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- Puls
- QT20.481
- Owner's manual
- 27 Pages
Puls QT20.481 DIN rail power supply Owner's Manual
Below you will find brief information for Power Supply Q-Series QT20.481, Wall mount bracket ZM1.WALL, Side mount bracket ZM14.SIDE, Buffer unit UF20.481, Redundancy module YR40.482. This power supply offers high efficiency, compact size, and BonusPower® for short-term high power demands. The unit is designed for three-phase systems, providing regulated 48V output with a wide adjustment range and can be mounted on a DIN-rail. The Q-Series QT20.481 is especially useful for applications requiring high power output for short periods, such as starting heavy loads like motors or capacitive loads.
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Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
G
ENERAL
D
ESCRIPTION
The most outstanding features of the DIMENSION Q-
Series DIN-rail power supplies are the extremely high efficiencies and the compact sizes which are achieved by a synchronous rectification and other unique design details.
Large power reserves of 150% support the starting of heavy loads such as DC-motors or capacitive loads. In many cases this allows the use of a unit from a lower wattage class which saves space and money.
High immunity to transients and power surges as well as low electromagnetic emission makes usage in nearly every environment possible.
The integrated output power manager and virtually no input inrush current make installation and usage simple with no jumper and switches necessary. Diagnostics are easy due to the DC-ok relay, a green DC-OK LED and the red overload LED.
Unique quick-connect spring-clamp terminals allow a safe and fast installation and a large international approval package for a variety of applications makes this unit suitable for nearly every application.
O
RDER
N
UMBERS
Power Supply QT20.481
P
OWER
S
UPPLY
3AC 380-480V Wide-range Input
Also Specified for 2-Phase Operation
95.4% Full Load and Excellent Partial Load Efficiencies
Width only 65mm, Weight only 870g
50% BonusPower
®
, 720W for up to 4s
Active Power Factor Correction PFC
Active Filtering of Input Transients
Full Power Between -25°C and +60°C
Extremely Low Input Inrush Current Surge
DC-OK Relay Contact
Quick-connect Spring-clamp Terminals
3 Year Warranty
S
HORT
-
FORM
D
ATA
Output voltage DC 48V
Adjustment range 48 - 55V
Output current 10 – 8.7A
15 – 13A
Output power
Output ripple
Input voltage
480W
720W
< 100mVpp 20Hz to 20MHz
3AC 380-480V ±15%
Mains frequency
AC Input current
50-60Hz
0.79 / 0.65A
Power factor 0.94 / 0.95
AC Inrush current typ. 3A peak nominal continuous short term (4s) continuous short term (4s)
±6% at 3x400 / 480Vac at 3x400 / 480Vac
Efficiency
Losses
95.4 / 95.0%
23.1 / 25.3W at 3x400 / 480Vac at 3x400 / 480Vac
Temperature range -25°C to +70°C operational
Derating 12W/°C +60 to +70°C
Hold-up time typ. 22 / 22ms at 3x400 / 480Vac
Weight
M
ARKINGS
870g / 1.92lb
IND. CONT. EQ.
UL 508
UL 60950-1
Class I Div 2
Marine
EMC, LVD
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
1/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
I
NDEX
Page
Intended Use .......................................................3
Installation Requirements...................................3
AC-Input...............................................................4
Input Inrush Current ...........................................5
DC-Input...............................................................5
Output .................................................................6
Hold-up Time.......................................................8
DC-OK Relay Contact ..........................................8
Efficiency and Power Losses................................9
Lifetime Expectancy and MTBF.........................10
Functional Diagram...........................................10
Terminals and Wiring........................................11
Front Side and User Elements...........................12
EMC....................................................................13
Environment ......................................................14
Protection Features ...........................................15
Safety Features ..................................................15
Dielectric Strength ............................................16
Approvals...........................................................16
Physical Dimensions and Weight......................17
Accessories .........................................................18
Page
ZM1.WALL – Wall/Panel mounting bracket
ZM14.SIDE - Side Mounting Bracket........19
UF20.481 - Buffer module ........................20
YR40.482 - Redundancy Module..............20
Application Notes............................................. 21
Repetitive Pulse Loading..........................21
Peak Current Capability ...........................22
External Input Protection.........................22
Using only 2 Legs of a 3-Phase System ....23
Charging of Batteries ...............................23
Output Circuit Breakers............................24
Series Operation .......................................24
Parallel Use to Increase Output Power....25
Parallel Use for Redundancy ....................25
Inductive and Capacitive Loads................25
Back-feeding Loads ..................................26
Use in a Tightly Sealed Enclosure ............26
Mounting Orientations ............................27
The information given in this document is correct to the best of our knowledge and experience at the time of publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is subject to revision. We therefore kindly ask you to always use the latest issue of this document (available under www.pulspower.com). No part of this document may be reproduced or utilized in any form without our prior permission in writing.
Some parts of this unit are patent by PULS (US patent No 091662,063, Des. 424,529, …).
T
ERMINOLOGY AND
A
BREVIATIONS
PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
T.B.D.
AC 400V
To be defined, value or description will follow later.
A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
400Vac
50Hz vs. 60Hz may shall should
A figure with the unit (Vac) at the end is a momentary figure without any additional tolerances included.
As long as not otherwise stated, AC 230V parameters are valid at 50Hz mains frequency.
A key word indicating flexibility of choice with no implied preference.
A key word indicating a mandatory requirement.
A key word indicating flexibility of choice with a strongly preferred implementation.
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
2/27
QT20.481
Q-Series
48V, 10A, T
HREE
P
HASE
I
NPUT
1. I
NTENDED
U
SE
This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment.
Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
2. I
NSTALLATION
R
EQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts.
The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to the factory for inspection.
