Servo Amplifier Beta i

Servo Amplifier Beta i
GE Fanuc Automation Europe
Computer Numerical Controls
Fanuc AC Servo Amplifiers
βi Series
Description Manual
B-65322EN/02
TECHNOLOGY AND MORE
Ȧ No part of this manual may be reproduced in any form.
Ȧ All specifications and designs are subject to change without notice.
In this manual we have tried as much as possible to describe all the
various matters.
However, we cannot describe all the matters which must not be done,
or which cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in
this manual should be regarded as ”impossible”.
SAFETY PRECAUTIONS
B-65322EN/02
SAFETY PRECAUTIONS
This "Safety Precautions" section describes the precautions which
must be observed to ensure safety when using FANUC servo
amplifiers (including spindle amplifiers). Users of any servo amplifier
model are requested to read the "Safety Precautions" carefully before
first using the amplifier. Users should also read the relevant
description in this manual to become fully familiar with the functions
of the servo amplifier.
The users are basically forbidden to do any behavior or action not
mentioned in the "Safety Precautions." They are invited to ask
FANUC previously about what behavior or action is prohibited.
Contents
1.1 DEFINITION OF WARNING, CAUTION, AND NOTE ........s-2
1.2 WARNINGS AND CAUTIONS RELATING TO
MOUNTING .............................................................................s-3
1.2.1 Warning.........................................................................s-3
1.2.2 Caution ..........................................................................s-5
1.2.3 Note ...............................................................................s-7
1.3 WARNINGS AND CAUTIONS RELATING
TO A PILOT RUN ....................................................................s-8
1.3.1 Warning.........................................................................s-8
1.3.2 Caution ..........................................................................s-9
1.4 WARNINGS AND CAUTIONS RELATING
TO MAINTENANCE..............................................................s-10
1.4.1 Warning.......................................................................s-10
1.4.2 Caution ........................................................................s-12
1.4.3 Note .............................................................................s-13
s-1
SAFETY PRECAUTIONS
1.1
B-65322EN/02
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being
injured or when there is a danger of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
- Read this manual carefully, and store it in a safe place.
s-2
SAFETY PRECAUTIONS
B-65322EN/02
1.2
WARNINGS AND CAUTIONS RELATING TO MOUNTING
1.2.1
Warning
WARNING
-
Check the specification code of the amplifier.
Check that the delivered amplifier is as originally ordered.
-
Mount a ground fault interrupter.
To guard against fire and electric shock, fit the factory power
supply or machine with a ground fault interrupter (designed for
use with an inverter).
-
Securely ground the amplifier.
Securely connect the ground terminal and metal frame of the
amplifier and motor to a common ground plate of the power
magnetic cabinet.
-
Be aware of the weight of the amplifier and other
components.
Servo amplifiers and AC reactors are heavy. When transporting
them or mounting them in the cabinet, therefore, be careful not to
injured yourself or damage the equipment. Be particularly
carefull not to jam your fingers between the cabinet and
amplifier.
-
Never ground or short-circuit either the power supply lines
or power lines.
Protect the lines from any stress such as bending. Handle the
ends appropriately.
-
Ensure that the power supply lines, power lines, and signal
lines are securely connected.
A loose screw, loose connection, or the like will cause a motor
malfunction or overheating, or a ground fault.
Be extremely careful with power supply lines, motor power lines,
and DC link connections through which a large amount of
current passes, because a loose screw (or poor contact in a
connector or poor connection between a connector terminal and a
cable) may cause a fire.
-
Insulate all exposed parts that are charged.
-
Never touch the regenerative discharge resistor or radiator
directly.
The surface of the radiator and regenerative discharge resistor
become extremely hot. Never touch them directly. An
appropriate structure should also be considered.
s-3
SAFETY PRECAUTIONS
B-65322EN/02
WARNING
-
Close the amplifier cover after completing the wiring.
Leaving the cover open presents a danger of electric shock.
-
Do not disassemble the amplifier.
-
Ensure that the cables used for the power supply lines and
power lines are of the appropriate diameter and temperature
ratings.
-
Do not apply an excessively large force to plastic parts.
If a plastic section breaks, it may cause internal damage, thus
interfering with normal operation. The edge of a broken section
is likely to be sharp and, therefore, presents a risk of injury.
s-4
SAFETY PRECAUTIONS
B-65322EN/02
1.2.2
Caution
CAUTION
-
Do not step or sit on the amplifier.
Also, do not stack unpacked amplifiers on top of each other.
-
Use the amplifier in an appropriate environment.
See the allowable ambient temperatures and other requirements,
given in the this manual.
-
Protect the amplifier from corrosive or conductive mist or
drops of water.
Use a filter if necessary.
-
Protect the amplifier from impact.
Do not place anything on the amplifier.
-
Do not block the air inlet to the radiator.
A deposit of coolant, oil mist, or chips on the air inlet will result
in a reduction in the cooling efficiency. In some cases, the
required efficiency cannot be achieved. The deposit may also
lead to a reduction in the useful life of the semiconductors.
Especially, when outside air is drawn in, mount filters on both
the air inlet and outlet. These filters must be replaced regularly.
So, an easy-to-replace type of filter should be used.
-
Connect the power supply lines and power lines to the
appropriate terminals and connectors.
-
Connect the signal lines to the appropriate connectors.
-
Before connecting the power supply wiring, check the supply
voltage.
Check that the supply voltage is within the range specified in this
manual, then connect the power supply lines.
-
Ensure that the combination of motor and amplifier is
appropriate.
-
Ensure that valid parameters are specified.
Specifying an invalid parameter for the combination of motor
and amplifier may not only prevent normal operation of the
motor but also result in damage to the amplifier.
-
Ensure that the amplifier and peripheral equipment are
securely connected.
Check that the magnetic contactor, circuit breaker, and other
devices mounted outside the amplifier are securely connected to
each other and that those devices are securely connected to the
amplifier.
s-5
SAFETY PRECAUTIONS
B-65322EN/02
CAUTION
-
Check that the amplifier is securely mounted in the power
magnetic cabinet.
If any clearance is left between the power magnetic cabinet and
the surface on which the amplifier is mounted, dust entering the
gap may build up and prevent the normal operation of the
amplifier.
-
Apply appropriate countermeasures against noise.
Adequate countermeasures against noise are required to maintain
normal operation of the amplifier. For example, signal lines must
be routed away from power supply lines and power lines.
s-6
SAFETY PRECAUTIONS
B-65322EN/02
1.2.3
Note
NOTE
-
Keep the nameplate clearly visible.
-
Keep the legend on the nameplate clearly visible.
-
After unpacking the amplifier, carefully check for any
damage.
-
Mount the amplifier in a location where it can be easily
accessed periodic inspection and daily maintenance.
-
Leave sufficient space around the machine to enable
maintenance to be performed easily.
Do not place any heavy objects such that they would interfere
with the opening of the doors.
-
Keep the parameter table and spare parts at hand.
Also, keep the specifications at hand. These items must be stored
in a location where they can be retrieved immediately.
-
Provide adequate shielding.
A cable to be shielded must be securely connected to the ground
plate, using a cable clamp or the like.
s-7
SAFETY PRECAUTIONS
B-65322EN/02
1.3
WARNINGS AND CAUTIONS RELATING TO A PILOT RUN
1.3.1
Warning
WARNING
-
Before turning on the power, check that the cables connected
to the power magnetic cabinet and amplifier, as well as the
power lines and power supply lines, are securely connected.
Also, check that no lines are slack.
-
Before turning on the power, ensure that the power magnetic
cabinet is securely grounded.
-
Before turning on the power, check that the door of the
power magnetic cabinet and all other doors are closed.
Ensure that the door of the power magnetic cabinet containing
the amplifier, and all other doors, are securely closed. During
operation, all doors must be closed and locked.
-
Apply extreme caution if the door of the power magnetic
cabinet or another door must be opened.
Only a person trained in the maintenance of the corresponding
machine or equipment should open the door, and only after
shutting off the power supply to the power magnetic cabinet (by
opening both the input circuit breaker of the power magnetic
cabinet and the factory switch used to supply power to the
cabinet). If the machine must be operated with the door open to
enable adjustment or for some other purpose, the operator must
keep his or her hands and tools well away from any dangerous
voltages. Such work must be done only by a person trained in the
maintenance of the machine or equipment.
-
When operating the machine for the first time, check that the
machine operates as instructed.
To check whether the machine operates as instructed, first
specify a small value for the motor, then increase the value
gradually. If the motor operates abnormally, perform an
emergency stop immediately.
-
After turning on the power, check the operation of the
emergency stop circuit.
Press the emergency stop button to check that the motor stops
immediately, and that the power being supplied to the amplifier
is shut off by the magnetic contactor.
-
Before opening a door or protective cover of a machine to
enable adjustment of the machine, first place the machine in
the emergency stop state and check that the motor has
stopped.
s-8
SAFETY PRECAUTIONS
B-65322EN/02
1.3.2
Caution
CAUTION
-
Note whether an alarm status relative to the amplifier is
displayed at power-up or during operation.
If an alarm is displayed, take appropriate action as explained in
the maintenance manual. If the work to be done requires that the
door of the power magnetic cabinet be left open, the work must
be carried out by a person trained in the maintenance of the
machine or equipment. Note that if some alarms are forcibly reset
to enable operation to continue, the amplifier may be damaged.
Take appropriate action according to the contents of the alarm.
-
Before operating the motor for the first time, mount and
adjust the position and speed sensors.
Following the instructions given in the maintenance manual,
adjust the position and speed sensors for the spindle so that an
appropriate waveform is obtained.
If the sensors are not properly adjusted, the motor may not rotate
normally or the spindle may fail to stop as desired.
-
If the motor makes any abnormal noise or vibration while
operating, stop it immediately.
Note that if operation is continued in spite of there being some
abnormal noise or vibration, the amplifier may be damaged. Take
appropriate corrective action, then resume operation.
-
Observe the ambient temperature and output rating
requirements.
The continuous output rating or continuous operation period of
some amplifiers may fall as the ambient temperature increases. If
the amplifier is used continuously with an excessive load applied,
the amplifier may be damaged.
s-9
SAFETY PRECAUTIONS
B-65322EN/02
1.4
Warnings and Cautions Relating to Maintenance
1.4.1
Warning
WARNING
-
Read the maintenance manual carefully and ensure that you
are totally familiar with its contents.
The maintenance manual describes daily maintenance and the
procedures to be followed in the event of an alarm being issued.
The operator must be familiar with these descriptions.
-
Notes on replacing a fuse or PC board
1) Before starting the replacement work, ensure that the circuit
breaker protecting the power magnetic cabinet is open.
2) Check that the red LED that indicates that charging is in
progress is not lit.
The position of the charging LED on each model of
amplifier is given in this manual. While the LED is lit,
hazardous voltages are present inside the unit, and thus
there is a danger of electric shock.
3) Some PC board components become extremely hot. Be
careful not to touch these components.
4) Ensure that a fuse having an appropriate rating is used.
5) Check the specification code of a PC board to be replaced.
If a modification drawing number is indicated, contact
FANUC before replacing the PC board.
Also, before and after replacing a PC board, check its pin
settings.
6) After replacing the fuse, ensure that the screws are firmly
tightened. For a socket-type fuse, ensure that the fuse is
inserted correctly.
7) After replacing the PC board, ensure that it is securely
connected.
8) Ensure that all power lines, power supply lines, and
connectors are securely connected.
-
Take care not to lose any screws.
When removing the case or PC board, take care not to lose any
screws. If a screw is lost inside the nit and the power is turned on,
the machine may be damaged.
s-10
SAFETY PRECAUTIONS
B-65322EN/02
WARNING
-
Notes on replacing the battery of the absolute Pulsecoder
Replace the battery only while the power is on. If the battery is
replaced while the power is turned off, the stored absolute
positioning data will be lost. Some βi series servo amplifier
modules have batteries in their servo amplifiers. To replace the
battery of any of those models, observe the following procedure:
Open the door of the power magnetic cabinet; Leave the control
power of the power supply module on; Place the machine in the
emergency stop state so that the power being input to the
amplifier is shut off; Then, replace the battery. Replacement
work should be done only by a person who is trained in the
related maintenance and safety requirements. The power
magnetic cabinet in which the servo amplifier is mounted has a
high-voltage section. This section presents a severe risk of
electric shock.
-
Check the alarm number.
If the machine stops upon an alarm being issued, check the alarm
number. Some alarms indicate that a component must be replaced.
If the power is reconnected without first replacing the failed
component, another component may be damaged, making it
difficult to locate the original cause of the alarm.
-
Before resetting an alarm, ensure that the original cause of
the alarm has been removed.
-
Contact FANUC whenever
maintenance arises.
-
Notes on removing the amplifier
Before removing the amplifier, first ensure that the power is shut
off. Be careful not to jam your fingers between the power
magnetic cabinet and amplifier.
s-11
a
question
relating
to
SAFETY PRECAUTIONS
1.4.2
B-65322EN/02
Caution
CAUTION
-
Ensure that all required components are mounted.
When replacing a component or PC board, check that all
components, including the snubber capacitor, are correctly
mounted. If the snubber capacitor is not mounted, for example,
the IPM will be damaged.
-
Tighten all screws firmly.
-
Check the specification code of the fuse, PC board, and other
components.
When replacing a fuse or PC board, first check the specification
code of the fuse or PC board, then mount it in the correct position.
The machine will not operate normally if a fuse or PC board
having other than the correct specification code is mounted, or if
a fuse or PC board is mounted in the wrong position.
-
Mount the correct cover.
The cover on the front of the amplifier carries a label indicating a
specification code. When mounting a previously removed front
cover, take care to mount it on the unit from which it was
removed.
-
Notes on cleaning the heat sink and fan
1) A dirty heat sink or fan results in reduced semiconductor
cooling efficiency, which degrades reliability. Periodic
cleaning is necessary.
2) Using compressed air for cleaning scatters the dust. A
deposit of conductive dust on the amplifier or peripheral
equipment will result in a failure.
3) To clean the heat sink, do so only after turning the power
off and ensuring that the heat sink has cooled to room
temperature. The heat sink becomes extremely hot, such
that touching it during operation or immediately after
power-off is likely to cause a burn. Be extremely careful
when touching the heat sink.
-
Unless otherwise specified, do not insert or remove any
connector while the power is turned on. Otherwise, the
amplifier may fail.
s-12
SAFETY PRECAUTIONS
B-65322EN/02
1.4.3
Note
NOTE
-
Ensure that the battery connector is correctly inserted.
If the power is shut off while the battery connector is not
connected correctly, the absolute position data for the machine
will be lost.
-
Store the manuals in a safe place.
The manuals should be stored in a location where they can be
accessed immediately it so required during maintenance work.
-
Notes on contacting FANUC
Inform FANUC of the details of an alarm and the specification
code of the amplifier so that any components required for
maintenance can be quickly secured, and any other necessary
action can be taken without delay.
s-13
TABLE OF CONTENTS
B-65322EN/02
TABLE OF CONTENTS
SAFETY PRECAUTIONS............................................................................s-1
I. SVM
1
OVERVIEW ............................................................................................. 3
2
CONFIGURATION .................................................................................. 4
2.1
2.2
2
CONFIGURATION .................................................................................. 4
2.1
2.2
3
SVM1-4i AND SVM1-20i ............................................................................... 5
SVM1-40i AND SVM1-80i ............................................................................. 6
SVM1-4i AND SVM1-20i ............................................................................... 5
SVM1-40i AND SVM1-80i ............................................................................. 6
SPECIFICATIONS................................................................................... 7
3.1
3.2
3.3
3.4
3.5
3.6
SPECIFICATIONS......................................................................................... 8
APPLICABLE MOTORS ................................................................................ 8
SELECTING CIRCUIT BREAKER, MAGNETIC CONTACTOR, AND
AC LINE FILTER ........................................................................................... 9
3.3.1
Selecting Circuit Breaker .........................................................................................9
3.3.2
Selecting Magnetic Contactor ................................................................................10
3.3.3
AC Line Filter ........................................................................................................10
COOLING FAM MOTORS........................................................................... 11
3.4.1
Models Requiring Cooling Fan motors ..................................................................11
3.4.2
Installing a Separate Cooling Fan motor ................................................................11
DERATING .................................................................................................. 12
SEPARATED REGENERATIVE DISCHARGE RESISTOR......................... 13
3.6.1
When No Separated Regenerative Discharge Resistor Is Needed..........................13
3.6.2
When a Separated Regenerative Discharge Resistor Is Needed.............................15
3.6.3
When Amplifier Models SVM-40i and SVM-80i Are Used..................................17
4
ORDERING INFORMATION ................................................................. 22
5
POWER SUPPLY.................................................................................. 23
5.1
5.2
INPUT POWER SUPPLY ............................................................................ 24
5.1.1
Three-phase Input Power Supply for Motor Power ...............................................24
5.1.2
Single-phase Input Power Supply for Motor Power...............................................24
5.1.3
Single-phase Input for Control Power....................................................................24
POWER TRANSFORMER FOR EXPORTS ................................................ 28
c-1
TABLE OF CONTENTS
6
6.4
5.2.2
How to Select a Transformer..................................................................................29
ENVIRONMENTAL CONDITIONS .............................................................. 31
SELECTING A GROUND-FAULT CIRCUIT INTERRUPTER...................... 32
NOISE PROTECTION ................................................................................. 33
6.3.1
Separation of Signal Lines .....................................................................................33
6.3.2
Grounding...............................................................................................................34
6.3.3
Noise Suppressor....................................................................................................35
6.3.4
Cable Clamp and Shield Processing.......................................................................36
INSTALLING LIGHTNING SURGE ABSORBERS ...................................... 39
SVM1-4i and SVM1-20i (FSSB Interface) ................................................... 43
SVM1-40i and SVM1-80i (FSSB Interface) ................................................. 44
EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS /
MAINTENANCE AREA ......................................................................... 45
8.1
8.2
8.3
9
Specification...........................................................................................................28
PROTECTIVE GROUNDING................................................................. 42
7.1
7.2
8
5.2.1
INSTALLATION CONDITIONS AND NOTES ....................................... 30
6.1
6.2
6.3
7
B-65322EN/02
EXTERNAL DIMENSIONS .......................................................................... 46
8.1.1
External Dimensions of SVM1-4i and SVM1-20i .................................................46
8.1.2
External Dimensions of SVM1-40i and SVM1-80i ...............................................47
8.1.3
External Dimensions of Fan Unit (A06B-6134-K003) ..........................................48
8.1.4
External Dimensions of Fan Unit (A06B-6134-K002) ..........................................49
8.1.5
Discharge Resistor..................................................................................................50
8.1.6
AC Line Filter ........................................................................................................53
8.1.7
Transformer for Exports .........................................................................................55
8.1.8
Battery Case ...........................................................................................................55
8.1.9
Lightning Surge Absorbers ....................................................................................56
PANEL CUT-OUT DRAWINGS ................................................................... 58
8.2.1
SVM1-4i and SVM1-20i ........................................................................................58
8.2.2
SVM1-40i and SVM1-80i ......................................................................................59
8.2.3
Discharge Resistor..................................................................................................60
MAINTENANCE AREA ................................................................................ 62
8.3.1
Maintenance Area for the SVM1-4i and SVM1-20i ..............................................62
8.3.2
Maintenance Area for the SVM1-40i and SVM1-80i ............................................63
TOTAL CONNECTION DIAGRAM........................................................ 65
9.1
CONNECTION DIAGRAM ........................................................................... 66
9.1.1
SVM1-4i and SVM1-20i ........................................................................................66
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9.1.2
9.2
SVM1-40i and SVM1-80i ......................................................................................68
CONNECTOR LOCATION .......................................................................... 70
9.2.1
SVM1-4i and SVM1-20i ........................................................................................70
9.2.2
SVM1-40i and SVM1-80i ......................................................................................71
9.2.3
Connection Tools ...................................................................................................72
9.2.4
Details of Cable K1 ................................................................................................73
9.2.4.1
9.2.4.2
9.2.5
Details of Cable K2 ................................................................................................77
9.2.5.1
9.2.5.2
9.2.5.3
9.2.6
Details of connectors ......................................................................................... 82
Details of cables (general) ................................................................................. 83
Power cable for servo motor.............................................................................. 84
Details of Cables K4 and K5 ..................................................................................85
9.2.7.1
9.2.7.2
9.3
Details of connectors ......................................................................................... 77
Selecting cables (general) .................................................................................. 80
Details of input cables ....................................................................................... 81
Details of Cable K3 ................................................................................................82
9.2.6.1
9.2.6.2
9.2.6.3
9.2.7
Servo motor αi, αis series, Servo motor βis series
(β0.4/5000is to β22/2000is)............................................................................... 73
Servo motor βis series (β0.2/5000is, β0.3/5000is) ............................................ 75
SVM1-4i and SVM1-20i ................................................................................... 85
SVM1-40i and SVM1-80i ................................................................................. 87
9.2.8
Details of Cable K6 ................................................................................................89
9.2.9
Details of Cable K7 ................................................................................................90
9.2.10
Details of Cable K8 ................................................................................................91
9.2.11
Details of Cable K9 ................................................................................................93
9.2.12
Details of Cable K10 ..............................................................................................94
9.2.13
Details of Cable K11 ..............................................................................................96
HANDLING OF EXTERNAL MAGNETIC CONTACTORS........................... 97
10 HEAT DISSIPATION ............................................................................. 98
II. SVPM
1
OVERVIEW ......................................................................................... 101
2
CONFIGURATION .............................................................................. 102
3
SPECIFICATIONS............................................................................... 103
3.1
3.2
3.3
3.4
3.5
SPECIFICATIONS..................................................................................... 104
COOLING FAN MOTOR............................................................................ 106
HOW TO OBTAIN A POWER SUPPLY CAPACITY.................................. 106
APPLICABLE MOTORS ............................................................................ 107
CIRCUIT BREAKER, MAGNETIC CONTACTOR, AND AC REACTOR.... 108
c-3
TABLE OF CONTENTS
3.6
3.7
B-65322EN/02
3.5.1
AC Line Filter and Magnetic Contactor...............................................................108
3.5.2
AC Reactor ...........................................................................................................109
SPINDLE AXIS TYPES (#A AND #C) AND APPLICABLE SENSORS ...... 110
DERATING ................................................................................................ 111
4
ORDERING INFORMATION ............................................................... 112
5
POWER SUPPLY................................................................................ 113
5.1
5.2
6
INPUT POWER SUPPLY .......................................................................... 114
5.1.1
Three-phase Input Power Supply for Motor Power .............................................114
5.1.2
Single-phase Input for Control Power..................................................................115
POWER TRANSFORMER FOR EXPORTS .............................................. 116
INSTALLATION CONDITIONS AND NOTES ..................................... 119
6.1
6.2
6.3
6.4
ENVIRONMENTAL CONDITIONS ............................................................ 120
Selecting a Ground-Fault Circuit Interrupter .............................................. 120
NOISE PROTECTION ............................................................................... 120
INSTALLING LIGHTNING SURGE ABSORBERS .................................... 121
7
PROTECTIVE GROUNDING............................................................... 123
8
EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS /
MAINTENANCE AREA ....................................................................... 124
8.1
8.2
8.3
8.4
9
EXTERNAL DIMENSIONS ........................................................................ 125
8.1.1
External Dimensions of SVPM ............................................................................125
8.1.2
External Dimensions of Fan Unit (A06B-6134-K001) ........................................125
8.1.3
AC Reactor Unit...................................................................................................126
8.1.4
Power Transformer...............................................................................................127
8.1.5
Circuit Breaker .....................................................................................................130
8.1.6
Magnetic Contactors.............................................................................................131
8.1.7
Lightning Surge Protector ....................................................................................133
PANEL CUT-OUT DRAWINGS ................................................................. 134
MAINTENANCE AREA .............................................................................. 136
DUCT......................................................................................................... 138
TOTAL CONNECTION DIAGRAM...................................................... 140
9.1
9.2
9.3
CONNECTION DIAGRAM ......................................................................... 140
CONNECTOR LOCATION ........................................................................ 141
DETAILED DESCRIPTONS OF CONNECTIONS ..................................... 142
9.3.1
Common ...............................................................................................................142
9.3.1.1
Details of cable K1 .......................................................................................... 142
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9.3.1.2
9.3.1.3
9.3.1.4
9.3.1.5
9.3.1.6
9.3.1.7
9.3.1.8
9.3.1.9
9.3.2
Spindle Motor.......................................................................................................155
9.3.2.1
9.3.2.2
9.3.2.3
9.3.2.4
9.3.2.5
9.3.2.6
9.3.2.7
9.3.2.8
9.4
Details of cable K6 .......................................................................................... 144
Details of cable K7 .......................................................................................... 145
Details of cable K69 ........................................................................................ 146
Details of cable K70 ........................................................................................ 146
Details of cable K21 ........................................................................................ 148
Details of cable K22 ........................................................................................ 150
Details of cable K27 ........................................................................................ 152
Details of cable K28 ........................................................................................ 153
Details of cable K10 ........................................................................................ 155
Details of cable K12 ........................................................................................ 156
Details of cable K14 ........................................................................................ 158
Details of cable K16 ........................................................................................ 160
Details of cable K17 ........................................................................................ 162
Details of cable K33 ........................................................................................ 164
Details of cable K71 ........................................................................................ 169
Details of cable K79 ........................................................................................ 172
DETAILS OF CONNECTORS ................................................................... 173
9.4.1
20-Pin Half-Pitch Connectors ..............................................................................173
9.4.2
Tyco Electronics AMP D-5000 Series Connector................................................174
10 HEAT DISSIPATION ........................................................................... 176
11 POWER CABLE FOR SERVO MOTOR AND AMPLIFIER ................ 179
11.1
11.2
11.3
SELECTING A POWER CABLE................................................................ 180
SAMPLE POWER CABLES SELECTED FOR SERVO MOTORS
(REFERENCE) .......................................................................................... 182
SAMPLE POWER CABLES SELECTED FOR SPINDLE MOTORS
(REFERENCE) .......................................................................................... 182
III. I/O Link
1
OVERVIEW ......................................................................................... 185
2
CONFIGURATION .............................................................................. 186
2.1
2.2
3
SVM1-4i AND SVM1-20i ........................................................................... 187
SVM1-40i AND SVM1-80i ......................................................................... 188
SPECIFICATIONS............................................................................... 189
3.1
3.2
3.3
SPECIFICATIONS..................................................................................... 190
APPLICABLE MOTORS ............................................................................ 191
SELECTING CIRCUIT BREAKER, MAGNETIC CONTACTOR, AND
AC LINE FILTER ....................................................................................... 191
c-5
TABLE OF CONTENTS
3.4
3.5
3.6
B-65322EN/02
3.3.1
Selecting Circuit Breaker .....................................................................................191
3.3.2
Selecting Magnetic Contactor ..............................................................................191
3.3.3
Selecting AC Line Filter.......................................................................................191
COOLING FAM MOTORS......................................................................... 192
3.4.1
Installing the Cooling Fan Motor in the SVM1-4i and SVM1-20i ......................192
3.4.2
SVM1-80i.............................................................................................................192
DERATING ................................................................................................ 193
SEPARATED REGENERATIVE DISCHARGE RESISTOR....................... 193
4
ORDERING INFORMATION ............................................................... 194
5
POWER SUPPLY................................................................................ 195
5.1
INPUT POWER SUPPLY .......................................................................... 196
5.1.1
Three-phase Input Power Supply for Motor Power .............................................196
5.1.2
Single-phase Input Power Supply for Motor Power.............................................196
5.1.3
Control Power ......................................................................................................196
5.1.3.1
5.2
Sequence for turning on control power supply................................................ 196
POWER TRANSFORMER FOR EXPORTS .............................................. 196
6
INSTALLATION CONDITIONS AND NOTES ..................................... 197
7
GROUNDING ...................................................................................... 198
7.1
7.2
8
SVM1-4i AND SVM1-20i ........................................................................... 199
SVM1-40i and SVM1-80i........................................................................... 200
EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS /
MAINTENANCE AREA ....................................................................... 201
8.1
8.2
8.3
EXTERNAL DIMENSIONS ........................................................................ 202
8.1.1
SVM1-4i and SVM1-20i ......................................................................................202
8.1.2
SVM1-40i and SVM1-80i ....................................................................................203
8.1.3
Fan Unit (A06B-6134-K002) ...............................................................................204
8.1.4
Separated Regenerative Discharge Resistor .........................................................204
8.1.5
AC Line Filter ......................................................................................................204
8.1.6
Transformer for Exports .......................................................................................204
8.1.7
Battery Case (for Size D Alkaline Battery) ..........................................................204
8.1.8
Lightning Surge Absorbers ..................................................................................204
PANEL CUT-OUT DRAWINGS ................................................................. 204
MAINTENANCE AREA .............................................................................. 205
8.3.1
Maintenance Area for the SVM1-4i and SVM1-20i ............................................205
8.3.2
Maintenance Area for the SVM1-40i ...................................................................205
c-6
TABLE OF CONTENTS
B-65322EN/02
8.3.3
9
Maintenance Area for the SVM1-80i ...................................................................205
TOTAL CONNECTION DIAGRAM...................................................... 206
9.1
9.2
CONNECTION DIAGRAM ......................................................................... 207
9.1.1
SVM1-4i and SVM1-20i ......................................................................................207
9.1.2
SVM1-40i and SVM1-80i ....................................................................................209
9.1.3
SVM1-4i and SVM1-20i ......................................................................................211
9.1.4
SVM1-40i and SVM1-80i ....................................................................................213
CONNECTOR LOCATION ........................................................................ 215
9.2.1
SVM1-4i and SVM1-20i ......................................................................................215
9.2.2
SVM1-40i and SVM1-80i ....................................................................................216
9.2.3
Connection Tools .................................................................................................217
9.2.4
Details of Cable K1 ..............................................................................................217
9.2.4.1
9.2.4.2
Servo motor αi, αis series, Servo motor βis series
(β0.4/5000is to β22/2000is)............................................................................. 217
Servo motor βis series (β0.2/5000is, β0.3/5000is) .......................................... 218
9.2.5
Details of Cable K2 ..............................................................................................219
9.2.6
Details of Cable K3 ..............................................................................................219
9.2.7
Details of Cables K4 and K5 ................................................................................219
9.2.8
Details of Cable K6 ..............................................................................................219
9.2.9
Details of Cable K7 ..............................................................................................220
9.2.9.1
Connection of external magnetic contactor when βi SVM FSSB interface is
used together.................................................................................................... 221
9.2.10
Details of Cable K8 ..............................................................................................222
9.2.11
Details of Cable K9 ..............................................................................................222
9.2.12
Details of Cable K10 ............................................................................................222
9.2.13
Details of Cable K11 ............................................................................................222
9.2.14
Details of Cable K20 (Connection of FANUC I/O Link) ....................................223
9.2.14.1 Overview ......................................................................................................... 223
9.2.14.2 Connection of FANUC I/O Link by electric cable .......................................... 224
9.2.14.3 Connection of FANUC I/O Link by optical fiber cable .................................. 225
9.2.15
Details of Cable K21 (Internal DI Connection) ...................................................226
9.2.15.1 Signals ............................................................................................................. 226
9.2.15.2 *+OT, *-OT, and *RILK(*DEC) .................................................................... 227
9.2.15.3 Skip signal interface ........................................................................................ 228
9.2.16
Connection to External Pulse Generator ..............................................................229
9.2.16.1 Connection when differential type A/B phase pulse generator is used............ 230
9.2.16.2 Connection when FANUC's manual pulse generator is used .......................... 231
9.2.17
Connection to Servo Check Board .......................................................................238
c-7
TABLE OF CONTENTS
B-65322EN/02
10 HEAT DISSIPATION ........................................................................... 239
APPENDIX
A
CONNECTING THE REACTOR AND LINE FILETER ........................ 243
A.1
A.2
OVERVIEW ............................................................................................... 244
CONNECTION EXAMPLES ...................................................................... 245
c-8
I. SVM
SVM
B-65322EN/02
1
1.OVERVIEW
OVERVIEW
The βi SVM FSSB interface has the following features:
(1) Because a power supply is incorporated, a compact system can
be built for 1- or 2-axis machining.
(2) One-axis AC servo system with excellent cost performance
(3) The FSSB interface, which is the standard interface of FANUC, is
supported.
(4) This unit has a small installation area and volume.
(5) The unit is designed in compliance with the following safety
standards:
- EN50178
- UL508C
- CSA C22.2
- EN61000-6-2
- EN55011
(6) This one-axis AC servo amplifier is suitable for the servo motor
βi series, which is suitable for feed axes of machining tools and
for applications of their peripheral equipment and industrial
machines, and the servo motor αi series, which is suitable for
feed axes.
-3-
2.CONFIGURATION
2
SVM
CONFIGURATION
-4-
B-65322EN/02
2.1
2.CONFIGURATION
SVM
B-65322EN/02
SVM1-4i AND SVM1-20i
Fan unit
4-A type, 20-A type
Connector for fan
Stabilized
power supply
24 VDC
NC
Optical cable
3-phase : 200 to 240 VAC
1-phase : 220 to 240 VAC
βi
SVM
20A
βi
SVM
4A
FUSE
FUSE
CXA19B
CXA19A
COP10B
COP10A
+24V etc
CXA19B
CXA19A
COP10B
COP10A
Optical cable
Circuit
breaker
Magnetic
contactor
5A
Circuit
breaker
AC
line
filter
CZ7
Magnetic contactor
control signal
Emergency
stop switch
Lightning
surge
absorber
Dummy connector for fan
Emergency stop signal
Separated
regenerative
discharge resistor
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter are
always required.
2 Use the stabilized 24VDC power supply for the amplifier.
24VDC power supply for the amplifier and 24VDC power supply
for the motor brake cannot be shared.
3 The cabling of CX29 and CX30 of the second and subsequent
amplifiers may be omitted. For details, see "TOTAL
CONNECTION DIAGRAM".
-5-
CZ7
CX29
JX5
CX29
JX5
CX30
JF1
CX30
JF1
CXA20
CX5X
CXA20
CX5X
24 V power
supply for
motor brake
Battery
case
2.CONFIGURATION
2.2
SVM
B-65322EN/02
SVM1-40i AND SVM1-80i
40-A type, 80-A type
Stabilized
power supply
24 VDC
NC
Optical cable
3-phase
200 to 240 VAC
Lightning
surge
absorber
SVM
40A
FUSE
FUSE
βi
CXA19B
CXA19A
COP10B
COP10A
+24V etc
CXA19B
CXA19A
COP10B
COP10A
Optical cable
Circuit
breaker
5A
Circuit
breaker
βi
SVM
80A
Magnetic
contactor
Emergency
stop switch
AC line
filter
Magnetic contactor
signal
Emergency
stop signal
Separated
regenerative
discharge
resistor
CZ4
CZ4
CX29
CX29
JX5
CX30
CXA20
JF1
CZ5
CX30
CXA20
JX5
JF1
CZ5
CX5X
CZ6
CX5X
CZ6
Fan unit
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter
are always required.
2 Use the stabilized 24VDC power supply for the amplifier.
24VDC power supply for the amplifier and 24VDC power
supply for the motor brake cannot be shared.
3 The cabling of CX29 and CX30 of the second and
subsequent amplifiers may be omitted. For details, see
"TOTAL CONNECTION DIAGRAM".
24 V
power
supply for
motor
-6-
Battery
case
B-65322EN/02
3
SVM
SPECIFICATIONS
-7-
3.SPECIFICATIONS
3.SPECIFICATIONS
3.1
SVM
B-65322EN/02
SPECIFICATIONS
SVM-4i
SVM1-40i
Item
SVM-20i
SVM1-80i
Interface
FSSB
Unit drawing No.
A06B-6130-H001 A06B-6130-H002 A06B-6130-H003
A06B-6130-H004
Power PC board drawing No.
A20B-2101-0090 A20B-2101-0091 A16B-3200-0512
A16B-3200-0513
Control PC board drawing No.
