05UK-fluid control - Air

05UK-fluid control - Air
05
MEASURE AND CONTROL
GREASE CONTROL GUNS AND ACCESSORIES
GREASE METERS
OIL CONTROL GUNS AND ACCESSORIES
OIL METERS
HOSE END METER ACCESSORIES
FLUID CONTROL GUNS
FLUID METERS
HIGH FLOW IN LINE METERS
OIL/FLUID MONITORING EQUIPMENT
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42
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05
GREASE CONTROL GUNS
413 080
GREASE CONTROL GUNS
Grease control guns
Steel and aluminum high pressure control gun with ergonomic grip. Maximum working
pressure: 500 bar (7140 psi). Inlet thread: 1/4” BSP (F), outlet thread: 1/8” BSP (F)
413 077 - Grease control gun
Grease control gun with rigid stem and 3 jaw connector (121 050).
413 080 - Grease control gun
Grease control gun with rigid stem and 3 jaw connector (121 050) and Z swivel (414 300).
413 081 - Grease control gun
Grease control gun with double steel braid reinforced rubber hose (140 050) and 3 jaw
connector (121 050).
413 082 - Grease control gun
Grease control gun with double steel braid reinforced rubber hose (140 050) and 3 jaw
connector (121 050) and Z swivel (414 300).
414 100 / 414 300
GREASE CONTROL GUN SWIVELS
To handle grease hoses easily even at high pressure. For best results, use a straight swivel
between the pump and distribution hose and a Z swivel between the hose and grease
control gun. Maximum working pressure: 500 bar (7140 psi).
414 100 - Straight grease swivel. 1/4” BSP (MF)
414 200 - “L” grease swivel. 1/4” BSP (MF)
414 300 - “Z” grease swivel. 1/4” BSP (MF)
140 050 / 741 300
GREASE CONTROL GUN OUTLETS
741 306 - Rigid stem with 3 jaw hydraulic grease conector (121 001)
741 300 - Rigid stem with 3 jaw hydraulic grease connector (121 105)
140 050 - Double steel braid reinforced grease hose, 460 mm
741 304 - Rigid stem
740 247 / 945 590
CONNECTION ADAPTERS
For assembly of hoses, pumps and grease control handles. Working pressure: 500 bar (7140 psi)
38
PART N.º
TYPE
945 590
945 553
945 561
945 594
740 247
945 516
945 591
945 693
Steel,
Steel,
Steel,
Steel,
Steel
Steel
Steel
Steel
CONNECTION THREADS
60º cones
60º cone and tapered thread
60º cones
tapered threads
Product specifications are subject to change without prior notice.
1/4”
1/4”
1/2”
1/4”
1/4”
1/2”
3/8”
1/8”
BSP (MM)
NPT (M) - 1/4” BSP (M)
BSP (M) - 1/4” BSP (M)
NPT (MM)
BSP (MF)
BSP (M) - 1/4” BSP (F)
BSP (M) - 1/4” BSP (M)
BSP (M) - 1/8” BSP (M)
12/05
GREASE METERS
411 100
05
IN LINE GREASE METER
411 100 - In line grease meter
High pressure oval gear meter with digital display. Batch display in grams (up to 9999 gr) and
permanent totaliser in kilograms (up to 999999 Kg). Batch display reset button. The meter can
be easily calibrated in the field for maximum accuracy.
Works with two 1.5 V AAA alkaline batteries. Maximum pressure: 500 bar (7140 psi).
Maximum flow range: up to 2 Kg/min (4.4 lb/min). Precision: ± 3,0 %. Inlet outlet
connections: 1/8” BSP (F). Includes one 1/8” BSP (MM) connector.
415 002
HOSE END METERS FOR GREASE
Hose end meter for accurate high pressure greasing.
Grease control gun fitted with high pressure in-line meter 411 100.
415 002 - High pressure hose end meter for grease
Includes double steel braid reinforced rubber hose with hydraulic grease connector and Z
swivel.
