Predator 62200 3100 PSI, 2.8 GPM, 6.5 HP (212cc) Pressure Washer EPA III Owner's Manual
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The Predator 62200 is a powerful, efficient, and versatile pressure washer, perfect for a variety of cleaning tasks. With its maximum pressure of 3100 PSI and flow rate of 2.8 GPM, it can quickly and easily remove dirt, grime, and other stubborn stains from surfaces. The 25' hose and 21" wand provide ample reach, while the quick-connect nozzles make it easy to switch between different cleaning tasks. The Predator 62200 is also easy to use, with a simple pull-start engine and user-friendly controls. Whether you're cleaning your car, patio, or deck, the Predator 62200 is the perfect tool for the job.
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Owner’s Manual & Safety Instructions
Save This Manual
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
17e
3100 PSI
•
2.8 GPM
GAS POWERED
PRESSURE WASHER
Using an engine indoors
CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible.
Copyright
©
2014 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
62200
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Table of Contents
Specifications ............................................. 2
Safety ......................................................... 3
Setup .......................................................... 7
Operation ................................................... 12
Maintenance .............................................. 17
Troubleshooting ......................................... 21
Parts Lists and Diagrams .......................... 24
Warranties ................................................. 30
Specifications
Pressure Washer Specifications
Pump
Drive
Maximum Pressure
Flow Rate
Hose Length
Wand Length
Nozzles
Axial
Direct
3100 PSI
2.8 GPM
25'
21"
Quick Connect 0°, 15°,
25°, 40° + Soap Nozzle
Engine Specifications
Displacement
Engine Type
Cooling System
Fuel
Type
Capacity
Engine Oil
Type SAE
Capacity
Run Time @ 50% Load with full tank
Bore x Stroke
Compression Ratio
Rotation viewed from PTO
(power takeoff - the output shaft)
Spark Plug
Valve Clearance
Speed
Type
Gap
Intake
Exhaust
Idle
212 cc
Horizontal Single Cylinder
4-stroke OHV
Forced air cooled
87+ octane stabilizer treated unleaded gasoline
0.95 Gallon (3.6 Liter)
10W-30 above 32° F
5W-30 at 32° F or below
0.5 Quart (0.5 Liter)
3 hr.
70 mm x 55 mm
8.5:1
Counterclockwise
NGK
®
NHSP
BP-6ES
®
/ Torch
®
F6TC
0.0275" - 0.0314"
0.0039" - 0.0059"
0.0059" - 0.0078"
1800± 50 RPM
The emissions control system for this Engine is warranted for standards set by the
U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual.
Page 2
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Addresses practices not related to personal injury.
Symbol Definitions
Symbol Property or Statement
RPM
Revolutions Per Minute
HP
Horsepower
WARNING marking concerning
Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Read the manual before set-up and/or use.
WARNING marking concerning
Risk of Hearing Loss.
Wear hearing protection.
Symbol Property or Statement
WARNING marking concerning
Risk of Respiratory Injury.
Operate engine OUTSIDE and far away from windows, doors, and vents.
WARNING marking concerning
Risk of Fire while handling fuel.
Do not smoke while handling fuel.
WARNING marking concerning
Risk of Fire.
Do not refuel while operating.
Keep flammable objects away from engine.
WARNING marking concerning
Risk of Injection.
Do not direct water stream/nozzle at body.
IMPORTANT SAFETY INSTRUCTIONS
WARNING! Read all instructions.
Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 3
Set Up Precautions
1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel or other flammable materials nearby.
2. Have multiple ABC class fire extinguishers nearby.
3. Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
4. Set up and use only on a flat, level, well-ventilated surface.
5. The work area should have adequate drainage to reduce the possibility of a fall due to slippery surfaces.
6. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up.
Operating Precautions
1.
CARBON MONOXIDE HAZARD
Using an engine indoors
CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
2. Keep children away from the equipment, especially while it is operating.
3. Parts of the Pressure Washer, especially exhaust system components, get very hot during use. Stay clear of hot parts.
4. Injection Hazard! The high pressure water jet produced by this tool can cut skin or cause injury to hands or eyes.
Do not allow spray to strike you and do not spray toward people or animals. Do not spray the tool itself or any electrical wiring/receptacle.
7. Use only lubricants and fuel recommended in the Specifications chart of this manual.
8. Only use cold water or pressure washer detergent in this tool. Do not use caustic materials, solvents, flammable materials, or detergents not designed for pressure washers.
Use of any such material can cause injury, or damage this tool or personal property.
9. Do not dry run this product. Dry running will cause serious damage to the seals.
Make sure the water supply used for the
Pressure Washer is not dirty or sandy.
10. Prior to starting the Pressure Washer in cold weather, check all of the parts of the unit to make sure ice has not formed. Do not store the unit anywhere that the temperature will fall below 32° F (0° C).
5. Do not carry the spray handle with your finger on the trigger, whether engine is operating or not.
6. In case of an emergency during use, immediately release the trigger on the spray handle, turn the engine off and then shut off gas supply to the engine. Do not set the spray handle down without turning off the engine.
7. This Pressure Washer is intended for outdoor residential use only.
8. The high pressure water flow can damage the work surface if not used properly. Always test the spray in an open area first.
9. When dispensing detergent, apply the detergent to the cleaning area at low pressure only.
Detergent dispensing only works when the spray wand is in the low-pressure position.