A20B-2101-0050
A20B-2101-0051
Input voltage
200-240 VAC (+10%,-15%)
50 / 60 Hz
Main power supply Input current (50 Hz)
0.5 Arms
8.0 Arms
14.0Arms
19.0Arms
3-phase input
Power supply rating
6.5kVA
0.2 kVA
2.8 kVA
4.7kVA
Input voltage 220-240 VAC (+10%,-15%) 50/60 Hz
Main power supply Input current (50 Hz)
1.1Arms
8.0Arms
Single-phase input Power supply rating
0.3 kVA
1.9 kVA
Input voltage
24 VDC (+10%, -10%)
Control power supply
Input current
0.9 Arms
Rated output current
0.9Arms
6.8Arms
13Arms
18.5Arms
Maximum output current
4Ap
20 Ap
40 Ap
80 Ap
Servo HRV control
HRV2, HRV3
Control method
Sine Wave PWM Control with Transistor Bridges
Dynamic brake circuit
Included
Output frequency range
0-334Hz
- High Current
- IPM Abnormal
- High Voltage of DC Link
- Low Voltage of DC Link
Protection function
- Overheat of Discharge Resistor
- Low Voltage of Control Power Supply
- FSSB Communication Error
- Locked Fan Motor
Ambient temperature range
0°C to +55°C
Weight
1.2kg
3.9kg
Built-in regenerative resistor
Separated regenerative resistor
(16 Ω, 50 W, no-wind condition)
(30 Ω, 20W/100W)
(16 Ω, 130 W, wind velocity of 2m/s)
Remarks
Separated regenerative resistor
Separate AC line filter
(16 Ω, 200 W to 1200W)
Separate battery
Separate AC line filter
Separate battery
3.2
APPLICABLE MOTORS
0.2
0.3
0.4
0.5
αi
Motor
1
2
α1/
5000i
(20A)
α2/
5000i
(20A)
αis
βis
β0.2/
5000is
(4A)
β0.3/
5000is
(4A)
SVM1-4i
O
O
SVM1-20i
4
8
α4/
4000i
(40A)
α2/
5000is
(20A)
α4/
5000is
(20A)
12
α8/
3000i
(40A)
α8/
4000is
(80A)
β0.4/
5000is
(20A)
β0.5/
5000is
(20A)
β1/
5000is
(20A)
β2/
4000is
(20A)
β4/
4000is
(20A)
β8/
3000is
(20A)
O
O
O
O
O
O
22
α12/
3000i
(80A)
α22/
3000i
(80A)
α12/
4000is
(80A)
β12/
3000is
(40A)
β22/
2000is
(40A)
O
O
SVM1
SVM1-40i
O
SVM1-80i
O
O
-8-
O
O
SVM
B-65322EN/02
3.SPECIFICATIONS
3.3
SELECTING CIRCUIT BREAKER, MAGNETIC
CONTACTOR, AND AC LINE FILTER
3.3.1
Selecting Circuit Breaker
Select a circuit breaker based on the continuous current ratings of the
individual motors listed below. When connecting more than one
amplifier, determine the rating of the circuit breaker based on the sum
of the continuous current ratings of the motors.
When the motor accelerates or decelerates rapidly, current about three
times as high as the continuous current rating may flow for
approximately three seconds. So, select a circuit breaker that does
not trip under such current flow conditions.
WARNING
Because of a possibility of cable burning, consider
protection co-ordination of the cables between the
circuit breaker output and the input of each
amplifier and the selected circuit breaker.
Servo motor
β0.2/5000is
β0.3/5000is
β0.4/5000is
β0.5/5000is
β1/5000is
β2/4000is
β4/4000is
β8/3000is
β12/3000is
β22/2000is
α1/5000i
α2/5000i
α4/4000i
α8/3000i
α12/3000i
α22/3000i
α2/5000is
α4/5000is
α8/4000is
α12/4000is
Table Input current for continuous output rating
Continuous current Power supply rating
Continuous current
Power supply rating
with single-phase
rating with
rating with 3-phase
with 3-phase input
input
single-phase input
input
[kVA]
[kVA]
[Arms]
[Arms]
(Reference)
(Reference)
(Reference)
(Reference)
0.2
0.08
0.5
0.12
0.5
0.15
1.1
0.25
0.6
0.20
1.4
0.32
0.9
0.31
2.2
0.49
1.8
0.62
4.3
1.0
2.2
0.77
5.4
1.2
3.3
1.2
8.1
1.9
5.4
1.9
9.7
2.2
8.0
2.8
11.1
3.9
2.2
0.77
5.4
1.2
3.3
1.2
8.1
1.9
6.2
2.2
7.1
2.5
13.4
4.6
17.8
6.2
3.3
1.2
8.1
1.9
4.5
1.5
9.7
2.2
11.1
3.9
12.0
4.2
-
-9-
3.SPECIFICATIONS
3.3.2
SVM
B-65322EN/02
Selecting Magnetic Contactor
Select a magnetic contactor according to the table, "Input current for
continuous output rating". When connecting more than one amplifier,
make a selection based on the sum of the continuous current ratings of
the motors.
Manufacturer's specification (Fuji Electric)
SC-5-1
SC-N1
Rated current
19A
26A
WARNING
For details, refer to the brochure supplied by Fuji
Electric Co., Ltd.
3.3.3
AC Line Filter
Select an AC line filter according to the table, "Input current for
continuous output rating". When connecting more than one amplifier,
make a selection based on the sum of the continuous current ratings of
the motors.
To reduce the influence of high frequency noise on the power supply,
be sure to use an AC line filter or EMC noise filter. The LF series
manufactured by TOKIN is available as the EMC noise filter.
AC line filter
A81L-0001-0083#3C
A81L-0001-0101#C
A81L-0001-0102
Continuous
current rating
24A
44A
100A
Continuous
output rating
5.4kW or less
10.5kW or less
23kW or more
Heat
dissipation
20W
70W
50W
WARNING
The AC line filter is different from the AC reactor.
Neither substitution between them nor use of one
of them for both purposes is allowed.
- 10 -
B-65322EN/02
3.SPECIFICATIONS
SVM
3.4
COOLING FAM MOTORS
3.4.1
Models Requiring Cooling Fan motors
The combinations listed below require cooling fan motors.
Ordering number
A06B-6134-K002
A06B-6134-K003
3.4.2
Amplifier
SVM1-80i
SVM1-20i
Running on 3-phase
200-240 VAC power
SVM1-20i
Running on 1-phase
220-240 VAC power
Combined motor
General 80-A class motors
α4/5000is
β8/3000is
α2/5000i
α2/5000is
α4/5000is
β4/4000is
β8/3000is
Installing a Separate Cooling Fan motor
When using one of the above combinations that require a cooling fan
motor, install an optionally available fan motor in the order (1), (2),
and (3) as illustrated below.
- 11 -
3.SPECIFICATIONS
B-65322EN/02
DERATING
Consider derating
temperatures.
as
shown
below,
according
SVM1-20i
Motor output (W)
Output derating for single-phase input
1200
900
With fan
750
Without fan
500
0
0
35
45
55
Temperature (°C)
SVM1-40i
Output derating for 3-phase input
13.0
Motor current (A)
9.8
0
45
0
55
Temperature (°C)
SVM1-80i
Output derating for 3-phase input
18.5
15.0
Motor current (A)
3.5
SVM
0
0
45
Temperature (°C)
- 12 -
55
to
ambient
3.SPECIFICATIONS
SVM
B-65322EN/02
3.6
SEPARATED REGENERATIVE DISCHARGE RESISTOR
3.6.1
When No Separated Regenerative Discharge Resistor Is
Needed
No separated regenerative discharge resistor is needed if the energy
regenerated per regeneration cycle is not higher than the amount [J] of
energy listed below.
Note in mind that an incorrect connection can damage the
amplifier.
Table 3.6.1 Maximum regenerative energy amount permitted for
individual amplifier models
Amplifier model
Permissible regenerative energy amount
SVM-4i
16 [J]
SVM-20i
How to calculate the amount of energy regenerated per regeneration cycle
- For horizontal movement
(a) SI unit system
P = (5.48 × 10 −3 ⋅ ( Jm + JL) ⋅ Vm 2 − 5.23 × 10
Jm:
JL:
Vm:
ta:
TL:
−2
⋅ ta ⋅ Vm ⋅ TL) [ J ]
(Expression 1)
Rotor inertia of the motor [kg⋅m2]
Motor-shaft-converted inertia of the load [kg⋅m2]
Motor speed at rapid traverse [min-1]
Rapid traverse acceleration/deceleration time [sec]
Machine frictional torque (motor-converted value) [N⋅m]
(b) CGS unit system
P = (5.37 × 10 −4 ⋅ ( Jm + JL) ⋅ Vm 2 − 5.13 × 10 −3 ⋅ ta ⋅ Vm ⋅ TL) [ J ]
Jm:
JL:
Vm:
ta:
TL:
(Expression 1)
Rotor inertia of the motor [kgf⋅cm⋅sec ]
Motor-shaft-converted inertia of the load [kgf⋅cm⋅sec2]
Motor speed at rapid traverse [min-1]
Rapid traverse acceleration/deceleration time [sec]
Machine frictional torque (motor-converted value) [kg⋅cm]
2
- 13 -
3.SPECIFICATIONS
SVM
B-65322EN/02
- For vertical movement
(a) SI unit system
Q = 1.047 × 10
−1
⋅ Th ⋅ Vm ⋅ ta [ J ] (Expression 2)
Th: Upward torque that the motor applies at the time of
downward rapid traverse [N⋅m]
Vm: Motor speed at rapid traverse [min-1]
ta : Rapid traverse acceleration/deceleration time [sec]
(b) CGS unit system
Q = 1.026 × 10
−2
⋅ Th ⋅ Vm ⋅ ta [ J ]
(Expression 2)
Th: Upward torque that the motor applies at the time of
downward rapid traverse [kg⋅cm]
Vm: Motor speed at rapid traverse [min-1]
ta : Rapid traverse acceleration/deceleration time [sec]
If the motor load moves up and down, the sum of expressions 1 and 2
gives the amount of energy regenerated per regeneration cycle.
R = P + Q [J] (Expression 3)
- 14 -
3.6.2
3.SPECIFICATIONS
SVM
B-65322EN/02
When a Separated Regenerative Discharge Resistor Is
Needed
If the amount of energy regenerated per regeneration cycle exceeds
the maximum amount of energy that a servo amplifier can handle, a
DC link overvoltage alarm occurs. In this case, a separated
regenerative discharge resistor is needed.
Note in mind that an incorrect connection can damage the
amplifier.
Selecting a regenerative discharge resistor
First obtain how much regenerative energy occurs.
- For horizontal movement
Servo motor (for horizontal movement)
Amount of regenerative discharge (power [W]) when rapid traverse
acceleration/deceleration is performed once every F sec
(a) SI unit system
w1 =
1
F
× (5.48 × 10
−3
2
⋅ ( Jm + JL) ⋅ Vm − 5.23 × 10
−2
⋅ ta ⋅ Vm ⋅ TL) [W ]
(Expression 4)
F : Frequency of rapid traverse acceleration/deceleration
[sec/number of times]
Unless
otherwise
specified,
rapid
traverse
acceleration/deceleration is assumed to be performed about
once every 5 seconds.
Jm: Rotor inertia of the motor [kg⋅m2]
JL: Motor-shaft-converted inertia of the load [kg⋅m2]
Vm: Motor speed at rapid traverse [min-1]
ta: Rapid traverse acceleration/deceleration time [sec]
TL: Machine frictional torque (motor-converted value) [N⋅m]
(b) CGS unit system
w1 =
1
F
× (5.37 × 10
−4
2
⋅ ( Jm + JL) ⋅ Vm − 5.13 × 10
−3
⋅ ta ⋅ Vm ⋅ TL) [W ]
(Expression 4)
F : Frequency of rapid traverse acceleration/deceleration
[sec/number of times]
Unless
otherwise
specified,
rapid
traverse
acceleration/deceleration is assumed to be performed about
once every 5 seconds.
Jm: Rotor inertia of the motor [kgf⋅cm⋅sec2]
JL: Motor-shaft-converted inertia of the load [kgf⋅cm⋅sec2]
Vm: Motor speed at rapid traverse [min-1]
ta: Rapid traverse acceleration/deceleration time [sec]
TL: Machine frictional torque (motor-converted value) [kg⋅cm]
From Table 3.6.2, select a separated regenerative discharge unit
having a greater regenerative discharge capacity than the value
obtained from (Expression 4).
- 15 -
3.SPECIFICATIONS
SVM
B-65322EN/02
- For vertical movement
The amount of regenerative discharge (power [W]) when the operation
duty for downward rapid traverse is D(%)
(a) SI unit system
w 2 = 1.047 × 10
−1
⋅ Th ⋅ Vm ×
D
100
[W ]
(Expression 5)
Th: Upward torque that the motor applies at the time of
downward rapid traverse [N⋅m]
Vm: Motor speed at rapid traverse [min-1]
D : Operation duty [%] for downward rapid traverse
D is set to 50% maximum. Usually, D is less than 50%.
(b) CGS unit system
w 2 = 1.026 × 10
−2
⋅ Th ⋅ Vm ×
D
100
[W ]
(Expression 5)
Th: Upward torque that the motor applies at the time of
downward rapid traverse [kg⋅cm]
Vm: Motor speed at rapid traverse [min-1]
D : Operation duty [%] for downward rapid traverse
D is set to 50% maximum. Usually, D is less than 50%.
If the motor load moves up and down, the sum of expressions 4 and 5
gives the amount of energy regenerated per regeneration cycle.
w = w1 + w2 [W]
(Expression 6)
From Table 3.6.2, select a separated regenerative discharge resistor
whose regenerative discharge capacity is larger than the regenerative
energy obtained in expression 6.
Table 3.6.2 Regenerative discharge capacity of separated regenerative
discharge resistors
Separated regenerative discharge
Regenerative
Condition
resistor
discharge capacity
A06B-6130-H401 (30 Ω)
20 W
Wind speed
(Caution)
of 0 m/s
100 W
A06B-6130-H402 (30 Ω)
CAUTION
Do not use a regenerative resistor cable longer
than 1 m. Otherwise, it is likely that the
regenerative circuit in the amplifier may
malfunction or the amplifier may be damaged.
NOTE
If the permissible value of a separated
regenerative discharge resistor is exceeded during
use, the unit overheats, resulting in the built-in
thermostat operating to issue an overheat alarm.
- 16 -
B-65322EN/02
3.6.3
SVM
3.SPECIFICATIONS
When Amplifier Models SVM-40i and SVM-80i Are Used
If the amount of regenerative discharge from a servo motor exceeds
the regenerative discharge capacity of the regenerative discharge
resistor incorporated in the corresponding servo amplifier, a separated
regenerative discharge resistor is needed.
If the motor regenerative discharge amount R obtained in Subsection
3.6.2 exceeds the corresponding value listed in Table 3.6.3 (a),
“Regenerative discharge capacity of the regenerative discharge
resistor incorporated in servo amplifiers,” use a separated regenerative
discharge resistor.
Table 3.6.3 (a) Regenerative discharge capacity of the regenerative
discharge resistor incorporated in servo amplifiers
Servo amplifier
Capacity
A06B-6130-H003
50 W
A06B-6130-H004
130 W
The following table lists the separated regenerative discharge resistors
that are available.
Select a separated regenerative discharge resistor whose discharge
capacity satisfies your requirement.
Table 3.6.3(b) Regenerative discharge capacity of regenerative
discharge resistors installed separately from servo amplifiers
Separated regenerative Wind speed of 0 Wind speed Wind speed
discharge resistor
m/s
of 2 m/s
of 4 m/s
A06B-6089-H500
R = 200W
R = 400 W
R = 600 W
A06B-6089-H713
Incorporates a cooling fan motor. R = 800 W
A06B-6089-H714
Incorporates a cooling fan motor. R = 1200 W
- 17 -
3.SPECIFICATIONS
SVM
B-65322EN/02
Set-up switch (for changing the DC alarm level)
Switch setting (for the SVM1-40i and SVM1-80i)
The SVM1-40i and SVM1-80i each have four switches on their front
panel for protecting regenerative resistors. Be sure to set these
switches to the positions that match the resistors used.
CAUTION
An incorrect switch setting may damage the
regenerative resistor.
These switches are numbered 1 to 4. The one on top is No. 1, the
one below it is No. 2, and so on. When the lever of a switch is at the
left, the switch is on. When it is at the right, the switch is off.
ON
1
2
3
4
(1) Setting of switches 3 and 4
The setting of switches 3 and 4 varies depending on what
regenerative discharge resistor is used.
⇒ If a switch is incorrectly set up, it is impossible to detect a
regenerative overheat alarm normally.
Switch 3
ON
OFF
OFF
Switch 4
ON
ON
OFF
Regenerative discharge resistor
Incorporated in the amplifier
Separate unit A06B-6089-H500
Separate unit A06B-6089-H713, A06B-6089-H714
(2) Setting of switches 1 and 2
Neither switch 1 nor 2 is used. Leave them off.
- 18 -
3.SPECIFICATIONS
SVM
B-65322EN/02
Cautions for selecting a regenerative discharge resistor
WARNING
1 Regenerative discharge resistors may become
very hot (100 to 200 °C). Be careful not to touch
them.
2 Before touching a regenerative discharge resistor,
for example, for maintenance purposes, turn off all
power to the amplifier, wait for at least 30 minutes,
and make sure that the DC link charge indicator
LED (CAUTION CHARGE) is off and the
regenerative resistor is sufficiently cold.
3 When mounting a regenerative resistor, keep it
sufficiently far from any flammable.
(1) Related ordering numbers
Ordering number of
regenerative
discharge resistor
A06B-6130-H401
A06B-6130-H402
A06B-6089-H500
A06B-6089-H713
A06B-6089-H714
Resistance
30 Ω
30 Ω
16 Ω
16 Ω
16 Ω
Capacity
Wind speed
0 m/s
2 m/s
20 W
100 W
200 W
400 W
Incorporates a cooling fan motor.
Incorporates a cooling fan motor.
Remarks
4 m/s
600 W
800 W
1200 W
For 4/20 A
For 4/20 A
For 40/80 A
For 40/80 A
For 40/80 A
(2) Mounting requirements
(a) Cautions in mounting
A06B-6130-H401
A06B-6130-H402
A06B-6089-H500
A06B-6089-H713
A06B-6089-H714
Install these models in a completely sealed cabinet.
Place the pin side and resistor side (heat generating section) of these models, respectively, in
a completely sealed cabinet and an exhaust air duct.
(a) Use accompanying gaskets.
(b) Make arrangements so that the pin side and resistor side (heat generating section) can
be kept from coolant, oil mist, and cuttings.
(c) When taking in fresh air to the resistor (heat generating section), use an air filter at the air
inlet. Also seal the cable inlets, cable outlets and doors securely.
(b) Ambient temperature
0 to 55 °C (at operation)
-20 to 60 °C (at keeping and transportation)
(c) Humidity
Normally 90 % RH or below, and condensation-free
(d) Vibration
In operation : Below 0.5 G
(e) Mounting direction:
Mount the unit securely while referring to the mounting
diagram given below.
- 19 -
3.SPECIFICATIONS
SVM
B-65322EN/02
Installation and connection of A06B-6130-H401
To connector CZ7
To connector CXA20
WARNING
1 Regenerative discharge resistors may become very hot (100 to 200 °C). Be
careful not to touch them.
2 Before touching a regenerative discharge resistor, for example, for maintenance
purposes, turn off all power to the amplifier, wait for at least 30 minutes, and make
sure that the DC link charge indicator LED (CAUTION CHARGE) is off and the
regenerative resistor is sufficiently cold.
3 When mounting a regenerative resistor, keep it sufficiently far from any flammable.
4 The minimum clearance between the regenerative resistor and the wall should be
10 mm.
- 20 -
3.SPECIFICATIONS
SVM
B-65322EN/02
Installation and connection of A06B-6130-H402
Front
Side A
Side B
Installation direction
Up
* Spacer
Wall
ABCD
A, D:
B, C:
1
2
3
4
To connector CZ7
To connector CXA20
Yamanashi 401-05 97 JAPAN
made in JAPAN
WARNING
Regenerative discharge resistors may become very hot (100 to 200 °C). Be
careful not to touch them.
Before touching a regenerative discharge resistor, for example, maintenance
purposes, turn off all power to the amplifier, wait for at least 30 minutes, and
make sure that the DC link charge indicator LED (CAUTION CHARGE) is off
and the regenerative discharge resistor has been cooled down enough.
When mounting a regenerative resistor, keep it sufficiently far from any
flammable.
The minimum clearance between the regenerative resistor and the wall should
be 10 mm.
- 21 -
4.ORDERING INFORMATION
4
SVM
ORDERING INFORMATION
Refer to the order list (B-65321EN).
- 22 -
B-65322EN/02
B-65322EN/02
5
SVM
POWER SUPPLY
- 23 -
5.POWER SUPPLY
5.POWER SUPPLY
SVM
5.1
INPUT POWER SUPPLY
5.1.1
Three-phase Input Power Supply for Motor Power
-
B-65322EN/02
Nominal rated voltage: 200 to 240 VAC
Allowable voltage fluctuation: -15% to +10%
Frequency: 50/60 Hz
Allowable frequency fluctuation: ±2 Hz
Power supply impedance: Voltage fluctuation cased by load (at
maximum output) not to exceed 7%
Power supply unbalance: Within ±5% of the rated voltage
NOTE
The allowable voltage fluctuation is a change
observed for several minutes. It is not a continuous
change.
5.1.2
Single-phase Input Power Supply for Motor Power
In European countries, power sources are 380 to 415 VAC and
neutral-grounded. To use the βi series amplifiers in these European
countries, it is necessary to install a power transformer at the input or
supply single-phase power.
To use the motors with single-phase power, observe the following:
Only the SVM1-20i and lower models can support single-phase input.
The other models use the three-phase input power supply
specifications only.
(1) Power supply specification
Nominal voltage rating: 220 to 240 VAC
Allowable voltage fluctuation: -15% to +10%
Frequency: 50/60 Hz
Allowable frequency fluctuation: ±2 Hz
Voltage fluctuation at acceleration/deceleration: 7% or less
NOTE
The allowable voltage fluctuation is a change
observed for several minutes. It is not a continuous
change.
5.1.3
Single-phase Input for Control Power
Be sure to use a stabilized power supply as the 24-V power supply for
amplifiers. The 24-V power supply for motor brakes cannot be
shared.
Nominal rated voltage: 24VDC
Allowable voltage fluctuation: ±10% (including momentary
variations)
Power supply ratings
- 24 -
B-65322EN/02
SVM
FSSB interface
5.POWER SUPPLY
Power supply rating per amplifier
0.9A
- External 24-VDC power supply specifications
Recommended external 24-VDC power supply (stabilized power
supply) specifications (UL1950 must be
satisfied.)
Output voltage
+24V ±10% (21.6V to 26.4V)
(Including ripple voltage and noise. See
the figure below.)
Output current
The continuous load current must be at least
the current consumption of the CNC and
other units.
(at a highest temperature in the power
magnetics cabinet where the power supply is
installed)
Load variation (including surge current)
The above output voltage range must not be
exceeded by load variation.
AC input hold time at momentary disconnection
10mS (for -100%)
20mS (for -50%)
Permissible time of momentary 24-VDC disconnection
0.5mS (less than 21.6 V)
- 25 -
5.POWER SUPPLY
SVM
Momentary
disconnection (-100%)
(1) Timing chart
Momentary disconnection
(-50%)
10mS
AC input voltage
B-65322EN/02
20mS
26.4V
Output voltage
21.6V
Abrupt change
in load
Output current
0A
Figure Example of ripple voltage and noise due to switching power supply
26.4V
Noise
To be within
range
Ripple voltage
Noise
21.6V
Timing chart
- 26 -
SVM
B-65322EN/02
5.POWER SUPPLY
- Circuit configuration
The circuit configuration shown in <1> and <2> below are not
permitted.
Prohibited
<1> Circuit examples in which the output voltage cannot be held at
the time of momentary disconnection (the voltage level lowers
below 21.6 V)
Example 1
Rectifier
circuit
AC input
CNC
Example 2
Rectifier
circuit
AC input
CNC
NOTE
A rectifier circuit performs full-wave rectification by
using diodes.
<2> Circuit examples in which the output voltage specification (21.6
V to 26.4 V) is exceeded by abrupt change in load
Example 1
AC input
βiSVM
βiSVPM
Stabilized
power
supply
Unit with
abrupt change
in load
Example 2
AC input
βiSVM
βiSVPM
Stabilized
power
supply
Unit with large
rush current
In case of <2>, prepare an additional stabilized power supply
dedicated to a unit whose load changes abruptly, so that the βi SVM
and βi SVPM are not affected.
- 27 -
5.POWER SUPPLY
5.2
SVM
B-65322EN/02
POWER TRANSFORMER FOR EXPORTS
Use power transformer for an export when this servo amplifier unit is
used at a site where the line voltage is other than 200 to 240 VAC.
5.2.1
Specification
Table 5.2.1 Specification of power transformer
Ordering drawing number
A80L-0022-0005
A80L-0024-0006
A80L-0026-0003
A80L-0028-0001
FANUC drawing number
A80L-0022-0005
A80L-0024-0006
A80L-0026-0003
A80L-0028-0001
Rated capacity
2.2kVA
3.5kVA
5kVA
7.5kVA
200/220/230/240VAC (∆ connection)
Rated primary voltage
380/415/460/480/550VAC (Y connection)
±15%, 50/60Hz±2Hz; 3φ
Rated secondary voltage
Rated secondary current
210VAC
6.1A
9.6A
13.7A
Voltage regulation at the
secondary
Voltage deviation at the
secondary
2%
±3%
Connection
∆-∆ connection or Y-∆ connection
Insulation
Class B (maximum allowable temperature : 130°C)
Ambient temperature
-20 to 55°C
Allowable temperature rise
135deg
Relative humidity
Max. 95%RH
Type
Dry type, natural air cooling type
Dielectric withstand voltage
Weight
20.6A
2300VAC, for 1 minute
Max. 21kg
Max. 27kg
Outline drawing
Max.36kg
Fig. 8.1.3
Connection diagram
- 28 -
Max. 42kg
B-65322EN/02
5.2.2
SVM
5.POWER SUPPLY
How to Select a Transformer
Select a transformer according to the load condition and the model of
the motor for which the transformer is used. Each transformer has
secondary winding taps for three amplifiers so that it can be connected
to two or three amplifiers.
When connecting more than one amplifier, make a selection based on
the sum of the continuous current ratings of the individual motors.
- 29 -
6.INSTALLATION CONDITIONS AND NOTES SVM
6
INSTALLATION CONDITIONS AND
NOTES
- 30 -
B-65322EN/02
B-65322EN/02
6.1
SVM
6.INSTALLATION CONDITIONS AND NOTES
ENVIRONMENTAL CONDITIONS
Install a βi setting servo amplifier in a completely closed cabinet so
that the environment conditions indicated below can be satisfied.
(1) Ambient Temperature
Ambient temperature
0 to 55°C (operating)
-20 to 60°C (storage and transportation)
Ambient temperature of the accommodation cabinet 0 to 45°C
(2) Humidity
Usually, 95% RH or lower (no condensation)
(3) Vibration
No more than 0.5G during operation
(4) Atmosphere
Ensure that the electronic circuits are not exposed to corrosive
and conductive mist and waterdrops. (Note)
(5) Notes on installation
When installing an amplifier, consider the following:
(a) Ensure that the heat sink is not exposed to coolant, oil mist,
cuttings, and so forth. Otherwise, the cooling efficiency can
degrade, resulting in a failure to satisfy the characteristics of
the amplifier. Moreover, the life of semiconductors can be
adversely affected.
To introduce the open air for the heat sink, use an air filter
at the inlet.
Ensure that the cable inlet and outlet, door, and so forth are
sealed.
NOTE
The electronic circuits must be installed in an
environment of contamination level 2 defined in
IEC60664-1.
In order to satisfy contamination level 2 in a severe
environment for using machine tools, the servo
amplifier β series must be installed in a cabinet that
satisfy IP54.
If the cabinet does not have a structure for
preventing materials that adversely affect
amplifiers from getting into the cabinet, normal
operation and safety may fail. So, special care
should be taken.
(b) Ensure that dust, coolant, and so forth do not penetrate
through the exhaust vent. Moreover, ensure that the flow of
cooling wind is not interrupted.
(c) Ensure that the servo amplifier β series can be inspected,
removed, and reinstalled easily in maintenance.
- 31 -
6.INSTALLATION CONDITIONS AND NOTES SVM
6.2
B-65322EN/02
SELECTING A GROUND-FAULT CIRCUIT INTERRUPTER
Because the servo amplifier βi series uses the PWM inverter system
by transistors to drive a motor, high frequency leakage current flows
via the motor winding, power cable, and amplifier floating capacity to
ground. This may cause the ground-fault circuit interrupter or
ground-fault protective relay installed on the power supply side to
malfunction.
Therefore, when using a circuit breaker with a ground-fault circuit
interrupter, select an appropriate one having an inoperative current
value not smaller than the sum of the calculation results (a) and (b) to
prevent malfunctioning due to leakage current.
(a) Selection criterion per amplifier
Selection criterion: 2 mA per amplifier(*1)
(b) Selection criterion per motor
Selection criterion: 1 mA per motor(*1)
The following example shows how to use selection criteria <1> and
<2>:
Example:
When the system contains four βi SVM1 units
2 mA × 4 units (amplifiers) + 1 mA × 4 (motors) = 12 mA
→ Select a circuit breaker with an inoperative current of 12
mA or more(*2).
(A general ground-fault circuit interrupt applicable to this
example has a rated sensitivity current of 30 mA, and an
inoperative current of 15 mA.)
NOTE
1 The above selection criteria are provided in order
to select a circuit breaker with a ground-fault circuit
interrupter, and do not express accurate leakage
current values.
2 Depending on the frequency characteristic of the
ground-fault circuit interrupter, the circuit breaker
may malfunction. So, use a ground-fault circuit
interrupter usable for inverter circuits.
3 The above selection criteria are values in the
commercial frequency band. Some instruments
measuring leakage current may detect a high
frequency band and read larger values.
WARNING
Install a ground-fault circuit breaker.
To prevent fire and electric shock to a person, be
sure to install a ground-fault circuit breaker (for
inverter circuits).
- 32 -
SVM
B-65322EN/02
6.INSTALLATION CONDITIONS AND NOTES
6.3
NOISE PROTECTION
6.3.1
Separation of Signal Lines
If a power cable and signal cable run close to each other, noise can be
induced. So, ensure that a power cable is separated from a signal cable.
When a power cable and signal line cannot be separated from each
other for a reason, minimize the distance by which the two cables run
in parallel. When conduits are used, run a power cable through one
conduit, and run a signal cable through another conduit.
Group
A
B
Cable type
Signal
Action
Amplifier input power line
Separate these cables from those of
group B by bundling them separately
Motor power line
Magnetic contactor drive coil (Note 1) or by means of
electromagnetic shielding (Note 2).
(Note 3)
Cable connecting the control Separate these cables from those of
unit and servo amplifier
group A by bundling them separately
(Note 1) or by means of
Sensor cable
electromagnetic shielding (Note 2). In
Position coder cable
addition, shielding must be provided.
NOTE
1 The bundle of group A cables must be separated
from the bundle of group B cables by at least 10 cm.
2 Electromagnetic shielding involves shielding
groups from each other by means of a grounded
metal (steel) plate.
3 Attach a noise suppressor such as a spark killer to
the magnetic contactor drive coil.
Cabinet
Spindle
amplifier
Servo
amplifier
Control unit
Cable of
group B
Duct
To operator's
panel, motor,
etc.
Section of duct
Cable of group A
Group A
Group B
Shielding plate
- 33 -
6.INSTALLATION CONDITIONS AND NOTES SVM
6.3.2
B-65322EN/02
Grounding
A CNC machine tool has three separate ground systems:
(1) Signal ground (SG) system
The signal ground (SG) system provides the reference potential
(0V) for the electrical signal system.
(2) Frame ground (FG) system
The frame ground (FG) system is provided to ensure safety and
to shield external and internal noise. For example, the equipment
frames, unit cases, panels, and interface cables connecting
devices are all shielded.
(3) System ground system
The system ground system is designed to connect each unit and
the inter-unit frame ground system to ground.
Signal Ground system
Power
magnetics
unit
Servo
amplifier
Flame Ground system
System Ground system
CNC
Operator’s panel
Main unit
Power magnetics unit
Distribution board
WARNING
[Warning on ground system wiring]
1 The ground resistance of the system ground must
not exceed 100 Ω (class-3 ground).
2 System ground connection cables must have a
sufficiently large cross-sectional area to enable
them to safely carry the current that will arise in the
event of a mishap such as a short-circuit. (In
general, a cross-sectional area no less than that of
the AC power line must be provided.)
3 The system ground connection cable shall be
integrated with the AC power line, such that power
cannot be supplied if the ground wire is
disconnected.
- 34 -
SVM
B-65322EN/02
6.3.3
6.INSTALLATION CONDITIONS AND NOTES
Noise Suppressor
The AC/DC solenoid and relay are used in the power magnetics
cabinet.
A high pulse voltage is caused by coil inductance when these devices
are turned on or off.
This pulse voltage induced through the cable causes the electronic
circuits to be disturbed. In general, to reduce this pulse voltage, a
spark killer is used in AC circuits, while a diode is used in DC
circuits.
Spark killer
-
Use a spark killer consisting of a resistor and capacitor in series.
This type of spark killer is called a CR spark killer. (Use it under
AC)
(A varistor is useful in clamping the peak voltage of the pulse
voltage, but cannot suppress the sudden rise of the pulse voltage.
FANUC therefore recommends a CR spark killer.)
-
The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I(A)) and DC
resistance of the stationary coil:
Resistance (R)
: Equivalent DC resistance of the coil
Capacitance (C) : I2/10 to I2/20 (µF)
I : Current at stationary state of the coil (A)
Equivalent circuit of
the spark killer
AC relay
Spark killer
Motor
Spark killer
Mount the noise
eliminator near a motor
or a relay coil.
CAUTION
Use a CR-type noise eliminator. Varistor-type noise
eliminators clamp the peak pulse voltage but
cannot suppress a sharp rising edge.
Diode
Diode (used for direct-current circuits)
Diode
DC relay
Use a diode which can withstand a voltage
up to two times the applied voltage and a
current up to two times the applied current.
- 35 -
6.INSTALLATION CONDITIONS AND NOTES SVM
6.3.4
B-65322EN/02
Cable Clamp and Shield Processing
-
-
Shield terminal processing
Process the terminal of the shield cover of a signal line according
to Chapter 10, "DETAILS OF CABLE CONNECTION".
Shield clamping
The amplifier cables that require shielding should be clamped by
the method shown below. This cable clamp treatment is for both
cable support and proper grounding of the shield. To insure
stable CNC system operation, follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and
clamp by the plate metal fittings for clamp at the part.
Installation of a ground plate
The user is to prepare a ground plate and install it according to
Fig. 6.3.4(b) to (e).
Ground plate
Cable
Fig.6.3.4(a) Cable clamp (1)
- 36 -
Metal
fittings
B-65322EN/02
SVM
6.INSTALLATION CONDITIONS AND NOTES
Machine side
installation
board
Control unit
Ground
plate
Metal fittings for
clamp
Shield cover
Fig.6.3.4(b) Cable clamp (2)
Prepare ground plate like the following figure.
Ground terminal
(grounded)
Hole for securing metal fitting clamp
Mount screw hole
Fig.6.3.4(c) Ground plate
- 37 -
6.INSTALLATION CONDITIONS AND NOTES SVM
B-65322EN/02
For the ground plate, use a metal plate of 2 mm or thicker, which
surface is plated with nickel.
Ground plate
Fig.6.3.4(d) Ground plate holes
(Reference) Outer drawings of metal fittings for clamp.
Max. 55mm
Fig.6.3.4(e) Outer drawings of metal fittings for clamp
Ordering specification for metal fittings for clamp
A02B-0214-K001 (2 pieces)
- 38 -
SVM
B-65322EN/02
6.4
6.INSTALLATION CONDITIONS AND NOTES
INSTALLING LIGHTNING SURGE ABSORBERS
At the power input of the power magnetics cabinet, install a surge
absorber between the power lines and between each power line and a
ground to protect the unit from a voltage surge caused by lightning.
How to install the surge absorber is shown below.
(1) Surge absorber for three-phase input
When using an integrated lightning surge absorber between the
power lines and between each power line and a ground
Lightning surge absorber between power
lines and between each power line and
ground (R.C.M-601BUZ-4)
To other units
(a)
Control power
supply input
(b)
Stabilized
power
supply
(24 VDC)
G
Circuit breaker 2
(5A)
Ground plate
βi SVM
Main circuit
power
input
R
S
T
200VAC
Ground-fault circuit interrupter
for power magnetics cabinet
Circuit
breaker 1
Magnetic
contactor
AC line filter
When using separate lightning surge absorbers between the power
lines and between each power line and a ground
Lightning surge absorber between
each power line and ground
(R.A.V-781BXZ-2)
Lightning surge absorber between
power lines (R.A.V-781BYZ-2)
To other units
(a)
Control power
input
(b)
Stabilized
power supply
(24 VDC)
G
Ground plate
200VAC
Circuit breaker 2
(5A)
βiSVM
βi SVM
Main circuit
power
input
R
S
T
Ground-fault circuit interrupter
for power magnetics cabinet
Circuit
breaker 1
- 39 -
Magnetic
contactor
AC line filter
6.INSTALLATION CONDITIONS AND NOTES SVM
B-65322EN/02
(2) Surge absorber for single-phase input
When using an integrated lightning surge absorber between the
power lines and between each power line and a ground
Lightning surge absorber between power
lines and between each line and ground
(R.C.M-601BUZ-4)
To other units
(a)
Control power
input
(b)
Stabilized
power
supply
(24 VDC)
G
Circuit breaker 2
(5A)
Ground plate
βi SVM
Main circuit
power
input
R
S
T
200VAC
Ground-fault circuit interrupter
for power magnetics cabinet
Circuit
breaker 1
Magnetic
contactor
AC line filter
When using separate lightning surge absorbers between the power
lines and between each power line and a ground
Lightning surge absorber between
each power line and ground
(R.A.V-781BXZ-4)
Lightning surge absorber between
power lines (R.A.V-781BYZ-2)
To other units
(a)
Control power
input
(b)
Stabilized
power
supply
(24 VDC)
G
Ground plate
200VAC
Circuit breaker 2
(5A)
βiSVM
βi SVM
Main circuit
power
input
R
S
T
Ground-fault circuit interrupter Circuit
for power magnetics cabinet
breaker 1
- 40 -
Magnetic
contactor
AC line filter
SVM
B-65322EN/02
6.INSTALLATION CONDITIONS AND NOTES
(3) Surge absorber for three-phase input
1
2
3
4
WARNING
Make the wires shown with thick line in the above
diagram as short as possible in order to increase
the effect of the lightning surge absorber.
