Why staple?

Why staple?
Stapling System
205 dt
Carton Stapling Technique
Stapling System
1
Staple your shipping
cartons so that your
important merchandise
arrives safely!
Stapling is the lowcost alternative for
sealing cartons!
1
Stapled cartons are
dimensionally stable and
provide better stackability.
Types of cartons
1. Folding boxes with adjoining bottom
and top flaps.
2. Folding boxes with overlapping
longitudinal flaps.
3. Telescope-type cartons.
4. Carton trays – bottoms and lids.
5. Push-in lids in display boxes.
The MG® Stapling System
provides staples for all
carton qualities.
The staple legs lie flat and the tips are bent
back into the cardboard.
This means safety for people and contents.
All cardboard layers are firmly stapled which
means a high level of stability.
Solid,
singlecorrugated,
doublecorrugated,
Staples are clinched on a
clinching anvil when bottomstapling empty folding boxes,
stapling telescope-type
boxes, carton trays, etc.
triplecorrugated
cardboard
0201
0301
0201
0306
0305
0452
Design of carton: FEFCO / ASSCO No.:
2
0200
Carton Stapling Technique
The MG® Stapling
System for fast, costeffective and simple
packing.
5
2
Advertising imprints
are not defaced when
cartons are stapled
with MG®.
3
Lead sealing effect,
i.e. highly theft-proof.
1
Safety stapling MG® unaffected
by moisture or heat.
4
In many cases, a more cost-effective type of
cardboard can be used when stapling MG®.
Stapling images
No additional
stitching holes
which would
impair stability.
0212
special stapling
across flap joint
Blind stapling is applied
when the lids of filled
folding boxes made of
corrugated cardboard
are stapled. The staples
are automatically
clinched – without
clinching anvils – within
the corrugated section
of the under board
without penetrating
completely through.
Blind stapling
MG® is also possible for sensitive
contents, such as
fruit, textiles, etc.
The staple legs
clinch within the
corrugated section of the under
board.
0442
parallel stapling
cross stapling
length stapling
across flap joint
0209
0351
0440
0203
0202
0616
0434
3
Carton Bottom Stapler PERFECTA ”Q”
Stapling System
Used for bottom stapling empty
folding boxes with overlapping flaps
or for very strong cardboard.
PEQ 323
pneumatic
Q 323
PEQ 323
Transversally
mounted
stapling
head and
a rapidly
adjustable
carton
guide
stop permit precise stapling parallel to the edge of the box.
Carton guide stop
Models: Cross stapling with 1 stapling head
for maximum box sizes of cm:
L
Foot operation:
H
L 100 x W 67 x H 70*
including one
W
carton flap
Q 323, Q 523, Q535
Pneumatic:
With maintenance unit, 4 - 6 bars
L 100 x W 67 x H 85* incl. one carton flap
PEQ 323, PEQ 523, PEQ 535
*H available with 10 - 40 cm higher pillar.
Capacity: 300 folding boxes/hour
Depending upon the model and type of cardboard, staples with 1.5, 2.0 and 2.4 mm wire
widths and leg lengths of 12 - 35 mm can be
used.
PERFECTA staplers can be fitted
with a reversible anvil.
Penetrating stitch
(Standard model)
Staples bend around
the cardboard, the
legs lay flat and the
tips are bent back
into the cardboard. No
risk of injury or damage to
the box contents.
Blind stitch with
reversible anvil*
Staples bend within the
lowest cardboard layer.
*Optional extra
4
Carton Bottom Stapler PERFECTA ”L”
Stapling System
Recommended for bottom-stapling
empty folding boxes made from solid or
corrugated cardboard in frequently
changing sizes.
PEL 323
pneumatic
single head
Height including 1 flap
L 323 D
twin heads
L 323
Single
head:
Laterally
mounted
stapling
head and
a rapidly
adjustable
carton guide stop permit precise stapling
over the carton flap joint.
Carton guide stop
Models: Longitudinal stapling with
1 or 2 stapling heads
for maximum box sizes of cm:
L
Foot operation:
H
L 100 x W 68 x H 70*
incl. one carton flap
W
L 323 single head
L 323 D twin heads
(90 mm staple clearance)
Pneumatic:
With maintenance unit, 4 - 6 bars
L 100 x W 67 x H 85* including one carton
flap
PEL 323 single head
PEL 323 D twin heads
(90 mm staple clearance)
*H available with 10 - 40 cm higher pillar.
Capacity: 300 - 350 folding boxes/hour
Depending upon
the type of cardboard, four different large sized
staples can be
inserted without
adjustment.
L 323 D
Twin heads:
2 stapling
operations
simultaneously
90 mm
staple
clearance:
No aiming
required for
stapling.
Bottom
stapled
boxes keep
their shape
and have
better stackability.
Very long boxes can be stapled without
having to be turned.