10. Keep all spectators at least six feet from the Engine during operation.
11. Fire Hazard! Do not fill fuel tank while engine is running. Do not operate if gasoline has been spilled.
Clean spilled gasoline before starting engine.
Do not operate near pilot light or open flame.
12. Do not touch engine during use.
Let engine cool down after use.
13. Do not leave the equipment unattended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area.
14. The equipment can produce high noise levels.
Prolonged exposure to noise levels above 85 dBA is hazardous to hearing.
Wear ear protection when operating the equipment or when working nearby while it is operating.
15. Wear ANSI-approved safety glasses and hearing protection during use.
Page 4
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ITEM 62200
Operating Precautions (continued)
16. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure.
Caution is necessary when near the engine’s magneto or recoil starter.
17. Use only accessories that are recommended by Harbor Freight Tools for your model.
Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
18. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes.
19. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use while tired or under the influence of drugs, alcohol or medication.
20. Do not overreach. Keep proper footing and balance at all times. This enables better control of the equipment in unexpected situations.
21. Use this equipment with both hands only.
Using equipment with only one hand can easily result in loss of control.
22. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
23. Do not cover the engine or equipment during operation.
24. Keep the equipment, engine, and surrounding area clean at all times.
25. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.
26. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed.
Use of the equipment for operations different from those intended could result in a hazardous situation.
27. Do not operate the equipment with known leaks in the engine’s fuel system.
28. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container.
29. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating.
30. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation.
If damaged, have the equipment serviced
before using. Many accidents are caused by poorly maintained equipment.
31. Use the correct equipment for the application.
Do not modify the equipment and do not use the equipment for a purpose for which it is not intended.
Vibration Precautions
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical checkups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice between different processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 5
Service Precautions
1. Before service, maintenance, or cleaning: a. Turn the engine switch to its “OFF” position. b. Allow the engine to completely cool. c. Then, remove the spark plug cap
from the spark plug.
2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards.
3. Do not alter or adjust any part of the
equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed.
4. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service.
5. Keep the high pressure hose connected to the pressure washer and spray gun while the system is pressurized. Disconnecting the pressure hose while the unit is pressurized is dangerous, and may cause injury.
6. Do not allow the high pressure hose to come in contact with any hot part of the unit. The hose might be damaged, possibly causing it to burst or leak under high pressure.
7. Maintain labels and nameplates on the equipment.
These carry important information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
8. If water is leaking out of the Pressure Washer immediately turn off the unit. Unplug the
Pressure Washer, and discharge all pressure before tightening fittings or having repair work done by a qualified technician.
9. When the engine is running, do not allow the Pressure Washer to remain idle for more than two minutes. If allowed to remain idle, the water in the unit will heat up, possibly causing damage to the Pressure Washer.
10. Have the equipment serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.
11. Store equipment out of the reach of children.
12. Follow scheduled engine and equipment maintenance.
Refueling:
1. Do not refill the fuel tank while the engine is running or hot.
2. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.
3. Do not fill fuel tank to the top.
Leave a little room for the fuel to expand as needed.
TO PREVENT FUEL LEAKAGE AND
FIRE HAZARD, do not fill fuel above the bottom of fuel strainer.
Max Fuel
DO NOT OVERFILL!
4. Refuel in a well-ventilated area only.
5. Wipe up any spilled fuel and allow excess to evaporate before starting engine.
To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
SAVE THESE INSTRUCTIONS.
Page 6
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
Set Up
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY:
Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required.
The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and unplug the spark plug wire(s) before assembling or making any adjustments to the equipment.
Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagrams near the end of this manual.
Assembly
Handle
Spray Gun
Holder
Hose Hanger
1. Attach the Handle (5) onto the Frame (13) with the
Handle Knobs (12).
Knob
2. Attach the Spray Gun Holder (3) to the Handle with a Knob (4).
3. Attach the Hose Hanger (7) to the Handle with a Knob (4).
4. Attach the two Wand Holders (14) to the Frame using Bolts (20).
Handle Knob
Frame
Wand Holder
Bolt
ITEM 62200
Wand Holder
Figure A
For equipment technical questions, please call 1-888-866-5797.
Bolt
Page 7
Assembly (continued)
5. Connect the Pressure Hose (15) to the outlet fitting on the Pump (32) and firmly hand-tighten the nut. See Figure B.
Figure B
6. Connect the Pressure Hose to the handle of the Spray Gun (2) and firmly handtighten the nut. See Figure C.
7. Remove the protective cap on the Wand (1) inlet. Insert the Wand into the Spray Gun tip and firmly hand-tighten the nut. See Figure D.
Figure C
Wand
Spray
Gun Tip
8. Attach the Nozzle (8) to the Wand by pulling back the quick connect collar and pushing the Nozzle onto the end of the
Wand. Make sure the quick connect collar locks the Nozzle in place. See Figure E.
9. Connect the water supply hose to the water inlet connection on the Pump (32) and hand-tighten the Inlet Fitting. See Figure F.
The water source must be able to provide a minimum of five gallons of clean, cold water per minute at 20 PSI. Only use a 5/8" inner diameter
(or larger) hose that is rated to meet this capacity.
Page 8
Inlet
Fitting
Figure F
For equipment technical questions, please call 1-888-866-5797.
