Digital Gateway

Digital Gateway
Digital
Gateway
®
Installation &
Owners Manual
Model DG1215
[Revision: April 15, 1998, 0-215-007, ©Rytec Corporation]
TABLE OF CONTENTS
PAGE
HOW TO USE MANUAL ......................................................................... 1
INTRODUCTION .................................................................................... 2
EXPLANATION OF DIGITAL GATEWAY CONTROLS
TERMINAL STRIP .................................................................................... 3
INPUT STATUS LEDS .............................................................................. 3
PUSHBUTTONS
Open Jog/Reset ......................................................................................... 3
Close Jog ................................................................................................... 3
UP Arrow/DOWN Arrow ............................................................................ 3
Other Pushbuttons ................................................................................... 3
DISPLAY/COUNTER ................................................................................ 3
DISPLAY MESSAGE EXPLANATION ..................................................... 3
INPUTS TO THE DIGITAL GATEWAY ................................................... 4
LIMIT SWITCHES—TERMINALS 8 AND 9 ............................................. 4
Open (LSO) ................................................................................................ 4
Close (LSC) ................................................................................................ 4
PB1 (PUSHBUTTON)—TERMINAL 11 ................................................... 4
ALTERNATE ACTION INPUTS (A/A MOMENTARY
CONTACT ACTIVATORS)—TERMINAL 12 ..................................... 4
AUTO INPUTS (MAINTAINED CONTACT
ACTIVATORS)—TERMINAL 14 ....................................................... 4
PHOTOEYE—TERMINAL 15 ................................................................... 5
REVERSING EDGE—TERMINAL 17 ...................................................... 5
OLR (OVERLOAD RELAY)—TERMINAL 18 ........................................... 5
OPEN—TERMINAL 20 ............................................................................. 5
CLOSE—TERMINAL 21 .......................................................................... 5
STOP/RESET—TERMINAL 23 ................................................................ 5
PROGRAM 2—TERMINAL 24 ................................................................. 5
PROGRAM 3—TERMINAL 26 ................................................................. 6
LSB (BREAKAWAY KILL SWITCH)—
TERMINAL 27 ................................................................................... 6
PAGE
LOOP—TERMINAL 29, THREE TERMINAL PLUG ................................ 6
PRIORITY OF INPUTS ............................................................................. 6
TIMERS .................................................................................................. 7
OPEN BACKUP TIMER ............................................................................ 7
CLOSE BACKUP TIMER .......................................................................... 7
ALTERNATE ACTION (A/A) CLOSE DELAY TIMER............................... 7
AUTO CLOSE DELAY TIMER .................................................................. 8
SETTING THE TIMERS .......................................................................... 8
START-UP PROCEDURES .................................................................... 8
ALARM CONDITIONS
COnnECt, MISSING CONNECTIONS ..................................................... 9
OP = 0, OPEN TIME EXCEEDED ............................................................ 9
CL = 0, CLOSE TIME EXCEEDED .......................................................... 9
AJAr, BREAKAWAY KILL SWITCH ......................................................... 10
OLr, OVERLOAD RELAY ......................................................................... 10
EdGE, REVERSING EDGE ..................................................................... 10
NON-ALARM CONDITIONS
HELLO, SAFE START-UP ........................................................................ 11
EdGE, REVERSING EDGE TRIPPED ..................................................... 11
LOC, IDLE STATE .................................................................................... 11
POWER .................................................................................................. 12
OUTPUTS .............................................................................................. 12
REPLACEMENT .................................................................................... 12
TROUBLESHOOTING ........................................................................... 12
OPTIONAL PROGRAMS ....................................................................... 13
PROGRAM 1, OUTPUT 7 ........................................................................ 13
Door Not Closed ....................................................................................... 13
Door Open ................................................................................................. 13
Delay to Close ........................................................................................... 13
PROGRAM 2, INPUT 24 .......................................................................... 13
LOC Condition .......................................................................................... 13
MAN-AUTO Selector Switch ..................................................................... 13
PAGE
MAN-AUTO Selector Switch with
Open and Close Inactive in Auto .................................................... 13
Passage Entry—Timed ............................................................................. 13
Passage Entry—Position ......................................................................... 14
PROGRAM 3, INPUT 26 .......................................................................... 14
Photoeye AC .............................................................................................. 14
Passage Limit Switch, LSP ...................................................................... 14
PROGRAM 4, PROGRAMMABLE OPTIONS ......................................... 14
Close Jog ................................................................................................... 14
Open Jog ................................................................................................... 14
Reverse Delay ............................................................................................ 14
Loop Call Delay ......................................................................................... 14
PROGRAM 5, REVERSE INPUT LOGIC ................................................ 14
PROGRAM 6 ............................................................................................ 14
SETTING THE PROGRAM OPTIONS ..................................................... 15
REPLACING MODELS DG1000 AND DG1100 WITH DG1215 .............. 16
This page intentionally left blank.
