SEW 9 Installation

Installation
Installation instructions for basic unit
9
9
Installation
9.1
Installation instructions for basic unit
Comply with the safety notes during installation.
Installation notes
for size 6
The MOVIDRIVE® units of size 6 (0900 ... 1320) are equipped with a factory mounted
lifting ring [1]. If possible, use crane and lifting ring [1] to install the unit.
If a crane is not available, you can push a carrying bar [2] through the rear panel to
facilitate installation (included in the delivery scope of size 6). Secure the carrying bar
[2] against axial displacement by using the split pin [3].
[3]
[2]
[1]
[3]
54406AXX
Figure 153: Installation of MOVIDRIVE® size 6 with factory mounted lifting ring and carrying bar
[1] Factory mounted lifting ring
[2] Carrying bar (included in the delivery of size 6)
[3] Split pin (included in the delivery of size 6)
Tightening
torques
•
Only use original connection elements. Note the permitted tightening torques of
MOVIDRIVE® power terminals.
–
–
–
–
–
–
•
328
size 0
and 1
Sizes 2S and 2
Size 2
Size 3
Sizes 4 and 5
Size 6
→
→
→
→
→
→
0.6 Nm
1.5 Nm
1.5 Nm
3.5 Nm
14 Nm
20 Nm
The permitted tightening torque of the signal terminals is 0.6 Nm.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Installation instructions for basic unit
Minimum
clearance and
Mounting
position
•
9
Leave 100 mm clearance at the top and bottom for optimum cooling. Make sure
air circulation in the clearance is not impaired by cables or other installation material.
With sizes 4, 5 and 6, do not install any components which are sensitive to high temperatures within 300 mm of the top of the unit.
1
2
•
Ensure an unobstructed cooling air supply and that air heated by other units cannot
be drawn in or reused.
3
•
There is no need for clearance at the sides. You can line up the units directly next to
one another.
4
Only install the units vertically. Do not install them horizontally, tilted or upside down
(→ following figure, applies to all sizes).
5
•
6
100 mm
7
8
9
10
11
100 mm
12
51463BXX
13
Figure 154: Minimum clearance and mounting position of the units
14
Separate cable
ducts
•
Input fuses and
earth-leakage
circuit breakers
•
Install the input fuses at the beginning of the supply system lead after the supply
bus junction (→ Wiring diagram for basic unit, power section and brake).
16
•
Earth leakage circuit breaker as sole protection device: Only use earth leakage
circuit breakers type B according to EN 50178.
17
Supply system
and brake
contactors
Route power cables and electronics cables in separate cable ducts.
15
•
Only use contactors in utilization category AC-3 (IEC 158-1) as supply system
and brake contactors.
18
•
Only use the supply system contactor K11 (→ Sec. "Wiring diagram for basic unit")
to switch the inverter on and off. Do not use it for jog mode. Use the commands "Enable/Rapid stop," "CW/Stop" or "CCW/Stop" for jog mode.
19
Observe a minimum switch-off time of 10 s for the supply system contactor
K11.
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
329
Installation
Installation instructions for basic unit
9
PE supply system
connection (→
EN 50178)
Earth-leakage currents ≥ 3.5 mA may occur during normal operation. To meet the
requirements of EN 50178 note the following:
•
With a power supply line < 10 mm2 (AWG 8): Route a second PE conductor with
the cross section of the power supply line in parallel to the protective earth via
separate terminals or use a copper protective earth conductor with a cross section of 10 mm2 (AWG 8).
•
With a power supply line ≥ 10 mm2 (AWG 8): Route a copper protective earth
conductor with the cross section of the power supply line.
IT systems
•
SEW-EURODRIVE recommends using earth-leakage monitors with pulse-code
measurement for power supply systems with a non-grounded star point (IT systems). Use of such devices prevents the earth-leakage monitor mis-tripping due to
the earth capacitance of the inverter.
Cross sections
•
Supply system lead: Cross section according to rated input current Imains at rated
load.
•
Motor cable: Cross section according to rated output current Irated.
•
Electronics cables of basic unit (terminals X10, X11, X12, X13, X16):
– One core per terminal 0.20 ... 2.5 mm2 (AWG 24 ... 12)
– Two cores per terminal 0.25 ... 1 mm2 (AWG 22 ... 17)
•
Electronics cables of terminal X17 and DIO11B terminal expansion board (terminals
X20, X21, X22):
– One core per terminal 0.08 ... 1.5 mm2 (AWG 28 ... 16)
– Two cores per terminal 0.25 ... 1 mm2 (AWG 22 ... 17)
Unit output
•
Only connect ohmic/inductive loads (motors). Never connect capacitive loads!
51412AXX
Figure 155: Only connect ohmic/inductive loads; do not connect capacitive loads
Connecting
braking resistors
330
•
Use two closely twisted cables or a 2-core shielded power cable. Cross section
according to the rated output current of the inverter.
•
Protect the braking resistor (except for BW90-P52B) using a bimetallic relay (→ wiring diagram for basic unit, power section and brake). Set the trip current according
to the technical data of the braking resistor.
•
For braking resistors of the BW...-T series, the integrated temperature switch can
be connected using a 2-core shielded cable as an alternative to a bimetallic relay.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Installation instructions for basic unit
•
Operating
braking resistors
9
Flat-type braking resistors have internal thermal overload protection (fuse which
cannot be replaced). Install the flat-type braking resistors together with the appropriate touch guard.
1
•
The connection leads to the braking resistors carry a high voltage (ca. DC 900 V)
during rated operation.
3
•
The surfaces of the braking resistors get very hot when the braking resistors are
loaded with Prated. Select a suitable installation position. Braking resistors are
usually mounted on the switch cabinet roof.
2
4
5
Binary inputs /
binary outputs
EMC compliant
installation
•
The binary inputs are electrically isolated by optocouplers.
•
The binary outputs are short-circuit proof, although they are not protected
against external voltage (exception: relay output DOØ1). External voltage can
cause irreparable damage to the binary outputs.
•
All cables except for the power supply line must be shielded. As an alternative to the
shielding, the option HD.. (output choke) can be used for the motor cable to achieve
the emitted interference limit values. .
•
When using shielded motor cables, e.g. prefabricated motor cables from
SEW-EURODRIVE, you must keep the unshielded conductors between the
shield and connection terminal of the inverter as short as possible.
•
Connect the shield by the shortest possible route and make sure it is earthed
over a wide area at both ends. You can ground one end of the shield via a suppression capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables,
ground the outer shield on the inverter end and the inner shield on the other end.