Wire Cross section : At least 2mm2
Length : Keep the total wire length (a+b) to
within 2m,where a = length of wire
used to connect lightning surge
absorber (1) b = length of wire used
to connect lightning surge absorber
(2)
When performing a dielectric strength test by
applying an overvoltage (such as 1000 or 1500
VAC) to a power line, remove lightning surge
absorber (2) so that it will not operate.
The circuit protector (5A) is intended to protect the
lines if a lightning surge absorber is damaged due
to a surge that is higher than the maximum
allowable voltage of the surge absorber.
Usually, no current flows through the lightning
surge absorbers. So the circuit protector (5A) may
be used also for other sections (such as power
supply module control power and spindle motor fan
power).
The following table lists commercially available lightning surge
absorbers.
Lightning
surge
absorber
<1>
<2>
Lightning
surge
absorber
<1>
<2>
Table 6.4(a) Lightning surge absorbers (not complying with the relevant standards)
Maximum
Manufacturer's
Maximum
Maximum allowable
Clamp voltage allowable surge allowable surge
specification
circuit voltage
[V]±10%
current
voltage
Okaya Electric
[Vrms]
8/20µsec [A]
Industries
1.2/50µsec [V]
R・A・V-781BYZ-2
783
1000
12000
300
R・A・V-781BXZ-2A
783
1000
12000
300
Table 6.4(b) Lightning surge absorbers (complying with the relevant standards)
Maximum
Maximum
Manufacturer's
Maximum allowable
Clamp voltage allowable surge allowable surge
specification
circuit voltage
[V]±10%
current
voltage
Okaya Electric
[Vrms]
8/20µsec [A]
1.2/50µsec [V]
Industries
R・A・V-781BYZ-2
783
1000
12000
300
R・A・V-781BXZ-4
783
1000
12000
300
- 41 -
7.PROTECTIVE GROUNDING
7
SVM
PROTECTIVE GROUNDING
- 42 -
B-65322EN/02
7.1
7.PROTECTIVE GROUNDING
SVM
B-65322EN/02
SVM1-4i and SVM1-20i (FSSB Interface)
Servo unit
(Front view)
Servo unit
(Side view)
Air out
Air in
To be as short
as possible
To other ground plates
Distribution panel in
cabinet
Ground plate
Ground plate
Connected to cabinet
External distribution panel
Class-3 ground or higher
- 43 -
7.PROTECTIVE GROUNDING
7.2
SVM
B-65322EN/02
SVM1-40i and SVM1-80i (FSSB Interface)
Clamp shield
Inlet
External shielded cable
To be as short as possible
Ground plate
To system ground
- 44 -
B-65322EN/02
8
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
EXTERNAL DIMENSIONS / PANEL
CUT-OUT DRAWINGS / MAINTENANCE
AREA
- 45 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
8.1
EXTERNAL DIMENSIONS
8.1.1
External Dimensions of SVM1-4i and SVM1-20i
B-65322EN/02
Amplifier alone
Weight : 1.2kg
Amplifier with a regenerative resistor, fan motor, and
battery attached
Weight : 1.3kg
- 46 -
B-65322EN/02
8.1.2
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
External Dimensions of SVM1-40i and SVM1-80i
360
380
Yamanashi 401-0597 JAPAN
30
172
60
Weight : 3.9kg
- 47 -
100 max.
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
External Dimensions of Fan Unit (A06B-6134-K003)
62
60
6.5
17.5 max.
8.1.3
60
60
Yamanashi 401-0 597 JAPA N
m ade in JAPAN
75
- 48 -
B-65322EN/02
B-65322EN/02
8.1.4
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
External Dimensions of Fan Unit (A06B-6134-K002)
- 49 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
8.1.5
Discharge Resistor
A06B-6130-H401
Weight:
0.07 kg
A06B-6130-H402
Weight:
0.5 kg
- 50 -
B-65322EN/02
B-65322EN/02
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
A06B-6089-H500
- 51 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
B-65322EN/02
A06B-6089-H713 to H714
(Pay attention to high temperature)
Up
Installation direction
Label
Packing
Drawing No.
- 52 -
Weight
Packing
B-65322EN/02
8.1.6
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
AC Line Filter
A81L-0001-0083#3C
A81L-0001-0101#C
- 53 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
A81L-0001-0102
- 54 -
B-65322EN/02
B-65322EN/02
8.1.7
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
Transformer for Exports
Drawing No.
Type (name)
Weight
hl* (transformer height)
8.1.8
A80L-0022-0005
SAE
21 kg
217 mm max
A80L-0024-0006
SBE
27 kg
217 mm max
A80L-0026-0003
SCE
36 kg
247 mm max
Battery Case
3-M3 (positive polarity)
M3 (negative polarity)
Countersinking for 4-M4
Negative polarity indication
Positive polarity indication
- 55 -
A80L-0028-0001
SDE
42 kg
247 mm max
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
8.1.9
B-65322EN/02
Lightning Surge Absorbers
(a) A06B-6077-K142
Connection
diagram
(1) Between power lines:
RAV-781BYZ-2
Connection
diagram
(2) Between each power line and ground: RAV-781BXZ-4
Withstanding
Withstanding surge voltage
surge current
783 VDC±10%(V1.0) 2500A(8/20µS)
20kV(1.2/50µS)
Specification
Rated voltage
Clamp voltage
R⋅A⋅V-781BYZ-2
250 VAC
Specification
Rated voltage
AC discharge start
voltage
Withstanding
surge current
Maximum surge discharge
start voltage
R⋅A⋅V-781BXZ-4
430 VAC between lines, 250
VAC between each line and
ground
700 VAC±20%(Ua)
2500A(8/20µS)
2.0kV(1.2/50µS)
- 56 -
B-65322EN/02
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
(b) A06B-6077-K144
Circuit
diagram
Specification
Rated
voltage
R⋅C⋅M-601BUZ-4
250 VAC
Withstanding Withstanding
AC discharge
Clamp voltage
surge current surge voltage
start voltage
560 VAC
±20%(Ua)
2000V
±10%(V1.0)
- 57 -
2500A
(8/20µS)
20kV
(1.2/50µS)
Maximum surge
discharge start
voltage
2kV
(1.2/50µS)
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
8.2
PANEL CUT-OUT DRAWINGS
8.2.1
SVM1-4i and SVM1-20i
- 58 -
B-65322EN/02
B-65322EN/02
8.2.2
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
SVM1-40i and SVM1-80i
NOTE
Attach the accompanying gasket around the panel
cut-out to prevent oil and dust from getting into it.
Reinforce the right and left sides of the panel
cut-out in the power magnetics cabinet by using
fittings such as angles to maintain satisfactory
contact between the power magnetics cabinet and
the amplifier.
- 59 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
8.2.3
B-65322EN/02
Discharge Resistor
A06B-6089-H500
CAUTION
Attach the packing (acrylonitrile-butadiene rubber,
NBR (soft type)) to prevent oil and dust from
getting into the resistor.
- 60 -
B-65322EN/02
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
A06B-6089-H713 to H714
Panel cut-out
Packing (supplied)
Panel cut-out
CAUTION
Attach the packing (acrylonitrile-butadiene rubber,
NBR (soft type)) to prevent oil and dust from
getting into the resistor.
- 61 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
8.3
MAINTENANCE AREA
8.3.1
Maintenance Area for the SVM1-4i and SVM1-20i
- 62 -
B-65322EN/02
B-65322EN/02
8.3.2
SVM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
Maintenance Area for the SVM1-40i and SVM1-80i
When no cooling fan AC motor (A06B-6134-K002) is used to cool
the heat sink
- 63 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVM
B-65322EN/02
When the cooling fan AC motor (A06B-6134-K002) is used to cool
the heat sink
- 64 -
B-65322EN/02
9
SVM
9.TOTAL CONNECTION DIAGRAM
TOTAL CONNECTION DIAGRAM
- 65 -
9.TOTAL CONNECTION DIAGRAM
SVM
9.1
CONNECTION DIAGRAM
9.1.1
SVM1-4i and SVM1-20i
B-65322EN/02
Fan unit
4-A type, 20-A type
Connector for
fan
NC
5A
Circuit
breaker
Circuit
breaker
Optical cable
K2
AC
line
filter
Magnetic
contactor
K4
βi
SVM
4A
FUSE
FUSE
CXA19B
CXA19A
COP10B
COP10A
K6
Optical
cable
K2
CZ7
CXA19B
CXA19A
COP10B
COP10A
CZ7
K7
Emergency
stop switch
CX29
JX5
CX30
CXA20
CX29
JX5
JF1
CX30
JF1
CX5X
CXA20
CX5X
K1
K8
Lightning
surge
absorber
βi
SVM
20A
K11
Stabilized
power supply
24 VDC
3-phase : 200 to 240VAC
1-phase : 220 to 240VAC
Dummy connector for fan
Separated
regenerative
discharge resistor
K5
K10
K3
CAUTION
1 Always install the circuit breakers, magnetic contactor, and AC
line filter.
2 Use the stabilized 24VDC power supply for the amplifier.
24VDC power supply for the amplifier and 24VDC power supply
for the motor brake cannot be shared.
3 The cabling of CX29 and CX30 of the second and subsequent
amplifiers may be omitted. For details, see "TOTAL
CONNECTION DIAGRAM".
4 Leave JX5 open.
- 66 -
K1
K10
K5
K3
K9
24 V power
supply for
motor brake
Battery
case
B-65322EN/02
SVM
9.TOTAL CONNECTION DIAGRAM
NOTE
1 Always install the circuit breakers, magnetic
contactor, and AC line filter.
2 To protect the equipment from lightning surge
voltages, install a lightning surge absorber across
each pair of power lines and across each power line
and the grounding line at the power inlet of the
power magnetics cabinet.
WARNING
Defects, such as a loose screw and an incorrectly
inserted connector, can lead to a motor malfunction,
excessive heat generation, and a ground fault.
Exercise adequate care in installing servo
amplifiers.
A loose screw (or, if a connector is used, a loose
connector contact or an incorrect connector
pin-to-cable connection) on high-current carrying
power supply wires or motor power wires can lead
to fire. Exercise adequate care in wiring.
- 67 -
9.TOTAL CONNECTION DIAGRAM
9.1.2
SVM
B-65322EN/02
SVM1-40i and SVM1-80i
40-A type, 80-A type
K11
Stabilized
power supply
24 VDC
NC
Optical cable
3-phase : 200 to 240VAC
FUSE
FUSE
CXA19B
CXA19A
COP10B
COP10A
AC
line
filter
Magnetic
contactor
K6
CXA19B
CXA19A
COP10B
COP10A
CZ4
Emergency
stop switch
CZ4
K2
K7
K2
CX29
CX29
JX5
K8
JX5
CX30
K5
CX30
CXA20
Separated
regenerative
discharge resistor
Lightning
surge
absorber
βi
SVM
40A
Optical
cable
Circuit
breaker
5A
Circuit
breaker
βi
SVM
80A
JF1
CXA20
K5
CZ5
K4
CZ5
CX5X
CZ6
JF1
CX5X
CZ6
K10
K10
K4
Fan unit
K3
CAUTION
1 Always install the circuit breakers, magnetic contactor, and
AC line filter.
2 Use the stabilized 24VDC power supply for the amplifier.
24VDC power supply for the amplifier and 24VDC power
supply for the motor brake cannot be shared.
3 The cabling of CX29 and CX30 of the second and
subsequent amplifiers may be omitted. For details, see
"TOTAL CONNECTION DIAGRAM".
4 Leave JX5 open.
K1
K3
K1
K9
24 V power
supply for
motor brake
Battery
case
NOTE
1 Always install the circuit breakers, magnetic
contactor, and AC line filter.
2 To protect the equipment from lightning surge
voltages, install a lightning surge absorber across
each pair of power lines and across each power line
and the grounding line at the power inlet of the
power magnetics cabinet.
- 68 -
B-65322EN/02
SVM
9.TOTAL CONNECTION DIAGRAM
WARNING
Defects, such as a loose screw and an incorrectly
inserted connector, can lead to a motor malfunction,
excessive heat generation, and a ground fault.
Exercise adequate care in installing servo
amplifiers.
A loose screw (or, if a connector is used, a loose
connector contact or an incorrect connector
pin-to-cable connection) on high-current carrying
power supply wires or motor power wires can lead
to fire. Exercise adequate care in wiring.
- 69 -
9.TOTAL CONNECTION DIAGRAM
SVM
9.2
CONNECTOR LOCATION
9.2.1
SVM1-4i and SVM1-20i
No.
1
2
3
4
Name
CZ7-1
CZ7-2
CZ7-3
CZ7-4
CZ7-5
CZ7-6
5
CX29
6
CX30
7
CXA20
8
9
10
11
12
13
CXA19B
CXA19A
COP10B
COP10A
ALM
JX5
14
LINK
15
16
17
JF1
POWER
CX5X
18
B-65322EN/02
Remarks
DC link charge LED
Main power input connector
(1)
Discharge register connector
(8)(9)
Motor power connector
Connector for main power MCC
control signal
ESP signal connection connector
Regenerative resistor connector (for
alarms)
24VDC power input
24VDC power input
Servo FSSB I/F
Servo FSSB I/F
Servo alarm status display LED
Connector for testing(*1)
FSSB communication status display
LED
Pulsecoder
Control power status display LED
Absolute Pulsecoder battery
Tapped hole for grounding the flange
(10)
Yamanashi 401-0597 JAPAN
made in JAPAN
(2)
(11)
(3)
(4)
(12)
(13)
(14)
(15)
(16)
(17)
(5)
(6)
(7)
(18)
NOTE
*1 Connect nothing to JX5, and leave it open.
- 70 -
9.2.2
SVM1-40i and SVM1-80i
No.
1
Name
2
CX29
3
CX30
4
CXA20
5
SW
6
7
8
9
10
11
12
13
14
CZ4
CZ5
CZ6
CXA19B
CXA19A
COP10B
COP10A
ALM
JX5
15
LINK
16
17
18
JF1
POWER
CX5X
19
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
Remarks
DC link charge LED
Connector for main power MCC
control signal
ESP signal connection connector
Regenerative resistor connector (for
alarms)
Setting switch
(DC alarm level)
Main power input connector
Motor power connector
Discharge register connector
24VDC power input
24VDC power input
Servo FSSB I/F
Servo FSSB I/F
Servo alarm status display LED
Connector for testing(*1)
FSSB communication status display
LED
Pulsecoder
Control power status display LED
Absolute Pulsecoder battery
(1)
(2)
Yamanashi 401-0597 JAPAN
(9)
(10)
(3)
(4)
(11)
(12)
(5)
(13)
(15)
(17)
(16)
(18)
Tapped hole for grounding the flange
(6), (7), (8)
(19)
NOTE
*1 Connect nothing to JX5, and leave it open.
- 71 -
(14)
9.TOTAL CONNECTION DIAGRAM
9.2.3
SVM
B-65322EN/02
Connection Tools
The ordering specification drawing numbers of connection tools for
connectors when the tools are purchased from FANUC are listed
below. You may also purchase these tools directly from the
manufacturer.
Connectors manufactured by Tyco Electronics AMP
D-2000 series
Type
Ordering specification Manufacturer
drawing No.
part No.
Option
A06B-6110-K220#D2M
91595-1
Option
A06B-6110-K220#D2R
1276716-1
Use
M size
Contact crimping tool
Contact extractor
D-3000 series
Type
Ordering specification Manufacturer
drawing No.
part No.
Option
A06B-6110-K220#D3L
91558-1
Option
A06B-6110-K220#D3R
234168-1
Use
L size
Contact crimping tool
Contact extractor
D-5000 series
Type
Ordering specification Manufacturer
drawing No.
part No.
Option
A06B-6110-K220#D5SS 91596-1
Option
A06B-6110-K220#D5S
234170-1
Option
A06B-6110-K220#D5M
234171-1
Option
A06B-6110-K220#D5L
1366044-1
Option
A06B-6110-K220#D5R
409158-1
- 72 -
Use
SS size
Contact crimping tool
S size
Contact crimping tool
M size
Contact crimping tool
L size
Contact crimping tool
Contact extractor
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
9.2.4
Details of Cable K1
9.2.4.1
Servo motor αi, αis series, Servo motor βis series (β0.4/5000is
to β22/2000is)
Shield
SVM
(5)
RD
(6)
(6)
*RD
(5)
(9, 20)
5V
(8, 9)
(12, 14)
0V
(7, 10)
(7)
6V
(4)
FG
(3)
Drain wire
(16)
Servo motor
20-pin half-pitch connector
Grounding
plate
Connector (Japan Aviation Electronics Industry)
JN2x S10SL1 : for φ5.7 to 7.3 sheath diameter
JN2x S10SL2 : for φ6.5 to 8.0 sheath diameter
D : Straight plug
F : Angle plug
Contact (Japan Aviation Electronics Industry)
JN1-22-22S
Using cable conductor
Cable length
5V, 0V,6V
RD, *RD
Drain wire
28 m or less
0.3mm2 × 5
Wire construction
12/0.18 or 60/0.08
Insulation outer diameter
φ1.5 or less
0.18mm2 or more
Twisted-pair wire
0.15mm2 or more
50 m or less
0.5mm2 × 5
Wire construction
20/0.18 or 104/0.08
Insulation outer diameter
φ1.5 or less
0.18mm2 or more
Twisted-pair wire
0.15mm2 or more
NOTE
The ground plate to which the shield is connected
must be placed as close as possible to the servo
amplifier so that distance between the ground plate
and the servo amplifier becomes shortest.
*
This applies also to the αMi and αCi series servo motors.
- 73 -
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
NOTE
1 In case that the cable is prepared by MTB, total resistance
of 5V and 0V must be less than 2Ω.
2 Pulsecoder side connector can accept maximum 0.5mm2
(wire construction 20/0.18 or 104/0.08, insulation outer
diameter φ1.5 or less) wire and sheath diameter is φ5.7 to
φ8.0. In case of using thicker wire or cable, take measures
described below.
[Case 1] Cable conductor exceeds 0.5mm2 .
Servo motor
SVM
Soldering or crimping
The total resistance (round
trip) of 5 V and 0 V must be
less than 2Ω.
[Case 2] Sheath diameter of exceeds φ8.
SVM
Cable thicker than φ8
Servo motor
Connector
The total resistance (round
trip) of 5 V and 0 V must be
less than 2Ω.
3 In case of incremental Pulsecoder, 6V is not necessary to
be connected.
•
Crimp tool specification
A06B-6114-K201/JN1S : For 0.3 mm2
A06B-6114-K201/JN1L : For 0.18 mm2 or 0.5 mm2
•
Connector kit specification
A06B-6114-K204/S : Straight plug (including a contact)
A06B-6114-K204/E : Elbow plug (including a contact)
•
Recommended cable
A66L-0001-0460 : Flexible cable 28 m or less long
A66L-0001-0462 : Flexible cable 50 m or less long
A66L-0001-0481 : Fixed cable 28m or less long
A66L-0001-0491 : Fixed cable 50m or less long
- 74 -
9.2.4.2
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
Servo motor βis series (β0.2/5000is, β0.3/5000is)
Shield
SVM
Servo motor
(1)
SD
(A4)
(2)
*SD
(B4)
(5)
REQ
(A3)
(6)
*REQ
(B3)
(9, 20)
5V
(A2, B2)
(12, 14)
0V
(A1, B1)
(7)
6V
(A5)
FG
(B6)
(16)
Drain wire
20-pin half-pitch connector
Housing : 1-1318118-6 (D-2100D 12 poles)
Contact : 1318107-1 (D-2 receptacle M)
Contact : 1318108-1 (D-2 receptacle S)
Manufacture : Tyco Electronics AMP
Grounding
plate
Using cable conductor
Cable length
5V, 0V, 6V
SD, *SD, REQ,
*REQ
Drain wire
Recommended wire
- 75 -
20 m or less
0.5 mm2 (AWG21) × 5
Wire construction 20/0.18
Insulation outer diameter φ0.88 to φ1.5
0.18mm2(AWG25) or more Twisted-pair wire
Wire construction 7/0.18
Insulation outer diameter φ0.88 to φ1.5
0.15mm2 or more
0.5mm2 × 5 + 0.18mm2 × two-pair
(For a fixed cable)
Hitachi Cable, Ltd. : UL20276-SB (0)
5X21AWG+2PX25AWG
(For a flexible cable)
Hitachi Cable, Ltd. : UL20276-SB (FLEX)
5X20AWG+2PX25AWG
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
NOTE
1 The ground plate to which the shield is connected
must be placed as close as possible to the servo
amplifier so that distance between the ground plate
and the servo amplifier becomes shortest.
2 In case that the cable is prepared by the user, the
total resistance (round trip) of 5 V and 0 V must be
less than 0.8 Ω.
3 The maximum applicable wire diameter of the cable
connector on the motor side is 0.5 mm2 (when
crimping tool 1463475-1 is used) or 0.85 mm2
(when crimping tool 1276654-1 is used).In case of
using thicker wire or cable, take measures
described below.
Servo
amplifier
Connector
Servo motor
The total resistance (round
trip) of 5 V and 0 V must be
less than 0.8Ω.
4 In case of incremental Pulsecoder, 6 V is not
necessary to be connected.
- 76 -
9.2.5
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
Details of Cable K2
The following items related to servo amplifier input cables are
explained below in the stated order.
(1) Details of connectors
(2) Selecting input cables (general)
(3) Details of input cables
9.2.5.1
Details of connectors
(a) SVM1-4i, SVM1-20i
Three-phase input
βi SVM
Receptacle housing
B1
CZ7
L1
A1
L2
B2
L3
A2
Single-phase input
βi SVM
Receptacle housing
B1
A1
Leave open
CZ7
L1
L2
L3
A2
[Receptacle housing]
Use the following receptacle housing.
Manufacturer-d
efined model
175363-3
- 77 -
Specification of the key
Manufacture
Incorrect-insertion prevent key
Tyco Electronics AMP
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
[Receptacle contact]
Two receptacle contact types are available, so as to support
different conductor diameters. Be sure to select the
receptacle contact that matches the servo axis you use.
Rectangle contact
model number
L size
1-175218-2
Conductor
size
(mm2)
0.5- 1.25
Conductor
size
AWG
20/18/16
Insulation outer
diameter (mm)
Manual tool
model number
Manufacture
1.8-2.8
91558-1
Tyco Electronics AMP
[Connector and tool ordering information]
Connectors (including housings and contacts) and tools can
be purchased directly from Tyco Electronics AMP. They
can be ordered as options also from FANUC as listed
below.
Ordering number
A06B-6130-K200
Description
Housing : Incorrect-insertion prevent key 175363-3 (1pcs.)
Incorrect-insertion prevent key 1318095-2 (1pcs.)
Contact : L size 1-175218-2
(10pcs.)
Applicable wire diameter:
0.5-1.25mm2, AWG20/18/16
Applicable tool: 91558-1 (not included in this kit)
(b) SVM1-40i, SVM1-80i
Receptacle housing
βi SVM
CZ4
B1
L1
A1
L2
B2
L3
A2
[Receptacle housing]
Use the following receptacle housing.
Manufacturer-defined
model
1-917807-2
Specification of
the key
XX
Manufacture
Tyco Electronics AMP
[Receptacle contact]
Rectangle contact
model number
S size
M size
316040-6
316041-6
Conductor
size
(mm2)
1.25 – 2.20
3.50 – 5.50
Conductor
size
AWG
16/14
12/10
Insulation outer
diameter (mm)
Manual tool
model number
Manufacture
3.0-3.8
4.0-5.2
234170-1
234171-1
Tyco Electronics AMP
Tyco Electronics AMP
- 78 -
B-65322EN/02
SVM
9.TOTAL CONNECTION DIAGRAM
[Connector and tool ordering information]
Connectors (including housings and contacts) and tools can
be purchased directly from Tyco Electronics AMP. They
can be ordered as options also from FANUC as listed
below.
Ordering number
Description
Housing : XX key 1-917807-2
(1pcs.)
Contact : S size 316040-6
(4pcs.)
A06B-6110-K200#XXS
Applicable wire diameter : 1.25-2.20mm2, AWG16/14
Applicable tool: 234170-1 (not included in this kit)
Housing : XX key 1-917807-2
(1pcs.)
Contact : M size 316041-6
(4pcs.)
A06B-6110-K200#XXM
Applicable wire diameter : 3.50-5.50mm2, AWG12/10
Applicable tool : 234171-1 (not included in this kit)
[Crimping tool]
Ordering number
Description
Applicable tool : 234170-1
A06B-6110-K220#D5S Contact : S size 316040-6
Applicable wire diameter : 1.25-2.2mm2, AWG16/14
Tool : 234171-1
A06B-6110-K220#D5M Contact : M size 316041-6
Applicable wire diameter: 3.50-5.50mm2, AWG12/10
A06B-6110-K220#D5R Extractor : 409158-1
- 79 -
9.TOTAL CONNECTION DIAGRAM
9.2.5.2
SVM
B-65322EN/02
Selecting cables (general)
Select the cable specification by considering the following conditions
for use:
(1) Motor current rating or current needed in use on a real machine
(2) Cable type (heat resistance temperature, etc.)
(3) Environment in which the cable is installed (operating ambient
temperature, etc.)
(4) Certification for CE marking (compliance with various safety
standards and EMC standard)
Examples of selecting a heavy-duty power cable are shown below.
Fully check the cable specifications based on the actual use conditions
and use an example below.
The cable diameters are determined based on JCS No. 168 D (1980),
"Allowable Currents for Power Cables (1)."
Selection example of power line (reference)
[Selection example 1]
•
Heavy-duty power cable specification :
Maximum allowable conductor temperature 60°C
•
Environment temperature : 30°C
Cable diameter
[mm2]
0.75
Allowable current value
[Arms]
Less than 11
1.25
Less than 15
2
3.5
5.5
Less than 19
Less than 27
Less than 35
Receptacle contact
specification
L size 1-175218-2
L size 1-175218-2
S size
316040-6
S size
316040-6
M size 316041-6
M size 316041-6
[Selection example 2]
•
Heavy-duty power cable specification :
Maximum allowable conductor temperature 80°C
•
Environment temperature : 55°C
Cable diameter
[mm2]
0.75
Allowable current value
[Arms]
Less than 9.2
1.25
Less than 12.7
2
3.5
5.5
Less than 16.3
Less than 23.4
Less than 31.2
- 80 -
Receptacle contact
specification
L size 1-175218-2
L size 1-175218-2
S size
316040-6
S size
316040-6
M size 316041-6
M size 316041-6
SVM
B-65322EN/02
9.2.5.3
9.TOTAL CONNECTION DIAGRAM
Details of input cables
Select cables by taking the following conditions for use into account.
[Example combinations of input cables for servo motors running with
continuous-rating output (reference only)]
Servo motor
β0.2/5000is
β0.3/5000is
β0.4/5000is
β0.5/5000is
β1/5000is
β2/4000is
β4/4000is
β8/3000is
β12/3000is
β22/2000is
α1/5000i
α2/5000i
α4/4000i
α8/3000i
α12/3000i
α22/3000i
α2/5000is
α4/5000is
α8/4000is
α12/4000is
Continuous
Continuous
current rating for current rating for
three-phase input single-phase input
[Arms]
[Arms]
(reference only)
(reference only)
0.2
0.5
0.5
1.1
0.7
1.4
1.1
2.2
2.1
4.3
2.6
5.4
3.9
8.1
6.3
9.7
9.4
13.1
2.6
5.4
3.9
8.1
7.3
8.4
15.7
21.0
3.9
8.1
5.2
9.7
13.1
14.2
-
- 81 -
[Example 1.]
Cable wire
diameter
[mm2]
[Example 2.]
Cable wire
diameter
[mm2]
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75
1.25
0.75 (0.75)
0.75 (0.75)
0.75
0.75
2
3.5
0.75 (0.75)
0.75 (0.75)
1.25
1.25
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (1.25)
1.25
2
0.75 (0.75)
0.75 (0.75)
0.75
0.75
2
3.5
0.75 (0.75)
0.75 (1.25)
2
2
9.TOTAL CONNECTION DIAGRAM
9.2.6
SVM
B-65322EN/02
Details of Cable K3
The following items related to servo motor/amplifier power cables are
explained below in the stated order.
(1) Details of connectors
(2) Selecting power cables (general)
(3) Power cable for servo motor
9.2.6.1
Details of connectors
The D-3000 and -5000 connector series (manufactured by Tyco
Electronics AMP.) are used for power cable connection in the βi series.
The specifications of a receptacle housing and contact vary depending
on the model for which they are used as stated below.
(a) SVM1-4i, SVM1-20i
βi SVM
Motor
Receptacle housing
CZ7
B1
U
U
A1
V
V
B2
W
W
A2
GND(Body)
[Receptacle housing]
Use the following receptacle housing.
Manufacturer-defined model
1318095-2
Manufacture
Tyco Electronics AMP
[Receptacle contact]
Two receptacle contact types are available, so as to support
different conductor diameters. Be sure to select the
receptacle contact that matches the servo axis you use.
Rectangle contact
model number
L size
1-175218-2
Conductor
size
(mm2)
0.5-1.25
Conductor
size
AWG
20/18/16
Insulation outer
diameter (mm)
Manual tool
model number
Manufacture
1.8-2.8
91558-1
Tyco Electronics AMP
[Connector and tool ordering information]
Connectors (including housings and contacts) and tools can
be purchased directly from Tyco Electronics AMP. They
can be ordered as options also from FANUC as listed
below.
See Subsection 5.2.4 “Details of Cable K2.”
- 82 -
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
(b) SVM1-40i, SVM1-80i
Motor
βi SVM
Receptacle housing
CZ5
B1
U
U
A1
V
V
B2
W
W
A2
GND(Body)
[Receptacle housing]
Use the following receptacle housing.
Manufacturer-defined
model
2-917807-2
Specification of the
key
YY
Manufacture
Tyco Electronics AMP
[Receptacle contact]
Rectangle contact
model number
S size
M size
316040-6
316041-6
Conductor
size
(mm2)
1.25–2.2
3.5–5.5
Conductor
size
AWG
16/14
12/10
Insulation outer
diameter (mm)
Manual tool
model number
Manufacture
3.0-3.8
4.0-5.2
234170-1
234171-1
Tyco Electronics AMP
Tyco Electronics AMP
[Connector and tool ordering information]
Connectors (including housings and contacts) and tools can
be purchased directly from Tyco Electronics AMP. They
can be ordered as options also from FANUC as listed
below.
Ordering number
Description
Housing : YY key 2-917807-2
(1pcs.)
Contact : S size 316040-6
(4pcs.)
A06B-6110-K202#YYS
Applicable wire diameter : 1.25-2.20mm2, AWG16/14
Applicable tool : 234170-1 (not included in this kit)
Housing : YY key 2-917807-2
(1pcs.)
Contact : M size 316041-6
(4pcs.)
A06B-6110-K202#YYM
Applicable wire diameter : 3.50-5.50mm2, AWG12/10
Applicable tool : 234171-1 (not included in this kit)
9.2.6.2
Details of cables (general)
See Subsection 5.2.4 “Details of Cable K2.”
- 83 -
9.TOTAL CONNECTION DIAGRAM
9.2.6.3
SVM
B-65322EN/02
Power cable for servo motor
A servo motor power cable assembly consists of:
(a) Power cable
(b) Motor-side connector
(a) Power cable
Examples of combining a servo motor and power cable are
described below according to Subsection 5.2.4.2, “Selecting
cables (general).”
[Example combination of servo motor and power cable
(reference only)]
Servo motor
β0.2/5000is
β0.3/5000is
β0.4/5000is
β0.5/5000is
β1/5000is
β2/4000is
β4/4000is
β8/3000is
β12/3000is
β22/2000is
α1/5000i
α2/5000i
α4/4000i
α8/3000i
α12/3000i
α22/3000i
α2/5000is
α4/5000is
α8/4000is
α12/4000is
Continuous
current rating
[Arms]
(reference only)
0.84
0.84
3.5
3.0
2.7
3.2
4.7
6.0
10.2
11.3
2.7
3.5
7.7
8.4
18.1
18.4
3.3
4.6
11.1
13.4
[Example 1.]
Cable wire
diameter
[mm2]
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1.25
0.75
0.75
0.75
0.75
2
2
0.75
0.75
1.25
1.25
[Example 2.]
Cable wire
diameter
[mm2]
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1.25
1.25
0.75
0.75
0.75
0.75
3.5
3.5
0.75
0.75
1.25
2
(b) Motor-side connector
The specifications of a motor-side connector vary depending on
the motor model for which it is used.
Refer to “FANUC AC SERVO MOTOR βis series Descriptions”
(B-65302EN) for detailed descriptions about motor-side
connectors for the βis series servo motors.
Refer to “FANUC AC SERVO MOTOR αis/αi series
Descriptions” (B-65262EN) for detailed descriptions about
motor-side connectors for the αis/αi series servo motors.
- 84 -
SVM
B-65322EN/02
9.2.7
Details of Cables K4 and K5
9.2.7.1
SVM1-4i and SVM1-20i
9.TOTAL CONNECTION DIAGRAM
When a regenerative discharge resistor is used
The following regenerative discharge resistor models are available.
The following housing and contact are
connected to the resistor.
The following housing and contact are
connected to the resistor.
A06B-6130-H401
A06B-6130-H402
βi SVM
Regenerative
discharge resistor
CZ7
B1
DCP
DCP
DCC
A1
DCC
CXA20
D-3000 series
Housing : 175362-3
Contact : 1-175218-2
Manufacture : Tyco Electronics AMP
Wire cross-sectional area :
2
0.50 to 1.25mm
1
TH1
2
βi SVM
D-2000 series
Housing : 1-1318120-3
Contact : 1318107-1
Manufacture : Tyco Electronics AMP
Wire cross-sectional area :
2
0.30 to 0.85mm
For connection tools, see Subsection 9.2.3.
- 85 -
TH2
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
When no regenerative discharge resistor is used
βi SVM
CZ7
DCP
Keep these pins unconnected.
(Do not install a jumper between the pins.)
DCC
CXA20
1
Install a jumper between the pins.
2
D-2000 series
Housing : 1-1318120-3
Contact : 1318107-1
Manufacture : Tyco Electronics AMP
Wire cross-sectional area : 0.30 to 0.85mm2
For connection tools, see Subsection 9.2.3.
CAUTION
Do not connect the DCP and DCC pins to each
other.
It is recommended that the housing 1313182-2 be
inserted to prevent incorrect insertion.
- 86 -
SVM
B-65322EN/02
9.2.7.2
9.TOTAL CONNECTION DIAGRAM
SVM1-40i and SVM1-80i
When a separated regenerative discharge resistor is used
βi SVM
CZ6
RC
Cable specification:
Two-conductor polyvinyl heavy-duty power cable (JIS C3312),
Conductor size of 3.5 mm2,
Separated regenerative
Crimp terminal: 5.5-4
discharge resistor
B1
DCP
B2
RE
DCC
D-5000 series
Housing : 3-917807-2
Contact : 316041-6
Applicable wire range: 3.5 to 5.5 mm2
Manufacture : Tyco Electronics AMP
Cable specification:
Two-conductor polyvinyl heavy-duty power cable (JIS
C3312),
Conductor size of 0.75 mm2,
Crimp terminal: 1.25-4
CXA20
1
TH1
2
TH2
D-2000 series
Housing : 1-1318120-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm2
Manufacture : Tyco Electronics AMP
For connection tools, see Subsection 9.2.3.
- 87 -
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
When a built-in regenerative discharge resistor is used
βi SVM
CZ6
A1
RC
A2
RI
Install a jumper between the pins.
Cable specification:
Two-conductor polyvinyl heavy-duty power cable
(JIS C3312),
Conductor size of 3.5 mm2,
Crimp terminal: 5.5-4
D-5000 series
Housing : 3-917807-2
Contact : 316041-6
Applicable wire range: 3.5 to 5.5 mm2
Manufacture : Tyco Electronics AMP
CXA20
1
2
Install a jumper between the pins.