HOW TO USE MANUAL
HOW TO USE MANUAL
Throughout this manual, the following key words are
used to alert the reader of potential hazardous situations, or situations where additional information for
successfully performing the procedure is presented:
WARNING is used to indicate the potential
for personal injury, if the procedure is not
performed as described.
CAUTION is used to indicate the potential
for damage to the product or property damage, if the procedure is not followed as described.
IMPORTANT: IMPORTANT is also used to relay information CRITICAL to the
successful completion of the procedure.
NOTE: NOTE is used to provide additional information to aid in the performance of the procedure, or operation of the door, but not
necessarily safety related.
1
INTRODUCTION
INTRODUCTION
MODEL DG1215 on page 16 for replacement procedures.) It provides connections for multiple activators,
close delay timers, back-up timers, and status indicators. (See Figure 1 for an overview of the Digital
Gateway controls.)
The DG1215 is a direct replacement for Rytec’s®
Digital Gateway® model DG1000 and DG1100. (See
REPLACING MODELS DG1000 AND DG1100 WITH
Auto Close
Switch
OPEN Backup Timer
Digital Display:
Shows Cycles, Timer Settings,
Alarm Conditions and Door Setting
CLOSE Backup Timer
HELLO
OPEN
Jog Button
UP Arrow
DOWN
Arrow
CLOSE
Jog Button
Auto
Close
Delay
Timer
A/A
Close
Delay
Timer
Status LEDs:
Light is ON When Remote
Contact Has Been Activated
Input Connection Information
A0500030
Figure 1
Digital Gateway® is a registered trademark of Control Associates & Mfg., Inc.
2
Display Message Explanation
EXPLANATION OF DIGITAL GATEWAY CONTROLS
EXPLANATION OF DIGITAL GATEWAY
CONTROLS
TERMINAL STRIP
The Digital Gateway has plug-in terminal strips along
the left side of the unit. The power, output, and input
connections to the Digital Gateway are made through
this terminal strip. The terminal strip is factory-wired to
a larger terminal strip in the control box. The larger
strip is used for the external connections.
INPUT STATUS LEDS
These lights will show the status of the activator,
safety device or other input connected to the controller. The light will be on if the input has been activated.
(See Figure 2 for an example of an LED.)
If the input requires a normally open (N.O.) contact: The LED will light when the contact closes.
If the input requires a normally closed (N.C.)
contact: The LED will light when the contact opens.
In an alarm condition: The LED connected to the
input causing the problem will blink.
PUSHBUTTONS
OPEN JOG/RESET: This pushbutton jogs the door
open. It is also the reset for alarm conditions once the
fault causing the alarm has been corrected. It is not
operational when the door is being controlled by any
activator. The open jog/reset button will operate while
the Digital Gateway is in the AJAr or EdGE alarm
condition. (See Figure 1.)
CLOSE JOG: This pushbutton jogs the door closed. It
is not operational when the door is being controlled by
any activator. The close jog button will operate while
the Digital Gateway is in the AJAr or EdGE alarm
condition. (See Figure 1.)
UP ARROW/DOWN ARROW: In the normal operating
mode these pushbuttons are used to set the timers.
The up arrow will increase the setting. The down arrow
will decrease the setting. In the program mode the
arrows are used to set various program options. (See
Figure 1.)
OTHER PUSHBUTTONS: The remaining buttons
include:
• OPEN BACKUP TIME
• CLOSE BACKUP TIME
Indicates the Door Is on
the "Open" Limit Switch
• A/A CLOSE DELAY OPTION
• AA CLOSE DELAY/SET
• AUTO CLOSE DELAY/SELECT
0000000
These pushbuttons are used to turn on various timers
and set various program options. (See TIMERS on
page 7 and OPTIONAL PROGRAMS on page 13 for
additional information.) (See Figure 1.)
DISPLAY/COUNTER
The 7-digit display shows timer settings, alarm conditions, door functions, program settings and the number
of door cycles. The count displayed on the counter is
permanent even with the loss of power. (See Figure 1.)
DISPLAY MESSAGE EXPLANATION
A0500029
Figure 2
The front of the Digital Gateway gives an explanation
of the various display messages. It also lists actions
required to solve the problems indicated by the Digital
Gateway display. (See Figure 1.)
3
INPUTS TO THE DIGITAL GATEWAY
INPUTS TO THE DIGITAL GATEWAY
PB1 (PUSHBUTTON)—TERMINAL 11 (N.O.
CONTACT)
The pushbutton on the control box is connected here.
Pushing the button (a momentary connection) while
the door is closed, closing or stopped between limits
will open the door. Pushing the button while the door is
in the full open position will close the door.
The PB1 input can be converted to automatic closing.
Refer to the section on setting the timers.
The PB1 input works the same as the A/A input
described in the following.
Inputs
ALTERNATE ACTION INPUTS (A/A MOMENTARY
CONTACT ACTIVATORS)—TERMINAL 12 (N.O.
CONTACT)
A momentary connection while the door is closed,
closing or stopped between limits will open the door. A
momentary connection while the door is in the full
open position will close the door.