6
7
8
9
10
11
12
13
14
15
16
17
18
00755BXX
Figure 156: Correct shield connection using metal clamp (shield clamp) or metal cable gland
•
You can also use earthed sheet-metal ducts or metal pipes to shield the cables.
Route the power and control cables separately.
•
Provide high frequency compatible grounding for the inverter and all additional
units (wide area metal-on-metal contact between the unit housing and ground, e.g.
unpainted control cabinet mounting panel).
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
331
Installation
Installation instructions for basic unit
9
NF.. line filter
•
This is a product with restricted availability in accordance with IEC 61800-3. It may
cause interference in residential environments. In such cases, the operator may
need to implement appropriate measures.
•
For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.
•
The NF.. line filter option can be used to maintain the class B limit for MOVIDRIVE®
MDX60B/61B units size 0 to 5.
•
Install the line filter close to the inverter but outside the minimum clearance for
cooling.
•
Keep the length of the cable between the line filter and inverter to an absolute
minimum, and never more than 400 mm. Unshielded, twisted cables are sufficient.
Also use unshielded cables as the supply system lead.
•
No EMC limits are specified for interference emission in voltage supply systems without earthed star point (IT systems). The effectiveness of input filters
in IT systems is severely limited.
•
SEW-EURODRIVE recommends one of the following EMC measures on the motor
side to maintain class A and B limits:
– Shielded motor cable
– HD... output choke option
– HF.. output filter option (in operating modes VFC and U/f)
HD... output choke
•
Install the output choke close to the inverter but outside the minimum clearance
for cooling.
•
Route all three phases together through the output choke. Do not route the PE
conductor through the output choke!
4
5
6
®
MOVIDRIVE
n=5
HD...
PE U V W
(1)
05003AXX
Figure 157: Connecting HD... output chokes
(1) = Motor cable
332
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Removing / installing the keypad
9.2
9
Removing / installing the keypad
Removing the
keypad
1
Proceed in this order:
2
1.
3
2.
3.
4
STOP
RUN
DEL
5
OK
STOP
RUN
DEL
OK
6
7
8
52205AXX
Figure 158: Removing the keypad
9
1. Unplug the connection cable from the Xterminal.
2. Carefully push the keypad downward until it comes off the upper fixture on the front
cover.
10
3. Remove the keypad forward (not to the side!).
11
Installing the
keypad
12
Proceed in this order:
13
3.
2.
14
15
STOP
RUN
DEL
OK
1.
16
STOP
RUN
DEL
OK
17
18
19
51479AXX
Figure 159: Installing the keypad
1. Place the keypad with the bottom side onto the lower fixture of the front cover.
2. Push the keypad into the upper fixture of the front cover.
3. Plug the connecting cable into the Xterminal.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
20
21
22
333
Installation
Removing / installing the front cover
9
9.3
Removing / installing the front cover
Removing the
front cover
Proceed as follows to remove the front cover:
•
If a keypad is installed, remove it first (→ page 333).
1.
2.
52948AXX
Figure 160: Removing the front cover
1. Press the grooved clip on top of the front cover.
2. Keep the clip pressed down to remove the front cover.
334
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Removing / installing the front cover
Installing the
front cover
9
Proceed as follows to install the front cover:
1
2
3
4
5
6
7
2.
8
9
BG0
10
3.
11
12
1.
13
14
15
BG1 -6
16
17
18
1.
19
52989AXX
Figure 161: Installing the front cover
1. Insert the front cover with the bottom side into the support.
20
21
2. Keep the grooved clip on top of the front cover pressed down.
3. Push the front cover onto the unit.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
22
335
Installation
UL compliant installation
9
9.4
UL compliant installation
Note the following points for UL compliant installation:
•
Only use copper cables with the following temperature ranges as connection
cables:
– for MOVIDRIVE® MDX60B/61B0005 ... 0300 temperature range 60/75°C
– for MOVIDRIVE® MDX61B0370 ... 1320 temperature range 75 °C
•
Permitted tightening torques for MOVIDRIVE® power terminals:
–
–
–
–
–
•
Size 0 and 1
Sizes 2S and 2
Size 3
Sizes 4 and 5
Size 6
→
→
→
→
→
0.6 Nm
1.5 Nm
3.5 Nm
14 Nm
20 Nm
MOVIDRIVE® drive inverters are suitable for operation in voltage power systems
with an earthed star point (TN and TT systems), which can supply a max. supply
current and a max. supply voltage in accordance with the following table. The fuses
listed in the following tables are the maximum permitted fuses for each inverter. Only
use melting fuses.
400/500 V units
MOVIDRIVE®
MDX60B/61B...5_3
Max. supply current
Max. supply voltage
Fuses
0005/0008/0011/0014
AC 5000 A
AC 500 V
AC 15 A / 600 V
0015/0022/0030/0040
AC 10000 A
AC 500 V
AC 35 A / 600 V
0055/0075
AC 5000 A
AC 500 V
AC 60 A / 600 V
0110
AC 5000 A
AC 500 V
AC 110 A / 600 V
0150/0220
AC 5000 A
AC 500 V
AC 175 A / 600 V
0300
AC 5000 A
AC 500 V
AC 225 A / 600 V
0370/0450
AC 10000 A
AC 500 V
AC 350 A / 600 V
0550/0750
AC 10000 A
AC 500 V
AC 500 A / 600 V
0900
AC 10000 A
AC 500 V
AC 250 A / 600 V
1100
AC 10000 A
AC 500 V
AC 300 A / 600 V
1320
AC 10000 A
AC 500 V
AC 400 A / 600 V
MOVIDRIVE®
MDX61B...2_3
Max. supply current
Max. supply voltage
Fuses
0015/0022/0037
AC 5000 A
AC 240 V
AC 30 A / 250 V
0055/0075
AC 5000 A
AC 240 V
AC 110 A / 250 V
0110
AC 5000 A
AC 240 V
AC 175 A / 250 V
0150
AC 5000 A
AC 240 V
AC 225 A / 250 V
0220/0300
AC 10000 A
AC 240 V
AC 350 A / 250 V
230 V units
336
•
Use only tested units with a limited output voltage (Vmax = DC 30 V) and limited
output current (I ≤ 8 A) as an external DC 24 V voltage source.
•
UL certification does not apply to operation in voltage supply systems with a
non-earthed star point (IT systems).