Cable specification:
Two-conductor polyvinyl heavy-duty power cable
(JIS C3312),
Conductor size of 0.75 mm2,
Crimp terminal: 1.25-4
D-2000 series
Housing : 1-1318120-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm2
Manufacture : Tyco Electronics AMP
For connection tools, see Subsection 9.2.3.
- 88 -
SVM
B-65322EN/02
9.2.8
9.TOTAL CONNECTION DIAGRAM
Details of Cable K6
βi SVM
βi SVM
CXA19B-A1 (24V)
CXA19A –A1
CXA19B-B1 (24V)
CXA19A-B1 (24V)
CXA19B-A2 (0V)
CXA19A –A2
CXA19B-B2 (0V)
CXA19A-B2 (0V)
CXA19B-A3 (ESP)
WARNING
CXA19B-B3 (BAT)
WARNING
D-2000 series
Housing : 1-1318119-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm2
Manufacture : Tyco Electronics AMP
CXA19A –A3
(24V)
(0V)
(ESP)
CXA19A-B3 (BAT)
D-2000 series
Housing : 1-1318119-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm2
Manufacture : Tyco Electronics AMP
NOTE
The (B3)BATL is the interface used to connect the
batteries for the absolute Pulsecoder. For details,
see the description of battery connection.
WARNING
1 When connecting two or more servo amplifiers, be
careful about the way the ESP (A3) is connected,
because even when the emergency stop button is
pressed, it may fail to stop the motor promptly. For
details, see "Details of Cable K8."
2 When using the built-in battery (A06B-6093-K001),
never connect the BAT(B3) of the connector
CXA19A/CXA19B.
Otherwise, a short-circuit will occur between the
battery output voltages for different SVMs, possibly
resulting in the batteries becoming very hot, which is
dangerous.
3 Do not connect more than one battery to the same
BAT(B3) line. Otherwise, a short-circuit will occur
between the output voltages of different batteries,
possibly resulting in the batteries becoming very hot,
which is dangerous.
- 89 -
9.TOTAL CONNECTION DIAGRAM
9.2.9
SVM
B-65322EN/02
Details of Cable K7
βi SVM
MCC
1
Coil
CX29
Internal
contact
Spark killer
3
External power supply
(Use an appropriate power supply for the coil voltage
the customer uses.)
D-2000 series
Housing : 3-1318130-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm2
Manufacture : Tyco Electronics AMP
For connection tools, see Subsection 9.2.3.
Internal contact capacity
Rated load
Maximum
contact
capacity
Resistance load
(COS φ=1)
250VAC, 3A / 24VDC, 5A
5A
Inductive load
(COS φ=0.4, L/R=15msec)
250VAC, 2A / 24VDC, 1A
5A
NOTE
1 To protect the internal contact, be sure to insert a
spark killer (CR) that matches the magnetic
contactor used.
2 When more than one servo amplifier is connected,
the cabling of the second and subsequent
amplifiers may be omitted.
- 90 -
SVM
B-65322EN/02
9.2.10
9.TOTAL CONNECTION DIAGRAM
Details of Cable K8
βi SVM
CX30
24V
1
3
Receiver
*ESP
circuit
D-2000 series
Housing : 2-1318120-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85mm2
Manufacture : Tyco Electronics AMP
For connection tools, see Subsection 9.2.3.
(1) When the contact is ON (closed), the servo motor is operational.
When the contact is OFF (open), the external magnetic contactor
(MCC) is in the off state, and the servo motor does not operate.
(2) When the contact is set to OFF (open) while the motor is turning,
the servo motor is stopped by the dynamic brake.
(3) The contact input signal is defined as follows:
<1> As the external contact capacity, a voltage of at least 30
VDC and a current of at least 100 mA are required.
<2> When contactless input is used, the significant levels (the
voltage across the input pin) are as follows:
Low level "logic 0": 2 V or less
High level "logic 1": 20 V or more
- 91 -
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
Emergency stop signal (*ESP) block diagram
CXA19A-A3
RV
CX30-3
24V
Control
LSI
βiSVM for 1st axis
R
0V
CX30-1
CXA19A-A3
CXA19B-A3
WARNING
RV
Control
LSI
RV
Control
LSI
CX30-3
24V
βiSVM for 2nd axis
R
0V
CX30-1
CXA19A-A3
WARNING
CX30-3
24V
CX30-1
βiSVM for 3rd axis
R
0V
WARNING
When connecting more than one amplifier, leave
connector CX30 of every amplifier for the second
and subsequent axes open.
(Never connect these connectors with a wire, a
switch, or the like.)
Even when the emergency stop button is pressed,
the motors may not stop immediately.
- 92 -
SVM
B-65322EN/02
9.2.11
9.TOTAL CONNECTION DIAGRAM
Details of Cable K9
Battery case
A06B-6050-K060
βi SVM
CXA19A
Battery
A06B-6050-K061
24V
24V
0V
A2
0V
0V
ESP
BAT
B3
6V
Crimp terminal : 1.25-2
Applicable wire : 0.3 to 0.85mm2
D-2000 series
Housing : 1-1318119-3
Contact : 1318107-1
Applicable wire : 0.3 to 0.85mm2
Manufacture : Tyco Electronics AMP
For connection tools, see Subsection 9.2.3.
NOTE
1 Because the battery requires periodic
maintenance, the above connection method is
recommended, where easily available commercial
batteries (four size D alkaline batteries) can be
used.
2 Servo motors for six axes can be connected to one
battery unit.
3 If servo motors for six axes are connected to the
battery unit, the service life of the battery unit is
about two years for the βi series servo motors or
about one year for the β series servo motors. The
battery should be replaced periodically.
WARNING
Do not connect more than one battery to the same
BATL(B3) line. Otherwise, a short-circuit will
occur between the output voltages of different
batteries, possibly resulting in the batteries
becoming very hot, which is dangerous.
- 93 -
9.TOTAL CONNECTION DIAGRAM
9.2.12
SVM
B-65322EN/02
Details of Cable K10
(1) Incorporating built-in batteries in each SVM
(For SVM1-4i or SVM1-20i)
SVM
SVM
CX5X
-
CX5X
Battery case
Battery case
A06B-6093-K002
A06B-6093-K002
Battery
Battery
A06B-6093-K001
A06B-6093-K001
Using the built-in battery (A06B-6093-K001) requires the
battery case (A06B-6093-K002).
WARNING
1 When using the built-in battery (A06B-6093-K001),
never connect the BAT(B3) of the connector
CXA19A/CXA19B.
Otherwise, a short-circuit will occur between the
output voltages of different SVM batteries, possibly
resulting in the batteries becoming very hot, which
is dangerous.
2 Do not connect more than one battery to the same
BAT(B3) line.
Otherwise, a short-circuit will occur between the
output voltages of different batteries, possibly
resulting in the batteries becoming very hot, which
is dangerous.
- 94 -
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
(2) Incorporating built-in batteries in each SVM
(For SVM1-40i or SVM1-80i)
SVM
SVM
Battery case
Battery case
A06B-6093-K002
A06B-6093-K002
Battery
Battery
A06B-6093-K001
A06B-6093-K001
CX5X
-
CX5X
Using the built-in battery (A06B-6093-K001) requires the
battery case (A06B-6093-K002).
WARNING
1 When using the built-in battery (A06B-6093-K001),
never connect the BAT(B3) of the connector
CXA19A/CXA19B.
Otherwise, a short-circuit will occur between the
output voltages of different SVM batteries, possibly
resulting in the batteries becoming very hot, which
is dangerous.
2 Do not connect more than one battery to the same
BAT(B3) line.
Otherwise, a short-circuit will occur between the
output voltages of different batteries, possibly
resulting in the batteries becoming very hot, which
is dangerous.
- 95 -
9.TOTAL CONNECTION DIAGRAM
9.2.13
SVM
B-65322EN/02
Details of Cable K11
βi SVM
Stabilized power supply
(24VDC)
CXA19
B
A1
24V
24V
24V
A2
0V
0V
0V
ESP
D-2000 series
Housing : 1-1318119-3
Contact : 1318107-1
Applicable wire : 0.3 to 0.85mm2
Manufacture : Tyco Electronics AMP
BAT
Up to four units can be connected (when AWG#18 cable is used).
βi SVM
Stabilized power supply
(24VDC)
CXA19B
A1
24V
B1
A2
0V
24V
24
V
0V
B2
0V
ESP
D-2000 series
Housing : 1-1318119-3
Contact : 1318107-1
Applicable wire : 0.3 to 0.85mm2
Manufacture : Tyco Electronics AMP
BAT
Up to eight units can be connected (when AWG#18 cable is used)
Maximum permissible current of the connector
When only one pin is connected
4 A/pin (when AWG#18 cable is used)
Maximum
permissible
current
For connection tools, see Subsection 9.2.3.
- 96 -
9.3
9.TOTAL CONNECTION DIAGRAM
SVM
B-65322EN/02
HANDLING OF EXTERNAL MAGNETIC CONTACTORS
This section explains how to handle external magnetic contactors
when FSSB interface SVMs and I/O Link interface SVMs are used
together.
1
Multiple FSSB interface SVMs can share an external magnetic
contactor. Determine the capacity of the magnetic contactor
from the sum of the power supply ratings of the SVMs.
2
It is recommended that one external magnetic contactor be
prepared for each I/O link interface SVM.
FSSB interface
βi SVM
M agnetic
contactor
3φ 200VAC
CZ4
or
CZ7
CXA19B
CX29
CXA19A
CX30
FSSB interface
βi SVM
CZ4
or
CZ7
CXA19B
CX29
CXA19A
CX30
FSSB interface
βi SVM
CZ4
or
CZ7
CXA19B
CX29
CXA19A
CX30
I/O Link interface
βi SVM
M agnetic
contactor
CZ4
or
CZ7
CXA19B
CX29
CXA19A
CX30
I/O Link interface
βi SVM
M agnetic
contactor
- 97 -
CZ4
or
CZ7
CXA19B
CX29
CXA19A
CX30
10.HEAT DISSIPATION
10
SVM
B-65322EN/02
HEAT DISSIPATION
The amount of heat dissipation depends on the SVM model and the
current that flows through the servo motor. For the current that flows
through a servo motor, reference the continuous rated current of each
servo motor. (For the continuous rated current of each servo motor,
refer to the servo motor descriptions.) As the current that flows
through a servo motor, the root-mean-square value of the current that
flows through an actual servo motor on a machine can be used. The
amount of heat dissipation indicated below assumes the use of HRV2.
(1) Total amount of heat dissipation
The total amount of heat dissipation is calculated according to
the following expression:
Total amount of heat dissipation= a + Ka1 × b1
a
: Amount of heat dissipation determined by the SVM
model [W]
Ka1 : Coefficient determined by the SVM [W/Arms]
b1 : Current flowing through the servo motor [Arms]
Total amount of heat dissipation
a
Specification
[W]
H001
20
H002
20
H003
20
H004
20
Name
SVM1-4i
SVM1-20i
SVM1-40i
SVM1-80i
K
[W/Arms]
Ka1: 8.1
Ka1: 7.7
Ka1: 7.1
Ka1: 6.7
(2) Residual amount of heat in the cabinet
By placing the heat sink section outside the cabinet, the residual
amount of heat in the cabinet can be calculated according to the
expression below.
Residual amount of heat in the cabinet= a + Kb1 × b1
a
: Amount of heat dissipation determined by the SVM
model [W]
Kb1 : Coefficient determined by the SVM [W/Arms]
b1 : Current flowing through the servo motor [Arms]
Name
SVM1-4i
SVM1-20i
SVM1-40i
SVM1-80i
Residual amount of heat in the cabinet
a
K
Specification
[W]
[W/Arms]
H001
20
Kb1: 8.1
H102
20
Kb1: 7.7
H003
20
Kb1: 1.4
H004
20
Kb1: 0.7
- 98 -
II. SVPM
SVPM
B-65322EN/02
1
1.OVERVIEW
OVERVIEW
The βi series SVPM has the following features:
(1) Because a power supply is incorporated, a system with two or
three servo axes and one spindle can be built easily.
(2) Multi-axis AC servo amplifier with excellent cost performance
(3) This unit is designed in compliance with the following safety
standards:
- EN50178
- UL508C
- CSA C22.2
- EN61000-6-2
- EN55011
(4) This multi-axis AC servo amplifier is suitable for the servo motor
βi series, which is suitable for feed axes of machining tools, and
the spindle motor βi series, which is suitable for a spindle.
- 101 -
2.CONFIGURATION
2
SVPM
B-65322EN/02
CONFIGURATION
Configuration of βi series servo amplifier SVPM
Fan unit
Fan unit
SVPM
Pulse Coder I/F
JF1
Servo Motor
JF2
Servo Motor
JF3
Servo Motor
JX6
CX3
JY1
CX4
Emergency stop
CNC
JA7B
CNC
JYA2
Spindle Motor
Spindle Sensor
CX5X
Battery
JA7A
Spindle I/F
CXA2C
24V power supply
LM, SM, OVR
Position Coder
JYA3
COP10B
(FSSB I/F)
CNC
JYA4
CZ2L
TB2
CZ2M
CZ2N
TB1
TB3
200 to 240 VAC
Circuit breaker 1
Magnetic contactor
JF3
AC reactor
JF2
G
Circuit breaker 2
5A
Lightning surge
absorber
G
Power
supply for
equipment
JF1
Spindle
Motor
- 102 -
Servo
Motor
Pulsecoder I/F
B-65322EN/02
3
SVPM
SPECIFICATIONS
- 103 -
3.SPECIFICATIONS
3.SPECIFICATIONS
3.1
SVPM
B-65322EN/02
SPECIFICATIONS
Two-axis type (SVPM2)
Item
SVPM2-5.5i
(TypeA)
SVPM2-5.5i
(TypeC)
SVPM2-11i
(TypeA)
SVPM2-11i
(TypeC)
SVPM2-15i
(TypeA)
SVPM2-15i
(TypeC)
Unit specification
A06B-6134-H201#A A06B-6134-H201#C A06B-6134-H202#A A06B-6134-H202#C A06B-6134-H203#A A06B-6134-H203#C
Power PC board
A20B-2101-0020
A20B-2101-0020
A20B-2101-0021
A20B-2101-0021
A20B-2101-0022
A20B-2101-0022
Control PC board
A20B-2101-0012
A20B-2101-0012
A20B-2101-0012
A20B-2101-0012
A20B-2101-0012
A20B-2101-0012
Module PC board
A20B-2902-0670
A20B-2902-0672
A20B-2902-0670
A20B-2902-0672
A20B-2902-0670
A20B-2902-0672
Main power supply
3-phase input
Control power supply
Input voltage
200-240VAC (+10%,-15%) 50/60Hz
Input current (50Hz)
26Arms
49Arms
64Arms
Power supply rating
9KVA
17KVA
22KVA
Input voltage
24VDC±10%
Input current
1.5Amax.
Sine wave PWM control with Transistor Bridge
Control method
HRV2, HRV3
Servo HRV control
Rated output current of spindle
29Arms
Basic output frequency of spindle
60Hz
Output frequency range of spindle
1Hz-1KHz
Rated output current
of servo axis
Maximum output
current of servo axis
56Arms
64Arms
13Arms
L axis
6.5Arms
6.5Arms
Maxis
6.5Arms
6.5Arms
13Arms
L axis
20A
20A
40A
M axis
20A
20A
40A
Output frequency range of servo axis
0Hz-334Hz
High Current
IPM Abnormal
High Voltage of DC Link
Low Voltage of DC Link
Protection function
Low Voltage of Control Power Supply
Short Time Overload
FSSB Communication Error
Ambient temperature range
0-+55 °C
Weight
14.8kg
Dimensions
Option
Outside dimensions
260x380x272
Fin dimensions
260x380x100
AC reactor
A81L-0001-0155
A81L-0001-0156
- 104 -
3.SPECIFICATIONS
SVPM
B-65322EN/02
Three-axis type (SVPM3)
Item
SVPM3-5.5i
(TypeA)
SVPM3-5.5i
(TypeC)
SVPM3-11i
(TypeA)
SVPM3-11i
(TypeC)
SVPM3-15i
(TypeA)
SVPM3-15i
(TypeC)
Unit specification
A06B-6134-H301#A A06B-6134-H301#C A06B-6134-H302#A A06B-6134-H302#C A06B-6134-H303#A A06B-6134-H303#C
Power PC board
A20B-2101-0023
A20B-2101-0023
A20B-2101-0024
A20B-2101-0024
A20B-2101-0025
A20B-2101-0025
Control PC board
A20B-2101-0013
A20B-2101-0013
A20B-2101-0013
A20B-2101-0013
A20B-2101-0013
A20B-2101-0013
Module PC board
A20B-2902-0670
A20B-2902-0672
A20B-2902-0670
A20B-2902-0672
A20B-2902-0670
A20B-2902-0672
Main power supply
3-phase input
Input voltage
200-240VAC (+10%,-15%) 50/60Hz
Input current(50Hz)
26Arms
49Arms
64Arms
Power supply rating
9KVA
17KVA
22KVA
Control power supply Input voltage
Input current
24VDC ± 10%
1.5Amax.
HRV2, HRV3
Servo HRV control
Control method
Sine wave PWM control with Transistor Bridge
Rated output current of spindle
29Arms
Basic output frequency of spindle
60Hz
Output frequency range of spindle
1Hz-1KHz
Rated output current
of servo axis
Maximum output
current of servo axis
56Arms
64Arms
13Arms
L axis
6.5Arms
6.5Arms
M axis
6.5Arms
6.5Arms
13Arms
N axis
13Arms
13Arms
13Arms
40Ap
L axis
20Ap
20Ap
M axis
20Ap
20Ap
40Ap
N axis
40Ap
40Ap
40Ap
Output frequency range of servo axis
0Hz-334Hz
High Current
IPM Abnormal
High Voltage of DC Link
Low Voltage of DC Link
Protection function
Low Voltage of Control Power Supply
Short Time Overload
FSSB Communication Error
Ambient temperature
0-+55 °C
Weight
14.8kg
Dimensions
Option
Outside dimensions
260x380x272
Fin dimensions
260x380x100
AC reactor
A81L-0001-0155
A81L-0001-0156
- 105 -
3.SPECIFICATIONS
3.2
SVPM
B-65322EN/02
COOLING FAN MOTOR
Install a cooling fan motor listed below.
Otherwise, make arrangements so that the required air flow can be
obtained.
Ordering number
SVPM2-5.5i
SVPM3-5.5i
A06B-6134-H201#*
A06B-6134-H301#*
SVPM2-11i
SVPM3-11i
A06B-6134-H202#*
A06B-6134-H302#*
SVPM2-15i
SVPM3-15i
A06B-6134-H203#*
A06B-6134-H303#*
3.3
Optional fan
A06B-6134-K001
One unit
A06B-6134-K001
One unit
A06B-6134-K001
One unit
Required air flow
2 m/s
HOW TO OBTAIN A POWER SUPPLY CAPACITY
- Output capacity The output capacity is the sum of the total spindle motor
continuous output rating multiplied by a coefficient (1.15) and
the servo motor continous output rating multiplied by a
coefficient (0.6).
-Power supply capacitySVPM*-5.5i
Power supply capacity (kVA) = output capacity (kW) × 1.64
SVPM*-11i
Power supply capacity (kVA) = output capacity (kW) × 1.55
SVPM*-15i
Power supply capacity (kVA) = output capacity (kW) × 1.47
[How to obtain the input current so units to be installed at the
input section can be selected]
Obtain the SVPM input current, using the following expression.
Use it as a reference value in selecting a circuit breaker, magnetic
contactor, and power cable.
(Margin for selection: 1 to 1.5 times)
SVPM input current ( Arms) =
Power supply capacity (kVA)
3 × nominal power supply voltage (Vrms)
×1.2 (margin)
(Assume the nominal power supply voltage (Vrms) is usually
200 Vrms.)
- 106 -
3.4
3.SPECIFICATIONS
SVPM
B-65322EN/02
APPLICABLE MOTORS
Spindle Motor
β3/10000i
SVPM2-5.5i
A06B-6134-H201*
SVPM2-11i
A06B-6134-H202*
SVPM2-15i
A06B-6134-H203*
Servo Motor
β2/4000is
β4/4000is
β8/3000is
Servo L axis
O
O
O
Servo M axis
O
O
O
Servo L axis
O
O
O
Servo M axis
O
O
O
**
**
**
Spindle
Spindle
Spindle
β6/10000i
β8/8000i
β12/7000i
β22/2000is
**
O
O
**
**
O
O
O
O
O
O
**
**
O
**
O
**
O
Servo L axis
Servo M axis
Spindle
β12/3000is
O
SVPM3-5.5i
Servo L axis
O
O
A06B-6134-H301*
Servo M axis
O
O
O
Servo N axis
**
**
**
Spindle
**
O
O
SVPM3-11i
Servo L axis
O
O
O
A06B-6134-H302*
Servo M axis
O
O
O
**
**
**
O
O
O
Servo N axis
Spindle
**
**
**
O
SVPM3-15i
Servo L axis
**
**
**
O
A06B-6134-H303*
Servo M axis
**
**
**
O
O
Servo N axis
**
**
**
O
O
CAUTION
** Combining with this motor requires changing the
motor control parameter.
An incorrect parameter setting may damage the
motor.
- 107 -
3.SPECIFICATIONS
SVPM
B-65322EN/02
3.5
CIRCUIT BREAKER, MAGNETIC CONTACTOR, AND AC
REACTOR
3.5.1
AC Line Filter and Magnetic Contactor
The ratings of the circuit breakers and magnetic contactor are
determined by the specifications of the power supply module used.
The ordering specification drawing numbers and specifications of
circuit breakers and magnetic contactors are listed below.
When the user prepares circuit breakers and a magnetic contactor, use
those that satisfy the specifications listed below.
-
Specifications of circuit breakers and magnetic contactors
SVPM name
Circuit breaker 1
SVPM*-5.5i
(*: 2 or 3)
SVPM*-11i
(*: 2 or 3)
SVPM*-15i
(*: 2 or 3)
Circuit breaker 2
30A
55A
Magnetic
contactor
30A
5A
70A
55A
70A
NOTE
1 For the locations of the circuit breakers and
magnetic contactor, see Section 1.2,
"CONFIGURATION".
2 Select the rated voltages of the circuit breakers
according to the power supply voltage.
-
Recommended products
Manufactured by Fuji Electric Co., Ltd.
SVPM name
SVPM*-5.5i
(*: 2 or 3)
SVPM*-11i
(*: 2 or 3)
SVPM*-15i
(*: 2 or 3)
Circuit breaker 1
Circuit breaker 2
EA103B/50
EA103B/60
EA103B/75
Magnetic
contactor
SC- N 1
EA33/5
SC- N 2
SC- N2S
NOTE
For details, refer to the brochure supplied by Fuji
Electric Co., Ltd.
Note that the coil voltage specification of the
magnetic contactor varies depending on the power
supply voltage and frequency used.
- 108 -
3.SPECIFICATIONS
SVPM
B-65322EN/02
Type
Type
Option
Option
Circuit breaker
specification
Fuji Electric, EA103B/50 Fuji Electric, BZ-TB20B-3
A06B-6077-K103
Fuji Electric, EA103B/60 Fuji Electric, BZ-TB20B-3
A06B-6077-K104
Fuji Electric, EA103B/75 Fuji Electric, BZ-TB20B-3
Ordering specification drawing number of circuit breaker 2
Ordering
specification
drawing No.
Circuit breaker
specification
For control power
supply
A06B-6077-K106
(common to all SVPM
models)
Fuji Electric, EA33/5
Circuit breaker cover
specification
Fuji Electric,
BZ-TB10B-503
Ordering specification drawing number of magnetic contactor
Ordering
specification
drawing No.
Applicable model
SVPM*-5.5i
(*: 2 or 3)
SVPM*-11i
(*: 2 or 3)
SVPM*-15i
(*: 2 or 3)
Circuit breaker cover
specification
A06B-6077-K102
Applicable model
Type
Ordering
specification
drawing No.
Applicable model
SVPM*-5.5i
(*: 2 or 3)
SVPM*-11i
(*: 2 or 3)
SVPM*-15i
(*: 2 or 3)
Option
Ordering specification drawing number of circuit breaker 1
Magnetic contactor
specification
Magnetic contactor
cover specification
A06B-6077-K122
Fuji Electric, SC-1N
Fuji Electric, SZ-1N/T
A06B-6077-K123
Fuji Electric, SC-2N
Fuji Electric, SZ-1N/T
A06B-6077-K124
Fuji Electric, SC-2SN
Fuji Electric, SZ-2SN/T
NOTE
The coil voltage specification of the magnetic
contactor is 200 VAC.
3.5.2
AC Reactor
Type
Basic
Applicable model
SVPM*-5.5i
(*: 2 or 3)
SVPM*-11i
(*: 2 or 3)
SVPM*-15i
(*: 2 or 3)
- 109 -
Ordering specification drawing No.
A81L-0001-0155
A81L-0001-0156
3.SPECIFICATIONS
3.6
SVPM
B-65322EN/02
SPINDLE AXIS TYPES (#A AND #C) AND APPLICABLE
SENSORS
Two models (#A and #C) are available for each sensor for spindles.
The following table lists combinations of applicable sensors and
functions.
1
Ordering number
A06B-6134-H***#A, #C
Spindle
system
configuration
Sensor on the motor
Sensor on the spindle
2
Configuration
3
4
5
#A (TYPE A)
#C (TYPE C)
Mi sensor
MZi sensor
Without sensor
α position coder
External one-rotation
Rigid tapping
*1
*2
*5
*2
Velocity
synchronization
Phase
synchronization
Spindle synchronization
Remarks
*3
*3
Orientation by a position coder
Orientation by the external
one-rotation signal
Function
6
*2
*4
*2
*4
Threading
Cs contouring control
*6
*1
*2
*3
*4
*5
*6
*7
*7
The spindle and motor must be interconnected with a timing belt
or gear. No orientation is available to adjust the tapping start
position.
The spindle and motor must be interconnected with a timing belt
or gear.
The spindle and sensor must be interconnected in one-to-one
connection mode.
Two motor amplifiers are required.
Note that the stop position moves by a backlash between the
spindle and motor because of the theory of operation.
This function is enabled on the machine that the spindle motor is
directly connected to a spindle.
The resolution of position detection is 4096 p/rev.
Other spindle axis functions
: Applicable
#A
Analog output of load meter and speedometer
Analog output of either load meter or speedometer
Analog override input
- 110 -
#C
Remarks
Connector JY1
Connector JY1
Connector JY1
DERATING
Derating
Consider derating as shown below, according to ambient
temperatures.
Target models: All SVPM models
Available Operating Time
3.7
3.SPECIFICATIONS
SVPM
B-65322EN/02
15
min.
10
min.
5
min.
0
0
10
20
30
40
50
Ambient temperature
- 111 -
60 °C
4.ORDERING INFORMATION
4
SVPM
ORDERING INFORMATION
Refer to the order list (B-65321EN).
- 112 -
B-65322EN/02
B-65322EN/02
5
SVPM
POWER SUPPLY
- 113 -
5.POWER SUPPLY
5.POWER SUPPLY
SVPM
B-65322EN/02
5.1
INPUT POWER SUPPLY
5.1.1
Three-phase Input Power Supply for Motor Power
-
Nominal rated voltage: 200 to 240 VAC
Allowable voltage fluctuation: -15% to +10%
Frequency: 50/60 Hz
Allowable frequency fluctuation: ±2 Hz
Power supply impedance: Voltage fluctuation cased by load (at
maximum output) not to exceed 7%
Power supply unbalance: Within ±5% of the rated voltage
NOTE
The allowable voltage fluctuation is a change
observed for several minutes. It is not a continuous
change.
(1) If the power supply impedance is high, and the voltage
fluctuation exceeds the specification, an SVPM alarm (DC link
low voltage alarm or DC link overvoltage alarm) or a motor
output drop may result.
Use an appropriate power supply of which input voltage
fluctuation during motor acceleration does not exceed 7%.
[Checking the power supply impedance]
AC power
supply
R
S
T
SVPM
G
AC
voltmeter
E 0 − E1
E0
× 100(%) < 7(%)
E0: Voltage under no load
E1: Voltage at maximum
regeneration)
output
(power
running
and
(2) Input the power supply to the SVPM control circuit (power
supply input of CXA2C) before turning on the CNC or within
500 ms after turning on the CNC.
(3) Because a capacitor for power-factor improvement may affect
power supply regeneration, it is recommended that such a
capacitor be not installed.
(4) The rated output of the motor is guaranteed on the rated input
voltage. When the input voltage changes, the rated output may
not be observed even if the change is within the allowable
fluctuation range.
- 114 -
B-65322EN/02
5.1.2
SVPM
5.POWER SUPPLY
Single-phase Input for Control Power
Be sure to use a stabilized power supply as the 24-V power supply for
amplifiers. The 24-V power supply for motor brakes cannot be
shared.
Nominal rated voltage: 24VDC
Allowable voltage fluctuation:
±10%(including momentary variations)
Power supply ratings: 1.5A (per amplifier)
For the specification and circuit configuration of the external 24-VDC
power supply, see "POWER SUPPLY" in Part I, "SVM".
- 115 -
5.POWER SUPPLY
5.2
SVPM
B-65322EN/02
POWER TRANSFORMER FOR EXPORTS
When a SVPM of the 200V input series is used in an area where the
input voltage is not within the range of 200 to 230VAC, a power
transformer is required.
The ordering drawing numbers and
specifications of power transformers manufactured by FANUC are
listed below. When other than a FANUC power transformers is to be
prepared by the user, it must satisfy the transformer specifications
indicated Section 2.1.
Ordering drawing numbers of power transformers manufactured by
FANUC
Ordering number
Name
Remarks
For SVPM*-5.5i
A06B-6052-J001
(*:2 or 3)
Primary
For SVPM*-11i
380/415/460VAC
A06B-6044-J006
Secondary
(*:2 or 3)
200VAC
For SVPM*-15i
A06B-6044-J007
(*:2 or 3)
- 116 -
5.POWER SUPPLY
SVPM
B-65322EN/02
- Specifications of power transformers manufactured by FANUC
Power transformer for SVPM
Model
Item
Ordering drawing
number
FANUC drawing
number
Rated capacity
SVPM*-5.5i
SVPM*-11i
SVPM*-15i
A06B-6052-J001
A06B-6044-J006
A06B-6044-J007
A80L-0001-0496
A80L-0001-0313
A80L-0001-0314
10kVA
20kVA
30kVA
380/415/460VAC
Rated primary
230VAC (The secondary is used as an autotransformer.)
voltage
+10% -15%, 50/60±1Hz, 3φ
15A (at 380V)
30A (at 380V)
46A (at 380V)
Rated primary current 14A (at 415V)
28A (at 415V)
42A (at 415V)
13A (at 460V)
25A (at 460V)
38A (at 460V)
Rated secondary
AC200/220/230V
voltage
Rated secondary
29A
58A
87A
current
Voltage regulation at
5%
the secondary
Voltage deviation at
±3%
the secondary
Connection
Y-Y connection
Class H (maximum allowable temperature : 180°C)
Insulation
0 to 45°C
Ambient temperature
Allowable
135deg
temperature rise
Relative humidity
Max. 95%RH
Type
Dry type, natural air cooling type
Dielectric withstand
2000VAC, for 1 minute
voltage
Weight
Max. 61kg
Max. 115kg
Max. 165kg
Outline drawing
Fig. 8.1.4(a)
Fig. 8.1.4(b)
Fig. 8.1.4(c)
(Neutral point)
Connection diagram
(Primary)
- 117 -
(Secondary)
5.POWER SUPPLY
SVPM
B-65322EN/02
- Connecting a power transformer
Power transformers must be set according to the supply voltage used.
(a) Connection points of power transformers for SVPM*-5.5i,
SVPM*-11i, and SVPM*-15i
Supply
voltage
380VAC
400VAC
415VAC
440VAC
460VAC
480VAC
Connection points at the primary
Remarks
R - R1, S - S1, T - T1(380-V tap))
R - R1, S - S1, T - T1(380-V tap)
R - R2, S - S2, T - T2(415-V tap)
R - R2, S - S2, T - T2(415-V tap)
R - R3, S - S3, T - T3(460-V tap)
R - R3, S - S3, T - T3(460-V tap)
Voltage regulation (approximately 10V) when the load
varies (0% to 100%) with the 380-VAC tap set
With the 415-VAC tap set With the 460-VAC tap set
Secondary
output
voltage (V)
AC input voltage (V)
CAUTION
1 When installing a transformer in a cabinet, be
careful to ensure that the transformer does not
thermally affect other equipment. For example,
separate the transformer from the other equipment.
2 When installing a transformer outside the cabinet,
make sure that the transformer is not directly
exposed to cutting chips or coolant.
3 If there is a possibility of the transformer falling,
secure the transformer with bolts or similar.
- 118 -
B-65322EN/02
6
SVPM
6.INSTALLATION CONDITIONS AND NOTES
INSTALLATION CONDITIONS AND
NOTES
- 119 -
6.INSTALLATION CONDITIONS AND NOTES
6.1
SVPM
ENVIRONMENTAL CONDITIONS
See Chapter 6 in Part I “SVM”.
6.2
Selecting a Ground-Fault Circuit Interrupter
See Chapter 6 in Part I “SVM”.
6.3
NOISE PROTECTION
See Chapter 6 in Part I “SVM”.
- 120 -
B-65322EN/02
SVPM
B-65322EN/02
6.4
6.INSTALLATION CONDITIONS AND NOTES
INSTALLING LIGHTNING SURGE ABSORBERS
At the power input of the power magnetics cabinet, install a surge
absorber between the power lines and between each power line and a
ground to protect the unit from a voltage surge caused by lightning.
How to install the surge absorber is shown below.
(1) Surge absorber for three-phase input
When using an integrated lightning surge absorber between the
power lines and between each power line and a ground
Lightning surge absorber between power
lines and between each power line and
ground (R.C.M-601BUZ-4)
To other units
(a)
Control power
input
(b)
Stabilized
power supply
(24 VDC)
G
βi SVPM
Circuit breaker 2
(5A)
Ground plate
Main circuit
power
supply
input
R
S
T
200VAC
Ground-fault circuit
interrupter for power
magnetics cabinet
Circuit
breaker 1
Magnetic
contactor
AC reactor
When using separate lightning surge absorbers between the power
lines and between each power line and a ground
Lightning surge absorber between
each power line and ground
(R.A.V-781BXZ-2)
Lightning surge absorber between
power lines (R.A.V-781BYZ-2)
To other units
(a)
Control
power supply
input
(b)
G
Ground
plate
Stabilized
power supply
(24 VDC)
Circuit breaker
2 (5A)
βiSVM
βi SVPM
Main circuit
power supply
input
AC200V R
S
T
Ground-fault circuit interrupter Circuit
for power magnetics cabinet
breaker 1
- 121 -
Magnetic
contactor
AC reactor
6.INSTALLATION CONDITIONS AND NOTES
SVPM
B-65322EN/02
WARNING
1 Make the wires shown with thick line in the above
diagram as short as possible in order to increase
the effect of the lightning surge absorber.
Wire Cross section : At least 2mm2
Length : Keep the total wire length (a+b) to
within 2m,where a = length of wire
used to connect lightning surge
absorber (1) b = length of wire used
to connect lightning surge absorber
(2)
2 When performing a dielectric strength test by
applying an overvoltage (such as 1000 or 1500
VAC) to a power line, remove lightning surge
absorber (2) so that it will not operate.
3 The circuit protector (5A) is intended to protect the
lines if a lightning surge absorber is damaged due
to a surge that is higher than the maximum
allowable voltage of the surge absorber.
4 Usually, no current flows through the lightning
surge absorbers. So the circuit protector (5A) may
be used also for other sections (such as power
supply module control power and spindle motor fan
power).
The following table lists commercially available lightning surge
absorbers.
Lightning
surge
absorber
<1>
<2>
Lightning
surge
absorber
<1>
<2>
Table 6.4(a) Lightning surge absorbers (not complying with the relevant standards)
Maximum
Maximum
Manufacturer's
Maximum allowable
Clamp voltage allowable surge allowable surge
specification
circuit voltage
voltage
current
[V]±10%
Okaya Electric
[Vrms]
1.2/50µsec [V]
8/20µsec [A]
Industries
R・A・V-781BYZ-2
783
1000
12000
300
R・A・V-781BXZ-2A
783
1000
12000
300
Table 6.4(b) Lightning surge absorbers (complying with the relevant standards)
Maximum
Maximum
Manufacturer's
Maximum allowable
Clamp voltage allowable surge allowable surge
specification
circuit voltage
voltage
current
[V]±10%
Okaya Electric
[Vrms]
1.2/50µsec [V]
8/20µsec [A]
Industries
R・A・V-781BYZ-2
783
1000
12000
300
R・A・V-781BXZ-4
783
1000
12000
300
- 122 -
B-65322EN/02
7
7.PROTECTIVE GROUNDING
SVPM
PROTECTIVE GROUNDING
L-shaped
metal
plate (TB2
grounding
terminal)
Flange tapped hole
Use short cable.
