WPA Techno AIR COOLED CHILLER Y o u r Fut ur e i s alread y in our Mind 2 3 4 Index Versions..................................................................................................................................................................6 Applications......................................................................................................................................................... 7 Dimensions...........................................................................................................................................................8 Options.....................................................................................................................................................................9 Scroll Compressor.........................................................................................................................................10 Condenser............................................................................................................................................................11 Expansion valve.............................................................................................................................................. 12 Evaporator...........................................................................................................................................................13 Structure...............................................................................................................................................................14 Electrical Panel................................................................................................................................................15 Hydraulic Kit.......................................................................................................................................................16 Display Touch....................................................................................................................................................18 Movements.........................................................................................................................................................19 SEC.blue Electronic Control.................................................................................................................. 20 Low Noise............................................................................................................................................................ 21 Free Cooling......................................................................................................................................................22 EER - ESEER - IPLV.......................................................................................................................................23 Quality................................................................................................................................................................... 24 Refrigeration Circuit.................................................................................................................................... 25 2V.............................................................................................................................................................................25 3V............................................................................................................................................................................ 26 4V brazed plates .....................................................................................................................................................27 4V shell & tubes ...................................................................................................................................................... 28 5V........................................................................................................................................................................... 29 Free Cooling Circuit.................................................................................................................................... 30 2V............................................................................................................................................................................ 30 3V............................................................................................................................................................................. 31 Encoding..............................................................................................................................................................32 Working limits...................................................................................................................................................33 Free space......................................................................................................................................................... 34 Pumps curves.................................................................................................................................................. 