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Shield clamps
9.5
9
Shield clamps
Power shield
clamp for size 0
1
A set of power shield clamps is supplied as standard with
size 0. The power shield clamps are not yet installed.
MOVIDRIVE®
MDX60B/61B
2
Install the power shield clamps as follows:
•
Secure the contact clips to the shield plates.
•
Secure the power shield clamps to the top and the bottom of the unit.
3
4
1
5
2
6
3
7
4
8
9
10
11
51465AXX
Figure 162: Installing the power shield clamp (size 0)
[1] Contact clips
[3] Shield plate
[2] Retaining screws for contact clips
[4] Retaining screw for power shield
clamp
12
13
14
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
337
Installation
Shield clamps
9
Power shield
clamp for size 1
A power shield clamp is supplied as standard with MOVIDRIVE® MDX61B size 1. Install
this power shield clamp together with the retaining screws of the unit.
1
2
02012BXX
Figure 163: Installing the power shield clamp (size 1)
[1]Power shield clamp
Power shield
clamp for sizes
2S and 2
[2] PE connection (y)
A power shield clamp with 2 retaining screws is supplied as standard with MOVIDRIVE®
MDX61B sizes 2S and 2. Mount this power shield clamp together with the two retaining
screws to X6.
01469BXX
Figure 164: Installing power shield clamp (sizes 2S and 2)
[1] Power shield clamp
[2] PE connection (y)
Power shield clamps provide you with a very convenient way of installing the shield for
the motor and brake cables. Install the shield and PE conductor as shown in the figures.
Power shield
clamp for sizes 3
to 6
338
No power shield clamps are supplied with MOVIDRIVE® MDX61B sizes 3 to 6. Use
commercially available shield clamps for installing the shielding of motor and brake cables. Apply the shield as closely as possible to the inverter.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Shield clamps
Electronics
shield clamp for
size 0
9
Install the electronics shield clamps as follows:
1
•
If installed, remove the keypad and the front cover.
•
Secure the electronics shield clamp to the bottom of the unit directly under the electronic terminal strip X14.
2
3
1
MDX 60B
MDX 61B
1
4
2
2
4
4
3
5
3
6
7
8
9
51466AXX
Figure 165: Installing the electronics shield clamp (size 0)
Electronics
shield clamp for
sizes 1 to 6
[1] Contact clip
[3] Shield plate
10
[2] Retaining screw for contact clip
[4] Retaining screw for electronics shield
clamp
11
12
Install the electronics shield clamps as follows:
•
Secure the contact clips to the shield plates.
•
Secure the electronics shield clamp to the bottom of the unit.
13
1
14
15
3
2
16
4
17
18
19
20
51465AXX
21
Figure 166: Installing the electronics shield clamp (sizes 1 - 6)
[1] Contact clips
[3] Shield plate
22
[2] Retaining screws for con- [4] Retaining screw for electronics shield clamp
tact clips
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
339
Installation
Touch guard
9
9.6
Touch guard
Sizes 4-6
With MOVIDRIVE® size 4 (AC 500 V unit:MDX61B0370/0450; AC 230 V units;
MDX61B0220/0300),
size
5
(MDX61B0550/0750)
and
size
6
(MDX61B0900/1100/1320), 2 touch guards with 6 retaining screws are supplied as standard. Install the touch guard on both covers of the power section terminals.
[2]
[1]
[3]
Figure 167: Touch guard for MOVIDRIVE® MDX61B sizes 4, 5 and 6
06624AXX
The touch guard consist of the following parts:
[1] Cover plate
[2] Connection plate
[3] Screen (only for sizes 4 and 5)
The MOVIDRIVE® MDX61B units sizes 4, 5 and 6 can only achieve enclosure IP10
when the following conditions are met:
•
Touch guard is fully installed
•
The shrink tubing is installed on all power terminals (X1, X2, X3, X4)
If the above conditions are not met, MOVIDRIVE® units sizes 4, 5 and 6 have enclosure
IP00.
340
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Touch guard
Size 2S
9
If the touch guard (→ following figure) is attached at the connections X4:-Uz/+Uz and
X3:+R/-R, the MOVIDRIVE® MDX61B units size 2S have protection enclosure IP20;
without touch guard they have enclosure IP10.
1
2
3
IP10
X4
4
-UZ +UZ PE
IP20
5
X4
6
-UZ +UZ PE
7
8
9
1
2
3
4
5
6
7
8
9
+/-
0
.
10
IP10
11
X3
8/+R 9/-R PE
12
IP20
13
X3
14
8/+R 9/-R PE
Figure 168: Touch guard for MOVIDRIVE® MDX61B size 2S
54408AXX
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
341
Installation
Wiring diagram for basic unit
9
9.7
Wiring diagram for basic unit
Wiring the power section and brake
L1
L2
L3
PE
F11/F12/F13
K11
(AC-3)
Protective earth (Shield)
L1 L2
UAC
UAC
F14/F15
F14/F15
L3
Option NF.. line filter
L1' L2' L3'
UAC
1
F14/F15
2
DC link
connection *
3
7
L1 L2 L3
-UZ +UZ PE
X4:
X1:
K11
AC-3)
K11
(AC-3)
K11
(AC-3)
Power section
X3:
X2:
DBØØ
DGND
DBØØ
K12
(AC-3)
DBØØ
Brake plug **
CM (DY)
3 (3)
4 (2)
5 (1)
PE
U
V
W
4
5
6
+R -R PE
8
9
K12
(AC-3)
DGND
1
BMK 2
3
4
13
14
15
8
1
BG 2
3
BGE 4
5
® Section "Connecting the
BW... / BW..-T braking resistor
DGND
white
red
blue
CT/CV/DT/DV/D:
Cut-off in the DC
and AC circuits
1
BG 2
3
BGE 4
5
white
red
blue
M
3-phase
BW
CT/CV/DT/DV/D:
Cut-off in the AC
circuit
CT/CV, CM71...112: Cut-off in the DC and AC circuits
55310AEN
*
With sizes 1 and 2, there is no PE connection next to the supply system connection terminals and motor connection terminals (X1, X2). In this case, use the PE terminal next to the DC link connection (X4).
**
Important: It is essential to adhere to the connection sequence of the brake connector. Incorrect connection will
lead to irreparable damage to the brake. When connecting the brake via the terminal box → Operating instructions for CM motors!
A separate supply system lead is required for connecting the brake rectifier.
Powering it from the motor voltage is not permitted!