Figure D
Nozzle
Quick Connect
Collar
Figure E
Wand
Water
Supply
Hose
ITEM 62200
Components and Controls
Spray Gun
Handle
Trigger
Spray Gun
Engine
Trigger
Lock
Wand
Nozzles
Detergent
Tank Lid
Detergent
Tank
Frame
Pump
Handle
Pressure
Hose
Pump Outlet
Fitting
Thermal
Relief Valve
Water Inlet
Fitting
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 9
Engine Controls
Air Filter Fuel Cap
Starter
Handle
Muffler
Oil Drain Plug
Choke
Fuel Valve
Engine
Switch
Oil Cap/Dipstick
Page 10
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
High Altitude Operation Above 3000 feet
WARNING! TO PREVENT SERIOUS INJURY FROM FIRE:
Follow instructions in a well-ventilated area away from ignition sources.
If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke.
NOTICE: Warranty void if necessary adjustments are not made for high altitude use.
At high altitudes, the engine’s carburetor, governor (if so equipped), and any other parts that control the fuel-air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine and any other devices used with this product. The fuel system on this engine may be influenced by operation at higher altitudes. Proper operation can be ensured by installing an altitude kit at altitudes higher than
3000 ft. above sea level. At elevations above 8000 ft, the engine may experience decreased performance, even with the proper main jet. Operating this engine without the proper altitude kit installed may increase the engine’s emissions and decrease fuel economy and performance. The kit should be installed by a qualified mechanic.
1. Turn off the engine.
2. Close the fuel valve.
3. Place a bowl under the fuel cup to catch any spilled fuel.
CAUTION! Carburetor bowl may have gas in it which will leak upon removing the bolt.
4. Unthread the bolt holding the fuel cup.
5. Remove the bolt, Bolt Seal, fuel cup, Fuel Cup Seal and Main Jet from the body of the carburetor assembly.
A carburetor screwdriver (not included) is needed to remove and install the Main Jet.
Note: The mixing tube is held in place by the Main Jet and might fall out when it is removed.
If it falls out, replace it in the same orientation before replacing the Main Jet.
6. Replace the Main Jet with the replacement Main Jet needed for your altitude range (part 1a or 2a).
Note: The Fuel Cup Seal and Bolt Seal may be damaged during removal and should be replaced with the new ones from the kit.
7. Replace the Fuel Cup Seal (4a), fuel cup, Bolt Seal (3a), and bolt. Tighten in place.
NOTICE: Do not cross thread bolt when tightening.
Finger tighten first and then use a wrench to make sure the bolt is properly threaded.
8. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
Carburetor
Assembly
High Altitude Kit Parts List - A
Fuel Cup Seal
Part Description
1a Main Jet 3000-6000 ft.
2a Main Jet 6000-8000 ft.
3a Bolt Seal
4a Fuel Cup Seal
Qty
1
1
2
2
Mixing Tube
(might remain inside carburetor)
Main Jet
Fuel Cup
Bolt Seal
Bolt
ITEM 62200
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Page 11
Operation
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Pre-Start Checks
Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting.
If any problems are found, do not use equipment until fixed properly.
Checking and Filling Engine Oil
NOTICE: Your Warranty is VOID if the engine’s crankcase is not properly filled with oil before
each use. Before each use, check the oil level.
Engine will not start with low or no engine oil.
1. Make sure the engine is stopped and is level.
Full level
2. Close the Fuel Valve.
3. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by turning it counterclockwise, and wipe it off with a clean, lint free rag.
Full level
4. Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above.
5. If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level. SAE 10W-30 oil is recommended for general use. (The SAE Viscosity Grade chart on page 18 in the Maintenance section shows other viscosities to use in different average temperatures.)
6. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil.
Engine will shut off if engine oil level is too low.
Checking and Filling Fuel
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. Remove the Strainer and remove any dirt and debris. Then replace the Strainer.
Note: Do not use gasoline containing more than
10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage.
4. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use.
5. Then replace the Fuel Cap.
6. Wipe up any spilled fuel and allow excess to evaporate before starting engine.
To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
Page 12
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
Starting the Engine
Before Starting the Engine
a. Inspect the equipment and engine. b. Fill the engine with the proper amount and type of
both stabilizer-treated unleaded gasoline and oil.
c. TURN ON WATER SUPPLY, REMOVE NOZZLE, POINT WAND IN SAFE DIRECTION, AND HOLD
DOWN TRIGGER UNTIL ALL AIR IS RELEASED FROM THE SYSTEM, AT LEAST 30 SECONDS.
Then release the Trigger, lock it in the safety position and replace Nozzle before starting engine.
Manual Start
1. To start a cold engine, move the Choke to the
START position.
To restart a warm engine, leave the
Choke in the RUN position.
1
2. Open the Fuel Valve.
2
3. Turn the Engine Switch on.
OFF
ON
3
Note: If engine does not start, check engine oil level.
Engine will not start with low or no engine oil.
4. Grip the Starter Handle of the Engine loosely and pull it slowly two times to allow the gasoline to flow into the Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly. Repeat until the engine starts.
Note: Do not let the Starter Handle snap back against the engine.
Hold it as it recoils so it doesn't hit the engine.
ITEM 62200
4
For equipment technical questions, please call 1-888-866-5797.
O
I
ON
Page 13
Starting the Engine (continued)
5. Allow the Engine to run for several seconds.
Then, if the Choke lever is in the START position, move the Choke Lever very slowly to its RUN position.
