Omron 1S Series AC Servo System Brochure

Omron 1S Series AC Servo System Brochure
AC Servo System
1S Series
• Optimized installation and setup
• Increased machine productivity
• Global availability and global conformance
AC Servo System
Our fresh approach to general purpose
servos delivers maximum built-in value
Improved machine design and increased machine productivity
Designed to meet present and future machine requirements, the 1S servo system optimizes the full machine
manufacturing cycle, from machine design to installation to commissioning. In operation they help maximize
machine production and shorten maintenance time. The 1S servo offers a high resolution multi-turn encoder
without battery backup, a new innovative control loop (TDF), and a built-in safety network. This provides high
performance, allowing accurate and higher machine productivity.
Optimizes installation
and commissioning tasks
Simplifies panel design:
• Compact servo drive with same
height throughout the whole
power range
• Uniform height improves cabinet
ventilation
• Top and bottom located
connections allow use of thinner
cabinets
Save wiring time:
Fast and secure screw-less pushin terminals for all connectors
• Pluggable connectors for
easy pre-wiring and system
maintenance
• Direct wiring of I/O signals. No
need for terminal block units
• Programmable I/O (8 in and
4 out, including 2 high speed
registration inputs)
•
Servo features
• Power range from 100 W to 3 kW –
100/200/400 Volt
• 23 bit, high resolution encoder
• Battery-free absolute multi-turn
encoder
• Improved loop control for low
overshoot and faster settling time
• Safety function built-in:
• Network Safe Torque Off, FSoE:
PLd (EN ISO 13849-1), SIL2 (IEC 61508)
• Hardwired Safe Torque Off:
PLe (EN ISO 13849-1), SIL3 (IEC 61508
2
Pre-assembled motor
cables
Embedded relay for direct
motor brake control
Simplified machine
design and maintenance
Absolute multi-turn encoder design
without mechanics: no battery, no
maintenance
• 23 bit high resolution encoder as standard
• 16 bit, 65536 motor revolutions
• No need for homing sequence, improves
machine uptime
• Small compact motor size
•
50% setup time reduction*
Servo sizing
•
•
•
System configuration
Servo sizing tool for the entire
machine
Graphical environment of the
kinematic chain
Electronic CAM import from
Sysmac Studio
•
•
•
NJ project auto-builder from
servo sizing file
Quick setup wizard for key
parameters
Parameters transfer in less
than 400 ms
Gain tuning & test run
•
•
•
•
•
Save 40% *
Save 60% *
*Performance comparison with previous Omron products based on Omron investigation in March 2016.
“Best effort” feature for quick stabilization
time
Easy tuning with intelligent gain search in
less than 2 minutes
Wizard for tuning, test run & monitoring
Advanced tuning simulation to reduce
testing effort and prevent machine damage
Software restart of the drive , eliminates
power cycles
Save 50% *
3
AC Servo System
MACHINE SPEED
Totally integrated, totally in control
125 μs
1 ms
2 ms
CYCLE TIME
HIGHER PRODUCTIVITY
125 µs system cycle
• Faster machine speed keeping same accuracy
• Accurate profile generation in the controller
• Advanced real-time scheduler manages
motion, network, and the user application
updates in a single cycle scan to ensure
perfect synchronization
• The 23 bit high resolution encoder in
combination with the improved loop control
provides an accurate following profile
NJ/NX series Machine Controller
NX Safety
INTEGRATED SAFETY
Safety control via EtherCAT
• Simplified safety installation
• Reduction of safety devices
• Safety function built-in: Fail Safe over EtherCAT
(FSoE) Safe Torque Off
• Safety approval: EN ISO 13849-1(Cat.3 PLd),
EN61508(SIL2), EN62061(SIL2), EN61800-5-2(STO)
• Troubleshooter integrated with Sysmac Studio
4
Servo sizing
Logic, Motion & Safety
programming
Setup
Simulation
Commissioning
TOTALLY IN CONTROL
Sysmac Studio
•
Simplified servo setup: Direct use of servo sizing calculation
•
Open standard IEC 61131-3 programming
•
Single Integrated Development Environment (EDI) for motion,
robotics, vision, safety, HMI visualization and sequential control
•
Standard PLCopen Function Blocks for Motion and Safety
•
Sysmac Library for fast engineering and optimized machine
availability
• Application libraries
• Optimized productivity
• Predictive maintenance
• Reduced downtime
1S Servo
5
AC Servo System
Sysmac Automation Platform
Seamlessly integrate all your automation
Sysmac is an integrated automation platform dedicated
to providing complete control and management of your
plant automation. At the core of this platform, the Machine
Controller series offers synchronous control of all machine
devices and advanced functionality such as motion,
robotics and database connectivity. This multidisciplinary
concept allows you to simplify solution architecture, reduce
programming and optimize productivity.