5
Carton Bottom Stapler RECORD, KBH 75
Stapling System
P 323 SP
pneumatic
Very time
saving
with 4 to 8
simultaneous stapling operations. The
folding box
is assembled by
hand and
placed
onto the
clinching table. The stapling bar is pulled
across to stop dogs so that it is over the carton flap joint. 4-8 automatic stapling operations can now be executed. The clinching
table is adjustable both longitudinally and
laterally and ensures firm support and a
correct shape for the box.
RECORD II for carton lengths up to 650 mm
RECORD III for carton lengths up to 720 mm
RECORD staplers with 4 stapling heads.
Two staples automatically placed longitudinally, 2 (or more) at an angle of 45° exactly
over the carton flap joint.
Standard model I
for maximum carton sizes:
Length: 520 mm
Width: 600 mm
Height: 700 mm* including
one carton flap
Resetting time
for a different carton size approx. 1 minute
Capacity: 400 - 500 folding boxes/hour
Model:
RECORD P 323 SP pneumatic with
maintenance unit. 4 - 6 bars.
Stapling release by 2-hand valve.
Measurements: 95 x 134 x 51 cm,
weight 95 kg.
Depending
upon the
type of cardboard, four
different
large sized
staples can
be inserted
without
adjustment.
6
Height including 1 flap
RECORD and KBH 75 staplers show their
advantages for bottom-stapling large
numbers of empty folding boxes which
have the same size.
Automatic bottom stapler for folding
boxes KBH 75
fitted with two B 36-60 stapling heads for
coiled staples.
The operator sets up the box and folds
the rear cross flap. The box is then pushed between the conveyor belts. Further
flap folding, transportation, stapling and
ejection are automatic.
Control system: SPS, S7 Micro.
Capacity: 1400 - 1800 folding boxes/hour.
Conversion time to a different box size
maximum 2 minutes.
For Closing Filled Folding Boxes BLIND STAPLER TOP
Stapling System
Blind Stapler TOP
Staplers for top-stapling filled folding
boxes made of corrugated cardboard.
Two basic models available:
TOP B
primarily
TOP SP
primarily
for singlecorrugated
cardboard.
TOP B staples
with a leg length
of 8 - 15 mm.
for doublecorrugated
cardboard.
TOP SP 11 and
TOP SP 18 staples.
TOP EH
TOP P
pneum.
TOP
TOP P
pneumatic.
The pneumatic
TOP P blind
stapler and
TOP EH onehanded blind
stapler means
that the
operator has
one hand free
to shape the
box.
Model
TOP B or TOP SP blind stapler
TOP
For two-handed operation, 2.3 kg
TOP EH For one-handed operation, 2.4 kg
TOP P
For pneumatic operation,
4 - 6 bars, 2.9 kg
Loading capacity: 120 TOP staples
The TOP P and
TOP EH blind
staplers also
mean that
empty boxes
can be bottomstapled. Staple
from inside to
outside.
The TOP two-handed stapler means that
cartons can be stapled in one operation.
The stapler does not need to be turned
round at the end of the box.
The staples are automatically clinched within
the corrugated section of the under board
without clinching anvils, i. e. no damage to
the contents. There are no additional
stitching holes next to the staple.
TOP SP 11
for singlecorrugated
cardboard.
TOP SP 18
for doublecorrugated
cardboard.
Pneumatic TOP P
blind staplers should
be suspended above
the packing table.
The following are
available:
B 2/4 balancer
DS 35 spiral hose for
extended length of
3.5 m.
DS 75 spiral hose for
extended length of
7.5 m.
W/EINHEIT maintenance unit for purely
pneumatic operation
(4 - 6 bars).
B 2/4
DS 35
MORI
staple remover.
Folding boxes
with the staples
removed can be
re-used.
7
For Closing Filled Folding Boxes MEPA, JUMBO
Universal mechanical or pneumatic stapler
MEPA 18 + 22 for closing filled boxes made
from single or double corrugated cardboard.
King-sized staples are bent onto anvils.
Penetration depth adjustable.
Loading capacity: 100 staples.
Weight mechanical stapler
1.74 kg
Pneumatic stapler MEPA 18 P 1.98 kg, 4 - 6 bars
Pneumatic stapler MEPA 22 P 2.16 kg, 4 - 6 bars
MEPA
mechanical
JUMBO 32 and
JUMBO 38
Model
MEPA
MEPA
MEPA
MEPA
Suitable for staples
18
22
18 P
22 P
mechanical
mechanical
pneumatic
pneumatic
B
B
B
B
5/8,
3/4,
5/8,
3/4,
B
B
B
B
MEPA 18 P
MEPA 22
Heavy duty cardboards need a
heavy-duty carton stapler.
3/4
7/8
3/4
7/8
Soundproofed. Clinching anvils return automatically after each stapling operation.
The JUMBO is designed for stapling the
strongest corrugated cardboard. Heavy-duty
staples with leg lengths of 32 or 38 mm to
suit the cardboard strength give high stability
to stapled cartons.
