Type 960 .96 Meter Class I and II Antenna System

Assembly Instructions
Type 960 .96 Meter Class I and II Antenna System
Type 123 1.2 Meter Class I and II Antenna System
with Factory Assembled Az/El Cap Mount
8000842-01
™
Skyware Global
1315 Industrial Park Drive
Smithfi eld, NC 27577 USA
Telephone: +1-919-934-9711
Internet: www.skywareglobal.com
Printed in U.S.A.
04/11 8000842-01 Rev G EC-01063
MANUAL REVISION HISTORY
DATE
08/06
DESCRIPTION
ECN 9007484
REVISION
Rev B
01/10
04/11
654
EC-01063
Rev F
Rev G
WARRANTY
Skyware Global
VERY SMALL APERTURE TERMINAL (VSAT) PRODUCTS
TWELVE (12) MONTH LIMITED WARRANTY
Seller warrants that all Skyware Global manufactured VSAT products are transferred rightfully and with good title; that they are free from any lawful security interest or other lien or encumbrance unknown to Buyer. Seller also warrants that for a period of twelve (12) months from the date of shipment from Seller’s factory, all its VSAT products shall be free from defects in material and workmanship which arise under proper and normal use and service. Buyer’s exclusive remedy hereunder is limited to Seller’s correction (either at its plant or at such other place as may be agreed upon between Seller and Buyer) of any such defects by repair or replacement at no cost to Buyer, except for the costs of any transportation in connection with the return of the defective VSAT products to be replaced or repaired, and the costs to remove and/or reinstall the products, which shall be borne by Buyer. The limited warranty period shall not be extended beyond its original term with respect to any part or parts repaired or replaced by seller hereunder.
This warranty shall not apply to VSAT products which (i) have been repaired or altered in any way so as to aff ect stability or durability, (ii) have been subject to misuse, negligence or accident, (iii) have been damaged by severe weather conditions such as excessive wind, ice, storms, lightning, or other natural occurrences beyond Seller’s control; (iv) have presented damages, defects or nonconformances caused by improper shipping, handling or storage, and (v) have not been installed, operated or maintained in accordance with Seller’s instructions.
Buyer shall present any claims along with the defective VSAT product(s) to Seller immediately upon failure Non-compliance with any part of this warranty procedure may invalidate this warranty in whole or in part.
SELLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, OTHER THAN AS SPECIFICALLY STATED ABOVE. EXPRESSLY EXCLUDED
ARE ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING SHALL
CONSTITUTE ALL OF SELLER’S LIABILITY (EXCEPT AS TO PATENT INFRINGEMENT) WITH RESPECT TO THE VSAT PRODUCTS. IN
NO EVENT SHALL SELLER BE LIABLE FOR ANY LOSS OF PROFITS OR REVENUE, LOSS OF USE, INTERRUPTION OF BUSINESS, OR
INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND AS A RESULT OF THE USE OF THE
PRODUCTS MANUFACTURED BY SELLER, WHETHER USED IN ACCORDANCE WITH THE INSTRUCTIONS OR NOT. UNDER
NO CIRCUMSTANCES SHALL SELLER’S LIABILITY TO BUYER EXCEED THE ACTUAL SALES PRICE OF THE VSAT PRODUCTS
HEREUNDER.
In some jurisdictions, Buyer may have other rights under certain statutes that may imply non-excludable warranties. No representative is authorized to assume for Seller any other liability in connection with the VSAT products.
DO NOT DISCARD CONTENTS
The product in this packaging was placed in the market after August 13, 2005. Its components must not be discarded with normal municipal or household waste.
Contact your local waste disposal agency for recovery, recycling, or disposal instructions.
1
WARNINGS
LAW:
Installation and installer must meet local codes and ordinances regarding safety! Installation of this product should be performed only by a professional installer and is not recommended for consumer Do-It-Yourself installations.
DANGER:
WATCH FOR WIRES! Installation of this product near power lines is extremely dangerous and must never be attempted. Installation of this product near power lines can result in death or serious injury! For your own safety, you must follow these important safety rules.