Mount the unit on a DIN-rail so that the input terminals are located on the bottom of the unit. For other mounting
orientations see de-rating requirements in this document. See chapter 22.13.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover ventilation grid (e.g. cable conduits) by more than 15%!
Keep the following installation clearances:
40mm on top,
20mm on the bottom,
5mm on the left and right sides are recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance to 15mm in case the adjacent device is a heat source (e.g. another power supply).
Caution: For use in a controlled environment according to CSA 22.2 No 107.1-01.
WARNING
Risk of electrical shock, fire, personal injury or death.
- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
Notes for use in hazardous location areas:
The QT20.481 is suitable for use in Class I Division 2 Groups A, B, C, D locations.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the voltage adjustment unless power has been switched off or the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54 and fulfils the requirements of the EN 60079-15:2010.
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
3/27
QT20.481
Q-Series
48V, 10A, T
HREE
P
HASE
I
NPUT
3. AC-I
NPUT
The unit is optimized to operate on a three phase system. An operation on only two legs of a three-phase system is
possible with slightly different parameters. See chapter 22.4 for details.
AC input
AC input range
Suitable mains systems
Allowed voltage L to Earth
Input frequency
Turn-on voltage
Shut-down voltage nom. 3AC 380-480V Wide-range input min. 3x 323-552Vac Continuous
TN, TT, IT max. 400Vac
Line (L) must not be earthed (grounded)
Continuous, IEC 60664-1 nom. 50–60Hz typ. 3x 263Vac typ. 3x 242Vac
±6%
Steady-state value, load independent, see Fig. 3-1
Steady-state value, load independent, see Fig. 3-1
Input current
Power factor
*)
Start-up delay
Rise time typ. typ. typ. typ. typ.
3AC 400V
0.79A
0.94
350ms
30ms
40ms
3AC 480V
0.65A
0.95
290ms
30ms
40ms
At 48V, 10A, only resistive load see Fig. 3-2
At 48V, 10A, resistive load with an additional 10mF capacitor
Turn-on overshoot max. 500mV 500mV
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, definitions
P
OUT
Rated input range
Input
Voltage
L1 L2 L3
- 5%
Output
Voltage
242V 263V 323V
V
IN
552Vac
Fig. 3-3 Input current vs. output load at 48V
Input Current, typ.
0.8A
0.7
0.6
0.5
0.4
0.3
0.2
0.1
3x
40
3x
0V
480 ac
Va
Output Current
0
1 2 3 4 5 6 7 8 9 c
10A
Start-up Rise delay Time
Fig. 3-4 Power factor vs. output load at 48V
1.0
Power Factor, typ.
0.95
0.9
3x
480Vac
0.85
3x
400Vac
0.8
Output Current
0.75
1 2 3 4 5 6 7 8 9 10A
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
4/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
4. I
NPUT
I
NRUSH
C
URRENT
The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on and after short input voltage interruptions to a very low value.
Inrush current *)
3AC 400V 3AC 480V
max. peak
Over entire temperature range
Inrush energy
Inrush delay max. typ.
1A 2 s 1A
270ms
2 s
220ms
Over entire temperature range
Over entire temperature range
*) The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.
Fig. 4-1 Typical turn-on behavior at nominal load and 25°C ambient temperature
Input Current 2A/DIV
Inrush
Delay
Input Voltage 1000V/DIV
Output Voltage
5. DC-I
NPUT
Do not operate this power supply with DC-input voltage.
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
5/27
6. O
UTPUT
Output voltage
Adjustment range
Q-Series nom. 48V min. 48-55V
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
Guaranteed
Factory setting
Line regulation
Load regulation
Ripple and noise voltage
Output current – continuous typ. 48.0V max. 10mV max. 100mV max. 100mVpp nom. 10A
±0.2%, at full load, cold unit
At 3x 323-552Vac voltage change
Static value, 0AÆ10A
20Hz to 20MHz, 50Ohm
Output current – up to 4s
*)
Output power – continuous nom. 480W
Output power – up to 4s
*)
720W
*)
BonusPower
®
BonusPower
® recovery time nom. nom. nom. 13A typ.
8.7A
15A
7s
At 48V, see Fig. 6-1 and Fig. 6-2
At 55V, see Fig. 6-1 and Fig. 6-2
At 48-55V
the output voltage dips, see Fig. 6-2
Overload free time to reset power manager, see Fig.
Overload behavior cont. current
Short-circuit current
**)
min.
load impedance 50mOhm, see Fig. 6-1
Output capacitance max. 17A typ. 250μF
Short-term (4s), load impedance 50mOhm, see Fig. 6-1
Included in the power supply
*) BonusPower
®
, short term power capability (up to typ. 4s)
The power supply is designed to support loads with a higher short-term power requirement without damage or shutdown. The shortterm duration is hardware controlled by an output power manager. This BonusPower ® is repeatedly available. Detailed information
can be found in chapter 22.1. If the power supply is loaded longer with the BonusPower
®
than shown in the bonus-time diagram (see
Fig. 6-2), the max. output power is automatically reduced to 480W.
Discharge current of output capacitors is not included. **)
***) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not guaranteed value which can be achieved. The typical value is about 56V.
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
6/27
QT20.481
Q-Series
48V, 10A, T
HREE
P
HASE
I
Fig. 6-1 Output voltage vs. output current, typ.
24
16
8
0
Output Voltage
55V
48
40
32
A
A
B
Continuously available
Short-term (4s)
BonusPower
Adjustment Range
Output Current
A
B
0 2 4 6 8 10 12 14
B
16A
Fig. 6-2 Bonus time vs. output power Fig. 6-3 BonusPower ® recovery time
Bonus Time
5s max.
