AC Servo System 1S Series • Optimized installation and setup • Increased machine productivity • Global availability and global conformance AC Servo System Our fresh approach to general purpose servos delivers maximum built-in value Improved machine design and increased machine productivity Designed to meet present and future machine requirements, the 1S servo system optimizes the full machine manufacturing cycle, from machine design to installation to commissioning. In operation they help maximize machine production and shorten maintenance time. The 1S servo offers a high resolution multi-turn encoder without battery backup, a new innovative control loop (TDF), and a built-in safety network. This provides high performance, allowing accurate and higher machine productivity. Optimizes installation and commissioning tasks Simplifies panel design: • Compact servo drive with same height throughout the whole power range • Uniform height improves cabinet ventilation • Top and bottom located connections allow use of thinner cabinets Save wiring time: Fast and secure screw-less pushin terminals for all connectors • Pluggable connectors for easy pre-wiring and system maintenance • Direct wiring of I/O signals. No need for terminal block units • Programmable I/O (8 in and 4 out, including 2 high speed registration inputs) • Servo features • Power range from 100 W to 3 kW – 100/200/400 Volt • 23 bit, high resolution encoder • Battery-free absolute multi-turn encoder • Improved loop control for low overshoot and faster settling time • Safety function built-in: • Network Safe Torque Off, FSoE: PLd (EN ISO 13849-1), SIL2 (IEC 61508) • Hardwired Safe Torque Off: PLe (EN ISO 13849-1), SIL3 (IEC 61508 2 Pre-assembled motor cables Embedded relay for direct motor brake control Simplified machine design and maintenance Absolute multi-turn encoder design without mechanics: no battery, no maintenance • 23 bit high resolution encoder as standard • 16 bit, 65536 motor revolutions • No need for homing sequence, improves machine uptime • Small compact motor size • 50% setup time reduction* Servo sizing • • • System configuration Servo sizing tool for the entire machine Graphical environment of the kinematic chain Electronic CAM import from Sysmac Studio • • • NJ project auto-builder from servo sizing file Quick setup wizard for key parameters Parameters transfer in less than 400 ms Gain tuning & test run • • • • • Save 40% * Save 60% * *Performance comparison with previous Omron products based on Omron investigation in March 2016. “Best effort” feature for quick stabilization time Easy tuning with intelligent gain search in less than 2 minutes Wizard for tuning, test run & monitoring Advanced tuning simulation to reduce testing effort and prevent machine damage Software restart of the drive , eliminates power cycles Save 50% * 3 AC Servo System MACHINE SPEED Totally integrated, totally in control 125 μs 1 ms 2 ms CYCLE TIME HIGHER PRODUCTIVITY 125 µs system cycle • Faster machine speed keeping same accuracy • Accurate profile generation in the controller • Advanced real-time scheduler manages motion, network, and the user application updates in a single cycle scan to ensure perfect synchronization • The 23 bit high resolution encoder in combination with the improved loop control provides an accurate following profile NJ/NX series Machine Controller NX Safety INTEGRATED SAFETY Safety control via EtherCAT • Simplified safety installation • Reduction of safety devices • Safety function built-in: Fail Safe over EtherCAT (FSoE) Safe Torque Off • Safety approval: EN ISO 13849-1(Cat.3 PLd), EN61508(SIL2), EN62061(SIL2), EN61800-5-2(STO) • Troubleshooter integrated with Sysmac Studio 4 Servo sizing Logic, Motion & Safety programming Setup Simulation Commissioning TOTALLY IN CONTROL Sysmac Studio • Simplified servo setup: Direct use of servo sizing calculation • Open standard IEC 61131-3 programming • Single Integrated Development Environment (EDI) for motion, robotics, vision, safety, HMI visualization and sequential control • Standard PLCopen Function Blocks for Motion and Safety • Sysmac Library for fast engineering and optimized machine availability • Application libraries • Optimized productivity • Predictive maintenance • Reduced downtime 1S Servo 5 AC Servo System Sysmac Automation Platform Seamlessly integrate all your automation Sysmac is an integrated automation platform dedicated to providing complete control and management of your plant automation. At the core of this platform, the Machine