Edsal 3006 Assembly Manual

Congratulations ! On the purchase of your Edsal

Quick Assemble Storage Cabinet.

(some assembly required)

MODEL NUMBER (s)

3006KA - 3007KA

Page 1

(G) Shelf Clips

(I) Door Rods

(K) Leg Leveler &

Cage Nut

(A) Back (B) Right Hand Side (C) Left Hand Side (H) Door Frame

(J) Locking Handle

(E) Bottom (D) Top (F) Shelves

Required Tools

• Small Screwdriver

•

Rubber Mallet

Safety Instructions

Use Caution when handling and assembling metal parts. The metal may have sharp edges or corners.

The use of protective gloves is recommended. Do not use this unit for anything that is outside the designed function of storage. Do not store loose or heavy items on the top shelves or on the top of the unit, for they create a falling hazard that can injure yourself or others. Always remember to use proper lifting techniques when moving either the boxed or assembled unit.

General instructions

It is recommended that the cabinets are assembled by more than one person. Use of a raised flat surface during assembly is highly recommended. During shipping and handling, some of the panels that are used for assembly may have become bent. Use your hand to pry up or push the parts back to their original form. To assure that the unit is square. Make sure that the unit is placed on a level surface, as this may effect the performance of the unit.

Part List & Product Specification : Edsal 3006KA & QA3007KA Series Storage Cabinets (patent pending)

3006 — 2 Shelf – 42”h x 18”d x 36”w 3007 — 2 Shelf – 42”h x 24”d x 36”w Reference

G

H

I

J

K

A

B

C

D

E

F

Description

Back

Right Hand Side

Left Hand Side

Top

Bottom

Shelves

Shelf Clips

Door Frame

Door rods

Locking Handle

Leg Leveler & Nut

1

1

1

1

1

2

4

1

2

1

2

CUBK4237 KA

CUSD4220R KA

CUSD4220L KA

CUTO3820 KA

CUBO3617-1 KA

CUSH3718-1 KA

7000CLP

3006FRAME

CUDR1800 KA

201L

Leveler 100

1

1

1

1

1

2

4

1

2

1

2

CUBK4237 KA

CUSD4226R KA

CUSD4226L KA

CUTO3826 KA

CUBO3623-1 KA

CUSH3724-1 KA

7000CLP

3007FRAME

CUDR1800 KA

201L

Leveler 100

Should you have any comments, damage, missing parts, or problems with assembly of this unit please feel free to contact our Edsal manufacturing facility at, (773) 475-3000 and request customer service. We can also be reached on the internet at the following email address : [email protected].

To obtain replacement parts, please provide the following information :

- Model # - Part # & Description - Location Purchased - Date Purchased

Consumer Products Division

Edsal Manufacturing Company

4400 South Packers Avenue

Chicago, IL 60609 www.edsal.com

Made In China

Assembly Instructions : Edsal 3006KA & 3007KA Series Storage Cabinets Page 2

Important Please Read First

This instruction sheet was designed to help you assemble this unit in the proper way, please follow them using all parts and fasteners provided. Any alteration or deviation from this instruction sheet can result in unit failure. If you have any assembly problems or questions, please feel free to contact our Edsal manufacturing facility at

(773) 475-3000 during the hours of 9:00 a.m. to 5:00 p.m. central standard time and ask for customer service.

We have people available to assist you if need be with any part of this assembly process.

IT IS HIGHLY RECOMMENDED TO ASSEMBLE THIS UNIT AT EYE LEVEL, AND WITH THE HELP OF AN

ADDITIONAL PERSON. Using a RAISED surface such as a TABLE or DESK, will greatly EASE the ASSEMBLY

PROCESS. Assembly attempted on a much lower surface such as the floor, is still possible but does make the assembly process longer and harder. During the shipping and handling of this product, some of the panels may have a MINOR bend such as on a corner, door hinge pin, or a tab. This minor variation can be REPAIRED SIM-

PLY by using a SMALL TOOL or your HAND to move the material back to its designed form. A example will be outlined in the “GETTING STARTED” section listed below. Some of the materials used in the packaging to protect the parts from damage may leave dust or smudges on the steel panels. It is RECOMMENDED AFTER AS-

SEMBLY IS COMPLETE to use a MILD SOAP and WATER with a SOFT CLOTH to wipe the unit clean.

Getting Started

This assembly process uses tabs, notches, rectangular, and square holes to hold the parts together. To speed the assembly process, have a rubber mallet, and a small blade screwdriver ready. After unpacking all the panels, visually inspect the corners. These are the most susceptible to damage through the shipping and handling process. If you find a corner bent out of place, use your hand and gently move the corner back to the designed shape. Also during shipping and handling some of the tabs used for engaging the panels together may have become closed. Visually inspect all panels and if found that some are closed, use a small blade screwdriver to push the tabs from behind to open slightly (it is recommend to push tabs out slightly for ease of assembly, and then tap back down with a rubber mallet, to tighten engagement). A example of pushing the tabs out and how the engagement process works, is shown below.

