Installation Instructions

Installation Instructions
Installation
Instructions
27” Built-In Wall Oven
JKP20, JKP25, JKP28, JKP48, JKP50, JK915,
JK955, JKS06, ZEK938, ZEK958
If you have questions, call 1.800.GE.CARES or visit our website at:
ge.com
Before You Begin
• Proper installation is the responsibility
of the installer and product failure due
to improper installation is NOT covered
under warranty.
• NOTE—This appliance must be properly
grounded.
Read these instructions carefully and completely.
•
IMPORTANT—Save these
instructions for local inspector’s use.
•
IMPORTANT—Observe all
•
governing codes and ordinances.
• Note to Installer—Be sure to leave these
instructions with the consumer.
• Note to Consumer—Keep these
instructions for future reference.
ATTENTION INSTALLER
All electric wall ovens must be hard wired
(direct wired) into an approved junction
box. A plug and receptacle is NOT permitted
on these products.
Materials Needed
Parts Included
Wire Nuts
Screws for
Installation
Strain Relief Clamp
for 1/2” conduit
Metal Bottom Trim
Junction
Box
36” of String
On Some Models
Tools Needed
Metal Bottom
Trim with
Pegs
or
Plastic
Bottom Trim
1/8” Drill Bit and
Electric or Hand Drill
Metal Bottom Trim
Assembly
31-10655
1-07 JR
1
Phillips
Screwdriver
Installation Instructions
IMPORTANT SAFETY INSTRUCTIONS
For Your Safety
Electrical
Requirements
• Be sure your oven is installed properly by
a qualified installer or service technician.
• Be sure the oven is securely installed in a
cabinet that is firmly attached to the house
structure. Weight on the oven door could
cause the oven to tip and result in injury.
Never allow anyone to climb, sit, stand or
hang on the oven door.
• Make sure the cabinets and wall coverings
around the oven can withstand the
temperatures (up to 200°F) generated
by the oven.
We recommend you have the electrical wiring
and hookup of your oven connected by a
qualified electrician. After installation, have the
electrician show you where your main oven
disconnect is located.
Check with your local utilities for electrical
codes which apply in your area. Failure to wire
your oven according to governing codes could
result in a hazardous condition. If there are no
local codes, your oven must be wired and fused
to meet the requirements of the National
Electrical Code, ANSI/NFPA No. 70–Latest
Edition. You can get a copy by writing:
National Fire Protection Association
Batterymarch Park
Quincy, MA 02269
Effective January 1, 1996, the National
Electrical Code requires that new, but not
existing, construction utilize a four-conductor
connection to an electric oven. When installing
an electric oven in new construction, a mobile
home, recreational vehicle or an area where
local codes prohibit grounding through the
neutral conductor, follow the instructions in
the section on NEW CONSTRUCTION AND
FOUR-CONDUCTOR BRANCH CIRCUIT
CONNECTION.
You must use a three-wire, single-phase A.C.
208Y/120 Volt or 240/120 Volt, 60 hertz
electrical system. If you connect to aluminum
wiring, properly installed connectors approved
for use with aluminum wiring must be used.
WARNING: The electrical
power to the oven supply line
must be shut off while line
connections are being made. Failure
to do so could result in serious injury
or death.
Electrical
Requirements
This appliance must be supplied with the
proper voltage and frequency, and connected
to an individual, properly grounded branch
circuit, protected by a circuit breaker or fuse
having amperage as noted on rating plate.
(Rating plate is located on oven side trim.)
Rating
Plate
Location
2
Installation Instructions
Pre-Installation Checklist
ALL INSTALLATION INFORMATION
ON THE FOLLOWING PAGES IS TO
BE USED FOR SINGLE AND DOUBLE
OVEN INSTALLATION!
Door removal is not a requirement for
installation of the product, but is an
added convenience. To remove the door:
Open the oven door as far as it will go.
Remove packaging materials. Check
behind hinges and under false bottom.
Remove labels on the outside of the
door, plastic on trims and panel and
all tape around oven.
Push both hinge
locks down toward Hinge
the door frame,
Hinge
Slot
Slot
to the unlocked
position. This may
require a flat blade
screwdriver.