Power
Demand
Limitation by
Power Manager
4
100%
3 min.
t
2
Bonus
Time
Recovery Time
Bonus Power disabled
1
Output
Voltage
0
110 120
Output Power
130 140 150 160% t
The BonusPower
®
is available as soon as power comes on and after the end of an output short circuit or output overload.
Fig. 6-4 BonusPower ® after input turn-on
Input
Voltage
Fig. 6-5 BonusPower ® after output short
Short of
Output
Output
Voltage
Output
Voltage
100%
150% Bonus
Power
Output
Power
100%
150%
Bonus
Power
Output
Power
NPUT
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
7/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
7. H
OLD
-
UP
T
IME
Hold-up Time typ. min. typ. min.
Fig. 7-1 Hold-up time vs. input voltage
3AC 400V
44ms
36ms
22ms
18ms
3AC 480V
44ms
36ms
22ms
18ms
Fig. 7-2 Shut-down behavior, definitions
Hold-up Time
50ms L1 L2 L3
48V, 5A, typ.
40
48V, 5A, min.
Input
Voltage
30
20
10
48V, 10A, typ.
48V, 10A, min.
Output
Voltage
- 5%
Hold-up Time
Input Voltage
0
320 360 400 440 3x480Vac
8. DC-OK R
ELAY
C
ONTACT
This feature monitors the output voltage, which is produced by the power supply itself. It is independent of a back-fed voltage from a unit connected in parallel to the power supply output.
Contact closes
Contact opens
Contact re-closes
Contact ratings
Isolation voltage
As soon as the output voltage reaches the adjusted output voltage.
As soon as the output voltage dips more than 10% below the adjusted output voltage.
Short dips will be extended to a signal length of 250ms. Dips shorter than 1ms will be ignored.
As soon as the output voltage exceeds 90% of the adjusted voltage. max. min.
60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A
1mA at 5Vdc
See dielectric strength table in section 18.
Resistive load
Min. permissible load
Fig. 8-1 DC-ok relay contact behavior
V
OUT
= V
ADJ
10%
0.9* V
ADJ
<
1ms
>
1ms
250ms open closed open closed
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
8/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
9. E
FFICIENCY AND
P
OWER
L
OSSES
Efficiency
Average efficiency *) typ. typ.
3AC 400V 3AC 480V
95.4% 95.0% At 48V, 10A
94.4% 93.8% 25% at 2.5A, 25% at 5A, 25% at 7.5A and
25% at 10A
Power losses typ. typ.
8.2W
14.1W
10.0W
15.8W
At 48V, 0A (no load)
At 48V, 5A (half load) typ. 23.1W 25.3W At 48V, 10A (full load)
*) The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25% of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100% of the nominal load for the rest of the time.
Fig. 9-1 Efficiency vs. output current at 48V, typ.
Fig. 9-2 Losses vs. output current at 48V, typ.
Efficiency
96%
95
94
93
92
91
90
89
88
(a)
(b)
(a) 3x 400Vac
(b) 3x 480Vac
Output Current
2 3 4 5 6 7 8 9 10A
Power Losses
30W
25
20
15
10
(b)
(a)
(a) 3x 400Vac
(b) 3x 480Vac
5
0
Output Current
0 1 2 3 4 5 6 7 8 9 10A
Fig. 9-3 Efficiency vs. input voltage at 48V,
10A, typ.
Efficiency
95.8%
95.6
95.4
95.2
95.0
94.8
94.6
350
Input Voltage
400 450 500 3x550Vac
Fig. 9-4 Losses vs. input voltage at 48V, 10A, typ.
Power Losses
27W
26.0
25.0
24.0
23.0
22.0
21.0
350
Input Voltage
400 450 500 3x550Vac
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
9/27
Q-Series
10. L
IFETIME
E
XPECTANCY AND
MTBF
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
Calculated lifetime expectancy*) 250 000h
*)
242
89 000h 86 000h
At 48V, 5A and 25°C
At 48V, 5A and 40°C
MTBF**) SN 29500, IEC 61709
MTBF**) MIL HDBK 217F
51 000h
1 194 000h
690 000h
389 000h
284 000h
48 000h
1 159 000h
670 000h
371 000h
271 000h
At 48V, 10A and 40°C
At 48V, 10A and 25°C
At 48V, 10A and 40°C
At 48V, 10A and 25°C; Ground Benign GB25
At 48V, 10A and 40°C; Ground Benign GB40
*) The calculated lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit has been running for 50 000h or only for 100h.
11. F
UNCTIONAL
D
IAGRAM
Fig. 11-1 Functional diagram
Output
Voltage
Regulator
L1
L2
L3
Input Filter
Input Rectifier
Inrush Limiter
Transient Filter
Temperature
Shutdown
Output
Power
Manager
PFC
Converter
Output
Over-
Voltage
Protection
Power
Converter
Output
Voltage
Monitor
Output
Filter
DC ok
Relay
V
OUT
-
-
+
+
Overload
LED
DC-ok
LED
DC-ok
Contact
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
10/27
QT20.481
Q-Series
48V, 10A, T
HREE
P
HASE
I
NPUT
12. T
ERMINALS AND
W
IRING
The terminals are IP20 Finger safe constructed and suitable for field and factory wiring.
Type
Solid wire
Stranded wire
American Wire Gauge
Wire diameter
Wire stripping length
All terminals
Quick-connect spring-clamp terminals
Max. 6mm
2
Max. 4mm
2
Max. AWG10
Max. 2.8mm (including ferrules)
Typ. 10mm / 0.4inch
Instructions: a) Use appropriate copper cables that are designed for minimum operating temperatures of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C minimum
90°C for ambient up to 70°C minimum. b) Follow national installation codes and installation regulations! c) Ensure that all strands of a stranded wire enter the terminal connection! d) Do not use the unit without PE connection. e) Ferrules are allowed.