Always switch off the brake on the DC and AC sides with:
– All hoist applications
– Drives which require a rapid brake response time
– CFC and SERVO operating modes
Brake rectifier in
switch cabinet
342
Route the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the switch cabinet. Joint installation is permitted with shielded power cables only.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Wiring diagram for basic unit
9
Connecting the BW.../ BW...-...-T braking resistor
1
U
4
X2:
V W
5
X3:
+R -R PE
U
8
4
6
2
Power section
Power section
9
X2:
V W
5
X3:
+R -R PE
6
8
3
9
4
F16
5
Has effect
on K11
6
BW...-...-T
M
3-phase
T2
RB1
7
Has effect
on K11
8
T1
BW...
RB2
When the internal thermostat triggers,
K11 must be opened and DIØØ "Controller
inhibit" must have a "0" signal. The
resistance circuit must not be interrupted!
9
When the external bimetallic relay (F16)
triggers, K11 must be opened and
DIØØ "controller inhibit" must have a
"0" signal. The resistance circuit must
not be interrupted!
55414AEN
10
11
12
Overload protection
Braking resistor type
Design specified
Internal thermostat
(..T)
External bimetallic relay
(F16)
Required
BW...
-
-
BW...-...-T1)
-
One of the two options (internal thermostat / external bimetallic
relay) is required.
BW...-003 / BW...-005
Adequate
-
Permitted
BW090-P52B
Adequate
-
-
1) Permitted mounting options: On horizontal or vertical surfaces with brackets at the bottom and perforated
sheets at top and bottom. Mounting not permitted: On vertical surfaces with brackets at the top, right or
left.
13
14
15
16
17
When connecting and operating the brake resistors, you must read the instructions in the section "Installation instructions for basic unit".
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
343
Installation
Wiring diagram for basic unit
9
Connecting the electronics terminals
CONTROL
Switchover I-Signal <-> U-signal *
System bus terminating resistor
Xterminal:9.6 kBaud <-> 57.6 kBaud*
Frequency input active
Xterminal
S 11
S 12
S 13
S 14
ON OFF*
X12:
System bus Ref.
System bus High
System bus Low
DGND
SC11
SC12
1
2
3
REF1
AI 11
AI12
AGND
REF2
1
2
3
4
5
R11
X11:
+10 V
DE L
+
n1 (0...10 V*; +/-10 V)
0...20 mA; 4 ... 20 mA
Reference pot. analog signals
-10 V
OK
1
2
3
4
5
6
7
8
9
10
11
Binary
outputs
Ref. binary
outputs
DGND
X16:
DIØ6
DIØ7
DOØ3
DOØ4
DOØ5
DGND
1
2
3
4
5
6
X10:
K12
(AC-3)
24V
Connect external 24 V supply
depending on the option
(MOVIDRIVE® electronics data)
1
2
3
4
X17:
1
TF1
2
DGND
3
DBØØ
DOØ1-C 4
DOØ1-NO 5
DOØ1-NC 6
7
DOØ2
8
VO24
VI24
9
DGND 10
Shield plate or
shield clamp
Reference potential for binary signals
+24 V input
Reference +24 V input safe stop
+24 V input
Safe stop
Input TF-/TH-KTY+
Ref. pot. binary signals
/Brake
Relay contact
Ready signal*
NO contact relay
NC contact
/Fault*
+24 V output
+24 V input
Reference potent.
binary signals
DGND
VO24
SOV24
SVI24
.
DIØØ
DIØ1
DIØ2
DIØ3
DIØ4
DIØ5
DCOM* *
VO2 4
DGND
ST11
ST12
No function*
No function*
IPOS output*
IPOS output*
IPOS output*
Reference pot. binary signals
Option slot
Only with MDX61B
0
1
2
3
4
5
6
7
8
9
A
b
c
d
E
F
H
t
U
7-Segment display
operating status
Inverter not ready
Controller inhibt active
No enable
Current at standstill
VFC mode
n-control
M-control
Hold control
Factory setting
Limit switch reached
Technology option
Free
IPOS reference travel
Flying start
Calibrate encoder
Fault display
Manual operation
Timeout active
Safe stop active
IPOS program
running (flashing
point)
7-Segment display
Socket
Sub-D 9-pole
/Controller inh.
CW/stop*
CCW/stop*
Enable/Rapid stop*
n11/n21*
n12/n22*
Refer. X13:DIØØ...DIØ5
+24 V output
Reference pot. binary signals
RS485 +
RS485 -
Master level
controller
Binary
input
X13:
RS232
-10V...+10V 0(4)...20mA
I
U
X11:AI11/AI12
Option
DBG60B
keypad
Option
UWS21A serial
interface
55336AEN
Figure 169: Wiring diagram for electronics terminals
344
*
Factory setting
**
If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", install a jumper between X13:7
(DCOM) and X13:9 (DGND) on MOVIDRIVE®.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Wiring diagram for basic unit
9
Description of terminal functions on the basic unit (power section and control unit)
Terminal
X1:1/2/3
X2:4/5/6
X3:8/9
X4:
Function
L1/L2/L3 (PE)
U/V/W (PE)
+R/-R (PE)
+UZ/-UZ (PE)
2
Power supply connection
Motor connection
Braking resistor connection
DC link connection
3
Change I-signal DC(0(4)...20 mA) ↔ V-signal DC(-10 V...0...10 V, 0...10 V), factory setting to V signal.
Switching system bus terminating resistor on/off; factory setting: OFF.
Set baud rate for the RS485 interface.
Either 9.6 or 57.6 kBaud, factory setting: 75.6 kBaud.
Switch frequency input on or off, factory setting: switched off.
S11:
S12:
S13:
S14:
DGND
SC11
SC12
Reference potential system bus
System bus high
System bus low
X11:1
X11:2/3
X11:4
X11:5
REF1
AI11/12
AGND
REF2
DC+10 V (max. DC 3 mA) for setpoint potentiometer
Setpoint input n1 (differential input or input with AGND reference potential), signal form → P11_ / S11
Reference potential for analog signals (REF1, REF2, AI.., AO..)