Push tab slightly from back side to open

Tap tab with rubber mallet to tighten engagement

Small blade screwdriver

Piece with tab goes under piece with rectangular hole

Slide part

Slide part

Tab fully engaged

Step 1 - Side Assembly

First step is to identify the right side panel and the left side panel. Identify by taking one of the panels and place the tab edge facing down. Now look at the top and bottom edges. The top of the side has a notches on the flanges, and the bottom has a bend inward (see figure

1). Place the corresponding side panel under the back assembly making sure the tabs of the side panel ride into the rectangular holes of the back assembly. Slide the parts together making sure that the tabs and rectangular holes fully engage (if properly completed, the side and back assembly will be even at both ends. After assuring the correct side is fastened to the back assembly and the tab engagements are complete, tap tabs down with a rubber mallet to tighten the engagement. Repeat the same process for the opposite side panel.

Figure 1 - Side Assembly

Side top flange notches

Back’s rectangular holes

Assembly Instructions : Edsal 3006KA & 3007KA Series Storage Cabinets Page 3

Step 2 - Door Frame Assembly

Take the door frame assembly and fasten it to the sides. Place the rectangular holes located on the rear of door frame into the tabs located on the front flange of the side panels (if necessary, push tabs slightly out to assist in the engagement process).

Open one door at a time to see if all tabs on both left and right side panels are inserted and aligned to the rectangular holes of the frame (doors are not shown in the picture to assist in the graphic il-

lustration), then slide the frame down so that all the tabs fully engage. Next locate the locking tabs on the top ends of the door frame. Using a screw driver, push down on the locking tabs to prevent the door frame from moving out of place. (see figure 2 for reference).

Figure 2 - Door Frame Assembly

NOTE : DOORS ARE NOT SHOWN IN GRAPHIC

FOR ILLUSTRATION PURPOSES.

Door frame locking tab.

Push down to lock.

(opposite side also)

Door frame

Step 3 - Bottom Assembly

Attach the bottom to the cabinet. Place the bottom into the interior of the assembled unit and insert the rear and side flanges of the bottom into the tabs of the back and side panels by pushing the bottom squarely down. The front flange of the bottom will install over the return flange of the door frame kick plate (see figure 3 for reference).

Bottom

Holes for tabs located on the under side of the frame.

(opposite side also)

Tabs located on the front flange of sides.

(opposite side also)

Figure 3 - Bottom Assembly

Bottom front flange installs over flange of kick plate.

Door frame kick plate flange.

(

Bottom installs over flange)

Side flanges to attach bottom to sides.

(opposite side also)

Back flanges to attach bottom to backs.

Step 4 - Top Assembly

Place the unit upright and place on a level surface to insure the unit is square. Now to install the top.

Place the top over the assembled unit. The top will fit over the assembled unit allowing the inside of the top bracket holes to properly align with the tabs located on the inside of the back and sides. After assuring that the tabs and holes are aligned, push down on all outside edges of the top to snap the top into place (see figure 4 for reference.)

Figure 4 - Top Assembly

Hole locations for top to unit.

(opposite side & back also)

Tab locations for top to sides

(opposite side also)

Top

Tab locations for top to back

Assembly Instructions : Edsal 3006KA & 3007KA Series Boltless Storage Cabinets Pa ge 4

Step 5 - Shelf Assembly

The unit is now ready for the shelves. Holding the shelf, notice there are square and round cutouts on the edge of the part. The square cutouts will install to the back of the unit, and the round to the front. First select a level for the shelf by selecting a set of square notches located inside the unit on the back left and back right sides. A series of round holes are located on the inside of the left and right hand side panels near the hinges. Using a shelf clip, insert the upper notch into a round hole opposite the selected square holes where the shelf is to be located. Push and “snap” the lower notch of the clip into place using the next lowest round hole. Repeat the shelf clip installation on the opposite corresponding side. To insert the shelf, place the end with the square cutout to the rear of the unit. Angle the shelf so that the shelf will engage the square notches on the back and lower onto the front shelf clips. Repeat the process for all remaining shelves.

Figure 5 - Shelf Assembly

Upper notch

Lower notch

Shelves

Step 6 - Final Assembly

To complete the unit, the locking handle needs to be installed on the right hand door. Follow the assembly instructions as written on the handle hardware bag. Helpful hints on installation: The door rods will slide into small plastic guides on the door. Install the handle to the right hand door, then place the cam in position. Slide the tip of the door rod into the lower plastic guide and position the door rod onto the pin located on the cam and hold it in place. Install the other door rod in the upper plastic guide and position onto pin located on the cam.

Install the remaining hardware. If the cabinet is not located on a level surface, two (2) leg levelers have been supplied. Install the cage nut over the holes located in the bottom front of the kick plate, or on the bottom back return flanges of the sides. Install the threaded leg leveler into the nut, and adjust as necessary.

Rear Leg Leveler

Holes located On

Bottom of Cabinet at this Point

(opposite side also)

Figure 6 - Final Assembly

Right Hand Door

Handle Location

Front Leg Leveler

Holes located

On Bottom of

Cabinet at these

Points