Alcatel-Lucent 7310 MC DC Cabinet Fan Kit Installation Manual

Alcatel-Lucent 7310 MC DC Cabinet Fan Kit Installation Manual
Alcatel-Lucent 7310 MC DC Cabinet Fan Kit
Installation Manual
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Document Information
Identification
Alcatel-Lucent 7310 MC DC Cabinet Fan Kit Installation Manual
1000023539 Rev 00 9/14
ii
ALCATEL-LUCENT 7310 MC DC CABIENT FAN KIT INSTALLATION MANUAL
Before You Begin
How to Get Assistance
If you need help with your Alcatel-Lucent products, contact one of our TAC Engineers at
866-582-3688.
Packaging Inspection
If the shipping container shows evidence of rough handling, inspect the equipment carefully for
shipping damage. If damage is found, notify the carrier immediately, and annotate the damage
on the bill of lading.
Product Summary
The Alcatel-Lucent 7310 MC DC Cabinet Fan Kit provides parts and instructions to field-install
the fan into the Alcatel-Lucent 7310 Metro Cell cabinet.
For Use With
This document is intended for use with the Alcatel-Lucent 7310 MC DC Cabinet Fan Kit,
PN 3MV00491AA.
Associated Documentation
Name
Part Number
Alcatel-Lucent 7310 Metro Cell Cabinet Installation Manual
1000021514
Alcatel-Lucent 7310 Metro Cell Cabinet Installation Manual
1000023131
Revision History
Revision ECO
Description of Change
Approvals
00
Original release. 9/5/14.
ME
M.S.
EE
M.B.
PM
E.B.
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ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Warnings and Cautions
This cabinet and its equipment might not be suitable for use in corrosive environments that can
be present in agricultural buildings. See NEC 547 or CEC 2-400.
The following precautions must be observed during all phases of installing a 7310 cabinet and
equipment. Failure to comply with these precautions or with specific warnings elsewhere in this
manual risks personal injury and violates safety standards of design, manufacture, and intended
use of the equipment. Alcatel-Lucent is not responsible for any equipment damage or poor
operating performance when these guidelines are not followed or when noncertified installers
perform the work.
Type of
Precaution
General
Precaution
Safety Observe all general safety precautions against personal injury and
equipment damage. Keep bystanders away. Ensure all site personnel know
emergency procedures in case of an injury and the location of the first-aid kit.
Codes The procedures in this manual are only recommended guidelines. Follow all
national and local electrical codes.
Security Never leave the cabinet unattended. When leaving the site, close and
secure the cabinet.
Service Personnel It is safe to have a second person assist when servicing or
adjusting internal parts.
Electrical
Proper Ground The equipment must be connected to an electrical ground to
minimize shock hazard. Consult NFPA 70 (NEC) and local codes for grounding
requirements.
Explosive Atmosphere Do not operate the equipment in the presence of
flammable gases, fumes, or dust. Operation of this equipment in such an environment
constitutes a safety hazard.
Live Circuits Operation personnel must not remove equipment covers or panels.
Component replacement and internal adjustments must be made only by qualified
maintenance personnel. Do not replace components with power applied. To avoid
injuries, always disconnect power and allow the circuit to discharge before performing
repair procedures.
Lightning Storms Do not service or repair equipment during a lightning storm.
Voltage Detector Always use a noncontact voltage detector when approaching a
cabinet to verify there are no leaks or shorts on the external body.
iv
ALCATEL-LUCENT 7310 MC DC CABIENT FAN KIT INSTALLATION MANUAL
Type of
Precaution
Equipment
Precaution
General Follow manufacturer’s recommended mounting, installation, and operation
procedures to ensure proper equipment operation, avoid damage, and maintain
warranty. In most cases, a certified installer for such equipment is required. Conform
to jurisdictional codes and construction covenants.
Removing Components Remove individual components only after power is
disconnected. This includes both AC line power and backup battery power.
Specifications The equipment is designed to operate within specified design
parameters. Do not exceed the specifications.
Substituting Parts or Making Modifications Do not install substitute parts or
perform any modifications to factory-installed equipment without permission from
Alcatel-Lucent.
Moving Cabinet Factor in the combined weight of all materials in the cabinet before
engineering a lifting apparatus; consult a site engineer to verify adequate support.
Ensure the doors are closed before the cabinet is lifted.
Do not lift the cabinet with optional equipment or batteries installed. The cabinet
may bend from excessive weight. If the batteries are damaged, a potentially
hazardous material spill may occur.
Follow any moving instructions from the manufacturer of installed equipment. These
may include not installing the equipment until the cabinet is mounted.
This manual contains safety labels in the form of DANGER, WARNING, and CAUTION. The
labels—generic here but specific in the manual—have the following definitions.
DANGER:
Danger indicates that the described activity or situation may result in serious personal
injury or death; for example, high voltage or electric shock hazards.
WARNING:
Warning indicates that the described activity or situation may, or will, cause equipment
damage or serious performance problems.
CAUTION:
Caution indicates that the described activity or situation may, or will, cause service
interruption.
The safety alert symbol
is used on product labels and in this guide to alert the user to important
operating and maintenance instructions.
v
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Notes
vi
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Introduction
These instructions describe how to install an Alcatel-Lucent 7310 MC DC cabinet fan kit into
the Alcatel-Lucent 7310 Metro Cell DC cabinet.
Alcatel-Lucent 7310
Metro Cell DC Cabinet
Snap Disk
Thermostat
Note: SAR-W not
shown for clarity
Fan
Connection Box
Finger Guard
Connection Box
Fan Power Cable
Thermostat
Cable
AC Power Cable
Plug
Snap Disk
Thermostat
Ground Cable
Fan
Pre-wired Fan Assembly
1
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Kit Contents