Failure to follow these rules could result in death or serious injury.
1. Perform as many functions as possible on the ground.
2. Watch out for overhead power lines. Check the distance to the power lines before starting installation. Stay at least 6 meters (20 feet) away from all power lines.
3. Do not install antenna or mast assembly on a windy day.
4. If you start to drop antenna or mast assembly, move away from it and let it fall.
5. If any part of the antenna or mast assembly comes in contact with a power line, call your local power company. DO NOT TRY TO
REMOVE IT YOURSELF! They will remove it safely.
6. Make sure that the mast assembly is properly grounded.
WARNING:
Assembling dish antennas on windy days is extremely dangerous and must never be attempted. Due to the surface area of the refl ector, even slight winds create strong forces. For example, this antenna facing a wind of 32 km/h (20 mph) can undergo forces of
269 N (60 lb). BE PREPARED TO SAFELY HANDLE THESE FORCES AT UNEXPECTED MOMENTS. ATTEMPTING TO ASSEMBLE, MOVE OR
MOUNT A DISH ON WINDY DAYS COULD RESULT IN DEATH OR SERIOUS INJURY. Skyware Global is not responsible or liable for damage or injury resulting from antenna installations.
WARNING:
Antennas improperly installed or installed to an inadequate structure are very susceptible to wind damage. This damage can be very serious or even life threatening. The owner and installer assumes full responsibility that the installation is structurally sound to support all loads (weight, wind and ice) and properly sealed against leaks. Skyware Global will not accept liability for any damage caused by a satellite system due to the many unknown variable applications.
PRE INSTALLATION CONSIDERATIONS
TOOLS REQUIRED:
Compass
Clinometer
3/8” Drive Ratchet Wrench
13 mm Deep Socket (3/8” Drive)
#1 or #2 Phillips Screwdriver
13 mm Combination Wrench
ADDITIONAL INSTALLATION MATERIALS (Not Included with Antenna)
10 mm Nut Driver
10 mm Socket (3/8” Drive)
10 mm Combination Wrench
Torque Wrench
9” Magnetic Level
(2) 17 mm Open End Wrenches
Installation Mount (Ground Pole, King Post, Wall Mount or Roof Mount)
Grounding Rod, Clamp & Grounding Block - As required by National Electric Code or local codes.
Ground Wire - #10 solid copper or #8 aluminum as required by National Electric Code or local codes (length as required).
RG-6 Coaxial Cables from antenna to indoor units.
Concrete: See “Ground Pole” section for quantity
M10 or #3 Rebar: See “Ground Pole” section for quantity. Deformed steel per ASTM A615, Grade 40 or 60.
SITE SELECTION
The fi rst and most important consideration when choosing a prospective antenna site is whether or not the area can provide an acceptable “look angle” at the satellites. A site with a clear, unobstructed view is preferred. Also consider obstruction that may occur in the future such as the growth of trees. Your antenna site must be selected in advance so that you will be able to receive the strongest signal available.
To avoid obstructions, etc., conduct an on-site survey with a portable antenna. The satellite antenna can be installed on a ground pole, wall/roof mount, or non-penetrating roof mount with 2-7/8” or 3” outside diameter mast. The chosen mount type should be assembled and in place before installing the antenna. Refer to instructions packed with mount for its proper installation. The mast pipe must be vertical and plumb to insure ease of alignment.
As with any other type of construction, a local building permit may be required before installing an antenna. It is the property owner’s responsibility to obtain any and all permits.
Before any digging is done, information regarding the possibility of underground telephone lines, power lines, storm drains, etc., in the excavation area should be obtained from the appropriate agency.
Because soils vary widely in composition and load capacity, consult a local professional engineer to determine the appropriate foundation design and installation procedure. A suggested foundation design with conditions noted is included in this manual for reference purposes only.
2
GROUND POLE INSTALLATION
Pier Foundations
182.9 cm
(72”)
91.4 cm max.
(36”)
7.3 cm or 7.6 cm
(2.88” or 3.00” O.D.)