The JUMBO can be used for (A) blind stapling or (B) a penetrating stitch. King-sized
staples with crown sizes of 32 mm are
anchored into the carton with anvils. The
stapler can be adjusted to the penetration
depth to suit the cardboard.
A
B
Technical Data:
35 mm
B 5/8
B 3/4
B 7/8
crown size, leg length:
15 mm for single corrug. cardboard
18 mm for double corrug. cardboard
22 mm for strong double corrugation
MEPA
pneumatic
JUMBO 32
JUMBO 38
Air pressure
Air consumption
Loading capacity
Weight
Dimensions: mm
With connecting nipple
Type
Leg length
32/32
32 mm
Double and
triple-layered
corrugated
cardboard
38 mm
Triple-layered
corrugated
cardboard
32/38
8
for staples 32/32
for staples 32/38
4 - 7 bars
7 NL/stapling
100 staples
8 kg
345 x 465 x 190
R 1/4” + quick
release coupling
JUMBO: For double and triple-layered
corrugated cardboard
32 mm
38 mm
For Closing Filled Folding Boxes MEROLOCK 3
Top closing stapler
MEROLOCK 3
for 1000 coiled staples
This soundproofed top closing stapler is
used wherever filled folding boxes made
from corrugated cardboard are to be closed
efficiently.
The MEROLOCK 3 is light, easy to use and
compact. Its reliability and high accessibility
are outstanding. Its wearing parts have a
long serviceable life because the clinching
anvils return instantaneously after each
stapling operation. They are made from tempered steel and especially hardened which
practically eliminates the risk of breakage.
Ten times less
frequent recharging as
compared to normal staplers.
Technical Data:
Air pressure:
Air consumption:
Stapling/min max:
Air supply connector:
Weight:
Staple magazine:
Staple type:
Dimensions: L x W x H:
4 - 6 bars
1.3 NL
20
1/4” = 6 mm
2.76 kg
1 coil = 1000 staples
CR 1/34
215 x 110 x 210 mm
Adjustable penetration depth to match the
type of cardboard.
We recommend our LRS and LRW Stapling
Heads each with 5000 coiled staples for
stationary use in stapling devices.
(See page 16).
Loading capacity: 1000 coiled staples, that
means ten times less frequent recharging as
compared to normal staplers – this saves a
considerable amount of time.
Coiled staples CR 1/34.
B 2/4
Weight balancer
DS 35
Spiral hose
Mounted on
a pneumatic
swivel arm
system.
(See separate
brochure).
TOP, MEROLOCK 3, MEPA + JUMBO
should be suspended above the packing
station.
We recommend the following accessories:
B 2/4 (for TOP, Balancer (weight comMEROLOCK 3, pensator) adjustable
MEPA + MERO) for tool weights of
2 - 4 kg
B 8/10
Balancer adjustable for
(for JUMBO)
tool weights of 8 - 10 kg
DS 35 3.5 m
Compressed air spiral
DS 75 7.5 m
hose with connection
units
W/EINHEIT
Maintenance unit
9
Side Arm Staplers ST Q 270, 323, 523, 535
Stapling System
Stapling machines
ST Q (cross stapling) and
ST L (longitudinal stapling)
with stapling arm for mechanical or
pneumatic stapling carton blanks, carton
carrying handles, insert lids, cardboard
blanks, trays etc.
Stapling cardboard blanks means:
• Inexpensive purchase of cartons
• Space-saving storage of cartons
• Economic, speedy manufacture of boxes
to suit every need.
A
ST Q 270
foot operated
B
ST QE 270 P
pneumatic
ST QE 535 P
pneumatic
Special
model with a
column which
is 400 mm
higher.
Working
height =
1350 mm.
Staples large
carton trays.
ST QE 270 P single head, pneumatic
MG® staples with:
Wire Crown
Leg
mm
mm length mm
Model
Series
ST
ST
ST
ST
ST
MG®100
MG®100
MG®323
MG®523
MG®535
Q
L
Q
Q
Q
270
270
323
523
535
20
20
36
36
36
8
8
12
15
30
- 20
- 20
- 23
- 23
- 35
A: stapl. arm/ B: upper edge
throat depth clinching anvil*
Model
ST
ST
ST
ST
1.1
1.1
1.5
2.0
2.4
Q 270
Q 323 QE 270
QE 270
(+D)
535
P
- 535 P
345
350
350
330
mm
mm
mm
mm
920
830
930
850
mm
mm
mm
mm
*100 - 400 mm higher column available
MG® 320
ST QE 270 P twin heads.
70 mm staple clearance.
Two staple operations simultaneously.
MG®
112
Depending upon the type of cardboard, staples with different heights and lengths can be
used. MG® 100 series (8 - 20 mm leg lengths).
20
10
18
15
12
10
8 mm
ST L 270 series
Longitudinal stapling model
with stapling unit mounted
rotated by 90°.