(1) Fan assembly (includes fan, power cable harness, connection box, and snap disk
thermostat)
(1) AC plug (5-15P)
(1) Finger guard
(1) M4-36 screw
(9) #8 split-lock washers
(4) 6-32 2-in. screws
(4) 6-32 hex nuts
(2) 4-40 3/8-in. screws
(2) 4-40 1/2-in. screws
(4) 8-32 3/4-in. screws
(4) 8-32 hex nuts
(11) Cable ties
Tools and Materials Required




Standard tools
Medium-strength thread-lock compound
Oxide inhibiting, electrically conductive grease
Cable lubricant
Precautions
DANGER
Cabinet and equipment must be grounded to minimize shock hazard. Follow national and
local codes, and best practices.

Wear appropriate personal protection equipment, and follow safe electrical work practices.
See NFPA 70E.

Do not install equipment showing any physical damage.

Reattach all devices, doors, and covers before switching on power to the cabinet.
Failure to follow these precautions will result in death or serious injury!

Threat Releases
The on-site technician is responsible for acquiring threat releases before work begins. Neither
Alcatel-Lucent nor its representatives will start any work without site management approval.
2
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Install the Fan Kit
≡≡
To install the fan kit
 Important Turning off cabinet power is not necessary for this installation.
1
Open the rectifier door then open the cabinet door.
Cabinet Door
Rectifier Door
3
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
2
Use a 3/16-in. Allen wrench to loosen the hardware securing the Metro Cell and SAR-W
rear equipment mounting brackets to the cabinet.
Rear Equipment
Mounting Brackets
Metro
Cell
SAR-W
3
4
Pull the Metro Cell and SAR-W down.
Install the fan ground cable onto the side of the fan as illustrated. Secure the fan ground cable
to the fan with (1) M4-36 screw and (1) #8 split-lock washer. Hand-tighten hardware.
Fan Power Cable
Fan Ground
Cable Hardware
Fan Ground Cable
4
Side of Fan
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
5
Install the fan onto the rear of the cabinet as illustrated. Install the finger guard onto the fan
as illustrated. Secure the fan and finger guard to the cabinet with (4) 6-32 2-in. screws and
(4) #8 split-lock washers. Hand-tighten hardware.
Note Ensure fan power and ground cables are oriented to the left and airflow direction
arrow points out of the cabinet.
Fan Power Cable
Finger
Guard
Screws and
Split-lock Washers
Cabinet Front
Ground Cable
Airflow Direction
Arrow (not visible
in image)
Note: Metro Cell and SAR-W
not shown for clarity
6
7
Tilt the Metro Cell up to closed position.
Route the connection box and snap disk thermostat through the front bracket opening in
the Metro Cell as illustrated.
Metro Cell
Front
Bracket
Opening
Connection Box
Snap Disk Thermostat
Thermostat
Cable
5
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
8
Install the connection box onto the Metro Cell front bracket as illustrated. Apply
medium-strength thread-lock compound to the screw threads. Secure the connection box
to the front bracket with (2) 4-40 1/2-in. screws. Hand-tighten hardware.
Metro Cell
Front Bracket
Screw
Connection Box
Screw
9
Install the snap disk thermostat onto the top of the Metro Cell front bracket as illustrated.
Apply medium-strength thread-lock compound to the screw threads. Secure the snap disk
thermostat to the front bracket with (2) 4-40 3/8-in. screws and (2) #8 split-lock washers.
Hand-tighten hardware.
Note Tilt the Metro Cell to enable use of a screwdriver to secure the snap disk thermostat.
Snap Disk Thermostat
Top of
Metro Cell
Front Bracket
Screws and
Split-lock Washers
6
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
10 Secure the thermostat cable with 2 cable ties in the front bracket holes on the Metro Cell as
illustrated.
Cable Tie
Thermostat Cable
Cable Tie
Connection Box
Metro Cell
Front Bracket
11 Tilt the Metro Cell and SAR-W down to open position.
12 Route the fan ground cable under the cables on the cabinet floor to the master ground bar.
Apply oxide inhibiting, electrically conductive grease to the flat side of the fan ground cable
lug. Secure the fan ground cable to position 3 on the master ground bar with 2 nuts and 2
split-lock washers (provided with master ground bar). Torque to 40 in-lb.
