Stapling System 205 dt Carton Stapling Technique Stapling System 1 Staple your shipping cartons so that your important merchandise arrives safely! Stapling is the lowcost alternative for sealing cartons! 1 Stapled cartons are dimensionally stable and provide better stackability. Types of cartons 1. Folding boxes with adjoining bottom and top flaps. 2. Folding boxes with overlapping longitudinal flaps. 3. Telescope-type cartons. 4. Carton trays – bottoms and lids. 5. Push-in lids in display boxes. The MG® Stapling System provides staples for all carton qualities. The staple legs lie flat and the tips are bent back into the cardboard. This means safety for people and contents. All cardboard layers are firmly stapled which means a high level of stability. Solid, singlecorrugated, doublecorrugated, Staples are clinched on a clinching anvil when bottomstapling empty folding boxes, stapling telescope-type boxes, carton trays, etc. triplecorrugated cardboard 0201 0301 0201 0306 0305 0452 Design of carton: FEFCO / ASSCO No.: 2 0200 Carton Stapling Technique The MG® Stapling System for fast, costeffective and simple packing. 5 2 Advertising imprints are not defaced when cartons are stapled with MG®. 3 Lead sealing effect, i.e. highly theft-proof. 1 Safety stapling MG® unaffected by moisture or heat. 4 In many cases, a more cost-effective type of cardboard can be used when stapling MG®. Stapling images No additional stitching holes which would impair stability. 0212 special stapling across flap joint Blind stapling is applied when the lids of filled folding boxes made of corrugated cardboard are stapled. The staples are automatically clinched – without clinching anvils – within the corrugated section of the under board without penetrating completely through. Blind stapling MG® is also possible for sensitive contents, such as fruit, textiles, etc. The staple legs clinch within the corrugated section of the under board. 0442 parallel stapling cross stapling length stapling across flap joint 0209 0351 0440 0203 0202 0616 0434 3 Carton Bottom Stapler PERFECTA ”Q” Stapling System Used for bottom stapling empty folding boxes with overlapping flaps or for very strong cardboard. PEQ 323 pneumatic Q 323 PEQ 323 Transversally mounted stapling head and a rapidly adjustable carton guide stop permit precise stapling parallel to the edge of the box. Carton guide stop Models: Cross stapling with 1 stapling head for maximum box sizes of cm: L Foot operation: H L 100 x W 67 x H 70* including one W carton flap Q 323, Q 523, Q535 Pneumatic: With maintenance unit, 4 - 6 bars L 100 x W 67 x H 85* incl. one carton flap PEQ 323, PEQ 523, PEQ 535 *H available with 10 - 40 cm higher pillar. Capacity: 300 folding boxes/hour Depending upon the model and type of cardboard, staples with 1.5, 2.0 and 2.4 mm wire widths and leg lengths of 12 - 35 mm can be used. PERFECTA staplers can be fitted with a reversible anvil. Penetrating stitch (Standard model) Staples bend around the cardboard, the legs lay flat and the tips are bent back into the cardboard. No risk of injury or damage to the box contents. Blind stitch with reversible anvil* Staples bend within the lowest cardboard layer. *Optional extra 4 Carton Bottom Stapler PERFECTA ”L” Stapling System Recommended for bottom-stapling empty folding boxes made from solid or corrugated cardboard in frequently changing sizes. PEL 323 pneumatic single head Height including 1 flap L 323 D twin heads L 323 Single head: Laterally mounted stapling head and a rapidly adjustable carton guide stop permit precise stapling over the carton flap joint. Carton guide stop Models: Longitudinal stapling with 1 or 2 stapling heads for maximum box sizes of cm: L Foot operation: H L 100 x W 68 x H 70* incl. one carton flap W L 323 single head L 323 D twin heads (90 mm staple clearance) Pneumatic: With maintenance unit, 4 - 6 bars L 100 x W 67 x H 85* including one carton flap PEL 323 single head PEL 323 D twin heads (90 mm staple clearance) *H available with 10 - 40 cm higher pillar. Capacity: 300 - 350 folding boxes/hour Depending upon the type of cardboard, four different large sized staples can be inserted without adjustment. L 323 D Twin heads: 2 stapling operations simultaneously 90 mm staple clearance: No aiming required for stapling. Bottom stapled boxes keep their shape and have better stackability. Very long boxes can be stapled without having to be turned. 