Installation Instructions

Installation Instructions
VAG 2.0 TDI 140-177PS – Bluespark Pro + Boost
This product has been designed and manufactured to work correctly with installation
as described in these instructions.
Failure to follow these instructions could result in damage to property, damage to the product and or
potential injury.
It is very important that you read and understand these instructions thoroughly before installing this
product.
Included Contents:





Tuning Module
Wiring Loom
Fastening Ties
Installation and User instructions
Protective Bag For Module – (prevents damage to unit casing)
Before installation:
1.
2.
3.
4.
Open the vehicle’s bonnet
Remove the ignition key
Close and lock the doors
Wait 5 minutes before removing any
electrical plugs
Do not open the vehicle doors or
unlock the vehicle while
installation is in progress.
Installation Location:
The module should be installed between the
vehicle’s Rail and Boost Pressure sensors as shown
in the diagram.
Locating the Unit:
The unit itself should be mounted away from:
Sources of Extreme Heat
Sources of Vibration
Sources of Spray Water
K3-FEP4-B-111B
Copyright 2013 - Bluespark Automotive Ltd. Unit 23A, Dubmire Ind. Est. DH4 5RJ, U.K. +44(0)191 385 9005
Installation Instructions
VAG 2.0 TDI 140-177PS – Bluespark Pro + Boost
Introduction
Introduction

Ensure that your engine looks similar to the supplied photographs. (minor changes with ancillary
components are to be expected, however if the engine looks nothing alike, please contact
Support. )

Familiarise yourself with the locations of the connectors highlighted.

Make sure that you have a good grasp of the operation of the connector clips and or locking
tabs. - If the connectors you are trying to access are in an awkward place, it may be useful to try
unplugging (and then re-inserting) a connector on the vehicle which is more easily accessible.
Alternatively try plugging together the connectors on the Tuning Module itself.
Copyright 2013 - Bluespark Automotive Ltd. Unit 23A, Dubmire Ind. Est. DH4 5RJ, U.K. +44(0)191 385 9005
Installation Instructions
VAG 2.0 TDI 140-177PS – Bluespark Pro + Boost
Step 1
General outlook of the fuel rail in a common rail engine
Copyright 2013 - Bluespark Automotive Ltd. Unit 23A, Dubmire Ind. Est. DH4 5RJ, U.K. +44(0)191 385 9005
Installation Instructions
VAG 2.0 TDI 140-177PS – Bluespark Pro + Boost
Step 22
Step

Unplug the Rail Sensor connector (3
pin) by pulling back on the releasing
clip and removing the connector.

Insert the connector from the Tuning
Module’s wiring loom onto the Rail
Sensor.

Insert the Vehicle’s Rail Sensor
connector into the corresponding
connector on the Tuning Module’s
wiring loom.
Copyright 2013 - Bluespark Automotive Ltd. Unit 23A, Dubmire Ind. Est. DH4 5RJ, U.K. +44(0)191 385 9005
Installation Instructions
VAG 2.0 TDI 140-177PS – Bluespark Pro + Boost
Step 3


Lift the vehicle and remove the
undertray.

The undertray is secured with Torx
headed bolts.

With the undertray removed you
should be able to see the boost
sensor on the boost pipe as
pictured.

Unplug the Boost Sensor connector
(4 pin) by pulling back on the
releasing clip.

Insert the connector from the
Tuning Module’s wiring loom into
the Boost Sensor.

Insert the Vehicle’s Boost Sensor
connector into the corresponding
connector on the Tuning Module’s
wiring loom.
With the unit successfully installed please secure the unit and wiring loom within the engine
bay, paying attention to the guidelines highlighted on Page 1.
Route the tuning box wiring harness away from sources of heat (exhaust manifolds, EGR
pipes, most stainless steel pipes) and also away from any rotating parts such as belts.

Double check all connections are correct and firmly connected. If this is the case, start the
vehicle and ensure there are no engine warning lights or error messages displayed.
If everything is as it should be, please feel free to take the vehicle out for a test drive and enjoy the
added responsiveness and power added to your vehicle by the Tuning Module.
Copyright 2013 - Bluespark Automotive Ltd. Unit 23A, Dubmire Ind. Est. DH4 5RJ, U.K. +44(0)191 385 9005

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