Master
Ground
Bar
Fan Ground
Cable
Position 3
Fan Ground Cable
13 Secure the fan ground cable to each cable-tie mount with 1 cable tie as illustrated.
7
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Note Removing the existing cable ties is unnecessary.
Note: Equipment not
shown for clarity
Master
Ground
Bar
Fan
Ground
Cable
Cable-tie
Mount
Cable-tie
Mount
Metro Cell
14 Route the AC power cable to the rectifier cable access gland at the bottom of the cabinet.
Fan
AC Power Cable
Cabinet
Rectifier Cable
Access Gland
Rectifier
8
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
15 Use a wrench to hold the liquid-tight fitting while loosening the compression nut.
Compression
Nut
Liquid-tight
Fitting
16 Firmly pull the cable to remove the sealing gland from the liquid-tight fitting.
Liquid-tight Fitting
Sealing Gland
Cable
9
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
17 Remove the plug from the sealing gland.
Liquid-tight Fitting
Plug
Sealing Gland
18 Lubricate the cable end. Insert the cable end through the compression nut and then through
the sealing gland opening.
Cable
Compression Nut
10
Sealing Gland
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
19 Feed and pull the fan power cable into the rectifier cabinet, routing it to the right, down,
and behind the front flange to the receptacle.
Receptacle
Receptacle
Fan Power Cable
20 Re-install the sealing gland into the liquid-tight fitting.
Sealing
Gland
Liquid-tight
Fitting
Compression
Nut
11
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
21 Tighten the compression nut on the liquid-tight fitting. Hand-tighten with a tool.
Compression
Nut
Liquid-tight
Fitting
22 Loosen the 3 screws securing the cap to the plug. Remove the cap.
Screw
Cap
Screw
Screw
Plug
23 Strip the AC power cable and wires per the diagram below.
1.00 in.
0.375 in.
AC Power Cable
24 Insert the AC power cable through the cap.
Cap
AC Power Cable
12
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
25 Install the black wire under the gold screw and the white wire under the silver screw.
Hand-tighten the screws with a screwdriver.
Black Wire
Gold Screw
Plug
26 Re-install the cap onto the plug. Secure with 3 screws. Hand-tighten with a screwdriver.
Note The screws are offset so the cap can only be installed one way.
Screws
Screw
Cap
Plug
13
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
27 Route the AC power cable to the receptacle in the rectifier cabinet and plug in.
Receptacle
AC Power
Cable
28 Secure the fan power cable and AC power cable together as illustrated.
Note Ensure all cables move freely and do not get pinched while tilting the Metro Cell and
SAR-W.
Metro Cell
Front Bracket
Cable Tie
Fan Power Cable
Cable Tie
AC Power Cable
14
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
29 Secure the fan power cable to the cable-tie mount as illustrated.
AC Power Cable
Rectifier Cabinet
Power Cable
Cable Tie
Testing the Fan Assembly
To test the fan assembly if the fan is off
(in a cool or temperate climate installation).
1
Gently warm the snap disk thermostat to a
temperature greater than 120oF.
Snap Disk
Thermostat
Note The fan should turn on.
2
Gently cool the snap disk thermostat to a
temperature less than 80oF.
Note The fan should turn off.
To test the fan assembly if the fan is on
(in a warm climate installation)
1
Gently cool the snap disk thermostat to a
temperature less than 80oF.
Note The fan should turn off.
2
Gently warm the snap disk thermostat to a
temperature greater than 120oF.
Note The fan should turn on.
15
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
Finishing Up
≡≡
To finish up
1
2
Return the Metro Cell and SAR-W to their upright position if necessary.
Use a 3/16-in. Allen wrench to hand-tighten the hardware securing the Metro Cell and
SAR-W rear-equipment mounting brackets to the cabinet.
Rear Equipment
Mounting Brackets
Metro
Cell
SAR-W
16
ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
3
Close the cabinet door then close the rectifer door.
Cabinet Door
Rectifier Door
4
Installation is complete.
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ALCATEL-LUCENT 7310 MC DC CABINET FAN KIT INSTALLATION MANUAL
19
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