S10099 Classic Air Tool - Band-It-Idex

S10099 Classic Air Tool - Band-It-Idex
S10099
Classic Air Tool
THE CLASSIC S10099 HAS BEEN
DISCONTINUED AND REPLACED WITH
THE S75099. REPAIR PARTS ARE
LIMITED AND MAY NOT BE AVAILABLE.
CONTACT FACTORY FOR AVAILABILITY.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 1 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Table of Contents
AIR TOOL SPECIFICATIONS
AIR LINE REQUIREMENTS
3
SAFETY PROCEDURES
3
INSPECTION AND INSTALLATION
4
MOUNTING TEMPLATE
5
RECOMMENDED OPERATING PRESSURE
6
PULL-UP SPEED CONTROL
7
PRESSURE INDICATOR CALIBRATION
8
HOLDING PRESSURE ADJUSTMENT
9
CLAMP APPLICATION
10
TROUBLESHOOTING
11
MAINTENANCE
12
MAINTENANCE CHECK LIST
13
WARRANTY
13
REPAIR PARTS LIST - CYLINDER ASSEMBLY
14
REPAIR PARTS LIST - VALVE ASSEMBLY
15
REPAIR PARTS LIST - JUNIOR CLAMP HEAD
16
OPTION - FILTER/LUBRICATOR
17
OPTION -12° INCLINE BASE
18
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 2 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Specifications
and Safety
OVERALL DIMENSIONS:
20 ¼” LONG
9 7/8” WIDE
13 ¼” HIGH
SHIPPING WEIGHT: 42.5 LBS.
AIR SUPPLY INLET
CONTROL LEVER
PULL SPEED CONTROL
SLIDE COVER
CUT OFF HANDLE
JUNIOR CLAMP HEAD
PRESSURE SETTING
CHART
PRESSURE SETTING CONTROL
SAFETY PROCEDURES
1.
FAMILIARIZE YOURSELF WITH OPERATING
PROCEDURES BEFORE OPERATING THE S10099 AIR
TOOL.
2.
DO NOT OPERATE TOOL WITHOUT SLIDE COVER IN
PLACE.
3.
USE ONLY RECOMMENDED BAND-IT PREFORMED
CLAMPS OR BAND AND BUCKLE WITH THE PROPER
HEAD ASSEMBLY.
4.
DO NOT EXCEED RECOMMENDED PRESSURE SETTINGS.
EXCESS PRESSURE MAY CAUSE SUDDEN CLAMP
FAILURE DURING APPLICATION OR RESULT IN AN
UNSAFE CLAMP. CERTAIN APPLICATIONS MAY REQUIRE
A REDUCED PRESSURE SETTING. SEE PAGE 6 FOR
RECOMMENDED PRESSURE SETTINGS. ALSO SEE PAGE
6 FOR IMPORTANT ADVICE AND WARNINGS.
5.
ALWAYS KEEP FINGERS CLEAR OF CLAMP DURING
APPLICATION.
6.
DISCONNECT AIR SUPPLY BEFORE SERVICING AIR
TOOL.
7.
TOOL MUST BE FIRMLY MOUNTED (SEE INSTALLATION
INSTRUCTIONS ON PAGE 4).
8.
SAFETY CLASSES OR GOGGLES SHOULD BE WORN
WHEN APPLYING CLAMPS.
9.
ALWAYS KEEP TOOL IN GOOD OPERATING CONDITION.
AIR LINE REQUIREMENTS
AIR LINE PRESSURE:
100 PSI MINIMUM, 150 PSI MAXIMUM (7.0 – 10.5 kg/cm2, 689 – 1034 kPa)
CONSUMPTION:
3-5 CFM WITH 20 GALLON TANK MIN.
LINE SIZE:
1/4” ID MINIMUM
CONNECTION:
1/4” NPT
FILTER / LUBRICATOR:
MUST BE ADDED TO AIR SUPPLY. SEE PAGE 18 FOR BAND-IT FILTER /
LUBRICATION KIT
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 3 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
Inspection and
Installation
S10099
Classic Air Tool
INSPECTION
WHEN REMOVING AIR TOOL FROM SHIPPING CARTON, CHECK FOR
SHIPPING DAMAGE WHICH SHOULD BE REPORTED TO THE CARRIER.
1.
RECOMMENDED TABLE HEIGHT IS 34” TO 40”. THIS IS THE OPTIMUM RANGE FOR APPLYING CLAMPS TO MOST ITEMS.
MAKE SURE THE INSIDE CLEARANCE IS ADEQUATE FOR ITEMS TO BE CLAMPED.
2.
THE AIR TOOL MUST BE FIRMLY SECURED TO WORK BENCH. USE 5/16” DIAMETER FASTENING HARDWARE (NOT SUPPLIED
WITH AIR TOOL). AIR TOOL MAY BE MOUNTED ON AN OPTIONAL 12° INCLINE BASE (SEE PAGE 18).
