Cassette Sprocket

Cassette Sprocket
DM-RACS001-01
(English)
Dealer's Manual
ROAD
MTB
Trekking
City Touring/
Comfort Bike
URBAN SPORT
E-BIKE
Cassette Sprocket
DURA-ACE
CS-R9100
ULTEGRA
CS-R8000
CS-HG800-11
CONTENTS
IMPORTANT NOTICE............................................................................................... 3
TO ENSURE SAFETY................................................................................................ 4
LIST OF TOOLS TO BE USED................................................................................... 6
INSTALLATION........................................................................................................ 8
Installing cassette sprocket...........................................................................................................................8
2
IMPORTANT NOTICE
IMPORTANT NOTICE
••This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer's manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local
bicycle dealer for their assistance.
••Make sure to read all instruction manuals included with the product.
••Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual.
••All dealer's manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com).
••Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
For safety, be sure to read this dealer's manual thoroughly before use, and follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.
DANGER
Failure to follow the instructions will result in death or serious injury.
WARNING
Failure to follow the instructions could result in death or serious injury.
CAUTION
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
3
TO ENSURE SAFETY
TO ENSURE SAFETY
WARNING
••Be sure to follow the instructions provided in the manuals when installing the product.
It is recommended to use genuine Shimano parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over,
which may cause serious injury.
In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.
•• Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.
••After reading the dealer's manual thoroughly, keep it in a safe place for later reference.
NOTE
Be sure to also inform users of the following:
••If the chain keeps coming off the gears during use, replace the gears and the chain.
••Products are not guaranteed against natural wear and deterioration from normal use and aging.
••For maximum performance we highly recommend Shimano lubricants and maintenance products.
For Installation to the Bicycle, and Maintenance:
••Always use CS-R9100/CS-R8000/CS-HG800-11 in combination with CN-9000/CN-6800/CN-HG901-11/CN-HG701-11/CN-HG601-11. Other chains cannot be
used because the dimensions do not match.
••The gears should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be an
effective way of extending the life of the gears and the chain.
••Always use the recommended combination of gears.
The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using
the product.
4
LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
The following tools are needed for installation, adjustment, and maintenance purposes.
Tool
Adjustable wrench
Tool
TL-SR23
TL-LR15
6
INSTALLATION
INSTALLATION
Installing cassette sprocket
INSTALLATION
„„ Installing cassette sprocket
(A)
Place each sprocket with the marked side
facing outward.
(B)
Install them so that the wide groove in
the freewheel is aligned with the wide
protrusion on each sprocket.
1
(A)
(D)
2
Replacing HG sprockets:
Remove the lock ring with the Shimano
original tools TL-LR15 and TL-SR23.
(y)
(z)
Installing HG sprockets:
Tighten the lock ring with the Shimano
original tool TL-LR15.
(B)
(C)