35 Technical data................................................................................................................................................. 38 Subject to change without notice 5 Versions The right solution for you Standard The WPA Techno range expands the series of high efficiency chillers for industrial, IT and comfort applications, made by COSMOTEC. WPA are chillers for outdoor installation, specifically designed to have high performance with small footprint. Efficiency, strength and reliability at COSMOTEC levels. Low Noise WPA Techno is a highly silenced unit, thanks to the adoption of acoustic insulations, specifically designed and placed in the compressor compartment (ISO 3744). In order to maximize the noise reduction the maximum speed of the fans is limitated. The optimization of the coils/fans group allows to limit the cooling capacity reduction compared to the standard version. Available for all sizes of WPA Techno. Free Cooling The Free Cooling circuit is composed of air-water exchanger coils with copper tubes and aluminium fins. A 3-ways valve is controlled by SEC.blue, to ensure the maximum yield, minimizing the compressor operation time and reducing the running costs. There is a cataphoresis treatment on the condensing coils, in order to prevent corrosion due to stray currents. The total heat recovery from the ambient air is obtained at about 0°C: the entire cooling capacity is supplied by the Free Cooling batteries. When the ambient temperature drops, the SEC.blue controller partialises even further the 3-ways valve and the fans, guaranteeing the correct thermal load management. Due to the need to maximize the air flow through the batteries, is not possible to combine Free Cooling to the “Super Silent” version. All versions have: Gas R410A All units of the WPA Techno range use refrigerant gas R410A, which ensures a higher cooling capacity with low footprint of the machine. The R410A assures a very low environmental impact, no impact on the ozone and a greenhouse gas coefficient lower than the usual refrigerants. Outdoor installation WPA Techno is designed to be used for every outdoor installation. The electrical panel, with IP54 protection, guarantees an adequate security for electric and electronic components. The different options allow a further extension of the operating limits both at low and high temperatures, with enhanced protection for highly corrosive environments. 6 Applications One technology, many uses Process Cooling & Industrial applications Precious Metals Plastic Aerospace Automation Automotive Renewable Energy Air ambient temperature: -20°C / +45°C Water inlet temperature: +0°C / +30°C Water outlet temperature: -5°C / +25°C Water outlet temperature: +7°C / +18°C Comfort Hospital Air ambient temperature: -20°C / +45°C Water inlet temperature: +12°C / +22°C 7 Dimensions One size for every need 5.V 4.V 3.V W(1) 385 ÷ 560 kW k 5 6 5 ÷ (1) 507 (1) Air ambient temperature: +35°C 8 Water inlet temperature: +12°C 2.V 260 ÷ 345 kW(1) 1 60 - 21 8 kW (1) Water outlet temperature: +7°C Height Lenght Depth Weight 2406 mm 2208 mm 3140 mm 2250 ÷ 3090 kg Height Lenght Depth Weight 2406 mm 2208 mm 4447 mm 3100 ÷ 4150 kg Height Lenght Depth Weight 2406 mm 2208 mm 5820 mm 4100 ÷ 4600 kg Height Lenght Depth Weight 2406 mm 2208 mm 7130 mm 5200 ÷ 5250 kg Options Made for you Softstart Device for reducing mechanical stress during compressor start-up. The device partialises the starting current of the compressors by reducing the stress on the power supply line and preserving the compressors’ components. Automatic transfer switch Three-phase switch without neutral, with automatic or manual control (by key). Functions dedicated to network/backup unit installation, with checking function for the switching capability verify and backup unit test. Voltage and frequency control. Switch installed inside the electrical panel. Auxiliary contacts to report the line switching. Energy meter Meter to control the electric energy required by the chiller. LCD display to visualize current values, voltage, instant values of the 3 phases, average and maximum historical values. Remote control data through ModBus RTU. This component is installed inside the electrical panel. Power factor corrections capacitors The power factor correction capacitors can take back to a 0.95 cosφ the phase displacement, which can be caused by magnetic fields. The capacitors are managed by the SEC.blue electronic control. Flow switch Component that verifies the flow of the fluid in the circuit. Installed on the return pipe. The flow switch is electrically connected to the SEC.blue control and reports the absence of fluid circulation, preventing damage to the hydraulic components. Antifreeze heaters Electric heaters controlled by the SEC.blue prevent the icing of the fluid inside the hydraulic circuit. In case of particularly harsh work conditions the use of a correct amount of ethylene or propylene glycol is suggested. Coils treatment Protective cataphoresis or epoxy treatment in order to enhance the coils resistance in aggressive environments. The cataphoresis treatment is a standard on the condenser coils in Free Cooling version. Closing Grid The protective grids protect the condensing coils, preserve the correct air flow and prevent access to the components. Made in zinc coated metal sheet painted with epoxy powders. Standard color: RAL 9005 paint smooth. Supply without refrigerant gas It is possible to ship the chillers without the hazardous refrigerant gas, in case of particular conditions of shipment. In these cases the gas is substitute by nitrogen. The refrigerant charges are reported on the nameplate. Containerization The chiller can be loaded into a 40 feet high cube container. Anti-vibration mount springs, antisismic Supports specifically designed to bear the chiller weight and to avoid the transmission of vibrations to the underlying structure during operation. Air filter The metallic filters prevent the condenser clogging caused by the dust in the air. The filters are installed at the condenser inlet through two joint brackets. 9 Scroll Compressor The Heart of the WPA Techno Hermetic Scroll The heart of the COSMOTEC Techno range are the hermetic scroll compressors, specifically designed for air cooled refrigerant circuits. These compressors are able to compress all the ecological refrigerant gases used by COSMOTEC. State of the art compressors, able to achieve high compression ratios with reduced consumption. Thanks to the compressor double spiral system the gas is continuously compressed, allowing to maintain the rotation inertia of the compressor motor, avoiding overloads, electrical consumption peaks, reducing mechanical stresses, which are the primary cause of the reduction of the product life. Starting The starting of the compressors is direct with delta connection, and is managed by the electronic controllers SEC.blue. The electronic controller starts the compressors in sequence, verifying the compliance with the timing imposed by the supplier and maintaining the