UTILUX REFERENCE MANUAL

UTILUX REFERENCE MANUAL
CONTENTS
CABLE MANAGEMENT
SECTION 9
SECTION
9
CABLE MANAGEMENT AND
ASSOCIATED PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
PIN CLIPS H335B SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
COPPER EARTH RODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
EARTH CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
EARTHING STRAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
CABLE HOLDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
CONDUIT BENDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
BATTERY BOOSTER, ALLIGATOR AND
TEST CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
BATTERY BOOSTER CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
ALLIGATOR CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
TEST CLIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
ALLIGATOR AND TEST CLIP INSULATORS . . . . . . . . . . . . . . . . . . . . . . . . . .95
STAINLESS STEEL BAND CLAMP & BUCKLES . . . . . . . . . . . . . . . . . . . . . . .96
SHEATHED BAND CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
#46 BAND CLAMP TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
NYLON BAND CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
#117 NYLON BAND FITTING TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
UTI-TIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
UTI-TIE INSTALLATION TOOL #101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
UTI-TIE INSTALLATION TOOL #TGO9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
UTI-TIE INSTALLATION TOOL #69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
STAINLESS STEEL CABLE TIE TENSIONER #116 . . . . . . . . . . . . . . . . . . . . .91
NYLON HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
CATALOGUE INDEX
INDEX
CABLE MANAGEMENT
PIN CLIPS
• Manufactured from soft brass, natural finish
• No sharp edges
• Has 12.6mm hardened nail fixed in the pin clip
and recessed
• Strips of six for convenient application
• Pin clips are clearly branded and marked with
the size number for identification
• H335D brass electro tinned with brass electro
tinned pin for use in equatorial
areas and marine applications
CAT. NO.
MATERIAL
SIZE
LENGTH mm
H335D#1
Brass with hardened nail
1
38
H335B#2
H335D#2
Brass with hardened nail
2
44
H335B#3
H335D#3
Brass with hardened nail
3
51
H335B#4
H335D#4
Brass with hardened nail
4
57
Brass with hardened nail
5
64
PLAIN
PLATED
H335B#1
H335B#5
–
COPPER EARTH RODS
ROD NOMINAL
DIA mm
LENGTH m
Domestic – pointed, with clip
13
1.4
Domestic – pointed, with clip
13
1.8
CAT. NO.
DESCRIPTION
CUP1314WC
CUP1318WC
EARTH CLIPS
CAT. NO.
MATERIAL
TO SUIT EARTHROD DIA.
SIZE mm
H303A#1
Brass
13
H303A#2
Brass
16
H303A#3
Brass
19
H303A#4
Brass
25
EARTHING STRAPS
CAT. NO.
H803A
92
MATERIAL
LENGTH mm
Brass
101
CABLE MANAGEMENT
CABLE HOLDERS
FUNCTION: For securing electrical cable from a diameter of 30mm up to 100mm, to a power pole or beam.
DESIGN FEATURES: The design of the cable holder allows for a variety of sizes of cable, due to the variable
adjustment and locking points.
The unique design features of the cable holder are the:
• Dual support legs which allow for dual fixing to a pole
• Optonal fixing methods, either using a bolt or bandclamp strapping
MATERIAL: The clamp body is made from mild steel, which has been blanked and formed, then hot-dip galvanised.
• The strap is made from 304 grade stainless steel.
• The pin is zinc diecast.
MARKETS: The clamp has applications in power
authorities, mining, railways, building and construction.
ADDITIONAL INFORMATION: A variation to this product is
a vertical version, where the fixing points run parallel to
the stainless steel strap.
CBH30-100
CBH30-100V
CAT NO.
CABLE
DESCRIPTION
CBH30-100
30-100mm dia
Pole mounted clamp - Horizontal
CBH30-100V
30-100mm dia
Pole mounted clamp - Vertical
9
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CABLE MANAGEMENT
CONDUIT BENDERS
The range of Utilux conduit benders are designed for controlled bending of steel conduit and copper pipe without
crushing or local deformation occuring.
There are two sizes of bender available, 16mm – 20mm and 25mm. Each bender is made up from two parts, a high
strength aluminium head and a galvanised steel handle.
PART NO.
CONDUIT SIZE
AC2071
16-20mm
Head
AC2071H
16-20mm
Handle
AC2081
25mm
Head
AC2071H
25mm
Handle
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DESCRIPTION
AN HE
CABLE MANAGEMENT
BATTERY BOOSTER, ALLIGATOR AND TEST CLIPS
BATTERY BOOSTER CLIPS
• All battery clips supplied in equal quantities of positive and negative
• All clips supplied with handles
• H811 has a copper shunt between handles
• All clips supplied with copper cable lug, screw and nut
CAT NO.