(A) Wide groove (freewheel)
(B) Wide protrusion (sprocket)
NOTE
If installing CS-HG800-11 to a ROAD 11-speed
wheel/freehub, install a 1.85mm spacer first.
(A 1.85mm spacer is not required if installing
to an MTB 11-speed wheel/hub.)
(y)Assembly
(z)Disassembly
(A) Lock ring
(B) TL-LR15
(C) TL-SR23
(D) Adjustable wrench
Tightening torque
30 - 50 N·m
8
INSTALLATION
Installing cassette sprocket
CS-R9100: 11T-25T,11T-28T,11T-30T,12T-25T,12T-28T
(A)
12
345
6
(A)
7
(A)
8
9
10
11T-25T
Number
1
2
3
4
5
6
7
8
9
10
11
Number of
teeth
25
23
21
19
17
16
15
14
13
12
11
Mark
11S 25A
11S 23B
11S 21B
11S 19B
11S 17A
11S 16A
11S 15A
11S 14A
11S 13A
11S 12A
11S 11A
Number
1
2
3
4
5
6
7
8
9
10
11
Mark
11S 25A
11S 23B
11S 21D
11S 19D
11S 18B
11S 17C
11S 16A
11S 15A
11S 14A
11S 13B
11S 12B
11
11T-28T
Spider arm
11S 11-25
11S 11-25
-
Number of
teeth
28
25
23
21
19
17
15
14
13
12
11
Mark
11S 28A
11S 25B
11S 23C
11S 21C
11S 19C
11S 17B
11S 15A
11S 14A
11S 13A
11S 12A
11S 11A
12T-25T
Number of
teeth
25
23
21
19
18
17
16
15
14
13
12
(A) Sprocket spacers
(B) Lock ring
(B)
11T-30T
Spider arm
11S 11-28
11S 11-28
-
12T-28T
Spider arm
11S 12-25
11S 12-25
-
Number of
teeth
28
25
23
21
19
17
16
15
14
13
12
Mark
11S 28A
11S 25B
11S 23C
11S 21C
11S 19C
11S 17C
11S 16A
11S 15A
11S 14A
11S 13B
11S 12B
9
Spider arm
11S 12-28
11S 12-28
-
Number of
teeth
30
27
24
21
19
17
15
14
13
12
11
Mark
11S 30A
11S 27A
11S 24A
11S 21C
11S 19C
11S 17B
11S 15A
11S 14A
11S 13A
11S 12A
11S 11A
Spider arm
11S 11-30
11S 11-30
-
INSTALLATION
Installing cassette sprocket
CS-R8000: 11T-25T,11T-28T,11T-30T,11T-32T,12T-25T
(A)
123
45
6
(A)
7
(A)
8
(C)
9
10
11T-25T (CS-R8000)
Number
1
2
3
4
5
6
7
8
9
10
11
Number of
teeth
25
23
21
19
17
16
15
14
13
12
11
Mark
11S 25A
11S 23B
11S 21B
11S 19B
11S 17A
11S 16A
11S 15A
11S 14A
11S 13A
11S 12A
11S 11A
Number
1
2
3
4
5
6
7
8
9
10
11
Mark
11S 32A
11S 28B
11S 25C
11S 22A
11S 20A
11S 18C
11S 16B
11S 14A
11S 13A
11S 12A
11S 11A
11
11T-28T (CS-R8000)
Spider arm
11S 11-25
11S 11-25
-
Number of
teeth
28
25
23
21
19
17
15
14
13
12
11
11T-32T (CS-R8000)
Number of
teeth
32
28
25
22
20
18
16
14
13
12
11
(A) Sprocket spacers
(B) Lock ring
(C) Spacer
(B)
Mark
11S 28A
11S 25B
11S 23C
11S 21C
11S 19C
11S 17B
11S 15A
11S 14A
11S 13A
11S 12A
11S 11A
11T-30T (CS-R8000)
Spider arm
11S 11-28
11S 11-28
-
12T-25T (CS-R8000)
Spider arm
11S 11-32
11S 11-32
-
Number of
teeth
25
23
21
19
18
17
16
15
14
13
12
Mark
11S 25A
11S 23B
11S 21B
11S 19D
11S 18B
11S 17C
11S 16A
11S 15A
11S 14A
11S 13A
11S 12A
10
Spider arm
11S 12-25
11S 12-25
-
Number of
teeth
30
27
24
21
19
17
15
14
13
12
11
Mark
11S 30A
11S 27A
11S 24A
11S 21C
11S 19C
11S 17B
11S 15A
11S 14A
11S 13A
11S 12A
11S 11A
Spider arm
11S 11-30
11S 11-30
-
INSTALLATION
Installing cassette sprocket
CS-R8000: 14T-28T
(A)
12 3
45
6
(A)
7
(A)
8
(A)
9
(C)
10
14T-28T (CS-R8000)
Number
1
2
3
4
5
6
7
8
9
10
11
Number of
teeth
28
25
23
21
20
19
18
17
16
15
14
Mark
11S 28A
11S 25B
11S 23C
11S 21E
11S 20C
11S 19F
11S 18D
11S 17C
11S 16A
11S 15B
11S 14B
Spider arm
11S 14-28
11S 14-28
-
11
11
(B)
(A) Sprocket spacers
(B) Lock ring
(C) Spacer
INSTALLATION
Installing cassette sprocket
CS-HG800-11: 11T-34T
(A)
12 3
45 6
7
(A)
8
(C)
9
10
11
11T-34T (CS-HG800-11)
Number
1
2
3
4
5
6
7
8
9
10
11
Number of
teeth
34
30
27
25
23
21
19
17
15
13
11
Mark
11S 34A
11S 30B
11S 27E
11S 25D
11S 23D
11S 21J
11S 19H
11S 17E
11S 15C
11S 13C
11S 11B
Spider arm
11S 11-34
11S 11-34
-
12
(B)
(A) Sprocket spacers
(B) Lock ring
(C) Spacer
Please note: specifications are subject to change for improvement without notice. (English)
© Nov. 2016 by Shimano Inc. ITP
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