leader. Our connectivity and sensor solutions are essential in today’s
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©2015 TE Connectivity Ltd. family of companies. All Rights Reserved. EPP-1946-10/15
Raychem, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks
of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other
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The dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and
design specifications.
ENERGY /// HIGH VOLTAGE CABLE ACCESSORIES UP TO 245 KV
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