1. Insert the wire 2. Snap the lever
To disconnect wire: same procedure vice versa
Daisy chaining:
Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current through one terminal pin does not exceed 27A. If the current is higher, use a separate distribution terminal block as
Fig. 12-1 Daisy chaining of outputs Fig. 12-2 Using distribution terminals
Distribution
Terminals
Power
Supply
+ +
- -
Output
Power
Supply
+ +
- -
Output
Load
+
-
Power
Supply
+ +
- -
Output
Power
Supply
+ +
- -
Output
Load
+
max 27A continuous!
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
11/27
Q-Series
13. F
RONT
S
IDE AND
U
SER
E
LEMENTS
Fig. 13-1 Front side
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
L1, L2, L3 Line input
...PE (Protective Earth) input per pole)
+ Positive output
– Negative (return) output
C Output Voltage Potentiometer
Multi turn potentiometer;
Open the flap to set the output voltage.
Factory set: 48.0V at full output current
On, when the voltage on the output terminals is >90% of the adjusted output voltage.
- On, when the voltage on the output terminals is <90% of the adjusted output voltage, or in case of a short circuit in the output.
- On, when the unit has switched off due to over-temperature.
- Input voltage is always required
The DC-OK relay contact is synchronized with the DC-OK LED.
Indicators, LEDs:
Normal mode
During BonusPower
®
Overload (Vout < 90%)
Output short circuit
Temperature Shut-down
No input power
Overload LED
OFF
OFF
ON
ON
ON
OFF
DC-OK LED
ON
ON
OFF
OFF
OFF
OFF
DC-OK Contact
Closed
Closed
Open
Open
Open
Open
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
12/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
14. EMC
The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions.
All results assume a three phase operation of the power supply.
EMC Immunity
Electrostatic discharge
Electromagnetic RF field
Surge voltage on input
Surge voltage on output
According to generic standards: EN 61000-6-1 and EN 61000-6-2
EN 61000-4-2
EN 61000-4-3
Contact discharge
Air discharge
80MHz-2.7GHz
EN 61000-4-5
EN 61000-4-5 + Æ -
+ / - Æ PE
EN 61000-4-5 DC-OK signal Æ PE
EN 61000-4-6 0.15-80MHz
EN 61000-4-11
EN 61000-4-11
EN 61000-4-11
Output lines
DC-OK signal (coupling clamp)
L1 Æ L2, L2 Æ L3, L1 Æ L3
L1 / L2 / L3 Æ PE
0% of 380Vac (0Vac)
0% of 480Vac (0Vac)
40% of 380Vac (152Vac)
40% of 480Vac (192Vac)
70% of 380Vac (266Vac)
70% of 480Vac (336Vac)
0Vac
8kV
15kV
20V/m
4kV
2kV
2kV
2kV
4kV
500V
1kV
1kV
20V
0Vac, 20ms
0Vac, 20ms
200ms
200ms
500ms
500ms
5000ms
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A Surge voltage on DC-OK
Conducted disturbance
Mains voltage dips
(Dips on three phases)
Mains voltage dips
(Dips on two phases)
Voltage interruptions
Criterion A,
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion C
Voltage sags SEMI F47 0706 dips on two phases according to section 7.2. of the SEMI F47 standard
80% of 380Vac (304Vac)
70% of 380Vac (266Vac)
50% of 380Vac (160Vac)
Over entire load range
1000ms
500ms
200ms
1550V, 1.3ms
Criterion A
Criterion A
Criterion A
Criterion A Powerful transients VDE 0160
Criterions:
A: Power supply shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. No damage or hazards for the power supply will occur.
EMC Emission
Conducted emission input lines
Conducted emission output lines
Radiated emission
Harmonic input current
According to generic standards: EN 61000-6-3 and EN 61000-6-4
EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22
IEC/CISPR 16-1-2, IEC/CISPR 16-2-1
EN 55011, EN 55022
EN 61000-3-2
Class B
12dB higher than average limits for DC power port according to
EN 61000-6-3 **)
Class B fulfilled for class A equipment fulfilled *)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
*) Tested with constant current loads, non pulsing
**) Restrictions apply for applications in residential, commercial and light-industrial environments, where local DC power networks according to EN 61000-6-3 are involved. No restrictions for all kinds of industrial applications.
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
13/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
Switching Frequencies
Switching frequency 1
Switching frequency 2
Switching frequency 3
The power supply has three converters with three different switching frequencies included. One is nearly constant. The others are input voltage and load dependent.
100kHz
30kHz to 90kHz
40kHz to 220kHz
Resonant converter, nearly constant
Boost converter, load dependent
PFC converter, input voltage and load dependent
15. E
NVIRONMENT
Operational temperature
*)
-25°C to +70°C (-13°F to 158°F)
Storage temperature
Output de-rating
-40 to +85°C (-40°F to 185°F)
12W/°C
Humidity **)
Vibration sinusoidal
Vibration random
Shock
5 to 95% r.H.
2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g
2 hours / axis
0.5m²(s³)
2 hours / axis
30g 6ms, 20g 11ms
3 bumps / direction, 18 bumps in total
Altitude 0 to 2000m (0 to 6 560ft)
2000 to 6000m (6 560 to 20 000ft)
Reduce output power according Fig. 15-1
For storage and transportation
60-70°C (140°F to 158°F)
IEC 60068-2-30
IEC 60068-2-6
IEC 60068-2-64
IEC 60068-2-27
Altitude de-rating
Over-voltage category
Degree of pollution
30W/1000m or 5°C/1000m
III
II
2
Without any restrictions
Reduce output power or ambient
IEC 62103, EN 50178, overvoltage category II
> 2000m (6500ft), see Fig. 15-2
IEC 62103, EN 62477-1, altitudes up to 2000m
For altitudes from 2000m to 6000m
IEC 62103, EN 62477-1, not conductive
LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for use in paint shops.
*) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the
**) Do not energize while condensation is present.
Fig. 15-1 Output current vs. ambient temp. Fig. 15-2 Output current vs. altitude
Allowed Output
Current at 48V
15A
12.5
10
7.5
5
2.5
0
-25 for typ. 4s continuous
Ambient Temperature
0 20 40 60 70°C
Allowed Output
Current at 48V
15A for typ. 4s
12.5
10
7.5
continuous
5
2.5
0
0
A... Tamb < 60°C
B... Tamb < 50°C
C... Tamb < 40°C
2000 4000
A
B
C
Altitude
6000m
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
14/27
QT20.481
Q-Series
48V, 10A, T
HREE
P
HASE
I
NPUT
16. P
ROTECTION
F
EATURES
Output protection
Degree of protection
Penetration protection
Over-temperature protection
Electronically protected against overload, no-load and short-circuits *) max. 60Vdc
In case of an internal power supply defect, a redundant circuit limits the maximum output voltage. The output shuts down and automatically attempts to restart.
IP 20
> 3.5mm yes
Input transient protection
Internal input fuse
MOV (Metal Oxide Varistor)
Not included
*) In case of a protection event, audible noise may occur.
EN/IEC 60529
E.g. screws, small parts
Output shut-down with automatic restart
17. S
AFETY
F
EATURES
Input / output separation *) SELV
Class of protection
PELV
I
Isolation resistance
PE resistance
> 500MOhm
< 0.1Ohm
Touch current (leakage current) typ. 0.44mA / 0.94mA typ. 0.62mA / 1.31mA
*) double or reinforced insulation max. 0.54mA / 1.12mA max. 0.78mA / 1.62mA
IEC/EN 60204-1, EN 62477-1, IEC 62103, IEC 60364-4-41
PE (Protective Earth) connection required
Input to output, 500Vdc
At 3x400Vac, 50Hz, TN-,TT-mains / IT-mains
At 3x480Vac, 60Hz, TN-,TT-mains / IT-mains
At 3x440Vac, 50Hz, TN-,TT-mains / IT-mains
At 3x528Vac, 60Hz, TN-,TT-mains / IT-mains
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
15/27
QT20.481
Q-Series
48V, 10A, T
HREE
P
HASE
I
NPUT
18. D
IELECTRIC
S
TRENGTH
The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all phase terminals together as well as all output poles before conducting the test. When testing, set the cut-off current settings to the value in the table below.
Fig. 18-1 Dielectric strength
Type test
A B C D
60s 2500Vac 3000Vac 500Vac 500Vac
Input
L1
L2
L3
B
*)
DC-ok
Factory test
Field test
5s
5s
2500Vac
2000Vac
Cut-off current setting > 10mA
2500Vac
2000Vac
> 10mA
500Vac
500Vac
> 30mA
500Vac
500Vac
> 1mA
A
Earth
C
B
D
Output
+
-
To fulfil the PELV requirements according to EN 60204-1 § 6.4.1, we recommend that either the + pole, the – pole or any other part of the output circuit shall be connected to the protective earth system. This helps to avoid situations in which a load starts unexpectedly or can not be switched off when unnoticed earth faults occur.
B*) When testing input to DC-OK ensure that the max. voltage between DC-OK and the output is not exceeded (column D). We recommend connecting DC-OK pins and the output pins together when performing the test.
19. A
PPROVALS
EC Declaration of Conformity
IEC 60950-1 2 nd
Edition
UL 508
UL 60950-1, 2 nd Edition
ANSI / ISA 12.12.01-2007
(Class I Div 2)
Marine
EAC TR Registration
IND. CONT. EQ.
The CE mark indicates conformance with the
- EMC directive and the
- Low-voltage directive
CB Scheme,
Information Technology Equipment
Applicable for altitudes up to 2000m.
Listed for use as Industrial Control Equipment;
U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
E-File: E198865
Recognized for use as Information Technology Equipment,
Level 5; U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950-1);
E-File: E137006
Applicable for altitudes up to 2000m.
Recognized for use in Hazardous Location Class I Div 2 T4
Groups A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2007) and
Canada (C22.2 No. 213-M1987)
GL (Germanischer Lloyd) classified and ABS (American Bureau for Shipping) PDA Environmental category: C, EMC2 Marine and offshore application
Registration for the Eurasian Customs Union market
(Russia, Kazakhstan, Belarus)
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
16/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
20. P
HYSICAL
D
IMENSIONS AND
W
EIGHT
Width
Height
Depth
Weight
DIN-Rail
65mm 2.56’’
124mm 4.88’’
127mm 5.0’’
The DIN-rail height must be added to the unit depth to calculate the total required installation depth.
870g / 1.92lb
Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
Housing material Body: Aluminium alloy
Cover: zinc-plated steel
Installation clearances
Fig. 20-1 Front view Fig. 20-2 Side view
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
17/27
Q-Series
21. A
CCESSORIES
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
21.1. ZM1.WALL
– W
ALL
/P
ANEL MOUNTING BRACKET
This bracket is used to mount the QT20 power supply on a wall/panel without utilizing a DIN-
Rail.
The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
Fig. 21-1 Wall/panel mounting Fig. 21-2 Mounting Dimensions - Wall mounting bracket
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
18/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
21.2. ZM14.SIDE
S
IDE
M
OUNTING
B
RACKET
This bracket is used to mount the QT20 power supply sideways with or without utilizing a DIN-
Rail.