5 Carton Bottom Stapler RECORD, KBH 75 Stapling System P 323 SP pneumatic Very time saving with 4 to 8 simultaneous stapling operations. The folding box is assembled by hand and placed onto the clinching table. The stapling bar is pulled across to stop dogs so that it is over the carton flap joint. 4-8 automatic stapling operations can now be executed. The clinching table is adjustable both longitudinally and laterally and ensures firm support and a correct shape for the box. RECORD II for carton lengths up to 650 mm RECORD III for carton lengths up to 720 mm RECORD staplers with 4 stapling heads. Two staples automatically placed longitudinally, 2 (or more) at an angle of 45° exactly over the carton flap joint. Standard model I for maximum carton sizes: Length: 520 mm Width: 600 mm Height: 700 mm* including one carton flap Resetting time for a different carton size approx. 1 minute Capacity: 400 - 500 folding boxes/hour Model: RECORD P 323 SP pneumatic with maintenance unit. 4 - 6 bars. Stapling release by 2-hand valve. Measurements: 95 x 134 x 51 cm, weight 95 kg. Depending upon the type of cardboard, four different large sized staples can be inserted without adjustment. 6 Height including 1 flap RECORD and KBH 75 staplers show their advantages for bottom-stapling large numbers of empty folding boxes which have the same size. Automatic bottom stapler for folding boxes KBH 75 fitted with two B 36-60 stapling heads for coiled staples. The operator sets up the box and folds the rear cross flap. The box is then pushed between the conveyor belts. Further flap folding, transportation, stapling and ejection are automatic. Control system: SPS, S7 Micro. Capacity: 1400 - 1800 folding boxes/hour. Conversion time to a different box size maximum 2 minutes. For Closing Filled Folding Boxes BLIND STAPLER TOP Stapling System Blind Stapler TOP Staplers for top-stapling filled folding boxes made of corrugated cardboard. Two basic models available: TOP B primarily TOP SP primarily for singlecorrugated cardboard. TOP B staples with a leg length of 8 - 15 mm. for doublecorrugated cardboard. TOP SP 11 and TOP SP 18 staples. TOP EH TOP P pneum. TOP TOP P pneumatic. The pneumatic TOP P blind stapler and TOP EH onehanded blind stapler means that the operator has one hand free to shape the box. Model TOP B or TOP SP blind stapler TOP For two-handed operation, 2.3 kg TOP EH For one-handed operation, 2.4 kg TOP P For pneumatic operation, 4 - 6 bars, 2.9 kg Loading capacity: 120 TOP staples The TOP P and TOP EH blind staplers also mean that empty boxes can be bottomstapled. Staple from inside to outside. The TOP two-handed stapler means that cartons can be stapled in one operation. The stapler does not need to be turned round at the end of the box. The staples are automatically clinched within the corrugated section of the under board without clinching anvils, i. e. no damage to the contents. There are no additional stitching holes next to the staple. TOP SP 11 for singlecorrugated cardboard. TOP SP 18 for doublecorrugated cardboard. Pneumatic TOP P blind staplers should be suspended above the packing table. The following are available: B 2/4 balancer DS 35 spiral hose for extended length of 3.5 m. DS 75 spiral hose for extended length of 7.5 m. W/EINHEIT maintenance unit for purely pneumatic operation (4 - 6 bars). B 2/4 DS 35 MORI staple remover. Folding boxes with the staples removed can be re-used. 7 For Closing Filled Folding Boxes MEPA, JUMBO Universal mechanical or pneumatic stapler MEPA 18 + 22 for closing filled boxes made from single or double corrugated cardboard. King-sized staples are bent onto anvils. Penetration depth adjustable. Loading capacity: 100 staples. Weight mechanical stapler 1.74 kg Pneumatic stapler MEPA 18 P 1.98 kg, 4 - 6 bars Pneumatic stapler MEPA 22 P 2.16 kg, 4 - 6 bars MEPA mechanical JUMBO 32 and JUMBO 38 Model MEPA MEPA MEPA MEPA Suitable for staples 18 22 18 P 22 P mechanical mechanical pneumatic pneumatic B B B B 5/8, 3/4, 5/8, 3/4, B B B B MEPA 18 P MEPA 22 Heavy duty cardboards need a heavy-duty carton stapler. 