A0500029
Figure 3
NOTE: All DC inputs should be contact closure or
NPN open collector only. RC networks,
MOV's or noise suppression devices allowing leakage current may cause the inputs
to become active and should be removed.
All inputs operate at 12 vdc which is supplied internally. The ground side of 12 vdc,
provided at terminal 10 (COM) on the Digital Gateway, is connected to one side of
the input contact (limit switch, activator,
etc). The other side is connected to the
proper input. Terminals 10,13,16,19, 22, 25,
and 28 are all the same.
The A/A input can be converted to automatic closing.
Refer to the section on setting the timers.
Typical activators include pull cords, pushbuttons, or
radio controls.
This input works the same as the PB1 input as described above.
AUTO INPUTS (MAINTAINED CONTACT
ACTIVATORS)—TERMINAL 14 (N.O. CONTACT)
A maintained connection while the door is closed,
closing or stopped between limits will open the door.
The door will remain open as long as the connection is
present. When the connection is removed the Auto
Close delay timer (dEL) will count down and close the
door.
LIMIT SWITCHES—TERMINALS 8 AND 9 (N.O.
CONTACT)
The Auto Close delay timer will reset if another maintained connection is made while the timer is timing out.
If you require no closing delay set the timer to 0.
Once the door has started, it will move until it is shut
off by one of the limit switches or a backup timer.
Typical activators include floor loops and motion
detectors.
Open (LSO)
The LSO LED will be on when the door has reached
the full open position.
Close (LSC)
The LSC LED will be on when the door has reached
the full close position.
4
INPUTS TO THE DIGITAL GATEWAY
PHOTOEYE—TERMINAL 15 (N.C. CONTACT)
A loss of this connection while the door is closing will
immediately reverse the door to the open position. The
door will remain open as long as something is in the
path of the photoeye beam.
After the obstruction is removed the door will remain
open, if it was originally opened by a non-automatic
activator (A/A, PB1, or Open-Close) until it is closed by
a non-automatic activator. The door will close automatically if it was originally opened with an automatic
activator. (Auto or PB1-A/A with A/A Close Delay timer
on).
If the photoeye is activated while either Close Delay
timer is timing down, the timer will reset and resume
timing down after the photoeye beam is cleared.
OLR (OVERLOAD RELAY)—TERMINAL 18 (N.O.
CONTACT)
When the overload relay in the control box detects a
motor malfunction it will trip and turn off the motor
contactors. It will also send a signal to the Digital
Gateway by closing the contact connected to terminal
18. The display message OLr will blink and the OLR
LED will be on.
Once the malfunction has been corrected and the
overload reset, the OLR LED will go out but the Alarm
Condition message OLr will continue to blink until the
system is reset. Reset the system by pressing the
Open Jog /Reset button or the Stop input.
OPEN—TERMINAL 20 (N.O. CONTACT)
The photoeye input is inactive while the door is closed
or opening.
A momentary connection while the door is closed,
closing or stopped between limits will open the door.
This input is ignored during the opening cycle.
REVERSING EDGE—TERMINAL 17 (N.C.
CONTACT)
CLOSE—TERMINAL 21 (N.O. CONTACT)
A momentary loss of this connection, such as the door
coming down on something while it is closing, will
immediately reverse the door to the open position. The
door will remain open and the Digital Gateway display
will read EdGE until the system is reset.
To reset the system and close the door: Activate an
A/A activator, the pushbutton (PB1) on the enclosure,
or the Close input. The system will reset and the door
will close.
To reset the system and leave the door open:
Activate the Stop input or push the Open Jog/Reset
button on the Digital Gateway. The system will reset
and the door will remain open.
This input is inactive when the door is opening or
when the door is closed (on the "Close" limit switch).
A loss of this connection for two seconds while the
door is open (LSO on) will keep the door from closing.
This is an alarm condition. The display message EdGE
and the Reversing Edge LED will blink.
To reset the system: Re-establish the connection,
then push the Open Jog/Reset button or the Stop
input. (See ALARM CONDITIONS on page 9 for more
information.)
A momentary connection while the door is opened or
stopped between limits will close the door. This input is
ignored when the door is closed or during the opening
cycle.
STOP/RESET—TERMINAL 23 (N.C. CONTACT)
A momentary loss of this connection will stop the door
while it is opening or closing when the door was
activated by the Open or Close input.
This input can also be used as a remote reset for
Alarm Conditions. It will reset the system the same as
the Open Jog/Reset button.
PROGRAM 2—TERMINAL 24 (N.O. CONTACT)
This input has various functions that are explained in
the programming section of this manual. (See OPTIONAL PROGRAMS on page 13.)
The default function is the LOC command. When a
connection is present and the door is closed (LSC on)
the Digital Gateway will be idle. The message LOC will
be on the display and no inputs will be active. Removing the connection will return the Digital Gateway to
normal operation.