INSTALLATION
THE INCOMING AIR SUPPLY MUST COME THROUGH A FILTER/LUBRICATOR, LOCATED NO MORE THAN 30” FROM AIR TOOL
3.
(SEE PAGE 17 FOR BAND-IT FILTER / LUBRICATOR KIT).
USE OF THE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR VOIDS THE WARRANTY
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 4 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Mounting
Template
NOTES:
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
1.
AIR TOOL MUST BE FIRMLY SECURED!
2.
USE 5/16” FASTENING HARDWARE.
3.
DO NOT USE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR.
www.BAND-IT-IDEX.com
Page 5 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Operating
Pressure
OPERATING PRESSURES SHOWN BELOW ARE IN PSI
CLAMP WIDTH
201 STAINLESS STEEL
316 STAINLESS STEEL
CARBON STEEL
INCH
mm
PULL UP
PRESSURE
HOLDING
PRESSURE
PULL UP
PRESSURE
HOLDING
PRESSURE
PULL UP
PRESSURE
HOLDING
PRESSURE
1/4”
6.4
15
4
15
4
--
--
3/8”
9.5
25
5
20
5
25
6
1/2”
12.7
40
6
35
6
40
7
5/8”
15.9
50
7
40
7
50
8
3/4”
19.1
60
8
50
8
60
9
NOTES:
®
THESE ARE RECOMMENDED MAXIMUM PRESSURES FOR BAND-IT JUNIOR CLAMPS. IT MAY BE NECESSARY TO
REDUCE PRESSURE SETTINGS TO PROPERLY CLAMP SOME OBJECTS.
USE ONLY BAND-IT CLAMPS ON THE AIR TOOL.
IMPORTANT ADVICE AND WARNINGS TO USER.
READ BEFORE APPLYING CLAMPS.
WHEN CLAMPING A HOSE END, REMEMBER THAT A TIGHTER CLAMP KEEPS THE FITTING MORE SECURE, BUT EXCESS
TENSION COULD DAMAGE THE HOSE. FITTING STEM MUST HAVE PROMINENT BARBS FOR PROPER RETENTION INSIDE
THE HOSE, BUT MUST NOT BE SHARP TO PREVENT CUTTING INTO THE HOSE. HOSE, FITTING AND CLAMP MUST BE
COMPATIBLE WITH EACH OTHER AND THE WORKING ENVIRONMENT USED IN. IF IN DOUBT, CONSULT THE HOSE OR
FITTING MANUFACTURER OR CALL BAND-IT.
CLAMPING OBJECTS OTHER THAN HOSE REQUIRE SIMILAR PRECAUTIONS.
CAUTION: IMPROPERLY TIGHTENED CLAMPS MAY RESULT IN DANGEROUS HOSE ASSEMBLIES, WHICH COULD CAUSE
INJURIES OR PROPERTY DAMAGE.
CAUTION: ABUSE OR USE OF A HOSE OUTSIDE THE MANUFACTURER’S RECOMMENDED CONDITIONS MAY CAUSE IT
TO QUICKLY DETERIORATE AND BECOME A SAFETY HAZARD. THIS COULD RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE. INSPECT AND TEST HOSE ASSEMBLIES FREQUENTLY. REPAIR OR REPLACE AT THE SLIGHTEST
SIGN OF DAMAGE OR DETERIORATION.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 6 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Pull-Up Speed
Control
SET SCREW
VALVE HANDLE
SLOW / FAST SELECTOR
PRESSURE GAUGE
JAM NUT
BOSS
PULL UP SPEED CALIBRATION
1. START WITH PISTON ROD IN FORWARD POSITION AND SET SCREW WITH JAM NUT ALL THE
WAY BACK (SCREW END FLUSH WITH BOSS). PUT SLOW / FAST SELECTOR ON “SLOW”.
2. SLOWLY PUSH VALVE HANDLE FORWARD UNTIL PISTON GLIDES BACK AND PRESSURE
INDICATES ON THE PRESSURE GAUGE.
3. KEEP HANDLE IN THAT POSITION AND TURN SCREW OUT UNTIL IT CONTACTS THE SURACE OF
THE SLOW / FAST SELECTOR. HOLD SCREW IN POSITION WITH HEX WRENCH AND TIGHTEN
JAM NUT.
4. CHECK CALIBRATION BY CYCLING TOOL ON BOTH SLOW AND FAST PULL UP. OBSERVE THE
DIFFERENCE IN PISTON SPEED.
FOR APPLYING MOST ALL BAND-IT PREFORMED CLAMPS, PULL SPEED CONTROL SHOULD BE IN “UP”
(FAST) POSITION.
CASES WHERE PULL SPEED CONTROL MAY BE USED IN “DOWN” (SLOW) POSITION ARE:
A)
B)
C)
D)
WHEN EXACT POSITIONING OF CLAMP IS REQUIRED.
FOR APPLYING CLAMPS TO LARGE OR HEAVY AND HARD TO HANDLE HOSE.
TRAINING A NEW OPERATOR.