Ground plate of cabinet
To system ground
- 123 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
8
B-65322EN/02
EXTERNAL DIMENSIONS / PANEL
CUT-OUT DRAWINGS / MAINTENANCE
AREA
- 124 -
B-65322EN/02
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
8.1
EXTERNAL DIMENSIONS
8.1.1
External Dimensions of SVPM
380 mm
172 mm
260 mm
92.5 mm max.
Weight : 14.8 kg
8.1.2
External Dimensions of Fan Unit (A06B-6134-K001)
120 mm
200VAC IN Note)
( 15 mm)
85 mm
( 55 mm)
( 15 mm)
100 mm
145 mm
60 mm
Weight : 1.1kg
NOTE
Use a 2-A fuse or circuit breaker to prevent a
motor burnout.
- 125 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
8.1.3
B-65322EN/02
AC Reactor Unit
Max.B
H
D
A
F
M-
C
E
G
K
Applicable model
For SVPM-5.5i, 11i
For SVPM-15i
A
135
135
B
155
155
C
82
108
- 126 -
D
50
42
E
65
95
F
89
84
G
48
66
H
135
135
K
5
7.2
MM5
M5
B-65322EN/02
8.1.4
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
Power Transformer
(a) For SVPM-5.5i (A06B-6052-J001)
Terminal M4
Outline Drawing of Power Transformer with no Cover
Outline Drawing of Power Transformer with Cover
NOTE
The four side panels are all meshed, while the top is
a solid plate.
- 127 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
(b) For SVPM-11i
B-65322EN/02
(A06B-6044-J006)
Terminal M6
Outline Drawing of Power Transformer with no Cover
Outline Drawing of Power Transformer with Cover
NOTE
The four side panels are all meshed, while the top is
a solid plate.
- 128 -
B-65322EN/02
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
(c) For SVPM-15i (A06B-6044-J007)
Terminal M6
Outline Drawing of Power Transformer with no Cover
Outline Drawing of Power Transformer with Cover
NOTE
The four side panels are all meshed, while the top is
a solid plate.
- 129 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
Circuit Breaker
Ordering
drawing number
A06B-6077-K102
(For SVPM*-5.5i)
A06B-6077-K103
(For SVPM*-11i)
A06B-6077-K104
(For SVPM*-15i)
A
B
C
D
E
M1-
F
G
H
I
J
K
L
M2-
N
Mounting
75
50
190
115
130
M8
17
80
56
49
φ8
φ5
110
M4
25
2
positions
(1)
C (Dimension with terminal cover)
8.1.5
B-65322EN/02
Dimensions for mounting holes
- 130 -
B-65322EN/02
8.1.6
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
Magnetic Contactors
(a) A06B-6077-K122, A06B-6077-K123
(Dimensions with cover for protecting live parts)
(Dimensions with cover for protecting
live parts)
Coil terminal M3.5
Main terminal M5
Auxiliary terminal M3.5
Dimensions for drilling mounting holes
Ordering
drawing
number
Fuji Electric part
number
Body
Cover
A06B-6077-K122
SC-1N
(for SVPM*-5.5i)
A06B-6077-K123
SC-2N
(for SVPM*-11i)
- 131 -
SZ-1N/T
Operation coil
voltage
Auxiliary
contact Weight
structure
200V/50Hz
0.68Kg
2a2b
SZ-1N/T
200-220V/60Hz
0.68Kg
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
B-65322EN/02
A06B-6077-K124
(Dimensions with cover for protecting live parts)
(Dimensions with cover for protecting
live parts)
Coil terminal M3.5
Main terminal M6
Auxiliary terminal M3.5
Dimensions for drilling mounting holes
Ordering
drawing
number
Fuji Electric part
number
Body
Cover
A06B-6077-K124
SC-2SN
(for SVPM*-15i)
- 132 -
SZ-2SN/T
Operation coil
voltage
Auxiliary
contact Weight
structure
200V/50Hz
2a2b
200-220V/60Hz
1.3Kg
B-65322EN/02
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
8.1.7
Lightning Surge Protector
(a) A06B-6077-K144
Connection diagram
Specification
Rated
voltage
R⋅C⋅M-601BUZ-4
250VAC
AC discharge
Clamp voltage
start voltage
560VAC
±20%(Ua)
2000V
±10%(V1.0)
- 133 -
Surge
withstand
current
2500A
(8/20µS)
Surge
withstand
voltage
20kV
(1.2/50µS)
Maximum surge
discharge start
voltage
2kV
(1.2/50µS)
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
8.2
B-65322EN/02
PANEL CUT-OUT DRAWINGS
Panel cut-outs that apply when a FANUC fan unit (A06B-6134-K001)
is used and when not used are shown below. A fan unit can be
placed either on top of or below the servo amplifier.
NOTE
1 Attach the accompanying gasket around the panel
cut-out to prevent oil and dust from getting into it.
2 Reinforce the right and left sides of the panel
cut-out in the power magnetics cabinet by using
fittings such as angles to maintain satisfactory
contact between the power magnetics cabinet and
the amplifier.
3 Placing a FANUC fan unit on top of the servo
amplifier requires installing a duct.
Refer to the “Example Duct Structure for Using a
FANUC Fan Unit (A06B-6134-K001)” for
descriptions about the structure of the duct.
4 Placing a FANUC fan unit below the servo amplifier
does not require installing a duct.
If no FANUC fan unit is used, the user is requested
to install a fan motor that can generate an air flow
of at least 2 m/s at the heat sink.
120
120
120
- 134 -
246
6-M5
120
120
6-M5
20
7.5
11
11
4-M4
360
75
60
20
10
246
6-M5
131
2
338
246
135
360
11
4-M4
360
338
10
12
16
75
135
131
7.5
135
131
2
120
(3) When two FANUC fan units are used
(placed on top of the servo amplifier)
60
(2) When one FANUC fan unit is used
(placed on top of the servo
amplifier)
338
(1) When no FANUC fan unit
is used
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
(4) When one FANUC fan unit is used
(placed below the servo amplifier)
(5) When two FANUC fan units are
used (placed below the servo
amplifier)
120
120
246
10
20
10
6-M5
7.5
246
360
338
360
338
11
120
11
120
20
4-M4
131
135
131
135
131
135
12
75
2
4-M4
- 135 -
60
16
75
2
60
6-M5
7.5
B-65322EN/02
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
8.3
B-65322EN/02
MAINTENANCE AREA
(1) When no fan unit is used
AIR FLOW
AIR FLOW
AIR FLOW
(Note)
50 mm
260 mm
172 mm
92.5 mm
50 mm
380 mm
50 mm
(NOTE) When a right-angle type cable
connector is used (+30 mm when a
straight type cable connector is used)
- 136 -
B-65322EN/02
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
(2) When a fan unit used (placed on top of the servo amplifier)
AIR FLOW
AIR FLOW
AIR FLOW
AIR FLOW
(Note)
50 mm
172 mm
292 mm
260 mm
130 mm
130 mm
380 mm
380 mm
50 mm
50 mm
100 mm
(NOTE) When a right-angle type cable
connector is used (+30 mm when a
straight type cable connector is used)
(3) When a fan unit used (placed below the servo amplifier)
AIR FLOW
AIR FLOW
50 mm
50 mm
380 mm
380 mm
130 mm
130 mm
260 mm
AIR FLOW
172 mm
292 mm
(Note)
AIR FLOW
100 mm
50 mm
(NOTE) When a right-angle type cable
connector is used (+30 mm when a
straight type cable connector is used)
- 137 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA SVPM
8.4
B-65322EN/02
DUCT
Shown below is an example duct structure where a FANUC fan unit
(A06B-6134-K001) is used.
NOTE
1 Install a duct having the shape shown below
between the fan unit and heat sink to provide a
ventilation flue.
2 Weld the duct to the cabinet.
3 If the fan unit is placed below the servo amplifier, no
duct is needed.
102
93
(1) When one fan unit is used
Panel cut-out
plane
144
129.5
64.5
70.5
124
93
Panel cut-out
plane
102
(2) When two fan units are used
291
124
23
124
64.5
70.5
230
- 138 -
B-65322EN/02
SVPM 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
How to mount a fan unit (A06B-6134-K001)
4 screws - M4 × 10
200VAC IN
Applicable wire 1.25mm2
Applicable crimp terminal 1.25-4
- 139 -
Panel cut-out plane
9.TOTAL CONNECTION DIAGRAM
9
9.1
SVPM
B-65322EN/02
TOTAL CONNECTION DIAGRAM
CONNECTION DIAGRAM
Fan unit
Fan unit
SVPM
Pulse Coder I/F
JF1
K22
Servo Motor
JF2
K22
Servo Motor
JF3
K22
Servo Motor
JY1
K33
LM, SM, OVR
JA7A
K12
CNC
JA7B
K12
JX6
K6
CX3
Emergency stop
K7
CX4
24V power supply
K69
Spindle I/F
CXA2C
K28
CX5X
CNC
K27
COP10B
(FSSB I/F)
TB2
Flange
K10
JYA3
K16
Magnetic contactor
CZ2L
CZ2M
CZ2N
TB1
5A
Lightning surge
b
b
K21
K21
K21
K1
JF3
JF2
G
Pulse Coder I/F
JF1
Power
supply for
Spindle
Motor
G
K14 is for the Mi sensor.
Position Coder
TB3
AC reactor
G
Circuit breaker 2
Spindle Motor
JYA4
K70 K70
Circuit breaker 1
*1
K14
CNC
*1
Spindle Sensor
Battery
200-240VAC
JYA2
Servo
Motor
For the MZi sensor, K17 is used.
NOTE
1 Always install the circuit breakers, magnetic
contactor, and AC reactor.
2 To protect the equipment from lightning surge
voltages, install a lightning surge absorber across
each pair of power lines and across each power line
and the grounding line at the power inlet of the
power magnetics cabinet.
3 Be sure to connect the grounding terminal (G) on
TB2 to a substantial ground.
- 140 -
9.2
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
CONNECTOR LOCATION
1
2
3
4
5
6
No.
1
2
3
4
5
6
7
8
9
10
11
Name
STATUS1
STATUS2
CX3
CX4
CXA2C
COP10B
CX5X
JF1
JF2
JF3
JX6
12
JY1
13
14
15
JA7B
JA7A
JYA2
16
JYA3
17
18
JYA4
TB3
7
8
9
10
11
12
13
14
15
16
17
21
22
23
19
24
20
25
19
18
20
TB1
21
22
23
24
CZ2L
CZ2M
CZ2N
TB2
Remarks
Status LED : spindle
Status LED : servo
Main power MCC control signal
Emergency stop signal (ESP)
24VDC power input
Servo FSSB I/F
Absolute Pulsecoder battery
Pulsecoder : L axis
Pulsecoder : M axis
Pulsecoder : N axis
Power outage backup module
Load meter, speedometer, analog
override
Spindle interface input
Spindle interface output
Spindle sensor Mi, MZi
α position coder
External one-rotaion signal
(Unused)
DC link terminal block
DC link charge LED
(Warning)
Main power supply cnnection terminal
board
Servo motor power line : L axis
Servo motor power line : M axis
Servo motor power line : N axis
Spindle motor power line
Tapped hole for grounding the flange
25
WARNING
Do not touch any component in the
module or any connected cable when
LED 19 is on, because it is dangerous.
- 141 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
9.3
DETAILED DESCRIPTONS OF CONNECTIONS
9.3.1
Common
9.3.1.1
Details of cable K1
Cable K1 is used to supply main power to the SVPM.
(1) Configuration
(a) For a power supply voltage of 200 to 240 VAC
TB1
Main power
supply
200 VAC
to
240 VAC
50/60 Hz
R
L1
Circuit
breaker 1
Magnetic
contactor
AC
reactor
S
L2
L3
T
SVPM
(L1)
(L2)
(L3)
G
(b) For a power supply voltage of 400 to 480 VAC (an
insulating transformer is needed)
TB1
Main power
supply
400 VAC
to
480 VAC
50/60Hz
R
S
L1
Insulating
power
supply
transformer
Circuit
breaker 1
Magnetic
contactor
AC
reactor
L2
L3
T
G
- 142 -
(L1)
(L2)
(L3)
SVPM
SVPM
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
(2) Cable specifications
Applicable cable
Terminal Tightening
Heavy-duty power Heat-resistant
screw
torque
cable (Note 2)
cable (Note 1)
SVPM*-5.5i
5.5 mm2 or more 5.5 mm2 or more
M5
2.0 to 2.5 N⋅m
SVPM*-11i
8 mm2 or more
8 mm2 or more
M5
2.0 to 2.5 N⋅m
SVPM*-15i
14 mm2 or more
14 mm2 or more
M5
2.0 to 2.5 N⋅m
Model
NOTE
1 Four-conductor polyvinyl heavy-duty power cable
(JIS C3312) (VCT : heat-resistant 60 °C)
2 Fire-retardant polyflex wire (heat-resistant 105 °C)
or equivalent to LMFC manufactured by The
Furukawa Electric Co., Ltd.
3 The cross-section area of each cable is determined
under the following conditions:
(1) At SVPM rated output
(2) Environment temperature of cable : 30°C
(3) Number of harnesses
3 (No current flows through the ground wire
during normal operation.)
The required cross-section area of a cable varies
depending on the environment and requirements of
the user. Select an appropriate cable size.
WARNING
1 Defects, such as a loose screw, an incorrectly
inserted connector, and a poorly crimped terminal,
can lead to a motor malfunction, excessive heat
generation, and a ground fault. Exercise
adequate care in installing servo amplifiers.
2 A loose screw and a poorly crimped terminal (or, if
a connector is used, a loose connector contact or
an incorrect connector pin-to-cable connection) on
high-current carrying power supply wires or motor
power wires can lead to fire. Exercise adequate
care in wiring.
- 143 -
9.TOTAL CONNECTION DIAGRAM
9.3.1.2
SVPM
B-65322EN/02
Details of cable K6
Cable K6 is used to control the magnetic contactor if it is installed
outside the unit.
SVPM
Coil
Spark
killer
Internal
contact
External power supply
(must match the coil voltage of the
user's equipment)
Connector Manufactured by Tyco Electronics AMP
D-3200 series
Housing
2-178128-3
(1 pcs.)
Contact
1-175218-2
(2 pcs.)
(FANUC ordering information: A06B-6134-K201)
Cable
Two-conductor polyvinyl heavy-duty power cable (JIS C3312),
conductor size of 1.25 mm2 (50/0.18), PVC sheath 9.6 mm in
diameter
Internal-contact specification:
Rated load
Maximum contact
rating
Resistive load
(cosφ=1)
250VAC, 5A / 30VDC, 5A
Inductive load
(cosφ=0.4, L/R=7msec)
250VAC, 2A / 30VDC, 2A
5A
5A
NOTE
Always install a spark killer (CR) that matches the
magnetic contactor to protect the internal contacts.
The following table lists the recommended
capacitances and resistances.
Coil voltage
24 VDC
100 to 230 VAC
- 144 -
C
0.22 µF
0.1 µF
R
22 Ω
220 Ω
SVPM
B-65322EN/02
9.3.1.3
9.TOTAL CONNECTION DIAGRAM
Details of cable K7
Cable K7 is used to supply an emergency stop signal to the SVPM.
Emergency stop
contact
Connector
Cable
SVPM
Manufactured by Tyco Electronics AMP
D-3200 series
Housing
1-178128-3
(1 pcs.)
Contact
1-175218-2
(2 pcs.)
(FANUC ordering information: A06B-6134-K201)
Two-conductor polyvinyl heavy-duty power cable (JIS C3312),
conductor size of 1.25 mm2 (50/0.18), PVC sheath 9.6 mm in
diameter
(1) When the contact is ON (closed), the spindle motor and servo
motor are enabled.
When the contact is OFF (open), the external magnetic contactor
(MCC) is in the off state, and the spindle motor and servo motor
do not operate.
(2) When the contact is set to OFF (open) during motor rotation, the
spindle motor decelerates, then stops, and the servo motor is
stopped by the dynamic brake.
(3) The contact input signal is specified as follows:
<1> As the external contact capacity, a voltage of at least 30
VDC and a current of at least 100 mA are required.
<2> Significant levels (with the voltage between input pins)
when the contactless signal input mode is used:
Low level "logic 0": Up to 2 V
High level "logic 1": At least 20 V
(4) When the SVPM main power is turned off for safety in such a
case that the machine protection door is open, the contact of the
ESP signal (CX4), which is input to the SVPM, must be set to
OFF (open) within 200 ms after turn-off of the SVPM main
power.
When the contact of the ESP signal (CX4) remains ON (closed)
after the SVPM main power is turned off, a DC link low-voltage
alarm occurs in the SVPM.
- 145 -
9.TOTAL CONNECTION DIAGRAM
9.3.1.4
SVPM
B-65322EN/02
Details of cable K69
Cable K69 is used to supply control power (+24 V) to the SVPM.
SVPM
+24V power
supply unit
K69
Connector
Cable
9.3.1.5
CXA2C
24V
(A1) 24V
0V
(A2) 0V
Manufactured by Tyco Electronics AMP
D-2100 series
Housing
1-1318119-4
(1 pcs.)
Contact
1318107-1
(2 pcs.)
(FANUC ordering information:A06B-6134-K201)
Conductor size : 0.5mm2, AWG20
Instruction outer diameter : 1.11-1.87 mm
Details of cable K70
Cable K70 is used to ground the SVPM.
Grounding cable conductor diameter
Grounding cable cross-section
Motor power cable cross-section S
(mm2)
(mm2)
S ≤ 5.5
5.5 or greater
5.5 < S ≤ 16
S or greater
16 < S ≤ 35
16 or greater
35 < S
S/2 or greater
NOTE
The following M5 crimp terminal can be used with a
cable having a large conductor diameter.
Nichifu Co., Ltd. CB22-5S
Overall conductor size range : 16.78 to 22.66 mm2
- 146 -
SVPM
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
(Grounding example with K70)
L-shaped
metal plate
(TB2
grounding
terminal)
From spindle power line
K70
K70
M5 screw
Use short cable.
Ground plate of cabinet
(To be connected to system ground)
NOTE
Securing cables (crimp terminals) to the ground
terminal together is not permitted.
As shown in the above figure, attach one cable
(crimp terminal) to each screw.
- 147 -
9.TOTAL CONNECTION DIAGRAM
9.3.1.6
SVPM
B-65322EN/02
Details of cable K21
The cable K21 is a power cable used between the SVPM and motor.
The cable is attached to the SVPM through the connector D-5000.
SVM
Motor
CZ2 (B1)
U
U
CZ2 (A1)
V
V
CZ2 (B2)
W
W
CZ2 (A2) GND
GND (Body)
Connector D-5000
Receptacle housing
2
1
Receptacle contact
•
B2 (W)
A1 (V)
B1 (U)
A
Conductor
Indication of the key type
About the receptacle housing of the SVPM-side connector
The SVPM-side connector is a key type. The key is intended to
prevent incorrect connection between the axes. Select the
receptacle housing that matches the SVPM and its axis that are to
be used.
Specification of the key
XX
XY
YY
•
A2 (GND)
A2
B2 G
W
A1
B1 V
U
B
Key
Cable
Applicable SVPM
CZ2L
CZ2M
CZ2N
About the receptacle contact of the SVPM-side connector
Four types receptacle contacts are prepared for the different line
diameter of the cable. Please use the receptacle contact which
suits the line diameter of the cable.
- 148 -
SVPM
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
•
About the cable specification
Select the cable specification by considering the following
conditions for use.
<1> Motor current rating or current needed in use on a real
machine
<2> Cable type (heat resistance temperature, etc.)
<3> Environment in which the cable is installed (operating
ambient temperature, etc.)
<4> Need of water proofing (pay attention to the diameter of the
applicable cable clamp)
<5> Certification for CE marking (compliance with various
safety standards and EMC standard)
<6> Securing insulation space among the cable pins at the time
of cabling
•
About the motor-side connector
The specification of the motor-side connector varies from one
motor model to another.
Refer to "FANUC AC SERVO MOTOR βis series Descriptions
(B-65302EN)" for explanations about the specification of the
motor-side connector.
- 149 -
9.TOTAL CONNECTION DIAGRAM
9.3.1.7
SVPM
B-65322EN/02
Details of cable K22
The cable K22 is used to connect the SVPM and Pulsecoder.
For servo motor βis series (β2/4000is to β22/2000is)
Shield
SVPM
(5)
RD
(6)
(6)
*RD
(5)
(9, 20)
5V
(8, 9)
(12, 14)
0V
(7, 10)
(7)
6V
(4)
FG
(3)
(16)
Drain wire
Servo motor
20-pin half-pitch connector
Connector (Japan Aviation Electronics Industry)
JN2x S10SL1 : for φ5.7 to 7.3 sheath diameter
JN2x S10SL2 : for φ6.5 to 8.0 sheath diameter
D : Straight plug
F : Angle plug
Contact (Japan Aviation Electronics Industry)
JN1-22-22S
Ground plate
Signal name
5V, 0V, 6V
RD, *RD
Drain wire
Using cable conductor
Cable length : 28m or less
Cable length : 50m or less
0.3mm2 × 5 (Note 4)
0.5mm2 × 5 (Note 4)
Wire construction 12/0.18 or 60/0.08
Wire construction 20/0.18 or 104/0.08
Insulation outer diameter φ0.8 to φ1.5
Insulation outer diameter φ0.8 to φ1.5
0.18mm2 or more
0.18mm2 or more
Twisted-pair wire
Twisted-pair wire
Insulation outer diameter φ0.8 to φ1.5
Insulation outer diameter φ0.8 to φ1.5
0.15mm2 or more
0.15mm2 or more
See Subsection 5.4.1 for explanations about the SVPM-side connector
that matches the recommended cable.
- 150 -
SVPM
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
NOTE
1 The ground plate to which the shield is connected
must be placed as close as possible to the servo
amplifier so that distance between the ground plate
and the servo amplifier becomes shortest.
2 In case that the cable is prepared by MTB, total
resistance of 5V and 0V must be less than 2Ω.
3 Pulsecoder side connector can accept maximum
0.5mm2 (wire construction 20/0.18 or 104/0.08,
diameter φ1.5 or less) wire and sheath diameter is
φ5.7 to φ8.0. In case of using thicker wire or cable,
take measures described below.
[Case 1] Cable conductor exceeds 0.5mm2 .
Servo motor
SVM
Soldering or crimping
The total resistance (Round
trip) of 5 V and 0 V must be
less than 2Ω.
[Case 2] Sheath diameter of exceeds φ8.
SVM
Cable thicker than φ8
Servo motor
Connector
The total resistance (Round
trip) of 5 V and 0 V must be
less than 2Ω.
4 In case of incremental Pulsecoder, 6V is not
necessary to be connected.
•
Crimp tool specification
A06B-6114-K201/JN1S : For 0.3 mm2
A06B-6114-K201/JN1L : For 0.18 mm2 or 0.5 mm2
•
Connector kit specification
A06B-6114-K204/S : Straight plug (including a contact)
A06B-6114-K204/E : Elbow plug (including a contact)
•
Recommended cable
A66L-0001-0460 : Flexible cable 28m or less long
A66L-0001-0462 : Flexible cable 50m or less long
A66L-0001-0481 : Fixed cable 28m or less long
A66L-0001-0491 : Fixed cable 50m or less long
- 151 -
9.TOTAL CONNECTION DIAGRAM
9.3.1.8
SVPM
B-65322EN/02
Details of cable K27
Cable K27 is an optical fiber cable used in the FSSB interface.
SVPM
CNC
K27
COP10B
COP10A
•
The cable is run from connector COP10A to connector COP10B
in the SVPM.
•
Refer to the applicable CNC connection manual for detailed
specifications of the optical fiber cable.
- 152 -
9.3.1.9
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Details of cable K28
When a battery box is used)
Battery case
A06B-6050-K060
SVPM
Battery
A06B-6050-K061
+6V
CX5X (2)
0V
CX5X (1)
0.3 mm2 × 2
Housing : IL-L2S-S3L-B(N)
Contact : IL-C2-1-00001
Manufacture :
Japan Aviation Electronics Industry
Screw terminal : M3
Crimp terminal : 1.25-4
Example of cable
Terminal 1, White
CX5X
Crimp Terminal 1.25-4
6V
6V
Two 0.3mm2 Wires
0V
0V
Terminal 2, Black
Connector A06B-6093-K303
•
Crimp Terminal 1.25-4
A connector (A06B-6093-K303) is optionally available.
Direction of insertion
+6V
Housing appearance
- 153 -
0V
Cable side
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
When the built-in battery is used)
SVPM
Battery case
A06B-6114-K501
Battery
A06B-6073-K001
CX5X
•
Using the built-in battery (A06B-6073-K001) always requires the
battery case (A06B-6114-K501).
- 154 -
SVPM
B-65322EN/02
9.3.2
Spindle Motor
9.3.2.1
Details of cable K10
SVPM
9.TOTAL CONNECTION DIAGRAM
TB2
Spindle motor
(U)
(U)
(V)
(V)
(W)
(W)
(G)
(G)
To connect the cable to the SVPM, use a crimp terminal selected
according to the following table.
Amplifier model
Terminal screw
Tightening torque
SVPM2-5.5i to 15i
SVPM3-5.5i to 15i
M5
2.0 to 2.5 N⋅m
About the cable specification
Select the cable specification by considering the following conditions
for use.
<1> Motor current rating or current needed in use on a real machine
<2> Cable type (heat resistance temperature, etc.)
<3> Environment in which the cable is installed (operating ambient
temperature, etc.)
<4> Need of water proofing (pay attention to the diameter of the
applicable cable clamp)
<5> Certification for CE marking (compliance with various safety
standards and EMC standard)
<6> Securing insulation space among the cable pins at the time of
cabling
- 155 -
9.TOTAL CONNECTION DIAGRAM
9.3.2.2
SVPM
B-65322EN/02
Details of cable K12
CNC
JA7A
JA7B
(3)
SOUT
SIN1
(1)
(4)
*SOUT
*SIN1
(2)
(1)
SIN
SOUT1
(3)
(2)
*SIN
*SOUT1
(4)
0V
0V
(12),(14),(16)
20-pin half-pitch connector
Ground
plate
(Note)
SVPM
(12),(14),(16)
Ground
plate
(Note) 20-pin half-pitch connector
Cable specification: 0.09 mm2 twisted pair with common shielded
Recommended cable (wire only): A66L-0001-0284#10P
See Section 5.4.1 for details of connectors applied to recommended
cable.
NOTE
If cable K12 is installed near the likes of a power
cable, its shielding wire must be connected to a
ground plate. If an SVPM is installed near the CNC,
however, it is not necessary to connect the shielding
wire to a ground plate.
- 156 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Connector pin assignment
JA7A and JA7B
9
5V (Note 1)
10
19
8
7
17
6
5
3
SOUT
1
SIN
15
4
*SOUT
2
*SIN
13
11
20
5V (Note 1)
18
5V (Note 1)
16
0V
14
0V
12
0V
NOTE
1 The +5V pin is intended for optical link transmission
based on the optical I/O link adapter. Do not use it
when a metal cable is being used; otherwise, the
+5V line of the CNC will be short-circuited with that
of the SVPM.
2 SVPM serial interface connection using an optical
fiber cable
The use of an optical I/O link adapter with the SVPM
serial interface extends the maximum allowable
length of the optical fiber cable to up to 200 m.
Use optical fiber cables in the following cases:
• When the required cable length is 20 m or longer.
• When the cable must be extended across multiple
cabinets, and the cabinets cannot be connected
with a grounding wire 5.5 mm2 or larger.
• The cable may be affected by noise, for example,
if the cable is laid near a strong magnetic noise
source like a welding machine or in parallel with a
power line over a long distance.
- 157 -
9.TOTAL CONNECTION DIAGRAM
9.3.2.3
SVPM
B-65322EN/02
Details of cable K14
(1) For the motor with Mi sensor
SVPM
#A
JYA2
Mi sensor Motor
Shield
(5)
MA
PA
(A2)
(6)
*MA
RA
(B2)
(7)
MB
PB
(A3)
(8)
*MB
RB
(B3)
(20)
5V
0.5mm2
5V
(A1)
(16)
0V
0.5mm2
0V
(B5)
(13)
THR1
THR1
(A6)
(15)
THR2
THR2
(B6)
(10)
SS
SS
(A5)
20-pin half-pitch connector
Manufactured by Tyco Electronics AMP
Housing : 178289-6
Contact : 1-175217-2
Cable specification : 6 common shielded cable
(Three 0.18mm2 twisted pairs + 0.5mm2 wires)
Recommended cable conductor : A66L-0001-0368
See Section 5.4.1 for explanations about the JYA2-side connector that
matches the recommended cable.
NOTE
If only one 5V line and only one 0V line are used,
use pins 20 and 16 for them, so that, if the
connector is attached the wrong way, the sensor
can be prevented from being damaged.
- 158 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Connector pin assignment
JYA2
9
5V
7
MB
5
MA
3
#
1
MZ
10
SS
8
*MB
6
*MA
4
#
2
*MZ
19
#
17
#
15
THR2
13
THR1
11
#
20
5V
18
5V
16
0V
14
0V
12
0V
NOTE
Do not use any pin that is marked #, because they
may already be in use for input/output signals for
an optional PCB.
Pin arrangement of the connector (manufactured by Tyco Electronics
AMP) on the motor side
A1
+5V
B1
A2
PA
B2
RA
A3
PB
B3
RB
A4
B4
A5
SS
B5
0V
A6
THR1
B6
THR2
- 159 -
9.TOTAL CONNECTION DIAGRAM
9.3.2.4
SVPM
B-65322EN/02
Details of cable K16
SVPM
JYA3
α position coder
Shield
(1)
PZ
PZ
(B)
(2)
*PZ
*PZ
(P)
(5)
PA
PA
(A)
(6)
*PA
*PA
(N)
(7)
PB
PB
(C)
(8)
*PB
*PB
(R)
(9),(18),(20)
5V
0.5mm2
5V
(H)
(12),(14),(16)
0V
0.5mm2
0V
(K)
20-pin half-pitch connector
Ground plate
Cannon connector
MS3106B20-29S
Cable specification : 6 common shielded cable
(Three 0.18mm2 twisted pairs + 0.5mm2 wires)
Recommended cable conductor : A66L-0001-0286
See Section 5.4.1 for explanations about the JYA3-side connector that
matches the recommended cable.
NOTE
If only one 5V line and only one 0V line are used,
use pins 20 and 16 for them, so that, if the
connector is attached the wrong way, the sensor
can be prevented from being damaged.
- 160 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Connector pin assignment
JYA3
9
5V
7
PB
5
PA
3
#
1
PZ
10
#
8
*PB
6
*PA
4
#
2
*PZ
19
#
17
#
15
EXTSC
13
SCCOM
11
24V
20
5V
18
5V
16
0V
14
0V
12
0V
NOTE
Do not use any pin that is marked #.
Pin arrangement of the cannon connector on the position coder side
A
D
G
K
N
S
PA
0V
*PA
- 161 -
B
E
H
L
P
T
PZ
+5V
*PZ
C
F
J
M
R
PB
*PB
9.TOTAL CONNECTION DIAGRAM
9.3.2.5
SVPM
B-65322EN/02
Details of cable K17
(1) For the motor with MZi sensor
SVPM
#A
JYA2
MZi sensor Motor
Shield
(1)
MZ
VZ
(A4)
(2)
*MZ
*VZ
(B4)
(5)
MA
VA
(A2)
(6)
*MA
*VA
(B2)
(7)
MB
VB
(A3)
(8)
*MB
*VB
(B3)
(9),(18),(20)
5V
0.5mm2
5V
(A1)
(12),(14),(16)
0V
0.5mm2
0V
(B5)
(13)
THR1
THR1
(A6)
(15)
THR2
THR2
(B6)
(10)
SS
SS
(A5)
20-pin half-pitch connector
Manufactured by tyco Electronics AMP
Housing : 178289-6
Contact : 1-175217-2
Cable specification : 6 common shielded cable
(Four 0.18mm2 twisted pairs + 0.5mm2 wires)
Recommended cable conductor : A66L-0001-0368
See Section 5.4.1 for explanations about the JYA2-side connector that
matches the recommended cable.
NOTE
If only one 5V line and only one 0V line are used,
use pins 20 and 16 for them, so that, if the
connector is attached the wrong way, the sensor
can be prevented from being damaged.
- 162 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Connector pin assignment
JYA2
9
5V
7
MB
5
MA
3
#
1
MZ
10
SS
8
*MB
6
*MA
4
#
2
*MZ
10
SS
8
*MB
6
*MA
4
#
2
*MZ
19
#
17
#
15
THR2
13
THR1
11
#
19
#
17
#
20
5V
18
5V
16
0V
14
0V
12
0V
20
5V
18
5V
16
0V
14
0V
12
0V
JYA4
9
5V
7
MB
5
MA
3
#
1
MZ
15
13
11
#
NOTE
Do not use any pin that is marked #, because they
may already be in use for input/output signals for
an optional PCB.
Pin arrangement of the connector (manufactured by Tyco Electronics
AMP) on the motor side
A1
+5V
B1
A2
VA
B2
*VA
A3
VB
B3
*VB
A4
VZ
B4
*VZ
A5
SS
B5
0V
A6
THR1
B6
THR2
- 163 -
9.TOTAL CONNECTION DIAGRAM
9.3.2.6
SVPM
B-65322EN/02
Details of cable K33
SVPM
JY1
Shield
(1)
OVR1
(2)
OVR2
(20)
0V
Analog override
Variable
resistor
(*)
Speedometer
(16)
LM (Note)
(18)
0M
(17)
SM
(19)
0M
Load meter
20-pin half-pitch connector
Power magnetics cabinet
Cable specification : 0.09mm2 common shielded cable
Recommended cable conductor : A66L-0001-0284#10P
See Section 5.4.1 for explanations about the JY1-side connector that
matches the recommended cable.
NOTE
1 Select such an external resistance such that
VR+R1 falls within the range between 2 kΩ and 10
kΩ .
2 No LM output is included in the #C specification.
For the SM output, select the load meter or
speedometer by parameter setting.
- 164 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Connector pin assignment
JY1
9
#
7
#
5
#
3
#
1
OVR1
10
#
8
#
6
#
4
#
2
OVR2
19
0M
17
SM
15
#
13
#
11
#
20
0V
18
0M
16
LM
14
#
12
#
NOTE
Pins indicated # are intended to input or output
signals used on a spindle check board. Do not
connect any other signal line to them.
Voltage signal for the speedometer (SM)
By externally connecting a tachometer, the speed of the spindle motor
can be indicated. The voltage (DC) proportional to the speed (for the
#C specification, an estimated speed) is output, regardless of the
rotation direction of the motor. At the maximum motor speed, +10 V
is output.
The output voltage of the speedometer in the forward direction and
reverse direction is calibrated using a parameter. The precision is ±3%
Max.
+10V
Output voltage
0V
0
Maximum speed
Motor speed min-1
- 165 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Voltage signal for the load meter (LM)
The load meter indicates the percentage of the load to the maximum
motor output (load ratio). A voltage of 10 V is output at the
maximum output.
• Legend
Motor speed [min-1]
Red
Rated output exceeded
White
Continuous rating
0
Yellow
short-time
rating
0
10
Load meter [V]
(Max. 10V)
NOTE
1 The vertical axis represents the motor speed. If
the spindle-to-motor speed ratio is not 1:1, it is
recommended to convert the motor speed to the
spindle speed.
2 The precision of load meter voltage depends on the
used speed and input voltage. The maximum error
is about ±15%.
- 166 -
SVPM
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
• β3/10000i
6.7
Motor speed [min-1]
10000
4500
2000
1500
0
4.6
0
Load meter [V]
6.1
9.1
10
9.1
10
9.1
10
(Max. 10V)
• β6/10000i
6.1
Motor speed [min-1]
10000
4500
2000
1500
0
5.0
0
Load meter [V]
6.7
(Max. 10V)
• β8/8000i
6.1
Motor speed [min-1]
8000
4500
2000
1500
0
4.6
0
Load meter [V]
6.2
(Max. 10V)
• β12/7000i
7.6
Motor speed [min-1]
7000
3500
2000
1500
0
0
5.0
Load meter [V] (Max. 10V)
- 167 -
6.7
9.1
10
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
If the motor is often used at a speed of 2000 min-1 or higher, a
simplified version of the load meter shown below could be used.