5
INPUTS TO THE DIGITAL GATEWAY
PROGRAM 3—TERMINAL 26 (N.C. CONTACT)
PRIORITY OF INPUTS
This input has various functions that are explained in
the programming section of this manual. (See OPTIONAL PROGRAMS on page 13.)
Various inputs to the Digital Gateway have priority over
other inputs. The following paragraphs explain how
some inputs affect others:
The default function is Photoeye AC. A loss of this
connection while the door is closing will immediately
reverse the door to the open position. The door will
remain open as long as something is in the path of the
photoeye beam.
After the obstruction is removed the door will remain
open (if it was originally opened by a non-automatic
activator: A/A, PB1, or Open-Close) until it is closed by
a non-automatic activator. The door will close automatically if it was originally opened with an automatic
activator (Auto or PB1-A/A with A/A Close Delay timer
on).
If the photoeye is activated while either Close Delay
timer is timing down, the timer will reset and resume
timing down after the photoeye beam is cleared.
The photoeye input is inactive while the door is closed
or opening.
LSB (BREAKAWAY KILL SWITCH)—TERMINAL 27
(N.C. CONTACT)
The breakaway kill switches are connected to this
input. If the breakaway bottom bar is hit and comes
apart, the connection to terminal 27 is lost. The Digital
Gateway will turn off the motor contactors and the
door will stop and not operate until the system is reset.
The AJAr message will be displayed and the LSB
LED will blink.
To reset the system: Reassemble the breakaway
bottom bar and press the Open Reset/Jog button on
the Digital Gateway or the Stop input.
LOOP—TERMINAL 29, THREE TERMINAL PLUG
(N.O. CONTACT)
This input is used if a 12 vdc loop detector is used as
an activator. When something is present on the loop a
contact in the detector will close. This maintained
connection will open the door if the door is closed,
closing or stopped between limits. The door will remain
open as long as the connection is present. When the
connection is removed the Auto Close delay timer will
count down and close the door.
The Auto Close delay timer (dEL) will reset if another
maintained connection is made while the timer is
timing out. If you require no closing delay, set the timer
to 0.
This input operates the same as the Auto input
(terminal 14).
6
• If any other input is activated while the door is
being opened by the Auto input, the new input will
be ignored.
• If the Auto input is activated while the door is being
opened by the A/A, PB1, or Open input the Auto
input will be ignored.
• If the RE, Close, Stop, or Program 2 inputs are
activated while the Auto Close delay timer is
counting down, these inputs are ignored.
• If the A/A, PB1 or Open input is activated while the
Auto Close delay timer is counting down the new
input will immediately take over.
• If the A/A Close delay timer option is turned on
and the A/A or PB1 input is activated while the
Auto Close timer is counting down the A/A Close
delay timer will immediately take over.
• If the Auto, Photoeye DC or Program 3 input is
activated while the Auto Close delay timer is
counting down, the timer will reset and start over
when the activator is no longer activated.
• If the door is open in a normal condition and the
Auto input is activated, the door will remain open
when the Auto input is not present. If another
activator tries to close the door while the Auto
input is on the door will remain open until the Auto
input is not present.
TIMERS
TIMERS
CLOSE BACKUP TIMER
CLOSE Backup Timer
OPEN Backup Timer
Auto Close
Timer
A/A
Close
Delay
Timer
A/A Close Delay Timer—
ON/OFF Button
A0500029
This is the backup timer for the closing of the door. It
functions the same as the open backup timer. When
the time has been exceeded the display message
CL = 0 and the LSO LED will blink until the system has
been reset. This timer should be set 1–2 seconds
longer than it takes the door to close. Settings and
messages for this timer will be displayed as "CL ="
plus time.
ALTERNATE ACTION (A/A) CLOSE DELAY TIMER
This timer delays the closing of the door when it is
opened by an A/A activator or PB1 (terminal 11 or 12).
After the A/A or PB1 connection is removed and the
door has reached the open limit switch, the timer will
time out and close the door.
For no closing delay set the timer to 0. Settings and
messages for this timer will be displayed as "ACL="
plus time.
The use of this timer is optional. It is turned on with the
A/A Close Delay Option button. The LED above the
button will be on when the timer is on. To operate the
door manually with the A/A or PB1 connection this
timer should be off (Figure 5).
Figure 4
A/A Close Delay Timer
Set For 2 Seconds
NOTE: The timers have a range of 0–99 seconds.
They will count down from the set value to
0 in 1-second intervals. The factory default
setting for each timer is one second.
OPEN BACKUP TIMER
ACL= 2
This is the backup timer for the opening of the door.
This timer will stop the door if it does not reach the
open limit switch in the time set. When the time has
been exceeded the display message OP = 0 and the
LSO LED will blink until the system has been reset.
A/A Close
Delay Option
LED "ON"
To reset the system: Determine the reason the door
did not reach the limit switch and correct the problem.
Then reset the Digital Gateway by pressing the Open
Jog/Reset button or Stop button.