Hinge
Hinge
Unlocked
Unlocked
Position
Position
Hinge
Hinge
Arm
Arm
DO NOT LIFT THE DOOR
BY THE HANDLE!
Place hands on both sides of
the door, and close the oven
door to the removal position.
This is half way between the
broil stop and fully closed.
Oven Racks
EASY
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Literature
Pack
Lift door up and
out until the
hinge arms
clear the slots.
Open oven door and remove
literature pack, broiler pan and grid,
and oven racks.
Remove Installation Instructions
from literature pack and read them
carefully before you begin.
Be sure to place all literature,
Owner’s Manual, Installations, etc.
in a safe place for future reference.
Hinge Clears Slot
NOTE: The oven door is very heavy.
Be sure you have a firm grip before lifting
the oven door off the hinges. Use caution
once the door is removed. Do not lay the
door on its handle. This could cause dents
or scratches.
3
(Continued on following page)
Installation Instructions
Pre-Installation Checklist cont.
Place the oven on a table or platform
even with the cutout opening.
(Platform must support 150 lbs. single,
275 lbs. double.)
Remove the bottom trim from the top
of the oven. It will be installed at the
end of the installation process. The
trim is wrapped separately and taped
to the top of the unit.
4
Installation Instructions
A1
Cutout for Single Built-In Oven
Cabinet
Cabinet
Width
Width
27”
27"
10”
10"
Junction
JunctionBox
Box
Location
Location
Cutout
Cutout
Width
Width
25”
25"Min.
MIN.
25 1/4”
25
1/4"Max.
MAX.
Allow 7/8” for
Allowoverlap
7/8" of oven
for overlap
of edges
over side
oven over
side
of cutout
22"
22”Min.
Min.
above
base
above
railrail
base
edges of cutout
2” x 4” or
2" x 4" or
equivalent
equivalent
runners
runners
level
with
bottom
of cutout
Cutout
Cutout
Height
Height
27
MIN.
27 5/8"
5/8” Min.
28
MAX.
28 1/8"
1/8” Max.
Cabinet Width
27”
Recommended
Minimum
Cutout Location
from Floor
32 1/2”
Cutout Depth
23 1/2” Min.
Cutout Width
25” Min.
25 1/4” Max.
Cutout Height
27 5/8” Min.
28 1/8” Max.
5”
5"
20”
20"
Alternate
Alternate
junction
box
Junction Box
location
Location
Allowa aminimum
minimum of
Allow
of 20”
20"
clearanceto
to adjacent
adjacent
forfor
clearance
corners,
drawers,
walls,etc.
corners,
drawers,
walls,
etc.
when
door
open
when
door
is isopen
Recommended
Recommended
cutout
location
minimum cutout location
from
floor
from floor 32 1/2”
32 1/2"
NOTE: If the cabinet does not
have a front frame and the
sides are less than 3/4” thick,
shim both sides equally to
establish the cutout width.
Allow 1”
Allow
1" for
minimum
for
overlap
of oven
overlap
of oven
top
and bottom
top
bottom
ofand
cutout
of cutout
If the cabinet does not have a solid bottom,
two braces or runners must be installed
level with the bottom of the cutout to
support the weight of the oven. For single
ovens, the runners and braces must
support 150 lbs.
2”2"x x
4”4"
or or
equivalent
runners
level with
Equivalent
bottom
of cutout
Runners
24”
24"
NOTE: If marks, blemishes or the
cutout opening are visible above the
installed oven, it may be necessary to
add wood shims under the runners and
front trim until the marks or opening
are covered.
18”
18"
27”
27"
This oven is not approved for
stackable or side by side installation.
5
Installation Instructions
A2
Cutout for Double Built-In Oven
JunctionBox
Box
Junction
Location
Location
Cabinet
Cabinet
Width
Width
27”
27"
Allow 7/8” for
Allowoverlap
7/8" of oven
for overlap
of edges
over side
oven over
side
of cutout
edges of cutout
2" x 4" or
equivalent
2”
x 4” or
runners
10”
10"
Cutout
Cutout
Width
Width
25” Min.
25"
MIN.
25 1/4"
1/4” Max.
25
MAX.