• β3/10000i
0
6.1
9.1
10
9.1
10
9.1
10
Load meter [V]
• β6/10000i, β12/7000i
0
6.7
Load meter [V]
• β8/8000i
0
6.2
Load meter [V]
- 168 -
SVPM
B-65322EN/02
9.3.2.7
9.TOTAL CONNECTION DIAGRAM
Details of cable K71
SVPM
#A
JYA3
Proximity switch
Shield
(11)
24V
(13)
SCCOM
(15)
EXTSC
(14)
0V
(16)
0V
(10)
SS
24V
PNP type
OUT
0V
20-pin half-pitch connector
SVPM
#A
JYA3
Proximity switch
Shield
(11)
24V
(13)
SCCOM
(15)
EXTSC
(14)
0V
(16)
0V
(10)
SS
20-pin half-pitch connector
- 169 -
24V
OUT
0V
NPN type
9.TOTAL CONNECTION DIAGRAM
SVPM
#A
SVPM
JYA3
B-65322EN/02
Two-wire
proximity switch /
NPN type
Shield
(11)
24V
(13)
SCCOM
(15)
EXTSC
(14)
0V
(16)
0V
(10)
SS
OUT
0V
20-pin half-pitch connector
Cable specification : 0.09mm2 common shielded cable
Recommended cable conductor : A66L-0001-0284#10P
See Section 5.4.1 for explanations about the JYA3-side connector that
matches the recommended cable.
Connector pin assignment
See Subsection 5.3.3.4 “Details of cable K16.”
- 170 -
B-65322EN/02
SVPM
9.TOTAL CONNECTION DIAGRAM
External one-rotation signal switch (proximity switch)
Use an external one-rotation signal switch (proximity switch) that
satisfies the specifications indicated below.
(a) DC two-wire proximity switch
Item
Supply voltage
Response frequency
Load current
Residual voltage
Supply (leakage) current
Specification
24 VDC ±1.5 V
(24 VDC is fed from the SVPM.)
400 Hz or higher
16 mA or higher
4 V or higher
1.5 mA or lower
(b) DC three-wire proximity switch
Item
Supply voltage
Response frequency
Load current
Residual voltage
Supply current
Specification
24 VDC ±1.5 V
(24 VDC is fed from the SVPM.)
400 Hz or higher
16 mA or higher
4 V or higher
50mA or lower
NOTE
The location where a proximity switch signal occurs
depends on the temperature. So, consider the
ambient temperature when selecting a proximity
switch.
- 171 -
9.TOTAL CONNECTION DIAGRAM
9.3.2.8
SVPM
B-65322EN/02
Details of cable K79
SVPM
Shield
JYA2
Thermistor
Motor
#C
(13)
THR1
THR1
(A6)
(15)
THR2
THR2
(B6)
(10)
SS
SS
(A5)
20-pin half-pitch connector
Manufactured by tyco Electronics AMP
Housing : 178289-6
Contact : 1-175217-2
Cable specification : 0.18 mm2 twisted pair with common shielded
Recommended cable conductor : A66L-0001-0368
See Section 5.4.1 for explanations about the JYA2-side connector that
matches the recommended cable.
- 172 -
SVPM
B-65322EN/02
9.4
DETAILS OF CONNECTORS
9.4.1
20-Pin Half-Pitch Connectors
9.TOTAL CONNECTION DIAGRAM
The following table lists the 20-pin half-pitch connectors used for the
βi series servo amplifier and the recommended cables for these
connectors.
Use connectors that match the recommended cables specified on the
applicable connection diagram in detail.
Recommended-cable
specification
Applicable
connector
Crimp type
A66L-0001-0284#10P
Soldering type
Connector model
number
Hirose Electric Co.,
Ltd.
FI30-20S
Honda Tsushin Kogyo
Co., Ltd.
PCR-E20FA
Hirose Electric Co.,
Ltd.
FI40B-20S
Honda Tsushin Kogyo
Co., Ltd.
PCR-E20FS
Housing model
number
Sideways cable slot
type
FI-20-CVS2
Connector +
housing
Sideways cable slot
type
FI30-20S-CVS2
PCR-V20LA
Sideways cable slot
type
FI-20-CVS2
Sideways cable slot
type
FI40B-20S-CVS2
PCR-V20LA
A66L-0001-0286
A66L-0001-0460
A66L-0001-0462
A66L-0001-0481
A66L-0001-0491
Soldering type
Note that this
connector does not
have pin No. 11, 13,
15, 17, or 19.
Hirose Electric Co.,
Ltd.
FI40B-2015S
Sideways cable slot
type
FI-2015-CVS
Sideways cable slot
type
FI40B-2015S-CVS
A66L-0001-0368
Soldering type
Hirose Electric Co.,
Ltd.
FI40B-20S
Sideways cable slot
type
FI-20-CVS5
Sideways cable slot
type
FI40B-20S-CVS5
- 173 -
9.TOTAL CONNECTION DIAGRAM
9.4.2
SVPM
B-65322EN/02
Tyco Electronics AMP D-5000 Series Connector
The βi series uses the D-5000 series connector (manufactured by Tyco
Electronics AMP) for the motor power cable.
The connector is provided with three keys that assure it is inserted in
the correct direction. In addition, four types of receptacle contacts are
available, from which the user can select the suitable one depending
on the amount of current to use (size of the conductor).
Connectors and tools can be ordered directly from Tyco Electronics
AMP. FANUC also furnishes options. For details, see “Order List
(B-65321EN)”.
Connector D-5000
Receptacle housing
Receptacle contact
Cable
B2 A2
B1 A1
Conductor
Key
Indication of the key type
Receptacle housing
There are three different key types for the receptacle housing. Be sure
to select the receptacle housing of the key type that matches the servo
axis you use.
Receptacle housing
model number
1-917807-2
3-917807-2
2-917807-2
Specification of the
key
XX
XY
YY
Applicable servo
amplifier
Servo L-axis
Servo M-axis
Servo N-axis
(Reference)
There is a cable-end connectors which are inserted no matter
what key is used. Contact the connector manufacturer (Tyco
Electronics AMP) for details.
- 174 -
9.TOTAL CONNECTION DIAGRAM
SVPM
B-65322EN/02
Receptacle contact
Four receptacle contact types are available, so as to support different
conductor diameters. Be sure to select the receptacle contact (silver
plating) that matches the servo axis you use.
Rectangle contact
model number
SS size
S size
M size
L size
1318986-6
316040-6
316041-6
1318697-6
Conductor
size
(mm2)
Conductor
size
AWG
0.50 – 1.42
1.23 – 2.27
3.08 – 5.50
7.27 – 8.92
20/18
16/14
12/10
8
Insulation
outer
diameter
(mm)
1.08-3.23
3.0-3.8
4.0-5.2
4.9-7.8
Applied
Connector key
Contact
Servo
XX
SS
L-axis
1318986-6
1-917807-2
Servo
S
XY
M-axis
316040-6
M
3-917807-2
Servo
Spindle axis Servo axis
YY
N-axis
Power input
316041-6
L
Screw terminal Connector Screw terminal
M5
M5
2-917807-2
- 175 -
1318697-6
Manual
tool
model
number
1366656-1
234170-1
234171-1
1366044-1
10.HEAT DISSIPATION
10
SVPM
B-65322EN/02
HEAT DISSIPATION
The amount of heat generated in an SVPM varies depending on its
model, the current flowing through the motor, and the motor output.
(Refer to the respective motor description manuals for the current and
output of each motor.)
(1) Total amount of heat dissipation
The total amount of heat dissipation by the SVPM is calculated
according to the following expression:
Total amount of heat dissipation
= a + Ka1×b1 + Ka2×b2 + Ka3×b3 + Ka4×b4 + Ka5×b5
a
: Amount of heat dissipation determined by the SVPM
model [W]
Ka1 to Ka5 : Coefficient determined by the SVPM
b1 : Total output of motors connected to the SVPM [kW]
b2 : Current flowing through the spindle motor [Arms]
b3 : Current flowing through the servo motor of L-axis [Arms]
b4 : Current flowing through the servo motor of M-axis [Arms]
b5 : Current flowing through the servo motor of N-axis [Arms]
Name
SVPM2-5.5i
SVPM2-11i
SVPM2-15i
SVPM3-5.5i
SVPM3-11i
SVPM (total amount of heat dissipation)
Specification
a [W]
Coefficient
Ka1
Ka2
H201
22
Ka3
Ka4
Ka1
Ka2
H202
22
Ka3
Ka4
Ka1
Ka2
H203
22
Ka3
Ka4
Ka1
Ka2
H301
24
Ka3
Ka4
Ka5
Ka1
Ka2
H302
24
Ka3
Ka4
Ka5
- 176 -
14.3
5.8
5.0
5.0
14.3
5.4
5.0
5.0
13.1
5.5
4.6
4.6
14.3
5.8
5.0
5.0
4.6
14.3
5.4
5.0
5.0
4.6
10.HEAT DISSIPATION
SVPM
B-65322EN/02
SVPM (total amount of heat dissipation)
Specification
a [W]
Coefficient
Ka1
Ka2
H303
24
Ka3
Ka4
Ka5
Name
SVPM3-15i
13.1
5.5
4.6
4.6
4.6
AC reactor
Ordering number Rated output
Name
For SVPM2-5.5i
For SVPM3-5.5i
For SVPM2-11i
For SVPM3-11i
For SVPM2-15i
For SVPM3-15i
Total amount of heat
dissipation
5.5 kW
16 W
11 kW
38 W
15 kW
50 W
A81L-0001-0155
A81L-0001-0156
- 177 -
10.HEAT DISSIPATION
SVPM
B-65322EN/02
(2) Residual amount of heat in the cabinet
By placing the heat sink section of the SVPM outside the cabinet,
the residual amount of heat in the cabinet can be calculated
according to the expression below.
Residual amount of heat in the cabinet
= a + Ka1×b1 + Ka2×b2 + Ka3×b3 + Ka4×b4 + Ka5×b5
a
: Amount of heat dissipation determined by the SVPM
model [W]
Ka1 to Ka5 : Coefficient determined by the SVPM
b1 : Total output of motors connected to the SVPM [kW]
b2 : Current flowing through the spindle motor [Arms]
b3 : Current flowing through the servo motor of L-axis [Arms]
b4 : Current flowing through the servo motor of M-axis [Arms]
b5 : Current flowing through the servo motor of N-axis [Arms]
SVPM (residual amount of heat in the cabinet)
Specification
a [W]
Coefficient
Ka1
2.1
Ka2
0.9
SVPM2-5.5i
H201
22
Ka3
0.8
Ka4
0.8
Ka1
2.1
Ka2
0.8
SVPM2-11i
H202
22
Ka3
0.8
Ka4
0.8
Ka1
1.3
Ka2
0.6
SVPM2-15i
H203
22
Ka3
0.5
Ka4
0.5
Ka1
2.1
Ka2
0.9
SVPM3-5.5i
H301
24
Ka3
0.8
Ka4
0.8
Ka5
0.7
Ka1
2.1
Ka2
0.8
SVPM3-11i
H302
24
Ka3
0.8
Ka4
0.8
Ka5
0.7
Ka1
1.3
Ka2
0.6
SVPM3-15i
H303
24
Ka3
0.5
Ka4
0.5
Ka5
0.5
Name
- 178 -
B-65322EN/02
11
SVPM 11.POWER CABLE FOR SERVO MOTOR AND AMPLIFIER
POWER CABLE FOR SERVO MOTOR
AND AMPLIFIER
- 179 -
11.POWER CABLE FOR SERVO MOTOR AND AMPLIFIER SVPM
11.1
B-65322EN/02
SELECTING A POWER CABLE
Select the cable specification by considering the following conditions
for use:
<1> Motor current rating or current needed in use on a real machine
<2> Cable type (heat resistance temperature, etc.)
<3> Environment in which the cable is installed (operating ambient
temperature, etc.)
<4> Need of water proofing (pay attention to the diameter of the
applicable cable clamp)
<5> Certification for CE marking (compliance with various safety
standards and EMC standard)
<6> Insulation distance between the cable and terminal is secured at
the time of wiring.
Examples of selecting a heavy-duty power cable are shown below.
Fully check the cable specifications based on the actual use conditions
and use an example below.
The cable diameters are determined based on JCS No. 168 D (1980),
"Allowable Currents for Power Cables (1)."
Selection example of power line (reference)
[Selection example 1]
•
Heavy-duty power cable specification :
Maximum allowable conductor temperature 60 °C
•
Environment temperature : 30 °C
Cable diameter
[mm2]
0.75
1.25
2
3.5
5.5
8
Allowable
current value
[Arms]
Less than 11
Less than 15
Less than 19
Less than 27
Less than 35
Up to 43
Receptacle contact
specification
SS size 1318986-6
S size
316040-6
S size
316040-6
M size 316041-6
M size 316041-6
L size 1318697-6
[Selection example 2]
•
Heavy-duty power cable specification :
Maximum allowable conductor temperature 80 °C
•
Environment temperature : 55 °C
Cable diameter
[mm2]
0.75
1.25
2
3.5
5.5
8
- 180 -
Allowable
current value
[Arms]
Less than 9.2
Less than 12.7
Less than 16.3
Less than 23.4
Less than 31.2
Less than 38.3
Receptacle contact
specification
SS size 1318986-6
S size
316040-6
S size
316040-6
M size 316041-6
M size 316041-6
L size 1318697-6
B-65322EN/02
SVPM 11.POWER CABLE FOR SERVO MOTOR AND AMPLIFIER
[Selection example 3]
•
Fire-retardant polyflex wire or equivalent to LMFC
manufactured by The Furukawa Electric Co., Ltd.:
Maximum allowable conductor temperature 105°C
•
Environment temperature : 30°C
Cable diameter
[mm2]
0.75
1.25
2
3.5
5.5
8
14
22
30
Allowable current value
[Arms]
Less than 12
Less than 16
Less than 21
Less than 32
Less than 43
Less than 55
Less than 79
Less than 113
Less than 137
[Selection example 4]
•
Fire-retardant polyflex wire or equivalent to LMFC
manufactured by The Furukawa Electric Co., Ltd.:
Maximum allowable conductor temperature 105 °C
•
Environment temperature : 55 °C
Cable diameter
[mm2]
0.75
1.25
2
3.5
5.5
8
14
22
30
38
- 181 -
Allowable current value
[Arms]
Less than 10
Less than 13
Less than 17
Less than 26
Less than 35
Less than 44
Less than 64
Less than 92
Less than 112
Less than 131
11.POWER CABLE FOR SERVO MOTOR AND AMPLIFIER SVPM
11.2
B-65322EN/02
SAMPLE POWER CABLES SELECTED FOR SERVO
MOTORS (REFERENCE)
Examples of selections when a heavy-duty power cord is used
Continuous rated
Cable diameter
current
[mm2] when
Servo motor
environment
[Arms]
(reference value) temperature 30°C
β2/4000iS
3.3
0.75
β4/4000iS
4.7
0.75
β8/3000iS
6.0
0.75
β12/3000iS
10.2
0.75
β22/2000iS
11.3
0.75
11.3
Cable diameter
[mm2] when
environment
temperature 55°C
0.75
0.75
0.75
1.25
1.25
SAMPLE POWER CABLES SELECTED FOR SPINDLE
MOTORS (REFERENCE)
Environment temperature : 30°C
Motor
SVPM model
model
SVPM-5.5i
SVPM-11i
SVPM-15i
Applicable cable
Heat-resistant Heat-resistant
105°C
60°C
β3i
β6i
β8i
β12i
Terminal size
(Note 1)
(Note 2)
Amplifier
side
Motor
side
5.5 mm2
8 mm2
14 mm2
14 mm2
3.5 mm2
5.5 mm2
5.5mm2
8mm2
M5
M5
M5
M5
M5
M5
M5
M5
Environment temperature : 55°C
Motor
SVPM model
model
Applicable cable
Heat-resistant Heat-resistant
105°C
80°C
(Note 1)
SVPM-5.5i
SVPM-11i
SVPM-15i
β3i
β6i
β8i
β12i
2
5.5 mm
8 mm2
14 mm2
14 mm2
Terminal size
(Note 2)
Amplifier
side
Motor
side
3.5 mm2
5.5 mm2
8mm2
8mm2
M5
M5
M5
M5
M5
M5
M5
M5
NOTE
1 Equivalent to four-conductor polyvinyl heavy-duty
power cable (JIS C3312)
2 Fire-retardant polyflex wire or equivalent to LMFC
manufactured by The Furukawa Electric Co., Ltd.
- 182 -
III. I/O Link
I/O Link
B-65322EN/02
1
1.OVERVIEW
OVERVIEW
The FANUC SERVO AMPLIFIER βi series I/O Link option (called
the βi SVM hereinafter) has the following features:
(1) One-axis AC servo amplifier with excellent cost performance,
suitable for a positioning axis
(2) Designed for driving the βis, αis, and αi servo motors.
(3) A position control function is provided. In addition, a set for
easily controlling peripheral equipment such as a turret and ATC
is provided.
(4) The βi SVM can be connected to the Series 0i/0i Mate, Series
16i/18i/21i, Series 30i/31i/32i, and Power Mate i-MODEL D/H
via the FANUC I/O Link (called the I/O Link hereinafter),
therefore, easily expanding positioning axes.
(5) Parameters, current positions, and diagnostic information can be
displayed and set from a CNC.
(6) Instructions for making a movement in synchronization with
pulse trains externally input are provided, which can find various
uses.
(7) The βi SVM is designed in compliance with the following safety
standards:
EN50178
UL508C
CSA C22.2
EN61000-6-2
EN55011
The following improvements have been made from FANUC SERVO
AMPLIFIER β serise I/O Link option:
(1) HRV2 is employed as the current control method. This
improves the response characteristics of the motor and makes
feed operations more smoothly.
(2) Improved maintainability
•
The new structure used allows you to remove the control PC
board from the front of the βi SVM without removing the
case. So, you can replace fuses more easily than before.
•
You can replace the cooling fan without removing the case.
•
Use of the Power Mate CNC manager enables the CNC to
identify the βi SVM specifications and other information
without opening the power magnetics cabinet. To use this
function, the Power Mate CNC manager supporting this
function is required.
- 185 -
2.CONFIGURATION
2
I/O Link
CONFIGURATION
- 186 -
B-65322EN/02
2.CONFIGURATION
I/O Link
B-65322EN/02
2.1
SVM1-4i AND SVM1-20i
This section shows an example of a 2-axis system configuration using
two SVM units which are the SVM1-4i or SVM1-20i.
In this example, a separated regenerative discharge unit is connected
but no external pulse generator is connected to the SVM unit for the
first axis (the unit nearer the CNC), while no separated regenerative
discharge unit is connected but an external pulse generator is
connected to the SVM unit for the second axis.
The servo check board adapter and servo check board in the
configuration example are provided for the first axis.
SVM1-4i or
SVM1-20i
SVM1-4i or
SVM1-20i
FUSE
FUSE
Stabilized
power supply
24 VDC
CXA19B
Circuit
breaker
AC
line
filter
CXA19B
CXA19A
JD1B
JD1A
Servo check
board
CNC
3-phase : 200 to 240 VAC
1-phase : 220 to 240 VAC
CXA19A
JD1B
Magnetic
contactor
5A
Circuit
breaker
JD1A
Servo check
board adapter
Magnetic
contactor
CZ7
CZ7
JF1
JF1
CX29
CX29
JA34
JA34
CX30
CX30
JA72
Lightning
surge
absorber
Separated
regenerative
discharge
resistor
CXA20
Battery
case
JA72
CX5X
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter are
always required.
2 Use the stabilized 24VDC power supply for the βi SVM.
24VDC power supply for the βi SVM and 24VDC power
supply for the motor brake cannot be shared.
CXA20
24 V power
supply for
motor brake
- 187 -
CX5X
External pulse
generator
Machine
operator’s
panel
Emergency
stop switch
2.CONFIGURATION
2.2
I/O Link
B-65322EN/02
SVM1-40i AND SVM1-80i
This section shows an example of a 2-axis system configuration using
the SVM1-80i for the first axis (the unit nearer the CNC) and the
SVM1-40i for the second axis.
In this example, a separated regenerative discharge unit is connected
but no external pulse generator is connected for the first axis, while no
separated regenerative discharge unit is connected but an external
pulse generator is attached for the second axis.
The servo check board adapter and servo check board in the
configuration example are provided for the first axis.
Stabilized
power supply
24 VDC
CNC
SVM1-80i
SVM1-40i
FUSE
FUSE
CXA19B
CXA19A
JD1B
JD1A
Servo check
board
Servo check
CXA19B
CXA19A
JD1B
JD1A
Battery
case
board adapter
3-phase : 200 to 240 VAC
Circuit
breaker
AC
line
filter
Magnetic
contactor
CX29
5A
Circuit
breaker
Lightning
surge
absorber
Magnetic
contactor
CZ4
CX30
Separated
regenerative
discharge
resistor
CXA20
JF1
CZ4
CX29
JF1
JA34
External
pulse
generator
JA72
Machine
operator’s
panel
CX30
JA34
CXA20
JA72
CZ5
CZ5
CX5X
CX5X
CZ6
CZ6
Fan unit
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter are
always required.
2 Use the stabilized 24VDC power supply for the βi SVM.
24VDC power supply for the βi SVM and 24VDC power
supply for the motor brake cannot be shared.
24 V
power
supply for
motor
- 188 -
Emergency
stop switch
B-65322EN/02
3
I/O Link
SPECIFICATIONS
- 189 -
3.SPECIFICATIONS
3.SPECIFICATIONS
3.1
SVM1-4i
SVM1-20i
SVM1-40i
SVM1-80i
Threephase
1 axis
FANUC I/O Link
A06B-6132-H001
A06B-6132-H002
A06B-6132-H003
A06B-6132-H004
See Section 3.1 “SPECIFICATIONS” in Part I.
A20B-8101-0200
Singlephase
Main power supply
B-65322EN/02
SPECIFICATIONS
Item
No. of controlled axes
Interface with CNC
Unit drawing No.
Power PCB drawing No.
Control PCB drawing No.
Input voltage
Input current
(50Hz)
Power
supply rating
Input voltage
Input current
(50Hz)
Power
supply rating
Input voltage
Control power
supply
I/O Link
See Section 3.1 “SPECIFICATIONS” in Part I.
Input current
Rated output current
Maximum output current
Servo HRV control
Control method
Dynamic brake circuit
Output frequency range
External pulse input
Internal DI
Setting display
LEDs for status display
Protection function
Ambient temperature
range
Weight
Remarks
HRV2
See Section 3.1 “SPECIFICATIONS” in Part I.
Differential phase A/B, 1 ch
5 points (ESP, interlock, + overtravel, - overtravel, skip)
Performed by master CNC via I/O Link
8 LEDs
-High Current
-IPM Abnormal
-High/Low Voltage of DC link
-Overheat of Discharge Resistor
-Low Voltage of Control Power Supply
-I/O Link Communication Error
-Locked Fan Motor
-Disconnection of External Pulse Input
-Program or Setting Error
-Servo Motor Overheat
-Exceeding Stroke Limit
See Section 3.1 “SPECIFICATIONS” in Part I.
See Section 3.1 “SPECIFICATIONS” in
Part I.
See Section 3.1 “SPECIFICATIONS” in Part I.
1.3kg
- 190 -
B-65322EN/02
3.2
I/O Link
3.SPECIFICATIONS
APPLICABLE MOTORS
See Section 3.2 “APPLICABLE MOTORS” in Part I.
3.3
SELECTING CIRCUIT BREAKER, MAGNETIC
CONTACTOR, AND AC LINE FILTER
3.3.1
Selecting Circuit Breaker
See Subsection 3.3.1, “Selecting Circuit Breaker” in Part I.
3.3.2
Selecting Magnetic Contactor
See Subsection 3.3.2, “Selecting Magnetic Contactor” in Part I. It is
recommended that one magnetic contactor be connected per βi SVM
unit.
3.3.3
Selecting AC Line Filter
See Subsection 3.3.3, “AC Line Filter” in Part I.
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3.SPECIFICATIONS
I/O Link
B-65322EN/02
3.4
COOLING FAM MOTORS
3.4.1
Installing the Cooling Fan Motor in the SVM1-4i and SVM1-20i
The SVM1-4i and SVM1-20i are supplied with a fan motor as
standard.
Install the fan motor in the order (1), (2), and (3) as illustrated below.
For an assembled diagram after the installation, see Subsection 8.1.1,
"SVM1-4i and SVM1-20i".
Cooling fan motor
3.4.2
SVM1-80i
For the SVM1-80i, the following cooling fan motor is required:
Ordering specification
A06B-6134-K002
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3.5
3.SPECIFICATIONS
I/O Link
B-65322EN/02
DERATING
Consider derating
temperatures.
as
shown
below,
according
to
ambient
SVM1-20i
Output derating for single-phase input
1200
Motor output (W)
900
0
0
35
55
Temperature (°C)
The SVM1-40i and SVM1-80i require current derating according to
the ambient temperature. For details, see the current derating
diagrams for the SVM1-40i and SVM1-80i in Section 3.5,
"DERATING" in Part I.
3.6
SEPARATED REGENERATIVE DISCHARGE RESISTOR
See Section 3.6 "SEPARATED REGENERATIVE DISCHARGE
RESISTOR" in Part I. In the description of Section 3.6, replace
Table 2.7.3 (a), "Regenerative discharge capacity of the regenerative
discharge resistor incorporated in servo amplifiers" with the
following:
Table 3.6.3(a) Regenerative discharge capacity of the regenerative
discharge unit incorporated in the βi SVM
βi SVM
Permissible regenerative energy amount
A06B-6132-H003
50W
A06B-6132-H004
130W
- 193 -
4.ORDERING INFORMATION
4
I/O Link
ORDERING INFORMATION
See Chapter 4 “ORDERING INFORMATION” in Part I.
- 194 -
B-65322EN/02
B-65322EN/02
5
I/O Link
POWER SUPPLY
- 195 -
5.POWER SUPPLY
5.POWER SUPPLY
I/O Link
B-65322EN/02
5.1
INPUT POWER SUPPLY
5.1.1
Three-phase Input Power Supply for Motor Power
See Subsection 5.1.1 “Three-phase Input Power Supply for Motor
Power” in Part I.
5.1.2
Single-phase Input Power Supply for Motor Power
See Subsection 5.1.2 “Single-phase Input Power Supply for Motor
Power" in Part I.
5.1.3
Control Power
Be sure to use a stabilized power supply as the 24-V power supply for
the βi SVM. The 24-V power supply for motor brakes cannot be
shared.
Nominal rated voltage: 24VDC
Allowable voltage fluctuation:
±10% (including momentary variations and ripples)
Power supply rating: 0.9 A (per βi SVM unit)
5.1.3.1
Sequence for turning on control power supply
Turn on the control power supply of the βi SVM at the same time
when the power to the host controller connected via the I/O Link is
turned on or before the host controller is turned on. When turning
off the power to the host controller, be sure to also turn off the control
power supply of the βi SVM.
Host controller power supply
On
Off
βi SVM control power supply On
Off
t
t: 0 or more
5.2
POWER TRANSFORMER FOR EXPORTS
See Section 5.2 “POWER TRANSFORMER FOR EXPORTS" in Part
I.
- 196 -
B-65322EN/02
6
I/O Link 6.INSTALLATION CONDITIONS AND NOTES
INSTALLATION CONDITIONS AND
NOTES
See Chapter 6 “INSTALLATION CONDITIONS AND NOTES" in
Part I.
In the four figures shown in Section 6.4, "INSTALLING
LIGHTNING SURGE ABSORBERS", change the positions of the
magnetic contactor and AC line filter.
- 197 -
7.GROUNDING
7
I/O Link
GROUNDING
- 198 -
B-65322EN/02
B-65322EN/02
7.1
7.GROUNDING
I/O Link
SVM1-4i AND SVM1-20i
Cabinet
Clamp shield
External shielded
cable
Signal grounding
terminal
Distribution
panel
Ground plate
Connected to cabinet
Distribution
panel
Class-3 ground or higher
CAUTION
1 Ground the shield of the cable drawn from the
outside of the cabinet to the ground plate provided
near the cabinet inlet with a clamp. This is to
prevent noise on the cable shield outside the
cabinet from getting into the cabinet and also to
prevent noise inside the cabinet from radiating
outside.
2 Connect the FG terminal of the βi SVM to a ground.
Use a Faston terminal (A65L-0001-0148/2) as the
terminal on the βi SVM side. Use a 2-mm2 or
thicker twisted cable with a length of around 100 to
300 mm for installation. If the FG terminal is not
grounded as mentioned here, the unit becomes
more susceptible to noise.
3 The flange of the βi SVM has an M4 threaded hole
for grounding. Use this hole for grounding as
shown in the above figure.
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7.GROUNDING
7.2
I/O Link
B-65322EN/02
SVM1-40i and SVM1-80i
Cabinet
signal grounding
terminal
Clamp shield
External shielded
cable
Distribution
panel
Ground plate
Connected to cabinet
Distribution
panel
Class-3 ground or higher
CAUTION
1 Ground the shield of the cable drawn from the outside of the cabinet to the ground
plate provided near the cabinet inlet with a clamp. This is to prevent noise on the
cable shield outside the cabinet from getting into the cabinet and also to prevent
noise inside the cabinet from radiating outside.
2 Connect the signal grounding terminal of the βi SVM to a ground. Use a Faston
terminal (A65L-0001-0148/2) as the terminal on the βi SVM side. Use a 2-mm2 or
thicker twisted cable with a length of around 100 to 300 mm for installation. If the
signal grounding terminal is not grounded as mentioned here, the unit becomes
more susceptible to noise.
3 The flange of the βi SVM has an M4 threaded hole for grounding. Use this hole
for grounding as shown in the above figure.
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B-65322EN/02
8
I/O Link 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
EXTERNAL DIMENSIONS / PANEL
CUT-OUT DRAWINGS / MAINTENANCE
AREA
- 201 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA I/O Link
8.1
EXTERNAL DIMENSIONS
8.1.1
SVM1-4i and SVM1-20i
B-65322EN/02
βi SVM with the separated regenerative discharge unit and the battery
(dedicated lithium battery) not installed
βi SVM with the separated regenerative discharge unit and the battery
(dedicated lithium battery) installed
- 202 -
B-65322EN/02
8.1.2
I/O Link 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
SVM1-40i and SVM1-80i
- 203 -
8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA I/O Link
8.1.3
Fan Unit (A06B-6134-K002)
See Subsection 8.1.4 “External
(A06B-6134-K002)" in Part I.
8.1.4
B-65322EN/02
Dimensions
of
Fan
Separated Regenerative Discharge Resistor
See Subsection 8.1.5 “Discharge Resistor" in Part I.
8.1.5
AC Line Filter
See Subsection 8.1.6 “AC Line Filter" in Part I.
8.1.6
Transformer for Exports
See Subsection 8.1.7 “Transformer for Exports" in Part I.
8.1.7
Battery Case (for Size D Alkaline Battery)
See Subsection 8.1.8 “Battery Case" in Part I.
8.1.8
Lightning Surge Absorbers
See Subsection 8.1.9 “Lightning Surge Absorbers" in Part I.
8.2
PANEL CUT-OUT DRAWINGS
See Section 8.2 “PANEL CUT-OUT DRAWINGSS" in Part I.
- 204 -
Unit
B-65322EN/02
I/O Link 8.EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS / MAINTENANCE AREA
8.3
MAINTENANCE AREA
8.3.1
Maintenance Area for the SVM1-4i and SVM1-20i
The maintenance area varies depending on whether the separated
regenerative discharge unit (A06B-6130-H401) is used or not. For
details, see the figure below. The maintenance area when the
separated regenerative discharge unit (A06B-6130-H401) is installed
is shown on the left side of the figure, and the maintenance area when
the separated regenerative discharge unit (A06B-6130-H401) is not
installed is shown on the right side. When the battery for the
absolute pulse coder (dedicated lithium battery) is installed, the same
maintenance area applies.
8.3.2
Maintenance Area for the SVM1-40i
See "When no cooling fan AC motor (A06B-6134-K002) is used to
cool the heat sink" in Subsection 8.3.2, "Maintenance Area for the
SVM1-40i and SVM1-80i" in Part I.
8.3.3
Maintenance Area for the SVM1-80i
See "When the cooling fan AC motor (A06B-6134-K002) is used to
cool the heat sink" in Subsection 8.3.2, "Maintenance Area for the
SVM1-40i and SVM1-80i" in Part I.
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9.TOTAL CONNECTION DIAGRAM
9
I/O Link
TOTAL CONNECTION DIAGRAM
- 206 -
B-65322EN/02
I/O Link
B-65322EN/02
9.1
CONNECTION DIAGRAM
9.1.1
SVM1-4i and SVM1-20i
9.TOTAL CONNECTION DIAGRAM
This subsection shows a connection example of a 2-axis system using
two SVM units which are the SVM1-4i or SVM1-20i.
In this example, a separated regenerative discharge unit is connected
but no external pulse generator is connected to the SVM unit for the
first axis (the unit nearer the CNC), while no separated regenerative
discharge unit is connected but an external pulse generator is
connected to the SVM unit for the second axis.
SVM1-4i or
SVM1-20i
SVM1-4i or
SVM1-20i
FUSE
FUSE
Stabilized
power supply
24 VDC
K11
CNC
3-phase : 200 to 240 VAC
1-phase : 220 to 240 VAC Circuit
breaker
5A
Circuit
breaker
AC
line
filter
CXA19B
CXA19A
JD1B
JD1A
K20
Magnetic
contactor
K2
K6
K20
CXA19B
CXA19A
JD1B
JD1A
Magnetic K2
contactor
CZ7
Battery
case
CZ7
K4
JF1
K7
JF1
K7
CX29
CX29
JA34
JA34
CX30
CX30
JA72
Lightning
surge
absorber
K9
Separated
regenerative
K5
discharge
resistor
CXA20
K21
JA72
K5
CX5X
CXA20
CX5X
K22
External pulse
generator
K21 Machine
operator’s
panel
Emergency
stop switch
K10
K10
K8
K3
K1
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter are
always required.
2 Use the stabilized 24VDC power supply for the βi SVM.
24VDC power supply for the βi SVM and 24VDC power
supply for the motor brake cannot be shared.
K3
24 V power
supply for
motor brake
- 207 -
K1
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
NOTE
1 Always install the circuit breakers, magnetic
contactor, and AC line filter.
2 To protect the equipment from lightning surge
voltages, install a lightning surge absorber across
each pair of power lines and across each power line
and the grounding line at the power inlet of the
power magnetics cabinet.
WARNING
Defects, such as a loose screw and an incorrectly
inserted connector, can lead to a motor malfunction,
excessive heat generation, and a ground fault.
Exercise adequate care in installing servo
amplifiers.
A loose screw (or, if a connector is used, a loose
connector contact or an incorrect connector
pin-to-cable connection) on high-current carrying
power supply wires or motor power wires can lead
to fire. Exercise adequate care in wiring.
- 208 -
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
9.1.2
SVM1-40i and SVM1-80i
This subsection shows a connection example of a 2-axis system using
the SVM1-80i for the first axis (the unit nearer the CNC) and the
SVM1-40i for the second axis.
In this example, a separated regenerative discharge unit is connected
but no external pulse generator is connected for the first axis, while no
separated regenerative discharge unit is connected but an external
pulse generator is connected for the second axis.
Stabilized
power supply
24 VDC
K11
CNC
3-phase : 200 to 240 VAC
Circuit
breaker
AC line
filter
K20
Magnetic
contactor
Lightning
surge
absorber
SVM1-40i
FUSE
FUSE
CXA19B
CXA19A
JD1B
JD1A
K2
K7
5A
Circuit
breaker
SVM1-80i
Magnetic
contactor
CX29
K5
K20
CZ4
CX30
Separated
regenerative
discharge
resistor
K6
K8
JA34
CXA20
JA72
JD1B
JD1A
K5
K21
CX29
CZ6
CX30
CXA20
JA72
K4
K10
CX5X
CZ6
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter are
always required.
2 Use the stabilized 24VDC power supply for the βi SVM.
24VDC power supply for the βi SVM and 24VDC power
supply for the motor brake cannot be shared.
K1
K3
24 V
power
supply for
motor
- 209 -
External
K22 pulse
generator
Machine
K21 operator’s
panel
Emergency
stop switch
K10
Fan unit
K3
Battery
case
JF1
CZ5
CX5X
K9
CZ4
JA34
CZ5
K4
CXA19A
K2
K7
JF1
CXA19B
K1
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
NOTE
1 Always install the circuit breakers, magnetic
contactor, and AC line filter.
2 To protect the equipment from lightning surge
voltages, install a lightning surge absorber across
each pair of power lines and across each power line
and the grounding line at the power inlet of the
power magnetics cabinet.
WARNING
Defects, such as a loose screw and an incorrectly
inserted connector, can lead to a motor malfunction,
excessive heat generation, and a ground fault.
Exercise adequate care in installing servo
amplifiers.
A loose screw (or, if a connector is used, a loose
connector contact or an incorrect connector
pin-to-cable connection) on high-current carrying
power supply wires or motor power wires can lead
to fire. Exercise adequate care in wiring.
- 210 -
I/O Link
B-65322EN/02
9.1.3
9.TOTAL CONNECTION DIAGRAM
SVM1-4i and SVM1-20i
Example for sharing a magnetic contactor
This subsection shows a connection example of a 2-axis system using
two SVM units which are the SVM1-4i or SVM1-20i.