This timer should be set 1–2 seconds longer than it
takes the door to open. It will count down as the door
is opening. Settings and messages for this timer will
be displayed as "OP =" plus time.
A0500029
Figure 5
7
START-UP PROCEDURES
AUTO CLOSE DELAY TIMER
START-UP PROCEDURES
This timer delays the closing of the door when it is
opened by an Auto input activator (terminal 14) or floor
loop (terminal 30). After the connection is removed
and the door has reached the open limit switch, the
timer will time out and close the door.
1. Install the door following the procedures outlined in
the door installation manual.
For no closing delay set this timer to 0. This timer is
always on. Settings and messages for this timer will be
displayed as "dEL =" plus time.
SETTING THE TIMERS
The timers are set using the UP and DOWN arrow
buttons described in PUSHBUTTONS on page 3 and
the individual button for each timer. The Digital Gateway should be in a normal state (display showing the
cycle count and no activators activated) before setting
the timers. The timers will count in one-second increments.
To set the timers:
1. Push the button for the timer you want to set. The
display will show the present setting of that timer.
2. Use the UP and DOWN arrow keys to raise or
lower the setting. Releasing the arrow key will put
the new setting into memory. The display will show
that setting for 4 seconds or until another button is
pushed. Figure 6 shows the setting of the Close
Delay backup timer.
Push to Choose the
CLOSE Backup Timer
CL = 3
A0500029
Figure 6
8
Push to
Set the
Timer
2. Make all the necessary electrical connections.
Follow the electrical schematic shipped in each
door's control box. The schematics shown in this
manual are for informational purposes only. (See
INPUTS TO THE DIGITAL GATEWAY on page 4
for a description of the various inputs to the Digital
Gateway.)
3. Turn on the power. If any required N.C. connections are missing the display message COnnECt
and the missing input LED will blink. Once the
connection is made the LEDs will go off and the
system will be ready for operation. (See ALARM
CONDITIONS—COnnECt, MISSING CONNECTIONS on page 9 for more information on missing
connections.)
4. Set the timers as required. The backup timers
should be set 1–2 seconds longer than it will take
the door to open or close. The A/A Close Delay
and Auto Close Delay timers should be set as
required for proper closing of the door. (See
SETTING THE TIMERS.)
NOTE: Use the OPEN and/or CLOSE jog buttons
to check door operation. If a problem is
noticed, the buttons can be released to stop
the door.
5. Run the door. Check the door for proper operation.
Check the motor rotation, limits, reversing edge,
breakaway kill switch, timer settings, etc. Check all
activators for proper operation.
ALARM CONDITIONS
ALARM CONDITIONS
COnnECt, MISSING CONNECTIONS
The Digital Gateway monitors the N.C. inputs on
power up. This alarm indicates one or more of the
required N.C. inputs are missing. The LED(s) for the
missing input(s) and the display message COnnECt
will blink. Once the missing input(s) are connected the
LED(s) will go off, the display will change to the cycle
count and the system will be ready for operation.
Figure 7 shows a missing photoeye connection.
COnnECt
OP = 0
A0500029
Figure 8
CL = 0, CLOSE TIME EXCEEDED
This alarm indicates that the close backup timer has
timed out before the door has fully closed and the door
has not operated in the time set on the backup timer.
The display message CL = 0 and the LSC LED will
blink. Check the door for proper operation and reset
the Digital Gateway. (See Figure 9.)
A0500029
Figure 7
OP = 0, OPEN TIME EXCEEDED
CL = 0
This alarm indicates that the open backup timer has
timed out before the door has fully opened and that the
door has not operated in the time set on the backup
timer. The display message OP = 0 and the LSO LED
will blink. Check the door for proper operation and
reset the Digital Gateway. (See Figure 8.)
A0500029
Figure 9
9
ALARM CONDITIONS
AJAr, BREAKAWAY KILL SWITCH
This alarm tells you the bottom bar on the door has
been broken away. The display message AJAr and the
LSB LED will blink. Reassemble the bottom bar and
reset the Digital Gateway. (See Figure 10.)
OLr
AJAr
A0500029
Figure 11
EdGE, REVERSING EDGE
A0500029
Figure 10
OLr, OVERLOAD RELAY
This alarm indicates that the overload relay in the
control box has tripped. The display message OLr will
blink and the OLR LED will be on. Find the problem
that caused the overload relay to trip, reset the overload relay and reset the Digital Gateway. (See Figure
11.)
This alarm indicates that the reversing edge connection (input 17) is missing. The Digital Gateway monitors the connection every time the door is fully open. If
the connection is missing for 2 seconds or more, the
door will remain open, the display message EdGE,
and the RE input LED will blink. Reconnect the input
and reset the Digital Gateway. (See Figure12.)
The message EdGE will be displayed, but will not blink
if the door came down on something activating the
reversing edge. The door will then reverse to the open
position. The display will show EdGE like Figure 12,
but the LED will be off.