IF CLAMPS ARE NOT PULLING SMOOTHLY.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 7 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Pressure Indicator
Calibration
VALVE HANDLE
Figure 1
SLOW / FAST SELECTOR
PRESSURE GAUGE
CALIBRATION SET-UP:
INDICATOR
NUMBERS SHOWN ON INDICATOR ARE IN 10 PSI
GRADUATIONS.
EXAMPLE: 7 = 70 PSI
6 = 60 PSI
PRESSURE INDICATOR CALIBRATION SHOULD ALWAYS
BE DONE AT 70 PSI.
ADJUSTING
KNOB
USE MIDWAY SPACE BETWEEN EACH GRADUATION
LINE FOR 5 PSI GRADUATION.
PRESSURE
INDICATOR
SLEEVE
WHEN CALIBRATING OR ADJUSTING PRESSURE INDICATOR,
VALVE HANDLE MUST ALWAYS BE IN RETURN POSITION
(PISTON ROD FULLY EXTENDED TO THE FRONT).
SPEED CONTROL SELECTOR MUST BE SET ON “FAST” PULLUP PRIOR TO CALIBRATION (AS SHOWN).
SET SCREW
CALIBRATION PROCEDURE:
REFER TO FIGURE 1 FOR IDENTIFICATION OF EACH PART.
LOOSEN SET SCREW AND REMOVE PRESSURE INDICATOR SLEEVE.
TURN ADJUSTING KNOB CLOCKWISE UNTIL THERE IS A 1/8” GAP BETWEEN ADJUSTING KNOB AND INDICATOR AS SHOWN.
ACTUATE VALVE HANDLE TO THE PULL-UP CYCLE AND OBSERVE PRESSURE GAUGE. PRESSURE SHOULD STOP INCREASING
AT 70 PSI.
PULL VALVE HANDLE BACK TO RETURN CYCLE, TURN ADJUSTING KNOB CLOCKWISE OR COUNTERCLOCKWISE TO FINE TUNE
PRESSURE GAUGE TO 70 PSI. (BE SURE TO PULL VALVE HANDLE BACK TO ITS RETURN CYCLE POSITION BEFORE EACH
ADJUSTMENT IS MADE).
SLIDE PRESSURE INDICATOR SLEEVE BACK OVER ADJUSTING KNOB AND INDICATOR. ALIGN TAPERED FRONT EDGE OF
PRESSURE INDICATOR SLEEVE WITHIN THE NUMBER SEVEN (7) GROOVE AND LOCK IT IN PLACE WITH SET SCREW.
ONCE INDICATOR SLEEVE HAS BEEN LOCKED IN PLACE TO ADJUSTING KNOB, BOTH PARTS CAN BE TURNED
COUNTERCLOCKWISE FOR LOWER PRESSURE SETTINGS OR CLOCKWISE TO INCREASE PRESSURE SETTING. WHEN
INCREASING PRESSURE, TURN KNOB PAST REQUIRED PRESSURE SETTING ONE (1) OR TWO (2) TURNS THEN BACK TO
REQUIRED PRESSURE SETTING.
80 PSI SETTING CAN BE ACCOMPLISHED BY TURNING INDICATOR SLEEVE CLOCKWISE ALL THE WAY UNTIL IT COMES TO A
STOP, THEN BACK OFF TWO COMPLETE TURNS.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 8 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Holding Pressure
Adjustment
ADJUSTMENT KNOB
LOCKING RING
VALVE SEAL
VALVE HANDLE
PRESSURE GAUGE
GENERAL:
THE HOLDING PRESSURE REFERS TO THE CONTROLLED PRESSURE IN THE TOOL THAT OCCURS
AFTER THE CLAMP HAS BEEN TENSIONED AND THE CONTROL LEVER HAS BEEN POSITIONED TO THE
NEUTRAL POSITION. IN THIS POSITION, THE PRESSURE IN THE TOOL BLEEDS DOWN FROM THE
PULL PRESSURE TO THE HOLDING PRESURE CONTROLLED BY THE HOLD PRESSURE CONTROL
VALVE. THESE PRESSURES ARE READ ON THE PRESSURE GAUGE.
FOR GENERAL USE, THESE TOOLS ARE SET AT 7 - 8 PSI AT THE FACTORY AND THE ADJUSTMENT IS
SEALED.
ONCE SET, PULL UP PRESSURE HAS BEEN ACHIEVED AND VALVE HANDLE HAS BEEN PUT IN
NEUTRAL POSITION, THE PRESSURE SHOULD DROP RAPIDLY AND THEN REACH SET HOLDING
PRESSURE AND STOP THERE.
THE HOLDING PRESSURE IS READ ON THE GAUGE AND IS THE PRESSURE WHICH SHOULD BE
SHOWING WHEN A JUNIOR PREFORMED CLAMP IS TO BE ROLLED OVER AND CUT OFF.