Stapling using
a foot pedal or
a pedal valve
for pneumatic
staplers leaves
both hands
free to handle
cartons.
m
600 m
Longitudinal stapling models
ST L 270
Foot operated
ST LE 270 P
Pneumatic
ST LE 270 P/600*
Pneumatic
*Special model with a 600 mm stapling
arm. Pneumatic staplers have a maintenance unit.
Industrial Stapling Pliers 130
Stapling System
Universal hand-operated staplers for all
stapling jobs, such as carton blanks,
telescope-type boxes, slide lids, carton
trays etc.
Practical example: from carton blanks
to transportable telescope-type boxes
130/1916 P
pneumatic
Available models with
19 cm throat depth:
130/1916
hand-operated, weight 1550 g
dimensions: 265 x 35 x 200 mm
Bottom: flap stapled outside
130/1916 P
pneumatic, 4 - 6 bars
130/1916 PU
pneumatic with reversed trigger
Lid: flap
stapled
inside.
Fill.
130/1916 PUX
dto. with extended magazine*
air consumption: 0,38 NL/stapling
dimensions: 260 (480*) x 44 x 170 mm
weight: 2050 (2220*) g
loading capacity: 100 (250*) staples
130/2516 P
special version with
25 cm throat depth
Solid, single- and double-corrugated cardboard can be stapled using MG® 130
staples with 10, 12 and 16 mm leg length
(crown-size 13 mm).
130/1916
hand-operated
130/1916 PU
B 2/4
DS 75
130/1916 PU
Pneumatic stapling pliers are also
available with a reversed trigger so that
stapling is possible with the throat pointing
downwards.
130/1916 PUX
with extended
magazine for
250 MG®
staples.
Staple together
bottom and lid.
By-pass legs of MG® staples ensure a high
level of strength.
The legs lie flat, the tips
are bent back into the
cardboard: safety for
people and contents.
Accessories:
DS 35 Spiral hose, max. length 3.5 m
DS 75 Spiral hose, max. length 7.5 m
B 2/4 Balancer up to 4 kg weight,
rope-length up to 2 m.
Swivel arm systems for wall and table
installations as well as low noise compressors upon request.
11
Long-handle Staplers BL 323, 535, TACKER 3200/50W16
Stapling System
Long-handle staplers are used to close
the bottoms of oversized folding boxes
and for nailing such boxes onto wooden
pallets. These mechanical staplers are
easy to use, and independent of all
energy sources.
We recommend using
a steel panel
to protect the
floor when
stapling.
The long-handle stapler is placed onto the
cardboard. The staple is clinched on the
steel panel or driven into the wood by
pushing the handle.
Stapling
Technical Data for BL 323, 523, 535:
Dimensions: 150 x 30 x 8 cm
Weight: 3.7 kg
BL 323: used for regular single and doublelayered corrugated cardboard.
Staples:
Wire width 1.5 mm
Crown:
36, leg lengths 15 - 23 mm
Bottom-stapling: MG® 315, MG® 320,
MG® 323
Nailing:
M 315, M 320, M 323
BL 523* used for double-layered corrugated
cardboard
Nailing
3200/50W16 pneumatic tacker.
Well suited for fastening wood, strong
cardboard, roofing felt, clamping plates.
Weight 2.05 kg, magazine: 150 staples.
Staples 19 - 45 mm leg length.
Crown 23.7 mm.
* = BL 323 with front plate for staples MG® 523
Staples:
Crown size:
Bottom-stapling:
Nailing:
Staples fix the folding box onto the wooden
pallet so firmly that it does not slide at all
during transportation.
The BL 323 is recommended for hardwood
pallets.
Long-handle
staplers
staple blind,
the staple is
clinched
within the
lowest cardboard layer.
12
Wire width 2.4 mm
36, leg lengths 20 - 23 mm
MG® 520 2/4, MG® 523 27
MG® 523 8, MG® 523 12
BL 535 used for strong double and triplelayered corrugated cardboard.
Staples:
Wire width 2.4 mm
Crown:
36, leg lengths 30 - 35 mm
Bottom-stapling: MG® 530, MG® 535
Nailing:
M 530, M 535
MG® 320
MG® 523 27 MG® 535
POGOSTICK Holding bar
with double grip and trigger.
Length 800 mm, weight approx. 2.3 kg
Stapling Hammers, Tackers and Stapling Pliers
Pneumatic Plier 3200/38 ZH for stapling
heavy duty cardboards.
Hand-operated Staplers for universal
operations. Easy to use.
Stapling hammers and tackers for special
stapling and nailing applications.
3200/38 ZH
pneumatic
Tacker R1B:
pneumatic,
for staples
DUO 50/8 - 14 mm
Weight: 780 g
Air pressure:
4 - 6 bars
RAPID 34:
hand-operated
tacker for staples
11/6 - 14 mm for
nailing cardboard, plastic
foil, insulating
material, carpets
etc. onto wood.
Chromiumplated, 870 g.
Striking force
adjustable.