In this example, a separated regenerative discharge unit is connected
but no external pulse generator is connected to the SVM unit for the
first axis (the unit nearer the CNC), while no separated regenerative
discharge unit is connected but an external pulse generator is
connected to the SVM1unit for the second axis.
SVM1-4i or
SVM1-20i
SVM1-4i or
SVM1-20i
FUSE
FUSE
Stabilized
power supply
24 VDC
K11
CNC
3-phase : 200 to 240 VAC
1-phase : 220 to 240 VAC Circuit
breaker
AC line
filter
CXA19B
CXA19A
JD1B
JD1A
K20
Magnetic
contactor
K2
K6
CXA19B
CXA19A
JD1B
JD1A
K20
K2
CZ7
K9
Battery
case
CZ7
K4
5A
Circuit
breaker
K7
JF1
JF1
K7
CX29
CX29
JA34
JA34
CX30
CX30
JA72
Lightning
surge
absorber
Separated
regenerative
K5
discharge
resistor
CXA20
K21
JA72
K5
CX5X
CXA20
CX5X
K22
External pulse
generator
K21 Machine
operator’s
panel
Emergency
stop switch
K10
K10
K8
K3
K1
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter are
always required.
2 Use the stabilized 24VDC power supply for the βi SVM.
24VDC power supply for the βi SVM and 24VDC power
supply for the motor brake cannot be shared.
3 If an alarm that turns off the magnetic contactor is issued in
an amplifier, an alarm indicating DC link voltage shortage is
issued in the other amplifiers.
K3
24 V power
supply for
motor brake
- 211 -
K1
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
NOTE
1 Always install the circuit breakers, magnetic
contactor, and AC line filter.
2 To protect the equipment from lightning surge
voltages, install a lightning surge absorber across
each pair of power lines and across each power line
and the grounding line at the power inlet of the
power magnetics cabinet.
WARNING
Defects, such as a loose screw and an incorrectly
inserted connector, can lead to a motor malfunction,
excessive heat generation, and a ground fault.
Exercise adequate care in installing servo
amplifiers.
A loose screw (or, if a connector is used, a loose
connector contact or an incorrect connector
pin-to-cable connection) on high-current carrying
power supply wires or motor power wires can lead
to fire. Exercise adequate care in wiring.
- 212 -
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
9.1.4
SVM1-40i and SVM1-80i
Example for sharing a magnetic contactor
This subsection shows a connection example of a 2-axis system using
the SVM1-80i for the first axis (the unit nearer the CNC) and the
SVM1-40i for the second axis.
In this example, a separated regenerative discharge unit is connected
but no external pulse generator is connected for the first axis, while no
separated regenerative discharge unit is connected but an external
pulse generator is connected for the second axis.
Stabilized
power supply
24 VDC
K11
CNC
3-phase : 200 to 240 VAC
Circuit
breaker
AC line
filter
K20
Magnetic
contactor
Lightning
surge
absorber
SVM1-40i
FUSE
FUSE
CXA19B
CXA19A
JD1B
JD1A
K2
K7
5A
Circuit
breaker
SVM1-80i
K7
JF1
K8
JA34
CXA20
JA72
CXA19A
JD1B
JD1A
K5
K21
CX29
CX30
CXA20
CZ5
CZ6
K4
K10
CZ6
K3
K1
K3
24 V
power
supply for
motor
- 213 -
External
K22 pulse
generator
Machine
K21 operator’s
panel
Emergency
stop switch
CX5X
K10
Fan unit
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter are
always required.
2 Use the stabilized 24VDC power supply for the βi SVM.
24VDC power supply for the βi SVM and 24VDC power
supply for the motor brake cannot be shared.
3 If an alarm that turns off the magnetic contactor is issued in
an amplifier, an alarm indicating DC link voltage shortage is
issued in the other amplifiers.
Battery
case
JF1
JA72
CX5X
K9
CZ4
JA34
CZ5
K4
CXA19B
K2
CX29
K5
K20
CZ4
CX30
Separated
regenerative
discharge
resistor
K6
K1
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
NOTE
1 Always install the circuit breakers, magnetic
contactor, and AC line filter.
2 To protect the equipment from lightning surge
voltages, install a lightning surge absorber across
each pair of power lines and across each power line
and the grounding line at the power inlet of the
power magnetics cabinet.
WARNING
Defects, such as a loose screw and an incorrectly
inserted connector, can lead to a motor malfunction,
excessive heat generation, and a ground fault.
Exercise adequate care in installing servo
amplifiers.
A loose screw (or, if a connector is used, a loose
connector contact or an incorrect connector
pin-to-cable connection) on high-current carrying
power supply wires or motor power wires can lead
to fire. Exercise adequate care in wiring.
- 214 -
I/O Link
B-65322EN/02
9.2
CONNECTOR LOCATION
9.2.1
SVM1-4i and SVM1-20i
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Name
9.TOTAL CONNECTION DIAGRAM
(1)
Remarks
DC link charge LED
CZ7-1
CZ7-2
CZ7-3
CZ7-4
CZ7-5
CZ7-6
CX29
CX30
CXA20
LED
CXA19B
CXA19A
JD1B
JD1A
JF1
JA34
JA72
CX5X
Signal
grounding
terminal
Main power input connector
Discharge register connector
(8)
(9)
Motor power connector
(10)
Connector for main power MCC control signal
ESP signal connection connector
Regenerative resistor connector (for alarms)
LED for status display
24VDC power input
24VDC power output
Connector for I/O Link (to previous stage)
Connector for I/O Link (to following stage)
Connector for Pulsecoder
Connector for external pulse input
Connector for bult-in DI
Absolute Pulsecoder battery
(11)
(12)
(2)
(3)
(13)
(4)
(14)
(5)
(15)
(6)
(16)
(7)
Grounding terminal of control section
(18)
Tapped hole for grounding the flange
- 215 -
(17)
9.TOTAL CONNECTION DIAGRAM
9.2.2
Name
2
CX29
3
CX30
4
CXA20
5
SW
6
7
8
9
10
11
CZ4
CZ5
CZ6
LED
CXA19B
CXA19A
12
JD1B
13
JD1A
18
19
B-65322EN/02
SVM1-40i and SVM1-80i
No.
1
14
15
16
17
I/O Link
Remarks
DC link charge LED
Connector for main power MCC
control signal
ESP signal connection connector
Regenerative resistor connector (for
alarms)
Setting switch
(DC alarm level)
Main power input connector
Motor power connector
Discharge register connector
LED for status display
24VDC power input
24VDC power output
Connector for I/O Link (to previous
stage)
Connector for I/O Link (to following
stage)
Connector for Pulsecoder
Connector for external pulse input
Connector for bult-in DI
Absolute Pulsecoder battery
(9)
(10)
(1)
(2)
(11)
(3)
(12)
(4)
(13)
(5)
(14)
(15)
JF1
JA34
JA72
CX5X
Signal grounding
Grounding terminal of control section
terminal
(16)
(17)
(18)
Tapped hole for grounding the flange
(6)
(7)
(8)
(19)
- 216 -
9.2.3
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
Connection Tools
See Subsection 9.2.3 “Connection Tools" in Part I.
9.2.4
Details of Cable K1
9.2.4.1
Servo motor αi, αis series, Servo motor βis series (β0.4/5000is
to β22/2000is)
Shield
βi SVM
(1)
SD
(2)
(2)
*SD
(1)
(5)
REQ
(6)
(6)
*REQ
(5)
(9, 20)
5V
(8, 9)
(12, 14)
0V
(7, 10)
(7)
6V
(4)
FG
(3)
Drain wire
(16)
Servo motor
20-pin half-pitch connector
Connector (Japan Aviation Electronics Industry)
JN2x S10SL1 : for φ5.7 to 7.3 sheath diameter
JN2x S10SL2 : for φ6.5 to 8.0 sheath diameter
D : Straight plug
F : Angle plug
Contact (Japan Aviation Electronics Industry)
JN1-22-22S
Grounding
plate
Using cable conductor
Cable length
5V, 0V,6V
SD, *SD, REQ,
*REQ
Drain wire
*
28 m or less
2
0.3mm × 5
Wire construction
12/0.18 or 60/0.08
Insulation outer diameter
φ1.5 or less
0.18mm2 or more
Twisted-pair wire
2
0.15mm or more
50 m or less
0.5mm2 × 5
Wire construction
20/0.18 or 104/0.08
Insulation outer diameter
φ1.5 or less
0.18mm2 or more
Twisted-pair wire
0.15mm2 or more
This applies also to the αMi and αCi series servo motors.
- 217 -
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
NOTE
1 Place the grounding plate to which the shield is
connected at a nearby position of the βi SVM to
minimize the distance between the βi SVM and the
grounding plate.
2 In case that the cable is prepared by MTB, total resistance of
5V and 0V must be less than 2Ω.
3 Pulsecoder side connector can accept maximum 0.5mm2
(wire construction 20/0.18 or 104/0.08, insulation outer
diameter φ1.5 or less) wire and sheath diameter is φ5.7 to
φ8.0. In case of using thicker wire or cable, take measures
described below.
[Case 1] Cable conductor exceeds 0.5mm2 .
Servo motor
SVM
Soldering or crimping
The total resistance (round
trip) of 5 V and 0 V must be
less than 2Ω.
[Case 2] Sheath diameter of exceeds φ8.
SVM
Cable thicker than φ8
Servo motor
Connector
The total resistance (round
trip) of 5 V and 0 V must be
less than 2Ω.
4 In case of incremental Pulsecoder, 6V is not necessary to be
connected.
9.2.4.2
•
Crimp tool specification
A06B-6114-K201/JN1E : For 0.18mm2 or 0.3mm2
A06B-6114-K201/JN1D : For 0.18mm2 or 0.5mm2
•
Connector kit specification
A06B-6114-K204/S : Straight plug (including a contact)
A06B-6114-K204/E : Elbow plug (including a contact)
•
Recommended cable
A66L-0001-0479 : Flexible cable 28 m or less long
A66L-0001-0488 : Flexible cable 50 m or less long
Servo motor βis series (β0.2/5000is, β0.3/5000is)
See Subsection 9.2.4.2 "Servo motor βis series (β0.2/5000is,
β0.3/5000is)" in Part I.
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I/O Link
B-65322EN/02
9.2.5
9.TOTAL CONNECTION DIAGRAM
Details of Cable K2
See Subsection 9.2.5 “Details of Cable K2" in Part I.
9.2.6
Details of Cable K3
See Subsection 9.2.6 “Details of Cable K3" in Part I.
9.2.7
Details of Cables K4 and K5
See Subsection 9.2.7 “Details of Cables K4 and K5" in Part I.
9.2.8
Details of Cable K6
See Subsection 9.2.8 “Details of Cable K6" in Part I.
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9.TOTAL CONNECTION DIAGRAM
9.2.9
I/O Link
B-65322EN/02
Details of Cable K7
βi SVM
MCC
1
Coil
CX29
Internal
contact
Spark killer
3
External power supply
(Use an appropriate power supply for the coil voltage
the customer uses.)
D-2000 series
Housing : 3-1318130-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm2
Manufacture : Tyco Electronics AMP
For connection tools, see Subsection 9.2.3 in Part I.
Internal contact capacity
Rated load
Maximum
contact
capacity
Resistance load
(COSφ=1)
AC250V, 3A/ DC24V, 5A
5A
Inductive load
(COSφ=0.4, L/R=15msec)
AC250V, 2A/ DC24V, 1A
5A
NOTE
1 To protect the internal contact, be sure to insert a
spark killer (CR) that matches the magnetic
contactor used.
2 It is recommended that one MCC be installed per
βi SVM unit.
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I/O Link
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
When sharing a magnetic contactor
βi SVM
MCC
1
Coil
CX29
Internal
contact
Spark killer
3
External power supply
(Use an appropriate power supply for the coil voltage
the customer uses.)
βi SVM
1
CX29
Internal
contact
3
9.2.9.1
Connection of external magnetic contactor when βi SVM
FSSB interface is used together
See Section 9.3 "HANDLING OF EXTERNAL MAGNETIC
CONTACTORS" in Part I.
- 221 -
9.TOTAL CONNECTION DIAGRAM
9.2.10
I/O Link
Details of Cable K8
See Subsection 9.2.10 “Details of Cable K8" in Part I.
9.2.11
Details of Cable K9
See Subsection 9.2.11 “Details of Cable K9" in Part I.
9.2.12
Details of Cable K10
See Subsection 9.2.12 “Details of Cable K10" in Part I.
9.2.13
Details of Cable K11
See Subsection 9.2.13 “Details of Cable K11" in Part I.
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B-65322EN/02
I/O Link
B-65322EN/02
9.2.14
9.TOTAL CONNECTION DIAGRAM
Details of Cable K20 (Connection of FANUC I/O Link)
9.2.14.1 Overview
The FANUC I/O Link is a serial interface that connects a CNC, βi
SVM, I/O Unit-A, Power Mate CNC, and other units to transfer I/O
signals (bit data) between these units at high speed. When units are
connected by the FANUC I/O Link, one of the units serves as a master,
and the other units serve as slaves. The status of input signals from
the slaves is transferred to the master at regular intervals, and an
output signal from the master is transferred to the slaves at regular
intervals. The βi SVM can function as a slave only. It has 128
input signals and 128 output signals.
The connectors of the I/O Link are named JD1A (or JD1A1) and
JD1B, which are common to all units having the I/O Link function.
Every cable must be connected from JD1A (or JD1A1) to JD1B.
JD1A of the last unit is connected to nothing, so it is left open. It
need not be connected to a terminator or the like.
Electric cables or optical fiber cables are used for I/O Link connection.
In the following cases, use optical fiber cables:
•
The cable length is 10 m or longer. When units are located
within the same cabinet, the cable length is 15 m or longer.
When a cable is installed in a duct, the units connected at both
ends of the cable should be assumed to be within the same
cabinet. For example, suppose that a CNC serving as the host is
placed on the operator's panel, the βi SVM is placed in the power
magnetics cabinet, and the I/O Link cable connecting these units
is passed through a duct. In this case, the CNC and βi SVM are
assumed to be within the same cabinet.
•
A cable is routed between different cabinets, and it is impossible
to connect the cabinets with a 5.5-mm2 or thicker ground cable.
•
There is a possibility that a cable is affected by noise
significantly. For example, there is a strong electromagnetic
noise source such as a welding machine near the cable, or a cable
generating noise such as a power cable or a power magnetics
cable is laid in parallel to the cable over a long distance.
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9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
9.2.14.2 Connection of FANUC I/O Link by electric cable
Details of connection by cable K20 (when the βi SVM is connected to
the host controller or the preceding slave unit)
βi SVM
Host controller or preceding
slave unit
JD1A1/JD1
JD1B
SIN
(1)
(3)
SOUT
*SIN
(2)
(4)
*SOUT
SOUT
(3)
(1)
SIN
*SOUT (4)
(2)
*SIN
0V
(11)
(11)
0V
0V
(12)
(12)
0V
0V
(13)
(13)
0V
0V
(14)
(14)
0V
Details of connection by cable K20 (when connected to the following
slave unit)
When a slave unit follows, connect the unit as follows:
βi SVM
Following slave unit
SIN
(1)
(3)
SOUT
*SIN
(2)
(4)
*SOUT
SOUT
(3)
(1)
SIN
*SOUT (4)
(2)
*SIN
0V
(11)
(11) 0V
0V
(12)
(12) 0V
0V
(13)
(13) 0V
0V
(14)
(14) 0V
- 224 -
B-65322EN/02
I/O Link
9.TOTAL CONNECTION DIAGRAM
Specifications of recommended connector and case of cable K20 on
the βi SVM side
Connector: PCR-E20FS (soldering type) (Honda Tsushin)
PCR-E20FA (crimp type)
Case: PCR-V20L
Recommended cable for cable K20
A66L-0001-0284#10P (10 twisted pairs, 28AWG, with common
shield)
NOTE
1 Maximum cable length: 10m (when the above
recommended cable is used)
2 Be sure to use twisted pairs to connect the SIN
and *SIN signals and the SOUT and *SOUT
signals in pairs.
3 Except the pins indicated in the above figure, leave
pins open. Never connect unused conductors of
the cable to these pins.
4 Connect the shield of the cable to the ground plate
of the cabinet by using a cable clamp.
Regardless of whether the βi SVM is connected to
the host controller (or the preceding slave unit) or
the following slave unit, clamp the cable and
process the shield properly as soon as the cable is
drawn into the cabinet. When the host controller
and the βi SVM are placed in different cabinets,
shield processing must be performed in two places
for one cable. Even when the cable is not drawn
outside the cabinet, it must be clamped for shield
processing in at least one place.
9.2.14.3 Connection of FANUC I/O Link by optical fiber cable
When an optical I/O Link adapter is used, FANUC I/O Link can be
extended to up to 200 m by using optical fiber cables.
For details, refer to the manual on the host controller.
- 225 -
9.TOTAL CONNECTION DIAGRAM
9.2.15
I/O Link
B-65322EN/02
Details of Cable K21 (Internal DI Connection)
9.2.15.1 Signals
The βi SVM has five DI signals. For the connection of the
emergency stop signal, see Subsection 9.2.10, "Details of Cable K8"
and Subsection 9.2.8, "Details of Cable K6". The other four DI
signals are explained below.
(1) *+OT:
A + overtravel signal input.
When this signal is set to "logic 0", movement in the positive
direction is disabled.
Use of this signal can be suppressed by parameter setting.
(2) *-OT:
A - overtravel signal input.
When this signal is set to "logic 0", movement in the negative
direction is disabled.
Use of this signal can be suppressed by parameter setting.
(3) *RILK (*DEC):
An interlock signal input (*RILK) or a reference position return
deceleration signal input (*DEC). One of these functions is
selected by parameter setting. When the interlock signal input
(*RILK) is selected, setting this signal to "logic 0" decelerates
then stops axis movement operation. Setting this signal to
"logic 1" resumes the operation. When the reference position
return deceleration signal input (*DEC) is selected, setting this
signal to "logic 0" decelerates the feedrate, then feed operation
continues at a constant low feedrate. If the signal is then set to
"logic 1", the feed operation stops as an electrical grid position is
encountered.
(4) HDI:
Skip signal input.
The currently executed block is skipped at the rising edge or
falling edge of this signal. Whether to use the rising edge or
falling edge of the signal is determined by parameter setting.
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B-65322EN/02
I/O Link
9.TOTAL CONNECTION DIAGRAM
9.2.15.2 *+OT, *-OT, and *RILK(*DEC)
Input signal specifications
The receiving circuit has a non-insulating interface that can switch
between the sink type (24 V common) and the source type (0 V
common). Safety standards require use of the sink type.
The contacts on the machine side must satisfy the following:
Contact capacity: 30 VDC, 16 mA or more
Leak current between contact points when a contact is closed:
1 mA or less (voltage: 26.4 V)
Voltage drop between contact points when a contact is closed:
2 V or less (current: 8.5 mA, including voltage drop in cable)
Signal connection to power magnetics cabinet
βi SVM
JA72
(10),(19)
+24V
Interlock signal input (reference position
return deceleration signal input)
(6)
Filter and
receiver
+ overtravel signal
input
*+OT
(7)
Filter and
receiver
- overtravel signal
input
*-OT
(8)
*RILK
DIC
0V
Filter and
receiver
(11)
(12), (14), (16)
NOTE
1 Use a common shield cable as cable K21.
2 For 0V, +24V, and DIC, wires of at least 7/0.18 (0.18mm2) must be used.
3 Except the pins indicated in the above figure, leave pins open. Never connect
unused conductors of the cable to these pins.
4 The above shows an example of the 24 V common type.
When the 0 V common type is used, connect DIC (JA72-11) to +24V (JA72-10, and
19), and the later stage of each switch to 0V (JA72-12, 14, and 16).
- 227 -
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
9.2.15.3 Skip signal interface
βi SVM
HDI
JA72
(15)
0V
(12,14,16)
Receiver
Input signal specifications
- Circuit configuration
βi SVM
Driver
Shield
Filter
IiH / IiL
Receiver
VH / VL
- Maximum absolute rating
Input voltage range Vin: -3.6 V to +13.6 V
- Input characteristics
Item
High level input voltage
Low level input voltage
Signal
VH
VL
High level input current
IiH
Low level input current
Input signal pulse width
IiL
Specification
3.6-11.6
0-0.55
2 max
11 max
-8.0 max
20 min
Unit
V
V
MA
MA
MA
µs
Remarks
Vin=5V
Vin=10V
Vin=0V
NOTE
The positive sign (+) of IiH/IiL indicates the
direction in which current flows into the receiver,
and the negative sign (-) indicates the direction in
which current flows out of the receiver.
- 228 -
9.2.16
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
Connection to External Pulse Generator
The βi SVM can operate according to the pulse input from the outside.
As the external pulse generator, a differential type A/B phase pulse
generator that satisfies specifications or FANUC's manual pulse
generator may be selected. When selecting the manual pulse
generator, you need a manual pulse generator adapter
(A06B-6093-D001).
One manual pulse generator can be connected to up to six βi SVM
units. In this case, one manual pulse generator adapter is required
per βi SVM unit.
When a differential type A/B phase pulse generator is used
βi SVM
External pulse
generator
(differential
output)
K22
JA34
When FANUC's manual pulse generator is used (connected to βi SVM on a
one-to-one basis)
Manual pulse
generator
K23
Manual pulse
generator
adapter
JA54
JA55
βi SVM
K24
JA34
When FANUC's manual pulse generator is used (connected to more than
one βi SVM)
Manual pulse
generator
K25
K25
βi SVM#1
Manual pulse
generator adapter
#1
JA54
JA55
K24
Manual pulse
generator adapter
#2
JA54
JA55
K24
JA34
βi SVM#2
JA34
K25
:
:
:
:
:
:
K25
Manual pulse
generator adapter
#6
JA54
JA55
- 229 -
:
:
:
βi SVM#6
K24
JA34
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
9.2.16.1 Connection when differential type A/B phase pulse generator
is used
Details of cable K22
K22
βi SVM
JA34
External pulse generator
(differential output)
PA
(1) PA
*PA
(2) *PA
PB
(3) PB
*PB
(4) *PB
+5V
(9) +5V
+5V
(18) +5V
+5V
(20) +5V
0V
(12) 0V
0V
(14) 0V
0V
(16) 0V
Connector: FI40-2015S (Hirose Electric Co., Ltd.)
Case: FI-20-CV (Hirose Electric Co., Ltd.)
Cable specification: Conductor 20/0.18 × 6, 7/0.18 × 3 pairs
Recommended cable:
A66L-0001-0286 (#20AWG × 6 + #24AWG × 6 + #24AWG × 3 pairs)
NOTE
1 Power can be supplied from the βi SVM to the
equipment if the equipment operates on +5 V and
0.35 A maximum.
In this case, pay attention to the power supply
voltage drop due to cable resistance.
2 Be sure to use twisted pairs to connect the PA and
*PA signals and the PB and *PB signals in pairs.
3 Except the pins indicated in the above figure, leave
pins open. Never connect unused conductors of
the cable to these pins.
4 Maximum cable length: 50 m
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I/O Link
B-65322EN/02
9.2.16.2
9.TOTAL CONNECTION DIAGRAM
Connection when FANUC's manual pulse generator is used
Details of cable K23
Cable K23 is a signal cable used to connect the manual pulse
generator and adapter (JA54).
Manual pulse generator adapter
JA54
Manual pulse generator
Connector:
Case:
(M3 screw terminal)
+5V
+5V
0V
0V
A
HA1
B
HB1
FI40-2015S
FI-20-CV
K23
(PCR-EV20MDT)
1
HA1
2
HB1
(HA2)
3
(HB2)
4
5
6
7
8
9
+5V
10
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
+5V
+5V
Cable connection (K23)
Manual pulse generator
HA1
HB1
+5V
0V
JA54
A
1
B
2
+5V
9,18,20
0V
12,14,16
HA1
HB1
#24AWG
+5V
0V
#20AWG
Shield
Recommended cable:
A66L-0001-0286 (#20AWG × 6 + #24AWG × 3 pairs)
Recommended connector (JA54 side)
Connector: FI40-2015S (Hirose Electric Co., Ltd.)
Case:
FI-20-CV (Hirose Electric Co., Ltd.)
Recommended cable:
A02B-0259-K821 (7m) Change the connector name before use.
Although the maximum cable length is 50 m, the length is further
limited because of the power supply voltage drop as follows:
Limitation due to power supply voltage drop
Suppress the power supply voltage drop due to the cable resistance to
0.2 V or less (the sum of the voltage drop of both the 0V and 5V lines).
Perform calculation assuming that the power supply current of the
manual pulse generator is 0.1 A.
In the calculations, the cable length must include the cable length of
K24.
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9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
Details of cable K24
Cable K24 is a signal cable used to connect the manual pulse
generator adapter (JA55) and the βi SVM (JA34).
Manual pulse generator adapter
JA55
(PCR-EV20MDT)
1
PA
11
2
*PA
12
0V
3
PB
13
4
*PB
14
0V
5
15
6
16
0V
7
17
8
18
+5V
9
+5V
19
10
20
+5V
βi SVM
K24
Connector:
FI40-2015S
Case: FI-20-CV
JA34
(PCR-EV20MDT)
1
PA
2
*PA
3
PB
4
*PB
5
6
7
8
9
+5V
10
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
+5V
+5V
Cable connection (K24)
JA55
JA34
PA 1
1
*PA 2
2
PB 3
3
*PB 4
4
+5V 9
9
+5V 18
18
+5V 20
20
0V 12
12
0V 14
14
0V 16
16
Shield
PA
*PA
PB
#24AWG
*PB
+5V
+5V
+5V
0V
#20AWG
0V
0V
Recommended cable: A66L-0001-0286 (#20AWG × 6 + #24AWG
× 3 pairs)
Recommended connector:
Connector: FI40-2015S (Hirose Electric Co., Ltd.)
Case:
FI-20-CV (Hirose Electric Co., Ltd.)
The maximum cable length is 5 m.
- 232 -
I/O Link
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
Details of cable K25
Cable K25 is a signal cable used to connect the manual pulse
generator and more than one manual pulse generator adapter (JA54).
Manual pulse generator adapter #1
JA54
Manual pulse generator
Connector:
Case:
(M3 screw terminal)
+5V
+5V
0V
0V
A
HA1
B
HB1
FI40-2015S
FI-20-CV
K25
K25
Connector:
Case:
FI40-2015S
FI-20-CV
K25
:
:
(PCR-EV20MDT)
1
HA1
2
HB1
3
HA2
4
HB2
5
6
7
8
9
+5V
10
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
+5V
+5V
Manual pulse generator adapter #2
JA54
(PCR-EV20MDT)
1
HA1
2
HB1
3
HA2
4
HB2
5
6
7
8
9
(+5V)
10
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
(+5V)
(+5V)
:
:
Manual pulse generator adapter #6
JA54
K25
Connector:
Case:
FI40-2015S
FI-20-CV
- 233 -
(PCR-EV20MDT)
1
HA1
2
HB1
3
HA2
4
HB2
5
6
7
8
9
(+5V)
10
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
(+5V)
(+5V)
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
Cable connection (K25)
The bold lines indicate that three conductors are used for connection.
Manual pulse generator
HA1
HB1
JA54
A
1
B
2
3
4
+5V
0V
+5V
9,18,20
0V
12,14,16
HA1
HB1
HA2
HB2
+5V
0V
JA54
1
2
3
4
12,14,16
HA1
HB1
HA2
HB2
0V
:
:
:
:
JA54
1
2
3
4
12,14,16
- 234 -
HA1
HB1
HA2
HB2
0V
I/O Link
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
Manual pulse generator adapter
- Dimensions
Weight: Approximately 100 g
- Installation condition
Because the manual pulse generator adapter does not have a sealed
structure, it must be installed in a sealed cabinet similar to the cabinet
of the βi SVM.
The manual pulse generator adapter has two 3.6-diameter holes. Use
these holes to secure the adapter.
Because being lightweight, the manual pulse generator adapter need
not secured with screws. However, be careful not to allow the
adapter to touch other electrical circuits to cause short-circuit.
Ground the case by using the case mounting screw of the manual
pulse generator adapter.
- 235 -
9.TOTAL CONNECTION DIAGRAM
I/O Link
B-65322EN/02
- Operation conditions
The maximum allowable frequency of the input signals is 100 kHz.
The βi SVM multiplies input pulses by four to obtain move commands.
Therefore, up to 400 kpps is specified as a move command.
1)
Positive direction move command pulse
PA
*PA
PB
*PB
Tp
Tp
Tp
Tp
Tcyc
2)
Negative direction move command pulse
PA
*PA
PB
*PB
Tp
Tp
Tp
Tcyc
3)
External input
pulse
βi SVM
internal input
Sequence
PA
PB
+ pulse
- pulse
- 236 -
Tp
Tp: 1.2µsec or more
Tcyc: 10µsec or more
I/O Link
B-65322EN/02
9.TOTAL CONNECTION DIAGRAM
- Recommended circuit example
External pulse generator
βi SVM
SN75113 or equivalent
5
6
PA
7
9
10
11
Receiver circuit
4,3
1
PA
2
*PA
3
PB
4
*PB
1,2
12,13
14,15
Numbers denote pin
numbers of SN75113
12,14,16
- 237 -
9.TOTAL CONNECTION DIAGRAM
9.2.17
I/O Link
B-65322EN/02
Connection to Servo Check Board
The servo check board converts digital values used for control in the
digital servo system into analog voltages to allow observation with
instruments such as an oscilloscope.
Ordering specification
A cable with a reverse connection prevention feature and a servo
check board adapter are required to connect the servo check board to
the βi SVM.
Ordering
specification
A06B-6057-H630
A06B-6050-K871
A06B-6093-K021
Name
Servo check board
Cable with reverse connection prevention feature
Servo check board adapter
(adapter board and cable, both dedicated to βi SVM)
Connection
Before installing and removing the servo check board, turn off the
power to the βi SVM.
Cable with reverse
insertion prevention
feature
A06B-6050-K871
Adapter board + cable
A06B-6093-K021
βi SVM
CNI1
TEST
JN1
JD1A
JD1A
K20
To the stage that follows the I/O Link
Servo check board
A06B-6057-H630
NOTE
The servo check board adapter and the servo
check board may be connected only when
adjustments are made. Never start operation
while they are left connected.
- 238 -
B-65322EN/02
10
I/O Link
10.HEAT DISSIPATION
HEAT DISSIPATION
See Chapter 10 “HEAT DISSIPATION” in Part I.
- 239 -
APPENDIX
B-65322EN/02
A
APPENDIX A.CONNECTING THE REACTOR AND LINE FILETER
CONNECTING THE REACTOR AND LINE
FILETER
- 243 -
A.CONNECTING THE REACTOR AND LINE FILETER APPENDIX
A.1
B-65322EN/02
OVERVIEW
Below are an correct example and incorrect examples of connection of
the reactor for the power supply regenerative amplifier and the line
filter for the resistive discharge amplifier.
- 244 -
B-65322EN/02
A.2
APPENDIX A.CONNECTING THE REACTOR AND LINE FILETER
CONNECTION EXAMPLES
Correct connection
Reactor (Note 3)
Power supply regenerative
amplifier (Note 1)
Reactor (Note 3)
Power supply regenerative
amplifier (Note 1)
Resistance regenerative
amplifier (Note 2)
Line filter
(Note 4)
• One power supply regenerative amplifier is
connected to one rector.
• The line filter is connected from the primary
side of the rector.
• More than one resistance regenerative
amplifier can be connected to the line filter.
(The current rating of the line filter must not
be exceeded, however.)
Resistance regenerative
amplifier (Note 2)
Incorrect connection (1)
Power supply regenerative
amplifier (Note 1)
Reactor
(Note 3)
Resistance regenerative
amplifier (Note 2)
• The resistance regenerative amplifier is
connected to the secondary side of the
rector.
The resistance regenerative amplifier may be
damaged.
The power supply regenerative amplifier may
malfunction.
Resistance regenerative
amplifier (Note 2)
Incorrect connection (2)
Reactor
(Note 3)
Line filter
(Note 4)
Power supply regenerative
amplifier (Note 1)
Resistance regenerative
amplifier (Note 2)
• The line filter is connected from the
secondary side of the rector.
The resistance regenerative amplifier may be
damaged.
The power supply regenerative amplifier may
malfunction.
Resistance regenerative
amplifier (Note 2)
Incorrect connection (3)
Reactor
(Note 3)
Power supply regenerative
amplifier (Note 1)
Power supply regenerative
amplifier (Note 1)
• More than one power supply regenerative
amplifier is connected to one reactor.
One power supply regenerative amplifier may
be damaged.
The other power supply regenerative amplifier
may malfunction.
NOTE
Any devices must not be connected between the
rector and power supply regenerative amplifier.
Otherwise, the connected device may be damaged
and the power supply regenerative amplifier may
malfunction.
- 245 -
A.CONNECTING THE REACTOR AND LINE FILETER APPENDIX
B-65322EN/02
(1) Power supply regenerative amplifier
α series PSM
A06B-6077-HXXX, A06B-6087-HXXX
αi series PSM
A06B-6110-HXXX
βi series SVPM
A06B-6134-HXXX
Others
(2) Resistance regenerative amplifier
α series PSMR
A06B-6081-HXXX
αi series PSMR
A06B-6115-HXXX
α series SVU
A06B-6089-HXXX
α series SVUC
A06B-6090-HXXX
β series SVU
A06B-6093-HXXX
βi series SVM
A06B-6130-HXXX
A06B-6132-HXXX
Others
(3) Reactor
A81L-0001-0133
A81L-0001-0147
A81L-0001-0150
A81L-0001-0122
A81L-0001-0123
A81L-0001-0120
A81L-0001-0124
A81L-0001-0155
A81L-0001-0156
A81L-0001-0157
A81L-0001-0158
A81L-0001-0159
A81L-0001-0160
Others
(4) Line filter
A81L-0001-0083/3C
A81L-0001-0101/C
A81L-0001-0102
Others
- 246 -
INDEX
B-65322EN/02
INDEX
Details of Cable K7 ................................................. 90, 220
<Symbol>
Details of Cable K8 ................................................. 91, 222
*+OT, *-OT, and *RILK(*DEC) .................................. 227
Details of Cable K9 ................................................. 93, 222
<A>
Details of cables (general)...............................................83
AC Line Filter ................................................... 10, 53, 204
Details of Cables K4 and K5................................... 85, 219
APPLICABLE MOTORS ......................................... 8, 191
Details of connectors.................................................77, 82
Details of input cables .....................................................81
<B>
Discharge Resistor.....................................................50, 60
Battery Case .................................................................... 55
<E>
Battery Case (for Size D Alkaline Battery)................... 204
ENVIRONMENTAL CONDITIONS .............................31
<C>
EXTERNAL DIMENSIONS .................................. 46, 202
Cable Clamp and Shield Processing................................ 36
EXTERNAL DIMENSIONS / PANEL CUT-OUT
CONFIGURATION .................................................. 4, 186
DRAWINGS / MAINTENANCE AREA ......... 45, 201
CONNECTING THE REACTOR AND LINE
External Dimensions of Fan Unit (A06B-6134-K002)....49
FILETER ................................................................ 243
External Dimensions of Fan Unit (A06B-6134-K003)....48
CONNECTION DIAGRAM ................................... 66, 207
External Dimensions of SVM1-40i and SVM1-80i ........47
CONNECTION EXAMPLES ....................................... 245
External Dimensions of SVM1-4i and SVM1-20i ..........46
Connection of external magnetic contactor when βi
<F>
SVM FSSB interface is used together..................... 221
Fan Unit (A06B-6134-K002) ........................................204
Connection of FANUC I/O Link by electric cable........ 224
Connection of FANUC I/O Link by optical fiber cable 225
<G>
Connection to External Pulse Generator ....................... 229
Grounding ............................................................... 34, 198
Connection to Servo Check Board ................................ 238
<H>
Connection Tools .................................................... 72, 217
HANDLING OF EXTERNAL MAGNETIC
Connection when differential type A/B phase pulse
CONTACTORS ........................................................97
generator is used ..................................................... 230
HEAT DISSIPATION............................................. 98, 239
Connection when FANUC's manual pulse generator is
How to Select a Transformer...........................................29
used ......................................................................... 231
CONNECTOR LOCATION ................................... 70, 215
<I>
Control Power ............................................................... 196
INPUT POWER SUPPLY ...................................... 24, 196
COOLING FAM MOTORS.................................... 11, 192
INSTALLATION CONDITIONS AND NOTES ... 30, 197
<D>
Installing a Separate Cooling Fan motor .........................11
DERATING ............................................................ 12, 193
INSTALLING LIGHTNING SURGE ABSORBERS ....39
Details of Cable K1................................................. 73, 217
Installing the Cooling Fan Motor in the SVM1-4i and
SVM1-20i ...............................................................192
Details of Cable K10............................................... 94, 222
Details of Cable K11............................................... 96, 222
<L>
Details of Cable K2................................................. 77, 219
Lightning Surge Absorbers ..................................... 56, 204
Details of Cable K20
<M>
(Connection of FANUC I/O Link) .......................... 223
Details of Cable K21 (Internal DI Connection)............. 226
MAINTENANCE AREA........................................ 62, 205
Details of Cable K3................................................. 82, 219
Maintenance Area for the SVM1-40i ............................205
Details of Cable K6................................................. 89, 219
Maintenance Area for the SVM1-40i and SVM1-80i .....63
i-1
INDEX
B-65322EN/02
Maintenance Area for the SVM1-4i and SVM1-20i
SVM1-4i and SVM1-20i
.......................................................................... 62, 205
............ 5, 58, 66, 70, 85, 187, 199, 202, 207, 211, 215
Maintenance Area for the SVM1-80i ............................ 205
SVM1-4i and SVM1-20i (FSSB Interface) .....................43
Models Requiring Cooling Fan motors ........................... 11
SVM1-80i......................................................................192
<N>
<T>
NOISE PROTECTION ................................................... 33
Three-phase Input Power Supply for Motor Power. 24, 196
Noise Suppressor............................................................. 35
TOTAL CONNECTION DIAGRAM ..................... 65, 206
Transformer for Exports.......................................... 55, 204
<O>
<W>
ORDERING INFORMATION ............................. 22m 194
When a Separated Regenerative Discharge Resistor Is
<P>
Needed ......................................................................15
PANEL CUT-OUT DRAWINGS ........................... 58, 204
When Amplifier Models SVM-40i and SVM-80i Are Used
Power cable for servo motor ........................................... 84
..................................................................................17
POWER SUPPLY ................................................... 23, 195
When No Separated Regenerative Discharge Resistor Is
POWER TRANSFORMER FOR EXPORTS ......... 28, 196
Needed ......................................................................13
PROTECTIVE GROUNDING ....................................... 42
<S>
SAFETY PRECAUTIONS ............................................ s-1
SELECTING A GROUND-FAULT CIRCUIT
INTERRUPTER ....................................................... 32
Selecting AC Line Filter ............................................... 191
Selecting cables (general) ............................................... 80
Selecting Circuit Breaker .......................................... 9, 191
SELECTING CIRCUIT BREAKER, MAGNETIC
CONTACTOR, AND AC LINE FILTER........... 9, 191
Selecting Magnetic Contactor ................................. 10, 191
SEPARATED REGENERATIVE DISCHARGE
RESISTOR........................................................ 13, 193
Separated Regenerative Discharge Resistor .................. 204
Separation of Signal Lines .............................................. 33
Sequence for turning on control power supply.............. 196
Servo motor αi, αis series, Servo motor βis series
(β0.4/5000is to β22/2000is) .............................. 73, 217
Servo motor βis series (β0.2/5000is, β0.3/5000is).. 75, 218
Signals........................................................................... 226
Single-phase Input for Control Power............................. 24
Single-phase Input Power Supply for Motor Power
.......................................................................... 24, 196
Skip signal interface...................................................... 228
Specification............................................ 7, 8, 28, 189, 190
SVM1-40i and SVM1-80i
.............6, 59, 68, 71, 87, 188, 200, 203, 209, 213, 216
SVM1-40i and SVM1-80i (FSSB Interface) ................... 44
i-2
Aug., 2004
Aug., 2003
Date
02
01
Edition
Total revision
Contents
Edition
Date
FANUC SERVO AMPLIFIER βi series DESCRIPTIONS (B-65322EN)
Revision Record
Contents
Printed at GE Fanuc Automation S.A. , Luxembourg
August 2004
FANUC SERVO AMPLIFIER βi series DESCRIPTIONS
1. Type of applied documents
Name
FANUC SERVO AMPLIFIER βi series DESCRIPTIONS
Spec. No./Ver.