ADJUSTMENT OF HOLDING PRESSURE:
TO ADJUST THE HOLDING PRESSURE, REMOVE THE SEAL, RELEASE THE WHITE LOCKING RING TO
UNLOCK THE KNOB AND TURN THE VALVE CONTROL KNOB CLOCKWISE AS FAR AS POSSIBLE. SET
THE PULL PRESSURE AT 40 PSI OR HIGHER AND OPERATE THE TOOL (CLAMP NOT REQUIRED).
ALLOW THE TOOL TO REACH THE PULL PRESSURE THEN MOVE THE CONTROL VALVE TO NEUTRAL
POSITION. NOW, SLOWLY TURN THE ADJUSTMENT KNOB COUNTERCLOCKWISE AND YOU HEAR THE
AIR EXHAUST AND OBSERVE THE HOLDING PRESSURE DROP. TURN THE KNOB AS NEEDED TO GET
THE PRESSURE TO THE RECOMMENDED SETTING (PAGE 6). PUSH THE WHITE LOCKING RING DOWN
TO LOCK THE KNOB, NOW THE TOOL IS READY TO USE. IF THE VALVE DOES NOT HOLD THE
PRESSURE, THE VALVE IS DEFECTIVE AND SHOULD BE REPLACED. IT IS RECOMMENDED TO CYCLE
THE TOOL A FEW TIMES AND OBSERVE THAT PRESSURES ALWAYS REACH THE LEVEL SELECTED.
TO OPTIMIZE CLAMP CUT-OFF AND CLAMP LOCKING, IT IS RECOMMENDED THAT THE CLAMP HOLD
PRESSURES (SHOWN ON PAGE 6) BE USED FOR DIFFERENT CLAMP WIDTHS.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 9 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
Clamp
Application
S10099
Classic Air Tool
VALVE
STEP 1
STEP 2
STEP 3
TURN PRESSURE INDICATOR KNOB UNTIL
INDICATOR COINCIDES WITH THE
PRESSURE REQUIRED FOR THAT
PARTICULAR BAND WIDTH AND MATERIAL
TYPE. SEE PAGE 6 OR RIGHT SIDE OF
TOOL CYLINDER FOR RECOMMENDED
PRESSURE SETTINGS.
INSERT CLAMP TAIL INTO NOSE OF
TOOL WITH BUCKLE UP. PUSH VALVE
HANDLE TO PULL-UP POSITION AS
SHOWN. (SHOULD TOOL FAIL TO
OPERATE, PUSH ON SHUT-OFF VALVE.)
WHEN SHUT-OFF VALVE TRIPS,
RETURN VALVE HANDLE TO NEUTRAL
POSITION (HALF WAY BETWEEN PULLUP AND RETURN POSITIONS).
NOTE:
WHEN APPLYING OVERSIZED CLAMPS,
LIFT UP RAIL COVER, BACK OUT SOCKET
HEAD CAP SCREW LOCATED ON TOP OF
PISTON ROD HEAD TO CLEAR BAND PATH
INSIDE PISTON ROD HEAD FOR MORE
THAN ONE GRIP PER CLAMP.
RETURN SCREW BACK TO ITS ORIGINAL
POSITION WHEN MULTIPLE GRIPS ARE
NO LONGER REQUIRED. THREADED END
OF SET SCREW INSIDE PISTON ROD
HEAD IS USED TO EJECT CLAMP TAIL
SCRAP OUT OF FRONT OF JUNIOR HEAD.
SEE PAGE 6 FOR IMPORTANT ADVICE
AND WARNINGS.
STEP 4
STEP 5
WHEN PRESSURE BLEEDS TO HOLDING
PRESSURE AS INDICATED ON PRESSURE
GAUGE, ROLL BUCKLE UNDER SHEAR HOOK
AND PULL CUT OFF HANDLE.
PULL VALVE HANDLE TO RETURN
POSITION TO EJECT TAIL.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 10 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Troubleshooting
PROBLEM
PROBABLE CAUSE
CORRECTION
SHARP OR SCARRED EDGES ON CLAMP.
METAL DEPOSITS ON UNDERSIDE OF TAIL
AT BUCKLE EDGE. CLAMP TAIL BREAKING
BEFORE CLAMPING OPERATION
COMPLETED.
LOOSE OR BROKEN CUTTER BLADE /
BACKING PLATE. SHARP EDGE ON
CUTTER BLADE DUE TO WEAR.
MAKE CERTAIN ALL FASTENERS ARE
TIGHT. REPLACE ANY BROKEN OR
CHIPPED BLADES. HONE SHARP EDGE TO
A SMOOTH RADIUS.
TAIL IS BROKEN AT APPROXIMATELY 45°
CLAMP MATERIAL STRETCHED OR
THINNED AT BREAK.
PULL-UP PRESSURE SET HIGHER THAN
RECOMMENDED.
REDUCE PULL-UP PRESSURE TO THE
RECOMMENDED MAXIMUM OR SLIGHTLY
LOWER. APPLY CLAMP AND ADJUST IT IF
NECESSARY.