Note: Moving the Choke Lever too fast could stall the engine.
5
Break-in Period:
a. Breaking-in the engine will help to ensure proper equipment and engine operation.
b. The operational break-in period will last about 3 hours of use. During this period:
• Do not apply a heavy load to the equipment.
• Do not operate the engine at its maximum speed.
c. The maintenance break-in period will last about 20 hours of use.
• Change the engine oil after this period.
Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section.
Page 14
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ITEM 62200
Pressure Washer Operation
WARNING
Do not direct spray from the Pressure Washer at a person or an animal.
The water stream could cause serious injury.
CAUTION
Use the Pressure Washer only on surfaces able to withstand the force of the spray.
1. Choose the Nozzle that best meets the needs of the job. See Chart below. Only use the Nozzles on surfaces capable of withstanding the force of the spray. Only use the Black Nozzle when using pressure washer detergent. The power of the other Nozzles will propel mist back at the operator and can embed detergent into the surface.
nozzle selection chart nozzle use for
Black – Low Pressure
White – Wide Spray
Use with pressure washer detergent.
Moderate cleaning for autos and boats.
Yellow – Narrow Spray
Red – Pencil Spray
Heavy cleaning for decks and siding.
Intense cleaning for stubborn stains and dirt. Use only on hard surfaces – can damage concrete, wood, paint, etc.
2. Pull back the quick connect collar and push the
Nozzle onto the end of the Wand. Make sure the quick connect collar locks the Nozzle in place.
If using detergent:
Read detergent directions. Only use detergents specified for use with pressure washers. Open the Detergent Tank Lid, fill Detergent Tank with prepared detergent solution and close the Lid. The
Pressure Washer will draw one gallon of detergent for every seven gallons of water. Only use the Black
(low pressure) Nozzle when spraying detergents.
3. With water supply on and Engine running following directions in Starting the Engine on page 13, unlock and hold down the
Trigger to start the stream. Be aware that when it is first started, the gun will kick.
4. Start with a low pressure Nozzle, and gradually use higher pressures as needed. Test spray the edge of the surface to be cleaned first to make sure that the stream is not too strong for the surface.
If the stream damages the surface, move further away from the surface being cleaned to reduce the pressure being applied to the surface. If the stream is still too strong, lock the Trigger in the safety position and change to a lower pressure Nozzle.
5. Hold the Wand at about a 45° angle when cleaning; spraying the surface directly could embed dirt into the surface (especially with the high pressure Nozzles). Spray at a distance of about three to five feet.
6. Clean vertical and sloped surfaces from the top down.
7. When cleaning horizontal surfaces, occasionally use the stream to clear the area of excess water.
CAUTION! Do not allow the Pressure Washer to idle without the Trigger held down for more than two minutes. The water will heat up and damage the
Pressure Washer. RISK OF BURNS! The Pump will expel very hot water if allowed to idle too long.
Note: During normal operation the Thermal Relief Valve may release small amounts of water intermittently.
8. Hold the Trigger down and move the Wand back and forth slowly and steadily to pressure wash the surface. Take special care when spraying surfaces made of two different materials (brick and mortar, for example), so as to not damage the softer of the two materials during pressure washing.
9. If the surface is streaked or uneven at the end of a job, switch to a Nozzle that has a wider spray pattern to blend the affected area.
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 15
Stopping the Engine and Pressure Washer
1. To stop the engine in an emergency, turn the Engine Switch off.
2. Under normal conditions, use the following procedure: a. Release the Trigger on the Spray Gun handle.
b. Turn the Engine Switch off.
c. Close the Fuel Valve.
d. Turn the water supply off.
3. Squeeze the Trigger to release excess pressure.
4. If pressure washer detergent has been used, run clean water through the system to eliminate detergent residue using the following procedure: a. Turn off the Engine as detailed in step 2.
b. Fill the Detergent Tank with clean water.
c. Remove the Nozzle and restart the
Engine following directions in Starting
the Engine on page 13.
d. Point Wand in safe direction and hold down
Trigger to flush water through system until clean.
e. Turn off the Engine as detailed in step 2.
Folding and Storing
1. Disconnect the water supply hose from the water inlet connection on the Pump.
2. Drain all water out of the Pressure Washer and lock the Trigger. Clean external parts with clean cloth.
3. Disconnect the Pressure Hose from the Pump and Spray Gun, drain water from Hose and coil.
4. Loosen the nut and remove the
Wand from the Spray Gun.
5. Loosen Handle Knobs, fold Handle forward to a horizontal position and tighten the Handle Knobs.
6. Clip the Wand into the Wand Holders and hang the Spray Gun from the Spray
Gun Holder as shown in Figure G.
7. Store the equipment indoors out of children’s reach.
Handle
OFF
O
I
Spray Gun Handle Knobs
Figure G
Wand
NOTICE
Drain fuel at end of season or warranty is void.
See Long-Term Storage on page 20 for complete storage instructions.
Page 16
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
Maintenance
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING:
Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE:
Do not use damaged equipment. If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead.
Cleaning, Maintenance, and Lubrication Schedule
Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
Note: The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment.
Procedure
Before
Each Use
Monthly or every 20 hr. of use
Every 3 mo. or
50 hr. of use
Every 6 mo. or
100 hr. of use
Yearly or every 300 hr. of use
Every
2 Years
Brush off outside of engine
Check engine oil level
Check air cleaner
Check sediment cup
Change engine oil
Clean/replace air filter
*
Check and clean spark plug
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer and carburetor
** **
4. Clean carbon build-up from combustion chamber
Replace fuel line if necessary
**
*
Service more frequently when used in dusty areas.