B-65322EN/02-02
2. Summary of Change
Group
Name / Outline
New, Add
Correct, Del
Applicable
Date
Basic Function
Optional
Function
Unit
Maintenance
Parts
Notice
Correction
Another
Addition of β(HV)i series SVM
New
TITLE
01
05.01.18
K.Inaba
EDIT
DATE
DESIGN
Add newly
DESCRIPTION
DRAW.
No.
2005. 1
FANUC SERVO AMPLIFIER
βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
1 / 17
β(HV)i series SVM DESCRIPTIONS
This documents is described about the specification of β(HV)i series SVM.
Please refer to FANUC SERVO AMPLIFIER βi series DESCRIPTIONS (B-65322EN/02) about
contents without in this.
All specifications and designs are subject to change without notice.
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
2 / 17
1.
Configuration
AC400V input type
βSVM1-40HVi
βSVM1-10HVi
or
βSVM1-20HVi
(CAUTION)
FUSE
Stabilized power supply
FUSE
DC24V
NC
+24V etc
CXA19A
COP10B
COP10A
CXA19B
CXA19A
COP10B
COP10A
Optical cable
3phase 400V to 480VAC
Breaker
CXA19B
Optical cable
AC
Magnetic
Line
contactor
CZ4
CZ4
filter
5A
Circuit
Emergency
Magnetic contactor
Stop switch
Control signal
CX29
CX29
JX5
JX5
CX30
breaker
CX30
Emergency stop signal
JF1
CXA20
Lighting
CXA20
CZ5
surge absorber
JF1
CZ5
CX5X
CX5X
CZ6
CZ6
Step-down transformer
AC230~AC277V
(CAUTION)
to AC200~AC240V
Fan unit
CAUTION
1.
The input voltage specification of a fan unit is AC200~AC 240V.
2.
Please confirm the input voltage specification of a stabilized power
supply.
3.
4.
Please be sure to install a breaker, an electromagnetic contactor,
24V power
and AC line filter.
supply for
Please be sure to use a stabilized 24VDC power supply for
motor brake
Battery
case
amplifier. Common use with 24V power supply for motor brakes
cannot be performed.
5.
The cabling of CX29 and CX30 of the second and subsequent
amplifiers may be omitted. Refer to “Total connection diagram” for
details.
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
3 / 17
2.
Specification
Item
S V M 1-10H V i
S V M 1-20H V i
S V M 1-40H V i
FS S B
Interface
Unit Designation
A 06B -6131-H 001 A 06B -6131-H 002 A 06B -6131-H 003
Power P.C.B.
A 16B -3200-0515 A 16B -3200-0516 A 16B -3200-0517
A 20B -2101-0051
Control P.C.B.
Main Power For
A C 400-480 V (+10%,-15%) 50 / 60 H z
Input Voltage
Current at 50Hz
Three Phase
2.3 A rm s
3.6 A rm s
9.0A rm s
Rated Capacity
1.6 kV A
2.5 kV A
6.2kV A
Supply
Control
D C 24 V (+10%,-10%)
Input Voltage
0.9 A rm s
Input Current
Power supply
Rated Output Current
3.1A rm s
5.6A rm s
9.2A rm s
Current Limit Value
10A p
20 A p
40 A p
H R V 2,H R V 3
Servo HRV control
S ine W ave P W M C ontrol w ith Transistor B ridges
Main Circuit Control Method
B uit-in
D ynam ic brake circuit
0-334H z
Servo output frequency range
Warning and protectivefunctions
Ambient Temperature Range
Weight
- H igh C urrent
- IP M A bnorm al
- H igh V oltage of D C Link
- Low V oltage of D C Link
- O verheat of D ischarge R esistor
- Low V oltage of C ontrol P ow er S upply
- FS S B C om m unication Error
- Locked Fan M otor
0 to +55 degrees C elsius
3.9kg
B uilt-in regererative resistor
(64ohm ,50W no-w ind condition)
(64ohm ,130W w ind velocity 2m /s condition)
S eparated A C line filter
S eparated battery
Option
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
4 / 17
3.
Applicable motors
2
4
αi
αi s
MOTOR
SVM1-
βi s
10HVi
20HVi
40HVi
8
α8
/ 3000HVi
(20A)
α4
/ 4000HVi
(20A)
α2
α4
/ 5000HVi s / 5000HVi s
(10A)
(10A)
β4
β2
/ 4000HVi s / 4000HVis
(10A)
(10A)
○
○
α8
/ 4000HVi s
(40A)
○
β8
/ 3000HVi s
(10A)
○
○
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DESCRIPTION
α22
/ 3000HVi
(40A)
α12
/ 4000HVi s
(40A)
β12
/ 3000HVi s
(20A)
○
22
α12
/ 3000HVi
(40A)
○
β22
/ 2000HVi s
(20A)
○
○
○
FANUC SERVO AMPLIFIER
βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
5 / 17
4.
Selection of breaker, electromagnetic contactor, and AC line filter
4.1. Breaker
Name
The breaker for
main power supplies
(30A)
The breaker for
control sources (5A)
Specification
A06B-6077-K101
Note
Fuji Electric EA53B/30+ cover BZ-TB20B-3
A06B-6077-K106
Fuji Electric EA33/5+ cover BZ-TB10B-503
4.2. Electromagnetic contactor
Name
Specification
Electromagnetic
A06B-6077-K121
contactor (32A)
4.3. AC line filter
Name
AC line filter
AC line filter
Specification
A81L-0001-0168
A81L-0001-0169
Note
Fuji Electric SC-5-1+ cover SZ-JC4
Note
Please refer to the following table and select it. For details, please refer to B-65322/02JA.
Servo motor
Continuous rating current
Power supply capacity
[Arms]
[kVA]
(Reference value)
(Reference value)
1.2
0.8
β2/4000HVis
1.7
1.2
β 4/4000HVis
1.9
β 8/3000HVis
2.7
β12/3000HVis
β 22/2000HVis
α2/5000HVis
α4/5000HVis
α4/4000HVi
α8/3000HVi
α8/4000HVis
α12/4000HVis
α12/3000HVi
α22/3000HVi
4.0
5.6
1.7
2.3
2.8
3.9
1.2
1.6
2.2
3.2
3.6
5.2
5.6
6.7
9.0
2.5
3.6
3.9
4.7
6.2
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
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5.
Cooling fan motor
The fan motor for amplifier cooling is needed for the following model.
Ordering number
Amplifier
Applied motor
A06B-6134-K002
6.
All motors
SVM1-40HVi
Derating
Consider derating as shown below, according to ambient temperature.
The solid line is a derating line for use when HRV2, while the dotted line is a derating line for
use when HRV3 is applied.
SVM1-20HVi
Motor current derating
Motor current (A)
5.6
3.4
30
55
Ambient temperature (Degree)
SVM1-40HVi
Motor current derating
Motor current (A)
9.2
8.3
0
0
50 55
Ambient temperature (Degree)
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
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7.
8.
Capacity of regeneration discharge resistor
The regeneration discharge resistor of the following capacity is built in the servo amplifier
module.
Amplifier
Specification
Capacity of regeneration
discharge resistance
50W
SVM1-10HVi
A06B-6131-H001
SVM1-20HVi
A06B-6131-H002
No –wind condition
SVM1-40HVi
A06B-6131-H003
130W
Wind velocity 2m/s condition
Setup switch (For DC alarm level)
Since the switch of four channels is in the front of a servo amplifier module for regeneration
resistance protection, please make it the following setup.
Switch
Switch1
Switch2
Switch3
Switch4
Setup
OFF
OFF
ON
ON
ON
1
2
3
4
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
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8 / 17
9. Power supply specification
9.1. Three-phase input power supply for motor power
- Nominal rating voltage: 400V to 480VAC
Star connection, neutral grounding
PE is provided on the power line
R
N
S
T
G
- Allowable voltage fluctuation: -15% - +10%
- Frequency: 50/60Hz
- Allowable frequency fluctuation: ±2Hz
- Power supply impedance : Voltage fluctuation by load (at
maximum output) not be exceed 7%.
- Power supply Unbalance: ±5% or less of rated voltage
9.2. Single-phase input for control power
Please be sure to use a regulated power supply for 24V power supply for amplifier.
Common use with 24V power supply for motor brakes cannot be performed.
- Nominal rating voltage: 24VDC
- Allowable voltage fluctuation: ±10% (Including momentary
variations)
- Power supply capacity
Power supply capacity per amplifier
0.9A
FSSB interface
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
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9 / 17
10. Installing of lighting surge absorber
Lighting surge absorber between each
power line and ground
(R.A.V-801BXZ-4)
Lighting
surge
absorber
between
power lines
(R.A.V-152BYZ-2A)
(a)
Power supply
To other units
(Grounded to a neutral point on
Control power
tthe Y wire)
(b)
input
AC400V/480V
Stabilized
power supply
Circuit breaker 2 (5A)
(DC24V)
Ground plate
βiSVM
βiSVM
Main circuit
power input
Ground-fault circuit
Circuit breaker 1
interrupter for power
Magnetic
AC line filter
contactor
magnetic cabinet
CAUTIONS
(1) To increase the efficiency of lightning surge absorption, the wires indicated by bold
lines should be as short as possible.
Wire cross-sectional area : 2 mm2 or more
Wire length :
The total length of the cables used for line-to-line lightning surge protector (a) and
that used for line-to-ground lightning surge protector (b) must not exceed 2 m.
(2) When performing a dielectric strength test by applying an overvoltage to the power
line, line-to-ground lightning surge protector must be removed to enable the applied
voltage to be maintained.
(3) The circuit breaker 2 (5A) works for line protection when the lightning surge absorber
is short-circuited because of a surge higher than its rating being applied.
(4) Because current does not flow through lightning surge protector in a normal state, the
circuit breaker 2 (5A) can be used together with the surge absorbers as well as with
other equipment.
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βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
10 / 17
11. External dimention/ Panel cut-out drawing/ maintenance area
11.1. SVM1-10HVi, SVM1-20HVi, SVM1-40HVi
360
380
Yamanashi 401-0597 JAPAN
30
172
60
1 0 0 m ax .
External dimensions/ panel cut-out/ maintenance area is the same as SVM1-40i and
SVM1-80i. Please refer to B-65322/02EN for details.
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FANUC LTD
Page
11 / 17
11.2. AC line filter
11.2.1 A81L-0001-0168
NOTE
The outer diagram and dimension may be
changed without announcement.
11.2.2 A81L-0001-0169
NOTE
The outer diagram and dimension may be
changed without announcement.
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βi series DESCRIPTIONS
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FANUC LTD
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11.3. Lighting surge absorber A06B-6077-K143
Connection diagram
(1) For line-to-line installation:
RAV-152BYZ-2A
Connection diagram
(2) For line-to-ground installation: RAV-801BXZ-4
Surge
Specification
Rated voltage
Clamp voltage
withstand
Surge withstand voltage
current
R⋅A⋅V-152BYZ-2A
Specification
R⋅A⋅V-801BXZ-4
1470V ±10%(V1.0) 2500A(8/20µS)
460VAC
AC discharge start
Rated voltage
voltage
line-to-line: 500VAC,
line-to-ground: 290VAC
Surge
withstand
DESIGN
start voltage
800VAC ±20%(Ua) 2500A(8/20µS)
DRAW.
No.
DATE
Maximum surge discharge
current
TITLE
EDIT
20kV(1.2/50µS)
DESCRIPTION
2.32kV(1.2/50µS)
FANUC SERVO AMPLIFIER
βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
Page
13 / 17
12. Total connection diagram
AC400V input type
βSVM1-40HVi
βSVM1-10HVi
or
βSVM1-20HVi
(CAUTION)
FUSE
Stabilized power supply
DC24V
K11
FUSE
CXA19B
CXA19A
COP10B
COP10A
K6
CXA19B
CXA19A
COP10B
COP10A
NC
Optical
3phase 400V to 480VAC
Breaker
Magnetic
AC
contactor
Line
Optical cable
CZ4
CZ4
K2
K2
filter
5A
Circuit
Emergency
breaker
stop switch
CX29
CX29
K7
JX5
K8
K5
CX30
Step-down transformer
K4
Fan unit
K3
1.
The input voltage specification of a fan unit is AC200~AC 240V.
2.
Please confirm the input voltage specification of a stabilized power supply.
K10
(CAUTION)
to AC200~AC240V
CAUTION
CX5X
CZ6
K10
K4
AC230~AC277V
JF1
CZ5
CX5X
CZ6
K3
K1
K1
K9
Please be sure to install a breaker, an electromagnetic contactor, and AC
24V power
line filter.
Battery
supply for
Please be sure to use a stabilized 24VDC power supply for amplifier.
case
motor brake
Common use with 24V power supply for motor brakes cannot be performed.
5.
CXA20
K5
CZ5
surge absorber
4.
JF1
CXA20
Lighting
3.
JX5
CX30
The cabling of CX29 and CX30 of the second and subsequent amplifiers
may be omitted. Refer to “Total connection diagram” for details.
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FANUC SERVO AMPLIFIER
βi series DESCRIPTIONS
B-65322EN/02-02
FANUC LTD
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12.1. Connection details
Refer to Section [ I. .SVM ] of B-65322EN/02 for details.
12.1.1. Details of cable K2 (Refer to B-65322/02EN)
Please select specification of cables in consideration of following table. Refer to
Section [ I .SVM ] of B-65322EN/02 for details.
Servo motor
β2/4000HVis
β4/4000HVis
β8/3000HVis
Continuous rating current
[Arms]
(Reference value)
1.2
1.7
2.7
4.0
5.6
1.7
2.3
β12/3000HVis
β22/2000HVis
α2/5000HVis
α4/5000HVis
α4/4000HVi
3.2
3.6
5.2
5.6
6.7
9.0
α8/3000HVi
α8/4000HVis
α12/4000HVis
α 12/3000HVi
α22/3000HVi
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12.1.2. Details of cable K3 (Refer to B-65322/02EN)
Please select specification of cables in consideration of following table. Refer to
Section [ I. .SVM ] of B-65322EN/02 for details.
Servo motor
β2/4000HVis
β4/4000HVis
β8/3000HVis
Continuous rating current
[Arms]
(Reference value)
1.7
2.4
α2/5000HVis
3.1
5.1
5.7
1.7
α4/5000HVis
3.1
α4/4000HVi
α8/3000HVi
4.1
4.2
α8/4000HVis
5.6
α12/4000HVis
6.7
α12/3000HVi
9.1
α 22/3000HVi
9.2
β12/3000HVis
β22/2000HVis
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13. Heat disspaton
The amount of heat dissipation depends on the SVM model and the current that flows
through the servo motor. For the current that flows through a servo motor, reference the
continuous rated current of each servo motor. (For the continuous rated current of each
servo motor, refer to the servo motor descriptions.) As the current that flows through a servo
motor, the root-mean-square value of the current that flows through an actual servo motor on
a machine can be used. The amount of heat dissipation indicated below assumes the use of
HRV2.
(1) Total amount of heat dissipation
The total amount of heat dissipation is calculated
according to the following expression:
Total amount of heat dissipation= a + Ka1 × b1
a: Amount of heat dissipation determined by the SVM
model [W]
Ka1: Coefficient determined by the SVM [W/Arms]
b1: Current flowing through the servo motor [Arms]
Name
SVM1-10HVi
SVM1-20HVi
SVM1-40HVi
Total amount of heat dissipation
a
Specification
[W]
H001
20
H002
20
H003
20
K
[W/Arms]
Ka1: 10.8
Ka1: 11.1
Ka1: 11.1
(2) Residual amount of heat in the cabinet
By placing the heat sink section outside the cabinet, the
residual amount of heat in the cabinet can be calculated
according to the expression below.
Residual amount of heat in the cabinet= a + Kb1 × b1
a: Amount of heat dissipation determined by the SVM
model [W]
Kb1: Coefficient determined by the SVM [W/Arms]
b1: Current flowing through the servo motor [Arms]
Residual amount of heat in the cabinet
Specificatio
a
K
Name
n
[W]
[W/Arms]
SVM1-10HVi
H001
20
Ka1: 2.2
SVM1-20HVi
H002
20
Ka1: 2.2
SVM1-40HVi
H003
20
Ka1: 1.1
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FANUC SERVO AMPLIFIER βiSV 20/20 DESCRIPTIONS
1. Type of applied documents
Name
FANUC SERVO AMPLIFIER βiSV 20/20 DESCRIPTIONS
Spec. No./Ver.
B-65322EN/02-03
2. Summary of Change
Group
Name / Outline
New, Add
Correct, Del
Applicable
Date
Basic Function
Optional
Function
Unit
Maintenance
Parts
Notice
Correction
Another
Addition of βiSV 20/20
New
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FANUC SERVO AMPLIFIER
βiSV 20/20 DESCRIPTIONS
B-65322EN/02-03
FANUC LTD
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βiSV 20/20 DESCRIPTIONS
This documents describes about the specification of βiSV 20/20.
Please refer to FANUC SERVO AMPLIFIER βi series DESCRIPTIONS (B-65322EN/02) about
contents without in this.
(Note)
This Servo amplifier βiSV 20/20 is available to use combining Series 0i-MODEL C/
0i Mate-MODEL C.
All specifications and designs are subject to change without notice.
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βiSV 20/20 DESCRIPTIONS
B-65322EN/02-03
FANUC LTD
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1.
Configuration
βiSV
20/20
TB
FUSE
Battery
Stabilized power supply
DC24V
NC
3 phase
Optical cable
CXA19B
CXA19A
COP10B
COP10A
case
200V to 240VAC
Breaker
Magnetic
AC line
contactor
filter
CZ4
Magnetic contactor
5A circuit
breaker
CX29
control signal
Emergency
stop switch
Emergency stop signal
CXA20
Separated regenerative
discharge resistor
Lighting
CX30
CX36
JX5
JF1
JF2
Power failure signal
surge absorber
CZ5L
CX5X
CZ5M
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter
are always required.
2 Use the stabilized 24VDC power supply for the amplifier.
24VDC power supply for the amplifier and 24VDC power
supply for the motor brake cannot be shared.
24V power supply
for motor brake
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βiSV 20/20 DESCRIPTIONS
B-65322EN/02-03
FANUC LTD
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2.
Specification
Interface
βi SV 20/20
FSSB
Unit Designation
A06B-6136-H201
Power P.C.B.
A16B-3200-0642
Control P.C.B.
A20B-2101-0290
Item
Input Voltage
Main Power For
Current at 50Hz
Three Phase Supply
Rated Capacity
Control
Power supply
AC 200-240 V (+10%,-15%)
7.6Arms
2.7kVA
Input Voltage
DC 24 V (+10%, -10%)
Input Current
0.8 Arms
L-Axis
6.5Arms
M-Axis
6.5Arms
L-Axis
20 Ap
Rated Output Current
Current Limit Value
M-Axis
20 Ap
Servo control
HRV2, HRV3
Main Circuit Control Method
Sine Wave PWM Control with Transistor Bridges
Servo output frequency range
0-667Hz
Warning and protectivefunctions
- High Current
- IPM Abnormal
- High Voltage of DC Link
- Low Voltage of DC Link
- Overheat of Discharge Resistor
- Low Voltage of Control Power Supply
- FSSB Communication Error
- Locked Fan Motor
Ambient Temperature Range
0 to +55 degrees Celsius
Weight
Option
3.9kg
Regererative resistor
(16ohm, 100W no-wind condition)
(16ohm, 200W no-wind condition)
(16ohm, 400W wind velocity 2m/s condition)
Separated AC line filter
Separated battery
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βiSV 20/20 DESCRIPTIONS
B-65322EN/02-03
FANUC LTD
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3.
Applicable motors
0.4
0.5
αi F
MOTOR
αi S
β i S0.4
/5000
β i s (20A)
O
SV 20/20 L axis
axis
O
β i S0.5
/6000
(20A)
O
O
1
αi F1
2
αi F2
/ 5000
(20A)
/ 5000
(20A)
αi S2
β i S1
/6000
(20A)
O
O
/ 5000
/ 6000
(20A)
β i S2
/4000
(20A)
O
O
4
/ 5000
(20A)
β i S4
/4000
(20A)
O
O
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12
β i S8
/3000
(20A)
O
O
β i S12
/2000
(20A)
O
O
αi S4
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βiSV 20/20 DESCRIPTIONS
B-65322EN/02-03
FANUC LTD
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4.
Selection of breaker, electromagnetic contactor, and AC line filter
Please refer to the following table and select it. For details, please refer to B-65322/02EN.
Servo motor
Continuous rating current
Power supply capacity
[Arms]
[kVA]
(Reference value)
(Reference value)
0.6
0.2
βiS 0.4/5000
5.
βiS 0.5/6000
1.4
0.47
βiS 1/6000
2.3
0.77
βiS 2/4000
2.2
0.77
βiS 4/4000
3.3
1.2
βiS 8/3000
5.4
1.9
βiS 12/2000
6.3
2.2
αiF 1/5000
2.2
0.77
αiF 2/5000
3.3
1.2
αiS 2/5000
3.3
1.2
αiS 2/6000
4.5
1.6
αiS 4/5000
4.5
1.5
Derating
Consider derating as shown below, according to ambient temperature.
The solid line is a derating line for use when HRV2, while the dotted line is a derating line for
use when HRV3 is applied.
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B-65322EN/02-03
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Motor current derating
Motor current (A)
6.5
5.2
4.6
35
45
55
Ambient temperature (Degree)
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B-65322EN/02-03
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6. Regeneration discharge resistor
6.1. When separated regenerative discharge resistor is not needed.
When the regeneration energy per regenerative cycle is below the following amounts of
energy [J], regeneration discharge resistor is unnecessary.
Table6.1 Permissible regenerative energy amount (Reference value)
Amplifier model
Permissible regenerative energy amount
25[J]
βiSV 20/20
Refer to Section [I. SVM ] of B-65322EN/02 for details about calculation method of the
regeneration energy per regenerative cycle.
6.2. When separated regenerative discharge resistor is needed.
When the regeneration energy per regenerative cycle exceeds the amount of permission
regenerative energy of servo amplifier, DC link overvoltage alarm or abnormal of
regeneration discharge may occur. In this case, regenerative discharge resistor is needed.
Table6.2 Capacity of regenerative discharge resistor
Specification
Capacity of regenerative discharge resistor
A06B-6130-H404
100W
(Note1) (Note2)
No –wind condition
A06B-6089-H500
200W
400W
(Note1)
No –wind condition
Wind velocity 2m/s condition
Cautions
Please install into the cabinet, which fulfills the following conditions so that cutting fluid,
oil mist, cutting waste, etc. may not adhere to regeneration discharge resistor.
So, please install in the environment of the pollution degree 2 level specified to "IEC
60664-1."
In order to satisfy a pollution degree 2 under the severe environment of a machine tool,
it is necessary to install in a cabinet with which it is generally satisfied of IP54.
If the cabinet does not have a structure for preventing materials that adversely affect
regenerative discharge resistor from gettinng into the cabinet, normal operation and
safety may fail. So, special care should be taken.
Incorrect connection may cause to damage the amplifier.
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B-65322EN/02-03
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7.
Setup switch (For DC alarm level)
Since the switch of four channels is in the front of a servo amplifier for regeneration
resistance protection, please make it the following setup.
Setup of SW1, SW2
Switch
Switch1
Switch2
Setup
OFF
OFF
Setup of SW3, SW4
SW3
ON
OFF
SW4
ON
ON
Separated regenerative discharge resistor
A06B-6130-H404 (Note1)
A06B-6089-H500
ON
1
2
3
4
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8. Power supply specification
8.1. Three-phase input power supply for motor power
- Nominal rating voltage: 200V to 240VAC
- Allowable voltage fluctuation: -15% - +10%
- Frequency: 50/60Hz
- Allowable frequency fluctuation: ±2Hz
- Power supply impedance : Voltage fluctuation by load (at
maximum output) not be exceed 7%.
- Power supply Unbalance: ±5% or less of rated voltage
NOTE
The allowable voltage fluctuation is a change
observed for several minutes. It is not a continuous
change.
8.2. Single-phase input for control power
Please be sure to use a regulated power supply for 24V power supply for amplifier.
Common use with 24V power supply for motor brakes cannot be performed.
- Nominal rating voltage: 24VDC
- Allowable voltage fluctuation: ±10% (Including momentary
variations)
- Power supply capacity
Power supply capacity per amplifier
0.8A
FSSB interface
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9. External dimention/ Panel cut-out drawing/ maintenance area
9.1. External dimension
βiSV 20/20
Without outer fin
380
60
172
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External dimension Regenerative discharge resistor (A06B-6130-H404)
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9.2.
Panel cut-out drawing
βiSV 20/20
360
○
○
2-M5
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9.3.
Maintenance area
AIR FLOW
50mm
50mm
60mm
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10. Power failure detecting function
The power failure detect function aiming at the gravity axis fall prevention at the time of a
power failure was occurred.
Please refer to the section [11.5] for connection details.
In case of using this function, please add an uninterruptible power supply (UPS) etc. to be
able to maintain the control source (DC 24V) of CNC and amplifier after a power failure
occurs until mechanical brake operates.
Specification
2-axes amplifier βiSV output a power failure detect signal from a connector CX36, when
power failure is occurred.
The drop of three-phase circuit AC voltage inputted into the connector “CZ4” of 2-axes
amplifier βiSV is detected.
CZ4 input voltage range: 0 V-AC240V+10% 3φ 50Hz/60Hz±2Hz
CZ4 power failure detect voltage: AC165V±10V
Detection delay time is established so that it may not react sensitively to instantaneous
power failure.
Detection delay time: 8msec~17msec
(Note)
The detect condition is simultaneous three-phase circuit AC voltage drop.
Therefore, it may be unable to detect a power failure correctly on following conditions.
1. Power failure (phase interruption) as only one phase drop.
2. Power failure occurred at the time of motor acceleration. (Please see below.)
βiSV Input Voltage
A power failure detecting signal is outputted
8msec ~ 17msec
from βiSV behind time 8msec~17msec after
Power failure
power failure occur. When the output power
detect signal
of motor is large by acceleration, DC link
voltage falls rapidly. So, even if power failure
Acceleration
Motor speed
is detected, DC link low voltage alarm may be
occurred.
DC link voltage
Low voltage alarm
Of DC link
Alarm occurred
3.
The amplifier is necessary to operate normally at instantaneous power failure for
3msec or less and for this terms the power failure detect signal is not detected.
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B-65322EN/02-03
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11. Total connection diagram
βiSV
20/20
TB
FUSE
Stabilized power supply
K9
K11
DC24V
NC
3 phase
Optical cable
CXA19B
CXA19A
COP10B
COP10A
Battery
case
200V to 240VAC
Breaker
Magnetic
AC line
contactor
filter
K2
K7
CX29
5A circuit
breaker
Emergency
K8
K4
Power failure signal
JF1
CXA20
K5
discharge resistor
Lighting
JX5
CX30
stop switch
Separated regenerative
CZ4
JF2
CX36
K12
surge absorber
CX5X
CZ5L
CZ5M
K3
CAUTION
1 A circuit breakers, magnetic contactor, and AC line filter
are always required.
2 Use the stabilized 24VDC power supply for the amplifier.
24VDC power supply for the amplifier and 24VDC power
supply for the motor brake cannot be shared.
3 The cabling of CX29 and CX30 of the second and
subsequent amplifiers may be omitted. For details, see
"TOTAL CONNECTION DIAGRAM".
K1
K3
K1
24V powersupply
for motor brake
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11.1. Connection details
Refer to Section [ I. .SVM ] of B-65322EN/02 for details.
11.2. Details of cable K2 (Refer to B-65322/02EN)
Please select specification of cables in consideration of following table. Refer to
Section [ I .SVM ] of B-65322EN/02 for details.
Servo motor
Continuous rating current
[Arms]
(Reference value)
βiS 0.4/5000
0.6
βiS 0.5/6000
1.4
βiS 1/6000
2.3
βiS 2/4000
2.2
βiS 4/4000
3.3
βiS 8/3000
5.4
βiS 12/2000
6.3
αiF 1/5000
2.2
αiF 2/5000
3.3
αiS 2/5000
3.3
αiS 2/6000
4.5
αiS 4/5000
4.5
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11.3. Details of cable K3 (Refer to B-65322/02EN)
Please select specification of cables in consideration of following table. Refer to
Section [ I.SVM ] of B-65322EN/02 for details.
Servo motor
Continuous rating current
[Arms]
(Reference value)
βiS 0.4/5000
3.6
βiS 0.5/6000
3.0
βiS 1/6000
2.7
βiS 2/4000
3.2
βiS 4/4000
4.7
βiS 8/3000
6.0
βiS 12/2000
6.5
αiF 1/5000
2.7
αiF 2/5000
3.5
αiS 2/5000
3.3
αiS 2/6000
4.1
αiS 4/5000
4.6
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11.4. Details of cable K4 (Refer to B-65322/02EN)
In case of using regenerative discharge resistor
(a) A06B-6130-H404
Regenerative
β iSV 20/20
discharge resistor
TB
DCP
DCP
DCC
DCC
DCP
DCC
Resistor
Crimp terminal: 1.25-6
CXA20
1
TH1
2
TH2
Thermostat
D-2000 series
Housing: 1-1318120-3
Contact: 1318107-1
Applicable wire: 0.30 to 0.85mm2
Manufacture: Tyco Electronics AMP
For connection tools, see subsection 9.2.3. of [I.SVM ] for B-65322EN/02
WARNING
Do not short between terminal “DCP” and terminal “DCC”.
Do not connect this terminal “TB” to terminal “TB1(DCP/DCN)” of
servo amplifier αi series.
Servo amplifier may be broken in case of above incorrect connection.
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(b) A06B-6089-H500
Cable specification:
Two-conductor polyvinyl heavy-duty power cable
JIS C 3312
βiSV 20/20
Regenerative
Conductor size of 3.5mm2
Crimp terminal
Crimp terminal
5.5-6
5.5-4
discharge resistor
TB
DCP
DCP
DCP
DCC
DCC
DCC
Resistor
Cable specification:
Two-conductor polyvinyl heavy-duty power cable
JIS C 3312
Conductor size of 0.75mm2
Crimp terminal: 1.25-4
CXA20
1
TH1
2
TH2
Thermostat
D-2000series
Housing: 1-1318120-3
Contact: 1318107-1
Applicable wire: 0.3mm2 to 0.85mm2
Manufacture: Tyco Electronics AMP
For connection tools, see subsection 9.2.3. of [I.SVM ] for B-65322EN/02
WARNING
Do not short between terminal “DCP” and terminal “DCC”.
Do not connect this terminal “TB” to terminal “TB1(DCP/DCN)” of
servo amplifier αi series.
Servo amplifier may be broken in case of above incorrect connection.
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(c) In case of not using regenerative discharge resistor
βiSV 20/20
TB
DCP
Keep these pins unconnected.
(Do not install a jumper between pins.)
DCC
CXA20
1
Install jumper between pins.
2
D-2000 series
Housing: 1-1318120-3
Contact: 1318107-1
Applicable wire 0.30 to 0.85mm2
Manufacture: Tyco Electronics AMP
For connection tools, see subsection 9.2.3. of [I.SVM ] for B-65322EN/02
WARNING
Do not short between terminal “DCP” and terminal “DCC”.
Do not connect this terminal “TB” to terminal “TB1(DCP/DCN)” of
servo amplifier αi series.
Servo amplifier may be broken in case of above incorrect connection.
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11.5. Details of cable K12
24V
CX36
βiSV 20/20
2
Power failure detect signal output
Normal: ON
Power failure detection: OFF
3
*ESP
24V
PMC
DI
*ESP
DO
Relay for mechanical brake coil
0V
Mechanical brake coil
CX36 specification (Rated output)
Output voltage:
30V Max.
Output current :
200mA Max.
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12. Heat disspaton
The amount of heat dissipation depends on the current that flows through the servo amplifier
and servo motor. For the current that flows through a servo motor, reference the continuous
rated current of each servo motor. (For the continuous rated current of each servo motor,
refer to the servo motor descriptions.) As the current that flows through a servo motor, the
root-mean-square value of the current that flows through an actual servo motor on a machine
can be used. The amount of heat dissipation indicated below assumes the use of HRV2.
(1) Total amount of heat dissipation
The total amount of heat dissipation is calculated
according to the following expression:
Total amount of heat dissipation= a + Ka1 × b1
a: Amount of heat dissipation determined by the βiSV
[W]
Ka1: Coefficient determined by the βiSV [W/Arms]
b1: Current flowing through the servo motor [Arms]
Name
βiSV 20/20
Total amount of heat dissipation
A
K
Specification
[W]
[W/Arms]
H201
20
Ka1: 12.6
(2) Residual amount of heat in the cabinet
By placing the heat sink section outside the cabinet, the
residual amount of heat in the cabinet can be calculated
according to the expression below.
Residual amount of heat in the cabinet= a + Kb1 × b1
a: Amount of heat dissipation determined by the βiSV
[W]
Kb1: Coefficient determined by the βiSV [W/Arms]
b1: Current flowing through the servo motor [Arms]
Residual amount of heat in the cabinet
a
K
Name
Specification
[W]
[W/Arms]
βiSV 20/20
H201
20
Ka1: 12.6
TITLE
DRAW.
No.
EDIT
DATE
DESIGN
DESCRIPTION
FANUC SERVO AMPLIFIER
βiSV 20/20 DESCRIPTIONS
B-65322EN/02-03
FANUC LTD
Page
23 / 23
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