Controller series offers synchronous control of all machine devices and advanced functionality such as motion, robotics and database connectivity. This multidisciplinary concept allows you to simplify solution architecture, reduce programming and optimize productivity. Information technologies Factory IT devices Offices HQ Sales force Big Data HMI Software Controller Motion I/O Safety Robotics Vision Sensing Software Sysmac Studio, the integrated software • One single tool for logic sequence, motion, safety, robotics, vision and HMI • Fully compliant with open standard IEC 61131-3 • PLCopen Function Blocks for Motion and Safety • Supports Ladder, Structured Text and In-Line ST programming with a rich instruction set • CAM editor for easy programming of complex motion profiles • Database Connectivity Function Block library Sysmac Library The Sysmac Library is a collection of software functional components that can be used in programs for the NJ/NX Machine Automation Controllers. Please download it from following URL and install to Sysmac Studio. https://industrial.omron.us/en/products/sysmac-studio#sysmac_library • 6 EtherCAT 1S Series Library: The EtherCAT 1S Series Library is used to initialize the absolute encoder, back up and restore the parameters for a 1S-series Servo Drive with built-in EtherCAT communications. You can use this library to reduce the amount of time needed for programming when implementing the Servo Drive. Sysmac servo family Machine Controller NJ/NX series Logic sequence, Motion, Safety, Robotics and Database connection functionality • Scalable motion control: CPUs from 2 up to 256 axes • IEC 61131-3 controller • PLCopen Function Blocks for Motion Control and Safety • Advanced motion with Robotics functionality • Built-in EtherCAT and EtherNet/IP ports • Motion G5 Servo System - Wide functionality and scalability • Servo drive for rotary or linear motors • Rotary motor: Up to 15 kW • Iron-core and Ironless linear motor models: Up to 2100 N peak force • Safety function: STO • Full closed loop control 1S Servo System - General purpose servo • Servo drive for rotary motors • Up to 3 kW • Safety function: STO Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products. Windows and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the United Status and/or other countries. EtherCAT® is registered trademark and patented technology of Ethercat Technology Group. Safety over EtherCAT® is registered trademark and patented technology of Ethercat Technology Group. EtherNet/IPTM is the trademark of ODVA. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. The product photographs and figures that are used in this catalog may vary somewhat from the actual products. Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation. 7 OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com OMRON ARGENTINA • SALES OFFICE Cono Sur • 54.11.4783.5300 OMRON ELECTRONICS DE MEXICO • HEAD OFFICE México DF • 52.55.59.01.43.00 • 01-800-226-6766 • [email protected] OMRON CHILE • SALES OFFICE Santiago • 56.9.9917.3920 OMRON ELECTRONICS DE MEXICO • SALES OFFICE Apodaca, N.L. • 22.214.171.124.99.20 • 01-800-226-6766 • [email protected] OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Controllers & I/O • Machine Automation Controllers (MAC) • Motion Controllers • Programmable Logic Controllers (PLC) • Temperature Controllers • Remote I/O Authorized Distributor: Robotics • Industrial Robots • Mobile Robots Operator Interfaces • Human Machine Interface (HMI) Motion & Drives • Machine Automation Controllers (MAC) • Motion Controllers • Servo Systems • Frequency Inverters Vision, Measurement & Identification • Vision Sensors & Systems • Measurement Sensors • Auto Identification Systems Sensing • Photoelectric Sensors • Fiber-Optic Sensors • Proximity Sensors • Rotary Encoders • Ultrasonic Sensors Safety • Safety Light Curtains • Safety Laser Scanners • Programmable Safety Systems • Safety Mats and Edges • Safety Door Switches • Emergency Stop Devices • Safety Switches & Operator Controls • Safety Monitoring/Force-guided Relays Control Components • Power Supplies • Timers • Counters • Programmable Relays • Digital Panel Meters • Monitoring Products Switches & Relays • Limit Switches • Pushbutton Switches • Electromechanical Relays • Solid State Relays Software • Programming & Configuration • Runtime Printed on recycled paper. I35I-E-01 Note: Specifications are subject to change. © 2016 Omron. All Rights Reserved. Printed in U.S.A.
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