3/4 7/8 3/4 7/8 Soundproofed. Clinching anvils return automatically after each stapling operation. The JUMBO is designed for stapling the strongest corrugated cardboard. Heavy-duty staples with leg lengths of 32 or 38 mm to suit the cardboard strength give high stability to stapled cartons. The JUMBO can be used for (A) blind stapling or (B) a penetrating stitch. King-sized staples with crown sizes of 32 mm are anchored into the carton with anvils. The stapler can be adjusted to the penetration depth to suit the cardboard. A B Technical Data: 35 mm B 5/8 B 3/4 B 7/8 crown size, leg length: 15 mm for single corrug. cardboard 18 mm for double corrug. cardboard 22 mm for strong double corrugation MEPA pneumatic JUMBO 32 JUMBO 38 Air pressure Air consumption Loading capacity Weight Dimensions: mm With connecting nipple Type Leg length 32/32 32 mm Double and triple-layered corrugated cardboard 38 mm Triple-layered corrugated cardboard 32/38 8 for staples 32/32 for staples 32/38 4 - 7 bars 7 NL/stapling 100 staples 8 kg 345 x 465 x 190 R 1/4” + quick release coupling JUMBO: For double and triple-layered corrugated cardboard 32 mm 38 mm For Closing Filled Folding Boxes MEROLOCK 3 Top closing stapler MEROLOCK 3 for 1000 coiled staples This soundproofed top closing stapler is used wherever filled folding boxes made from corrugated cardboard are to be closed efficiently. The MEROLOCK 3 is light, easy to use and compact. Its reliability and high accessibility are outstanding. Its wearing parts have a long serviceable life because the clinching anvils return instantaneously after each stapling operation. They are made from tempered steel and especially hardened which practically eliminates the risk of breakage. Ten times less frequent recharging as compared to normal staplers. Technical Data: Air pressure: Air consumption: Stapling/min max: Air supply connector: Weight: Staple magazine: Staple type: Dimensions: L x W x H: 4 - 6 bars 1.3 NL 20 1/4” = 6 mm 2.76 kg 1 coil = 1000 staples CR 1/34 215 x 110 x 210 mm Adjustable penetration depth to match the type of cardboard. We recommend our LRS and LRW Stapling Heads each with 5000 coiled staples for stationary use in stapling devices. (See page 16). Loading capacity: 1000 coiled staples, that means ten times less frequent recharging as compared to normal staplers – this saves a considerable amount of time. Coiled staples CR 1/34. B 2/4 Weight balancer DS 35 Spiral hose Mounted on a pneumatic swivel arm system. (See separate brochure). TOP, MEROLOCK 3, MEPA + JUMBO should be suspended above the packing station. We recommend the following accessories: B 2/4 (for TOP, Balancer (weight comMEROLOCK 3, pensator) adjustable MEPA + MERO) for tool weights of 2 - 4 kg B 8/10 Balancer adjustable for (for JUMBO) tool weights of 8 - 10 kg DS 35 3.5 m Compressed air spiral DS 75 7.5 m hose with connection units W/EINHEIT Maintenance unit 9 Side Arm Staplers ST Q 270, 323, 523, 535 Stapling System Stapling machines ST Q (cross stapling) and ST L (longitudinal stapling) with stapling arm for mechanical or pneumatic stapling carton blanks, carton carrying handles, insert lids, cardboard blanks, trays etc. Stapling cardboard blanks means: • Inexpensive purchase of cartons • Space-saving storage of cartons • Economic, speedy manufacture of boxes to suit every need. A ST Q 270 foot operated B ST QE 270 P pneumatic ST QE 535 P pneumatic Special model with a column which is 400 mm higher. Working height = 1350 mm. Staples large carton trays. ST QE 270 P single head, pneumatic MG® staples with: Wire Crown Leg mm mm length mm Model Series ST ST ST ST ST MG®100 MG®100 MG®323 MG®523 MG®535 Q L Q Q Q 270 270 323 523 535 20 20 36 36 36 8 8 12 15 30 - 20 - 20 - 23 - 23 - 35 A: stapl. arm/ B: upper edge throat depth clinching anvil* Model ST ST ST ST 1.1 1.1 1.5 2.0 2.4 Q 270 Q 323 QE 270 QE 270 (+D) 535 P - 535 P 345 350 350 330 mm mm mm mm 920 830 930 850 mm mm mm mm *100 - 400 mm higher column available MG® 320 ST QE 270 P twin heads. 70 mm staple clearance. Two staple operations simultaneously. MG® 112 Depending upon the type of cardboard, staples with different heights and lengths can be used. MG® 100 series (8 - 20 mm leg lengths). 