**
These items should be serviced by a qualified technician.
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 17
Checking and Filling Fuel
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. Remove the Strainer and remove any dirt and debris. Then replace the Strainer.
Note: Do not use gasoline containing more than
10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage.
4. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use.
5. Then replace the Fuel Cap.
6. Wipe up any spilled fuel and allow excess to evaporate before starting engine.
To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
Engine Oil Change
CAUTION! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil.
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Place a drain pan (not included) underneath the crankcase’s drain plug.
4. Remove the drain plug and, if possible, tilt the crankcase slightly to help drain the oil out. Recycle used oil.
5. Replace the drain plug and tighten it.
6. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by turning it counterclockwise, and wipe it off with a clean, lint free rag.
Full level
7. Add the appropriate type of oil until the oil level is at the full level. SAE 10W-30 oil is recommended for general use.
The SAE Viscosity Grade chart shows other viscosities to use in different average temperatures.
SAE Viscosity Grades
Full level
Pump Maintenance
The Pressure Washer Pump is maintenance free.
If any sign of oil leakage is present on or around the Pump, DO NOT operate the Pressure Washer.
Have the unit serviced by a qualified technician.
10W-30
30
5W-30
-20 0 20 40 60 80
Average outdoor temperature
100°F
8. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil.
Engine will not start with low or no engine oil.
Page 18
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
Spark Plug Maintenance
Spark
Plug
Cap
1. Disconnect spark plug cap from end of plug.
Clean out debris from around spark plug.
2. Using a spark plug wrench, remove the spark plug.
3. Inspect the spark plug:
If the electrode is oily, clean it using a clean, dry rag.
If the electrode has deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced.
Recommended Spark Plugs
NGK
®
NHSP
® /
TORCH
®
BP-6ES
F6TC
NOTICE: Using an incorrect spark plug may damage the engine.
4. When installing a new spark plug, adjust the plug’s gap to the specification on the
Specifications chart. Do not pry against the electrode, the spark plug can be damaged.
5. Install the new spark plug or the cleaned spark plug into the engine.
• Gasket-style:
Finger-tighten until the gasket contacts the cylinder head, then tighten about 1/2-2/3 turn more.
• Non-gasket-style:
Finger-tighten until the plug contacts the cylinder head, then tighten about 1/16 turn more.
NOTICE: Tighten the spark plug properly.
If loose, the spark plug will cause the engine to overheat.
If overtightened, the threads in the engine block will be damaged.
6. Apply dielectric spark plug boot protector
(not included) to the end of the spark plug and reattach the wire securely.
Air Filter Maintenance
1. Remove the Air Cleaner Cover and the air filter(s) and check for dirt. Clean as described below.
2. Cleaning:
• For paper filters:
To prevent injury from dust and debris, wear ANSI-approved safety goggles,
NIOSH-approved dust mask/respirator, and heavy-duty work gloves. In a well-ventilated area away from bystanders, use pressurized air to blow dust out of the filter. If this does not get the filter clean, replace it.
• For foam filters:
Wash the filter in warm water and mild detergent several times. Rinse. Squeeze out excess water and allow it to dry completely.
Soak the filter in lightweight oil briefly, then squeeze out the excess oil.
3. Install the cleaned filter(s). Secure the
Air Cleaner Cover before use.
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 19
Long-Term Storage
When the equipment is to remain idle for longer than
20 days, prepare the Engine for storage as follows:
1. CLEANING:
Wait for Engine to cool, then clean Engine with dry cloth. NOTICE: Do not clean using water.
The water will gradually enter the Engine and cause rust damage. Apply a thin coat of rust preventive oil to all metal parts.
2. FUEL:
To protect the fuel tank during storage, fill the tank with gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use. Refer to Checking and Filling Fuel on page 18.
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke.
3. LUBRICATION: a. Change engine oil.
b. Clean out area around spark plug.
Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole.
c. Replace spark plug, but leave spark plug cap disconnected.
d. Pull Starter Handle to distribute oil in cylinder.
Stop after one or two revolutions when you feel the piston start the compression stroke
(when you start to feel resistance).
4. PUMP PREPARATION: a. Disconnect the Pressure Hose and water supply hose from the Pump.
b. Connect a short length of garden hose with a male hose connector on one end to the Pump’s water inlet connection.
c. Use a funnel to add approximately six ounces of RV antifreeze to the Pump.
NOTICE: Use only RV antifreeze.
Other types of antifreeze are corrosive and can damage Pump.
d. With spark plug cap disconnected and
Engine switch in OFF position, pull Starter
Handle several times until antifreeze begins to come out of Pump outlet fitting.
e. Remove garden hose from Pump.
5. STORAGE AREA:
Cover and store in a dry, level, well-ventilated area out of reach of children. Storage area should also be away from ignition sources, such as water heaters, clothes dryers, and furnaces.