DC–10 V (max. DC 3 mA) for setpoint potentiometer
X13:1
X13:2
X13:3
X13:4
X13:5
X13:6
DIØØ
DIØ1
DIØ2
DIØ3
DIØ4
DIØ5
Binary input 1, with fixed assignt "/Controller inhibit"
Binary input 2, factory setting to "CW/stop"
Binary input 3, factory setting to "CCW/stop"
Binary input 4, factory setting to "Enable/rapid stop"
Binary input 5, factory setting to "n11/n21"
Binary input 6, factory setting to "n11/n22"
X13:7
DCOM
Reference for binary inputs X13:1 to X13:6 (DIØØ ... DIØ5) and X16:1/X16:2 (DIØ6 ... DIØ7)
• Switching binary inputs with DC+24 V external voltage: X13:7 (DCOM) must be connected to the reference potential of the external voltage.
– Without jumper X13:7-X13:9 (DCOM-DGND) → Isolated binary inputs
– With jumper X13:7-X13:9 (DCOM-DGND) → Non-isolated binary inputs
•
4
5
X12:1
X12:2
X12:3
•
•
6
7
The binary inputs are electrically isolated by
optocouplers.
Selection options for binary inputs 2 to 6 (DIØ1
... DIØ5) → Parameter menu P60_
8
9
The binary inputs must be switched with DC+24 V from X13:8 or X10:8 (VO24) → Jumper required
X13:7-X13:9 (DCOM-DGND).
X13:8
X13:9
X13:10
X13:11
VO24
DGND
ST11
ST12
Auxiliary supply output DC+24 V (max. load X13:8 and X10:8 = 400 mA) for external command switches
Reference potential for binary signals
RS485+
RS485-
X16:1
X16:2
X16:3
X16:4
X16:5
DIØ6
DIØ7
DOØ3
DOØ4
DOØ5
X16:6
DGND
Binary input 7, factory setting "no function"
Binary input 8, factory setting "no function"
Binary output 3, factory setting "IPOS output"
Binary output 4, factory setting "IPOS output"
Binary output 5, factory setting "IPOS output"
Do not connect external voltage to binary outputs
X16:3 (DOØ3) and X16:5 (DOØ5)!
Reference potential for binary signals
X10:1
X10:2
X10:3
X10:4
X10:5
X10:6
X10:7
TF1
DGND
DBØØ
DOØ1-C
DOØ1-NO
DOØ1-NC
DOØ2
•
•
•
The binary inputs are electrically isolated by
optocouplers.
Selection options for binary inputs 7 and 8
(DIØ6/DIØ7) → Parameter menu P60_
Selection option for binary inputs 3 to 5
(DOØ3...DOØ5) → Parameter menu P62_
KTY+/TF-/TH connection (connect to X10:2 via TF/TH), factory setting to "No response" (→ P835)
Reference potential for binary signals / KTY–
Output 0, with assign. "/Brake", max. capacity DC 150 mA (short-circuit proof and protected vs. ext. voltage)
Shared contact binary output 1, factory setting "Ready"
NO contact binary output 1, max. load of relay contacts DC 30 V and DC 0.8 A
NC contact binary output 1
Output 2, setting "/Fault", max. load capacity DC 50 mA (short-circuit proof, protected vs. external voltage)
Selection options for binary outputs 1 and 2 (DOØ1 and DOØ2) → Parameter menu P62_
Do not apply an external voltage to binary outputs X10:3 (DBØØ) and X10:7 (DOØ2)!
X10:8
X10:9
X10:10
VO24
VI24
DGND
Auxiliary supply output DC+24 V (max. load X13:8 and X10:8 = 400 mA) for external command switches
Input DC+24 V voltage supply (backup voltage depending on options, unit diagnosis when supply off)
Reference potential for binary signals
X17:1
X17:2
X17:3
X17:4
DGND
VO24
SOV24
SVI24
Reference potential for X17:3
Auxiliary supply voltage DC+24 V, only to supply X17:4
Reference potential for DC+24 V input "Safe stop" (safety contact)
DC+24 V input "Safe stop" (safety contact)
Xterminal
1
Option slot: DBG60B keypad / UWS21A or USB11A interface converter
10
11
12
13
14
15
16
17
18
19
20
21
3 slots for option cards (size 0: 2 slots for option cards)
22
X17: For safety applications, it is essential to observe the information in the publications "Safe disconnection for MOVIDRIVE® MDX60B/61B – Conditions" and
"Safe disconnection for MOVIDRIVE® MDX60B/61B – Applications."
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
345
Installation
Assignment of braking resistors, chokes and filters
9
9.8
Assignment of braking resistors, chokes and filters
AC 400/500 V units, size 0
MOVIDRIVE® MDX60/61B...-5A3
0005
0008
Size
0011
0014
0
Braking resistors
BW... / BW..-..-T
Trip current
Part number
BW...
BW090-P52B1)
-
824 563 0
BW072-003
IF = 0.6 ARMS
826 058 3
BW072-005
IF = 1.0 ARMS
826 060 5
BW168/BW168-T
IF = 2.5 ARMS
820 604 X
1820 133 4
BW100-06/BW100-006-T
IF = 1.8 ARMS
821 701 7
1820 419 8
Line chokes
Part number
BW...-...-T
Part number
Σ Imains = AC 20 A
826 012 5
NF009-503
Umax = AC 550 V
827 412 6
Output chokes
Inside diameter
Part number
HD001
d = 50 mm (1.97 in)
813 325 5
For cable cross sections 1.5 ... 16 mm2 (AWG 16
... 6)
HD002
d = 23 mm (0.91 in)
813 557 6
For cable cross sections ≤ 1.5 mm2 (AWG 16)
ND020-013
Line filter
Part number
Output filters (only in VFC mode)
Part number
HF008-503
826 029 X
A
HF015-503
826 030 3
B
HF022-503
826 031 1
A
B
1) Internal thermal overload protection, no bimetallic relay required.
346
A
In rated operation (100 %)
B
With variable torque load in VFC mode (125 %)
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Assignment of braking resistors, chokes and filters
9
AC 400/500 V units, sizes 1, 2S, and 2
MOVIDRIVE®
1
MDX61B...-5A3
0015
0022
Size
0030
0040
0055
1
Braking resistors
BW... / BW..-..-T
Trip current
Part no.
BW...
BW100-005
IF = 0.8 ARMS
826 269 1
BW100-006/
BW100-006-T
IF = 1.8 ARMS
821 701 7
BW168/BW168-T
IF = 2.5 ARMS
820 604 X
1820 133 4
BW268/BW268-T
IF = 3.4 ARMS
820 715 1
1820 417 1
BW147/BW147-T
IF = 3.5 ARMS
820 713 5
1820 134 2
BW247/BW247-T
IF = 4.9 ARMS
820 714 3
1820 084 2
BW347/BW347-T
IF = 7.8 ARMS
820 798 4
1820 135 0
BW039-012/
BW039-012-T
IF = 4.2 ARMS
821 689 4
1820 136 9
BW039-026/
BW039-026-T
IF = 7.8 ARMS
821 690 8
1820 415 5
BW039-050/
BW039-050-T
IF = 11 ARMS
821 691 6
1820 137 7
0075
2S
0110
2
2
Part no.