20 10 18 15 12 10 8 mm ST L 270 series Longitudinal stapling model with stapling unit mounted rotated by 90°. Stapling using a foot pedal or a pedal valve for pneumatic staplers leaves both hands free to handle cartons. m 600 m Longitudinal stapling models ST L 270 Foot operated ST LE 270 P Pneumatic ST LE 270 P/600* Pneumatic *Special model with a 600 mm stapling arm. Pneumatic staplers have a maintenance unit. Industrial Stapling Pliers 130 Stapling System Universal hand-operated staplers for all stapling jobs, such as carton blanks, telescope-type boxes, slide lids, carton trays etc. Practical example: from carton blanks to transportable telescope-type boxes 130/1916 P pneumatic Available models with 19 cm throat depth: 130/1916 hand-operated, weight 1550 g dimensions: 265 x 35 x 200 mm Bottom: flap stapled outside 130/1916 P pneumatic, 4 - 6 bars 130/1916 PU pneumatic with reversed trigger Lid: flap stapled inside. Fill. 130/1916 PUX dto. with extended magazine* air consumption: 0,38 NL/stapling dimensions: 260 (480*) x 44 x 170 mm weight: 2050 (2220*) g loading capacity: 100 (250*) staples 130/2516 P special version with 25 cm throat depth Solid, single- and double-corrugated cardboard can be stapled using MG® 130 staples with 10, 12 and 16 mm leg length (crown-size 13 mm). 130/1916 hand-operated 130/1916 PU B 2/4 DS 75 130/1916 PU Pneumatic stapling pliers are also available with a reversed trigger so that stapling is possible with the throat pointing downwards. 130/1916 PUX with extended magazine for 250 MG® staples. Staple together bottom and lid. By-pass legs of MG® staples ensure a high level of strength. The legs lie flat, the tips are bent back into the cardboard: safety for people and contents. Accessories: DS 35 Spiral hose, max. length 3.5 m DS 75 Spiral hose, max. length 7.5 m B 2/4 Balancer up to 4 kg weight, rope-length up to 2 m. Swivel arm systems for wall and table installations as well as low noise compressors upon request. 11 Long-handle Staplers BL 323, 535, TACKER 3200/50W16 Stapling System Long-handle staplers are used to close the bottoms of oversized folding boxes and for nailing such boxes onto wooden pallets. These mechanical staplers are easy to use, and independent of all energy sources. We recommend using a steel panel to protect the floor when stapling. The long-handle stapler is placed onto the cardboard. The staple is clinched on the steel panel or driven into the wood by pushing the handle. Stapling Technical Data for BL 323, 523, 535: Dimensions: 150 x 30 x 8 cm Weight: 3.7 kg BL 323: used for regular single and doublelayered corrugated cardboard. Staples: Wire width 1.5 mm Crown: 36, leg lengths 15 - 23 mm Bottom-stapling: MG® 315, MG® 320, MG® 323 Nailing: M 315, M 320, M 323 BL 523* used for double-layered corrugated cardboard Nailing 3200/50W16 pneumatic tacker. Well suited for fastening wood, strong cardboard, roofing felt, clamping plates. Weight 2.05 kg, magazine: 150 staples. Staples 19 - 45 mm leg length. Crown 23.7 mm. * = BL 323 with front plate for staples MG® 523 Staples: Crown size: Bottom-stapling: Nailing: Staples fix the folding box onto the wooden pallet so firmly that it does not slide at all during transportation. The BL 323 is recommended for hardwood pallets. Long-handle staplers staple blind, the staple is clinched within the lowest cardboard layer. 12 Wire width 2.4 mm 36, leg lengths 20 - 23 mm MG® 520 2/4, MG® 523 27 MG® 523 8, MG® 523 12 BL 535 used for strong double and triplelayered corrugated cardboard. Staples: Wire width 2.4 mm Crown: 36, leg lengths 30 - 35 mm Bottom-stapling: MG® 530, MG® 535 Nailing: M 530, M 535 MG® 320 MG® 523 27 MG® 535 POGOSTICK Holding bar with double grip and trigger. Length 800 mm, weight approx. 2.3 kg Stapling Hammers, Tackers and Stapling Pliers Pneumatic Plier 3200/38 ZH for stapling heavy duty cardboards. Hand-operated Staplers for universal operations. Easy to use. Stapling hammers and tackers for special stapling and nailing applications. 3200/38 ZH pneumatic Tacker R1B: pneumatic, for staples DUO 50/8 - 14 mm Weight: 780 g Air pressure: 4 - 6 bars RAPID 34: hand-operated tacker for staples 11/6 - 14 mm for nailing cardboard, plastic foil, insulating material, carpets etc. onto wood. Chromiumplated, 870 g. Striking force adjustable. 3200/38 ZH: pneumatic Stapling Plier for strong cardboard up to a max. thickness of 30 mm. Staples 19 - 38 mm leg length. Crown size 23.7 mm. Throat depth 240 mm. Weight 3.9 kg. A11 for plastic foil, insulating material, textiles, paper. 