6. EVERY 3 MONTHS, TO PROTECT ENGINE
AND WARRANTY COVERAGE:
a. Safely drain antifreeze, and dispose of properly.
b. Connect Pressure Hose and water supply hose.
c. Turn on water supply, remove nozzle, point wand in safe direction, and hold down trigger until all air is released from the system, at least 30 seconds. Then release the Trigger, lock it in the safety position and replace Nozzle before starting engine.
d. Discharge nozzle in safe direction run engine for 15-20 minutes or the
Warranty is VOID. Turn off engine.
e. Discharge nozzle in safe direction, and then disconnect hoses and drain water.
f. Connect a short length of garden hose with a male hose connector on one end to the Pump’s water inlet connection.
g. Use a funnel to add approximately six ounces of RV antifreeze to the Pump.
NOTICE: Use only RV antifreeze.
Other types of antifreeze are corrosive and can damage Pump.
7. AFTER STORAGE: a. Before starting the Engine during or after storage, keep in mind that untreated gasoline will deteriorate quickly. Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the Engine does not start.
b. With spark plug cap disconnected and
Engine switch in OFF position, pull
Starter Handle several times to discharge antifreeze out of the Pump outlet fitting before using Pressure Washer.
Page 20
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
Troubleshooting
Problem
Engine will not start
Possible Causes
FUEL RELATED:
1. No fuel in tank or fuel valve closed.
2. Choke not in START position, cold engine.
3. Gasoline with more than 10% ethanol used.
(E15, E20, E85, etc.)
4. Low quality or deteriorated, old gasoline.
5. Carburetor not primed.
6. Dirty fuel passageways.
7. Carburetor needle stuck.
Fuel can be smelled in the air.
8. Too much fuel in chamber. This can be caused by the carburetor needle sticking.
9. Clogged Fuel Filter.
IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely.
2. Spark plug electrode wet or dirty.
3. Incorrect spark plug gap.
4. Spark plug cap broken.
5. Incorrect spark timing or faulty ignition system.
COMPRESSION RELATED:
1. Cylinder not lubricated.
Problem after long storage periods.
2. Loose or broken spark plug.
(Hissing noise will occur when trying to start.)
3. Loose cylinder head or damaged head gasket.
(Hissing noise will occur when trying to start.)
4. Engine valves or tappets mis-adjusted or stuck.
ENGINE OIL RELATED:
1. Low engine oil.
2. Engine mounted on slope, triggering low oil shutdown.
Probable Solutions
FUEL RELATED:
1. Fill fuel tank with fresh 87+ octane unleaded stabilizer-treated gasoline and open fuel valve.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Move Choke to START position.
3. Clean out ethanol rich gasoline from fuel system. Replace components damaged by ethanol. Use fresh 87+ octane stabilizertreated unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
4. Use fresh 87+ octane stabilizer-treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Pull on Starter Handle to prime.
6. Clean out passageways using fuel additive.
Heavy deposits may require further cleaning.
7. Gently tap side of carburetor float chamber with screwdriver handle.
8. Turn Choke to RUN position. Remove spark plug and pull the start handle several times to air out the chamber. Reinstall spark plug and set Choke to START position.
9. Replace Fuel Filter.
IGNITION (SPARK) RELATED:
1. Connect spark plug cap properly.
2. Clean spark plug.
3. Correct spark plug gap.
4. Replace spark plug cap.
5. Have qualified technician diagnose/ repair ignition system.
COMPRESSION RELATED:
1. Pour tablespoon of oil into spark plug hole. Crank engine a few times and try to start again.
2. Tighten spark plug.
If that does not work, replace spark plug.
If problem persists, may have head gasket problem, see #3.
3. Tighten head.
If that does not remedy problem, replace head gasket.
4. Have qualified technician adjust/ repair valves and tappets.
ENGINE OIL RELATED:
1. Fill engine oil to proper level.
Check engine oil before EVERY use.
2. Operate engine on level surface.
Check engine oil level.
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 21
Problem
Engine misfires
Engine stops suddenly
Engine stops when under heavy load
Engine knocks
Engine backfires
Does not produce high pressure
Output pressure varies
Possible Causes
1. Spark plug cap loose.
2. Incorrect spark plug gap or damaged spark plug.
3. Defective spark plug cap.
4. Old or low quality gasoline.
5. Incorrect compression.
1. Fuel tank empty or full of impure or low quality gasoline.
2. Low oil shutdown.
3. Defective fuel tank cap creating vacuum, preventing proper fuel flow.
4. Faulty magneto.
5. Disconnected or improperly connected spark plug cap.
1. Dirty air filter
2. Engine running cold.
1. Old or low quality gasoline.
2. Engine overloaded.
3. Incorrect spark timing, deposit buildup, worn engine, or other mechanical problems.
1. Impure or low quality gasoline.
2. Engine too cold.
3. Intake valve stuck or overheated engine.
4. Incorrect timing.
1. Diameter of water supply hose too small
2. Water supply is restricted.
3. Not enough water supply.
1. Not enough water supply.
2. Water inlet screen is clogged.
3. Nozzle is clogged.
4. Nozzle has mineral build up.
No intake of detergent 1. Detergent hose not properly inserted into unit.
2. Tube cracked or split.
3. Wrong Nozzle.
4. Injector turned off.
5. Injection tube strainer clogged.
6. Nozzle blocked.
7. Dried detergent in injector.
Probable Solutions
1. Check wire connections.
2. Re-gap or replace spark plug.
3. Replace spark plug cap.
4. Use only fresh 87+ octane stabilizer-treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Diagnose and repair compression.
(Use Engine will not start:
COMPRESSION RELATED section.)
1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Fill engine oil to proper level.