Information
technologies
Factory
IT devices
Offices HQ
Sales force
Big Data
HMI
Software
Controller
Motion
I/O
Safety
Robotics
Vision
Sensing
Software
Sysmac Studio, the integrated software
• One single tool for logic sequence, motion, safety, robotics, vision and HMI
• Fully compliant with open standard IEC 61131-3
• PLCopen Function Blocks for Motion and Safety
• Supports Ladder, Structured Text and In-Line ST programming with a rich instruction set
• CAM editor for easy programming of complex motion profiles
• Database Connectivity Function Block library
Sysmac Library
The Sysmac Library is a collection of software functional components that can be used
in programs for the NJ/NX Machine Automation Controllers.
Please download it from following URL and install to Sysmac Studio.
https://industrial.omron.us/en/products/sysmac-studio#sysmac_library
•
6
EtherCAT 1S Series Library: The EtherCAT 1S Series Library is used to initialize the
absolute encoder, back up and restore the parameters for a 1S-series Servo Drive with
built-in EtherCAT communications. You can use this library to reduce the amount of
time needed for programming when implementing the Servo Drive.
Sysmac servo family
Machine Controller
NJ/NX series
Logic sequence, Motion, Safety, Robotics
and Database connection functionality
• Scalable motion control: CPUs from 2 up
to 256 axes
• IEC 61131-3 controller
• PLCopen Function Blocks for Motion
Control
and Safety
• Advanced motion with Robotics
functionality
• Built-in EtherCAT and EtherNet/IP ports
•
Motion
G5 Servo System - Wide functionality and
scalability
• Servo drive for rotary or linear motors
• Rotary motor: Up to 15 kW
• Iron-core and Ironless linear motor models:
Up to 2100 N peak force
• Safety function: STO
• Full closed loop control
1S Servo System - General purpose servo
• Servo drive for rotary motors
• Up to 3 kW
• Safety function: STO
Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products.
Windows and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the United Status and/or other countries.
EtherCAT® is registered trademark and patented technology of Ethercat Technology Group.
Safety over EtherCAT® is registered trademark and patented technology of Ethercat Technology Group.
EtherNet/IPTM is the trademark of ODVA.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
The product photographs and figures that are used in this catalog may vary somewhat from the actual products.
Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.
7
OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com
OMRON CANADA, INC. • HEAD OFFICE
Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com
OMRON ARGENTINA • SALES OFFICE
Cono Sur • 54.11.4783.5300
OMRON ELECTRONICS DE MEXICO • HEAD OFFICE
México DF • 52.55.59.01.43.00 • 01-800-226-6766 • mela@omron.com
OMRON CHILE • SALES OFFICE
Santiago • 56.9.9917.3920
OMRON ELECTRONICS DE MEXICO • SALES OFFICE
Apodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • mela@omron.com
OTHER OMRON LATIN AMERICA SALES
54.11.4783.5300
OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE
São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br
OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu
Controllers & I/O
• Machine Automation Controllers (MAC) • Motion Controllers
• Programmable Logic Controllers (PLC) • Temperature Controllers • Remote I/O
Authorized Distributor:
Robotics
• Industrial Robots • Mobile Robots
Operator Interfaces
• Human Machine Interface (HMI)
Motion & Drives
• Machine Automation Controllers (MAC) • Motion Controllers • Servo Systems
• Frequency Inverters
Vision, Measurement & Identification
• Vision Sensors & Systems • Measurement Sensors • Auto Identification Systems
Sensing
• Photoelectric Sensors • Fiber-Optic Sensors • Proximity Sensors
• Rotary Encoders • Ultrasonic Sensors
Safety
• Safety Light Curtains • Safety Laser Scanners • Programmable Safety Systems
• Safety Mats and Edges • Safety Door Switches • Emergency Stop Devices
• Safety Switches & Operator Controls • Safety Monitoring/Force-guided Relays
Control Components
• Power Supplies • Timers • Counters • Programmable Relays
• Digital Panel Meters • Monitoring Products
Switches & Relays
• Limit Switches • Pushbutton Switches • Electromechanical Relays
• Solid State Relays
Software
• Programming & Configuration • Runtime
Printed on recycled paper.
I35I-E-01
Note: Specifications are subject to change.
© 2016 Omron. All Rights Reserved.
Printed in U.S.A.
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