EdGE
A0500029
Figure 12
10
NON-ALARM CONDITIONS
NON-ALARM CONDITIONS
HELLO, SAFE START-UP
When power is applied to the Digital Gateway the door
will not move regardless of the status of any activator.
The display will read HELLO. The system will reset
and be operational with any activator change or if the
Digital Gateway is reset with the Open Jog/Reset
button or Stop input (Figure13).
EdGE
HELLO
A0500029
Figure 14
LOC, IDLE STATE
This message will be displayed when input 24 is
activated, the door is fully closed (on the "Close" limit
switch) and the Digital Gateway programmed for LOC.
The Digital Gateway will be inactive and no inputs will
operate the door. (See Figure 15).
A0500029
Figure 13
EdGE, REVERSING EDGE TRIPPED
LOC
The message EdGE will be displayed if the door
comes down on something activating the reversing
edge. The door will reverse to the open position. To
reset the system and close the door use the PB1, A/A,
or Close input. To reset the system and leave the door
open use the Open Jog/Reset button or the Stop input.
(See Figure 14.)
A0500029
Figure 15
11
TROUBLESHOOTING
POWER
If the Digital Gateway ever requires replacement:
The Digital Gateway operates at 115 volts AC. Power
is supplied through terminals 1, 2 and 3. Terminal 1 is
115 vac hot, terminal 2 is 115 vac neutral and terminal
3 is ground. (See Figure 16.)
1. Turn off the power to the door.
OUTPUTS
The 3 triac outputs of the Digital Gateway share a
common power source which is terminal 4. Terminal 4
is internally connected to the 115 vac power source.
Terminal 5 is the open output, supplying power to the
open contactor. Terminal 6 is the close output, supplying power to the close contactor. Terminal 7 is the
Program 1 output. It can be used to power a relay
which can be used for a variety of things. See the
programming section.
2. Remove the plug-in terminal blocks from the left
side of the Digital Gateway.
3. Remove the existing Digital Gateway from the
control box, by removing the four screws that hold
it in place.
4. Install the replacement and reconnect the plug-in
terminal blocks, making sure the numbers on the
terminal blocks correspond with the terminal
numbers on the Digital Gateway.
5. Turn on the power.
6. Reset all the timers and program options as
required.
An RC network and MOV are connected across each
output for noise suppression. An external MOV is
recommended across any contactor coil or solenoid
coil. The maximum rating for each output is 1 amp
inductive continuous. (See Figure 16.)
Mounting Screws
Power
Outputs
Plug-In
Terminals
Mounting Screws
A0500031
Figure 17
A0500029
Figure 16
REPLACEMENT
The fused disconnect must be in the OFF
position and properly locked and tagged
before performing the following procedure.
12
TROUBLESHOOTING
The Digital Gateway has diagnostic features that aid in
troubleshooting door problems. There are status LEDs
and alarm conditions that show you what the door is
doing. The alarm condition explanations and descriptions of the LEDs will identify problems that may come
up.
OPTIONAL PROGRAMS
OPTIONAL PROGRAMS
NOTE: The Digital Gateway has one programmable
output (output 7), two programmable inputs
(inputs 24 and 26) and various other program options built in. A description of each
available program follows. See SETTING
THE PROGRAM OPTIONS on page 15 for
programming instructions.
LOC Condition, P2 = LOC
When input 24 is on and the door is fully closed the
Digital Gateway will go into an inactive condition. No
inputs will be able to activate the door. The message
LOC will be on the display. Once the connection is
removed from the input, the system will be ready for
normal operation. This is the factory default Program 2
setting and can be used to "lock out" the door.
MAN-AUTO Selector Switch, P2 = SSA
PROGRAM 1, OUTPUT 7
This output can tell you if the door is not closed, fully
open or about to close. When output 7 is turned on
115 vac will be available at terminal 7. This power can
be used to turn on a 115 vac relay which can indicate
where the door is or what it is about to do. The relay
can operate warning lights, horns or signal an energy
management system. Only one of the three options
available in Program 1 can be selected at a time.
Door Not Closed, P1 = LSC
Output 7 will be on when the door is not closed. (Not
on the "Close" limit switch). The output will be off when
the door is fully closed. (On the "Close" limit switch).
This is the factory default setting. It tells you the door
is not closed.
Door Open, P1 = LSO
Output 7 will be on when the door is fully open. (On
the "Open" limit switch). The output will be off when
the door is below the open position. (Off of the "Open"
limit switch). It tells you the door is fully open.
Delay to Close, P1 = dtC
When the door is signaled to close, output 7 will turn
on, the Delay to Close timer (dtC) will start, but output
6, which closes the door will not be on. When the
Delay to Close timer times out, output 6 will activate
and the door will close. Output 7 will remain on until
the door is completely closed. Maximum time is 15
seconds. This option tells you the door is about to
close.
PROGRAM 2, INPUT 24
This input can be used to place the Digital Gateway
into an inactive condition, operate the door manually or
automatically or open the door to a height below fully
open. Only one of the Program 2 options can be
selected at a time.