Check engine oil before EVERY use.
3. Test/replace fuel tank cap.
4. Have qualified technician service magneto.
5. Secure spark plug cap.
1. Clean or replace element.
2. Allow engine to warm up prior to operating equipment.
1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Do not exceed equipment’s load rating.
3. Have qualified technician diagnose and service engine.
1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Use cold weather fuel and oil additives to prevent backfiring.
3. Have qualified technician diagnose and service engine.
4. Check engine timing.
1. Replace hose with a 3/4-inch hose.
2. Check water supply hose for kinks, leaks, or blockage.
3. Open water faucet all the way.
1. Check water supply hose for kinks, leaks, or blockage. Open faucet all the way.
2. Remove inlet screen and rinse out.
3. Remove Nozzle and clean.
4. Remove Nozzle and clean with vinegar.
1. Push firmly into injector.
2. Replace tube.
3. Switch to Black Nozzle.
4. Turn collar counterclockwise.
5. Clean strainer.
6. Clean Nozzle.
7. Dissolve by running warm water through the injection tube. Run clean water through injector until clear.
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
Page 22
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 23
Parts Lists and Diagrams
General Parts List
Part
1 Wand
2 Spray Gun
Description
3 Spray Gun Holder
4 Knob
5 Handle
6 Handle Grip
7 Hose Hanger
8-1 Red Nozzle – 0°
8-2 Yellow Nozzle – 15°
8-3 Green Nozzle – 25°
8-4 White Nozzle – 40°
8-5 Black Nozzle – Detergent
9 Nozzle Grommet
10 Bolt
11 Nozzle Panel
12 Handle Knob
13 Frame
14 Wand Holder
15 Pressure Hose
Qty.
1
1
1
1
1
5
4
1
1
1
1
2
1
1
1
2
1
2
1
Part Description
16 Flange Nut
17 Engine Mounting Bolt
18 Flange Nut
19 Pin
20 Bolt
21 Washer
22 Axle
23 Detergent Tank Lid
24 Detergent Tank
25 Bolt
26 Rubber Pad
27 Gasket
28 Wheel
29 Engine
30 Key
31 Bolt
32 Pump
33 Detergent Tube
34 Bolt
Qty.
4
4
1
1
1
2
1
2
4
2
4
2
1
1
1
4
1
1
1
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
Page 24
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
General Assembly Diagram
-
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 25
Pump Parts List
Part Description
1A Head Bolt M8 x 45
2A Pump Head
6A Plug
7A O-Ring Ø7.66 x 1.78
8A Plug - Aluminum
9A O-Ring Ø14 x 1.7
10A Check Valve
11A O-Ring Ø9 x 1
12A Seat
13A By-Pass Jet
14A O-Ring Ø10.82 x 1.78
15A Piston Guide
16A Ring
17A O-Ring Ø6.07 x 1.78
18A O-Ring Ø6.02 x 2.62
19A Piston
20A Nut M6
21A Grub Screw M6 x 16
22A Handle Insert
23A Plate Spring
24A Spring
25A Gasket
26A O-Ring Ø23.52 x 1.78
27A Bushing
28A Bushing
29A Oil Seal
30A Housing
Qty.
3
1
2
1
6
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
3
4
6
1
1
1
1
Part Description
31A O-Ring Ø6.75 x 1.78
32A Oil Plug
33A O-Ring Ø4.48 x 1.78
34A Hose Nipple
35A Ball
36A Spring
37A O-Ring Ø4 x 2.5
38A Jet
39A Spring
40A O-Ring Ø8.73 x 1.78
41A Detergent Injector
42A Inlet Fitting 3/4" NH
43A Suction Fitting
44A Filter
46A Outlet Fitting
48A Spring
49A Piston
50A Ring
51A Thrust Washer
52A Bushing
53A Thrust Washer
54A Hollow Shaft
55A Bearing
56A Circlip Øi72
57A Seal
58A O-Ring Ø14 x 2
When ordering replacement parts from this list, the “A” suffix must be included in order to get the correct part.
Qty.
1
1
1
2
1
1
1
1
1
1
3
3
3
1
2
1
1
1
1
1
1
1
2
1
1
1
Page 26
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
Pump Assembly Diagram
34 33 35
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 27
Engine Parts List
Part Description
1B Cylinder Head Gasket
2B Cylinder Head Cover Subassembly
3B Cylinder Head Cover Gasket
4B Breather Tube
5B Bolt
6B Stud
7B Stud
8B Pin
9B Cylinder Head Bolt
10B Spark Plug
11B Cylinder Head Subassembly
12B Stud
13B Crankcase Subassembly.
14B Engine Oil Sensor
15B Gear Assembly, Governor
16B Arm, Governor
17B Drain Plug Bolt
18B Washer
19B Bearing
20B Oil Seal
21B Nut
22B Governor Gear Washer
23B Pin
24B Bolt
25B Crankcase Cover Assembly
26B Bearing
27B Oil Seal
28B Crankcase Gasket
29B Pin
30B Oil Dipstick Subassembly
31B Engine Oil Plug Subassembly
32B Bolt
33B Crankshaft Assembly
34B Oil Ring Set
35B Piston Pin Clip
36B Piston Assembly
37B Piston Pin
38B Connecting Rod
39B Primary Compression Ring
40B Secondary Compression Ring
41B Camshaft Assembly
42B Exhaust Valve
43B Intake Valve
44B Seal Guide
45B Valve Spring
46B Valve Lock Clip
47B Valve Spring Seat
48B Valve Tappet
49B Valve Lifter
50B Lifter Stop Plate Subassembly
51B Valve Adjusting Bolt
52B Valve Rocker Arm
Qty.