415 000 - High pressure hose end meter for grease
Includes Z swivel. Without accessories.
12/05
Product specifications are subject to change without prior notice.
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05
OIL CONTROL GUNS AND ACCESSORIES
363 075
OIL CONTROL GUNS
Aluminum body oil control gun with ergonomic design. NBR valve with progressive operation
for comfortable operation even using 10:1 pumps. All guns include a ball bearing inlet swivel.
Maximum working pressure: 105 bar (1500 psi). Maximum delivery: 25 l/min (6.6 gpm). Fluid
inlet thread: 1/2” BSP (F).
363 051
MODELS
PART N.º
APPLICATION
363 082
363 075
363 077
363 078
Gear oil
ATF (transmission fluid)
All type of lubricants
363 079
Motor oil
OUTLET TYPE
INCLUDED
NON DRIP NOZZLE
INCLUDED
None
110º rigid swiveling (369 217)
Straight flexible (369 200)
Flexible with 90º stem,
swiveling (369 218)
60º rigid (369 215)
None
Manual
Manual
Semi automatic
Semi automatic
HIGH DELIVERY OIL CONTROL GUN
363 051 - High delivery oil control gun
High delivery oil control gun manufactured in aluminum. With double valve mechanism that
allows small flow deliveries when the trigger is partially pressed and full flow delivery when
the trigger is totally pressed. Lockable trigger and ball bearing inlet swivel. The handle
includes a 60º angled rigid outlet with semiautomatic non drip nozzle
Maximum working pressure: 105 bar (1500 psi). Maximum delivery: up to 45 l/min (11.7 gpm).
Fluid inlet thread: 3/4” BSP (F).
361 200
OIL BAR
361 200 - Oil bar
Oil dispensing bar for up to four products. Standard unit is supplied with one outlet and a
one line meter can be mounted for metered delivery.
361 110 - Additional outlet valve for oil bars
OIL GUN ACCESSORIES
369 200
369 218
369 215
369 217
736 511
PART N.º
APPLICATION
Outlets for oil guns
369 217 Gear oil
369 200 ATF (transmission fluid)
369 218 All types of lubricants
369 216 All types of lubricants
369 215 Motor oil
OUTLET TYPE
110º rigid swiveling
Straight flexible
Flexible with 90º stem, swiveling
Flexible with 90º stem, swiveling
60º rigid
Outlet for high delivery oil gun 363 051
369 219 Lubricants
60º rigid
NON DRIP NOZZLE INCLUDED
Manual
Manual
Semi automatic
Manual
Semi automatic
Semi automatic
Non drip nozzles
736 511 Semiautomatic non drip nozzle.
736 502 Manual non drip nozzle.
736 522 Semiautomatic non drip nozzle. For use with 363 051 high delivery oil control gun.
369 205 90º angled adaptor. For use with manual operated non drip nozzles.
736 502
369 205
Swivels
364 021
736 601
836 404
3/4” BSP (F) oil inlet swivel. For use with 363 051 high delivery oil control gun.
1/2” BSP (F) oil inlet swivel. For use with standard oil control guns.
Oil filter. To be placed between a hose and 1/2” swivel.
736 601
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Product specifications are subject to change without prior notice.
12/05
05
OIL METERS
366 750
OIL METERS
366 750 - Oil in-line meter-litres
Oval gear meter with digital display. For use with lubricants up to SAE 140. Meter is
powered by two easily replaceable AAA 1.5 V alkaline batteries. The meter has two separate
displays in litres, a resettable 4 digit batch display and a permanent totaliser. Meters are
factory calibrated but for maximum accuracy they can easily be calibrated in the field.
Maximum working pressure: 105 bar (1500 psi). Oil flow range: 5 to 20 l/min (1.3 to
5.25 gpm). Fluid inlet and outlet threads: 1/2” BSP (F).
366 751 - Oil in-line meter-quarts
Similar as model 366 750 has partial reading in quarts and totaliser in gallons.
