to the complete FST series catalogue

to the complete FST series catalogue
FINERO’S
FST PRODUCT SERIES
TABLE OF CONTENTS
FST-110 High Voltage Tester
4-7
FST-112D Dual & FST-114Q Quad High Voltage Tester
8-11
FST-120 Insulation Resistance Tester
12-15
FST-130 PE-Continuity Tester
16-19
FST-140 Leakage Current Tester
20-22
FST-150 Relay Matrix
23-24
FST-200 4 S Analyzer
27-28
FST-210 3 S Analyzer
29-31
FST-160 Power Supply
32-33
FST-DCP-1500-05 Power Supply
34
FST-500 Cable Tester
35-36
AKT - Series Battery Testers
SafeTest100B Software
www.qacontrol.com
37-38
39-42
COMPANY INFORMATION
For over thirty years Finero Corporation
has provided the electrical and electronics
industries with a broad range of advanced and
reli-able test and measuring equipment.
We also provide high volume manufacturing
industry with highly automated test systems
when speed and high yield is crucial for
outstanding business performance.
Finero substantially invests into R&D and cooperates with leading research institutes in
numerous industries.
Our engineers continually seek better ways
to test products to enhance electrical safety
through improved testing methods.
Finero delivers world wide and through
its certified partners. Service and support
is available locally to our international
customers.
• FOUNDED: 1980
• HEADQUARTERs: KAUSALA, FINLAND, NORTH AMERICAN HEAD OFFICE FINERO USA LLC
• AN RW INVESTTECH COMPANY
• MAIN PRODUCT LINES:
- DIGITAL MULTIMETERS AND LCR METERS
- ELECTRICAL SAFETY TESTERS
- POWER SUPPLIES AND ELECTRONIC LOADS
- FUNCTIONAL AND COMPONENT TESTING
- SOFTWARE FOR QUALITY CONTROL AND TRACEABILITY
- FIXTURES
FINERO’S SALES AND SERVICE IS AVAILABLE WORLDWIDE
Europe: Finland (HQ), Austria, Belgium, Czech Republic, Estonia, France, Germany,
Hungary, Italy, Ireland, Latvia, Lithuania, Moldova, Netherlands, Poland, Portugal, Romania, Serbia and Ex-YU, Slovakia, Spain, Sweden, Turkey, United Kingdom
North America: Mexico, United States (Finero USA LLC)
South America: Brazil
Asia: China, India, Malaysia, Singapore
To see the contact details for your local sales representative, please visit Finero’s
webpage (Sales & Service)
4
FST-110 High Voltage Tester
FST-110 is a microprocessor controlled fully programmable High Voltage Test device for dielectric strength
testing using 0 to 5kV AC or DC with full floating output with a rated 500VA (100mA). It incorporates
all necessary functions for dielectric strength testing and additional features for more automated testing.
• Very quick calibration with exchangable measuring module
• A very sensitive and adjustable partial discharge detector
• Single flywheel knob in manual or auto-matic mode
• Alphanumeric display for easy programming
• Last measured value shown on the display and saved
• Time controlled adjustable ramp and dwell
• Reliable mA level measurements
• Interfaces USB, Ethernet, RS232, GPIB
5
FST-110 High Voltage Tester
Technical Specification
Input
230V or optionally 115V AC; 50Hz / 60Hz; 650VA
Output
Range: 0 - 2500V AC or 0 - 5000V AC
Optional DC output
Maximum test current
100mA
Maximum test apparent power
500VA
Measurements
True RMS for I and U
Accuracy
+ 0.5% from the range plus 5 digits
Analog Display + 2% from the range
Measuring Ranges
Standard 10mA / 100mA
Optional 2mA / 10mA
Timer function
Timer ON 1 - 60s, 0.1s steps
Timer OFF To be defined by the user or software program, t >60s
Ramp function
Ramp up and/or down
selectable range 5 - 30s, No ramp = 60ms
Partial discharge detector
OFF or relative sensitivity adjustable 1 - 100
External connections
Input 24V DC Start, Stop, External safety loop, 2 programmable inputs
Output, closing relay Test On, Test Failed
Output, change over relay Discharge
Output NPN 24V DC / 100mA 2 programmable
Auxiliary power 24V DC, max. 100mA
Interfaces
GPIB, Ethernet, RS-232, USB
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack19”, 3U, 133mm without feet
Weight
23kg
ORDERING INFORMATION
Product Name
Art. No.
FST-110 AC output, 2mA/10mA range
5408
FST-110 AC output, 10mA/100mA range
2746
FST-110 AC/DC output, 2mA/10mA range
5681
FST-110 AC/DC output, 10mA/100mA range
5680
Measuring module 2mA/10mA range
3362
Measuring module 10mA/100mA range
3938
All specifications are subject to change without notice
6
FST-110 High Voltage Tester - Optional equipment
Picture
Description and Type
Article No.
FST-110-MM
3938
Measuring module for FST-110
Measurement current range 10/100mA
Both for DC and AC measurements
Needed with the FST-110 High Voltage Tester
FST-110-MM 2/10mA
3362
Measuring module for FST-110-MM 2/10mA
Measurement current range 2/10mA
Both for DC and AC measurements
Needed with the FST-110 High Voltage Tester
FST RS-232
Interface RS-232 for FST Series
2752
- Baud rate 19200, 8, N, 1
- RS-232 connector: D-9 female
- RS-485 connector CAT 5 female
FST GPIB
Interface IEEE-488 for FST Series
- IEEE-488.1-1987 and HS488 compatible
- self adapting
- 24 pole female connector
- RS-485 connector CAT5 female
USB Interface for FST Series
2753
2159
- USB 1.1 and 2.0 compatible
- USB connecor type B female
- RS-485 connector CAT5 female
Interface Ethernet for FST Series
- 10 / 100 Mbit Ethernet compatible
- Ethernet connector CAT5 female
- RS-485 connector CAT5 female
5458
7
FST-110 High Voltage Tester - Optional equipment
Picture
Description and Type
Article No.
Interface Tester to Tester to FST Series
5397
2 pcs CAT5 female connectors for other FST-series
testers
High Voltage pistol with connector SP-02
2m cable
High Voltage pistol with connector SP-02
5m cable
High Voltage pistol with connector SP-03
2m cable
High Voltage pistol with connector SP-03
5m cable
1431
2757
3887
2758
- Conforms to CE, according to EN 50 191
- Operating voltage 10 kVDC / 8 kVAC max
- Test voltage 21 kVDC
- Connection via highly flexible safety cable
- Wear-proof tungsten test prod
- Teflon - guard ring
- Integrated start key only in SP-03
High Voltage Test Lead 1,5m, red
High Voltage Test Lead 1,5m, black
- Max voltage 5000V CAT I
(Transient overvoltage 2000V)
1000V CAT III
- Max current 10A
- Conformity IEC 61010-031, A type probe.
LVD 93/68/EEC.
Reinforced insulation
All specifications are subject to change without notice
2913
2912
8
FST-112D Dual High VoltageTester
FST-114Q Quad High Voltage Tester
Fast and Efficient!
Fast, Faster, Finero HiPot!
Finero’s FST-112D Dual HiPot and FST-114Q Quad HiPot lift testing speed and production output to a
completely new level. FST-112D Dual HiPot and FST-114Q Quad HiPot perform Dielectric Withstand
(HiPot) tests for 2 or 4 channels simultaneously thus enabling a double or quadruple performance with
much lower costs than with traditional HiPot systems.
FST-112D Dual HiPot and FST-114Q Quad HiPot, when used in connection with Finero’s simple to
use and effective Safetest 100B quality control software makes building high performing functional test
systems cost efficient and fast.
Dual HiPot and Quad HiPot main features are:
• Simultaneous dual or quad channel high speed measurement
• Very quick calibration with exchangeable measuring module
• A very sensitive and adjustable partial discharge detector
• Reliable mA level measurements
• Interfaces USB, Ethernet, RS232, GPIB
• LabVIEW drivers available
9
FST-112D Dual High VoltageTester
FST-114Q Quad High Voltage Tester
Applications
FST-112D Dual HiPot is used mainly in medium and high volume production where output performance
is critical. Due to its dual channel simultaneous measurement capability production output can be
doubled with much lower cost than using two single HiPot testers. FST-112D Dual HiPot also simplifies
substantially building test systems in cases when simultaneous synchronized testing is required.
FST-112D Dual HiPot is very fast, when needed, in testing and saving the test data, which makes it an
optimum safety tester for very high volume production.
Optionally available FST-114Q, four channel HiPot tester, simultaneously tests and retrieves and saves
test and measurement data of all 4 channels.
The outputs are floating against the ground in both FST-112D and FST-114Q.
FST-112D Dual HiPot ideal applications are for instance in high volume production quality control of:
•
•
•
•
Power supply testing
Filter testing
Cable harnesses testing
Any production that has high requirements
for production output
FST-112D Dual HiPot as an Ultra High Speed Test System
Dual HiPot’s and Quad HiPot’s exceptional high speed (see the diagram ) allows to build ultra high speed
high volume production test lines.
This diagram shows how fast the test cycle can be.
With minimum test time of 1sec the overall test
cycle time is 1.18sec only. And this for both channels.
The FST-112D Dual HiPot and FST-114Q Quad HiPot can be combined with other FST-safety tester line
products, like leakage current tester FST-140 and the Relay Matrix FST -150. By using the available LabVIEW
driver for FST-line equipment, it can be used for building test systems by utilizing for instance other LabVIEW
compatible measurement modules either from Finero or from a wide variety of suppliers.
10
FST-112D Dual High VoltageTester
FST-114Q Quad High Voltage Tester
Reliability in Quality Control
In production quality control the reliability of test equipment plays a crucial role. A failure in test
equipment can potentially cause a major production bottleneck. In terms of measurement accuracy and
reliability the quality control test equipment must deliver superior performance. Finero has provided the
world wide electronics and electrical industry with reliable and accurate safety testers and functional
test systems for over several decades.
The FST-112D Dual HiPot and FST-114Q Quad HiPot make no compromise to this commitment of
reliability and accuracy.
Technical Specification
Input
230V AC or optionally 115V AC; 50Hz / 60Hz;
650VA
Output
Range: 0 - 2500V AC or 0 - 5000V AC
Optional DC output
Maximum test current
20mA
Optional 100mA on request
Measurements
True RMS for I and U
Accuracy
+ 0.5% from the range plus 5 digits
Analog Display + 2% from the range
Measuring Ranges
Standard 2mA / 20mA per channel
Optional 10mA / 100mA per channel on request
Timer function
OFF or 1 - 60s, 0.1s steps
Ramp function
Ramp up and/or down
selectable range 5 - 30s, No ramp = 60ms
Partial discharge detector
OFF or relative sensitivity adjustable 1...100
External connections
Input 24V DC Start, Stop, External safety loop, 2 programmable
inputs
Output, closing relay Test On, Test Failed
Output, change over relay Discharge
Output NPN 24V DC / 100mA 2 programmable
Auxiliary power 24VDC, max. 100mA
Interfaces
GPIB, Ethernet, RS-232, USB
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack19”, 3U, 133mm without feet
Weight
23kg
11
FST-112D Dual High Voltage Tester
FST-114Q Quad High Voltage Tester
Other features are:
• Low and High limits for each acceptance parameter
• 19” rack mounting kit included
• Automatic DUT discharge output to control external discharging circuit
• Safety loop input to prevent dangerous testing if loop open
p Ultra High Speed
p Superior Performance
p High Accuracy
p Increased Throughput
p Cost Saving
ORDERING INFORMATION
Product Name
Art. No.
FST-112D Dual HiPot
5787
FST-114Q Quad HiPot
5791
Additional Measuring module for FST-112D
5788
All specifications are subject to change without notice
12
FST-120 Insulation Resistance Tester
FST-120 is a multirange insulation resistance meter having a programmable measuring voltage making
it to fit almost every measuring task. It’s easy to use and single fly wheel programming allows you to
preprogram full test sequences also in manual or PLC-controlled automatic testing.
• In-line calibrated measuring module
• GPIB, RS-232, Ethernet or USB interface
• Communication interface between testers
• Timer and ramp function programmable
• Alphanumeric display for easy reading
• One computer interface can control all FST- series testers and accessories
• Programmable output voltage 100 - 1000V DC
• Measuring range up to 10GΩ
• Automatic DUT capacitance charging - no delay
13
FST-120 Insulation Resistance Tester
Technical Specification
Input
230V AC or optionally 115V AC; 50Hz / 60Hz;
30 VA
Output
100 - 1000V DC, freely programmable, fully
floating
Maximum test current
3,0mA, current limited, short circuit proof
Accuracy
Better than + 1% from the range
(if resistance < 10% of the range)
Analog Display + 2% of the range to the middle point of the
scale, rest + 5%
Measuring Ranges
Autorange, 0,5 - 10 MΩ; 5 - 100 MΩ; 50 - 1000
MΩ; 0,5 - 10GΩ
Timer function
OFF or 0,3 - 60s with 0,1s steps
Ramp function
Time controlled 0 - 10s, in front of the test cycle
Internal safety circuit
NC circuit 24V DC
External connections
Input 24V DC Start, Stop, External safety loop, 2 programmable
inputs
Output, closing relay Test On, Test Failed
Output, change over relay Discharge
Output NPN 24V DC/100mA 2 programmable
Auxiliary power 24V DC, max. 100mA
Interfaces
GPIB, Ethernet, RS-232, USB
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack 19’’, height 3U, 133mm without feet
Weight
10kg
ORDERING INFORMATION
Product Name
Art. No.
Insulation Resistance Tester FST-120 2747
Measuring module for FST-120
3939
All specifications are subject to change without notice
14
FST-120 Insulation Resistance Tester - Optional Equipment
Picture
Description and Type
Article
Number
FST-120-MM
3939
Measuring module for FST-120
Measurement voltage 100 - 1000V
Needed with FST-120 Insulation Resistance Tester
FST RS-232
Interface RS-232 for FST Series
2752
- Baud rate 19200, 8, N, 1
- RS-232 connector: D-9 female
- RS-485 connector CAT 5 female
FST GBIP
Interface GB-IP for FST Series
- IEEE-488.1-1987 and HS488 compatible
- self adapting
- 24 pole female connector
- RS-485 connector CAT5 female
USB Interface for FST Series
2753
2159
- USB 1.1 and 2.0 compatible
- USB connecor type B female
- RS-485 connector CAT5 female
Interface Ethernet for FST Series
5458
- 10 / 100 Mbit Ethernet compatible
- Ethernet connector CAT5 female
- RS-485 connector CAT5 female
Interface Tester to Tester to FST Series
2 pcs CAT5 female connectors for other FST-series
testers
5397
15
FST-120 Insulation Resistance Tester - Optional Equipment
Picture
Description and Type
Article
Number
High Voltage Test Lead 1,5m, red
High Voltage Test Lead 1,5m, black
with crocodile clip 1,5m, red
with crocodile clip 1,5m, black
2913
2912
2947
5542
- Max voltage 5000V CAT I
(Transient overvoltage 2000V)
1000V CAT III
- Max current 10A
- Conformity IEC 61010-031, A type probe.
LVD 93/68/EEC.
Reinforced insulation.
- Crocodile clip max voltage 1000V
PR1 / HV, ISO, PE, FU Schuko-Socket, 2m cable
1296
- PE-wire has separate sense line for 4-wire
measurement
- Separate HV-leads for functional testing
- Max voltage 2500V
- Instead of schuko socket other types can be used
Safety block / HV, ISO, 2m cable
2519
- L and N lines have a knife type isolation switches
- L-line has 13 Amps fuse
- L and N are connected together
FST-150 Relay Matrix Controller
Fully automatic safety and functional testing
2750
Connection: 230V or optionally 115V AC; 50Hz /
60VA
Output: 32 NPN type outputs 24V DC / 100mA
Inputs (digital): 8 PNP type inputs 24V DC
Inputs (analog): 8 voltage inputs 0...10V
Dimensions: 483mm x 410mm x 148mm
Weight: 10-15kg depending assembled relays
Relay Card RK-3797, 8 pcs relays
Relay Card RK-4069, 8 pcs HV-relays
Relay Card RK-4314, 4 pcs HV-relays
All specifications are subject to change without notice
3395
2975
4614
16
FST-130 PE-Continuity Tester
FST-130 is a high power continuity tester for PE-grounding (Ground Bond) testing. It’s easy to use and
single fly wheel programming allows you to preprogram full test sequences also in manual or PLCcontrolled automatic testing.
• In-line calibrated measuring module
• GPIB, RS-232, Ethernet or USB interface
• Communication interface between testers
• Timer functions also available in manual mode
• Alphanumeric display for easy programming
• Measuring ranges 0 - 100mΩ or 0 - 500mΩ
• 4-wire / true rms measurements
17
FST-130 PE-Continuity Tester
Technical Specification
Input
230V AC or optionally 115V AC; 50Hz / 60Hz;
330VA
Output
2 ranges, 6 and 12V AC
Maximum test current
2 ranges, 10A and 25A, setting accuracy -0+20%
Accuracy
Resistance + 0.5% from the range plus 5 digits
Current + 0.5% from the range plus 5 digits
Analog display + 2% from the range
Measuring Ranges
Standard 0 - 500mΩ
Optional 0 - 100mΩ
Timer function
OFF or 0,3 - 60s with 0,1s steps
Internal safety circuit
NC circuit 24V DC
External connections
Input 24V DC Start, Stop, External safety loop, 2 programmable
inputs
Output, closing relay Test On, Test Failed
Output, change over relay Discharge
Output NPN 24V DC / 100mA 2 programmable
Auxiliary power 24V DC, max. 100mA
Interfaces
GPIB, Ethernet, RS-232, USB
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack19”, 3U, 133mm without feet
Weight
23kg
ORDERING INFORMATION
Product Name
Art. No.
PE-Continuity Tester FST-130
2748
Measuring module for FST-130
3940
All specifications are subject to change without notice
18
FST-130 PE-Continuity Tester - Optional Equipment
Picture
Description and Type
Article
Number
FST RS-232
Interface RS-232 for FST Series
2752
- Baud rate 19200, 8, N, 1
- RS-232 connector: D-9 female
- RS-485 connector CAT 5 female
FST GPIB
Interface IEEE-488 for FST Series
2753
- IEEE-488.1-1987 and HS488 compatible
- self adapting
- 24 pole female connector
- RS-485 connector CAT5 female
USB Interface for FST Series
2159
- USB 1.1 and 2.0 compatible
- USB connecor type B female
- RS-485 connector CAT5 female
Interface Ethernet for FST Series
5458
- 10 / 100 Mbit Ethernet compatible
- Ethernet connector CAT5 female
- RS-485 connector CAT5 female
PR1 / HV, ISO, PE, FU Schuko-Socket, 2m cable
1296
- PE-wire has separate sense line for 4-wire
measurement
- Separate HV-leads for functional testing
- Max voltage 2500V
- Instead of schuko socket other types can be used
Pe Probe, remote controlled
0121
19
FST-130 PE-Continuity Tester - Optional Equipment
Picture
Description and Type
Article
Number
PE-cable 2m, red with crocodile clip
5950
Pe-cable 2m, black with crocodile clip
1731
Crocodile clip
All specifications are subject to change without notice
20
FST-140 Leakage Current Tester
FST-140 is a multifunction leakage current tester with internal power supply up to 260V/3A. It’s also
possible to use external power supply up to 300V/16A. Standard tests include L-PE- and N-PE-leakage
current tests, but optionally also N cut-off-PE tests and a case leakage test are available.
It’s easy to use and single fly wheel programming allows you to preprogram full test sequences also
in manual or PLC-controlled automatic testing.
• In-line calibrated measuring module
• GPIB, RS-232, Ethernet or USB interface
• Internal power supply 0 - 260V / 3A / 50Hz
• Possibility to use external power up to 300V / 16A
• Measuring ranges 0 - 1mA or 0 - 10mA
• Easy to use fly wheel programming
21
FST-140 Leakage Current Tester
Technical Specification
Input
230V AC or optionally 115V AC; 50Hz / 60Hz;
800VA
Output
With internal power 0-260V / 3A AC
Without internal power 230V AC or optionally 115V AC
External power 300V AC / 16A max
Voltage measurement
0 - 300V AC, Digital
Internal current measurement
20A AC true RMS, Digital
Measuring Ranges
0 - 1,0mA and 0 - 10mA ranges, Digital + Analog
Accuracy
+ 0.5% from the range plus 5 digits
Analog Display + 2% from the range
Timer function
OFF or 1 - 60s with 0,1s steps
Test mode
3 different test modes available A1, A2 and
B, each mode automatically includes polarity
reversal. All combination of the test modes (A1,
A2, A1+A2, B, A1+B, A2+B, A1+A2+B) can be
selected
External connections
Input 24V DC Start, Stop, External safety loop, 2 programmable
inputs
Output, closing relay Test On, Test Failed
Output, change over relay Discharge
Output NPN 24V DC / 100mA 2 programmable
Auxiliary power 24V DC, max. 100mA
Interfaces
GPIB, Ethernet, RS-232, USB
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack19”, 3U, 133mm without feet
Weight
23kg
ORDERING INFORMATION
Product Name
Art. No.
Leakage Current Tester FST-140 with internal power
2749
Leakage Current Tester FST-140 without internal power
2474
Measuring module for FST-140
3941
All specifications are subject to change without notice
22
FST-140 Leakage Current Tester - Optional Equipment
Picture
Description and Type
Article
Number
FST RS-232
Interface RS-232 for FST Series
2752
- Baud rate 19200, 8, N, 1
- RS-232 connector: D-9 female
- RS-485 connector CAT 5 female
FST GPIB
Interface IEEE-488 for FST Series
2753
- IEEE-488.1-1987 and HS488 compatible
- self adapting
- 24 pole female connector
- RS-485 connector CAT5 female
USB Interface for FST Series
2159
- USB 1.1 and 2.0 compatible
- USB connecor type B female
- RS-485 connector CAT5 female
Interface Ethernet for FST Series
5458
- 10 / 100 Mbit Ethernet compatible
- Ethernet connector CAT5 female
- RS-485 connector CAT5 female
PR1 / HV, ISO, PE, FU Schuko-Socket, 2m cable
- PE-wire has separate sense line for 4-wire
measurement
- Separate HV-leads for functional testing
- Max voltage 2500V
- Instead of schuko socket other tes can be used
All specifications are subject to change without notice
1296
23
FST-150 Relay Matrix
FST-150 is a very flexible relay matrix to build easily complete functional test systems. It can be
controlled directly by Finero GP-IB, RS-232, Ethernet or USB interfaces already installed into the test
instruments. The basic model of the matrix has 32 digital outputs, 8 inputs and 8 analog inputs. The
number of inputs and outputs can be expanded several ways up to hundreds if needed.
• Up to 32 HV-relays in single compact 3U case
• Internal power supply 230V / 24V DC
• Easy programming using SAFETEST 100 software
• Full PC control using GPIB, RS-232, Ethernet or USB interface
• Easily expandable configuration
• Led display for 32 outputs and 8 inputs
Technical Specification
Power Connection
230V; 50Hz / 60Hz; 60VA
Control board
Digital Input 8 pcs 24V DC, Internal resistance 120Ω, Current
rate about 0,2mA
Analog Input
8 pcs 0...10V DC, Internal resistance 110Ω, Current rate about 0,1mA
Digital Output
Totally 32 pcs NPN type outputs, each 8 outputs
24VDC / 100mA supply with max. 500mA
Input / Output Connections
Safety 4mm banana plugs or WIELAND
Multipole connectors
The matrix can include reed-type HV-relays, power contactors and control relays. It can be fully configured
according to each different test case and reprogrammed if needed in later modifications.
EASY to use standard software package supports all FST-series instruments plus allows an easy way to integrate
additional out of Finero standard line or third party instruments for functional testing.
24
FST-150 Relay Matrix
Example configuration of FST-150
Relay cards 1,2,3 and 4 can be chosen from the table on the next page. You can also choose a single contractor or
a relay instead of a relay card to any of the four slots, according to your desired configuration.
FST-150 Relay Matrix - Optional Equipment
4614
2975
•
•
•
•
•
•
HV- reed relay, 8 pcs, 1x NO, floating,
7,5kV (DC or AC Peak)
Coil 24 V DC
Each relay has a LED indicator and free
wheeling diode.
All contacts connected separately to
upper plate HV-terminals. Other types
upon request
Control connector: 10-pin IDC male
•
•
•
•
HV- reed relay, 4 pcs, 1x NO , floating,
7,5kV (DC or AC Peak)
Coil 24 V DC
Each relay has a LED indicator and free
wheeling diode
All contacts connected separately to
upper plate HV-terminals. Other types
upon request
Control connector: 10-pin IDC male
3395
•
•
•
•
•
•
Relay Type: 230VAC 1xNO, 8 pcs
Circuit Connects: 1 common input to
8 outputs
Coil 24 V DC
Each relay has a LED indicator and
free wheeling diode
Power connectors: 4mm2 screw connectors
Control connector: 10-pin IDC male
ORDERING INFORMATION
Product Name
Art. No.
FST-150 Relay Matrix, Including controller board
2750
FST-Interface Ethernet
5458
FST-Interface GP-IB
2753
FST-Interface RS-232
2752
FST-Interface USB
2159
FST-Interface for communication between FST-line equipment
5397
All specifications are subject to change without notice
25
FST-200 4 S Analyzer
All
4
Safety!
Finero’s FST-200 4 S Analyzer innovatively combines in one unit all necessary safety tests as well as
resistance measurement for ultimate production quality control purposes.
As any other Finero FST safety tester the FST-200 4 S Analyzer can be used in connection with Finero’s
simple to use and effective Safetest 100 quality control software.
FST-200 4 S Analyzer consists of following measurements:
• Hipot
• PE continuity (Ground Bond test)
• Insulation resistance
• DUT resistance measurement
FST-200 4 S Analyzer is offered either with a standard RS-232 or GP-IB interface and optionally
available are Ethernet and USB interfaces. These options facilitate optimum testing performance for
volume production.
26
Applications
FST-200 4 S Analyzer is an extension to the renowned Finero FST safety tester line. It is developed for
fast and accurate safety testing in high volume full automatic production as well as for manual testing,
for instance in low volume high mix production. It is simple to use and provides reliability that a volume
production quality control requires.
FST-200 4 S Analyzer ideal applications are in production quality control of:
• Heating elements
• Resistance elements
• Filter testing
• Cable harnesses
• Any product testing that requires resistance checking, adjusting or re-checking in the final production
quality control
The FST-200 4 S Analyzer can also be used for product development validation or sampling inspection test.
Reliability in Quality Control
In production quality control the reliability of test equipment plays a crucial role. A failure in test
equipment can potentially cause a major bottle neck. In terms of measurement accuracy and reliability
the quality control test equipment must deliver superior performance. Finero has provided the world wide
electronics and electrical industry with reliable and accurate safety testers and functional test systems
for over several decades.
The FST-200 4 S Analyzer makes no compromise to this commitment to reliability and accuracy.
FST-200 4 S Analyzer as a Test System
The FST-200 4 S Analyzer can be combined with other FST-safety tester line products, like leakage
current tester FST-140 and the Relay Matrix FST-150. By using the available LabVIEW driver for FST-200
4 S Analyzer, it can be used for building test systems by utilizing for instance other LabVIEW compatible
measurement modules either from Finero or from a wide variety of suppliers.
27
FST-200 4 S Analyzer
Technical Specification
Input
230V AC or optionally 115VAC; 50Hz / 60Hz;
360VA
Interfaces
GPIB, Ethernet, RS-232, USB
Internal safety circuit
NC circuit 24V DC
External connections
Input 24V DC Start, Stop, External safety loop, 2 programmable
inputs
Output, closing relay Test On, Test Failed
Output, change over relay Discharge
Output NPN 24V DC / 100mA 2 programmable
Auxiliary power 24V DC, max. 100mA
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack19”, height 3U, 133mm without feet
Weight
22kg
PE-Continuity (Ground Bond) Test
Output
Max. 12V AC
Maximum test current
2 ranges, 10A and 25A, setting accuracy -0+20%
Accuracy
Resistance + 0.5% from the range plus 5 digits
Current + 0.5% from the range plus 5 digits
Measuring ranges
Standard 0 - 500mΩ
Optional 0 - 100mΩ
Timer function
OFF or 0,3 - 60s with 0,1s steps
Insulation Resistance Test
Output
100 - 500V DC, freely programmable
Maximum test current
3,0mA, current limited, short circuit proof
Accuracy
Better than + 1% from the range
(if resistance < 10% of the range)
Measuring ranges
Autorange, 0,5 - 10MΩ; 5 - 100MΩ;
50 - 1000MΩ; 0,5 - 10GΩ
Timer function
OFF or 0,3 - 60s with 0,1s steps
Ramp function
Time controlled 0 - 10s, in front of the test cycle
28
FST-200 4 S Analyzer
Other features are:
• Low and High limits for each acceptance parameter
• 19” rack mounting kit included
• Automatic DUT discharge output to control external discharging circuit
• Additional 2 outputs and inputs programmable for special use
• Safety loop input to prevent dangerous testing if loop open
High Voltage Test
Output
Range: 0 - 5000V AC
Optional DC output
Maximum test current
10mA
Maximum test apparent power
50VA
Measurements
True RMS for I and U
Accuracy
+ 0.5% from the range plus 5 digits
Measuring ranges
Standard 2mA/10mA
Timer function
OFF or 0,3 - 60s with 0,1s steps
Ramp function
Ramp up and/or down
Selectable range 5 - 30s, No ramp
Partial discharge detector
OFF or relative sensitivity adjustable 1 - 100
Resistance Measurement
Output
Max. 50V AC
Maximum test current
200mA
Accuracy
+ 0.5% from the range plus 5 digits
Measuring ranges
0 - 2Ω; 0 - 10Ω;
0 - 100Ω; 0 - 500Ω
Timer function
OFF or 0,3 - 60s with 0,1s steps
ORDERING INFORMATION
Product Name
Art. No.
FST-200 4 S Analyzer, with GP-IB Interface
5770
FST-200 4 S Analyzer with RS-232 Interface
5772
FST-200 4 S Analyzer AC/DC, with GP-IB Interface
5948
FST-200 4 S Analyzer AC/DC with RS-232 Interface
5949
All specifications are subject to change without notice
29
FST-210 3 S Analyzer
Finero’s FST-210 3 S Analyzer combines in one unit two completely independent Hipot testers and one
Ground Bond tester. All this in 3 U and 19” rack size!
It is the perfect tool for production testing of transformers for example in arc welding equipment (EN60974-1). Nevertheless, it is designed for testing any kind of transformers, equipment or components,
which need to be Hipot tested with two independently adjustable voltages and Ground bond tested.
The FST-210 3 S Analyzer is offered either with a standard GPIB or RS-232 interface. Optionally available are Ethernet and USB interfaces. It can be easily combined with any Finero FST-line equipment,
SafeTest100 computer test software as well as with LabVIEW compatible equipment.
A powerful production test system can be built by combining FST-210 3 S Analyzer with FST-150 Relay
Matrix.
30
FST-210 3 S Analyzer
Technical Specification
Input (Ground Bond)
230V AC; 50HZ; 360VA
External connections
Input 24V DC Start, Stop, External safety loop, 2 programmable
inputs
Output, closing relay Test On, Test Failed
Output, change over relay Discharge
Output NPN 24V DC / 100mA 2 programmable
Auxiliary power 24V DC, max 100mA
Interfaces
Standard GPIB or RS-232
Optional Ethernet or USB
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack19”, 3U, 133mm without feet
Weight
23kg
2 x High Voltage Tester
Output (separate for each Hipot)
0 - 5000V DC
Voltage set up time
max. 1670 V / s
Current limits (separate for each Hipot)
Range: 0,010 - 9,990mA
Measurements
True RMS for I and U
Accuracy
+ 0.5% from the range plus 5 digits
Measuring range
10mA
Timer function
Timer ON 1 - 60s, 0.1s steps
Timer OFF To be defined by the user or software program, t >60s
Ramp function
Ramp up and/or down
Selectable range 0,5 - 30s
31
FST-210 3 S Analyzer
1 x Ground Bond Tester
Input
230V AC; 50Hz; 500VA
Output
2 ranges, 6 and 12V AC, 50Hz
Maximum test current
2 ranges, 10A and 25A
Accuracy
Resistance + 0.5% from the range plus 5 digits
Current + 0.5% from the range plus 5 digits
Measuring ranges
Standard
0 - 500mΩ
Optional
0 - 500mΩ
ORDERING INFORMATION
Product Name
Art. No.
FST-210 3 S Analyzer, without interface
5961
FST-210 3 S Analyzer with GP-IB Interface
5886
FST-210 3 S Analyzer with RS-232 Interface
5887
All specifications are subject to change without notice
32
FST-160 Power Supply Unit
FST-160 is a convenient way to control power feeding of
a tester rack. It fits to standard 19” rack and needs 3U
height. It has 2 separate output groups, one for computer
and printer, the other group is for tester instruments.
The emergency switch cuts off tester power but leaves
computer side alive. Emergency stop circuit can be
extended outside the unit via back panel connector.
The unit has plenty of empty space for additional custom
features, like 3-phase control, soft starters, small relay
units or auxiliary DC power outputs.
• 1-phase power controller with emergency stop
• Separate outputs for instruments and computer
• External safety circuit connections
• Soft starting option available
33
FST-160 Power Supply Unit
Technical Specification
Input
230V 50Hz / 16A or optionally 3x 400 V + N + PE
50Hz / 32 A max
Output
Max. 6 Schuko type sockets in 2 groups or mixed
3-phase and 1-phase outputs
Emergency stop circuit
230V 50Hz, NC-loop, external connector
Soft starter
Optional, according the load
Auxiliary DC output
Optional, typically 24V / 2A
Fault current protector
Optional
Extra fuses
Optional automatic circuit breakers available
Dimensions
483mm x 410mm x 148mm (w x d x h)
Fits to 19” rack, height 3U 133mm without feet
Weight
10kg + optional instruments
FST-160 Power Supply Unit is designed to deliver centralized power to the test instruments and PC.
It has 0-1-START type main switch that prevents automatic system starting after power failure and
EMERGENCY STOP switch that cuts power off from test instruments but keeps computer powered.
This safety feature is according EN-61010-1 and emergency stop switch line can be extended outside
the system via external connector. This unit is also used to interface with external safety loops like test
area gate, protective test place hoods or other similar devices that prevent testing if the loop is open.
Standard FST-160 is single phase but optionally a 3-phase unit is also available.
FST-160-FU is an extension of a standard unit. It may contain functional test elements like 1-or 3-phase
power analyzer, temperature-, pressure- or humidity meters or DVM to form a multimode safety- and
functional test station.
ORDERING INFORMATION
Product Name
Art. No.
Single Phase Power Supply Unit FST-160
2751
Functional Power Supply Unit FST-160
2946
All specifications are subject to change without notice
34
FST-DCP-1500-05 Power Supply
Finero’s FST-DCP-1500-05 is a variable voltage DC-power supply exclusively used to reactivate large
electrolytic capacitor banks.
Output voltage is automatically ramp controlled with variable speed stepper motor starting from 0-value.
Electronic current limiter controls the output. If the limit value is reached the ramping is stopped until
the leakage current level has decreased under limit value.
Normally ramping up is continued automatically to set the voltage level but if the leakage current does
not fall under the limit value within 20 seconds the process will be stopped.
The instrument is cased into a 3U high 19” rack mount case.
Output power is available from the rear panel 4mm banana sockets.
Technical Specification
Input
230V, 50Hz; 750VA
Output
0 - 1500V DC / 0,5A, full wave rectified
Other power levels upon request
Internal discharging resistor
Optional
Panel meter, voltage
Analog 0-2000VDC
Digital 0 - 2000VDC / 0-1000mA DC
External control
ON / OFF control
Computer interface, optional
RS-232, USB or GPIB
Dimensions
483mm x 410mm x 148mm (w x d x h)
Rack19”, 3U, 133mm without feet
Weight
25kg
ORDERING INFORMATION
Product Name
Art. No
FST-DCP-1500-05 Power Supply
2283
All specifications are subject to change without notice
35
FST-500 High Voltage Cable Tester
Finero’s cable testers are in use in various types of cable factories. They can be used to test as well
cable harnesses.
The electronics is based on Finero’s rugged industrial grade FST range of standard test equipment. All
set and measured values are shown on alphanumeric display, additionally there is an analog panel
meter for output voltage. The tester can be ordered with build in PC.
• A very sensitive and adjustable partial discharge detector
• PC controlled easy to use
• Alphanumeric display for easy programming
• Last measured value shown on the display and saved
• Time controlled adjustable ramp and dwell
• Interfaces USB, Ethernet, RS232, GPIB
36
FST-500 High Voltage Cable Tester
Technical Specification ( On request customer specific adaptations possible)
Input
3-phase, 400V, 50 HZ, no connection cable
Output voltage
0 - 5000 V motor controlled, other side grounded, velocity
< 1kV/sec
Output current
max 2500 mA , ed. 75%
Voltage measuring
0 - 5000 V, +- 2%
Current measuring
0…2500 mA, +- 2%
Trip current setting
0 - 2500 mA
Output connection
Terminal blocks inside a separate box, no need to open
tester to make a connection
Output power for external lights
230V, 50Hz, 500VA max
Test voltage analog output
0 – 10V (0 – 5kV)
Current analog output
0 – 10V (0 – 2,5A)
Fail signal output
potential free contact
Safety loop input
potential free contact
Dimensions
Rack19”
Weight
400kg
All specifications are subject to change without notice
37
AKT-Series Battery Testers
•
A wide range of modules with different power rating
•
Easily expandable, 1 to 200 test places
•
Stand alone, freely progrmmable test modules
•
Mix test possibility, each module runs independently
•
PC-controlled, possibility to add printer and bar code reader
•
Easy to use software
•
Clear display view tells immediately the status of each module
•
RS-232, USB or IEEE-488 PC-interface
Test modules are designed to fit 19” wide and 3U high rack. One rack includes 1 to 20 test modules
depending on power rating. Each test module is an independent tester including charger, load and
measurement. All communication with a test module, setting of parameters and reading of test results,
is done using a PC-computer.
At the beginning of the test process there are a short circuit and a polarity test of the battery. The test
program is based on CHARGER and DISCHARGER software macros. Each macro has its own parameters
and they can be loaded several after each others. A test is interrupted if voltage increase is not happening
or charging lasts over 2 times more than precalculated value. Optional temperature measurement is
available to measure battery temperature during charge and discharge cycles.
An easy to use user interface tells the status
of each battery using signal light symbols.
Numerical measured values are reached by
activating the signal light of the desired battery.
The flexibility of the system allows simultaneous
quick incoming test of batteries and a long term
durability testing.
FUNCTION
CHARGER
DISCHARGER
Select function
Constant current / -voltage
Constant current / -resistance
Set parameter
Current/voltage/ mAh-quantity
Current/ resistance
Set cut off parameter
Voltage / time / mAh-quantity
Voltage / mAh-quantity
Set alarm parameter
Time / temperature (if in software)
Temperature (if in software )
38
AKT - Series Battery Testers
During each software module an automatic calculation of charging or discharging Ah-quantity is
calculated.
Technical information ( here is shown only 2 different cases, parameters are adjusted according the
batteries to be tested )
TYPE
AKT 1,0 - 100
AKT 30 - 105
Power connection
230V, 50Hz
230V,50Hz
Quantity of test places
1 - 5 x 20
Max 105
Charging voltage
3 - 5V
10 - 15V
Charging / discharging current
50 - 200 mA
0 - 2000mA
Cut off value of constant voltage
charging
Time 1 - 60 min
Current 5...20mA
Time 1 - 120 min
Current 5..200mA
Cut off value of constant
current carching
Voltage 3 - 5V
mAh quantity 20 - 500
Voltage10 - 15V
mAh quantity 20 - 2000
Discharge switch
Voltage 2,5 - 4V
mAh-quantity 20 - 500
10 - 15V
mAh-quantity 20 - 2000
Battery temperature (optional)
20 - 100°C
20 - 100°C
Charged / discharged mAh
0 - 500mAh
0 - 5000mAh
Final voltage of discharging
2,5 - 4V
10 - 15V
Efficiency rate
Mathematical 0...100%
Mathematical 0...100%
AKT 1,0 test module and a rack for 10 modules
AKT-30-105,interface adapter for batteries
AKT 1,0-100, test rack for 100 batteries with
adapters
39
SafeTest100B Software
Finero’s standard test software SafeTest can be applied to build complete test systems with Finero’s test
equipment as well as optionally with any third party products.
With one computer interface SafeTest software controls a complete functional test system.
Combined with Finero’s FST-150 Relay Matrix customers can build very easily and cost efficiently
powerful functional test systems.
It can control a barcode reader, 2 printers and also other equipment like multimeters, power supplies
and generators to form an automatic functional multimode test station.
The results can be stored in a database that can be easily read into an ERP or MES system.
40
Safetest100B Software
A Short Description of the SafeTest 100B Functions
MAIN MENU
The main menu is the starting point for all operations.
CONFIG
is used to configure the system. It means that all those modules that
are included in the system are activated. Later if new modules are
added only new configuration is needed.
RELAYS
This is the place to program relay matrix in order to build a
functional test system. Certain relay output is activated by calling
out a relay line where each relay has a place. Relays are activated or
deactivated by marking / deleting the respective box on the line.
PROGRAMS
Under this menu it is possible to write new programs or to edit
an already existing program. The test system can handle mixed
production, that is the right program is collected according product
type.
TESTING
Goes to testing mode
EXIT
For exiting the software
CONFIGURATION WINDOW
All Finero testers have ready made activation boxes, if additional
instruments are included new boxes are created.
Test and measurement equipment can be activated /deactivated
individually any time. If a unit is deactivated it is hidden also in
all test and programming menus.
Optionally and on request additional test and measurement
instruments can be added by plugging in drivers.
41
Safetest100B Software
RELAYS WINDOW
The Finero FST-150 relay matrix controller has high voltage 32 outputs, they are activated by marking X and deactivated by
unchecking the box. There is also an input matrix of 8 inputs, only activated if the system is using inputs. Programming of
inputs is done similar way.
PROGRAMMING WINDOW
This window is used to write a new program or to edit an existing program. Each tester unit has its own programming page.
That page is ready configured for writing test parameter and to set limit values. One each line on the page is a complete test
including relay control. A page has 10 lines, but that is not a limiting factor, the page can be easily expanded.
In the front of each line there is a box, only lines marked X are executed.
This is a very efficient way to build functional testers and combine the testing with safety testing.
Generally Finero recommends to combine safety testing and functional testing into one single test cycle.
Benefits for customer when functional and safety test is combined:
•
•
•
•
•
•
•
•
•
Reduced fixture downtime
Reduced fixture life time costs
Single point of Data collection in the production line
Software facilitates visibility of the quality measurement in all levels of organization
Results are put in effective use for continuous improvement
Reduced human error due to less handling
Reduced ESD problems
Reduced test costs
Reduced test cycle time
42
Safetest100B Software
TESTING WINDOW
Before going to real testing two other auxiliary windows appear:
A window for program name, job number and user.
Program name can be selected from the menu, written or
read with barcode reader from the DUT.
Job number is sometimes used to collect the measured data
in a specified bloc ( at least if no serial numbers are used )
User name is the “ finger print” of the person conducting
the test.
It is possible to write or read the number by using barcode
reader or manually.
Alternatively the system can generate serial numbers by itself.
It is possible to have several sets of serial numbers, which
means that every single product can have its own set of
numbers.
In the testing window there are ON /OFF switches for
printers.
Each executed test is written to the screen with test
parameters, limit values and measured values and PASS /
FAIL information.
All measured data is stored into an ACCESS compatible data
file or optionally the results can be stored in a database
that can be easily read into an ERP or MES system.
If 2 printers are used one of them is a label printer and
the other one for printing test result or preformulated test
certificates.
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