1
1
1
1
1
1
2
2
1
1
1
1
1
1
6
1
1
1
1
1
1
2
2
4
2
2
2
1
2
2
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
4
1
2
1
1
2
4
Part Description
53B Valve Adjusting Nut
54B Valve Lock Nut
55B Recoil Starter Assembly
56B Bolt
57B Shroud
58B Cylinder Body Shroud
59B Lower Shield
60B Oil Protector
61B Stop Engine Switch Subassembly
62B Bolt
63B Bolt
64B Collar
65B Bolt
66B Bolt
67B Clip
68B Carburetor Assembly
69B Air Cleaner Gasket
70B Carburetor Gasket
71B Carburetor Insulator Plate
72B Carburetor Insulator Gasket
73B Nut
74B Air Cleaner
75B Exhaust Outlet Gasket
76B Nut
77B Muffler Assembly
78B Fuel Tank
79B Fuel Strainer
80B Fuel Tank Cover
81B Fuel Tank Oil Outlet Subassembly
82B Collar
83B Fuel Tube
84B Bolt
85B Nut
86B Rubber Jacket
87B One Way Valve
88B Fuel Steam Rubber Hose
89B Clamp
90B Nut
91B Starter Pulley
92B Impeller
93B Flywheel Subassembly
94B Ignition Coil
95B Bolt
96B Control Assembly
97B Bolt
98B Governor Spring
99B Governor Rod
100B Valve Returning Spring
101B Governor Support Bolt
102B Nut
103B Governor Support Subassembly
When ordering replacement parts from this list, the “B” suffix must be included in order to get the correct part.
Qty.
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
1
1
1
4
1
1
1
1
3
1
1
Page 28
For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
Engine Assembly Diagram
7 3
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
Page 29
Warranties
Limited 90 Day Warranty (Retail)
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Emissions Control System Warranty
Harbor Freight Tools (HFT) is pleased to explain the emissions control system warranty on your Small Off-Road
Engine produced after January 1, 2017 (engine), in addition to the Retail Warranty above. HFT warrants that the emissions control system on your engine is designed, built, and equipped so that it conforms to the United States
Environmental Protections Agency’s (EPA) emissions requirements in effect at the time of manufacture. HFT also warrants that the emissions control system on your engine will be free from defects in material and workmanship for two (2) years, provided there has been no improper maintenance, misuse, or abuse of your engine.
Your emissions control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emissions-related assemblies.
WHAT WE WILL DO
Where a warrantable condition exists, HFT will repair or replace, at our option, any emissions-related part on your engine if it becomes defective, malfunctions, or otherwise fails to conform with this warranty under normal use and service during the two (2) year term of this warranty at no cost to you, including diagnosis, parts and labor. This warranty applies to the original purchaser and any subsequent owner within the two year warranty period.
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For equipment technical questions, please call 1-888-866-5797.
ITEM 62200
WHAT IS COVERED?
The following parts are examples of components of the emissions control system and are covered by this two (2) year warranty. For a full list of emissions control components covered by this warranty, please see 40 CFR
§1068, Appendix I.
1. Fuel Metering System a. Carburetor and its internal parts.
b. Fuel pump (if so equipped).
c. Cold start enrichment system.
2. Air Induction System a. Intake pipe/manifold.
b. Air cleaner.
4. Catalyst System (if so equipped) a. Exhaust pipe stud.
b. Muffler.
c. Catalytic converter (if so equipped).
5. Miscellaneous Items Used in Above Systems a. Vacuum, temperature and time sensitive valves and switches.
b. Hoses, belts, connectors, and assemblies.
3. Ignition System a. Spark plug.
b. Magneto ignition system.
This warranty does not cover normal maintenance services or replacement of maintenance items such as filters, oils, or spark plugs.
WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE
As the engine owner, you are responsible for the performance of the required maintenance listed in your
Owner’s Manual. HFT may deny you warranty coverage if your engine or a part has failed due to abuse (including failure to follow the fuel use instructions contained in this manual), neglect, improper maintenance, or unapproved modifications.
In order to obtain warranty repair or replacement, you may either (a) contact HFT product support at 1-888-866-5797 or [email protected]; or (b) bring the to your nearest Harbor Freight Tools retail store. When going to the retail store or contacting product support, you must indicate the specific emissions control part or defect that you are claiming and the date this was originally purchased. The nearest Harbor Freight Tools retail store can be found on the internet at http://www.harborfreight.com.
ITEM 62200
For equipment technical questions, please call 1-888-866-5797.
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3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
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Key Features
- Powerful 3100 PSI max pressure for tough cleaning tasks.
- Efficient 2.8 GPM flow rate for quick cleaning.
- Durable axial pump for long-lasting performance.
- Honda GX200 engine for reliable power.
- Easy-to-use pull-start engine for quick starts.
- Convenient quick-connect nozzles for easy switching between cleaning tasks.
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Table of contents
- 2 Specifications
- 3 Safety
- 7 Setup
- 12 Operation
- 17 Maintenance
- 21 Troubleshooting
- 24 Parts Lists and Diagrams
- 30 Warranties