31 Hammer Weight (g) Staples Crown size Leg length 15 H 48 A 11 140 1500 1200 950 1080 11 MG® 100 K 48 11 20 9.4 11 11 8 -15 5.8 6 -10 10 -14 Stapling Plier 31 in commercial use for sealing and stapling sealing bags, cartons, sacks and foils. Model Throat Throat depth width mm mm 65 65 28 45 staples leg length mm Stapling Hammer H 48 for nailing fish bone staple onto oiled and bituminous paper. ZANGE 31 ZANGE 31/4 JUWEL ELJU 14 73/6, 8, 10, 12 14 73/6, 8, 10, 12 6.5 JUWEL NK 4 10 ELJU 5, 7 Large Stapling Hammer 15: for nailing cardboard, plastic foil, textiles onto wood as well as bottom-stapling of empty folding boxes on a rilled steel plate. Stapling Plier 31/4 with U-shaped sword for stapling bulges, lids of pasteboard tubes or plastic buckets etc. Stapling Hammer 15 31/4 13 TGR Tabletop Stapling Devices, RAPID Electric Tabletop Staplers Stapling System TGR Pneumatic tabletop stapling devices with one or several Stapling Heads A, B, C or D for stapling cardboard, paper, leather, plastic, blister packs, etc. TGR 1/D 13 tabletop stapling device with one or several stapling heads for coiled staples. Triggered by adjustable stop dog or pedal valve. Includes pneumatic maintenance unit. TGR 1/D 13 pneumatic TGR 1E/C 13: Tabletop stapling unit with one head for stapling telescopic-type boxes, carton trays, blister packs and carton headers onto polythene bags. Triggered by pedal valve. TGR 3E/C 13: Tabletop stapling device with 3 adjustable stapling heads for stapling telescopic-type boxes, carton trays and blister packs. Triggered by pedal valve or contact. 14 TGR 2/D 13-26: Two breadths consisting of aluminium sheet and rubber foil are being stapled together on either side with each 2 staples during continuous pass through. 2 heads with each 7500 staples/coil. TGR 1/C 13-26: For stapling strong blister packs on a small rim. The stapling unit is fitted with an insert support. RAPID 105: a very quiet electric stapler (230V) which functions without jolts. Stapling triggered by contact (stapling depth adjustable up to 100 mm) or by a foot switch. Staples up to 40 sheets (80 g). Loading capacity 210 staples 66/6, 8. RAPID 90 E: electric stapler (230 Volt) for easy office jobs. Stapling depth adjustable up to 60 mm. Front loading, open and closed clinch. Staple triggering at the touch of a contact. Staples up to 20 sheets of paper (80 g). Loading capacity 210 staples 66/6. Pneumatic and Electric Tabletop Staplers TH(E) 210 Stapling System Pneumatic and electric tabletop stapler for stapling thin pasteboard (cardboard headers, blister packs) onto polythene or paper bags. Automatic staple triggering at the touch of a contact. Adjustable stapling depth up to 100 mm. Instead of the contact switch the stapling can be triggered optionally by a pedal valve. Beginning with the 2nd pneumatic staple unit each additional staple unit can be switched off separately by a manual slide valve. Electric stapling units by separating the plug connections. THE 210/3 electric TH 210/3 pneumatic counter (optional) Stapling cylinder with manual slide valve staple unit THE 210/2 with 2 stapling units Staplers can be delivered in various executions with the option to upgrade them with further stapling units later. TH 210/2 with 2 stapling units 200 mm 285 mm Technical data: Staple magazine: Number of stapling units: Type of staples: TH 210/5 with 5 stapling units 210 pcs /stapling unit 1 up to max 5 (basic tool: 2) 66/6 + 66/8 zinc galvanized Leg length/crown size: 6 + 8 mm / 10 mm Staple form: open or closed clinch Staple clearance*: min. 45 mm max. 200 mm Various groupings and staple positions possible. Closed and open clinch: THE 210/3 with 3 stapling units *Special measurements possible Throat depth: Width/Height/Depth: max. 100 mm 285 x 270 x 220 mm TH 210 with manometer and water separator Air pressure: 4 - 6 bars Air consumption: 0.06 NL/stapling unit Counter: optional Weight: approx. 5.2 kg (2 units) THE 210 Counter: Weight: 230 V / 50 Hz. standard 8.2 kg (THE 210/3) 15 Stapling Heads for Coiled Staples LRS, LRW Stapling heads for coiled staples LRS single stapling head LRW twin stapling head LRW – T twin stapling head Staple clearance 60 mm Complete pneumatic stapling units for stationary installation into staplers and special-purpose machines. For stapling carton bottoms and filled folding boxes made from corrugated cardboard. LRS – T single stapling head Coiled staples are firmly anchored in the carton by clinching anvils. Stapling depth adjustable. LRS B/X: Pneumatic stapling device for folding boxes with overlapping flaps. Stapling by contact. Height adjustable. With or without mobile support. Technical data: 1.) LRS-T; LRW-T stapling from above 2.) LRS-B; LRW-B stapling from below 3.) LRS-H; LRW-H stapling from the side 1.) LRS-T/2 Automatic Stapling Machine with 2 heads for filled boxes. LRW-T twin stapling head for top stapling filled folding boxes. With adapter plate and conveyance cylinder. 