The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on the steel bracket.
Fig. 21-3
Side mounting without DINrail brackets
Fig. 21-4
Side mounting with DIN-rail brackets
Fig. 21-5
Mounting Dimensions
Side mounting bracket
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
19/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
21.3. UF20.481
B
UFFER MODULE
This buffer unit is a supplementary device for DC 48V power supplies. It delivers power to bridge typical mains failures or extends the hold-up time after turn-off of the AC power. In times when the power supply provides sufficient voltages, the buffer unit stores energy in the integrated electrolytic capacitors. In case of mains voltage fault, this energy is released again in a regulated p rocess.
The buffer unit does not require any control wiring. It can be added in parallel to the load circuit at any given point. Buffer units can be added in parallel to increase the output ampacity or the hold-up time.
AC
DC
Power
Supply
Buffer
Unit(s)
Load
+
-
21.4. YR40.482
R
EDUNDANCY
M
ODULE
The YR40.482 redundancy module is equipped with two input channels (20A each), which are individually decoupled by utilizing MOSFET technology. The output current can go as high as 40A.
Using MOSFET instead of diodes reduces the heat generation and the voltage drop between input and output. The YR40.482 does not require an additional auxiliary voltage and is self-powered even in case of a short circuit across th e output.
Due to the low power losses, the unit is very slender and only requires 46mm width on the
DIN-rail.
Fig. 21-6 Typical 1+1 Redundant configuration for 10A with one dual redundancy module und two power supplies
Fig. 21-7 Typical N+1 Redundant configuration for 30A with two dual redundancy modules and four power supplies
10A
Load
30A
Load
+ +
- -
48V,10A
DC-
OK
QT20.481
L1 L2 L3 PE
+
-
Output
YR40.482
Redundancy
Module
Input
+
1
Input
2
+ -
+ +
- -
48V,10A
DC-
OK
QT20.481
L1 L2 L3 PE
Failure
Monitor
+ +
- -
48V,10A
DC-
OK
QT20.481
L1 L2 L3 PE
+ -
Output
YR40.482
Redundancy
Module
Input
1
+
Input
2
+ -
+ +
- -
48V,10A
DC-
OK
QT20.481
L1 L2 L3 PE
+ +
- -
48V,10A
DC-
OK
QT20.481
L1 L2 L3 PE
+ -
Output
YR40.482
Redundancy
Module
Input
1
+
Input
2
+ -
+ +
- -
48V,10A
DC-
OK
QT20.481
L1 L2 L3 PE
Failure
Monitor
L1
L2
L3
PE
I I I I I I
L1
L2
L3
PE
I I I I I I I I I I I I
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
20/27
Q-Series
22. A
PPLICATION
N
OTES
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
22.1. R
EPETITIVE
P
ULSE
L
OADING
Typically, a load current is not constant and varies over time. This power supply is designed to support loads with a higher short-term power demand (=BonusPower ® ). The short-term duration is hardware controlled by an output power manager and is available on a repeated basis. If the BonusPower ® load lasts longer than the hardware controller allows it, the output voltage will dip and the next BonusPower ® is available after the BonusPower ® recovery
time (see chapter 6) has elapsed.
To avoid this, the following rules must be met: a) The power demand of the pulse must be below 150% of the nominal output power. b) The duration of the pulse power must be shorter than the allowed BonusPower
®
time. (see output section) c) The average (R.M.S.) output current must be below the specified continuous output current.
If the R.M.S. current is higher, the unit will respond with a thermal shut-down after a period of time. Use the
d) The duty cycle must be below 0.75.
Fig. 22-1 Repetitive pulse loads, definitions Fig. 22-2 Max. duty cycle curve
P
PEAK
T
PEAK
T
0
Duty Cycle
0.75
0.6
P
0
P
0
P
0
= 10%
= 50%
= 75% max.
150%
100%
0.4
P
0
0.2
P
0
= 100%
P
PEAK
0
100 110 120 130 140 150%
P
0
Base load (W)
P
PEAK
Pulse load (above 100%)
T
0
Duration between pulses (s)
T
PEAK
Pulse duration (s)
T peak
D uty
C ycle
=
T peak +
T
0
T
0
=
T peak
(D uty
C ycle
x T peak
)
D uty
C ycle
Example: A load is powered continuously with 240W (= 50% of the rated output load). From time to time a peak power of 720W (= 150% of the rated output load) is needed for 1 second.
The question is: How often can this pulse be supplied without overloading the power supply?
- Make a vertical line at P
PEAK
= 150% and a horizontal line where the vertical line crosses the P
0
= 50% curve. Read the max. duty cycle from the duty cycle-axis (= 0.37)
- Calculate the required pause (base load) length T
0
:
- Result: The required pause length = 1.7s
- Max. repetition rate = pulse +pause length = 2.7s
More examples for pulse load compatibility:
T
0
=
T peak
(D uty
C ycle
x T peak
)
=
1s (0.37 x 1s)
D uty
C ycle
0.37
= 1.7s
P
PEAK
P
0
T
PEAK
T
0
P
PEAK
P
0
T
PEAK
T
0
720W 480W 0.1s >0.16s
720W 0W 1s >1.3s 720W 240W
0.75s 3s >4.9s
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
21/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
22.2. P
EAK
C
URRENT
C
APABILITY
The power supply can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents.
This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal output current (including the BonusPower
®
). The same situation applies when starting a capacitive load.
The peak current capability also ensures the safe operation of subsequent circuit breakers of load circuits. The load branches are often individually protected with circuit breakers or fuses. In case of a short or an overload in one branch circuit, the fuse or circuit breaker need a certain amount of over-current to open in a timely manner. This avoids voltage loss in adjacent circuits.