25 mm to 51 mm
(1” to 2”) slope for water run-off
Grade
#3
R eb ar
#3 rebar x diameter of pier. Insert through hole in tube and center.
D
Minimum
Diameter
102 cm
(40”)
Below
Frost Line
Deep Frost Line Foundations
Ground Pole Must Be
Vertical in All Directions at Top
7.3 cm or 7.6 cm
(2.88” or 3.00” O.D.)
Bubble
Level
182.9 cm
(72”)
91.4 cm max.
(36”)
NOTE:
127 cm (50”) may be increased to frost line. Concrete and length of rebar will increase accordingly.
#3
R eb ar
#3 rebar x .46 m (18”)
Insert through hole in tube and center.
D
Minimum
Diameter
#3 rebar x .6 m (24”) at 60˚ apart (See note)
25 mm to 51 mm (1” to 2”) slope for water run-off
51 mm
(2”)
Grade
Approx.
51 mm
(2”)
127 cm
(50”) (See Note)
Below
Frost Line
Bottom View
96 cm
Antenna
1.2 m
Antenna
WIND VEL km/h (mph)
161 (100)
201 (125)
161 (100)
201 (125)
Pier Foundations
EXPOSURE B EXPOSURE C
DIM D CONC VOL DIM D CONC VOL cm (in) m3 (ft3) cm
25 (10) 0.05 (1.8) 38 (15) 0.12 (4.1)
36 (14) 0.10 (3.7)
30 (12) 0.07 (2.5)
43 (17) 0.15 (5.2)
51 (20)
46 (18)
61 (24)
0.21 (7.4)
0.17 (6.0)
0.30 (10.5)
POLE SPECIFICATIONS:
Ground Pole “A”
Ground Pole “B”
Ground Pole “C”
2-1/2 Schedule 40 Steel ASTM A53 Pipe (73 mm x 5 mm Wall/2.88” OD x .203” Wall)
3.0” OD x 9 Gauge (.148” Wall) Steel ASTM A501 Pipe (76 mm OD x 3.8 mm Wall)
2-1/2 Schedule 80 Steel ASTM A53 Pipe (73 mm x 7 mm Wall/2.88” OD x .276” Wall)
Deep Frost Line Foundations
EXPOSURE B
EXPOSURE C
DIM D CONC VOL DIM D CONC VOL GROUND m3 (ft3) cm POLE
18 (7) 0.03 (1.1) 25 (10) 0.06 (2.2) A, B or C
23 (9) 0.05 (1.9)
20 (8) 0.04 (1.4)
30 (12) 0.09 (3.2)
36 (14)
33 (13)
0.13 (4.6)
0.11 (3.8)
48 (19) 0.23 (8.1)
A, B or C
A ,B or C
A or C
NOTE:
1. Poles are not supplied (purchase locally to above specifi cations) and must be fi eld drilled 5/8” diameter for M10 #3 rebar, 5.5 mm for self tapping grounding screw and (.218”) for 1/4-20 self tapping grounding screw. Poles and screws must be galvanized or painted for protection.
2. Pole and foundation design based on the following criteria: a. Uniform building code Exposure B or C wind loading.
b. Vertical soil pressure of 13790 kPa (2000 pounds per square foot). c. Lateral soil pressure of 2758 kPa (400 pounds per square foot). d. Concrete compressive strength of 17.2 MPa (2500 pounds per square inch) in 28 days.
3. See page 6 for grounding recommendations.
CAUTION: The foundation design shown does not represent an appropriate design for any specifi c locality. Soil conditions vary and may not meet design criteria given in Note 2. Consult a local professional engineer to determine your soil conditions and appropriate foundation.
3
The Az/El mount is factory confi gured to achieve elevation angles from 8° to 54°. For higher angles, the elevation adjustment screw setting must be modifi ed. (See table for elevation ranges). Before proceeding with antenna installation, determine the elevation angle for the site (refer to main installation instructions). If the elevation setting for the site is greater than ~ 52º, follow these steps:
Antenna Model
1.2 m Type 123
96 cm Type 960
Adjustment procedure:
1 Loosen two elevation clamp nuts (in curved slots), and loosen elevation pivot bolts
2 Swing the housing up against the underside of the elevation adjustment
3 Set the az/el mount on the side closer to the elevation adjustment bolt
4 Loosen the bottom nut on the elevation adjustment screw. (Use two open-end wrenches to release the double nuts)
5 Run the top nut up tight against the az/el housing and elevation screw head, then back off nut half a turn
6 Run bottom nut along the elevation screw against top nut
7 While holding the top nut in place with a against it to lock them both in that
position.
8 The az/el is now confi gured for high elevation angles. Proceed with the installation as instructed in the installation
manual.
Range As Shipped
8˚ to 54˚
8˚ to 54˚
Elevation
Pivot Bolts
(2 Places)
Bottom Nut Top Nut
Factory Setting of Elevation Screw
Range At High Angle Setting
42˚ to 85˚
34˚ to 85˚
Clamp Nut
(2 Places)
Note new position of top and bottom nut.
Elevation
Pivot Bolts
(2 Places)
High Elevation Angle Setting
U Bracket
Hex Nut
Swivel Nut
Half Clamp
(2 Places)
Top Bracket
Carriage Bolt and Hex Nut
(4 Places)
Clamp Bolts
(Carriage Bolt and Hex Nut)
(4 Places)
Loosen (4) carriage bolts and nuts securing the
“U” bracket to the top bracket. Loosen (4) carriage bolts and nuts securing “U” Bracket to
(2) half clamps. Loosen swivel nut and hex nut.
Install AZ/EL cap mount onto ground pole. Equally tighten (4) clamp bolts so that cap is held stationary on ground pole, but can be swiveled with slight pressure (approximately 2.7 N-m (2 ft-lb).
Retighten and torque (4) carriage bolts and nuts securing “U” bracket to half clamps to 24.4 Nm
(18 ft-lb). Leave loose (4) carriage bolts, swivel nut and hex nuts, for fi ne tune option.
4
ASSEMBLY AND INSTALLATION
Installing Az/El Cap Mount Onto Pole
Before installing az/el cap onto pole, installation mount should be in place. Loosen (4) hex nuts on pipe clamp. Install az/el cap onto pole. Equally tighten (4) clamp bolts so that cap is held stationary on pole, but can be swiveled with slight pressure. Tighten approximately 2.7 N-m (2 ft-lb ).
Insert (2) M8 set screws into threaded inserts in pipe clamp.
Do not tighten.
Clamp
Bolts
(4 Places)
M8 Set
Screws
(2 Places)
Back View
Assembling Refl ector Onto Az/El Cap Mount
Install four M8 x 60 mm plow bolts into holes in refl ector face. Lift refl ector and insert exposed portion of bolt into holes in az/el mounting fl ange. Secure refl ector to az/el mount with 4 lock washers and hex nuts onto plow bolts. Tighten and torque to 15 N-m (11 ft-lb). Press fi t hole plugs in remaining four unused holes of the refl ector.
IMPORTANT: Note orientation of feed leg mounting holes in refl ector rim. Top of refl ector does NOT have feed leg mounting hole.
Front View of Refl ector Rear View of Refl ector
M8 x 60 mm
Plow Bolts
(4 Places)
Az/El
Cap
Mount
Hex Nut
(4 Places)
M8 x 60 mm
Plow Bolts
(4 Places)
Hole Plugs
(4 Places)
5
Installation Pole
Lock Washer
(4 Places)
ASSEMBLY AND INSTALLATION for Class I Antennas
Class I Junction Block and Feed Leg Installation
Insert bottom feed leg into junction block and twist until lance engages.
NOTE: Bottom feed leg is the one with a slight bend and a lance on one end. It is shorter than the side feed legs. The end with the lance inserts in junction block and end with bend attaches to refl ector.
M6 Hex Nut
Lock Washer
M6 x 16 mm
Hex Bolt
Flat Washer
Class I Feed Legs Installation
Assemble side feed legs to side rim of refl ector and bottom feed leg to bottom rim of refl ector. From the inside of refl ector rim, insert M6 x16 mm hex bolt through washer, hole in rim and feed leg hole. Secure with lock washer and hex nut.
Flat Washer
M6 x 16 mm
Hex Bolt
M6 Hex Nut
Class I Feed Assembly Installation
Attach side feed legs to junction block with M6 x 16 mm Hex Head
Bolt and M6 Lock Washer.
NOTE: Long formed end of side feed leg attaches to the refl ector rim, short formed end to side of junction block.
Tighten and torque all hardware to junction block and refl ector to 5.4
N-m (4 ft-lb). Tighten two M4 pan head screws in junction block socket equally.
Attach feed assembly to junction block with two M6 x 16 mm hex head bolts, two lock washers and mounting block clamp as shown on right. Refer to instructions packed with feed assembly.
M6 x 16 mm
Hex Bolt
Lock Washer
M4 Pan Head
Screw
6
Lock Washer
M6 x 16 mm
Hex Bolt
Lock Washer
Mounting
Block Clamp
ASSEMBLY AND INSTALLATION for Class II Antennas
Class II Side Feed Legs and Mount Braces Installation
Before attaching side feed legs, locate mount braces and identify left and right parts. Attach one end of each brace (fl attened oval end with slotted hole) to the az/el mount housing with carriage bolt, star washer, washer, lock washer and hex nut as shown below. Note that star washer is located between az/el mount and rear braces as illustrated. Do not tighten. Swing opposite end of mount brace in position to align fl ange holes with holes in side rim of refl ector as shown.
NOTE: Long formed end of side feed leg attaches to the refl ector rim, short formed end to side of feed support junction block.
From the inside of refl ector rim, insert M6 x 16 mm hex bolt through fl at washer and aligned slot of mount brace, refl ector rim side hole and hole in feed support leg. Secure side feed legs and mount braces to refl ector side rim with lock washer and hex nut. Do not tighten.
Right Mount Brace
M6 Hex Nut
(2 Places)
M6 Lock Washer
(2 Places)
M6 Flat Washer
(2 Places)
Left Mount Brace
M6 Star Washer
(2 Places)
M6 x 22 mm
Round Head
Square Neck
Bolt
(2 Places)
Side Feed Leg
Mount Brace
IMPORTANT: DO NOT assemble bottom feed support tube until instructed to do so. Early assembly may cause damage to refl ecter.
Lock Washer
M6 Hex Nut
M6 x 16 mm
Hex Bolt
Flat Washer
7
ASSEMBLY AND INSTALLATION for Class II Antennas
Class II Side Feed Legs, Support Block and Feed Assembly Installation
Attach support block to support tube with two M6 x 16 mm hex bolts and two M6 lock washers. Tighten hardware.
Attach side feed legs to support block with two M6 x 20 mm hex bolts and two M6 lock washers. Do not tighten.
With side feed legs and support block in place, swing support tube as shown and align support tube hole with bottom rim hole of refl ector rim.
Attach support tube to refl ector with
M6 x 16 mm hex bolt, fl at washer, lock washer and M6 hex nut.
Now tighten feed support and mount brace hardware.
Attach feed assembly to support block with two M6 x 30 mm hex head bolts, two lock washers and a mounting block clamp as shown below.
Refer to instructions packed with feed assembly.
M6 x 30 mm
Hex Bolt
Lock Washer
8
Rear View Detail of Support Tube and Refl ector Assembly
M6 x 16 mm
Hex Bolt
Flat Washer
Support
Tube
Lock Washer
M6 Hex Nut
Mounting
Block Clamp
ANTENNA ALIGNMENT PROCEDURE
Satellite Alignment
Alignment with the satellite is obtained by setting polarization, elevation, and azimuth. Charts are provided in this manual to determine the values for your earth station antenna site. “ΔL” is the diff erence between the earth station antenna site longitude and the satellite longitude.
Use “ΔL” and your earth station latitude to obtain polarization, elevation or azimuth setting.
Polarization of Feed
Loosen feed Horn clamp bolts and turn feed clockwise or counterclockwise, depending on being east or west of the satellite as shown on Chart 1. For coarse setting, align marks on the horn scale. Polarization chart assumes antenna system polarization is transmit vertical and satellite vertical Pol is perpendicular to plane of geostationary arc. For horizontal transmit of antenna, feed must be rotated 90° from values shown. (Starting point for polarization adjustment is 0°, as shown. Use a signal strength measuring device for fi nal polarization setting and tighten horn clamp bolts to 5.4 N-m (4 ft-lb).
Elevation Adjustment Screw
Edge of Clamp
Bracket Indicates
Degree of Elevation
Example: 18˚ Elevation
Curved
Slot Bolt
Elevation
Pivot Bolt
Clamp Bolt
(4 Places)
Clamp
Bolt
Horn
Scale
Top View of Feed Assembly
Alignment
Mark
Elevation - Initial Setting
Use Chart 2 and determine your elevation setting. Loosen elevation pivot bolts and bolts in curved slots (both sides) of az/el housing approximately 1 complete turn. Turn elevation adjustment bolt clockwise to decrease elevation and counterclockwise to increase elevation. Align the edge of the clamp with appropriate mark on housing at the desired elevation reading. This will be an approximate setting. Optimum setting achieved when fi ne tuning.
NOTE: Degree values shown on Elevation Scale are Beam; there is no need to compensate for any off set angle. (See Appendix A,
Outline Drawing). If clinometer is used, you must compensate for off set angle.
Azimuth - Initial Setting
Use Chart 3 and determine your azimuth setting. Values in chart must be adjusted for magnetic deviation for your location for correct compass reading. Rotate refl ector and mount pointing it to the correct compass reading. Slowly sweep the antenna in azimuth until signal is found. If the desired signal is not found, increase or decrease elevation setting and repeat the azimuth sweep. Tighten half clamp bolts and set screws.
Compass
Azimuth Fine Tune Adjusting Bolt
Top Bracket
Rotate Antenna
On Ground Tube
Hex Nut
Swivel Nut
Azimuth
Set Screw
(2 Places)
Half Clamp Bolts
Example Depicts Azimuth Heading To 171˚
(Azimuth ± Magnetic Deviation)
Fine Tuning
Use Signal Tuning Device for fi nal adjustments to obtain maximum antenna performance. Alternate between elevation and azimuth fi ne tuning to reach maximum signal strength, until no improvement can be detected. Azimuth is fi ne tuned by loosening the (4) carriage head bolts and swivel nut which allows adjusting the azimuth fi ne tune adjusting bolt for the peak signal. When fi ne tuning is complete, tighten and torque all az/el hardware to 16.3 N-m (12 ft-lb). Do not exceed 16.3 N-m (12 ft-lb). Torque Clamp Hardware to 24.4 N-m (18 ft-lb) in alternating sequence.
IMPORTANT: Recheck and repeat torque on four clamp bolts, in alternating sequence, until all bolts are equally torqued to 18 ft-lb.
9
GROUNDING PROCEDURE
INSTALLATION POLE MOUNT
Note: Grounding wire and hardware are not supplied for pole mount, trimast wall mount or non penetrating roof mount. Installation mount and associated hardware are not supplied.
Ground Wire with Ring Clip
Tooth
Washer
1/4”
Drilling
Screw
Ground
Lug
Ground Wire
Class II
Class I
Coaxial Cables (To IDU)
TRIMAST WALL MOUNT
M6 x 16 mm
Hex Head
Screw
Ground Wire with Ring Clip
Tooth
Washer
Ground Wire
Ground
Lug
M6
Lock
Nut
Grounding Rod
TO GROUNDING
ROD
Non Penetrating
Roof Mount
Tooth
Washer
Ground
Lug
Ground Wire with Ring Clip
M6 x 16 mm
Self Tapping
Screw
Secure
Clamp
Ground Block
(NEC Section
810-20)
Ground Wire
(NEC Section
810-20)
Coaxial
Cables
(From ODU)
Note: Ground wire, secure clamp, grounding rod, coaxial cables and ground block are not supplied.
T
O
ROD
GROUNDING
IMPORTANT: All antenna sytems must be properly grounded. Refer to NEC (National Electric Code) Article 810, 820 and local building codes for specifi c requirements. Typical grounding methods are shown as examples. Tighten all hardware securely to assure good continuity.
10
SURVIVAL WIND LOAD CHARTS
96 cm Antenna Survival Wind Loads at 125 mph Velocity
F
H
= Horizontal Force
F
V
= Vertical Force
M
T
= Torsional Moment
M
O
= Overturning Moment
F
V
M
T
937 mm
(36.9 in)
M
O
F
H
40
50
60
70
0
10
20
30
Mech. Beam
15
25
35
45
65
75
85
95
3,145
Force
N (Pounds)
F
H
3,323 (747)
(707)
-89
F
V
(-20)
-667 (-150)
3,056 (687)
2,767 (622)
2,438 (548)
2,126 (478)
1,770 (398)
1,330 (299)
-1,286 (-289)
-1,837 (-413)
-2,215 (-498)
-2,438 (-548)
-2,549 (-573)
-1,971 (-443)
203
199
MT
Moments
N-m (Foot-Pounds)
(150)
(147)
M
O
3,114 (2,301)
2,947 (2,178)
188 (139)
171 (126)
145 (107)
122 (90)
95
73
(70)
(54)
2,863
2,592
2,286
1,992
1,660
1,246
(2,116)
(1,916)
(1,689)
(1,472)
(1,226)
(9,21)
MO based on 937 mm (36.9 in) from mounting surface of center line of antenna. Values shown represent maximum forces for any wind direction and include 1.5 FS. Height and exposure factors from uniform building code are NOT included. Center line based on 36” max. height of mounting post.
1.2 m Antenna Survival Wind Loads at 125 mph Velocity
F
H
F
V
M
T
945 mm
(37.2 in)
M
O
Elevation Degrees
Mech. Beam
0
10
20
30
40
50
60
70
17
27
37
47
57
67
77
87
Force
N (Pounds)
F
H
5,716 (1,285)
5,413 (1,217)
5,258 (1,182)
4,764 (1,071)
4,195 (943)
3,656 (822)
3,051 (686)
2,291 (515)
F
V
-156 (-35)
-1,143 (-257)
-2,211 (-497)
-3,163 (-711)
-3,812 (-857)
-4,195 (-943)
-4,381 (-985)
-3,390 (-762)
Moments
N-m (Foot-Pounds)
MT
678 (500)
662 (488)
629 (464)
571 (421)
484 (357)
405 (299)
315 (232)
241 (178)
M
O
5401 (3,991)
5115 (3,780)
4969 (3,672)
4501 (3,326)
3964 (2,929)
3455 (2,553)
2883 (2,130)
2585 (1,910)
F
H
= Horizontal Force
F
V
= Vertical Force
M
T
= Torsional Moment
M
O
= Overturning Moment
MO based on 945 mm (37.2 in) from mounting surface of center line of antenna. Values shown represent maximum forces for any wind direction and include 1.5 FS. Height and exposure factors from uniform building code are NOT included. Center line based on 36” max. height of mounting post.
11
POLARIZATION CHART
Polarization Chart Sign Values (+ or -)
Antenna Site West of Satellite Longitude
Antenna Site East of Satellite Longitude
Northern Hemisphere
-
+
Southern Hemisphere
-
+
Antenna
Feed
FEED ROTATION
(Facing Antenna)
For + Polarization Rotate Counter Clockwise
For - Polarization Rotate Clockwise
EARTH STATION LATITUDE IN DEGREES NORTH OR SOUTH OF EQUATOR
12
ELEVATION CHART
Use of Elevation Chart n Determine = the diff erence between your site longitude and the satellite
longitude.
n Find you latitude on horizontal axis.
n Follow your latitude up until you intersect the curve for your . n Read Elevation value on vertical axis.