836 504 - Protective rubber shroud for oil in-line meters
365 603
HOSE END METERS
Oval gear hose end meter with digital display for measured delivery of lubricants up to
SAE 140. Meter is powered by two easily replaceable AAA 1.5 V alkaline batteries. The meter
has two separate displays in litres, a resettable 4 digit batch display and a permanent
totaliser. Meters are factory calibrated but for maximum accuracy they can easily be
calibrated in the field.
The meter is flange coupled to a durable but lightweight oil control gun that incorporates a
rugged ball bearing inlet swivel with an inlet filter. All hose end meters are supplied with a
protective rubber shroud.
Maximum working pressure: 105 bar (1500 psi). Oil flow range: 5 to 20 l/min (1.3 to 5.25 gpm).
Fluid inlet thread: 1/2” BSP (F).
Models
PART NO
APPLICATION
365 601
365 605
Gear oil
365 604
ATF
365 603
All type of
lubricants
Motor oil
All type of
lubricants
365 602
365 613
365 652
OUTLET TYPE INCLUDED
NON DRIP NOZZLE INCLUDED
UNITS
None
110º rigid swiveling
(369 217)
Straight flexible
(369 200)
Flex. w/90º stem,
swiveling (369 218)
60º rigid (369 215)
Flex. w/90º stem,
swiveling (369 218)
None
Manual
Litres
Litres
Manual
Litres
Semi automatic
Litres
Semi automatic
Semi automatic
Litres
Quarts / gallons
HIGH DELIVERY HOSE END METER
365 652 - High delivery hose end meter-litres
Oval gear hose end meter with digital display for measured delivery of lubricants up to
SAE 140. Meter is powered by two easily replaceable AAA 1.5 V alkaline batteries. The meter
has two separate displays in litres, a resettable 4-digit batch display and a permanent
totaliser. Meters are factory calibrated but for maximum accuracy they can easily be
calibrated in the field.
The meter is coupled to a high delivery oil control gun that incorporates a rugged ball
bearing inlet swivel with an inlet filter and 60º rigid outlet with semi automatic non drip
nozzle. All hose end meters are supplied with a protective rubber shroud.
Maximum working pressure: 105 bar (1.500 psi). Maximum flow range: up to 25 l/min
(6.5 gpm). Fluid inlet thread: 3/4” BSP (F).
365 652.300 - High delivery hose end meter-quarts
Similar as model 365 652 has partial reading in quarts and totaliser in gallons.
12/05
Product specifications are subject to change without prior notice.
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05
OIL METERS AND ACCESSORIES
600 022
PRESET METERS
Preset oval gear hose end meter with digital display for measured delivery of service fluids.
The delivery volume preset allows hands-off dispensing; saving time and money as the
handle shuts off automatically once the preset volume is dispensed. Meter may be used as a
preset or a manual meter.
Equipped with a resettable totaliser and a permanent totaliser. Meter can count in liters,
quarts, gallons or pints. The gun trigger has a safety lock that prevents accidental operation
of the trigger and it can be locked in the open position.
Meter works with one 9V alkaline battery, type 6LR61. Flow range from 1,5 to 15 l/min (0.4 to
3.9 gpm). Maximum working pressure: 50 bar (715 psi). Accuracy ± 1 %. Inlet thread: 1/2”
BSP (F), outlet thread: 1/2” BSP (M). Ball bearing swivel with filter included.
600 021 - Preset meter
Includes a flexible outlet with a swivelling 90º stem, swiveling, and a semiautomatic non
drip nozzle.
600 022 - Preset meter
Includes a 60º rigid outlet, and a semiautomatic non drip nozzle.
HOSE END METER SUBJECT FOR APPROVAL.
600 102 - Hose end meter subject for approval
Oval gear hose end meter with digital display subject for approval by Weight and Measures
authorities. Equipped with a resettable totaliser and a permanent totaliser. Complete with
flex outlet with 90º stem and automatic non drip nozzle and inlet swivel with filter. Meter can
be used with lubricants and antifreeze (glycol).
HOSE END METERS ACCESSORIES
369 200
Hose end meter outlets
PART NO
369 218
369 215
APPLICATION
Outlets for hose end meter 365 601
369 217
Gear oil
369 200
ATF (transmission fluid)
369 218
All types of lubricants
369 216
All types of lubricants
369 215
Motor oil
OUTLET TYPE
NON DRIP NOZZLE
INCLUDED
110º rigid swiveling
Straight flexible
Flexible with swiveling 90º stem
Flexible with swiveling 90º stem
60º rigid
Manual
Manual
Semi automatic
Manual
Semi automatic
Outlet for high delivery hose end meter 365 652 and 365 652.300
369 219
Lubricants, high delivery
60º rigid
369 217
Outlets for preset meters
609 000
All types of lubricants
609 001
Motor oil
Semi automatic
Flexible with 90º stem, swiveling Manual
60º rigid
Semi automatic
Outlet for hose end meters subject for approval
609 002
All types of lubricants
Flexible with 90º stem
Automatic
736 511
736 502
369 205
Non drip nozzles
736 511
Semiautomatic non drip nozzle.
736 512
Manual non drip nozzle
736 522
Semiautomatic non drip nozzle.
609 006
369 205
Swivels
364 021
736 601
736 601
364 022
836 404
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For use with 365 652 and 365 652.300 high delivery hose end meters.
Automatic non dripo nozzle
90º angled adaptor.
For use with manual operated non drip nozzles.
3/4” BSP (F) oil inlet swivel.
For use with 365 652 and 365 652.300 high delivery hose end meters.
1/2” BSP (F) oil inlet swivel.
For use with standard hose end meters.
1/2” BSP (F) oil inlet swivel.
For use with preset meters and meters subject for Weight and Measures approval.
Oil filter. To be placed between a hose and 1/2” swivel.
Product specifications are subject to change without prior notice.
12/05
FLUID CONTROL GUNS AND METERS
HIGH FLOW IN LINE METERS
186 300
05
FLUID CONTROL GUNS
186 300 - Fluid control gun
Control gun with composite body and stainless steel valve mechanism for use with fluids
like windshield washer, glycol solution and other water based fluids.
Includes inlet swivel and flexible outlet with 90º stem. Maximum working pressure: 40 bar
(570 p.s.i.). Maximum flow: 15 l/min (4 gpm). Inlet threads 1/2" BSP (F).
365 675
HOSE END METER FOR FLUIDS
365 675 - Hose end meter for fluids
Oval gear hose end meter with digital display for measured delivery of fluids such as
windshield washer, glycol solution and other water based fluids. Meter is powered by two
easily replaceable AAA 1.5 V alkaline batteries. The meter has two separate displays in litres,
a resettable 4 digit batch display and a permanent totaliser. Meters are factory calibrated but
for maximum accuracy they can easily be calibrated in the field.
The meter is coupled to a fluid control gun 186 300.
Maximum working pressure: 40 bar (570 p.s.i.). Flow range: 5 to 15l /min (1.3 to 4 gpm).
Fluid inlet thread: 1/2” BSP (F).
366 725 / 366 726
HIGH FLOW IN LINE METERS
Oval gear in line meters with digital display. The meter has two separate displays in litres, a
resettable 4 digit batch display and a 6 digit permanent totaliser. Meters are factory
calibrated but for maximum accuracy they can easily be calibrated in the field.
Meters are compatible with lubricants up to SAE 240, diesel, glycol solutions and other
water based fluids.
366 725 - High flow in line meter - 50 l/min
Works with two AAA alkaline batteries.
Maximum working pressure: 70 bar (1.000 psi).
Maximum working temperature: 60º C (140º F).
Flow range: minimum flow rate 5.5 l/min ( 1.45 gpm); maximum flow rate 50 l/min (13.2 gpm).
Accuracy: +/- 0.5 %.
Pressure drop: 0.5 bar (7 psi).
Inlet and outlet threads: 1/2" BSP (F).
366 726 - High flow in line meter - 100 l/min
Works with two AAA alkaline batteries.
Maximum working pressure: 30 bar (430 psi).
Maximum working temperature: 60º C (140º F).
Flow range: minimum flow rate 9.5 l/min ( 2.5 gpm); maximum flow rate 100 l/min (26.4 gpm).
Accuracy: +/- 0.5 %.
Pressure drop: 0.5 bar (7 psi).
Inlet and outlet threads: 1" BSP (F).
12/05
Product specifications are subject to change without prior notice.
43
05
OIL/FLUID MONITORING EQUIPMENT
CONTROL MASTER ELITE
Control Master Elite is a modular fluid management/security system.It can be used to cover
applications from a small single access point keypad controlled system through to a multidispense point, multi-access,P.C. linked system.
There are four levels of system available:
Entry Level:
1- Alphanumeric access keypad network linked to an I/O control unit, controlling up to 8
dispense points of up to 8 different products with simultaneous dispensing on a freeflow or
preset basis.
Transaction/ report data is produced via an A4 80 column printer linked to the keypad.
Access is by PIN only. Four security PIN levels are incorporated to allow product dispensing,
access to management data, product/stock set up and system configuration.
1.900 product transactions can be stored in the I/O unit RAM which is battery backed for
protection in the event of power failure.
Intermediate Level:
As Entry Level but with multiple unit network operation with up to 16 - I/O control units for
up to 128 - dispense points of 16 different products. Up to 100 keypads can be incorporated
along with additional transaction/report printers, transaction ticket printers and bar code
readers.
P.C. Level:
As Entry and Intermediate Levels but with a network linked interface to a suitableP.C.
Performs all the functions of the other levels with Windows based software to provide
enhanced reports with on-screen viewing and additional data storage on the P.C.
P.C. Level With Link To Dealer Management Systems:
As P.C. Level but with additional software to allow data movement from the Elite System to
Dealer Management Systems for passing fluid usage against individual service/repair orders.
This level requires the provider of the Dealer Management System to establish a protocol for
work validation and data transfer to be established before the system can be integrated.
This is currently available with Kerridge Autoline Version 8.
Other systems are under review and as they become available for integration information
will be circulated to advise our equipment distributors.
Technical Data:
Power Supply.
Control Master Elite operates on a 24VDC.
A power supply unit is required for each I/O control unit.
Voltage input: 210/240 v,50 Hz.
Network
Two wire canbus communication.
System Specification
I/O control units
maximum
Keypads
maximum
Solenoid valves
maximum
Pulse meters (single channel) maximum
Fluid grades
maximum
Operator PIN’s
maximum
16.
100.
128.
128.
16.
99.
Note: On managed oil systems it is recommended that oil line pressure relief valves are
fitted for each product to prevent damage to solenoid valves and pulse meters caused by
pressure rises due to temperature increases and over pressurization of pumps.
System Components
380 152
380 152 K
380 199
380 401
380 401 K
380 301
380 301 K
380 201
380 200
389 207
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I/O control unit.
I/O control unit (Kerridge).
Power supply unit.
Keypad.
Keypad (Kerridge).
P.C.Interface.
P.C.Interface (Kerridge).
A4 80 column printer.
P40 ticket printer.
Printer connection cable.
Product specifications are subject to change without prior notice.
389 001
366 302
600 281
PKDC(100)
PKDC(328)
951 456
PRVKIT1
PRVKIT2
Solenoid valve (24 VDC).
Pulsemeter (100 PPL).
Pulsemeter (328 PPL).
Pulser/solenoid kit (100 PPL).
Pulser/solenoid kit (328 PPL).
Pressure relief valve.
Pressure relief valve kit
(3:1pumps).
Pressure relief valve kit
(3:1 & 5:1 high volume pumps).
12/05
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