If this option is selected, a manual-automatic two
position selector switch can be connected to input 24.
When the switch is in the MAN position (there is no
connection at terminal 24) the A/A and Auto Close
delay timers are disabled. The Auto and Loop inputs
are inactive when the door is closed, but will reverse
the door if it is closing or hold it open when it is fully
open.
When the switch is in the AUTO position (there is a
connection at input 24) the A/A Close Delay timer will
turn on and all inputs will operate normally.
This option allows you to operate the door manually or
automatically.
MAN-AUTO Selector Switch with Open and Close
Inactive in Auto, P2 = SSb
This option operates the same as the MAN-AUTO
option described in MAN-AUTO Selector Switch, P2 =
SSA, except in the Auto position the Open and Close
inputs are inactive.
Passage Entry—Timed, P2 = Pet
When this option is used and the door is activated to
open with input 24, it will open for a predetermined
time. This allows you to open the door part way with an
activator connected to terminal 24 while other activators connected to other inputs will open the door
completely. A 20 foot door could be opened 8–10 feet
for small loads and 20 feet for large loads.
When input 24 is activated while the door is fully
closed the door will open and the Passage timer (PEt)
will begin counting down. When the Passage timer
reaches zero the door will stop. Activating this input
again will close the door. If the A/A Close Delay timer
is on when the door is opened with input 24, the door
will open until the Passage timer reaches zero. Then
the A/A Close Delay timer will time out and close the
door.
13
OPTIONAL PROGRAMS
Passage Entry—Position, P2 = PEP
Reverse Delay, rdt = 00
When this option is turned on PROGRAM 3, INPUT
26—Passage Limit Switch, LSP will also be turned on.
These two options allow you to open the door partially
using an activator connected into input 24 and another
limit switch (Passage Limit LSP) connected to input
26. A 20 foot door could be opened 8 feet for small
loads and 20 feet for large loads. The Passage Limit
would be set at 8 feet. Using the activator connected
to input 24 would open the door to the Passage Limit.
Using the other activators would open the door completely.
The Digital Gateway is programmed to immediately
reverse the door if an activator or safety input is
operated while the door is closing. This option can be
used to delay the reversal of the door. If the A/A, Auto
or Open input is activated while the door is closing the
reversal will be delayed by the time set on the Reverse
Delay timer. The door will stop, the Reverse Delay
timer (rdt) will time out and the door will then open.
Reversals due to the photoeye or reversing edge
inputs will not be delayed.
When input 24 is activated while the door is fully
closed it will open until it reaches the Passage limit
switch which will activate input 26. When input 24 is
activated again the door will close. If the A/A Close
Delay timer is used the door will open until it reaches
the Passage limit switch, then the A/A Close Delay
timer will time out and close the door. If the input is
activated while the door is closing the door will open
until it reaches the OPEN or Passage limit switch,
depending on which limit switch is tripped first.
PROGRAM 3, INPUT 26
This program option will not appear in the Program
Menu. These options are set through factory defaults
or by other program options.
Photoeye AC
This input will operate the same as the photoeye input
described in PHOTOEYE—TERMINAL 15 (N.C.
CONTACT) on page 5, except it would be used for AC
photoeyes. This is the factory default setting.
Passage Limit Switch, LSP
This option is turned on when the Passage Entry—
Position option is turned on. The Passage Limit switch
is connected to this input. When the door reaches the
Passage position after it is opened by input 24, this
input will be activated and the door will stop.
PROGRAM 4, PROGRAMMABLE OPTIONS
This program section allows you to change the Open
and Close inputs to constant pressure/jog, set a
reverse delay timer and/or a loop call delay. More than
one of these options can be on at the same time.
Close Jog, CLJ = On/CLJ = OFF
This option converts the Close Input (input 21) to
constant pressure/jog operation. The door will only
close while the input is activated.
Open Jog, OPJ = On/OPJ = OFF
This option converts the Open Input (input 20) to
constant pressure/jog operation. The door will only
open while the input is activated.
14
The maximum setting is 15 seconds. The factory
default setting is 0 which disables the timer.
Loop Call Delay, LPt = 00
This option will delay the opening of the door when it is
opened by the Loop input. This can be used for cross
traffic situations.Traffic crossing in front of the door will
not remain on the loop long enough to open the door
but traffic approaching the door will activate the door.
When the Loop input is activated while the door is fully
closed the Loop timer will count down and then open
the door. If the Loop input returns to the normal
unactivated state while the timer is counting down the
door will not open and the system will return to the
normal state.
If the Loop input is activated while the door is closing
the door will immediately reverse to the fully open
position.
The maximum setting is 15 seconds. The factory
default setting is 0 seconds which disables the timer.
PROGRAM 5, REVERSE INPUT LOGIC
This option can be used to reverse the required logic
for some of the inputs. The required contact arrangement can be changed from normally closed (N.C.) to
normally open (N.O.). The inputs that can be changed
are Open Limit (LSO - #8), Close Limit (LSC - #9),
Photoeye—DC (Pdc - #15), Reversing Edge (rE #17), Stop (StP- #23), Program 3 (PG3 - #26) and
Breakaway Limit (LSb - #27).