CLAMP TAIL BREAKS DURING ROLL-UP.
HOLDING PRESSURE SET HIGHER THAN
RECOMMENDED. ROLL-UP IS ATTEMPTED
BEFORE PRESSURE HAS DROPPED TO
APPROPRIATE LEVEL.
REDUCE HOLDING RESSURE TO THE
RECOMMENDED MAXIMUM OR SLIGHTLY
LOWER. APPLY CLAMP AND ADJUST IF
NECESSARY. WAIT WITH ROLL-UP UNTIL
GAUGE REACHES REQUIRED HOLDING
PRESSURE.
PULL-UP PRESSURE SET LOWER THAN
RECOMMENDED.
INCREASE PULL-UP PRESSURE.
CLAMP NOT INSERTED PROPERLY.
MAKE SURE CLAMP IS STRAIGHT AND
LEVEL WHEN INSERTING.
BAND GRIPPER PIN LOOSE.
TIGHTEN SET SCREW.
PULL-UP CYLINDER NEEDS LUBRICATION.
CHECK FILTER / LUBRICATION AND ADD
OIL IF NECESSARY.
HOLDING PRESSURE SET HIGHER THAN
RECOMMENDED.
REDUCE HOLDING PRESSURE TO THE
RECOMMENDED MAXIMUM OR SLIGHTLY
LOWER. APPLY CLAMP AND ADJUST IF
NECESSARY.
BROKEN OR WORN TEETH ON BAND
GRIPPER LEVER.
REPLACE BAND GRIPPER LEVER.
SPRING STRETCHED OUT.
REPLACE SPRING.
TRIPPER PLATE STUCK DUE TO DIRT OR
LACK OF LUBRICATION.
CLEAN AND/OR RE-LUBRICATE.
CLAMP PULLS IN A JERKY MANNER.
CLAMP PULLS BUT DOES NOT LOCK.
CLAMP TAIL SLIPS IN BAND GRIPPER
LEVER.
CLAMP TAIL DOES NOT ALIGN PROPERLY
DURING RESET.
CLAMP TAIL CATCHES AS TOOL RESETS.
LOOSE OR BROKEN CUTTER BLADE.
MOVE VALVE HANDLE TO PULL-UP
POSITION. REACH UNDER PISTON ROD
AND LOCATE BAND GRIPPER LEVER.
ROTATE LEVER TOWARD CLAMP HEAD
AND ALLOW TAIL TO FALL FROM TOOL. IF
TAIL REMAINS STUCK, USE PLIERS TO
GRASP TAIL AND CAREFULLY REMOVE.
NEVER POSITION FINGERS ANYWHERE
BUT ON GRIPPER LEVER AND KEEP VALVE
HANDLE IN PULL-UP POSITION.
TIGHTEN OR REPLACE CUTTER BLADE.
IMPROPER HOLDING PRESSURE
ADJUST HOLDING PRESSURE TO
RECOMMENDED LEVEL.
NO OR LOWER THAN RECOMMENDED
HOLDING PRESSURE.
ADJUST CHECK VALVE TO
RECOMMENDED HOLDING PRESSURE.
TOOL TAKES EXCESSIVE TIME FOR CLAMP
PULL-UP.
AIR LEAK FROM LOOSE CONNECTION OR
WORN PARTS.
TIGHTEN LOOSE CONNECTION AND / OR
REPLACE WORN PARTS.
CLAMP TAIL CANNOT BE INSERTED INTO
TOOL.
TRIPPER PLATE MAY BE BROKEN OR
BINDING.
ADJUST OR REPLACE TRIPPER PLATE.
TOOL DOES NOT CUT OFF CLAMP.
NOTE: IF PROBLEM PERSISTS OR CANNOT BE IDENTIFIED, CALL BAND-IT, 303-320-4555.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 11 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Maintenance
1. FOR BEST RESULTS AND PROPER FUNCTIONING OF THE AIR
TOOL, A FILTER / LUBRICATOR MUST BE USED ON THE AIR
SUPPLY OR IN LINE WITHIN 30 INCHES OF THE AIR TOOL.
THE WARRANTY IS VOIDED IF A FILTER / LUBRICATOR IS
NOT USED.
2. BEFORE USING AIR TOOL, CHECK TO SEE THAT THE
CUTTER BLADE AND BACKING PLATE ARE FULLY
TIGHTENED. LOOSE BOLTS CAN EASILY CAUSE BREAKAGE
OF BLADE AND BACKING PLATE.
3. CLEAN GRIPPER OCCASIONALLY. PARTICLES AND DIRT ON
THE GRIPPER LEVER CAN CAUSE IT TO SLIP OFF THE
CLAMP TAIL. TO REMOVE GRIPPER LEVER, SLACKEN OFF
SET SCREW AND TAP OUT PIN.
4. CUTTER BLADE AND BACKING PLATE EDGES MUST BE KEPT
CLEAN AND FREE OF METAL SHAVINGS. HONE SMOOTH AT
FIRST SIGN OF CLAMP GOUGING.
CUTTER BLADE
BACKING PLATE
BAND GRIPPER
THE BAND-IT S10099 AIR TOOL, ALTHOUGH DURABLE, DOES NEED PERIODIC MAINTENANCE AND
REPAIR. IF THIS TOOL NEEDS MINOR REPAIR OR COMPLETE OVERHAUL (LIST BELOW), IT SHOULD BE
RETURNED TO BAND-IT IN DENVER, COLORADO.
MINOR REPAIR:
1.
2.
3.
4.
TEST AND INSPECT TOOL TO DETERMINE SOURCE OF PROBLEM.
CLEAN EXTERIOR OF TOOL.
REPLACE WORN OR DAMAGED, EXTERNAL EXPENDABLE PARTS.
ADJUST, TEST AND INSPECT.
REPLACE CUTTER BLADE AND BACKING PLATE AS KIT J93099.
REPLACE GRIPPER CLOSING SPRING AND BAND GRIPPER AS KIT S45199.
PARTS REPLACED ARE INVOICED AT CURRENT PART PRICES.
OVERHAUL:
1.
2.
3.
4.
5.
TOTALLY DISMANTLE TOOL AND CLEAN ALL PARTS.
REFINISH EXTERNAL PARTS SUCH AS CASTINGS, CYLINDER, ETC.
INSPECT ALL PARTS FOR WEAR AND DAMAGE. REPLACE AS NEEDED.
REPLACE ALL EXPENDABLE PARTS SUCH AS GASKETS AND O-RINGS.
REASSEMBLE, ADJUST, TEST AND INSPECT.
EXPENDABLE PARTS REPLACED AT NO EXTRA CHARGE.
ALL OTHER PARTS REPLACED ARE INVOICED AT CURRENT PART PRICES.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 12 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Maintenance List
Warranty
MAINTENANCE CHECK LIST
COMPONENT
CLAMP HEAD
CUTTER BLADE AND
BACKING PLATE
FILTER / LUBRICATOR
ECCENTRIC LEVER
CYLINDER
TRIPPER PLATE
AIR EXHAUST
MUFFLERS
CHECK
CHECK FOR LOOSE
MOUNTING SCREWS.
CHECK TO SEE IF BLADE
IS LOOSE OR HAS ANY
BROKEN OR CHIPPED
EDGES.
CHECK FOR BUILD-UP OF
DIRT, ETC. CHECK FOR
LOW, CONTAMINATED OR
DISCOLORED LUBRICANT.
CHECK FOR BUILD-UP OF
DIRT, ETC., IN TEETH.
CHECK FOR BUILD-UP OF
DIRT, CONTAMINANTS ON
PISTON ROD SEALS.
CHECK FOR BUILD-UP OF
DIRT, CONTAMINANTS,
ETC.
CHECK FOR BUILD-UP OF
DIRT, CONTAMINANTS,
ETC.
ACTION
TIGHTEN ALL SCREWS AND
FASTENERS.
FREQUENCY
DAILY
TIGHTEN ALL SCREWS AND
FASTENERS. REPLACE IF
NECESSARY.
DAILY
DRAIN AND CLEAN WITH SOAP
AND WATER. REFILL WITH
DTE 24 HYDRAULIC OIL.
EVERY 2000 CLAMPS
REMOVE AND CLEAN WITH
SMALL POINTED OBJECT,
KNIFE BLADE, WIRE BRUSH.
EVERY 2000 CLAMPS
CLEAN WITH SOAP AND WARM
WATER.
6 MONTHS
CLEAN AND APPLY TYPE G-N
LUBRICANT OR EQUIVALENT.
6 MONTHS
REMOVE AND CLEAN WITH
NON-FLAMMABLE
DEGREASER.
6 MONTHS
Refer to website for warranty information: http://www.band-it-idex.com/warranty.html
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 13 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Repair Parts List
Cylinder Assembly
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
J65687
J65087
S14487
J63387
J61587
J66687
J63287
S44887
S45587
S44687
J60767
J92687
S14887
S11687
S47988
J67687
S60287
S44987
S45687
J62187
J90187
J92187
J63187
DECRIPTION
SCREW, SOC. HEAD CAP #10-32 X 1/2
NUT, HEX, #10-32
GAUGE, LIQUID 0-100 PSI ¼ NPT
O-RING, .188 ID X .062 THICK
CONTROL PLUNGER
GASKET, CYLINDER
O-RING, 5.437 ID X .295 THICK
SPACER, STROKE LIMITING
O-RING, .437 ID X .103 THICK
PISTON
CYLINDER
DECAL, CAUTION
TUBING, COPPER, ¼ OD
FITTING, COPPER TUBE ¼ X ¼ NPT
COVER, REAR CYLINDER
NUT, HEX, 3/8-24
DECAL, MAXIMUM SETTINGS
BOLT, HEX HEAD, ½-13 X 2.5 LG.
WASHER, FLAT 17/32 ID X 1-1/16 OD
CYLINDER BOLT
COVER, FRONT CYLINDER
DRAIN COCK, 1/8 NPT
O-RING, .750 ID X .125 THICK
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
QTY
QTY.
ITEM
PART NO.
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
12
1
1
1
6
1
1
1
24
25
26
27
28
29
30
31
32
33
34
35
36
S10487
J66587
S21789
S45888
S45087
J65487
J61967
S48087
J67287
S44787
J66487
S21587
J61187
SCREW, SOC. HEAD CAP, 5/16-18X5/8
DESCRIPTION
38
39
40
41
42
43
44
45
46
S45199
J90987
J68187
S25787
C00387
S25687
S39787
S25587
S11287
BAND GRIPPER KIT
SCREW, SOC. HEAD CAP, 5/16-18X7/8
SCREW, SET, #8-32 X 1/8 LONG
LUBRICANT, MOLY PASTE
LOCKING COMPOUND, HIGH STRENGTH
WASHER, LOCK, 5/16 ID
BASE
SLIDE COVER
TRIPPER PLATE, BAND GRIPPER
SCREW, SET. 5/16-24 X 3/8 LONG
PLATE, ROD GUIDE
SCREW, BUTTON HEAD, #10-32 X 3/8
SCREW, SOC. HEAD CAP, ¼-28 X ½
PISTON ROD
PIN, ECCENTRIC LEVER BACK-UP
PIN, PIVOT, BAND GRIPPER
PIN SPRING, 1/8 X 1 3/8 LONG
LOCKING COMPOUND, MEDIUM STRENGTH
GASKET AND JOINT SEALANT
COMPOUND, TEFLON SEALANT
FITTING, 45ْ, ¼ X ¼ NPT
www.BAND-IT-IDEX.com
Page 14 of 18
4
4
1
1
1
1
1
2
1
1
1
1
1
1
6
1
1
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Repair Parts List
Valve Assembly
NOTE:
ENTIRE VALVE ASSEMBLY CAN BE REMOVED AS
A UNIT. THE VALVE ASSEMBLY CAN BE SENT TO
BAND-IT FOR SERVICING OR OVERHAUL
WITHOUT RETURNING THE ENTIRE TOOL.
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
J67887
J65087
J91687
S10687
J64887
S19187
J92587
J61487
S10587
S10887
J63587
J61387
J64987
J64587
J60187
S37387
S48387
S10487
G00689
S10287
S11387
S11787
J92187
J64687
J64487
J63387
J64787
DESCRIPTION
SCREW, SET, #10-32 X 1-1/4
NUT, HEX, #10-32
BRACKET, COCKING
CUP, SHUT OFF VALVE
SCREW, SET, #10-32 X 3/8
HANDLE, VALVE
HANDLE, PLASTIC BALL
LINK, CONTROL VALVE
VALVE STEM
O-RING, .737 ID X .103 THICK
VALVE CUP
WASHER, VALVE SPACER
SCREW, SOC. HEAD CAP, #10-32 X ¾
PIN, SPRING, ¼ X 1-1/8 LONG
VALVE HEAD
NIPPLE, HEX, ¼ NPT
ELBOW, 90ْ 1/4 NPT
SCREW, SOC. HEAD CAP, 5/16-18 X 5/8
FITTING, SWIVEL, ¼ X ¼ NPT
VALVE, RELIEF, ¼ NPT
CHECK VALVE SEAL
MUFFLER, AIR EXHAUST, ¼ NPT
DRAIN COCK, 1/8 NPT
NUT, HEX, ¼-28
PIN, SPRING, 3/16 X 1” LONG
O-RING, .188 ID X .062 THICK
SCREW, SET, ¼-28 X 1”
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
QTY.
ITEM
PART NO.
1
3
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
S10787
J63787
J66887
S42387
S11887
J63487
J92387
J63187
J61687
S23387
S23087
S23287
J62787
S23487
J68187
S23187
J62887
J66787
J61787
J61287
J63687
J64387
J90487
J91487
J91387
J64287
S25587
www.BAND-IT-IDEX.com
Page 15 of 18
DESCRIPTION
QTY.
STEM, SHUT-OFF VALVE
SPRING, COMP, .531 DIAM X 1.25 LG
BUSHING, BRASS ¼ NPT
PLUG, PLASTIC CAP, ¼ NPT
FITTING, COPPER TUBE, ¼ X 1/8 NPT
WASHER, NEOPRENE
BOLT, HEX, 5/16-18 X 1” LONG
O-RING, .750 ID X .125 THICK
VALVE HOOK
INDICATOR, PRESSURE SETTING
SPRING, COMP. ½ DIA X 2.31 LONG
1
1
1
1
1
1
1
1
1
1
1
KNOB, ADJUST PRESSURE INDICATOR
LOCKING KNOB, PRESSURE IND.
SLEEVE, PRESSURE INDICATOR
SCREW, SET, #8-32 X 1/8
POST, PRESSURE INDICATOR
TRIP PISTON
GASKET, VALVE HEAD
VALVE ARM
WASHER, VALVE CUP
SPACER, CONTROL VALVE
PIN, SPRING, 3/16 X 5/8 LONG
SHIFT SLIDE, SLOW AND FAST PULL
WASHER, NEOPRENE AND STEEL
SCREW, BUTTON HEAD, #10-32 X ½
PIN, SPRING, 3/16 X 7/8 LONG
COMPOUND, TEFLON SEALANT
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Repair Parts List
Junior Clamp Head
INSTALLATION INSTRUCTIONS FOR CUTTER BLADE
AND BACKING PLATE
1.
REMOVE OLD CUTTER BLADE SCREWS, CUTTER BLADE
AND BACKING PLATE.
2.
INSERT NEW SCREWS AND PUT ON NEW BACKING
PLATE WITH WORD “TOP” FACING UP (EITHER
DIRECTION) AS SHOWN.
3.
PUT NEW CUTTER BLADE ON WITH SLOT FACING UP AS
SHOWN AND TIGHTEN SCREWS.
4.
ALWAYS REPLACE ALL PARTS AS A KIT.
ITEM
1
PART NO.
J93099
DESCRIPTION
CUTTER / BLADE KIT
QTY.
1
3
4
6
7
8
9
10
*11
12
S18787
S51287
J64887
J00587
S11589
S18487
S52987
J90887
S18687
SCREW, SOC. HEAD CAP, ¼-28 X 1.75
HEAD, JR. PREFORMED CLAMP
SCREW, SET, #10-32 X 3/16
SHEAR HOOK
HANDLE ASSEMBLY
GRIP, HANDLE COVER
PIN, PIVOT, CAM
PIN, PIVOT, SHEAR HOOK
DECAL, WARNING
2
1
2
1
1
1
1
1
1
J93099
STANDARD CUTTER BLADE/ BACKING PLATE
-
KITS
-
* SHEAR HOOK PIVOT PIN TO BE RETAINED BY USING MEDIUM STRENGTH
BLUE LOCTITE COMPOUND 242 OR EQUIVALENT.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 16 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
Filter/Lubricator
LUBRICATOR
SWIVEL FITTING
AIR FILTER
¼” NPT PLUG
90° ELBOW
HEX NIPPLE
FILLER PORT
LONG NIPPLE
90° ELBOW
AIR SUPPLY “IN” PORT
INSTRUCTIONS
1.
2.
3.
4.
REMOVE ¼” NPT PLUG FROM AIR SUPPLY “IN” PORT.
ASSEMBLE 90° ELBOW MALE END INTO FEMALE END OF AIR SUPPLY “IN” PORT. BE SURE FEMALE END
OF 90° ELBOW IS IN DIRECTION SHOWN AFTER ASSEMBLY.
USE OPEN FACE WRENCH ON 90° ELBOW TO ASSEMBLE MALE END OF LONG NIPPLE SUB-ASSEMBLY
INTO ASSEMBLED 90° ELBOW FEMALE PORT. BE SURE MALE END OF 90° ELBOW IS FACING STRAIGHT
BACK IN CENTER LINE OF PULL-UP CYLINDER AS SHOWN.
ASSEMBLE SWIVEL FITTING OF FILTER / LUBRICATOR SUB-ASSEMBLY SHOWN TO MALE END OF
ASSEMBLED 90° ELBOW. BE SURE THAT FILTER AND LUBRICATOR ARE STRAIGHT UP AND DOWN.
NOTE:
FILTER AND LUBRICATOR SUB-ASSEMBLY MAY BE ASSEMBLED AWAY FROM TOOL, NO MORE THAN 30”
FROM AIR SUPPLY “IN” PORT. FILTER AND LUBRICATOR MUST BE IN DIRECT LINE WITH TOOL, NO OTHER
HOOKUPS ALLOWED BETWEEN FILTER / LUBRICATOR AND TOOL.
PRIOR TO HOOKING UP AIR SUPPLY TO TOOL, UNSCREW THE TWO FILLER PORT SCREWS ON OPPOSITE
SIDE OF EACH OTHER AND FILL BOWL HALF WAY WITH DTE 24 HYDRAULIC OIL PROVIDED WITH KIT.
ADJUST DRIP RATE TO ONE DROP FOR EVERY 6 TO 7 CYCLES.
TO DRAIN AIR FILTER, TURN KNURLED KNOB COUNTERCLOCKWISE (IN).
USE OF THE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR VOIDS THE WARRANTY.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 17 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
S10099
Classic Air Tool
12° Incline Base
S10099 AIR TOOL
12° INCLINE BASE
2 REQUIRED PER TOOL
NOTES:
INCLINE BASE MUST BE FIRMLY SECURED TO WORK BENCH.
USE 5/16” DIAMETER FASTENING HARDWARE (NOT SUPPLIED WITH BASE).
USE MOUNTING TEMPLATE (PAGE 5) FOR HOLE LOCATIONS.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 18 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement