Toro 88542, 88541 User manual
Form No. 3408-753 Rev A
Power Plex™ 40V MAX Standard
Battery Pack/Charger
Model No. 88540—Serial No. 317000001 and Up
Model No. 88541—Serial No. 317000001 and Up
Model No. 88542—Serial No. 317000001 and Up
Register at www.Toro.com.
Original Instructions (EN)
*3408-753* A
Safety
WARNING
CALIFORNIA
Proposition 65 Warning
This product contains a chemical or chemicals
known to the State of California to cause cancer,
birth defects, or reproductive harm.
IMPORTANT SAFETY
INSTRUCTIONS—SAVE
THESE INSTRUCTIONS.
SAVE THESE INSTRUCTIONS—This manual contains
important safety and operating instructions for battery pack
Models 88540/88541 and battery charger Model 88542.
Introduction
Before using the battery charger, read all instructions and
cautionary markings on the battery charger, battery pack, and
product using the battery pack.
This battery pack/charger is intended to be used by residential
homeowners. Battery charger Model 88542 is designed
primarily to charge battery pack Models 88540 and 88541. It
is not designed to charge any other batteries.
CAUTION—To reduce risk of injury, charge battery pack
Models 88540 and 88541 with battery charger Model 88542
only. Other types of battery packs may burst, causing personal
injury and damage.
Battery pack Models 88540 and 88541 are designed primarily
for use in most Power Plex™ products.
This device complies with Part 15 of the FCC rules.
Operation is subject to the following 2 conditions: (1) this
device may not cause harmful interference; and (2) this device
must accept any interference received, including interference
that may cause undesired operation.
Read this information carefully to learn how to operate and
maintain your product properly and to avoid injury and
product damage. You are responsible for operating the
product properly and safely.
Warning
• This battery pack/charger is for indoor use only.
Register your product at www.Toro.com to ensure that Toro
can notify you in the case of a safety or warranty product
recall.
• Do not recharge non-rechargeable batteries.
• Check prior use if the output voltage and current of the
battery charger is suitable for charging the battery pack.
• Do not use the charger in the circumstances that the
output polarity does not match the load polarity.
• If the supply cord is damaged, have the manufacturer or
its service agent or a similar qualified person replace it
in order to avoid a hazard.
• Do not open the cover may under any circumstances. If
the cover is damaged, do not use the adaptor.
• Disconnect the supply before making or breaking the
connections to the battery.
• This appliance can be used by children aged from 8 years
and above and persons with reduced physical, sensory, or
mental capabilities or a lack of experience and knowledge
if they are supervised or instructed concerning using the
appliance safely and understand the hazards involved.
• Children shall not play with the appliance.
• Children shall not clean or maintain the appliance without
supervision.
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in China
All Rights Reserved
DANGER – TO REDUCE
THE RISK OF FIRE
OR ELECTRIC SHOCK,
CAREFULLY FOLLOW
THESE INSTRUCTIONS.
DANGER
Plugging the battery charger into an outlet that is
not 120 V can cause fire or electric shock.
• Do not plug the battery charger into an outlet
other than 120 V.
• For a foreign connection, use an attachment
plug adapter of the proper configuration for the
power outlet, if needed.
CAUTION
The battery pack may present a risk of fire or
chemical burn if mistreated.
• Do not disassemble the battery pack.
• Do not heat the battery pack above 70°C (158°F)
or incinerate it.
• Replace the battery pack with a genuine Toro
battery pack only; using another battery pack
may cause a fire or explosion.
• Keep battery packs out of the reach of children
and in the original packaging until they are
ready to use.
CAUTION
Dispose of a used battery pack promptly.
Dispose of lithium-ion batteries at a recycling
center designated for battery recycling.
CAUTION
Overheating a battery pack can cause fire and
severe burns.
Do not open, crush, heat above 70°C (158°F), or
incinerate. Follow the manufacturer’s instructions.
3
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential
danger. Replace any decal that is damaged or missing.
Symbol
Designation/Explanation
Class II
For indoor use only
Before charging, read the
instructions
Current fuse (R3-360-1A-02)
Current fuse (R3-360-3A-02,
R3-360-3A-03)
Correct disposal of this product
This marking indicates that
this battery charger and
battery pack should not be
disposed with other household
wastes throughout the EU.
To prevent possible harm to
the environment or human
health from uncontrolled waste
disposal, recycle it responsibly
to promote the sustainable
reuse of material resources.
To return your used device,
please use the return and
collection systems or contact
the retailer where the product
was purchased. They can take
this product for environmental
safe recycling.
decal136-2473
136-2473
decal136-2476
136-2476
decal136-2471
136-2471
Model 88540
decal136-2472
136-2472
Model 88541
4
1. The battery pack is
charging.
3. The battery pack is too
warm.
2. The battery pack is fully
charged.
4. Replace the battery pack.
decal136-2533
136-2533
1. Warning—read the Operator’s Manual; keep away from
moving parts; keep all guards and covers in place; wear
eye protection; do not operate in wet conditions.
decal136-2534
136-2534
1. The battery does not
come out of the box fully
charged.
4. Stop—follow these
instructions before first
use.
2. Place the battery in the
battery charger.
5. Read the Operator’s
Manual.
3. Wait until the battery is
fully charged before the
first use.
5
Setup
Product Overview
Mounting the Battery Charger
(Optional)
Specifications
Battery Charger
If desired, mount the battery charger securely on a wall using
the wall-mount key holes on the back of the charger.
Mount it indoors (such as a garage or other dry place), near a
power outlet, and out of the reach of children.
Specification R3-360-3A-02
R3-360-1A-02
R3-360-3A-03
Type
36 V 3.6
A Battery
Charger
36 V 0,65
A Battery
Charger
36 V 3.0
A Battery
Charger
Input
200 to 240
VAC 50/60Hz
160W
100 to
240VAC
50/60 Hz 30
W
100 to 240
VAC 50/60 Hz
160 W
Output
36 VDC 3.6 A
36 VDC 0.65
A
36 VDC 3.0
mA
Refer to Figure 1 for assistance in mounting the charger.
Note: Slide and twist the charger over the appropriately
positioned hardware to secure the charger in place (hardware
not included).
Battery Pack (Model R3-360-AH-U-01/2)
g194202
Figure 1
6
Voltage per cell
3.6 V
Number of cells
10
Battery pack voltage
36 V
Battery pack capacity
2 to 3 Ah
Operation
Charging the Battery Pack
Important: The battery pack is not fully charged when
you purchase it. Before using the tool for the first time,
place the battery pack in the charger and charge it
until the LED display indicates the battery pack is fully
charged. Read all safety precautions.
Important: For best results, charge your battery pack
in a location where the temperature is more than 0°C
(32°F) but less than 50°C (122°F). To reduce the risk of
serious personal injury, do not store the battery pack
outside or in vehicles. Charging time increases if you do
not charged it within this range.
g192773
Figure 3
Model 88541
Note: At any time, press the battery-charge-indicator button
on the battery pack to display the current charge (LED
indicators).
1. Make sure that the vents on the battery are clear of any
dust and debris.
1. Battery pack cavity
5. LED indicators (current
charge)
2. Battery pack terminals
6. Handle
3. Battery pack venting areas 7. Flashlight
2. Line up the cavity in the battery pack (Figure 2) with
the tongue on the charger.
4. Battery-charge-indicator
button
8. USB port (not shown;
located under handle)
Note: Quickly press the battery-charge-indicator
button twice to turn the flashlight on or off (battery
pack Model 88541 only). The flashlight automatically
shuts off after approximately 60 minutes of use.
Note: The USB port is provided for your convenience
to charge small electronics such as your cell phone or
tablet (battery pack Model 88541 only).
3. Make sure that the vents on the battery charger are
clear of any dust and debris.
4. Slide the battery pack into the charger until it is fully
seated (Figure 4).
g192748
Figure 2
Model 88540
1. Battery pack cavity
2. Battery pack terminals
4. Battery-charge-indicator
button
5. LED indicators (current
charge)
3. Battery pack venting areas
7
Installing the Battery Pack
Important: Operate the battery only in temperatures
that are -15°C (5°F) to 65°C (149°F).
1. Make sure that the vents on the battery are clear of any
dust and debris.
2. Line up the cavity in the battery pack with the tongue
on the tool.
3. Grasp the trigger handle.
4. Slide the battery pack into the tool until the battery
locks into the latch (Figure 5).
g194423
Figure 4
1. Charger venting areas
3. Right indicator light
2. Left indicator light
5. To remove the battery pack, slide the battery backward
out of the charger.
g189881
Figure 5
(Trimmer shown)
6. Refer to the following table to interpret the LED
indicators on the battery charger.
Left Light
Right Light
1. Battery latch
Indicates:
Off
Red
Charger is on; no battery
pack inserted
Red
Red
Battery pack is charging
Green
Red
Battery pack is charged
Orange
Red
Battery pack is too warm
Red Blinking
Red
Replace the battery pack
Removing the Battery Pack
Press the battery latch on the tool to release the battery pack
and slide the battery pack out of the tool (Figure 6).
g192774
Figure 6
(Trimmer shown)
1. Battery latch
8
Maintenance
Maintenance and servicing are not required under normal
conditions.
When you clean the surface of the equipment, wipe it off
only with a dry cloth.
Do not disassemble the equipment; if it is damaged, contact
the supplier or manufacturer.
Storage
Important: Store the tool, battery pack, and battery
charger only in temperatures that are between -20°C
(-4°F) and 70°C (158°F).
Important: Unplug the charger if you store it below
-20°C (-4°F) or above 70°C (158°F).
Important: If you are storing the tool for a prolonged
period of time, remove the battery pack. When ready to
use again, charge the battery pack until the left indicator
light turns green on the charger or all 4 LED indicators
turn blue on the battery.
• Disconnect the product from the power supply (i.e.,
remove the plug from the power supply or the battery
pack) and check for damage after use.
• Clean all foreign material from the product.
• When not in use, store the tool, battery pack, and battery
charger out of the reach of children.
• Keep the tool, battery pack, and battery charger away
from corrosive agents, such as garden chemicals and
de-icing salts.
• Store the tool, battery pack, and battery charger in a
clean, dry area.
Preparing the Battery Pack for
Recycling
Important: Upon removal, cover the terminals of the
battery pack with heavy-duty adhesive tape. Do not
attempt to destroy or disassemble the battery pack or
remove any of its components. Recycle or properly
dispose of lithium-ion battery packs at a battery
recycling facility.
9
Troubleshooting
Problem
The flashlight does not turn on (battery
pack Model 88541 only).
Possible Cause
1. The battery pack is on the charger.
1. Remove the battery pack from the
charger.
2. The battery pack is over or under the
appropriate temperature range.
2. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 50°C (122°F).
3. Place the battery pack on the charger.
3. The battery pack voltage is low.
The USB port does not work (battery pack
Model 88541 only).
Corrective Action
1. The battery pack is on the charger.
1. Remove the battery pack from the
charger.
2. The battery pack is over or under the
appropriate temperature range.
2. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 50°C (122°F).
3. Place the battery pack on the charger.
3. The battery pack voltage is low.
The battery pack loses charge quickly.
1. The battery pack is over or under the
appropriate temperature range.
1. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 50°C (122°F).
The battery charger is not working.
1. The battery charger is over or under
the appropriate temperature range.
1. Unplug the battery charger and move
it to a place where it is dry and the
temperature is between 0°C (32°F)
and 50°C (122°F).
2. The outlet that the battery charger is
plugged into does not have power.
2. Contact your licensed electrician to
repair the outlet.
1. There is moisture on the leads of the
battery pack.
1. Allow the battery pack to dry or wipe it
dry.
2. The battery is not fully installed into the
tool.
2. Remove and then replace the battery
into the tool making sure that it is fully
installed and latched.
The battery pack shows only 3 LED
indicators after only a few seconds of
using a fully charged battery.
1. This is a normal occurrence.
1. Stop the tool and press
battery-charge-indicator button or
the remove the battery from the tool to
display the actual battery charge.
All 4 LED indicators are blinking on
the battery pack after you press the
battery-charge-indicator button on the
battery pack and the current charge
displays (when the battery pack is not in
use).
1. The battery pack is over or under the
appropriate temperature range.
1. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 50°C (122°F).
All 4 LED indicators are blinking on the
battery pack after releasing the trigger
(when the battery pack is in use).
1. The battery pack is over or under the
appropriate temperature range.
1. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 50°C (122°F).
2 LED indicators are blinking on
the battery pack after you press the
battery-charge-indicator button on the
battery pack and the current charge
displays (when the battery pack is not in
use).
1. There is a difference in voltage
between cells in the battery pack.
1. Place the battery on the charger until
it is fully charged.
2 LED indicators are blinking on the
battery pack after releasing the trigger
(when the battery pack is in use).
1. There is a difference in voltage
between cells in the battery pack.
1. Place the battery on the charger until
it is fully charged.
The tool does not run or run continuously.
10
Notes:
The Toro Promise - Electric Products
A Three-Year1 Full Warranty for Residential Use for the United States and Canada
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant this product for three years
against defects in material or workmanship when used for normal residential purposes.*
1
Does not include the battery. 1 Year Battery Warranty for Residential Use.
If you think your Toro Product contains a defect in materials or workmanship, if you have questions or problems, and before returning this product call
toll free:
Trimmers:
Chainsaw:
Blowers:
1-800-237-2654 (US)
1-855-340–7689 (US and Canada)
1-888-367-6631 (US)
1-800-808-2963 (US)
1-888-430-1687 (Canada)
1-800-808-3072 (Canada)
1-800-248-3258 (Canada)
Snowthrowers:
To receive a replacement or repair, at our option, return the complete unit to the seller. United States and Canada customers may return their product,
with proof of purchase, to any Authorized Service Dealer. United States customers may also return their product, with proof of purchase, postage
prepaid, to the Toro Service Center, 5500 SE Delaware, Ankeny, IA 50021.
This warranty covers product defects only. Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental, or
consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of
providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this
warranty. Some states do not allow exclusions of incidental or consequential damages, so the above exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States and Canada
This warranty is not valid in Mexico. Customers who have purchased Toro products exported from the United States or Canada should contact their Toro
Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service
or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
Australian Consumer Law
Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.
* Residential use means use of the product on the same lot as your home.
Part Number 374-0262 Rev. G
374-0262 Rev G
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