MATERIAL
MAX. AMPS
JAW OPENING mm
H811
2mm Copper Bronze
200
38
H812
2mm Steel Zinc plated
100
38
ALLIGATOR CLIPS
Utilux Battery Charging Clips have a high standard zinc chromate
finish suitable for constant potential or series charging
• All clips feature pan head screw to ensure perfect contact
CAT NO.
DESCRIPTION
H141
Nickel Plated brass 5 amp clip
H2790
Nickel Plated brass 5 amp clip with barrel
TEST CLIPS
CAT NO.
DESCRIPTION
H143
25 amp zinc plated steel test clip
H144
50 amp zinc plated steel test clip
H145
10 amp zinc plated steel test clip
H170
15 amp zinc plated steel test clip
9
ALLIGATOR AND TEST CLIP INSULATORS
INSULATOR
FOR
PACKET OF
6 RED & 6 BLACK
H170
H2082
H143
PACKET OF 12
RED
PACKET OF 12
BLACK
H2083RD
H2083BK
H144
H2084
H2084RD
H2084BK
H2790
H2796
H2796RD
H2796BK
95
CABLE MANAGEMENT
STAINLESS STEEL BAND CLAMP & BUCKLES
• Versatile • Durable • Ease of handling • Low cost
BAND AND BUCKLES: • stainless steel minimising corrosion • width: 10, 12, 16, 19mm
• supplied in dispensers of 30m • available in matt finish
BAND CLAMP – MATT
CAT. NO.
WIDTH
mm
H3013M-30
9.5
H3001
H3016M-30
12
H3004
H3019M-30
16
H3007
H3022M-30
19
H3010
BUCKLES
TOOLING
#46
SHEATHED BAND CLAMP
• 316 grade stainless steel band clamp
• Coated with halogen free, fire retardant, low smoke compound
• High strength corrosion resistant strapping
• Ideal for applications where safe evacuation, due to a fire
could become hazardous
CAT. NO.
H82400-20
WIDTH
mm
THICKNESS
mm
COATING
mm
BUCKLE
TOOLING
12.7
0.95
0.4
H82401
#115
#46 BAND CLAMP TOOL
• Manufactured from high tensile steel
• Machine threaded tension screw
• One tool for all band widths
96
CABLE MANAGEMENT
NYLON BAND CLAMP
• Flexible banding system for securing objects of any size
• Made from Nylon 6.6, impervious to atmospheric corrosion and resistant to most solvents and chemicals
• Cut to any length – reduces inventory and ensures you always have the correct size at hand
• Moulds to the contours of the product for secure grip • Temperature range of -400C to +1500C
• Available in customer specific colours (min quantity applies)
• Merchandise pack of band & buckles available for 4mm & 7mm
• Bulk packs of band & buckles available (min quantity applies)
SIZE
TENSILE
STRENGTH
P/N
4
250Nts
NBC4
BAND
PACK SIZE
25m
RELEASABLE BUCKLES
P/N
PACK SIZE
PERMANENT BUCKLES
P/N
PACK SIZE
-
-
PB4
200
7
500Nts
NBC7
20m
RB7
50, 200
PB7
100
10
1750Nts
NBC10
15m, 80m
RB10
40, 200
-
-
#117 NYLON BAND FITTING TOOL
• Single handed operation • Can be used whilst wearing gloves
• Designed for use at any angle • Designed for band teeth to strip if excessive pressure applies
LENGTH: 270mm • WEIGHT: 500gms
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CABLE MANAGEMENT
UTI-TIES
• Durable • Available in natural finish or weather resistant black
• Smooth edges to avoid cuts • Tapered tip for ease of use
• Self locking system resists slippage
STANDARD NYLON TIES
NATURAL
DESCRIPT. CAT NO.
WEATHER RESISTANT
DESCRIPT. CAT NO.
LENGTH
(mm)
WIDTH
(mm)
MAX BUNDLE
DIA (mm)
TENSILE
STRENGTH (KG)
PACK
QTY
8
100/1000
CT802
H31800
CT802W
H31820
80
2.5
12
CT1002
H31801
CT1002W
H31821
102
2.5
16
8
100/1000
CT1503
H31802
CT1503W
H31822
150
3.6
32
13
100/1000
CT2004
H31803
CT2004W
H31823
200
4.8
44
22
100/1000
CT3004
H31804
CT3004W
H31824
300
4.8
76
22
100/1000
CT3704
H31806
CT3704W
H31826
370
4.8
102
22
100/1000
HEAVY DUTY NYLON TIES
NATURAL
DESCRIPT.