PROGRAM 6
This program option is set for factory use. It requires
an additional three digit security code. If you find
yourself in program 6 press the Set button to return to
the main menu.
SETTING THE PROGRAM OPTIONS
SETTING THE PROGRAM OPTIONS
As described in OPTIONAL PROGRAMS on page 13,
there are 6 program menus and their submenus
available. You will use the UP and DOWN arrows, the
Set button (A/A Close Delay) and the Select button
(Auto Close Delay) to select and set the program
options which will be shown on the display. (See
Figure 18.)
000
Display
UP Arrow
DOWN
Arrow
Select Button
Set Button
A0500029
Figure 18
1. To enter the programming mode, press and hold
both the OPEN and CLOSE Backup Timer buttons
for three seconds. The display will change to three
0's as shown in Figure 19. To continue the programming mode, you will have to enter the threedigit security code. Contact the Rytec Customer
Support Department at (414) 677-9046 for the
code
A0500029
Figure 19
2. The first (left) digit will blink. Press the UP or
DOWN arrow key to raise or lower the value of the
first digit. After the first digit is set, press the
Select button to move to the next digit. Repeat the
process for all three digits of the security code,
then press the Set button to enter the Program
Mode.
3. Once you have entered the program mode, the
display will show the various program menus.
Press the Select button to scroll through the
programs. (See Figure 20.)
PrOG - 1
Select
Button
A0500029
Figure 20
15
REPLACING MODELS DG1000 AND DG1100 WITH MODEL DG1215
4. After you find the program you wish to change,
press the Set button to enter the sub-menu for that
particular program. Each sub-menu will be identified by the program number and an option code.
Figure 21 shows the default setting (Door Not
Closed) for Program 1.
dtc = 00
P1 = LSC
Set Button
A0500029
Figure 22
8. When all options have been selected, press the
Open and Close Backup Timer buttons to leave
the program mode. The Digital Gateway is then
ready for operation.
A0500029
Figure 21
5. For programs 1 and 2 only one option can be
selected. Scroll through the options using the
Select button. Press the Set button to select the
option displayed. This will return you to the main
Program menu.
6. For the remaining programs use the Select button
to scroll through the options. Use the UP and
DOWN arrow keys to set the time or option and
the Set button to return to the Main Program menu
after all the selections are made.
7. When a timer is associated with an option, the
display will show the code for the option and the
timer setting. Use the UP and DOWN arrow keys
to set the timers. Figure 22 shows the Delay to
Close timer set to 0 seconds. Use the Set button
to return to the Main Program menu.
REPLACING MODELS DG1000 AND
DG1100 WITH MODEL DG1215
NOTE: Digital Gateway model DG1215 is a direct
replacement for models DG1000 and
DG1100. To use all of the features of the
DG1215 some minor wiring changes may
have to be made in the control box.
To use the message AJAr, which tells you
when a Roll door bottom bar has broken
away, change the wiring as described in
step 7.
If the door is set up using passage entry
see PROGRAM 2, INPUT 24 on page 13
for wiring and programming. Consult the
factory for other special applications.
Use the following instructions to install the replacement Digital Gateway.
16
REPLACING MODELS DG1000 AND DG1100 WITH MODEL DG1215
5. Install the replacement Digital Gateway with the
four screws removed in step 4.
The fused disconnect must be in the OFF
position and properly locked and tagged
before performing the following procedure.
1. Note the timer and program option settings (if any)
used on the existing Digital Gateway. These will be
used to set up the replacement DG1215.
2. Turn off power to the door.
3. Unplug the plug-in terminal blocks from the left
side of the existing Digital Gateway. Some versions do not have plug-in terminals for the lower
three loop wires. If so, label these wires and
remove them from the terminals. They will be
connected into a plug-in terminal provided with the
replacement DG1215.
4. Remove the existing Digital Gateway from the
control box by removing the four screws that hold
it in place. (See Figure 23.)
6. Reconnect the plug-in terminal blocks, making
sure the numbers on the terminal blocks correspond with the terminal numbers on the replacement Digital Gateway. If required, connect the loop
wires to the new three-pole terminal block. Make
sure all wire terminals are tight.
7. To use the AJAr alarm message on the DG1215
the breakaway bottom bar kill switches must be
rewired in the control box.
Wire #18 coming from the bottom bar kill switches
and connected into terminal 18 must be moved to
terminal 27 on the DG1215.
Wire #18 from the overload relay should remain in
terminal 18.
8. Turn on power to the door.
9. Set all timers and program options as required.
10. Operate the door following the start-up procedures
in this manual. (See START-UP PROCEDURES
on page 8.)
Mounting Screws
Plug-In
Terminals
Mounting Screws
A0500031
Figure 23
17
NOTES
18
NOTES
19
NOTES
20
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising