CM2380 500 Series Catalog

CM2380 500 Series Catalog
SKF Condition Monitoring
and Custom Products
CMCP500 Series of Special
Single Channel Transmitters/Monitors
SKF Condition Monitoring and Custom Products
SKF Machine Condition Transmitters (MCT) Series
www.skf.com/cm
2
SKF Machine Condition Transmitters (MCT) Series
Please refer to the MCT Catalog (SKF publication CM2284) for our standard transmitters.
The standard series of Machine Condition Transmitters (MCT) include:
• CMSS530(A) Velocity Transmitter
• CMSS590(A) Enveloped Acceleration Transmitter
• CMSS525(S) Acceleration Transmitter
• CMSS540(A) Displacement Transmitter
• CMSS545(A) Position Transmitter
• CMSS570(A) Temperature Transmitter
Any CMCP500 Low Cost Monitoring System can be equipped
with standard Machine Condition Transmitters and/or special
CMCP Transmitters/Monitors. The same applies for General
Machinery Monitors (CMCP5301, CMCP5302 and CMCP5304)
and the Channel Vibration Monitor (CMCP1000).
For specific ordering information for each Transmitter/Monitor, please see each individual section.
• CMCP500 Low Cost Monitor System
• CMCP535(A) Series Displacement Transmitter/Monitor
• CMCP547(A) Series Differential Expansion Transmitter/Monitor
• CMCP548(A) Series Case Expansion Transmitter/Monitor
• CMCP549(A) Series Valve Position Transmitter/Monitor
• CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor
• CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor
• CMCP575 Speed Transmitter
• CMCP580(A) Series Process Variable Transmitter/Monitor
• CMCP585(A) Series Eccentricity Transmitter/Monitor
Please specify the full model number for each Transmitter/Monitor to be installed in the CMCP500 System separately at
order entry.
SKF Condition Monitoring and Custom Products
Table of Contents
www.skf.com/cm
3
Table of Contents
Description
Page
CMCP500 Series Single Channel Transmitters/Monitors............................................................................................................4
CMCP535(A) Series Displacement Transmitter/Monitor.............................................................................................................5
CMCP547(A) Series Differential Expansion Transmitter/Monitor...............................................................................................7
CMCP548(A) Series Case Expansion Transmitter/Monitor..........................................................................................................9
CMCP549(A) Series Valve Position Transmitter/Monitor.......................................................................................................... 11
CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor................................................................................... 13
CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor.................................................................. 15
CMCP575 Speed Transmitter....................................................................................................................................................... 17
CMCP580(A) Series Process Variable Transmitter/Monitor..................................................................................................... 18
CMCP585(A) Series Eccentricity Transmitter/Monitor.............................................................................................................. 20
CMCP500 Low Cost Monitor System........................................................................................................................................... 22
CMCP500 Series Sample System Enclosures............................................................................................................................ 24
CMCP515 Power Supply................................................................................................................................................................ 25
CMCP591 High Pass Filter and CMCP592 Low Pass Filter...................................................................................................... 28
CMCP505 Series 0-5 Vdc, 24 Vdc Powered 3.5 Digital Meter................................................................................................ 29
CMCP510 Series 4-20 mA Loop-Powered 3.5 Digital Meter.................................................................................................. 30
CMCP245 Intrinsically Safe Barriers............................................................................................................................................ 31
CMCP1000 Dual Limit Single Channel Vibration Monitor........................................................................................................ 32
CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor................................................................................................. 33
CMCP5301 One-Channel General Machinery Monitor............................................................................................................. 35
CMCP5302 Two-Channel General Machinery Monitor............................................................................................................. 35
CMCP5304 Four-Channel General Machinery Monitor............................................................................................................ 36
HMI (Human Machine Interface) Systems with Wonderware® Software............................................................................... 37
Turbine Supervisory Instrumentation with CMCP 500 Series Transmitters/Monitors........................................................ 39
SKF offers for sale the products described herein as a convenience to our customers. The products have been shown to meet our
customers’ needs and complement SKF products, systems and services. These quality products are manufactured, tested and
delivered by third parties and are not warranted by SKF. SKF will transfer to the Buyer any warranties made by the applicable third
party product vendor to the extent such warranties are transferable.
SKF Condition Monitoring and Custom Products
CMCP500 Series Single Channel Transmitters/Monitors
www.skf.com/cm
4
CMCP500 Series Single Channel Transmitters/Monitors
CMCP500 Series Transmitters and CMCP 500A Series Monitors
Features
TRANSMITTERS ONLY
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Description
The CMCP500 Series are general purpose single channel
transmitters/monitors. They are compatible with vibration and
temperature inputs, they provide a 4-20 mA output proportional
to the overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA DC current that is proportional to a user
specified range such as 0-10 mils or 0-0.5 in/sec.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Filters
For applications that require monitoring specific frequency
bands, optional high-pass and/or low-pass filters can be
specified. These filters are modular and can be installed by
the factory or in the field. Each module attenuates out-ofband signals at a rate of approximately 24 dB/octave. Corner
frequencies from 2 Hz to 20 kHz may be specified. Filter
modules may be cascaded to form higher order filters or to
create a band-pass response.
NOTE: Filtering does not effect the buffered transducer output.
Monitor upgrade
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
configured for latching or non-latching (standard) operation.
Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or
250 Vac for resistive loads. The Alarm option also provides set
point multiplication of 3X via contact closure (2X available) useful
during machinery startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail.
SKF Condition Monitoring and Custom Products
CMCP535(A) Series Displacement Transmitter/Monitor
www.skf.com/cm
5
CMCP535(A) Series Displacement Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Integrated vibration displacement
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Description
The CMCP535(A) Series are single channel displacement
transmitters/monitors. They are compatible with piezo, voltage
output, and electro-mechanical velocity transducer inputs.
Vibration displacement is integrated from a velocity input.
They provide a 4-20 mA output proportional to the overall
measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 10 mils peak-to-peak detection.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Filters
For applications that require monitoring specific frequency
bands, optional high-pass and low-pass filters can be specified.
These filters are modular and can be installed by the factory or
in the field. Each module attenuates out-of-band signals at a
rate of approximately 24 dB/octave. Corner frequencies from 2
Hz to 20 kHz may be specified. Filter modules may be cascaded
to form higher order filters or to create a band-pass response.
NOTE: Filtering does not effect the buffered transducer output.
Monitor upgrade
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
configured for latching or non-latching (standard) operation.
Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or
250 Vac for resistive loads. The Alarm option also provides set
point multiplication of 3X via contact closure (2X available) useful
during machinery startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP535(A) Series Displacement Transmitter/Monitor
www.skf.com/cm
6
CMCP535(A) Series Displacement Transmitter/Monitor (continued)
Specifications
Electrical
Power
Frequency Response
Environmental
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
(−3 dB) 2 Hz to 20 kHz
(without optional filters)
Mounting
Buffered Output
BNC connector 0-20 kHz
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP535 Series Ordering Information
CMCP535 - Differential Expansion Transmitter
CMCP535A - Differential Expansion Monitor
CMCP535
CMCP535A
-XX
-XX
-XXX
-XXXX
Input
100V
100 mV/in/sec velocity transducer
500EV
500 mV/in/sec electro-mechanical pick up
Specify
Specify exact mV/in/sec followed by V or EV
Full Scale
01
5 mils peak-to-peak
02
10 mils peak-to-peak
03
15 mils peak-to-peak
51
125 µm peak-to-peak
52
250 µm peak-to-peak
53
375 µm peak-to-peak
Ordering Example:
To order a standard displacement monitor that accepts input from a 100 mV/in/sec Velocity Transducer, with a full scale of 10 mils
peak-to-peak detection, specify part number: CMCP535A-100V-02.
Notes:
1.For information on the CMCP591-XXX high pass filter and CMCP 592-XXXXX low pass filter, see section for the CMCP591 and CMCP592.
2.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
3.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP547(A) Series Differential Expansion Transmitter/Monitor
www.skf.com/cm
7
CMCP547(A) Series Differential Expansion Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Differential expansion
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Monitor upgrade
Description
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
The CMCP547(A) Series are single channel differential
expansion transmitters/monitors. They are compatible with DC
voltage proximity (eddy) probe or LVDT inputs, they provide a
4-20 mA output proportional to the overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-1.0 inch detection.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
configured for latching or non-latching (standard) operation.
Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc or
250 Vac for resistive loads. The Alarm option also provides set
point multiplication of 3X via contact closure (2X available) useful
during machinery startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP547(A) Series Differential Expansion Transmitter/Monitor
www.skf.com/cm
8
CMCP547(A) Series Differential Expansion Transmitter/Monitor
(continued)
Specifications
Electrical
Power
Environmental
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Buffered Output
BNC connector 0-20 kHz
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP547 Series Ordering Information
CMCP547 - Differential Expansion Transmitter
CMCP547A - Differential Expansion Monitor
CMCP547
CMCP547A
-XX
-XX
-XX
Input
01
10 mV/mi
02
20 mV/mil
03
34 mV/mil
04
100 mV/mil
05
200 mV/mil
Specify
Specify exact mV/mil
Full Scale
01
0-0.5 inch
02
0-1.0 inch
03
0-2.0 inch
51
0-12.5 mm
52
0-25 mm
53
0-50 mm
Orientation
NT
Normally toward Probe (upscale)
NL
Normally away from Probe (upscale)
Ordering Example:
To order a standard displacement monitor that accepts input from a 100 mV/mil Proximity Probe System, with a full scale of 0.5 inch
detection, specify part number: CMCP547A-04-01.
Notes:
1.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP548(A) Series Case Expansion Transmitter/Monitor
www.skf.com/cm
9
CMCP548(A) Series Case Expansion Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Case expansion
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Monitor upgrade
Description
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
The CMCP548(A) Series are single channel case expansion transmitters/monitors. They are compatible with LVDT inputs
(CMCP-LVDT), they provide a 4-20 mA output proportional to
the overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-2.0 inch detection.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
configured for latching or non-latching (standard) operation.
Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
or 250 Vac for resistive loads. The Alarm option also provides
set point multiplication of 3X via contact closure (2X available)
useful during machinery startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP548(A) Series Case Expansion Transmitter/Monitor
www.skf.com/cm
10
CMCP548(A) Series Case Expansion Transmitter/Monitor
(continued)
Specifications
Environmental
Electrical
Power
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Buffered Output
BNC connector
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP548 Series Ordering Information
CMCP548 - Case Expansion Transmitter
CMCP548A - Case Expansion Monitor
CMCP548
CMCP548A
-XX
-XX
01
Input
10 mV/mi
Specify
Specify exact mV/mil
Full Scale
02
0-1.0 inch
03
0-2.0 inch
52
0-25 mm
53
0-50 mm
Ordering Example:
To order a standard displacement monitor that accepts input from a 10 mV/mil System, with a full scale of 2.0 inch detection
(CMCP-LVDT), specify part number: CMCP548A-01-03.
Notes:
1.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP549(A) Series Valve Position Transmitter/Monitor
www.skf.com/cm
11
CMCP549(A) Series Valve Position Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Valve position
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Description
The CMCP549(A) Series are single channel valve position
transmitters/monitors. They are compatible with resistive
inputs, they provide a 4-20 mA output proportional to the
overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-100% detection.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Monitor upgrade
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
configured for latching or non-latching (standard) operation.
Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
or 250 Vac for resistive loads. The Alarm option also provides
set point multiplication of 3X via contact closure (2X available)
useful during machinery startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP549(A) Series Valve Position Transmitter/Monitor
www.skf.com/cm
12
CMCP549(A) Series Valve Position Transmitter/Monitor
(continued)
Specifications
Environmental
Electrical
Power
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Buffered Output
BNC connector
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP549 Series Ordering Information
CMCP549 - Valve Position Transmitter
CMCP549A - Valve Position Monitor
CMCP549
CMCP549A
-XX
-XX
01
Input
0-5000 Ohm potentiometer
Specify
Specify exact mV/mil
Full Scale
01
0-100%
Ordering Example:
To order a standard displacement monitor that accepts input from a 0-5000 ohm potentiometer (CMCP-VALVE), with a full scale of
0-100% detection, specify part number: CMCP549A-01-01.
Notes:
1.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor
www.skf.com/cm
13
CMCP560(A) Series Isolated RTD Temperature
Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Isolated RTD temperature
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Description
The CMCP560(A) Series are single channel isolated RTD
temperature transmitters/monitors. They are compatible with
100 ohm platinum RTD inputs, they provide a 4-20 mA output
proportional to the overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA DC current that is proportional to a user
specified range such as 0-250 °F detection
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Monitor Upgrade
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
configured for latching or non-latching (standard) operation.
Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
or 250 Vac for resistive loads. The Alarm option also provides
set point multiplication of 3X via contact closure (2X available)
useful during machinery startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP560(A) Series Isolated RTD Temperature Transmitter/Monitor
www.skf.com/cm
14
CMCP560(A) Series Isolated RTD Temperature
Transmitter/Monitor (continued)
Specifications
Environmental
Electrical
Power
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Buffered Output
BNC connector
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP560 Series Ordering Information
CMCP560 - Isolated RTD Temperature Transmitter
CMCP560A - Isolated RTD Temperature Monitor
CMCP560
CMCP560A
-XX
-XX
100P
Input
100 Ohm platinum RTD
Full Scale
01
0-250 °F (18 °- 121 °C)
02
0-350 °F (18 °- 177 °C)
03
0-500 °F (18 °- 260 °C)
51
0-248 °F (18 °- 120 °C)
52
0-347 °F (18 °- 175 °C)
53
0-500 °F (18 °- 260 °C)
Ordering Example:
To order a standard RDT temperature monitor that accepts input from a 100 Ohm platinum RTD, with a full scale of 0-250 °F
(18 °- 121 °C) detection, specify part number: CMCP560A-100P-01.
Notes:
1.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor
www.skf.com/cm
15
CMCP565(A) Series Isolated Thermocouple Temperature
Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Isolated thermocouple temperature
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Description
The CMCP565(A) Series are single channel isolated
thermocouple temperature transmitters/monitors. They are
compatible with type J and K thermocouple inputs, they provide
a 4-20 mA output proportional to the overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-250 °F detection.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Monitor upgrade
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
Relay contacts can be independently configured by the user
for either Normally Open (NO) (Standard) or Normally Closed
(NC) operation. Relays are normally de-energized and can be
configured for latching or non-latching (standard) operation.
Latched alarms may be reset locally or by remote contact
closure. SPST Relay contacts are rated to 5 amps at 30 Vdc
or 250 Vac for resistive loads. The Alarm option also provides
set point multiplication of 3X via contact closure (2X available)
useful during machinery startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP565(A) Series Isolated Thermocouple Temperature Transmitter/Monitor
www.skf.com/cm
16
CMCP565(A) Series Isolated Thermocouple Temperature
Transmitter/Monitor (continued)
Specifications
Environmental
Electrical
Power
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Buffered Output
BNC connector
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP565 Series Ordering Information
CMCP565 - Thermocouple Temperature Transmitter
CMCP565A - Thermocouple Temperature Monitor
CMCP565
CMCP565A
-X
-XX
Input
J
J type thermocouple
K
K type thermocouple
Full Scale
01
0-250 °F (18 °-121 °C)
02
0-350 °F (18 °-177 °C)
03
0-500 °F (18 °-260 °C)
51
0-120 °F (18 °-49 °C)
52
0-175 °F (18 °-79 °C)
53
0-260 °F (18 °-127 °C)
Ordering Example:
To order a standard thermocouple temperature monitor that accepts input from a J type thermocouple, with a full scale of 0-250 °F
(18 °-121 °C) detection, specify part number: CMCP565A-J-01.
Notes:
1.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP575(A) Speed Transmitter
www.skf.com/cm
17
CMCP575 Speed Transmitter
Features
• Low cost
• DIN-rail mount
• 4-20 mA output
Description
The CMCP575 single channel speed transmitters are compatible
with eddy probe and proximity switch inputs, they provide a
4-20 mA output proportional to the overall measurement.
Each unit provides power for the associated sensor, processes
the signal to determine overall speed, and outputs a 4-20 mA
DC current that is proportional to a user specified range such as
0-1,000 RPM.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
Specifications
Environmental
Electrical
Power
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output).
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Buffered Output
BNC connector
Relative Humidity
0-95% non-condensing
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP575 Ordering Information
CMCP575
-XX
-XXX
-XX
Input
01
Output from Eddy Current Probe System
02
Hall effect sensor (proximity switch)
Counts per Revolution
001
1 event per shaft revolution
060
60 event per shaft revolution
120
120 event per shaft revolution
Specify
Specify exact number of events
Full Scale
01
0-1000 RPM
02
0-2000 RPM
05
0-5000 RPM
SKF Condition Monitoring and Custom Products
CMCP580(A) Series Process Variable Transmitter/Monitor
www.skf.com/cm
18
CMCP580(A) Series Process Variable Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Process variable
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
• Remote reset
Description
The CMCP580(A) Series are single channel process variable
transmitters/monitors. They are compatible with several types
of inputs including DC voltage and current. They provide a 4-20
mA output proportional to the overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine overall amplitude,
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-100% detection.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Fault detection
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Monitor upgrade
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
Relay contacts can be independently configured by the user for
either Normally Open (NO) (Standard) or Normally Closed (NC)
operation.
Relays are normally de-energized and can be configured for
latching or non-latching (standard) operation. Latched alarms
may be reset locally or by remote contact closure. SPST Relay
contacts are rated to 5 amps at 30 Vdc or 250 Vac for resistive
loads. The Alarm option also provides set point multiplication
of 3X via contact closure (2X available) useful during machinery
startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP580(A) Series Process Variable Transmitter/Monitor
www.skf.com/cm
19
CMCP580(A) Series Process Variable Transmitter/Monitor
(continued)
Specifications
Environmental
Electrical
Power
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Buffered Output
BNC connector
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP580 Series Ordering Information
CMCP580 - Process Variable Transmitter
CMCP580A - Process Variable Monitor
CMCP580
CMCP580A
-XX
-XX
Input
01
1-5 Vdc
02
0-10 Vdc
03
4-20 mA
04
0-20 mA
Full Scale
01
Specify
0-100%
Specify desired units and range
Ordering Example:
To order a standard solid state temperature monitor that accepts input from a 0-10 Vdc input with a full scale of 0-100% detection,
specify part number: CMCP580A-02-01.
Notes:
1.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP585(A) Series Eccentricity Transmitter/Monitor
www.skf.com/cm
20
CMCP585(A) Series Eccentricity Transmitter/Monitor
Features
TRANSMITTERS ONLY
• Eccentricity
• Low cost
• DIN-rail mount
• 4-20 mA output
• Sensor fault detection
• Buffered transducer output
• Optional filters
TRANSMITTERS WITH MONITORS
• Alert, danger and OK alarms and relays
• Trip multiply
Fault detection
• Remote reset
On board fault detection circuitry continuously monitors the
transducer for normal operation. In the event of a fault, the
output current is reduced to 2 mA. A red LED on the front of
the unit provides local indication of the fault.
Description
The CMCP585(A) Series are single channeleccentricity
transmitters/monitors. They are compatible with proximity
(eddy) probe inputs, they provide a 4-20 mA output proportional
to the overall measurement.
Each unit provides power for the associated transducer,
processes the vibration signal to determine over-all amplitude,
and outputs a 4-20 mA dc current that is proportional to a user
specified range such as 0-10 mils detection.
Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system.
When specified with the alarm feature, the unit functions as a
complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered output
A BNC connector mounted on the front of the unit provides
buffered access to the transducer signal. This includes both the
unfiltered vibration signal, and the DC bias voltage. Portable
test equipment or analyzers such as the SKF Microlog can
be connected to this output without disturbing other system
outputs.
Monitor Upgrade
The monitoring option adds two independent set points, with
LED alarm indicators and output relay contacts (Alert and
Danger). Set points are adjustable via potentiometer, from 0
to 110% of full scale. Each has an adjustable delay of 1 to 10
seconds.
Relay contacts can be independently configured by the user for
either Normally Open (NO) (Standard) or Normally Closed (NC)
operation.
Relays are normally de-energized and can be configured for
latching or non-latching (standard) operation. Latched alarms
may be reset locally or by remote contact closure. SPST Relay
contacts are rated to 5 amps at 30 Vdc or 250 Vac for resistive
loads. The Alarm option also provides set point multiplication
of 3X via contact closure (2X available) useful during machinery
startup.
Displays and assemblies
Various display options, NEMA and explosion-proof enclosures,
and assembled multi-channel systems are available. Consult
your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP585(A) Series Eccentricity Transmitter/Monitor
www.skf.com/cm
21
CMCP585(A) Series Eccentricity Transmitter/Monitor
(continued)
Specifications
Environmental
Electrical
Power
+24 Vdc at 45 mA maximum (30 mA typical at 2
full scale output). Reverse polarity and transient
protection included (with the alarm/relay option
installed: 75 mA maximum).
Frequency Response
30 cpm to 300 cpm
Buffered Output
BNC connector
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive
Case
Isolated
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Mounting
32 mm (G-style) or 35 mm (T-style) DIN-rail
CMCP585 Series Ordering Information
CMCP585 - Eccentricty Transmitter
CMCP585A - Eccentricty Monitor
CMCP585
CMCP585A
-XX
-XX
01
Input
200 mV/mil
Specify
Specify exact mV/mil
Full Scale
01
0-5 mils
02
0-10 mils
03
0-15 mils
04
0-20 mils
05
0-25 mils
51
0-125 µm
52
0-250 µm
53
0-375 µm
54
0-500 µm
55
0-625 µm
Ordering Example:
To order a standard eccentricty temperature monitor that accepts input from a 200 mV/mil Proximity Probe System with a full scale of
0-20 mils detection, specify part number: CMCP585A-01-02.
Notes:
1.The full scale option specified at order entry is used by the factory for initial calibration. However, several other ranges can be jumper selected in the field.
2.Transducer and full scale options not listed in the above table are available. Contact your SKF Sales Representative.
SKF Condition Monitoring and Custom Products
CMCP500 Standard Low Cost Monitoring System
www.skf.com/cm
22
CMCP500 Low Cost Monitor System
Features
• Low cost
• 1 to 12 channels
• Digital display option
• Optional enclosures
• 4-20 mA output
• Alert and danger alarms
• Trip multiply
• Transducer fault detection
• API 670 compliant
Description
The CMCP500 is a low cost condition monitoring system.
Various options allow the user to configure the system with
features and the exact number of channels required for a
specific application. The system is based on the CMSS 500
and CMCP500 series Monitor and Transmitter Modules
(specified separately) installed inside an specified enclosure.
API 670 specification
The CMCP500 series monitor is designed as a low channel
count system to meet all the major provisions of API 670
“Third Edition” including: two adjustable levels of alarm, fault
and alarm LED indication, trip multiply, optional filters, BNC
front panel access, 4-20 mA output, and adjustable time
delay. The optional LED display and DPDT slave relays should
be ordered to fully comply with the API 670 specification.
Enclosures
Available enclosures include fiberglass NEMA 4X, painted
steel NEMA 12, stainless steel NEMA 4X, and cast aluminum
for explosion proof requirements. Each can be specified to
hold up to 12 Monitor Modules or 24 Transmitter Modules.
Monitor modules
Monitor modules are available for monitoring vibration in
terms of acceleration, velocity or displacement. Position,
temperature, and process input modules are also available.
Each monitor module is user specified by model number.
Features include RMS, peak, or peak-to-peak detection,
buffered transducer outputs, filters, fault detection, and
analog outputs.
Alarms
Alarms are provided with monitor modules. Transmitter
modules do not have alarms and are usually interfaced
directly to a PLC or DCS for trending and alarming. Monitor
modules provide stand alone monitoring capability including
Alert and Danger Alarms and SPDT (Single Pole Double
Throw) output relay contacts. Alarm levels and time delays
may be independently adjusted. For additional information
on alarms, refer to the specific monitor module data sheet.
Display options
The system may be ordered without a display, with a
common digital display, or with individual digital displays.
A channel selector switch is provided for use with a common
display. Common displays are setup to read a specific
engineering unit or if multiple parameters are in use, 0-100%
of full scale. Individual displays may be set up for specific
engineering units or 0-100% of full scale. Please refer to the
CMCP505 and CMCP510 sections for additional information.
Power options
The CMCP500 system may be powered by a user supplied
+24 Vdc, protected source, or from an external Vac/Vdc
power supply. The CMCP515 is the recommended power
supply and may be housed externally or packaged within
the CMCP500 system. It is a linear regulated AC/DC supply
that includes over voltage protection, barrier type connection
terminals, and a user replaceable fuse. Please refer to the
CMCP515 scetion for additional information.
SKF Condition Monitoring and Custom Products
CMCP500 Standard Low Cost Monitoring System
www.skf.com/cm
23
CMCP500 Low Cost Monitor System (continued)
Specifying a low cost monitoring system,
step-by-step overview
• Evaluation of the type of transmitter needed
3. Painted steel or stainless steel enclosures are
recommended for EMI reduction.
4. Fiberglass enclosure sizes:
• Contact SKF Service or application group for help
• Determine the amount of MCTs needed
• Consider multi-parameter measurements for each
measurement point, like velocity and enveloped
acceleration and temperature
Channels
Height
Width
Depth
1 to 4
10" (25.4 cm)
8" (20.3 cm)
6" (15.2 cm)
5 to 8
12" (30.5 cm)
10" (25.4 cm)
6" (15.2 cm)
9 to 12
16" (40.6 cm)
14" (35.6 cm)
8" (20.3 cm)
5. Steel and stainless steel enclosure sizes:
• Channel count, enclosure types and optional displays
Channels
Height
Width
Depth
1 to 4
12" (30.5 cm)
12" (30.5 cm)
6" (15.2 cm)
• Select power-supply (CMCP515) with sufficient ratings
5 to 8
16" (40.6 cm)
12" (30.5 cm)
6" (15.2 cm)
Ordering Example:
To order a 4-Channel system in a Fiberglass, NEMA 4X
enclosure with individual displays behind the door window
specify part number: CMCP500-04-F-03.
9 to 12
20" (50.8 cm)
16" (40.6 cm)
6" (15.2 cm)
Notes:
1. Specify full model number for each model module
(Quoted and ordered separately) to be installed,
separately at order entry.
Note: see individual module section.
2. Requires external 24 Volt DC power source. See
CMCP515 section for power supplies.
6. See the CMPC505 and CMCP510 sections for more
information on digital displays.
7. When using Transmitters and not Monitors the
CMCP510 Displays must be used.
8. External displays are not available with explosion-proof
enclosures.
9. Common digital display is for use with monitors only,
not transmitters.
10. Remember that +24 Vdc power must be supplied by
customer or appropriate sized CMCP515 must be
ordered separately.
CMCP500 Ordering Information
CMCP500
-XX
-XX
-XX
Description
01 thru 04
1 to 4 Channels (Specify)
05 thru 08
5 to 8 Channels (Specify)
09 thru 12
9 to 12 Channels (Specify)
Description
F
Fiberglass, NEMA 4X, hinged door, quick release latches
PS
Painted steel, NEMA 12, hinged door, lock
SS
Stainless steel, NEMA 4X, hinged door, lock
EX
Cast aluminum, explosion-proof
Description
01
No display
02
Internal common digital display with switches
03
Internal independent digial displays
04
External common digital display with switches
05
External independent digial displays
SKF Condition Monitoring and Custom Products
CMCP500 Series Sample System Enclosures
www.skf.com/cm
24
CMCP500 Series Sample System Enclosures
Typical pump or fan monitoring system
• CMCP530A Vibration Velocity Monitors
• Common display with channel selector switch
• NEMA 4X enclosure
Eddy Probe System
• CMCP530 Vibration Velocity Transmitters
• CMCP545 Eddy Probe Position Transmitter
• CMCP575 Speed Transmitter
• Individual displays, NEMA 4X enclosure
12 Channels of Vibration Velocity Monitors
• CMCP530A Vibration Velocity Monitors
• Common display with channel selector switch
• NEMA 4X enclosure
Solar gas turbine retrofit
• Explosion proof system
• CMCP530A Vibration Velocity Monitors
• Class I, Division I, continuous monitoring system for offshore installation
• Intrinsically safe barriers, slave relays, independent displays
Wonderware HMI System
• CMCP500 Series Transmitters for X, Y eddy probes, valve position,
eccentricity, speed, keyphasor
• Individual displays
• Analog to digital converter to Ethernet TCP/IP
• Industrial PC, monitor, printer, and Wonderware software
SKF Condition Monitoring and Custom Products
CMCP515 Power Supply
www.skf.com/cm
25
CMCP515 Power Supply
Features
• DIN-Rail Mount Power Supply with a Wide Power Range of
3 to 240 W
• Universal voltage range: 100 VAC to 240 VAC
• UL 508 listed
• Class 2 approved
• Undervoltage indicators
• Finger-safe terminal block with cover according to
VDE0106/P100
• Approvals: UL, CSA, VDE, and CE
CMCP515 Ordering Information
CMCP515
-XXXX
Description
(power rating, universal 24 Vdc power supply)
130
3 W, 130 mA capability, 0.18 kg(0.41 lb)
300
7.5 W, 300 mA capability, 0.18 kg(0.41 lb)
600
15 W, 600 mA capability, 0.24 kg(0.53 lb)
1300
30 W, 1300 mA (1.2 amp) capability, 0.44 kg(0.96 lb)
2100
50 W, 2100 mA (2.1 amp) capability, 0.45 kg(1.00 lb)
4200
100 W, 4200 mA (4.2 amp) capability, 0.73 kg(1.60 lb)
Note: Universal supplies accept 115 Vac or 230 Vac and 50 Hz or 60 Hz.
SKF Condition Monitoring and Custom Products
CMCP515 Power Supply
www.skf.com/cm
26
CMCP515 Power Supply (continued)
CMCP515 – 130 (3 W)
CMCP515 – 300 (7.5 W)
Mounting Brackets
.39"
(9.8mm)
1.5"
(37.5mm)
.33"
(8.3mm)
3"
(75mm)
1.4"
(35mm)
1.8"
(45mm)
2.32"
(58.1mm)
.18"
(4.6mm)
sliding .28" (7mm) max.)
65"
(35mm)
(supplied with the Power Supply)
Used when not mounting the Power Supply directly on the DIN rail.
.05"
(1.2mm)
Two (2)
.18"
(4.5mm)
diameter
1.4"
(35mm)
1.08"
(27mm)
M3.5 with
square washer
.06"
(4mm)
Note:If more than one Power Supply is
installed in a row, keep a distance of
20 mm (0.80") mininimum between
each adjacent Power Supply.
.07"
(1.8mm)
1"
(25mm)
1.5"
(37.5mm)
Mounting Holes
1.8"
(27.0mm)
.29"
(7.3mm)
Attached
mounting
bracket
.18"
(M4 or 4.5mm)
dia. hole
CMCP515 – 600 (15 W)
.39"
(9.8mm)
1.8"
(45mm)
.33"
(8.3mm)
3"
(75mm)
1.8"
(45mm)
2.32"
(58.1mm)
.18"
(4.6mm)
sliding .28" (7mm) max.)
.30"
(7.5mm)
M3.5 with
square washer
Mounting Holes
Note:If more than one Power Supply is
installed in a row, keep a distance of
20 mm (0.80") mininimum between
each adjacent Power Supply.
Two M4 or 4.5 diameter
mounting holes
2.4"
(60mm)
1.4"
(35mm)
1.4"
(35mm)
3.64"
(91mm)
.20"
(5mm)
SKF Condition Monitoring and Custom Products
CMCP515 Power Supply
www.skf.com/cm
27
CMCP515 Power Supply (continued)
CMCP515 – 1300 (30 W)
CMCP515 – 2100 (50 W)
3.6"
(90mm)
.33"
(8.3mm)
3.2"
(80mm)
.39"
(9.8mm)
Four (4) .18" (4.5 mm)
diameter holes
3"
(75mm)
.30"
(7.5mm)
1.4"
(35mm)
1.8"
(45mm)
2.32"
(58.1mm)
M3.5 with
square washer
.16"
(4 mm)
sliding .28" (7mm) max.)
3.64"
(91mm)
.20"
(5mm)
Mounting Holes
Four (4) M4 or .18" (4.5mm)
diameter mounting holes
Note:If more than one Power Supply is
installed in a row, keep a distance of
20 mm (0.80") mininimum between
each adjacent Power Supply.
2.4"
(60mm)
3.2"
(80mm)
CMCP515 – 4200 (100 W)
3.6"
(90mm)
3.2"
(80mm)
.39"
(9.8mm)
Four (4) .18" (4.5 mm)
diameter holes
.33"
(8.3mm)
3"
(75mm)
2.4"
(60mm) 1.8"
(45mm)
2.32"
(58.1mm)
.16"
(4 mm)
sliding .28" (7mm) max.)
M3.5 with
square washer
M3.5 terminal screw
Short bar
Mounting Holes
Four (4) M4 or.18" (4.5 mm)
diameter mounting holes
Note:If more than one Power Supply is
installed in a row, keep a distance of
20 mm (0.80") mininimum between
each adjacent Power Supply.
2.4"
(60mm)
3.2"
(80mm)
1.41"
(35.2mm)
3.2"
(80mm)
20"
(5mm)
SKF Condition Monitoring and Custom Products
CMCP591 High Pass Filter and CMCP 592 Low Pass Filter
www.skf.com/cm
28
CMCP591 High Pass Filter and CMCP 592 Low Pass Filter
Features
• Modular
• 24 dB/octave
CMCP591 Ordering Information
CMCP591
Description
For applications that require monitoring specific frequency
bands, optional high pass and/or low pass filters can be
specified. These filters are modular and can be installed by
the factory or in the field. Each module attenuates out-ofband signals at a rate of approximately 24 dB/octave. Corner
frequencies from 2 Hz to 2.0 kHz (up to 20 kHz for certain units)
may be specified. Filter modules may be cascaded to form
higher order filters or to create a band-pass response.
Note: Filtering does not effect the buffered transducer output.
-XXX
Description – High Pass Filter
005
5 Hz, High Pass Filter
010
10 Hz, High Pass Filter
020
20 Hz, High Pass Filter
110
110 Hz, High Pass Filter
XXX
Specify Frequency in Hz, High Pass Filter
CMCP592 Ordering Information
CMCP592
-XXXXX
Description – Low Pass Filter
0200
200 Hz, Low Pass Filter
0500
500 Hz, Low Pass Filter
1000
1,000 Hz, Low Pass Filter
2000
2,000 Hz, Low Pass Filter
5000
5,000 Hz, Low Pass Filter
10000
10,000 Hz, Low Pass Filter
XXXXX
Specify Frequency in Hz, Low Pass Filter
SKF Condition Monitoring and Custom Products
CMCP505 Series 0-5 Vdc, 2 Vdc Powered 3.5 Digital Meter
www.skf.com/cm
29
CMCP505 Series 0-5 Vdc, 24 Vdc Powered 3.5 Digital Meter
Features
35.1 mm
(1.38")
• Large (0.37”/9.4 mm),
easy-to-read LED displays
• Subminiature 1.38" x 0.88"
x 0.48" (35 mm x 22 mm x
12 mm) package
9.4 mm
(0.37")
22.4 mm
(0.88")
• Epoxy-encapsulated for ruggedness
The panel meter is calibrated at CMCP to integrate with the specified
CMCP500A Monitor. Both gain (span) and offset (zero) adjustments are
performed with on-board precision, 20 turn potentiometers. All decimalpoint and range-change selections are made on a six-position DIP switch
featuring vibration-resistant, gold-plated contacts. There are no jumpers
or solder gaps to close. Connections to the current loop are made via a
reliable, two-position, screw-type terminal block.
front
Typical
Maximum
Units
5.0
5.1
1 VDC
250
140
kΩ
± 40
mA
CV
back
Top terminal on CMCP500A Monitor
COM
+24
Specifications
Minimum
D
A
SW
+V
The CMCP505 digital panel meter is a large (9.4 mm), easy to read
display designed to integrate with the 0-5 VDC output of the CMCP500A
series monitors. The meter requires 5 to 40 IDC at 9 mA. Both the signal
(SW) and power (+V and COM) are available on the top terminal of the
CMCP500A monitor.
COM
Meter Depth 12.0 mm (0.48")
Description
SW (Sig)
Voltage Input
Full Scale Input Range
4.9
Input Impedance
Over-current Protection
Terminal on bi-polar models only
Performance
Sampling Rate
2.5 per sec.
Accuracy (1 minute warm up)
± 0.05% FS
Temperature Drift 32 ° to 140 °F
(0 ° to +60 °C)
± 0.15
± 1 Count
± 0.30
Cnts / °C
Display
Display Type and Size
3.5 Digit
Polarity Indication
Over-range Indication
Red
LED
0.94 mm
“-” for Neg.
“-1 ___” for Neg.
“1 ___” for Pos.
0
60
°C
-40
75
°C
0
95
%
Wiring instructions
Red
+24 VDC
Black
Common
White
SW (Signal)
Ordering information
Physical / Environmental
Operating Temperature
Storage Temperature
Humidity (non-condensing)
Case Material
Weight
Poly-carbonate
0.6 ounces
CMCP505
5 VDC Input
-XXX
-XXX
00.0
25.0
Example
CMCP505
17 grams
0 VDC Input
SKF Condition Monitoring and Custom Products
CMCP510 Series 4-20 mA Loop- Powered 3.5 Digital Meter
www.skf.com/cm
30
CMCP510 Series 4-20 mA Loop-Powered 3.5 Digital Meter
Features
• Large (0.37"/9.4 mm), easy-toread LED displays
35.1 mm
(1.38")
• Subminiature 1.38" x 0.88" x 0.48"
(35 mm x 22 mm x 12 mm) package
9.4 mm
(0.37")
• Epoxy-encapsulated for ruggedness
22.4 mm
(0.88")
Description
The CMCP510 loop-powered digital panel meters are complete with a
large, easy to read display, and require no external power source. The
large 9.4 mm digits exhibit uniform intensity over the entire 4-20 mA
operating range. Additionally the total maximum loop voltage drop is
only 5V.
Meter Depth 12.0 mm (0.48")
Zero/Offset Adjust Dip Switches
Both gain (span) and offset (zero) adjustments are performed with
on-board precision, 20 turn potentiometers. All decimal-point and
range-change selections are made on a six-position DIP switch featuring
vibration-resistant, gold-plated contacts. There are no jumpers or solder
gaps to close. Connections to the current loop are made via a reliable,
two-position, screw-type terminal block.
Specifications
Minimum
Typical
Maximum
Units
+20
mA
Gain/Span Adjust
Ordering information
Current Loop Input
Full Scale Input Range
+4
Input Impedance
250
Voltage Drop
4.0
Over-current Protection
Ω
5.0
V
± 40
mA
Performance
Sampling Rate
2.5 per sec.
Accuracy (1 minute warm up)
± 0.05% FS
Temperature Drift 32 ° to 140 °F
(0 ° to +60 °C)
± 1 Count
± 0.15
± 0.30
Cnts / °C
Red
LED
0.94 mm
Display
Display Type and Size
3.5 Digit
Polarity Indication
Over-range Indication
“-” for Neg.
“-1 ___” for Neg.
“1 ___” for Pos.
Physical / Environmental
Operating Temperature
Storage Temperature
Humidity (non-condensing)
0
60
°C
-40
75
°C
0
95
%
Case Material
Weight
Poly-carbonate
0.6 ounces
17 grams
Loop Input
CMCP510
4 mA Input
20 mA Input
-XXX
-XXX
00.0
25.0
Example
CMCP510
SKF Condition Monitoring and Custom Products
CMCP245 Intrinsically Safe Barriers
www.skf.com/cm
31
CMCP245 Intrinsically Safe Barriers
Description
Non-IS rated instruments (MCTransmitters, CMU) can be
used to monitor machinery in hazardous areas when they
are either employed in an explosion proof housing or when
they are located in a non-hazardous area (nearby). Both
options require the use of an agency approved accelerometer
and appropriate safety barrier.
Hazardous (classified)
Location
Class I, II, III, Division 1
Groups A, B, C, D, E, F, G
Non-hazardous OR
Division 2 Area
Associated apparatus
(safety barrier)
Signal, B+
Cable
No connection
to shield
Control (Monitoring)
Equipment
(Note 2)
3
1
+ INPUT
4
2
− COMMON
Common
Shield tied to
connector shell
GROUND
The barrier selection is controlled by the accelerometer
certification document. The On-line system (MCT) plays no
role in the selection of the barrier.
NOTE: The MTL7778ac barrier is accepted for ATEX, CSA and FM
approved accelerometer installations
Accelerometers in particular:
ATEX: CMSS793-EE, CMSS793V-EE, CMSS797-EE CSA: CMSS793-CA, CMSS793V-CA, CMSS797-CA
FM:
Intrinisically
safe ground
No connection
to shield
CMSS793-FM, CMSS793L-FM, CMSS793V-FM,
CMSS797-FM, CMSS797L-FM, CMSS797V-FM
CMCP245 Ordering Information
CMCP245
-XX
Description
00
I.S. Barriers With Required Standoffs
01
For -24 VDC Proximity Probe
02
For +24 VDC Accelerometer*
03
For Mechanical Velocity Sensor
04
For 3 Wire RTD
*NOTE: The CMCP245-02 barrier is a MTL 7728+ barrier that is not
approved for use with ATEX accelerometer installations. This barrier can be
used for CSA and FM certified accelerometer installations.
SKF Condition Monitoring and Custom Products
CMCP1000 Dual Limit Single Channel Vibration Monitor
www.skf.com/cm
32
CMCP1000 Dual Limit Single Channel Vibration Monitor
Features
• Solid state reliability
• Integral sensor
• Two levels of alarm with relays
• True “OK” circuitry with relay
• Adjustable time delays
• Trip multiply
• 4-20 mA output
• Remote reset
• Bright LED digital readout
CMCP1000 Ordering Information
Description
The CMCP1000 is a single channel Vibration Monitor
with an integral accelerometer packaged in an explosionproof housing that is suitable for NEC Division I hazardous
areas. Designed to comply with rigid API 670 standards,
the CMCP1000 far exceeds the capabilities of competitive
vibration switches.
In addition to the key features listed above, the CMCP1000
offers a buffered transducer output for detailed diagnostics
and optional high-pass and low-pass filters to monitor
specific frequency bands.
Specifications
Power
+24 Vdc at 90 mA maximum
Frequency Response
4 Hz to 5 KHz
Analog Outputs
4-20 mA proportional to full scale
Accuracy
0.5% of full scale rang
Maximum Load
600 Ohms resistive
Operating Temperature
−4 °F to +176 °F (−20 °C to +80 °C)
Relative Humidity
0-95%, non-condensing
Dimensions
Width: 5.4375" (138 mm), Height:5.6250"
(143 mm), Depth: 5.6250" (143 mm)
Mounting
3 Bolt Mount (Standard) 3/4" NPT (Optional)
Approvals
FM, CSA, UL Class I (BCD), Class II (E,F,G)
Class III
CMCP1000
-XX
-XX
-XXX
00
Description
Standard mount
01
3/4" NPT stud mounting adapter
00
Non-latching
01
Local external reset button
001
0-1 in/sec peak
002
0-2 in/sec peak
025
0-25 mm/sec peak
050
0-50 mm/sec peak
SKF Condition Monitoring and Custom Products
CMCP5019 19” Rack-mounted Retrofit 10-Channel Monitor
www.skf.com/cm
33
CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor
Features
• 19" EIA rack or panel mount – 2-DIN high
• Individual bright red LED displays
• OK, alert, and danger relays meets API 670
• CE approved
• Terminals for customer wiring
• 110 or 120 Vac power, 50 or 60 Hz
• Optional -24 Vdc power supply for Eddy Probes
• Optional digital communication (Modbus RS-485 or TCP)
Description
With demand to replace existing and obsolete rack mounted
monitoring systems, CMCP now offers an integrated solution
to make replacement simple and easy.
The CMCP5019 10-Channel Monitor is precisely designed for
direct and simple replacement of antiquated rack mounted
monitoring systems. The CMCP5019 mounts in any 19"
EIA rack, or can be panel mounted in a cutout. At 19" wide,
7" (2-DIN) high and 7.5" deep, the unit is compact, while
remaining feature rich. As with any CMCP500 Series System,
the CMCP5019 can be stacked for unlimited channel counts.
Installation Is simple and straight
forward
Existing wiring is removed from the monitoring system and
terminated on the replaceable terminals on the back panel
of the CMCP5019. Power is provided by an integral 24 Vdc
power supply that accepts 110 Vac or 220 Vac, 50 Hz or 60
Hz. With the use of the front accessible selector switches and
the local displays, Current Value, Alert Set Point, and Danger
Set Point can be viewed and easily changed.