BW...-...-T
3
1820 419 8
4
5
6
7
8
9
Line chokes
Part no.
ND020-013
Σ Imains = AC 20 A
826 012 5
ND045-013
Σ Imains = AC 45 A
826 013 3
10
11
Line filter
Part no.
NF009-503
827 412 6
A
NF014-503
827 116 X
B
NF018-503
Umax = AC 550 V
NF035-503
12
A
827 413 4
B
13
827 128 3
14
Output chokes
Inside diameter
Part no.
HD001
d = 50 mm (1.97 in)
813 325 5
For cable cross sections 1.5 ... 16 mm2 (AWG 16 ... 6)
HD002
d = 23 mm (0.91 in)
813 557 6
For cable cross sections ≤ 1.5 mm2 (AWG 16)
HD003
d = 88 mm (4.46 in)
813 558 4
For cable cross sections > 16 mm2 (AWG 6)
Output filters (only in VFC mode)
Part no.
HF015-503
826 030 3
A
HF022-503
826 031 1
B
HF030-503
826 032 X
HF040-503
826 311 6
HF055-503
826 312 4
HF075-503
826 313 2
HF023-403
825 784 1
HF033-403
825 785 X
A
In rated operation (100 %)
B
With variable torque load in VFC mode (125 %)
15
16
17
A
B
18
A
B
A
B
19
A
B
A
B
A
20
B
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
347
Installation
Assignment of braking resistors, chokes and filters
9
AC 400/500 V units, sizes 3 to 6
MOVIDRIVE® MDX61B...-503
0150
Size
0300
037
0
3
045
0
4
055
0
075
0
090
0
5
1100
132
0
6
Braking
resistors
BW... /
BW...-...-T
Trip current
Part no.
BW...
Part no.
BW...-...-T
BW018-015/
BW018-015-T
IF = 4.0 ARMS
821 684 3
1820 416 3
C
C
BW018-035/
BW018-035-T
IF = 8.1 ARMS
821 685 1
1820 138 5
C
C
BW018-075/
BW018-075-T
IF = 14 ARMS
821 686 X
1820 139 3
C
C
BW915/
BW915-T
IF = 28 ARMS
821 260 0
1820 413 9
BW012-025/
BW012-025-T
IF = 10 ARMS
821 680 0
1820 414 7
BW012-050/
BW012-050-T
IF = 17 ARMS
821 681 9
1820 140 7
BW012-100/
BW012-100-T
IF = 29 ARMS
821 682 7
1820 141 5
BW106/
BW106-T
IF = 38 ARMS
821 050 0
1820 083 4
C
C
C
BW206/
BW206-T
IF = 42 ARMS
821 051 9
1820 412 0
C
C
C
ND045-013
Σ Imains = AC 45 A
826 013 3
A
ND085-013
Σ Imains = AC 85 A
826 014 1
B
ND150-013
Σ Imains = AC 150
A
825 548 2
ND300-0053
Σ Imains = AC 300
A
827 721 4
Line chokes
A
348
0220
Part no.
A
B
In rated operation (100 %)
B
With variable torque load in VFC mode (125 %)
C
Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Assignment of braking resistors, chokes and filters
9
1
®
MOVIDRIVE MDX61B...-503
0150
Size
0300
3
Line filter
0370
0450
0550
4
0750
5
0900
1100
827 128 3
A
NF048-503
827 117 8
B
NF063-503
827 414 2
NF085-503
827 415 0
2
Umax = AC 550 V
3
A
B
A
B
827 416 9
4
A
B
A
5
NF150-503
827 417 7
NF210-503
827 418 5
A
NF300-503
827 419 3
B
Output chokes
1320
6
Part no.
NF035-503
NF115-503
0220
Inside diameter
B
7
Part number
2
HD001
d = 50 mm (1.97 in)
813 325 5
for cable cross sections 1.5...16 mm (AWG
16...6)
HD003
d = 88 mm (4.46 in)
813 558 4
For cable cross sections > 16 mm2 (AWG 6)
HD004
Connection
with M12 bolt
816 885 7
Output filters (only in VFC mode)
8
9
10
Part number
825,785 X
A
B/D
HF047-403
825 786 8
B
A
HF450-503
826 948 3
HF033-403
6
A/D
11
B
A
In rated operation (100 %)
B
With variable torque load in VFC mode (125 %)
D
Connect two output filters in parallel
E
In rated operation (100 %): One output filter
With variable torque load (125 %): Connect two output filters in parallel
E
D
D
12
13
14
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
349
Installation
Assignment of braking resistors, chokes and filters
9
AC 230 V units, sizes 1 to 4
MOVIDRIVE® MDX61B...-2_3
0015
Size
Braking resistors
0037
0055
1
0075
0110
2
0150
0220
3
0300
4
Trip current
Part number
BW039-003
IF = 2.0 ARMS
821 687 8
BW039-006
IF = 3.2 ARMS
821 688 6
BW039-012
IF = 4.2 ARMS
821 689 4
BW039-026
IF = 7.8 ARMS
821 690 8
BW027-006
IF = 2.5 ARMS
822 422 6
BW027-012
IF = 4.4 ARMS
822 423 4
BW018-015
IF = 4.0 ARMS
821 684 3
C
C
C
C
BW018-035
IF = 8.1 ARMS
821 685 1
C
C
C
C
BW018-075
IF = 14 ARMS
821 686 X
C
C
C
C
BW915
IF = 28 ARMS
821 260 0
C
C
C
C
BW012-025
IF = 10 ARMS
821 680 0
BW012-050
IF = 19 ARMS
821 681 9
BW012-100
IF = 27 ARMS
821 682 7
BW106
IF = 38 ARMS
821 050 0
C
C
BW206
IF = 42 ARMS
821 051 9
C
C
Σ Imains = AC 20 A
826 012 5
A
B
Line chokes
ND020-013
Part number
ND045-013
Σ Imains = AC 45 A
826 013 3
ND085-013
Σ Imains = AC 85 A
826 014 1
ND150-013
Σ Imains = AC 150
A
825 548 2
Line filter
B
A
NF014-503
827 116 X
B
NF018-503
827 413 4
NF035-503
A
B
827 412 6
NF048-503
A
Part number
NF009-503
Umax = AC 550 V
A
B
827 128 3
827 117 8
A
NF063-503
827 414 2
B
NF085-503
827 415 0
A
827 416 9
B
NF115-503
Output chokes
350
0022
Internal diameter
Part number
HD001
d = 50 mm
813 325 5
For cable cross sections 1.5 ... 16 mm2
(AWG 16 ... 6)
HD002
d = 23 mm
813 557 6
For cable cross sections ≤ 1.5 mm2
(AWG 16)
HD003
d = 88 mm
813 558 4
For cable cross sections > 16 mm2
(AWG 6)
A
In rated operation (100 %)
B
With variable torque load in VFC mode (125 %)
C
Connect two braking resistors in parallel and set twice the trip current on F16 (2 × IF)
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
System bus connection (SBus 1)
9.9
9
System bus connection (SBus 1)
1
Only if P884 "SBus baud rate" = 1000 kbaud:
MOVIDRIVE® compact MCH4_A units must not be combined with other MOVIDRIVE®
units in the same system bus combination.
2
The units may be combined at baud rates ≠ 1000 kbaud.
3
Max. 64 CAN bus stations can be addressed using the system bus (SBus). Use a
repeater after 20 or 30 stations, depending on the length of the cables and the cable
capacity. The SBus supports transmission technology compliant with ISO 11898.
4
5
The "Serial Communication" manual contains detailed information about the system
bus. This manual can be ordered from SEW-EURODRIVE.
6
SBus wiring diagram
Control unit
S 11
S 12
S 13
S 14
Systembus
Terminating resistor
Control unit
Systembus
Terminating resistor
ON OFF
Systembus
Ref.
Systembus High
Systembus Low
Systembus
Ref.
Systembus High
Systembus Low
1
2
3
S 11
S 12
S 13
S 14
Systembus
Terminating resistor
8
ON OFF
X12:
DGND
SC11
SC12
7
Control unit
ON OFF
X12:
DGND
SC11
SC12
S 11
S 12
S 13
S 14
1
2
3
Systembus
Ref.
Systembus High
Systembus Low
9
X12:
DGND
SC11
SC12
1
2
3
10
11
12
54534AEN
Figure 170: System bus connection
Cable specification
•
13
Use a 4-core twisted and shielded copper cable (data transmission cable with
braided copper shield). The cable must meet the following specifications:
– Core cross section 0.25 ... 0.75 mm2 (AWG 23 ... AWG 18)
– Line resistance 120 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m at 1 kHz
Suitable cables include CAN bus or DeviceNet cables.
Shielding
•
Connect the shield to the electronics shield clamp on the inverter or master controller
and make sure it is connected over a wide area at both ends.
Cable length
•
The permitted total cable length depends on the baud rate setting of the SBus
(P884):
–
–
–
–
Terminating
resistor
125 kbaud
250 kbaud
500 kbaud
1000 kbaud
→
→
→
→
320 m
160 m
80 m
40 m
•
Switch on the system bus terminating resistor (S12 = ON) at the start and end of the
system bus connection. Switch off the terminating resistor on the other units (S12 =
OFF).
•
There must not be any potential displacement between the units connected with the
SBus. Take suitable measures to avoid potential displacement, such as connecting
the unit ground connectors using a separate line.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
14
15
16
17
18
19
20
21
22
351
Installation
Connection of RS485 interface
9
9.10 Connection of RS485 interface
The RS485 interface can be used for connecting max. 32 MOVIDRIVE® units, e.g. for
master/slave operation, or 31 MOVIDRIVE® units and a master control system (PLC).
Wiring diagram RS485 interface
X13:
RS485+
RS485-
X13:
DIØØ 1
DIØ1 2
DIØ2 3
DIØ3 4
DIØ4 5
DIØ5 6
DCOM 7
VO24 8
DGND 9
ST11 10
ST12 11
RS485+
RS485-
쵰
X13:
DIØØ 1
DIØ1 2
DIØ2 3
DIØ3 4
DIØ4 5
DIØ5 6
DCOM 7
VO24 8
DGND 9
ST11 10
ST12 11
RS485+
RS485-
쵰
DIØØ 1
DIØ1 2
DIØ2 3
DIØ3 4
DIØ4 5
DIØ5 6
DCOM 7
VO24 8
DGND 9
ST11 10
ST12 11
쵰
쵰
54535AXX
Figure 171: RS485 connection
Cable specification
•
Use a 4-core twisted and shielded copper cable (data transmission cable with
braided copper shield). The cable must meet the following specifications:
– Core cross section 0.25 ... 0.75 mm2 (AWG 23 ... 18)
– Cable resistance 100 ... 150 Ω at 1 MHz
– Capacitance per unit length ≤ 40 pF/m at 1 kHz
The following cable is suitable, for example:
– BELDEN (www.belden.com), data cable type 3107A
Shielding
•
Connect the shield to the electronics shield clamp on the inverter or higher-level controller and make sure it is connected over a wide area at both ends.
Cable length
•
The permitted total cable length is 200 m.
Terminating
resistor
•
Dynamic terminating resistors are installed. Do not connect any external
terminating resistors!
There must not be any difference of potential between the units connected with the
RS485. Take suitable measures to avoid potential displacement, such as connecting the
unit ground connectors using a separate line.
352
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connection of interface converter option UWS21A (RS232)
9.11
9
Connection of interface converter option UWS21A (RS232)
Part number
1
Interface converter option UWS21A: 823 077 3
2
Connecting
MOVIDRIVE® to
UWS21A
•
Use the connection cable supplied to connect the UWS21A option to the
MOVIDRIVE® unit.
3
®
•
Plug the connection cable into the Xterminal socket of the MOVIDRIVE unit.
•
Note that the DBG60B keypad and the UWS21A serial interface cannot be
connected to the MOVIDRIVE® at the same time.
4
5
MOVIDRIVE® MDX60/61B
6
7
UWS21A
8
9
10
Figure 172: Connection cable between
MOVIDRIVE®and
51460AXX
UWS21A
11
Connecting
UWS21A to PC
•
Use the connection cable supplied (shielded RS232 standard interface cable) to connect the UWS21A option to the PC.