3200/38 ZH: pneumatic Stapling Plier for
strong cardboard up to a max. thickness of
30 mm. Staples 19 - 38 mm leg length.
Crown size 23.7 mm.
Throat depth 240 mm. Weight 3.9 kg.
A11 for plastic
foil, insulating
material, textiles,
paper.
31
Hammer
Weight (g)
Staples
Crown size
Leg length
15
H 48 A 11
140
1500
1200 950 1080
11
MG® 100 K 48 11
20
9.4
11
11
8 -15
5.8 6 -10 10 -14
Stapling Plier 31 in commercial use for
sealing and stapling sealing bags,
cartons, sacks and foils.
Model
Throat Throat
depth width
mm
mm
65
65
28
45
staples
leg length
mm
Stapling Hammer H 48 for nailing fish bone
staple onto oiled and bituminous
paper.
ZANGE 31
ZANGE 31/4
JUWEL
ELJU
14 73/6, 8, 10, 12
14 73/6, 8, 10, 12
6.5 JUWEL NK 4
10
ELJU 5, 7
Large Stapling Hammer 15:
for nailing cardboard, plastic foil, textiles
onto wood as well as bottom-stapling of
empty folding boxes on a rilled steel plate.
Stapling Plier 31/4 with U-shaped sword
for stapling bulges, lids of pasteboard
tubes or plastic buckets etc.
Stapling Hammer 15
31/4
13
TGR Tabletop Stapling Devices,
RAPID Electric Tabletop Staplers
Stapling System
TGR Pneumatic tabletop stapling devices
with one or several Stapling Heads A, B, C or D
for stapling cardboard, paper, leather, plastic,
blister packs, etc.
TGR 1/D 13 tabletop stapling device with one
or several stapling heads for coiled staples.
Triggered by adjustable stop dog or pedal valve.
Includes pneumatic maintenance unit.
TGR 1/D 13
pneumatic
TGR 1E/C 13: Tabletop stapling unit with
one head for stapling telescopic-type boxes,
carton trays, blister packs and carton
headers onto polythene bags.
Triggered by pedal valve.
TGR 3E/C 13: Tabletop stapling device with
3 adjustable stapling heads for stapling
telescopic-type boxes, carton trays and
blister packs.
Triggered by pedal valve or contact.
14
TGR 2/D 13-26: Two breadths consisting of
aluminium sheet and rubber foil are being
stapled together on either side with each
2 staples during continuous pass through.
2 heads with each 7500 staples/coil.
TGR 1/C 13-26: For stapling strong blister
packs on a small rim. The stapling unit is
fitted with an insert support.
RAPID 105: a very quiet electric stapler
(230V) which functions without jolts.
Stapling triggered by contact (stapling
depth adjustable up to 100 mm) or by a
foot switch. Staples up to 40 sheets (80 g).
Loading capacity 210 staples 66/6, 8.
RAPID 90 E: electric stapler (230 Volt) for
easy office jobs. Stapling depth adjustable
up to 60 mm.
Front loading, open and closed clinch.
Staple triggering at the touch of a contact.
Staples up to 20 sheets of paper (80 g).
Loading capacity 210 staples 66/6.
Pneumatic and Electric Tabletop Staplers TH(E) 210
Stapling System
Pneumatic and electric tabletop stapler
for stapling thin pasteboard (cardboard
headers, blister packs) onto polythene
or paper bags.
Automatic staple triggering at the touch
of a contact. Adjustable stapling depth
up to 100 mm. Instead of the contact
switch the stapling can be triggered
optionally by a pedal valve. Beginning
with the 2nd pneumatic staple unit each
additional staple unit can be switched
off separately by a manual slide valve.
Electric stapling units by separating the
plug connections.
THE 210/3
electric
TH 210/3
pneumatic
counter (optional)
Stapling cylinder
with manual slide
valve
staple unit
THE 210/2 with 2 stapling units
Staplers can be delivered in various executions with the option to upgrade them with
further stapling units later.
TH 210/2 with 2 stapling units
200 mm
285 mm
Technical data:
Staple magazine:
Number of
stapling units:
Type of staples:
TH 210/5 with 5 stapling units
210 pcs /stapling unit
1 up to max 5
(basic tool: 2)
66/6 + 66/8 zinc
galvanized
Leg length/crown size: 6 + 8 mm / 10 mm
Staple form:
open or closed clinch
Staple clearance*:
min. 45 mm max. 200 mm
Various groupings and staple positions
possible.
Closed and
open clinch:
THE 210/3 with 3 stapling units
*Special measurements possible
Throat depth:
Width/Height/Depth:
max. 100 mm
285 x 270 x 220 mm
TH 210 with manometer and water separator
Air pressure:
4 - 6 bars
Air consumption:
0.06 NL/stapling unit
Counter:
optional
Weight:
approx. 5.2 kg (2 units)
THE 210
Counter:
Weight:
230 V / 50 Hz.
standard
8.2 kg (THE 210/3)
15
Stapling Heads for Coiled Staples LRS, LRW
Stapling heads for coiled staples
LRS single stapling head
LRW twin stapling head
LRW – T twin stapling head
Staple clearance 60 mm
Complete pneumatic stapling units for stationary installation into staplers and special-purpose machines.