The extra current (peak current) is supplied by the power converter and the built-in large sized output capacitors of the power supply. The capacitors get discharged during such an event, which causes a voltage dip on the output. The following two examples show typical voltage dips:
Fig. 22-3 Peak load with 2x the nominal current for 50ms, typ.
Fig. 22-4 Peak load with 4x the nominal current for 5ms, typ.
48V
Output
Voltage
48V
Output
Voltage
34.2V
30.6V
40A
20A
0A
Output
Current
20ms/DIV
20A Peak load (resistive) for 50ms
Output voltage dips from 48V to 30.6V.
0A
Output
Current
2ms/DIV
40A Peak load (resistive) for 5ms
Output voltage dips from 48V to 34.2V.
Please note: The DC-OK relay triggers when the voltage dips more than 10% for longer than 1ms.
Peak current voltage dips typ. typ. typ. from 48V to 30.6V At 20A for 50ms, resistive load from 48V to 39V At 40A for 2ms, resistive load from 48V to 34.2V At 40A for 5ms, resistive load
22.3. E
XTERNAL
I
NPUT
P
ROTECTION
The unit is tested and approved for branch circuits up to 15A (U.S.A.) and 16A (IEC). An external protection is only required if the supplying branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local regulations might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit breaker. A minimum value of 6A B- or 3A C-Characteristic breaker should be chosen.
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
22/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
22.4. U
SING ONLY
2 L
EGS OF A
3-P
HASE
S
YSTEM
No external protection devices are required to protect against a phase-loss failure.
This power supply can also be permanently operated on two legs of a 3phase system. However, it is not recommended for this power class since the supplying 3-phase network can become unbalanced.
The output power must be reduced according to the curves below when operation on only two legs of a 3-phase system. A long-term exceeding of these limits will result in a thermal shut-down of the unit.
L1
L2
L3
PE open
Power Supply
L1
L2
L3
AC
DC
EMC performance, hold-up time, losses and output ripple differ from a three phase operation. Therefore, check suitability of your individual application.
Such use is not included in the UL approval. Additional tests might be necessary when the complete system has to be approved according to UL 508 or UL60950-1.
Fig. 22-5
Output current vs. ambient temperature -
2-phase operation
Fig. 22-6
Hold-up time – 2-phase operation
Allowed Output Current at 48V
15A for typ. 4s
12.5
10
7.5
5
2.5
0
-25 continuous
A... 2x 460 to 552Vac
B... 2x 340 to 460Vac
B A
Ambient Temperature
0 20 40 60 70°C
Hold-up Time for Use on only Two Legs of a
Three Phase System
50ms
48V, 5A, typ.
40
48V, 5A, min.
30
20
48V, 10A, typ.
48V, 10A, min.
10
Input Voltage
0
320 360 400 440 2x480Vac
22.5. C
HARGING OF
B
ATTERIES
The power supply can be used to charge lead-acid or maintenance free batteries. (Four 12V batteries in series)
Instructions for charging batteries: a) Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge voltage.
End-of-charge voltage 55.0V 54.3V 53.6V
Battery temperature 20°C 30°C 40°C b) Use a 15A or 16A circuit breaker (or blocking diode) between the power supply and the battery. c) Ensure that the output current of the power supply is below the allowed charging current of the battery. d) Use only matched batteries when putting 12V types in series. e) The return current to the power supply (battery discharge current) is typ. 14mA when the power supply is switched off (except in case a blocking diode is utilized).
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
23/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
22.6. O
UTPUT
C
IRCUIT
B
REAKERS
Standard miniature circuit breakers (MCB’s or UL1077 circuit breakers) are commonly used for AC-supply systems and may also be used on DC branches.
MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
To avoid voltage dips and under-voltage situations in adjacent 48V branches which are supplied by the same source, a fast (magnetic) tripping of the MCB is desired. A quick shutdown within 10ms is necessary corresponding roughly to the ride-through time of PLC's. This requires power supplies with high current reserves and large output capacitors.
Furthermore, the impedance of the faulty branch must be sufficiently small in order for the current to actually flow.
The best current reserve in the power supply does not help if Ohm’s law does not permit current flow. The following table has typical test results showing which B- and C-Characteristic MCBs magnetically trip depending on the wire cross section and wire length.
Power Supply
AC
DC
+
-
Fig. 22-7 Test circuit
MCB
Wire length
S1
+
-
Load
Maximal wire length
*)
for a fast (magnetic) tripping:
0.75mm² 1.0mm² 1.5mm² 2.5mm²
C-2A
C-3A
C-4A
C-6A
34m 44m 64m 48m
13m 15m 24m 35m
2m 4m 4m 9m
B-6A 16m 19m 28m 42m
S1... Fault simulation switch
B-10A
B-13A
*) Don’t forget to consider twice the distance to the load (or cable length) when calculating the total wire length (+ and – wire).
22.7. S
ERIES
O
PERATION
Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are not SELV any more and can be dangerous. Such voltages must be installed with a protection against touching.
Unit A
AC
Avoid return voltage (e.g. from a decelerating motor or battery) which is applied to the output terminals.
+
-
DC
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on top of each other. Do not use power supplies in series in mounting orientations other than the standard mounting orientation (input terminals on the bottom of the unit).
Unit B
AC
+
+
-
Load
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.
DC
-
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
24/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
22.8. P
ARALLEL
U
SE TO
I
NCREASE
O
UTPUT
P
OWER
Power supplies from the same series (Q-Series) can be paralleled to increase the output power. The output voltage shall be adjusted to the same value
(±100mV) or the units can be left with the factory settings.