WEATHER RESISTANT
DESCRIPT.
LENGTH
(mm)
WIDTH
(mm)
MAX BUNDLE
DIA (mm)
TENSILE
STRENGTH (KG)
PACK
QTY
CT3807
CT3807W
380
7.6
102
54
100/1000
CT5507W
550
7.6
160
54
100/1000
EXTRA HEAVY DUTY NYLON TIES
DESCRIPT.
LENGTH
(mm)
WIDTH
(mm)
MAX BUNDLE
DIA (mm)
TENSILE
STRENGTH (KG)
PACK
QTY
CT55012W
550
12.7
160
110
100
DESCRIPT.
LENGTH
(mm)
WIDTH
(mm)
MAX BUNDLE
DIA (mm)
TENSILE
STRENGTH (KG)
PACK
QTY
CT2004SS
200
4.6
50
44
10/100
CT3604SS
360
4.6
100
44
10/100
CT5204SS
520
4.6
150
44
10/100
CT6804SS
680
4.6
200
44
10/100
DESCRIPT.
LENGTH
(mm)
WIDTH
(mm)
MAX BUNDLE
DIA (mm)
TENSILE
STRENGTH (KG)
PACK
QTY
CT2008SS
200
8
50
111
50
CT3608SS
360
8
100
111
50
STAINLESS STEEL CABLE TIES
STAINLESS STEEL CABLE TIES – HEAVY DUTY
CABLE TIE MOUNTS - 4 WAY
98
DESCRIPT.
LENGTH
(mm)
WIDTH
(mm)
HEIGHT
PACK
QTY
TM19194
19
19
4
100
TM28284
28
28
4
100
CABLE MANAGEMENT
UTI-TIE INSTALLATION TOOL #101
DESCRIPTION
FEATURES ............................ Budget, Light weight
RANGE................................... Suitable for 2 to 5mm wide Uti-Ties
SIZE ........................................ 175mm
WEIGHT ................................. 60g
UTI-TIE INSTALLATION TOOL #TG9
DESCRIPTION
FEATURES ............................ Heavy duty steel, manual cut off
RANGE................................... Suitable for 2.5 to 10mm wide Uti Ties
SIZE ........................................ 190mm
WEIGHT ................................. 320g
UTI-TIE INSTALLATION TOOL #69
DESCRIPTION
FEATURES ............................ Robust, Tension adjusting dial, auto cut off
RANGE................................... Suitable for 2 to 4.8mm wide Uti-Ties
SIZE ........................................ 165mm
WEIGHT ................................. 210g
STAINLESS STEEL CABLE TIE TENSIONER #116
9
DESCRIPTION
FEATURES ............................ Manual cut off
RANGE................................... Suitable for all stainless steel ties
SIZE ........................................ 210mm
WEIGHT ................................. 570g
99
CABLE MANAGEMENT
NYLON HOSE CLIPS
DESCRIPTION
•
•
•
•
•
•
World acclaimed hose fastening system
One piece, durable Nylon 66 moulding
High integrity clamping by double row of interlocking teeth
Fast easy fitting and release
High resistance to corrosion and solvent attack
200psi clamp force with only 3 teeth engaged
PART
NO.
MIN
HOSE DIAMETER
MAX
OPTIMUM
BAND
WIDTH
REF
NO.
HCN7
5.6
6.8
6.5
4.2
A
HCN8
6.5
8.1
7.9
4.5
AA
HCN9
7.9
9.6
9.2
4.4
B
BB
HCN10
9.2
10.8
10.3
4.5
HCN12
10.2
12.3
11.8
5.8
C
HCN13
11.1
13.4
12.9
6.1
CC
HCN14
12.0
14.5
13.8
6.1
D
HCN15
13.1
15.7
15.1
7.2
E
HCN17
15.0
17.8
17.1
7.1
F
HCN19
16.9
19.9
19.1
6.9
G
HCN21
18.1
21.4
20.6
7.1
H
HCN23
20.3
23.7
23.0
6.4
J
HCN25
22.2
25.8
24.9
7.0
K
HCN28
24.5
28.4
27.6
7.1
L
HCN30
26.5
30.4
29.5
7.4
M
HCN32
28.8
33.0
32.2
9.0
N
HCN35
32.0
35.6
34.8
9.1
P
HCN38
34.3
38.7
37.9
8.9
Q
Complete range of Clips to suit hose diameters from 5.6mm to 171mm. Refer to Tyco Sales Department for full listing.
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