For stapling carton bottoms and filled folding
boxes made from corrugated cardboard.
LRS – T single stapling head
Coiled staples are
firmly anchored in the
carton by clinching
anvils. Stapling depth
adjustable.
LRS B/X: Pneumatic stapling device for
folding boxes with overlapping flaps.
Stapling by contact. Height adjustable.
With or without mobile support.
Technical data:
1.) LRS-T; LRW-T stapling from above
2.) LRS-B; LRW-B stapling from below
3.) LRS-H; LRW-H stapling from the side
1.)
LRS-T/2 Automatic Stapling Machine
with 2 heads for filled boxes.
LRW-T
twin stapling
head for top
stapling filled
folding boxes.
With adapter
plate and
conveyance
cylinder.
16
LRS
LRW
2.)
2.)
3.)
Weight
Dimensions (mm)
approx. 7.5 kg
approx. 14 kg
385 x 160 x 300
700 x 160 x 300
Air pressure: 4 - 6 bars
Loading capacity of:
LRS: 1 coil of 5000 staples CR 5/34
LRW: 2 coils of 5000 staples CR 5/34
LRS B/6X: Automatic Stapling Machine
with 6 stapling heads for bottom and top
stapling of filled folding boxes with overlapping flaps made from double corrugated cardboard.
Stapling Heads for Coiled Staples A 20, B 36
Stapling System
Stapling heads for coiled staples
staple or nail in any position.
Staples onto a clinching anvil. Fixed by a
centring pin M16 (k) or by threaded bores in
the side of the cylinder bottom M 8 (l).
Feed travel up to 40 (or 80) mm without an
additional cylinder and control functions.
Air pressure 4 - 6 bars.
A 20-42
Right-hand model
B 36-60
Left-hand model
(k)
Optional supplementary equipment
with sensors:
1. query stapling head position: initial position
2. staple reserve
3. staple outlet control
4. end of staple coil
(I)
Feed travel up to 40 mm
A 20/80 + B 36-80 = 80 mm
Nailing machine
KA-8/A 20-60
with 8 stapling
heads.
Stapling Machine ST 4/B 36
With each 2 stapling heads B 36-60 above
and below. 6 stapling operations at the top
and bottom on cardboard bobbins.
12 automatic stapling operations.
Stapling Machine SHA 81: Fitted with
4 stapling heads B 36-70 for stapling the
flaps of king size carton trays (stapling onto
a clinching plate).
A 20-60: 6 staple operations simultaneously.
Stapling an insert base into a solid board
sleeve.
Head
model
Crown
size
Staples/
coil
Leg length
mm
A 20
B 36
20 mm
36 mm
7500
5000
7.5 - 20
12 - 21
Height - feed travel max. 40 mm 328 mm
max. 80 mm (without fasting bolt) 368 mm
Length including staple coil:
272 mm
Width of stapling head:
108 mm
Air pressure:
4 - 6 bars
Weight 40 mm feed travel
7.34 kg
80 mm feed travel
7.72 kg
Available as left or right-hand model
Nailing packets of ream printing plates:
Simultaneous nailing of each 4 staples
from above and below.
SGR 3/B 36-78: Stapling device with
three linear moveable stapling heads.
Stapling cardboard sleeves onto carton
flaps for use as a carton pallet.
Up to 32 automatic stapling operations.
With SPS control unit.
Reloading time for 1 coil: less than 1 minute
MG® A 42
7500/coil
1.5 mm wire
MG® B 60
5000/coil
2 mm wire
17
Stapling Heads for Coiled Staples C 13, D 13
Stapling System
C 13 pneumatic model series.
Complete stapling and nailing units for
stationary applications in stapling devices and
special purpose machines.
C 13
right-hand model
C 13
left-hand model
(k)
For stapling all types of cardboard, paper, plastics,
leather, upholstery etc. or for nailing these materials to wood, pressboard, etc.
Fixed by a centring pin M16 (k) or by threaded
bores in the side of the cylinder bottom M 6 (l).
Optional supplementary equipment with sensors:
1. query stapling head position: initial position
2. staple reserve
3. staple outlet control (not for head D)
4. end of staple coil
(I)
25 mm
Staples or nails in any
position onto a clinching
anvil (A) with insert plate
(E). Feed travel up to 25
(or 80) mm without additional cylinder or control
functions.
Head
model
Coiled
staples
C
C
C
C
D
M
M
M
M
M
13-26
13-30
13-36
13-42
13-26
C
C
C
C
D
26
30
36
42
26
max. 25 mm feed travel
C + D 13-·· /80 = max. 80 mm
Leg length
mm
Staples
per coil
7.5
10
12
16
7.5
5000
5000
5000
5000
7500
13 mm crown size
Stapling head C: 5000; D: 7500 staples per coil
C 13
Nailing station with stapling heads
C 13-30/80. Foils or carton are nailed fully
automatically onto wooden pallets.
The feed travel up to 80 mm compensates
different pallet heights.
Labelling station: 2 stapling heads nailing
labels onto the pallet base.
18
Height:
feed travel max. 25 mm
feed travel max. 80 mm
Length including staple coil:
Width of stapling head:
Air pressure:
Weight:
25 (80) mm feed travel:
Available as left or right-hand
Wire copper plated
C 13: 1.0 x 0.75 mm
D 13: 0.6 x 0.48 mm
D 13
298 286 mm
353 341 mm
215 mm
75 mm
4 - 6 bars
5.2 (5.5) kg
model
SHM/C 13/4X/TR
Stapling machine with 4 stapling heads
C 13 for fastening slide lids into cardboard or plastic tubes.
4 stapling operations simultaneously.
Machine is adjustable for tube diameters
90 - 600 mm.
Output: up to 60 stapling operations/
minute.
Blind Stapling Heads for Coiled Staples E 24
Stapling System
For closing filled folding boxes by means of coiled staples
designed as blind staples which means that the staples
are automatically clinched without clinching anvils.
(k)
Fixed by a centring pin M16 (k) or by threaded bores in the
side of the cylinder bottom M 8 (l).
• Stapling head fires in any position
• No additional stitching holes next to the staple
• No damage to the contents, no risk of injury
• The staple is clinched within the section of the under board
without penetrating completely through
(I)
• High loading capacity due to 5000 staples per coil
• Lead sealing effect, i.e. highly theft-proof
Optional supplementary equipment with sensors:
1. query stapling head position: initial position
2. staple reserve
3. staple outlet control
4. end of staple coil
E 24
right-hand model
E 24
left-hand model
For closing the top
of telescopic-type
boxes of different
dimensions with 4
blind staples.
Stapling head E 24, pneumatic 4 - 6 bars.
Feed travel 40 or 80* mm without an
additional cylinder and control functions.
Dimensions:
L 272 x H 338 (378*) x W 108 mm
Weight: 7.34 (7.72*) kg
Automatic stapling machine
SGR E 26/4 NI
For simultaneous
bottom and top
stapling of folding boxes with
adjoining flaps.
Adjustable for
different sizes.
Automatic stapling machine
SHM E 24/4 SO
with 4 stapling heads for closing the lids of
telescopic-type boxes.
Output: 480 - 550 boxes/h
Output: 300 - 500 boxes/h
1. Centring station
2. Stapling station with
4 stapling heads
2
(1) Folding station for top flaps.
(2) Stapling station with 2 heads for coiled
staples E 24 for top closing.
For automatic top
closing of folding
boxes with overlapping flaps
made of simple
corrugated cardboard in varying
sizes.
Automatic stapling machine
SHM E 24/2 TN equipped with
control unit SIEMENS SPS S 7.
Output: about 480 boxes/h
1
19
Stapling Devices SGR with
Stapling Heads for Coiled Staples
Stapling System
Stapling devices with stapling heads A 20 – D 13
for stapling flat carton blanks to telescopic-type
boxes, carton trays, insert lids, plastic or rubber
components, etc.
Blind Stapling Heads E 24 for Stapling Devices
SGR for top closing of folding and telescopic-type
boxes.
SGR 2/QE/B 36-60: Pedestal with 2 moveable stapling heads. 2 simultaneous cross stapling operations.
SGR 2: Stapling release by 2-hand valve.
SGR 2/QE
SGR 1/QE/C13 Pedestal with stapling arm
Maximum insertion depth 439 mm.
Pneumatic: 4 - 6 bars. Includes maintenance
unit. Stapling triggered by pedal valve.
SGR 1/E 24/X: with 1 blind stapling head for
top closing overlapping folding boxes.
Fitted with table support, pneumatic maintenance unit and pedal valve.
SGR 2/LE/B 36 with 2 stapling heads for
longitudinal stapling
SGR 4/A 20
with 4 stapling heads,
mounted
adjustable.
20
SGR 1 + SGR 2 Stapling device with 1 or
2 stapling heads. Working height 1200 mm =
clinching anvil upper edge. Maximum insertion
depth 439 mm. SGR 2: minimum staple
clearance 260 mm. Maximum staple clearance
to be adapted to carton size.
Operating pressure 4 - 6 bars. Fitted with both
a pedal valve and maintenance unit.
Depending on
the type of
material to be
fastened, different models
of stapling
heads and
staples can
be ordered.
Stapling Devices SGR with
Stapling Heads for Coiled Staples
Stapling System
Stapling devices with stapling heads A 20 – D 13
for stapling flat carton blanks to telescopic-type
boxes, carton trays, insert lids, plastic or rubber
components, etc.
Blind Stapling Heads E 24 for Stapling Devices
SGR for top closing of folding and telescopic-type
boxes.
SGR 2/QE/B 36-60: Pedestal with 2 moveable stapling heads. 2 simultaneous cross stapling operations.
SGR 2: Stapling release by 2-hand valve.
SGR 2/QE
SGR 1/QE/C13 Pedestal with stapling arm
Maximum insertion depth 439 mm.
Pneumatic: 4 - 6 bars. Includes maintenance
unit. Stapling triggered by pedal valve.
SGR 1/E 24/X: with 1 blind stapling head for
top closing overlapping folding boxes.
Fitted with table support, pneumatic maintenance unit and pedal valve.
SGR 2/LE/B 36 with 2 stapling heads for
longitudinal stapling
SGR 4/A 20
with 4 stapling heads,
mounted
adjustable.
20
SGR 1 + SGR 2 Stapling device with 1 or
2 stapling heads. Working height 1200 mm =
clinching anvil upper edge. Maximum insertion
depth 439 mm. SGR 2: minimum staple
clearance 260 mm. Maximum staple clearance
to be adapted to carton size.
Operating pressure 4 - 6 bars. Fitted with both
a pedal valve and maintenance unit.
Depending on
the type of
material to be
fastened, different models
of stapling
heads and
staples can
be ordered.
Fully Automatic Tray Stapling Machine SHA 81/LIFT
Stapling System
Stapling Machine SHA 81/LIFT
For an application integrated into a packaging
line. With or without reversing device. A reversing device turns tray bottoms to tray lids on
demand. The carton tray or lid is provided for
transportation by either lifting or pushing.
An additional centring operation is performed
before handing over the tray.
The carton blanks can be placed directly in
the lifting device by fork-lift truck.
Technical Data
Input station with lift: 1100 useful height for
wooden pallet with carton blanks.
Output:
Tray bottoms only:
4 trays/minute
Tray bottoms + lids:
3.1 trays/minute
Control unit: SPS SIEMENS S 7.
Input on operating panel with display for
prompting and error diagnosis.
SHA 81/LIFT with protective grating.
Centring
Stapling
Lift
Single and
double stapling
(from 120 mm
tray height).
SHA 81
With lift,
reversing
system
and additional
centring
table.
The centring table which is additionally
supported by a pneumatic system provides that the trays - bottoms or lids - can
be sucked off or alternatively pushed over
with an auxiliary ejection device.
Centring station reversing
device
lift
Input
SHA 81
without
reversing
station with
centring
device in
output side.
Sucking off
the tray
bottoms
after
centring.
Quick adjustment for tray sizes:
Length 1140 - 1230 mm
Width
800 - 1040 mm
Heigh
50 - 240 mm
Other ranges of adjustment on demand.
21
Fully Automatic Tray Stapling Machine SHA 81
Stapling System
This machine features considerable possibilities
of rationalization wherever large-sized carton
trays are required in large quantities.
This means that manual tray handling can be
completely automated.
Double staple
from height of 120 mm
Single
staple
Technical Data:
Output:
8 - 10 blanks/minute
Control system:
SPS SIEMENS S 7
Output station:
continuous ejection or ejection at the touch
of a stop.
Operating pressure: 4 - 6 bars
Since the output of the SHA 81 stapling
machine is four to six times greater than for
manual or other mechanical methods, the
stapling machines can be used
Voltage:
415 V / 50 Hz
Equipment:
4 stapling heads for 7500
or 5000 coiled staples
Adiustment range: for carton trays of
600 x 400 to 1200 x 1000, with a height of
50 - 240 mm.
a) integrated in the packaging line to supply
a particular line
b) or centrally to supply between 4 and 6
lines simultaneously.
It can be used centrally because conversion
to a different size of blanks only involves 2 to
3 minutes.
The blanks are positioned in front of the lifling
device. Everything else functions fully automatically.
Input station with feeder
Additional devices, such as automatic pallet
loading stations, reversing stations to turn
tray bottoms to tray lids, etc., are also
available.
Single and
double stapling
Fully automatic
functions:
1. Lifting, feeding
2. Centring,
shaping,
stapling
3. Ejecting
1
2
3
23
Why staple?
MG®
Stapling System
means...
➀ a high degree of stability
as all cardboard layers are
joined firmly together,
➁ provides more stability and
better stackability,
➂ lead sealing effect,
i. e. highly theft-proof,
➈ environmentally friendly.
No problem in recycling
procedure.
➉ Stapling with MG
®
stapling
machines includes consultation,
prompt material supplies,
maintenance and servicing.
➃ closure is not affected
by moisture or heat,
➄ very often a more cost-
Your partner for stapling:
effective type of cardboard
can be used,
➅ advertising imprints are
not defaced,
➆ you can pack fast,
cost-effectively and simply,
➇ with staples removed properly
205dt
cartons can be reused,
More than 100 types of staples.
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