If replacing a monitoring system with less then 10 channels,
blank CMCP500 Series Monitors and Displays will be
provided for the unused positions. Additional channels can
be added at a later date as the CMCP5019 is pre-wired for all
10 positions.
Outputs include
• Common relay outputs: OK, alert, and danger
• 4-20 mA recorder outputs
• Buffered dynamic signal output BNC and terminal
• Optional digital communications using Modbus RS-485 or
Modbus TCP (Ethernet)
Dimensions
Overall
Width: 19.0" (48.2 mm), Height: 7.0" (17.8 mm),
Depth: 7.5" (19 mm)
Weight
11 lbs with digital communications (5 kg)
Cutout Size
17.75" x 7.00" (45.1 cm x 17.8 cm)
SKF Condition Monitoring and Custom Products
CMCP5019 19” Rack-Mounted Retrofit 10-Channel Monitor
www.skf.com/cm
34
CMCP5019 19" Rack-mounted Retrofit 10-Channel Monitor
(continued)
18.5" (470 mm)
Display
Display
Display
Display
Display
Display
Display
Display
Display
Display
Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10
+ XDCR
7.0"
(177.8 mm)
+ XDCR
BUF RST COM TX
OUT
BUF OUT
BUF RST COM TX
OUT
+ XDCR
+ XDCR
BUF RST COM TX
OUT
BUF RST COM TX
OUT
+ XDCR
+ XDCR
BUF RST COM TX
OUT
+ XDCR
BUF RST COM TX
OUT
BUF RST COM TX
OUT
+ XDCR
BUF RST COM TX
OUT
DANGER
DANGER
DANGER
DANGER
DANGER
DANGER
DANGER
DANGER
A D DC
CV
A D DC
CV
A D DC
CV
A D DC
CV
A D DC
CV
A D DC
CV
A D DC
CV
A D DC
CV
A D DC
CV
BUF OUT
SET-D
OK
+ XDCR
BUF RST COM TX
OUT
DANGER
BUF OUT
SET-D
OK
SET-A
SET-D
OK
SET-A
ALERT
DC
PWR 4-20
+
- OUT
OK
SET-A
ALERT
DC
PWR 4-20
+
- OUT
OK
BUF OUT
SET-D
OK
SET-A
ALERT
DC
PWR 4-20
+
- OUT
OK
BUF OUT
DC
PWR 4-20
+
- OUT
SET-D
OK
SET-A
ALERT
DC
PWR 4-20
+
- OUT
OK
BUF OUT
SET-D
OK
SET-A
ALERT
OK
BUF OUT
SET-D
DC
PWR 4-20
+
- OUT
OK
SET-D
ALERT
DC
PWR 4-20
+
- OUT
OK
BUF OUT
BUF OUT
OK
SET-A
ALERT
DC
PWR 4-20
+
- OUT
OK
BUF RST COM TX
OUT
DANGER
SET-D
OK
SET-A
SET-A
ALERT
OK
BUF OUT
+ XDCR
DC
PWR 4-20
+
- OUT
SET-D
SET-A
ALERT
OK
5.25"
(133.35 mm)
A D DC
CV
ALERT
OK
DC
PWR 4-20
+
- OUT
OK
19" (482.6 mm)
1
2
3
4
5
6
7
8
Sensor Input
4-20 mA
-V
+V
CMCP515-2100
Power Supply
L N G
OK
Alert
Danger
7.0"
(177.8 mm)
1
2
3
4
5
6
7
8
9
10
8 Channel A to D
Converter
1
2
3
4
5
6
7
8
9
10
-
+
G
RS-485
Term
-24
+24
-
+
NC
G
NC
RS-485
NC
Faceplate (blue anodized 1/8" aluminum)
Notes: 1. 20 awg stranded hook up wire, all connections
2. Ferrules used on multiple wires.
9 10 11 12 13 14 15 16 17 18
Optional ADC
Relays
17.75" (450.85 mm)
Backplate (brushed 1/8" aluminum)
Panduit 1" X 2"
CMCP5019 Ordering information
CMCP1519
Power Supply
Side View
CMCP500A
Panduit 1" X 2"
1. One (1) CMCP5019 10-Channel Monitor
2. Select the channel count (1-10)
3. Select communication option
4. Select a -24 Vdc power supply if required
for eddy probes
5. Itemize the CMCP500 series monitors in the
order (left to right) they will be installed.
SKF will determine display values from the monitor part numbers.
-XX
-XX
-XX
Description
01
1 display, 9 blanks
02
2 display, 8 blanks
03
3 display, 7 blanks
04
4 display, 6 blanks
05
5 display, 5 blanks
06
6 display, 4 blanks
07
7 display, 3 blanks
08
8 display, 2 blanks
09
9 display, 1 blanks
10
10 display
00
No digital communication
RS
Modbus RS-485
01
Modbus TCP (Ethernet)
00
Without -24 Vdc auxiliary supply
24
With -24 Vdc auxiliary supply
SKF Condition Monitoring and Custom Products
CMCP5301 and CMCP5302 One and Two Channel General Machinery Monitor
www.skf.com/cm
35
CMCP5301 One-Channel General Machinery Monitor
CMCP5302 Two-Channel General Machinery Monitor
Features
• Two levels of alarm with relays
• True “OK” circuitry with relay
• Adjustable time delays
• Trip multiply
• 4-20 mA output
• Buffered transducer output
• Reset button
• Bright LED digital readout
Description
The CMCP5301 and CMCP5302 are one and two Channel
Vibration Monitors that have been designed for use on typical
rotating machinery such as motors, pumps fans, turbines,
compressors, chillers, etc.
The CMCP5301 and CMCP5302 accept inputs from any
industry standard 100 mV/g accelerometer, condition’s the
input signals to velocity and provides a digital display and
alarm status indication.
Analog outputs (4-20 mA) are provided for each channel for
interface to a PLC or DCS for trending, alarm and operator
interface.
The alarm contacts for the OK circuit, and Alert and Danger
may be interfaced to machine control and shutdown systems
for a complete vibration protection solution.
The system is a pre-wired turn-key package with power
supply, and bright LED displays. The power supply accepts
110 or 220 Vac, 50 or 60 Hz. They are available in either an
English or Metric configuration.
The CMCP5301 and CMCP5302 are also available with any
other CMCP500 Series Monitor. The standard housing is
NEMA 4X Fiberglass.
Specifications
Dimensions
Width -7.25" (18.4 cm), Height -7.25" (18.4 cm),
Depth - 5.0" (12.7 cm)
Electrical
Power
Accepts 110 Vac or 220 Vac, 60 Hz or 50 H
Frequency Response
(-3 dB) 2 Hz to 2.0 kHz
Buffered Output
BNC connector 0-20 kHz
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum Load
600 Ohms resistive per channel
Case
Isolated
Environmental
Operating Temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage Temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative Humidity
0-95% non-condensing
Approvals
NEMA 4X
CMCP5301 / 5302 Ordering Information
CMCP5301
CMCP5302
-aa
-bb*
Description
01
No display(s)
02
Individual display(s)
E
0-1 in/sec PK
M
0-25 mm/sec RMS
*Please fully specify other transmitters for your CMCP5301/02 system.
SKF Condition Monitoring and Custom Products
CMCP5304 Four-Channel General Machinery Monitor
www.skf.com/cm
36
CMCP5304 Four-Channel General Machinery Monitor
Features
• Two levels of alarm with relays
• True “OK” circuitry with relay
• Adjustable time delays
• Trip multiply
• 4-20 mA output
• Buffered transducer output
• Reset button
Description
The CMCP5304 is a Four Channel Vibration Monitor that has
been designed for use on typical rotating machinery such as
motors, pumps, fans, turbines, compressors, chillers, etc.
The CMCP5304 accepts inputs from any industry standard
100 mV/g accelerometer, condition’s the input signals to
velocity and provides a digital display and alarm status
indication.
Analog outputs (4-20 mA) are provided for each channel for
interface to a PLC or DCS for trending, alarm and operator
interface.
The CMCP5304 alarm contacts for the OK circuit, and
Alert and Danger may be interfaced to machine control
and shutdown systems for a complete vibration protection
solution.
The system is a pre-wired turn-key package with panduit,
power supply, bright LED display, channel selector switch and
reset button. The power supply accepts 110 or 220 Vac, 50
or 60 Hz. The CMCP5304 is available in either an english or
metric configuration.
The standard housing is polyester powder coated steel; rated
NEMA 12. An optional stainless steel enclosure is rated
NEMA 4X.
Specifications
Electrical
Power
Accepts 110 Vac or 220 Vac, 60 Hz or 50 H
Frequency response
(-3 dB) 2 Hz to 2.0 kHz
Buffered output
BNC connector 0-20 kHz
Accuracy
0.5% of full scale range
Output
4-20 mA proportional to the full scale range
Maximum load
600 Ohms resistive per channel
Case
Isolated
Environmental
Operating temperature
−4 ° to +176 °F (−20 ° to +80 °C)
Storage temperature
−67 ° to +257 °F (−55 ° to +125 °C)
Relative humidity
0-95% non-condensing
Approvals
NEMA 4X, EEMAC, UL508, CSA Type 4,
VDE IP66, IEC 529, IP66
Physical
Width
7.87" (200 mm)
Height
15.75" (400 mm)
Depth
5.90" (150 mm)
Weight
15 lbs (6.80 kg)
CMCP5304 Ordering Information
CMCP5301
-X
-X-XX
Description*
E
Four channel, 0-1 in/sec PK
M
Four channel, 0-25 mm/sec RMS
KEY
Wing knob latch with key
FOOT
Foot mounting kit
E-SS
Four channel, 0-1 in/sec PK, stainless
steel enclosure
M-SS
Four channel, 0-25 mm/sec RMS,
stainless steel enclosure
*Please fully specify other transmitters for your CMCP5304 system (MCT).
SKF Condition Monitoring and Custom Product
HMI (Human Machine Interface) System with Wonderware® Software
www.skf.com/cm
37
HMI (Human Machine Interface) Systems with
Wonderware® Software
Features
• World’s most popular HMI
• Machine mimics
• Hard and soft alarms
• Historical and real-time trending
• Current and historical alarm lists
• Modbus or ethernet A to D converters
• Desktop or rack mount touch screen
• Overall, rate of change, and SPC alarms
• Makes use of existing networks
Description
Wonderware® is the leading independent developer of
industrial automation or HMI (Human-machine interface)
applications. SKF has designed applications for TSI (Turbine
Supervisory Instrumentation), turbines, pumps, compressors,
cooling tower fans and reciprocating compressors.
Utilizing a HMI like Wonderware allows a plant operator
to view vibration data, or any other data from a 4-20
mA output sensor or transmitter, in the control room and
compare these values to other operating parameters such
as historical data. Wonderware offers machine mimics with
easily programmable hard and soft alarms in overall, rate of
change, or SPC. This allows the operator to make intelligent
machine operating decisions based on the data in front of
them.
Each HMI system includes the SKF 500 series transmitters,
analog to digital converters (in either Modbus or ethernet
TCP/IP), setup module, programming, and either a desktop
PC or a panel mount touch screen computer complete with
Windows® 2000 and all necessary programming.
Wonderware® Example Screens
Main Screen
Bar Graph Screen
SKF Condition Monitoring and Custom Product
HMI (Human Machine Interface) System with Wonderware® Software
www.skf.com/cm
38
HMI (Human Machine Interface) Systems with
Wonderware® Software (continued)
Current Alarm List
Historical Alarm List
Historical Trend
Historical Trend
Real Time Trend
Setup
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
39
Turbine Supervisory Instrumentation with CMCP500 Series
Transmitters/Monitors
Specification of a Turbine Supervisory Instrumentation (TSI)
system can be an exhausting process when the individual
parameters must be specified. This is a guide to be used in
selecting an appropriate TSI system using CMCP500 Series
Transmitters/Monitors.
When an existing TSI system is being retro-fitted, the
immediate indication is that a one-for-one replacement of
each original parameter is sufficient. This approach may
be adequate if the original system was complete. However,
recent experience with retro-fitting TSI systems has
brought to light that many of the existing systems can be
greatly enhanced with additional parameters. Also, certain
parameters should be considered for complete replacement
including a different type of sensor.
Wonderware HMI TSI System
Monitoring parameters
Radial vibration
• Turbine speed and acceleration
Radial Vibration is usually the heart of the TSI system. It gets
the most attention and generally gives the first indication
of out of specification conditions. Most OEM TSI systems
utilized a shaft rider transducer system to monitor vibration
with a shaft absolute output signal. An exact replacement
transducer system can be supplied, but most customers
and OEMs are specifying Eddy Probe Systems. A complete
vibration system would install two probes per bearing, with
the sensors located 90° from each other (X and Y).
• Thrust position
Thrust position
• Shaft Relative Vibration
Thrust Position indication includes one or two Eddy Probe
Systems to observe the position of the thrust collar within
its bearings. This system is an internal installation and
need not replace the existing system because many original
installations utilize a differential pressure system that
interfaces with the turbine hydraulic control system.
TSI systems not only measure bearing vibration levels, but can
include:
• Shell expansion
• Differential expansion
• Eccentricity
• Valve position
• Case Vibration
• Phase angle
• Bearing temperature
Types of monitoring systems
There are two types of monitoring systems achievable with
CMCP500 Series Transmitters/Monitors. The system can
be specified as a stand-alone system with local displays
and alert/danger relays using CMCP500 Series Monitors.
Alternatively the system can provide an output to a DCS/
PLC, (existing or a supplied Wonderware HMI package), with
just the use of CMCP500 Series Transmitters and Analog
to Digital Converters. CMCP can provide Analog to Digital
converters to communicate in Modbus, Ethernet or any other
protocol.
Shell expansion
Shell Expansion is the measure of a turbine case or shell
moves in relation to a fixed location usually measured with
a Linear Variable Differential Transformer (LVDT). Some
existing OEM systems still use spindle micrometers or
dial indicators that are subject to mechanical damage and
human error. Although many systems installed with only
one LVDT are adequate, a complete TSI system specification
should consider two LVDTs located at each corner of the
turbine shell. A second sensor will monitor shell cocking or
uneven thermal growth which is a fairly common occurrence
during startup when the sliding feet may have inadequate
lubrication.
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
40
Turbine Supervisory Instrumentation with CMCP500 Series
Transmitters/Monitors (continued)
Valve
Phase
Diff.
TP
X
X
X
IP/LP Turbine
HP Turbine
TP
X
X
X
Exciter
X
Generator
Case
Y
Y
Y
Y
Y
Y
Y
Zero Speed
Ecc
JB
JB
Transmitters
and ADC
JB
JB
Ethernet to DCS or HMI System
Local Control Panel
Differential expansion
Differential Expansion measurements are an important
parameter receiving much attention during turbine startup
and warming. This parameter measures how the turbine
rotor expands in relation to the turbine shell, or casing. A
new differential expansion system using Eddy Probe can be
retro-fitted to any existing system. An Eddy Probe is more
reliable and robust than OEM supplied induction coil systems.
Valve position
Correct valve positioning is required to efficiently operate a
steam turbine. Some turbines may require several throttle
valves be monitored, and some turbines will instrument the
main stop valve(s) to determine when they crack from their
seats. Retro-fit valve position measurements use DC LVDTs
or DC Rotary Potentiometers. All OEM TSI systems include
valve position measurement(s) as a startup and operation
parameter. Some OEM systems utilized AC LVDTs while
others use mechanical linkages and scales for indication. A
retro-fitted system can be installed in the same position or
relocated to a more accessible or protected position.
Eccentricity
A rotor which has been sitting idle during overhaul or has
been inadvertently stopped during coast-down for an
extended period will develop a bow or bend. This condition
must be corrected by turning gear operation and, possibly,
with auxiliary heating prior to high speed operation to
prevent internal clearance rubbing. Eccentricity systems
installed by OEMs monitor the turbine stub shaft or a shaft
collar using induction coils. A retro-fit Eddy Probe system
will monitor at the same location, and many times use the
same bracketry.
Speed
Turbine speed indication supplied by OEMs comes in many
forms: observing a gear wheel located inside the front
standard, electrically converting the generator output
frequency, or monitoring the turning gear. A retro-fitted
system using Eddy Probe’s can be specified to observe any
multi-toothed gear wheel. Applications monitoring generator
output frequency without an integral turning gear may
require installation of a custom gear wheel. Speed indication
may be specified as an analog display or as a digital display
and can be interfaced to a zero speed system for turning
gear engagement.
Rate of acceleration
Rate of Acceleration is usually monitored during startup to
prevent over-torquing the rotors as the turbine approaches
critical speeds, and as the operating speed is reached prior
to line synchronization. Once the generator has been
synchronized and is being controlled by load dispatchers
the acceleration rate is not monitored. Acceleration rate
measurements use a speed input to derive its output display.
Eddy Probe systems can be installed as a replacement or
supplement an existing application.
Phase
Phase or phase angle, is a measure of the relationship of how
one vibration signal relates to another vibration signal and
is commonly used to calculate the placement of a balance
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
41
Turbine Supervisory Instrumentation with CMCP500 Series
Transmitters/Monitors (continued)
weight. This parameter is not usually displayed continuously
but is monitored periodically to determine changes in the
rotor balance condition, deviations in system stiffness such as
a cracked shaft. Phase angle measurements are sometimes
not supplied by OEMs, but can be installed using an Eddy
Probe system. Installation involves locating or installing a
once-per-turn event such as a key or notch that the Eddy
Probe will view. An Eddy Probe viewing a notch is easier to
install and adjust, but the installation of the notch requires
special tooling to cut the notch. Keys are easier to apply
using glues or epoxies and are subject to coming off due to
centrifugal forces.
Temperature
Temperature of bearings is a measure of the how hot a
bearing is operating. It may be due to overloading, misalignment, improper lubricant pressure and/or flow. Nearly
all turbine generator bearings were originally installed or
retro-fitted with bearing temperature sensors. These
sensors may be thermocouples or RTDs. This parameter
is often overlooked possibly due to the OEM output display
located at some other panel not within the vicinity of the
retro-fitted TSI system. Any bearings that was not originally
equipped with temperature sensors can be retro-fitted to
accept thermocouples or RTDs.
Single channel transmitters/monitors
Each of the channels is monitored with an individual CMCP
500 Series Transmitter or Monitor.
• CMSS525(A) transmitters/monitors are used to process
vibration signals from accelerometers and velometers and
provide a signal output relative to Acceleration.
• CMSS530(A) transmitters/monitors are used to process
vibration signals from accelerometers and velometers and
provide a signal output relative to Velocity.
• CMSS540(A) transmitters/monitors are used to process
the signals from proximity probes and provide a signal
output relative to vibration displacement.
–– Radial Vibration
• CMSS545(A)transmitters/monitors are used to process the
signals from proximity probes and provide a signal output
relative to position.
–– Thrust
• Variations of CMSS540(A) and CMSS545(A) transmitters/
monitors are used to monitor turbine specific parameters
including:
–– CMCP547 Differential Expansion Transmitter/Monitor
–– CMCP548 Case Expansion Transmitter/Monitor
–– CMCP549 Valve Position Transmitter/Monitor
–– CMCP585 Eccentricity Transmitter/Monitor
Turbine speed is monitored with the CMCP-TACH3
Programmable Tachometer. The CMCP-TACH3 also displays
Rate of Acceleration.
Integration
CMCP integrates the single channel CMCP500 Series
Transmitters/Monitors into a complete and reliable Turbine
Supervisory Instrumentation package. Several enclosure
options are available ranging from NEMA 4X fiberglass to
cast aluminum explosion proof, all available with or without
windows. Local displays are a popular option for transmitter
systems and a must for the stand alone monitoring system.
With the use of analog to digital converters, this system can
communicate with existing PLC/DCS systems. If a PLC/DCS
does not exist, CMCP can create a custom Wonderware HMI
system to meet the customers exact needs.
Typical installation will include:
• One enclosure containing
–– CMCP500 Series modules
–– Power supplies
–– Analog to digital converters – if provided
–– Local displays – if provided
• One enclosure containing
–– Proximity probe drivers
–– Power supplies
–– Intermediate terminations for other sensors
• Sensors
–– SKF CMSS proximity probes, cables and drivers
–– Accelerometers or Velocity transducers (Velometers)
–– Linear Variable Differential Transmitters (LVDT’s)
–– Temperature thermocouples or RTD’s
–– Speed pickup – proximity, magnetic, etc.
–– Rotary valve potentiometers
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
42
Turbine Supervisory Instrumentation with CMCP500 Series
Transmitters/Monitors (continued)
For additional information on Turbine Supervisory
Instrumentation please view the CMCP Application Notes:
• Turbine Supervisory Instrumentation
• Eccentricity
• Differentail/Rotor Expansion
• Valve Position
• Shell/Case Expansion
Sample TSI system
Item
Quantity
Part Number
Description
A. Transducers and accessories
1
19
CMSS68-000-20-10
Eddy Probe, 8 mm, 3/8” x 24 UNF, 2” Length
2
19
CMSS958-00-90
Extension Cable, 9  meter
3
19
CMSS668-1
Driver, Standard, 200 mv/mil, 90 mil range
4
1
CMCP-VALVE
Rotary Valve Potentiometer for Valve Position, 0-5,000 Ohms
5
1
CMCP-LVDT
0-2” DC LVDT Sensor for Case Expansion or Valve Position
6
1
CMCP-LVDT-HT
0-2” AC LVDT with Transmitter for High Temperature Applications
7
 
111-403-000-01-13-03-01-02
TQ403 18 mm Eddy Probe, 12 mm Range,  M20 Thread, 36.5 mm Case,   1 meter cable
8
 
913-403-000-01-01-05-01
TQ403 18 mm Eddy Probe Extension Cable, 9  meter length
9
1
204-453-000-021
TQ403 18 mm Eddy Probe Driver, 1.33 mV/micron, 10 m System, Volt O/P, Standard
Version
10
10
CMCP801-12
Relative Probe Holder 12”, Cut to Length
11
4
CMCP805-01
Probe Mounting Brackets 3/8” x 24 UNF
12
 
CMCP820-LP-01
Cable Packing Gland Assembly, 1 Cables 1/2” NPT
13
3
CMCP820-LP-02
Cable Packing Gland Assembly, 2 Cables 1/2” NPT
14
4
CMCP140-04
Painted Steel Enclosures for Eddy Probe Drivers
15
1
CMCP140-06
Painted Steel Enclosures for Eddy Probe Drivers
16
 
CMCP140-08
Painted Steel Enclosures for Eddy Probe Drivers
B. CMCP500 / CMSS500 Transmitters
1
14
CMSS540-200-02
Radial Vibration Transmitter (0-15 mils recommended)
2
2
CMSS545-200-01
Thrust Position Transmitter (40-0-40 mils recommended)
3
1
CMCP585
Eccentricity Transmitter  (0-15 mils recommended)
4
1
CMCP549
Valve Position Transmitter (0-100% recommended)
5
1
CMCP547
Differential Expansion Transmitter (Specify)
6
1
CMCP548
Case Expansion Transmitter (Specify)
7
1
CMCP575
Speed Transmitter (0-5,000 RPM)
C. Speed and/or rate of acceleration
1
2
CMCP-TACH3
Programmable Tachometer w/Eddy Probe Input
SKF Condition Monitoring and Custom Products
Turbine Supervisory Instrumentation with CMCP500 Series Transmitters/Monitors
www.skf.com/cm
43
Turbine Supervisory Instrumentation with CMCP500 Series
Transmitters/Monitors (continued)
Item
Quantity
Part Number
Description
D. Analog to digital converters
RS-485 Serial Modbus
1
 
CMCP-RM-8AI
8 Channel Analog to Digital Converter, Modbus RS-485 RTU or ASCII
2
 
CMCP-RM-16AI
16 Channel Analog to Digital Converter, Modbus RS-485 RTU or ASCII
3
 
CMCP-RM-SETUP
Field Setup Module, RS-485 Units Only
4
 
CMCP-RM-232/484
Converter for RS232 to RS485
Ethernet Modbus TCP/IP
5
 
CMCP-ET-8AI
8 Channel Analog to Digital Converter, Ethernet, Modbus TCP/IP
6
 
CMCP-ET-16AI
16 Channel Analog to Digital Converter, Ethernet, Modbus TCP/IP
E. Power supplies
1a
CMCP515-1300
+24 VDC Power Supply (50 mA Trans, 750 mA ADC)
CMCP515-2100
+24 VDC Power Supply (50 mA Trans, 750 mA ADC)
1c
CMCP515-4200
+24 VDC Power Supply (50 mA Trans, 750 mA ADC)
2a
CMCP515-1300
-24 VDC Power Supply (50 mA per Eddy Probe)
1b
2b
1
1
2c
CMCP515-2100
-24 VDC Power Supply (50 mA per Eddy Probe)
CMCP515-4200
-24 VDC Power Supply (50 mA per Eddy Probe)
F. Computer and HMI software
1
1
CMCP-Wonderware-64
64 Tag Wonderware Software
2
1
CMCP-WW-APP-TSI
Wonderware Application Runtime (5 Screens)
3a
1
CMCP-Dell-P4
Desktop Dell P4 Computer, 17” Screen
CMCP-IPPC-15
15” NEMA 4 Panel Mount Touch screen Industrial Pentium Computer with Windows 2000
3b
G. Optional items
1
2
1
3
4
1
CMCP-Drawing
Electrical Drawing Package
CMCP-Backplate
Custom Backplate and Integration
CMCP-Mimic
Machine Mimic with Displays and BNC per Channel
CMCP610
Benchtop Eddy Probe Calibrator
SKF Condition Monitoring
and Custom Products
CMCP500 Series of special Single Channel
Transmitters/Monitors
For additional information on Condition Monitoring
Custom Products, please contact customer service:
Telephone: +1 858-496-3400
Email: [email protected]
For additional information on SKF Reliability Systems products, contact:
SKF Reliability Systems
5271 Viewridge Court • San Diego, California 92123 USA
Telephone: +1 858-496-3400 • FAX: +1 858-496-3531
Web Site: www.skf.com/cm
• ® SKF and Microlog are registered trademarks of the SKF Group.
• All other trademarks are the property of their respective owners.
© SKF Group 2008
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been
taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or
consequential arising out of the use of the information contained herein. SKF reserves the right to alter any part of this publication without prior notice.
SKF Patents include: #US05854553, #US05845230, #US06489884, #US05679900, #US04768380, #US06199422, #US05992237, #US06202491,
#US06513386, #US06275781, #US06633822, #US06006164,
#US2003_0178515A1, #US6,789,025, #US6,789,360, US 5,633,811 and US 5,870,699, #WO_03_048714A1
Publication CM2380 (Revised 02-08) • Printed in the United States of America
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