16 LRS LRW 2.) 2.) 3.) Weight Dimensions (mm) approx. 7.5 kg approx. 14 kg 385 x 160 x 300 700 x 160 x 300 Air pressure: 4 - 6 bars Loading capacity of: LRS: 1 coil of 5000 staples CR 5/34 LRW: 2 coils of 5000 staples CR 5/34 LRS B/6X: Automatic Stapling Machine with 6 stapling heads for bottom and top stapling of filled folding boxes with overlapping flaps made from double corrugated cardboard. Stapling Heads for Coiled Staples A 20, B 36 Stapling System Stapling heads for coiled staples staple or nail in any position. Staples onto a clinching anvil. Fixed by a centring pin M16 (k) or by threaded bores in the side of the cylinder bottom M 8 (l). Feed travel up to 40 (or 80) mm without an additional cylinder and control functions. Air pressure 4 - 6 bars. A 20-42 Right-hand model B 36-60 Left-hand model (k) Optional supplementary equipment with sensors: 1. query stapling head position: initial position 2. staple reserve 3. staple outlet control 4. end of staple coil (I) Feed travel up to 40 mm A 20/80 + B 36-80 = 80 mm Nailing machine KA-8/A 20-60 with 8 stapling heads. Stapling Machine ST 4/B 36 With each 2 stapling heads B 36-60 above and below. 6 stapling operations at the top and bottom on cardboard bobbins. 12 automatic stapling operations. Stapling Machine SHA 81: Fitted with 4 stapling heads B 36-70 for stapling the flaps of king size carton trays (stapling onto a clinching plate). A 20-60: 6 staple operations simultaneously. Stapling an insert base into a solid board sleeve. Head model Crown size Staples/ coil Leg length mm A 20 B 36 20 mm 36 mm 7500 5000 7.5 - 20 12 - 21 Height - feed travel max. 40 mm 328 mm max. 80 mm (without fasting bolt) 368 mm Length including staple coil: 272 mm Width of stapling head: 108 mm Air pressure: 4 - 6 bars Weight 40 mm feed travel 7.34 kg 80 mm feed travel 7.72 kg Available as left or right-hand model Nailing packets of ream printing plates: Simultaneous nailing of each 4 staples from above and below. SGR 3/B 36-78: Stapling device with three linear moveable stapling heads. Stapling cardboard sleeves onto carton flaps for use as a carton pallet. Up to 32 automatic stapling operations. With SPS control unit. Reloading time for 1 coil: less than 1 minute MG® A 42 7500/coil 1.5 mm wire MG® B 60 5000/coil 2 mm wire 17 Stapling Heads for Coiled Staples C 13, D 13 Stapling System C 13 pneumatic model series. Complete stapling and nailing units for stationary applications in stapling devices and special purpose machines. C 13 right-hand model C 13 left-hand model (k) For stapling all types of cardboard, paper, plastics, leather, upholstery etc. or for nailing these materials to wood, pressboard, etc. Fixed by a centring pin M16 (k) or by threaded bores in the side of the cylinder bottom M 6 (l). Optional supplementary equipment with sensors: 1. query stapling head position: initial position 2. staple reserve 3. staple outlet control (not for head D) 4. end of staple coil (I) 25 mm Staples or nails in any position onto a clinching anvil (A) with insert plate (E). Feed travel up to 25 (or 80) mm without additional cylinder or control functions. Head model Coiled staples C C C C D M M M M M 13-26 13-30 13-36 13-42 13-26 C C C C D 26 30 36 42 26 max. 25 mm feed travel C + D 13-·· /80 = max. 80 mm Leg length mm Staples per coil 7.5 10 12 16 7.5 5000 5000 5000 5000 7500 13 mm crown size Stapling head C: 5000; D: 7500 staples per coil C 13 Nailing station with stapling heads C 13-30/80. Foils or carton are nailed fully automatically onto wooden pallets. The feed travel up to 80 mm compensates different pallet heights. Labelling station: 2 stapling heads nailing labels onto the pallet base. 18 Height: feed travel max. 25 mm feed travel max. 80 mm Length including staple coil: Width of stapling head: Air pressure: Weight: 25 (80) mm feed travel: Available as left or right-hand Wire copper plated C 13: 1.0 x 0.75 mm D 13: 0.6 x 0.48 mm D 13 298 286 mm 353 341 mm 215 mm 75 mm 4 - 6 bars 5.2 (5.5) kg model SHM/C 13/4X/TR Stapling machine with 4 stapling heads C 13 for fastening slide lids into cardboard or plastic tubes. 4 stapling operations simultaneously. Machine is adjustable for tube diameters 90 - 600 mm. Output: up to 60 stapling operations/ minute. Blind Stapling Heads for Coiled Staples E 24 Stapling System For closing filled folding boxes by means of coiled staples designed as blind staples which means that the staples are automatically clinched without clinching anvils. (k) Fixed by a centring pin M16 (k) or by threaded bores in the side of the cylinder bottom M 8 (l). • Stapling head fires in any position • No additional stitching holes next to the staple • No damage to the contents, no risk of injury • The staple is clinched within the section of the under board without penetrating completely through (I) • High loading capacity due to 5000 staples per coil • Lead sealing effect, i.e. highly theft-proof Optional supplementary equipment with sensors: 1. query stapling head position: initial position 2. staple reserve 3. staple outlet control 4. end of staple coil E 24 right-hand model E 24 left-hand model For closing the top of telescopic-type boxes of different dimensions with 4 blind staples. Stapling head E 24, pneumatic 4 - 6 bars. Feed travel 40 or 80* mm without an additional cylinder and control functions. Dimensions: L 272 x H 338 (378*) x W 108 mm Weight: 7.34 (7.72*) kg Automatic stapling machine SGR E 26/4 NI For simultaneous bottom and top stapling of folding boxes with adjoining flaps. Adjustable for different sizes. Automatic stapling machine SHM E 24/4 SO with 4 stapling heads for closing the lids of telescopic-type boxes. Output: 480 - 550 boxes/h Output: 300 - 500 boxes/h 1. Centring station 2. Stapling station with 4 stapling heads 2 (1) Folding station for top flaps. (2) Stapling station with 2 heads for coiled staples E 24 for top closing. For automatic top closing of folding boxes with overlapping flaps made of simple corrugated cardboard in varying sizes. Automatic stapling machine SHM E 24/2 TN equipped with control unit SIEMENS SPS S 7. Output: about 480 boxes/h 1 19 Stapling Devices SGR with Stapling Heads for Coiled Staples Stapling System Stapling devices with stapling heads A 20 – D 13 for stapling flat carton blanks to telescopic-type boxes, carton trays, insert lids, plastic or rubber components, etc. Blind Stapling Heads E 24 for Stapling Devices SGR for top closing of folding and telescopic-type boxes. SGR 2/QE/B 36-60: Pedestal with 2 moveable stapling heads. 2 simultaneous cross stapling operations. SGR 2: Stapling release by 2-hand valve. SGR 2/QE SGR 1/QE/C13 Pedestal with stapling arm Maximum insertion depth 439 mm. Pneumatic: 4 - 6 bars. Includes maintenance unit. Stapling triggered by pedal valve. SGR 1/E 24/X: with 1 blind stapling head for top closing overlapping folding boxes. Fitted with table support, pneumatic maintenance unit and pedal valve. SGR 2/LE/B 36 with 2 stapling heads for longitudinal stapling SGR 4/A 20 with 4 stapling heads, mounted adjustable. 20 SGR 1 + SGR 2 Stapling device with 1 or 2 stapling heads. Working height 1200 mm = clinching anvil upper edge. Maximum insertion depth 439 mm. SGR 2: minimum staple clearance 260 mm. Maximum staple clearance to be adapted to carton size. Operating pressure 4 - 6 bars. Fitted with both a pedal valve and maintenance unit. Depending on the type of material to be fastened, different models of stapling heads and staples can be ordered. Stapling Devices SGR with Stapling Heads for Coiled Staples Stapling System Stapling devices with stapling heads A 20 – D 13 for stapling flat carton blanks to telescopic-type boxes, carton trays, insert lids, plastic or rubber components, etc. Blind Stapling Heads E 24 for Stapling Devices SGR for top closing of folding and telescopic-type boxes. SGR 2/QE/B 36-60: Pedestal with 2 moveable stapling heads. 2 simultaneous cross stapling operations. SGR 2: Stapling release by 2-hand valve. SGR 2/QE SGR 1/QE/C13 Pedestal with stapling arm Maximum insertion depth 439 mm. Pneumatic: 4 - 6 bars. Includes maintenance unit. Stapling triggered by pedal valve. SGR 1/E 24/X: with 1 blind stapling head for top closing overlapping folding boxes. Fitted with table support, pneumatic maintenance unit and pedal valve. SGR 2/LE/B 36 with 2 stapling heads for longitudinal stapling SGR 4/A 20 with 4 stapling heads, mounted adjustable. 20 SGR 1 + SGR 2 Stapling device with 1 or 2 stapling heads. Working height 1200 mm = clinching anvil upper edge. Maximum insertion depth 439 mm. SGR 2: minimum staple clearance 260 mm. Maximum staple clearance to be adapted to carton size. Operating pressure 4 - 6 bars. Fitted with both a pedal valve and maintenance unit. Depending on the type of material to be fastened, different models of stapling heads and staples can be ordered. Fully Automatic Tray Stapling Machine SHA 81/LIFT Stapling System Stapling Machine SHA 81/LIFT For an application integrated into a packaging line. With or without reversing device. A reversing device turns tray bottoms to tray lids on demand. The carton tray or lid is provided for transportation by either lifting or pushing. An additional centring operation is performed before handing over the tray. The carton blanks can be placed directly in the lifting device by fork-lift truck. Technical Data Input station with lift: 1100 useful height for wooden pallet with carton blanks. Output: Tray bottoms only: 4 trays/minute Tray bottoms + lids: 3.1 trays/minute Control unit: SPS SIEMENS S 7. Input on operating panel with display for prompting and error diagnosis. SHA 81/LIFT with protective grating. Centring Stapling Lift Single and double stapling (from 120 mm tray height). SHA 81 With lift, reversing system and additional centring table. The centring table which is additionally supported by a pneumatic system provides that the trays - bottoms or lids - can be sucked off or alternatively pushed over with an auxiliary ejection device. Centring station reversing device lift Input SHA 81 without reversing station with centring device in output side. Sucking off the tray bottoms after centring. Quick adjustment for tray sizes: Length 1140 - 1230 mm Width 800 - 1040 mm Heigh 50 - 240 mm Other ranges of adjustment on demand. 21 Fully Automatic Tray Stapling Machine SHA 81 Stapling System This machine features considerable possibilities of rationalization wherever large-sized carton trays are required in large quantities. This means that manual tray handling can be completely automated. Double staple from height of 120 mm Single staple Technical Data: Output: 8 - 10 blanks/minute Control system: SPS SIEMENS S 7 Output station: continuous ejection or ejection at the touch of a stop. Operating pressure: 4 - 6 bars Since the output of the SHA 81 stapling machine is four to six times greater than for manual or other mechanical methods, the stapling machines can be used Voltage: 415 V / 50 Hz Equipment: 4 stapling heads for 7500 or 5000 coiled staples Adiustment range: for carton trays of 600 x 400 to 1200 x 1000, with a height of 50 - 240 mm. a) integrated in the packaging line to supply a particular line b) or centrally to supply between 4 and 6 lines simultaneously. It can be used centrally because conversion to a different size of blanks only involves 2 to 3 minutes. The blanks are positioned in front of the lifling device. Everything else functions fully automatically. Input station with feeder Additional devices, such as automatic pallet loading stations, reversing stations to turn tray bottoms to tray lids, etc., are also available. Single and double stapling Fully automatic functions: 1. Lifting, feeding 2. Centring, shaping, stapling 3. Ejecting 1 2 3 23 Why staple? MG® Stapling System means... ➀ a high degree of stability as all cardboard layers are joined firmly together, ➁ provides more stability and better stackability, ➂ lead sealing effect, i. e. highly theft-proof, ➈ environmentally friendly. No problem in recycling procedure. ➉ Stapling with MG ® stapling machines includes consultation, prompt material supplies, maintenance and servicing. ➃ closure is not affected by moisture or heat, ➄ very often a more cost- Your partner for stapling: effective type of cardboard can be used, ➅ advertising imprints are not defaced, ➆ you can pack fast, cost-effectively and simply, ➇ with staples removed properly 205dt cartons can be reused, More than 100 types of staples.
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