Unit A
AC
+
If more than three units are connected in parallel, a fuse or circuit breaker with a rating of 15A or 16A is required on each output. Alternatively, a diode or redundancy module can also be utilized. Unit B
DC
-
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on top of each other. Do not use power supplies in parallel in mounting orientations other than the standard mounting orientation (input terminals on the bottom of the unit)
AC
DC
+
or in any other condition where a derating of the output current is required (e.g. altitude, above 60°C, …).
+
-
Load
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.
22.9. P
ARALLEL
U
SE FOR
R
EDUNDANCY
Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two power supplies in parallel. This is called a 1+1 redundancy. In case one power supply unit fails, the other one is automatically able to support the load current without any interruption. Redundant systems for a higher power demand are usually built in a N+1 method. E.g. five power supplies, each rated for 10A are paralleled to build a 40A redundant system. For N+1 redundancy the same restrictions apply as for increasing the output power, see also
Please note: This simple way to build a redundant system does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a case, the defective unit becomes a load for the other power supplies and the output voltage can not be maintained any more. This can be avoided by utilizing redundancy modules, which have decoupling devices (diodes or MOSFETs) included. Further information and wiring configurations can be found in
Recommendations for building redundant power systems: a) Use separate input fuses for each power supply. A separate source for each supply when possible increases the reliability of the redundant system. b) Monitor the individual power supply units. Therefore, use the DC-OK relay contact of the QT20 power supply. c) It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting.
22.10. I
NDUCTIVE AND
C
APACITIVE
L
OADS
The unit is designed to supply any kind of loads, including capacitive and inductive loads.
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
25/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
22.11. B
ACK
-
FEEDING
L
OADS
Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
It does not matter whether the power supply is on or off.
The maximum allowed feed-back-voltage is 58Vdc. The absorbing energy can be calculated according to the built-in
output capacitor which is specified in chapter 6.
22.12. U
SE IN A
T
IGHTLY
S
EALED
E
NCLOSURE
When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside. In such situations, the inside temperature defines the ambient temperature for the power supply.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The power supply is placed in the middle of the box, no other heat producing items are inside the box
Enclosure:
Load:
Rittal Typ IP66 Box PK 9519 100, plastic, 180x180x165mm
48V, 8A; (=80%) load is placed outside the box
Temperature inside enclosure: 55.1°C (in the middle of the right side of the power supply with a distance of 2cm)
Temperature outside enclosure: 24.9°C
Temperature rise: 30.2K
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
26/27
Q-Series
QT20.481
48V, 10A, T
HREE
P
HASE
I
NPUT
22.13. M
OUNTING
O
RIENTATIONS
Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below:
Curve A1
Curve A2
Fig. 22-8
Mounting
Orientation A
(Standard orientation)
Recommended output current.
Max allowed output current (results in approximately half the lifetime expectancy of A1).
OUTPUT
Power
Supply
INPUT
Output Current
10A
8
6
4
2
0
10 20
A1
Ambient Temperature
30 40 50 60°C
Fig. 22-9
Mounting
Orientation B
(Upside down)
Fig. 22-10
Mounting
Orientation C
(Table-top mounting)
Fig. 22-11
Mounting
Orientation D
(Horizontal cw)
Fig. 22-12
Mounting
Orientation E
(Horizontal ccw)
UT y er
T
OUTP
Pow
Suppl
INPU
Output Current
10A
8
2
0
6
4
10 20
A2
A1
Ambient Temperature
30 40 50
Output Current
10A
8
6
4
2
0
10 20
A2
A1
Ambient Temperature
30 40 50
Output Current
10A
8
6
4
2
0
10 20
Ambient Temperature
30 40
A2
A1
50
Output Current
10A
8
6
4
2
0
10 20
A2
A1
Ambient Temperature
30 40 50
60°C
60°C
60°C
60°C
Oct. 2016 / Rev. 2.0 DS-QT20.481-EN
All parameters are specified at 48V, 10A, 3x 400Vac, 50Hz, symmetrical mains voltages, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany
27/27
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Key Features
- High efficiency
- Compact size
- BonusPower®
- Three-phase input
- Wide adjustment range
- DIN-rail mounting
- Active PFC
- Low input inrush current
- DC-OK relay contact
- 3 Year Warranty
Frequently Answers and Questions
What is BonusPower®?
What is the hold-up time of the power supply?
Where can I find detailed information about the power supply's specifications and applications?
How do I connect the power supply to my application?
What is the operating temperature range for this power supply?
What are the dimensions of the power supply?
What are the safety features of this power supply?
What are the EMC specifications for this power supply?
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Table of contents
- 3 Intended Use
- 3 Installation Requirements
- 4 AC-Input
- 5 Input Inrush Current
- 5 DC-Input
- 6 Output
- 8 Hold-up Time
- 8 DC-OK Relay Contact
- 9 Efficiency and Power Losses
- 10 Lifetime Expectancy and MTBF
- 10 Functional Diagram
- 11 Terminals and Wiring
- 12 Front Side and User Elements
- 14 Environment
- 15 Protection Features
- 15 Safety Features
- 16 Dielectric Strength
- 16 Approvals
- 17 Physical Dimensions and Weight
- 18 Accessories
- 19 ZM14.SIDE - Side Mounting Bracket
- 20 UF20.481 - Buffer module
- 20 YR40.482 - Redundancy Module
- 21 Application Notes
- 21 Repetitive Pulse Loading
- 22 Peak Current Capability
- 22 External Input Protection
- 23 Using only 2 Legs of a 3-Phase System
- 23 Charging of Batteries
- 24 Output Circuit Breakers
- 24 Series Operation
- 25 Parallel Use for Redundancy
- 25 Inductive and Capacitive Loads
- 26 Back-feeding Loads
- 26 Use in a Tightly Sealed Enclosure
- 27 Mounting Orientations