13
EARTH STATION ANTENNA AZIMUTH IN DEGREES
EARTH STATION ANTENNA AZIMUTH IN DEGREES
14
PARTS LIST for CLASS I
16
17
14
15
11
10
17
1
9
3
6
9
17
10
11
2
7
13
10
12
10
13
8
17
9
10
11
NO. DESCRIPTION
1 96 cm Refl ector or 1.2 m Refl ector
10
11
12
13
14
7
8
9
3
4
5
16
17
M8 x 60 mm Plow Bolt
M8 Lock Washer
M8 Hex Head Nut
96 cm or 1.2 m Side Feed Leg
96 cm or 1.2 m Bottom Feed Leg
M6 x 22 Hex Head Bolt
M6 Lock Washer
M6 Hex Head Nut
Junction Block with Pan Head Screws
M6 x 16 Hex Head Bolt
Mounting Block Clamp
M6 x 16 Hex Head Bolt
M6 Flat Washer
15
QTY.
1
2
1
1
1
3
5
3
2
5
1
1
4
4
4
4
2
4
5
PARTS LIST for CLASS II
16
10
14
1
3
3
6
15
7
6
10
7
12
Refl ector Bolts and Plugs
1
17
7
13
17
10
18
10
11
7
11
10
17
9
8
9
3
20
17
9
10
11
22
19
4
17
10
10
11
22
20
19
17
10
3
5
4
11
5
NO. DESCRIPTION QTY.
7
8
1
4
5
96 cm Refl ector or 1.2 m Refl ector 1
2 Azimuth/Elevation 1
3 M8 x 60 mm Plow Bolt 4
M8 Lock Washer
M8 Hex Head Nut
4
4
96 cm or 1.2 m Side Feed Leg
4
2
96 cm or 1.2 m Bottom Support Tube 1
NO. DESCRIPTION QTY.
9 M6 x 22 Hex Head Bolt
10 M6 Lock Washer
11 M6 Hex Head Nut
12 Feed Support Block
13 M6 x 20 Hex Head Bolt
1
2
14 Mounting Block Clamp 1
1
16 M6 x 30 Hex Head Bolt 2
3
11
5
16
21
NO. DESCRIPTION
17 M6 Flat Washer
18 M6 x 16 Hex Head Bolt
19 M6 x 22 Round Head
Square Neck Bolt
20 Mount Brace
21 M8 x 20 Hex Head Bolt
22 Star Washer
QTY.
7
2
2
2
2
2
2
PERIODIC INSPECTION & MAINTENANCE
To ensure peak performance of the antenna system and to maintain validity of the warranty, the user should perform a periodic inspection every 6 months or following any severe weather event, As a minimum the following items should be inspected.
Check for loose hardware - tighten if necessary.
Check integrity of anchor bolts or hardware securing mount to the building or foundations
Check ballast of Non-Penetrating Roof Mounts - cracked or broken blocks must be replaced.
Check hardware and structural members for signs of corrosion - repair or replace as needed
2. Antenna Back Structure or Az/El Mount
Check for loose hardware - tighten if necessary.
Check for signs of structural damage such as bending or cracking
Check hardware and stuctural members for signs of corrosion - repair or replace as needed
3. Refl ector
Check intergrity of bolts securing refl ector to back structure or az/el mount. Tighten any loose hardware.
Check for signs of damage such as cracking. Inspect refl ector face for impact damage.
Check hardware for signs of corrosion - repair or replace as needed.
4. Feed Support Structure
Check for loose hardware - tighten if necessary.
Check for signs of structural damage such as bending.Check hardware and stuctural members for signs of corrosion - repair or replace as needed
5. Feed & RF Components
Check for loose hardware - tighten if necessary.
Check hardware for signs of corrosion - repair or replace as needed.
Check feed lens or window for damage or signs of leaking.
Check waveguide connections between feed and RF electronics
6. Electrical
Check for loose cables and connectors - tighten if necessary
Check for tight grounding connections
Check cables for weathering or cracks
17
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