operation hours aligned. Tandem - Trio 2+2 3+3 10 The compressors are installed in tandem or trio according to the sizes of the chiller. Tandem (2+2 compressors): WPA060-160 Trio (3+3 compressors): WPA180-200 Double cooling circuits in all the sizes. Condenser For the best performance V-Shape Geometry V The MicroChannel condenser coils are entirely made of aluminum and expressly designed and realized to maximize the yield of the chillers, preserving reduced dimensions. The V-Shape geometry has an angle designed, tested and proven specifically to avoid points of failure of the batteries and the imbalance of the refrigerant circuits. The use of a V-Shape geometry ensures an optimal air flow through the coils, allowing to reduce the noise of the refrigerator both in Chiller or Free Cooling mode. Micro Channel Aluminium V-Shape Indipendent circuits Axial Fans The proper air flow is guaranteed by the axial fans with phase-cutting partialization, which takes in fresh air from the longitudinal sides of the chiller through the condensers, and push the heated air upwards. The fans are handled by SEC.blue electronic control to maintain the best condensing value in every cooling circuit. The fans can’t be canalized. Air flow: 11 Expansion valve Quality in every component The evaporation of the refrigerant gas into the cooling circuits is guaranteed by the latest generation electronic thermostatic valves. Together with appropriate pressure switches, temperature probes and the electronic controller SEC.blue the valves optimize the thermal exchange into the evaporator, preserving the upstream and downstream components from high temperatures or icing. The operating and calibration logic of the electronic thermostatic valves lies in the electronic controller SEC.blue. PLUS Quick start up with super heater control in order to achieve the full cooling capacity in less time. Wider working range operating limit increased compared to the mechanical expansion valve Optimization of the exchange surface thanks to the correct evaporation of the liquid in each conditions. Compressor protected against the back liquid with pressure switch and probe installed on the lower line guarantees the complete transition to gas of the refrigerant before the inlet in the compressor. Humidity and liquid sightglass incorporated to check the status of the refrigerant Safety capacitor for shut-down in case of failure of power supply, allows the complete closure of the valve to avoid the return of the liquid into the evaporator. Indipendent for each cooling circuit properly managed by electronic controller SEC.blue 12 Evaporator For the best performance Brazed plate Brazed plate evaporator, composed by stainless steel plate, copper brazed. Fully external insulated with properly thermal insulator additivated with glass fiber (10 mm). Double refrigerant circuits and single water circuit, installed counterwise to maximize the heat exchange from between the refrigerant and the fluid, keeping low pressure drop in both circuits. Victaulic® connections on the water side for a quick installation. Differential pressure switch and antifreeze probe to avoid the icing of the fluid in the evaporator. Brazed plates Shell & Tubes Water flow Refrigerant flow WPA060 ÷ WPA140 WPA160 ÷ WPA200 Shell & Tube The Shell and tube evaporator is composed of: small inner tubes made of copper, separation baffles for a better heat exchange refrigerant-fluid, outer casing carbon steel coated with suitable thermal insulation (10 mm), in order to assure the entire range of operation of the chiller. Double cooling circuit and mono circuit water side, disposed in countercurrent flow to maximize the heat exchange between the refrigerant and the fluid, while keeping pressure losses very low on both circuits. Victaulic® water connections for quick installation of the chiller 13 Structure Made to be strong The WPA range is produced with a bearing frame of zinc-coated metal sheet painted with epoxy powders; fixing small parts in corrosion resistant steel. Zinc-coated metal sheet painted with epoxy powders closure plugging, for condenser, compressors compartment and electrical panel. Planks, properly designed and positioned in the basement, are identified to lift safely with cranes the entire refrigerator. These tubes can be removed after the positioning or to insert the chiller into a container. Predefined holes in the support structure allow the installation of anti-vibration mounts. Standard color: RAL 7035, orange peel. PLUSES Reticular full metal structure to ensure the resistace of the structure also during the movement operations Epoxy powder for all the metal structure Corrosion resistant parts guarantee for all the fixing small parts Outdoor installation Lifting plates to handle safely the chiller Predefined Anti vibranting Holes to install correctly the anti vibranting kit 14 Electrical Panel Protection & Accessibility Large electric panel to allow installation of all options designed, installed in the front side of the chiller. Double door, ventilated, equipped with external power switch and display to manage the chiller operating. Three-phase power supply 400V/50Hz or 460V/60Hz, secondary supply at 230V with internal transformer. The safety of the motors is guarantee by fuses and thermal protector. The fans speed is managed through a cutting phases devices by the electronic controller SEC.blue. The inlet of the wires is from the bottom of the cabinet, through specific removable panels Components and realization in accordance with CEI EN 60335-2-40, CEI EN 61000-6-1/2/3/4 standards and EMC2004/108/CE regulation. FEATURES Degree of protection IP54 for outdoor installation Large size to include all the available options Double Door Display with transparent protection panel to manage the chiller General lock door to guarantee the safety of the user 15 Hydraulic Kit Your project, our solution Hydraulic circuit composed of painted steel piping, covered in elastomeric insulating material with added glass fiber, Shell and tube evaporator, charge/discharge/vent valves, Victaulic© connections. The optionals allow to deliver the chiller also with: 1 pump with shut-off valves upstream and downstream for easy maintenance (WPA060 - WPA140) 2 pumps with shut-off valves upstream and downstream for easy maintenance (WPA060 - WPA140) pressured storage tank (WPA060 - WPA140) antifreeze heaters installed on the main components of the hydraulic circuit Victaulic© Connections All hydraulic connections are equipped with Victaulic© rapid connections for a greater ease of installation and possible maintenance. PDZAL 3 Only Evaporator RE Standard selection for Standard and Low noise chillers. Brazed plate WPA060 ÷ WPA140 Shell & Tube WPA160 ÷ WPA200 WATER IN WATER OUT TT 7 TT 4 EVAPORATOR With n.1 Pump M Managed by electronic controller SEC.blue, available with Inverter. Pump installed after the evaporator in version without tank. Pump installed after the evaporator and tank in version with storage tank. H TT 6 M With n.2 Pumps Pumps installed in redundancy: one is operating and the other is stopped. In case of failure of the first pump the second one turns on. Each pump has shut-off valves upstream and downstream for easy maintenance. Managed by electronic controller SEC.blue. H H H H M Storage tank Pressurized storage tank installed after the evaporator. Volume of the tank calibrated according to the size of the chiller. 16 RE TT 6 HYDRAULIC KIT BASE FREE COOLING LOW NOISE Tank Connection Modules Diameter Volume Tank Connection Modules Diameter Volume Modules Tank Connection Diameter Volume WPA060 2 3" Victaulic® 500 L WPA060 2 3" Victaulic® 500 L WPA060 2 3" Victaulic® 500 L WPA070 2 3" Victaulic® 500 L WPA070 2 3" Victaulic® 500 L WPA070 2 3" Victaulic® 500 L WPA080 2 3" Victaulic ® 500 L WPA080 2 3" Victaulic ® 500 L WPA080 3 3" Victaulic ® 500 L WPA090 2 3" Victaulic® 500 L WPA090 2 3" Victaulic® 500 L WPA090 3 3" Victaulic® 500 L WPA100 2 3" Victaulic ® 500 L WPA100 3 3" Victaulic ® 500 L WPA100 3 3" Victaulic ® 500 L WPA110 3 4" Victaulic® 750 L WPA110 3 4" Victaulic® 750 L WPA110 3 4" Victaulic® 750 L ® ® 750 L WPA120 3 4" Victaulic 750 L WPA120 3 4" Victaulic WPA140 3 4" Victaulic® 750 L WPA140 4 4" Victaulic® 750 L WPA160 4 ® 5" Victaulic n.a. WPA160 4 5" Victaulic ® n.a. WPA180 4 5" Victaulic® n.a. WPA180 5 5" Victaulic® n.a. WPA200 4 5" Victaulic® n.a. WPA200 5 5" Victaulic® n.a. Connections Quick Victaulic© grooved end piping system to ensure: easy maintenance of the connection simple alignment of users pipes and chiller flexibility thanks to the shape of the joint is possible to secure the resistance to thermal expansion, slight misalignments and seismic stress noise and vibration attenuation by isolating the transference of vibration at each joint rigidity to torsional and flexural loads As options are available Victaulic© adapters to flanged or threaded connection. 17 Display Touch Full control one touch away The user interface of the electronic controller SEC.blue is a 7” colour touch screen display, with synoptic useful menus. All the data of the chiller, warnings and alarms will be shown on the display. The menus are available in many languages: Italian, German, English, French, Russian, Spanish. Main features 7” TFT-LCD graphical color display 800 x 480 px resolution Frontal protection IP66 for outdoor installation Operating limits from -20 up to +60°C Resistive Touch Screen LED backlight Buzzer 4 diagnostic LEDs on pannel Example of the synoptics menus: Circuit n°1 Circuit n°2 Free Cooling Language 18 Movements Where you need it, easily Handling The WPA chillers can be handled with cranes or ropes and sling lifting. The base is designed to house the lifting tubes, supplied with the chiller. Containerization WPA can be put in 40 feet high cube container. To do this is necessary to install two spars under the chiller after removing the lifting tubes. 19 SEC.blue Electronic Control The Mind The “mind” of the COSMOTEC Techno chiller is the SEC.blue electronic control, developed by COSMOTEC to achieve the best performance from every component. New functions have been implemented in the COSMOTEC Techno range in order to obtain the best management of the new components. Memory and calculation speed are increased, allowing a better and faster control of all the components and preserving the durability of the units. The numerous functions and parameters are summarized in a few simple steps and screens, which allow the user to easily keep under control the chiller correct operation. A 7” liquid crystal display with touch screen acts as an interface between the user and the chiller. The display reports all the information on: operation status, working time, alarm history and alarm signals. Furthermore it allows to start, stop and modify the chiller operation. SEC.blue Electronic Controller is equipped with the following pre-loaded functions: Sequencing = to connect through a specific line more chillers and manage the components as a unique chiller Emergency Cooling = to activate the chillers in the same line, in case the active chiller cannot make up for the overload of the user. Redundancy = activates alternatively the chillers and guarantees the service continuity in case of fault of a chiller. ModBus RTU = to manage remotely the chiller through standard interfaces STULZ Protocol = to connect the chiller to the STULZ supervision components Unloading = guarantees the chiller partialised operation even at high temperatures Antifreeze 20 SEC.blue Electronic Controller manages: Compressors = start, switching off, within the limits provided by the supplier Fans = depending on the power requested and on the active function (chiller, Free Cooling) sets the fans speed, to guarantee the maximum yield with lesser noise and electric consumption Electronic Thermostatic Valves = partialises the refrigerant evaporation to obtain the requested power with the lesser electrical consumption Fluid side pumps (where expected) = the electronic control manages the redundancy in case of installation of 2 pumps, in order to maintain the working time of the pumps assimilar as possible. Free Cooling circuit = partialising the 3-ways valve, it takes advantage of the entire cooling capacity recoverable from the ambient air. Low Noise Silent, whenever needed In the WPA Techno the noise can be made by the compressors and the air flow through the condensers. It’s possible to reduce the noise level (about -10 dB) selecting the Low Noise Version of WPA Techno. The noise is reduced with the following solutions: Fan speed reduction To reduce the noise caused by the flow of the air through the exchangers, the fans speed is reduced moving the electrical connections from Delta to Star. This solution reduces the speed approximately about 30%. This requires a greater dimension of the condenser coils to achieve the same cooling capacity of the standard version. STANDARD version FREE COOLING version LOW NOISE version 880 rpm 670 rpm 0 rpm Acoustic Isolation In WPA Techno a textile fibre of polyester vane covers each compressor and the pumps. The vane is made of a metal sheet powdered in the same colour of the chiller. The vane allows the complete access to the compressors electrical box. 21 Free Cooling Energy and Money saving The Free Cooling circuit is composed of a coil with copper tubes and aluminium fins. A 3-ways valve, controlled by the SEC.blue, ensures the maximum yield, minimizing the compressor operation time and reducing the running costs. Cataphoresis treatment on the condensing coils, in order to prevent corrosion due to stray currents. The total heat recovery from the ambient air is obtained at about 0°C: the entire cooling capacity is supplied by the free cooling coils. When the ambient temperature drops, the SEC.blue controller partialises even further the 3-ways valve and the fans, guaranteeing the correct thermal load management. Due to the need to maximize the air flow through the coils, is not possible to combine Free Cooling to the “Super Silent” version. Summer Mode During the summer the air temperature is too high to exchange with the water, then the 3-way valve close the Free Cooling and the water goes directly to the evaporator. The chiller cools the water. Mix Mode The valves allow the passage of the water through the Free Cooling coils to exchange some heat. The rest of the heat is removed by the chiller. Due of the fact that the fans are managed first to maximize the yield of the cooling circuit, if possible one cooling circuit is totally turned off to maximize the Free Cooling yield. Winter Mode When the temperature reaches about 0°C the cooling capacity of the Free Cooling coils is at the maximum. The chiller is stopped and the water heat is all exchanged with the ambient air. The energy is used only to run the fans. That is the way to reduce a lot of energy and the operating cost. 22 Temperate climate In temperate climates north and south of the equatorial zone, the energy-saving advantages of Indirect Free Cooling can be fully exploited. Electricity consumption for data center air conditioning will drop by up to 60%. EER - ESEER - IPLV Energy Efficient in every season WPA Techno chillers are developed to cover an entire range of applications (from process industry to data centers). The Techno units are designed for a high energy class (Class A or B) or to work in extreme environmental conditions. They also come in very precise configurations with temperature controls dedicated to the application. In almost all applications, the thermal load and ambient temperature conditions are highly variable. WPA Techno units closely match all environmental and load conditions, achieving a high seasonal efficiency (ESEER) – even higher than 5. High ESEER values lead to significant energy savings. EER: Energy Efficiency Ratio The Energy Efficiency Ratio (EER) of a particular cooling device is the ratio of output cooling energy to input electrical energy at a given operating point. EER is generally calculated using a 35°C outside air temperature and an inlet water temperature at 12 °C, outlet water temperature at 7°C. EER = Cooling Capacity W7L35 / Power consuptionW7L35 ESEER: European Seasonal Energy Efficiency Ratio The seasonal energy efficiency index is a parameter that indicates the seasonal efficiency of an air conditioner or a refrigerator group. The parameter is defined by the Eurovent Certification Company. ESEER = 0.03 x EER 100% + 0.33 x EER75% + 0.41 x EER50% + 0.23 x EER25% IPLV: Integrated Part Load Value The Integrated Part Load Value (IPLV) is a performance characteristic developed by the Air-Conditioning, Heating and Refrigeration Institute (AHRI). It is most commonly used to describe the performance of a chiller capable of capacity modulation. Unlike an EER (Energy Efficiency Ratio) or COP (coefficient of performance), which describes the efficiency at full load conditions, the IPLV is derived from the equipment efficiency while operating at various capacities. IPLV = 0.01 x EER 100% + 0.42 x EER75% + 0.45 x EER50% + 0.12 x EER25% 23 Quality Certified Value Maximum Reliability The WPA Techno units are designed to guarantee the integrity during the transport both on road and in container, thanks to their sturdiness and flexibility. The components assembly is realized to ensure the maximum reliability and accessibility during the maintenance. The double refrigerant circuit with hermetic scroll compressors guarantees the best performance at different loads, paying particular attention to intensive uses (h24/365) and providing extra durability. COSMOTEC Quality All the chillers are designed and produced in compliance with: UNI EN ISO 9001: Quality Management System, UNI EN ISO 14001: Environmental Management 2006/42/EC: Machinery Directive 2006/95/EEC: Low Voltage Directive 2004/108/EEC: EMC Directive 97/23/EC: Pressure Equipment Directive EN 378-1, 2, 3, 4: Refrigerating systems and heat pumps EN ISO 12100 -1, 2: Safety of machinery EN ISO 13857: Safety of machinery - Safety distances EN 60204 -1: Safety of machinery - Electrical equipment EN 61000-6-2: Immunity for industrial environments EN 61000-6-4: Emission standard for industrial environments In all phases of design and production the compliance with these standards and directives are checked by an independent quality management. Components and Test The components installed in the COSMOTEC Techno are from well-know manufacturers, and sampling controlled at the arrival of the shipment by the Quality department. The finished chiller undergoes a function and leak tests, including: Visual inspection of the correct assembly Leakage test with detector of the cooling circuits Leakage test of hydraulic circuit Programming and setting the electronic controller SEC.blue. Control of the calibration of sensors and probes Functional test and alarm check Unit labeling, documents and complementary material The certificate is included with the documentation pack. 24 Refrigeration Circuit 2V Legend BC5 PT VSC2 Simple, complete, efficent SYMBOL DESCRIPTION BC4 MT13 water circuit signal line lift check valve SL2 M4 disconnectable joint M CO4 CO3 M3 FG2 PZHH 2 MT14 RG2 refrigerant circuit semihermetic screew compressor SG2 Shell and tube heat exchanger TCE 2 PDZAL 3 TT 1 PSL 2 vessel H manual valve disconnectable filter WATER IN WATER OUT TCE TCE 1 TT temperature transmitter PZHH safety pressure cut out PDZAL differential pressure switch motorized valve disconnectable check valve SL1 M2 M1 CO1 CO2 M SG1 TT 2 PSL 1 BRAZED PLATE EVAPORATOR electronic expansion valve safety check valve RG1 RE anti freeze heater PT BC1 VSC1 centrifugal pump with electric motor M BC2 MT10 MT11 PZHH 1 FG1 heat exchanger with fan 25 26 PT BC1 VSC1 RG1 BC3 FG1 SL1 MT12 MT10 BC2 MT13 M2 M1 MT11 PZHH 1 CO2 CO1 SG1 TCE 1 TT 2 PSL 1 TCE 2 PDZAL 3 TT 1 PSL 2 SG2 CO4 CO3 SL2 MT12 MT13 M4 M3 FG2 BC4 PZHH 2 BC5 MT14 MT15 RG2 BC6 PT VSC2 3V REFRIGERANT CIRCUIT WATER IN WATER OUT BRAZED PLATE EVAPORATOR RL1 BC3 FG1 SL1 BC4 MT12 MT10 BC2 MT13 CO2 CO1 MT11 M2 M1 SG1 TCE 1 TT 2 PSL 1 WATER IN RG1 PT BC1 VSC1 PZHH 1 TCE 2 PDZAL 3 TT 1 PSL 2 SG2 M4 SL2 BC5 MT14 MT15 CO4 CO3 M3 FG2 BC6 PZHH 2 BC7 MT16 MT17 RL2 RG2 PT BC8 VSC2 4V brazed plates REFRIGERANT CIRCUIT WATER OUT BRAZED PLATE EVAPORATOR 27 28 RG1 PT BC1 VSC1 RL1 BC2 FG1 SL1 BC4 MT12 MT10 CO3 MT13 M3 M2 CO2 CO1 MT11 BC3 PZHH 1 M1 SG1 TCE 1 PSL 1 TT 2 TT 7 TT 4 PDZAL 3 TCE 2 WATER OUT RE WATER IN TT 1 PSL 2 SG2 SL2 BC5 MT14 MT15 M6 M5 M4 CO6 CO5 CO4 FG2 BC6 PZHH 2 BC7 MT16 MT17 RL2 RG2 PT BC8 VSC2 4V shell & tubes REFRIGERANT CIRCUIT SHELL & TUBES EVAPORATOR RG1 PT BC1 VSC1 RL1 FG1 SL1 BC4 BC5 SG1 TCE 1 MT14 MT12 MT10 BC2 MT15 CO3 CO2 PSL 1 MT13 M3 M2 CO1 MT11 BC3 PZHH 1 M1 TT 2 SHELL & TUBES EVAPORATOR TT 7 TT 4 PDZAL 3 TCE 2 WATER OUT RE WATER IN TT 1 PSL 2 SG2 MT14 MT15 SL2 M6 M5 M4 BC6 CO6 CO5 CO4 FG2 BC7 MT16 MT17 PZHH 2 RL2 BC8 BC9 MT18 MT19 RG2 PT BC10 VSC2 5V REFRIGERANT CIRCUIT 29 30 WATER IN TT 3 H SC1 MT10 MT09 SC2 MT10 MT11 H WATER OUT VPO M PDZAL 3 H SC4 TT 5 01TM 90TM SC5 MT12 MT13 H Free Cooling Circuit 2V Energy and Money saving BRAZED PLATE EVAPORATOR WATER IN TT 3 H SC1 MT10 MT09 SC2 MT10 MT11 H H SC3 MT12 MT13 WATER OUT VPO M PDZAL 3 SC4 MT12 MT13 H H SC5 TT 5 01TM 90TM SC6 MT14 MT15 H 3V FREE COOLING CIRCUIT BRAZED PLATE EVAPORATOR 31 Encoding All in a readable code n° digit 1° 2° 3° 4° 5° 6° 7° 8° 9° 10° 11° 12° 13° 14° n° digit W P A 1 2 0 S C S A 0 0 0 0 Options (change accordingly to the selected options) Liquid chiller Heat recovery Type A Air cooled 0 None C Centrifugal fans D Economizer E E.C. fans T Total recovery W Water cooled Hydraulic circuit Cooling Capacity 0 without pump and tank 060 165 kW (1) 110 319 kW (1) 1 one pump (1) (2) 070 187 kW (1) 120 353 kW (1) 2 two pumps (1) (2) 080 222 kW (1) 140 385 kW (1) 3 one pump + tank (1) (2) 090 245 kW (1) 160 432 kW (1) 4 two pumps + tank (1) (2) 100 266 kW (1) 180 504 kW (1) 5 one pump + tank + heaters (1) (2) (3) 200 559 kW (1) 6 two pumps + tank + heaters (1) (2) (3) (1) at 50 Hz, W7L35 Power Supply Compressors S Scroll compressor R410A Version C D F G I 32 Chiller Chiller with cataphoresis condensing coils Free Cooling Free Cooling with epoxy coated coils Free Cooling with cataphoresis coated coils A 400 V / ~3 / 50 Hz B 460 V / ~3 / 60 Hz Sound level N Standard noise S Low noise not in free cooling version up to size 140 (included) (3) tank and impeller (1) (2) Working limits Wide application AT VALUES [°C] 60 A B C 50 WPA060 40 30 BASE AT - External Air Temperature in °C D 20 10 2,5 0 E F G -10 -10 -5 0 5 7 15 10 LOW NOISE -20 20 DWT - Supply Water Temperature in °C, with ∆T = 5 K A B C D E F G 57 55.5 52 46 0 -5 -10 WPA070 57 55 50 44 -3 -9 -10 WPA080 57.5 55.5 52.5 47 -7 -10 -10 WPA090 57 54 51 45 -10 -10 -10 WPA100 57 54 50 43 -10 -10 -10 WPA110 58 57 54 48 -6 -10 -10 WPA120 57.5 55 51.5 45.5 -8 -10 -10 WPA140 57 53.5 51 44 -10 -10 -10 WPA160 57.5 56 52.5 47 -7 -10 -10 WPA180 55 51 50.5 43.5 -10 -10 -10 WPA200 55 50 49 41.5 -10 -10 -10 WPA060 57 54 50 44 0 -5 -10 WPA070 57 54 48 41 -3 -9 -10 WPA080 57.5 53 50 45 -7 -10 -10 WPA090 56 52 49 41.5 -10 -10 -10 WPA100 57.5 56 54 46.5 -3 -8 -10 WPA110 57 56 52 44.5 -6 -10 -10 WPA120 57 53.5 49.5 42 -8 -10 -10 WPA140 56.5 54.5 51.5 45.5 -10 -10 -10 Unloading area (reduced capacity) WPA160 56 54.5 50.5 44 -7 -10 -10 WPA180 56 53 51 47 -7 -10 -10 Standard water WPA200 55 51 50 42.5 -10 -10 -10 WPA060 57 54 50 43 0 -6 -10 WPA070 57 54 49 40 -4 -10 -10 WPA080 57 55 51 45.5 -7 -10 -10 WPA090 57 53 49.5 43 -10 -10 -10 WPA100 57 51 48 40.5 -10 -10 -10 WPA110 59 56.5 51.5 45.5 -3 -10 -10 FREE COOLING Only with antifreeze mixture (glycol) Only with antifreeze mixture (glycol) Only in free cooling mode Special application In Free Cooling version the minimum AT valued is set at -20°C, depending on the electronic control. WARNING: Below AT +2,5°C is advisable to use antifreeze mixture. Correction Factors Multiply the correction factor in this table for the value in Data Sheet Ethylene glycol Freezing temperature [°C] Cooling capacity Input power Water flow Pressure drop water side Correction factors Propylene glycol 10% 20% 30% 40% 10% 20% 30% 40% -3,9 -8,9 -15,6 -23,4 -3,3 -7,8 -12,2 -20,6 0,997 0,990 0,984 0,977 0,993 0,985 0,974 0,962 0,999 0,997 0,996 0,994 0,999 0,996 0,993 0,989 1,014 1,033 1,068 1,117 0,989 1,009 1,017 1,040 1,07 1,16 1,30 1,48 1,04 1,14 1,23 1,37 33 Free space Few space, more capacity Minimum distance from obstacles 0, 7 m 5m 5 1,2 m m 25 1, 1,8m Distance of installation of several units 1,25m 1,25m 1,8m 1,8m 2,5m 2,5m 0,7m 1,25 m 34 1,8m 1,25m Pumps curves High performance PA 16 0 W Pressure drop [kPa] W W PA PA 18 20 0 0 WP A12 0 WP A14 0 WP A110 100 WPA WPA 080 WPA 090 WPA0 60 WPA0 70 Pressure drop on the evaporator Water Flow [m³/h] Head pressure [kPa] Free cooling: net residual head 0 A11 WP 0 A10 WP 090 WPA 080 WPA 070 WPA 060 WPA Water Flow [m³/h] 35 PUMPS CURVES 0 A06 WP Head pressure [kPa] One pump option: net residual head 0 A10 90 WP A0 WP 0 14 PA 0 W 12 PA W 110 PA W 0 A10 0 WP A09 WP Head pressure [kPa] 80 A0 WP 0 A07 WP 36 40 060 WPA Water Flow [m³/h] 20 Two pump option: net residual head 1 PA W 10 1 PA 1 PA W W 0 8 A0 WP 70 A0 WP Water Flow [m³/h] PUMPS CURVES 060 WPA Head pressure [kPa] One pump option + accumulation: net residual head 0 A10 0 WP A09 WP 40 1 PA W 0 12 PA 10 1 PA W W 0 8 A0 WP 0 A07 WP Water Flow [m³/h] Head pressure [kPa] Two pump option + accumulation: net residual head 060 WPA 0 14 PA W 0 12 PA W 110 PA W 0 A10 0 WP A09 WP 0 A08 WP 0 A07 WP Water Flow [m³/h] 37 Technical data Wide range Evaporator water (in/out) 12/7 °C; Condenser air (in) 35 °C Average sound pressure level, at 10m distance, unit in a free field on a reflective surface. Unit at full capacity. According to ISO 3744. Pumps contribution is not considered. In case of appications with output fluid temperature below 0°C, please contact the manufacturer COOLER ONLY - BASE WPA060 WPA070 WPA080 WPA090 WPA100 165.5 187.5 222.6 245.2 266.5 Cooling capacity kW Total power consumpion kW 53.3 64.4 73.7 83 91.6 Sound power level dB(A) 85.8 85.8 86.1 86.2 86.2 Sound pressure level @ 10m dB(A) 57.8 57.8 58.1 58.2 58.2 Flow of fluid to be cooled m³/h 28.42 32.22 38.22 42.12 45.79 Pressure drop on fluid to be cooled side kPa 39.9 39.8 37.2 33.7 31.9 Maximum volume of water in the system dm³ Tank volume (if provided) l 18 15.5 Chilled water circuit 13 500 Refrigerant Circuit Refrigerant Refrigerant charge (per circuit) R410A kg No. of refrigerant circuits Oil charge dm³ 18 17.5 17 2 2 2 2 2 21.2 21.2 21.2 21.2 21.2 4 4 4 4 4 Compressor No. Capacity control % Power Consumption kW 49.8 61 25 - 100 68.1 77.5 86 Current consumption A 82.3 100.4 108.6 122.7 137.9 Maximum current consumption A 132 154 176 194 212 Fans No. 0 Air flow with free outlet m³/h 4 4 4 4 4 57600 57600 85500 85500 85500 Power consumption kW 3.36 3.36 5.46 5.46 5.46 Current consumption A 6.96 6.96 15.6 15.6 15.6 Unit data Rated power supply V/-/Hz 400/3/50 Maximum power consumption kW 79.88 92.62 109.76 121.16 132.56 Maximum current consumption A 138.96 160.96 191.6 209.6 227.6 Inrush current A 268.66 337.36 368 380.3 398.3 Depth mm 2206 Width mm 3100 Height mm Weight for transport kg 2293 2323 2395 2410 2420 2440 Weight in operation kg 2304 2337 2412 2439 2461 Rated power consumption kW 4.56 6.29 6.29 8.45 8.45 Nominal current consumption A 8.7 10.4 10.4 13.7 13.7 Maximum current consumption A 9.57 11.44 11.44 15.07 15.07 Additional weight of the second pump kg 41 47 47 56 56 EER 3.1 2.9 3.0 3.0 2.9 ESEER 4.31 4.38 4.02 4.26 4.26 IPLV 4.79 4.68 4.07 4.32 4.52 Pump Efficiency index 38 TECHNICAL DATA Evaporator water (in/out) 12/7 °C; Condenser air (in) 35 °C Average sound pressure level, at 10m distance, unit in a free field on a reflective surface. Unit at full capacity. According to ISO 3744. Pumps contribution is not considered. In case of appications with output fluid temperature below 0°C, please contact the manufacturer COOLER ONLY - BASE WPA110 WPA120 WPA140 WPA160 WPA180 WPA200 Cooling capacity kW 318.6 353.1 385.1 432 504 559.3 Total power consumpion kW 100.4 114.2 127.5 131.9 173.6 199.8 Sound power level dB(A) 87.9 88.2 88.8 89.6 90.0 89.0 Sound pressure level @ 10m dB(A) 59.9 60.2 60.8 61.6 62.0 61.0 Chilled water circuit Flow of fluid to be cooled m³/h 54.7 60.63 66.14 74.16 86.51 96.01 Pressure drop on fluid to be cooled side kPa 44.5 41.5 34.8 44.3 64.2 48.3 Maximum volume of water in the system dm³ 19.5 n.a. n.a. n.a. Tank volume (if provided) l 750 n.a. n.a. n.a. Refrigerant Circuit Refrigerant Refrigerant charge (per circuit) R410A kg No. of refrigerant circuits Oil charge dm³ 22.5 25 24.5 69 80.5 89 2 2 2 2 2 2 21.2 21.2 21.2 21.2 31.8 31.8 4 4 4 4 6 6 92.2 106 119.3 121.1 162.8 188.9 Compressor No. Capacity control % Power Consumption kW 25 - 100 12.5 - 100 Current consumption A 145 168.5 195.2 203.7 258.8 311.4 Maximum current consumption A 238 264 294 324 396 456 No. 0 6 6 6 8 8 8 Air flow with free outlet m³/h 128250 128250 128250 171000 171000 171000 Power consumption kW 8.19 8.19 8.19 10.92 10.92 10.92 Current consumption A 23.4 23.4 23.4 31.2 31.2 31.2 Fans Unit data Rated power supply V/-/Hz 400/3/50 Maximum power consumption kW 150.64 165.07 181.27 201.12 283.62 318.62 Maximum current consumption A 261.4 287.4 317.4 355.2 427.2 487.2 499.2 525.2 551.2 572.2 648.2 678.2 Inrush current A Depth mm 2206 2206 Width mm 4400 5770 Height mm 2410 2410 Weight for transport kg 3119 3173 3219 4158 4559 4561 Weight in operation kg 3146 3203 3252 4292 4801 4803 Rated power consumption kW 10.23 10.23 10.23 n.a. n.a. n.a. Nominal current consumption A 16.8 16.8 16.8 n.a. n.a. n.a. Maximum current consumption A 18.48 18.48 18.48 n.a. n.a. n.a. Additional weight of the second pump kg 61 61 61 n.a. n.a. n.a. EER 3.2 3.1 3.0 3.3 2.9 2.8 ESEER 4.55 4.38 4.23 4.52 4.79 4.62 IPLV 4.23 4.25 4.28 4.35 4.42 4.42 Pump Efficiency index 39 TECHNICAL DATA Evaporator water (in/out) 12/7 °C; Condenser air (in) 35 °C Average sound pressure level, at 10m distance, unit in a free field on a reflective surface. Unit at full capacity. According to ISO 3744. Pumps contribution is not considered. In case of appications with output fluid temperature below 0°C, please contact the manufacturer ONLY CHILLER - LOW NOISE WPA060 WPA070 WPA080 WPA090 WPA100 Cooling capacity kW 160.6 180.7 216.6 237.4 276 Total power consumpion kW 104.2 119.1 126.7 174.2 119.9 Sound power level dB(A) 77.9 77.9 78.7 79.5 80.0 Sound pressure level @ 10m dB(A) 49.9 49.9 50.7 51.5 52.0 Flow of fluid to be cooled m³/h 27.59 31.08 37.21 40.82 47.42 Pressure drop on fluid to be cooled side kPa 37.8 37.3 35.5 31.8 34.0 Maximum volume of water in the system dm³ Tank volume (if provided) l Chilled water circuit 13 500 Refrigerant Circuit Refrigerant Refrigerant charge (per circuit) R410A kg No. of refrigerant circuits Oil charge dm³ 18 17.5 17 18 15.5 2 2 2 2 2 21.2 21.2 21.2 21.2 21.2 4 4 4 4 4 Compressor No. Capacity control % Power Consumption kW 52.6 65 25 - 100 71.6 81.9 81.1 Current consumption A 86.1 106.2 113.5 129.1 130.4 Maximum current consumption A 132 154 176 194 212 No. 0 4 4 4 4 6 Air flow with free outlet m³/h 47840 47840 71036 71036 106554 Power consumption kW 3.2 3.2 5.2 5.2 7.8 Current consumption A 3.76 3.76 8.92 8.92 13.38 Fans Unit data Rated power supply V/-/Hz 400/3/50 Maximum power consumption kW 78.6 91.37 106.83 118.19 132.01 Maximum current consumption A 135.76 157.76 184.92 202.92 225.38 Inrush current A 265.46 334.16 361.32 373.62 396.08 Depth mm 2206 2206 Width mm 3100 4400 Height mm 2410 2410 Weight for transport kg 2293 2323 2395 2420 3095 Weight in operation kg 2304 2337 2412 2439 3115 Rated power consumption kW 4.56 6.29 6.29 8.45 8.45 Nominal current consumption A 8.7 10.4 10.4 13.7 13.7 Maximum current consumption A 9.57 11.44 11.44 15.07 15.07 Additional weight of the second pump kg 41 47 47 56 56 2.9 2.8 2.8 2.7 3.1 Pump Efficiency index EER 40 ESEER 4.37 4.44 4.07 4.31 4.2 IPLV 4.79 4.68 4.07 4.32 4.52 TECHNICAL DATA Evaporator water (in/out) 12/7 °C; Condenser air (in) 35 °C Average sound pressure level, at 10m distance, unit in a free field on a reflective surface. Unit at full capacity. According to ISO 3744. Pumps contribution is not considered. In case of appications with output fluid temperature below 0°C, please contact the manufacturer ONLY CHILLER - LOW NOISE WPA110 WPA120 WPA140 WPA160 WPA180 WPA200 Cooling capacity kW 310.3 342.6 391.7 419.5 507.3 563.4 Total power consumpion kW 104.2 119.1 126.7 136.6 174.2 119.9 Sound power level dB(A) 80.6 81.4 81.7 82.5 82.7 82.1 Sound pressure level @ 10m dB(A) 52.6 53.4 53.7 54.5 54.7 54.1 Flow of fluid to be cooled m³/h 53.27 58.84 67.26 71.99 87.08 96.73 Pressure drop on fluid to be cooled side kPa 42.4 39.3 35.8 41.9 65 49 Maximum volume of water in the system dm³ 19.5 n.a. n.a. n.a. Tank volume (if provided) l 750 n.a. n.a. n.a. Chilled water circuit Refrigerant Circuit Refrigerant Refrigerant charge (per circuit) R410A kg No. of refrigerant circuits Oil charge dm³ 22.5 25 24.5 69 80.5 89 2 2 2 2 2 2 21.2 21.2 21.2 21.2 31.8 31.8 4 4 4 4 6 6 Compressor No. Capacity control % 25 - 100 12.5 - 100 Power Consumption kW 96.4 111.3 116.2 126.2 161.2 186.8 Current consumption A 151.1 176.3 190.5 211.9 256.5 308.5 Maximum current consumption A 238 264 294 324 396 456 No. 0 6 6 8 8 10 10 Air flow with free outlet m³/h 106554 106554 142072 142072 177590 177590 Power consumption kW 7.8 7.8 10.4 10.4 13 13 Current consumption A 13.38 13.38 31.2 31.2 22 22 Fans Unit data Rated power supply V/-/Hz Maximum power consumption kW 146.29 160.8 184.8 400/3/50 195 280 315 Maximum current consumption A 251.38 277 325 342 418 478 489.18 515 559 559 639 Inrush current A Depth mm 2206 2206 2206 669 Width mm 4400 5770 7100 Height mm 2410 2410 2410 Weight for transport kg 3119 3173 3855 4256 5205 5211 Weight in operation kg 3146 3203 3888 4390 5447 5453 Rated power consumption kW 10.23 10.23 10.23 n.a. n.a. n.a. Nominal current consumption A 16.8 16.8 16.8 n.a. n.a. n.a. Maximum current consumption A 18.48 18.48 18.48 n.a. n.a. n.a. Additional weight of the second pump kg 61 61 61 n.a. n.a. n.a. 3.0 2.9 3.1 3.1 2.9 2.8 Pump Efficiency index EER ESEER 4.61 4.43 4.2 4.55 4.79 4.61 IPLV 4.23 4.25 4.28 4.35 4.42 4.42 41 TECHNICAL DATA Evaporator water (in/out) 12/7 °C; Condenser air (in) 35 °C Average sound pressure level, at 10m distance, unit in a free field on a reflective surface. Unit at full capacity. According to ISO 3744. Pumps contribution is not considered. In case of appications with output fluid temperature below 0°C, please contact the manufacturer CHILLER WITH FREE COOLING WPA060 WPA070 WPA080 WPA090 WPA100 WPA110 Cooling capacity kW 191 217.8 245.4 271.8 294.9 347.7 Cooling capacity in free cooling kW 131 131 196.5 196.5 196.5 196.5 Total power consumpion kW 50.5 59.6 69.4 78.8 88.9 94.9 Sound power level dB(A) 86.1 86.1 86.3 86.6 86.6 87.9 Sound pressure level @ 10m dB(A) 58.1 58.1 58.3 58.6 58.6 59.9 Flow of fluid to be cooled m³/h 32.83 37.42 42.17 46.68 50.66 59.74 Pressure drop on fluid to be cooled side kPa 74.1 75.2 68.9 63.8 61.7 76.6 Maximum volume of water in the system dm³ Tank volume l Chilled water circuit 13 19.5 500 750 Refrigerant Circuit Refrigerant Refrigerant charge (per circuit) R410A kg No. of refrigerant circuits Oil charge dm³ 18 17.5 17 18 15.5 22.5 2 2 2 2 2 2 21.2 21.2 21.2 21.2 21.2 21.2 4 4 4 4 4 4 Compressor No. Capacity control % 25 - 100 Power Consumption kW 45 54.1 61.2 70.7 80.7 86.7 Current consumption A 69.3 83.8 92.3 103.1 114.7 133.3 Maximum current consumption A 132 154 176 194 212 238 Fans No. 0 Air flow with free outlet m³/h 4 4 6 6 6 6 85500 85500 128250 128250 128250 128250 Power consumption kW 5.5 5.5 8.2 8.2 8.2 8.2 Current consumption A 15.6 15.6 23.4 23.4 23.4 23.4 90.4 103.2 118.6 135.27 143.2 159.4 Unit data Rated power supply V/-/Hz Maximum power consumption kW 400/3/50 Maximum current consumption A 161.3 183.3 213.1 234.2 252.2 283.3 Inrush current A 282.3 349.3 379.1 391.2 409.2 504.3 Depth mm 2410 2410 Width mm 3140 4400 Height mm Weight for transport kg 3054 3089 3743 3932 3953 4145 Weight in operation kg 3711 3747 4409 4600 4623 5147 Rated power consumption kW 8.45 8.45 8.45 10.23 10.23 12.2 Nominal current consumption A 13.7 13.7 13.7 16.8 16.8 21.9 Maximum current consumption A 15.07 15.07 15.07 18.48 18.48 24.09 Additional weight of the second pump kg 56 56 56 61 61 65 2206 2206 Pump Efficiency index 42 EER 3.8 3.7 3.5 3.4 3.3 3.7 ESEER 4.94 4.92 4.94 5.06 5.09 5.3 IPLV 4.79 4.68 4.07 4.32 4.52 4.23 43 STULZ S.p.A. via E. Torricelli, 3 37067 Valeggio s/Mincio (VR) Tel. +39 045 6331600 Fax. +39 045 6331636 [email protected] - www.cosmotec.it STULZ S.p.A. reserves the right to update characteristics and data without notice. Any modification or print error won't entitle the reader to disputes
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