Alternate
Alternate
junction
junction
box
box
location
location
44”
44"
Above
above
base
base
railrail
Cutout
Cutout
Height
Height
49
MIN.
49 11/16"
11/16” Min.
50
MAX.
50 1/8"
1/8” Max.
Allow
a minimum
20”
Allow
a minimum
ofof
20"
for clearance
to adjacent
for clearance
to adjacent
corners,
drawers,
walls,
corners,
drawers,
walls,
etc.
etc. when
is open
when
doordoor
is open
Allow 1”
Allow
1" for
for
overlapofofoven
oven
overtlap
andbottom
bottom
toptop
and
of
ofcutout
cutout
27”
Recommended
Minimum
Cutout Location
from Floor
13 1/4”
Cutout Depth
23 5/8” Min.
Cutout Width
25” Min.
25 1/4” Max.
Cutout Height
49 11/16” Min.
50 1/8” Max.
NOTE: If the cabinet does not
have a front frame and the
sides are less than 3/4” thick,
shim both sides equally to
establish the cutout width.
equivalent
runners
20”
20"
Cabinet Width
5"
5”
Recommended
Recommended
cutout
location
minimum
cutout location
from
floor13 1/4”
from floor
13 1/4"
If the cabinet does not have a solid bottom,
two braces or runners must be installed to
support the weight of the oven. For double
ovens, the runners and braces must
support 275 lbs.
CL
2”x x4"4”oror
2"
EQUIVALENT
equivalent
RUNNERS
runners
level with
bottom
of cutout
NOTE: If marks, blemishes or the
cutout opening are visible above the
installed oven, it may be necessary to
add wood shims under the runners and
front trim until the marks or opening
are covered.
Suitable
Bracing
to Support
SUITABLE
Runners
BRACING
TO SUPPORT
RUNNERS
18”
18"
OVER
OverCENTERLINE
Centerline
OF CABINET
of Cabinet
6
Installation Instructions
A3
Cutout for Single Built-In Oven
Under Counter
Gas or electric cooktops
electric cooktops
mayGas
beor
installed
over thismay
be installed
over this
oven.
oven.
See cooktop
installation
See cooktop installation
instructions
for
cutout
size.
instructions for cutout size.
SeeSee
label
onontop
for
label
topof
ofoven
oven for
approved
cooktop
approved
cooktopmodels.
models.
Gas or electric connections
for gas cooktop must be
Gas in
andan
electrical
connections
located
adjacent
for gas cooktop
must be located
accessible
location
in an
adjacent accessible
to the
right
240V
/ 208V
240V
/ 208V
Junction
Box
Junction
Box
Location
Location
25”
25"
location to the right.
5”
5"
Top and/or side fillers
may be necessary
if unit is positioned
between existing
cabinets. Be sure
they are attached
securely, since they
will anchor the oven
in the cabinet.
25” Min.
25"
MIN.
25 1/4”
1/4"Max.
MAX.
Allow 1”
Allow
1"
unit overlap
unit
overlap
all edges
all edges
275/8"
5/8” Min.
27
MIN.
281/8"
1/8” Max.
28
MAX.
22"
MIN.
22” Min.
Above
Above
Support
Support
Platform
Platform
32"
32”
Typical
Typical
Countertop
Countertop
Height
Height
24”
24"
3/4" Support
3/4”
Platform
Support
Platform
Required
Required
MUST
SUPPORT150
150LBS.
LBS.
MUST SUPPORT
NOTE: This oven is not approved to be
installed under a solid disk, induction
or downdraft modular cooktop.
7
Installation Instructions
B
Electrical Connections
ATTENTION INSTALLER
All electric wall ovens must be hard wired
(direct wired) into an approved junction
box. A plug and receptacle is NOT permitted
on these products.
DO NOT shorten the flexible conduit.
The conduit strain relief clamp must be
securely attached to the junction box
and the flexible conduit must be securely
attached to the clamp. If the flexible
conduit will not fit within the clamp, do not
install the oven until a clamp of the proper
size is obtained.
B1
Turn off the circuit breaker or remove
fuses to the oven branch circuit.
B2
With the oven supported on a table or
platform in front of the cabinet opening,
connect the flexible conduit to the
electrical junction box as shown below.
Position the conduit in such a manner
that it will lie on top of the oven in
a natural loop when the oven is
installed. You will need to purchase
an appropriate strain relief clamp to
complete the connection of the conduit
to the junction box.
Junction Box
Location
NOTE TO ELECTRICIAN: The 3 power
leads supplied with this appliance are
UL recognized for connection to heavier
gauge household wiring. The insulation
of these 3 leads is rated at temperatures
much higher than the temperature rating
of household wiring. The current carrying
capacity of the conductor is governed
by the wire gauge and the temperature
rating of the insulation around the wire.
5”
Conduit
48 1/2”
long
GROUND
WIRE
BARE
GROUND
RED
WHITE
BLACK
WARNING: Improper
Place oven on a
support to assist in
connecting conduit
connection of aluminum house
wiring to copper leads can
result in an electrical hazard or fire.
Use only connectors designed for
joining copper to aluminum and follow
the manufacturer’s recommended
procedure closely.
8
Strain Relief Clamp
(not included)
must be used at
Junction Box
(Continued on following page)
Installation Instructions
B
Electrical Connections cont.
B3 New Construction and
Four-Conductor Branch
Circuit Connection
B4 Three-Conductor Branch
Circuit Connection
When connecting to a three-conductor branch
circuit, if local codes permit:
• When installing in new construction, or
a. Connect the bare oven ground conductor
with the crimped neutral (white) lead to
the branch circuit neutral (white or gray
in color), using a wire nut.
• When installing in a mobile home, or
• When installing in a recreational vehicle, or
• When local codes do not permit grounding
through neutral:
a. Cut the neutral (white) lead from the crimp.
Re-strip the neutral (white) lead to expose
the proper length of conductor.
Ground and
Neutral Wires
Ground
Wire
Junction Box
Cover
b. Connect the oven red lead to the branch
circuit red lead in accordance with local
codes, using a wire nut.
Junction Box
Cover
c. Connect the oven black lead to the branch
circuit black lead in accordance with local
codes, using a wire nut. If the residence
red, black or white leads are aluminum
conductors, see WARNING on page 8.
b. Attach the appliance grounding lead (green
or bare copper) in accordance with local
codes. If the residence grounding conductor
is aluminum, see WARNING on page 8.
d. Install Junction Box Cover.
c. Connect the oven neutral (white) lead to
the branch circuit neutral (white or gray)
in accordance with local codes, using a
wire nut.
d. Connect the oven red lead to the branch
circuit red lead and the oven black lead to
the branch circuit black lead in accordance
with local codes, using wire nuts. If the
residence red, black or white leads are
aluminum conductors, see WARNING on
page 8.
e. Install Junction Box Cover.
9
Installation Instructions
C
Securing the Oven in the Opening
C1 Sliding the Oven Into the
Opening
C2 Drilling the Pilot Holes and
Mounting the Oven
a. Loop (do not tie) a 36” string around the
conduit before the oven is slid into place.
This will keep the conduit from falling
behind the oven.
NOTE: Before drilling the pilot holes,
make sure the oven is pushed as far
back into the opening as it will go
and centered.
a. Drill through the mounting holes (top and
bottom) of the side trim, for the #8 screws
provided.
Pull out on
string loop
while pushing
the oven into
the cabinet
Mounting
Hole
Locations
b. Lift oven into cabinet cutout using the oven
opening as a grip. Carefully push against
oven front frame. Do not push against
outside edges.
c. As you slide the oven back, pull the string
so that the conduit will lie on top of the
oven in a natural loop.
The screws must
be a minimum of
1/4” from the front
of the cutout.
WARNING: Mounting
screws must be used. Failure to
do so could result in the oven
falling out of the cabinet causing
serious injury.
d. When you are sure the conduit is out of the
way, slide the oven 3/4 way back into the
opening. Remove the string by pulling on
one end of the loop.
b. Secure the oven to cabinet with screws
provided.
NOTE: If the cabinet is particle board, you
must use #8 x 3/4” particle board screws.
These may be purchased at any hardware
store.
10
(Continued on following page)
Installation Instructions
To install a single metal bottom trim assembly (on some models), use sections C3 and C4.
To install a metal bottom trim with a plastic bottom trim (on some models), use sections C3–C5.
C3 Preparing for the Bottom
Trim Installation
C5 Installing the Plastic Bottom
Trim (on some models)
a. With oven installed, take the bottom trim
and center it on the bottom front edge of
the cabinet opening.
a. Make sure flat side is up on the plastic
bottom trim.
b. Using the trim
as a template,
mark the center
of each slot
(three total) where
the mounting holes
will be drilled.
b. Find the key slot on the back of the trim.
With Lower Trim
in Position, Mark
(3) Mounting Hole
Locations
c. Remove the trim.
d. Drill pilot holes into the
center of each template mark.
Key Hole Slot and Wide Flange at Top
Remove
Lower Trim
Before
Pre-drilling
Mounting
Holes
c. Match the key slot with the rivet on the
bottom of the side trim, and lower the trim
onto the rivet.
C4 Installing the Metal
Bottom Trim
a. Place the bottom metal trim centered over
the pre-drilled mounting holes. Tape the
edges of the trim down to maintain the
alignment.
Lower Trim Mounting Rivet
on End of Metal Lower Trim
d. Push the trim down, at both ends, until it
snaps into place.
Side
Trim
Trim Screws
Side
Trim
Metal Lower Trim
Push Trim Down at Both Ends
Until it Snaps Into Place
b. Using three trim screws provided, secure
the bottom trim to the bottom edge of the
cabinet.
CAUTION: Be sure you
do not tip the oven forward
during installation or you may
bend the bottom trim. The bottom trim
provides an opening for cooling air to
enter the cabinet. This opening should
never be blocked.
IMPORTANT: If this unit is ever
removed from the cabinet or the oven
is ever pulled out for service, the trim
must be removed first or damage to
the trim will occur.
11
Installation Instructions
D
Replacing the Oven Door
NOTE: The oven door is heavy. You
may need help lifting the door high
enough to slide it into the hinge slots.
Do not lift the door by the handle.
D1
D3
Open the oven door as far as it
will open.
D4
Push the hinge locks up against the
front frame of the oven cavity, to the
locked position.
Hinge in
Locked Position
Lift the oven door by
placing one hand on
each side. The door is
heavy, so you may need
help. Do not lift the door
by the handle.
Notch of Hinge
Securely Fitted
into Bottom of
Hinge Slot
D5
D2
With the door at the same angle as
the removal position (half way between
the closed and broil stop position,
seat the notch of the hinge arm into
the bottom edge of the hinge slot.
The notch of the hinge arm must be
fully seated into the bottom of the slot.
Hinge Arm
Bottom Edge
of Slot
Hinge Notch
12
Close the oven door.
Installation Instructions
Pre-Test Checklist
Remove all protective film, if present,
and any stickers.
Check that the bottom trim is installed
properly (see page 11).
Check to be sure that all wiring is
secure and not pinched or in contact
with moving parts.
Check to be sure the mounting screws
are installed and flush with the side trim
(see page 10).
Operation Checklist
Remove all items from the inside
of the oven.
NOTE TO ELECTRICIAN: The power
leads supplied with this appliance
are UL recognized for connections
to larger gauge household wiring.
The insulation of these leads is
rated at temperatures much higher
than the temperature rating of
household wiring. The current
carrying capacity of a conductor
is governed by the wire gauge and
also the temperature rating of the
insulation around the wire.
Check that conduit is securely
connected to the junction box.
Turn on the power to the oven. (Refer
to your Owner’s Manual.) Verify that
the bake and broil units, and all
cooking functions operate properly.
Check that the circuit breaker is not
tripped nor the house fuse blown.
NOTE: ALUMINUM WIRING
See your Owner’s Manual for
troubleshooting list.
A.
WARNING: IMPROPER
CONNECTION OF ALUMINUM
HOUSE WIRING TO THE COPPER
LEADS CAN RESULT IN AN
ELECTRICAL HAZARD OR FIRE.
B. Splice copper wires to aluminum
wiring using special connectors
designed and UL approved for
joining copper to aluminum,
and follow the manufacturer’s
recommended connector
procedure closely.
NOTE: Wire used, location and
enclosure of splices, etc., must
conform to good wiring practice
and local codes.
13
NOTES
14
NOTES
15
NOTES
16
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