PC COM 1-4
UWS 21A
GND
5
3
2
TxD
3
2
15
16
max. 5 m (16.5 ft)
R S -232
[1]
13
14
5
RxD
12
[2]
06186AXX
17
Figure 173: UWS21A-PC connection cable (1:1 connection assignment)
[1]
9-pin sub D connector
[2]
9-pin sub D socket
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
353
Installation
Connection of the interface converter option USB11A
9
9.12 Connection of the interface converter option USB11A
Part number
Interface converter option USB11A: 824 831 1
•
The scope of delivery for the USB11A includes:
–
–
–
–
Connecting
MOVIDRIVE®USB11A - PC
USB11A interface adapter
USB connection cable PC - USB11A (type USB A-B)
Connection cable for MOVIDRIVE® MDX60B/61B - USB11A (cable RJ10-RJ10)
CD-ROM with drivers and MOVITOOLS®
•
The USB11A interface converter supports USB 1.1 and USB 2.0.
•
Use the connection cable [1] (RJ10 - RJ10) supplied to connect the USB11A option
to the MOVIDRIVE® unit.
•
Plug the connection cable [1] into the Xterminal slot of the MOVIDRIVE®
MDX60B/61B and into the RS485 slot of the USB11A.
•
Note that the DBG60B keypad and the USB11A interface converter cannot be connected to the MOVIDRIVE® at the same time.
•
Use the USB connection cable [2] (type USB A-B) to connect the USB11A to the PC.
MOVIDRIVE® MDX60/61B
PC COM 1-4
[1]
[2]
USB11A
Figure 174: Connection cable for MOVIDRIVE® MDX60B/61B - USB11A
Installation
Operation with
MOVITOOLS®
54532AXX
•
Connect the USB11A to a PC and MOVIDRIVE® MDX60B/61B using the connection
cables supplied.
•
Insert the enclosed CD into the CD drive of your PC and install the driver. The first
free COM port on the PC will be assigned to the USB11A interface converter .
•
After installation, the PC recognizes the USB11A interface converter after approximately 5 to 10 s.
•
Start MOVITOOLS®.
If the connection between the PC and USB11A is interrupted, you will have to restart
MOVITOOLS®.
354
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Option combinations for MDX61B
9
9.13 Option combinations for MDX61B
Configuration of
option slots
Size 0 (0005 ... 0014)
1
Sizes 1 ... 6 (0015 ... 1320)
2
3
4
2.
5
6
3.
1.
7
8
9
06677AXX
Figure 175: Options slots for MOVIDRIVE® MDX61B
10
1. Encoder slot for encoder options
2. Fieldbus slot for communication options
11
3. Expansion slot for communication options (only for sizes 1 to 6)
12
Option card
combinations for
MDX61B
The option cards are different in size and can only be installed in the matching option
slots. The following list shows the possible combinations of option cards for
MOVIDRIVE® MDX61B.
13
14
®
MOVIDRIVE MDX61B
Option
card
Designation
DEH11B
Encoder input incr. / Hiperface®
Encoder slot
Size 0 - size 6
Fieldbus slot
Size 0 - size 6
Expansion slot
Size 1 - size 6
X
®
16
DER11B
Encoder input resolver / Hiperface
DFP21B
Fieldbus interface Profibus
X
DFI11B
Fieldbus interface Interbus
X
DFI21B
Fieldbus interface Interbus LWL
X
DFD11B
Fieldbus interface DeviceNet
X
DFC11B
Fieldbus interface CAN/CANopen
X
X
17
18
19
DFE11B
Fieldbus interface Ethernet
X
DIO11B
I/O expansion
X
DRS11B
Phase-synchronous operation
X
DIP11B
SSI encoder interface
X
1) When fieldbus slot is not available
15
X1)
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
355
9
Installation
Installing and removing option cards
9.14 Installing and removing option cards
Before you begin
356
•
For MOVIDRIVE® MDX61B size 0, only SEW-EURODRIVE can install or remove
option cards!
•
MOVIDRIVE® MDX61B sizes 1 to 6 allow you to install or remove 3 option cards.
Observe the following notes before installing or removing an option card:
•
Disconnect the inverter from power. Switch off the 24 V DC and the supply voltage.
•
Take appropriate measures to protect the option card from electrostatic charge (use
discharge strap, conductive shoes, etc.) before touching it.
•
Before installing the option card, remove the keypad (→ Sec. "Removing / installing the keypad") and the front cover (→ Sec. "Removing / installing the front cover").
•
After having installed the option card, replace the keypad (→ Sec. "Removing /
installing the keypad") and the front cover (→ Sec. "Removing / installing the front
cover").
•
Keep the option card in its original packaging until immediately before you are ready
to install it.
•
Hold the option card by its edges only. Do not touch any components.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Installing and removing option cards
9
Basic procedure for installing/removing an option card
1
2
3
2.
4
1.
5
6
7
3.
8
9
10
11
12
4.
13
14
15
16
17
Figure 176: Installing an option card in MOVIDRIVE® MDX61B sizes 1 to 6
53001AXX
18
1. Remove the retaining screws holding the card retaining bracket. Pull the card retaining bracket out evenly from the slot (do not twist!).
19
2. Remove the retaining screws of the black cover plate on the card retaining bracket.
Remove the black cover plate.
20
3. Position the option card onto the retaining bracket so that the retaining screws fit into
the corresponding bores on the card retaining bracket.
21
4. Insert the retaining bracket with installed option card into the slot, pressing slightly so
it is seated properly. Secure the card retaining bracket with the retaining screws.
22
5. To remove the option card, follow the instructions in reverse order.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
357
Installation
Connection of encoder and resolver
9
9.15 Connection of encoder and resolver
The following wiring diagrams do not show the view onto the cable end but
•
with the plugs / sockets: View on motor plugs/sockets
•
with unit sockets: View on unit socket
The core colors specified in the wiring diagrams are in accordance with the IEC 757
color code and correspond to the core colors used in the prefabricated cables from
SEW-EURODRIVE.
For more details, refer to the "SEW Encoder Systems" manual, which can be obtained
from SEW-EURODRIVE.
General
installation
information
•
Max. line length from inverter - encoder/resolver: 100 m with a capacitance per unit
length ≤ 120 nF/km.
•
Core cross section: 0,20 ... 0.5 mm2 (AWG 24 ... 20)
•
If you cut a core of the encoder/resolver cable, isolate the cut-off end of the core.
•
Use shielded cables with twisted pairs of insulated conductors and connect the shield
at both ends:
– At the encoder in the cable gland or in the encoder plug
– At the inverter in the housing of the sub D plug
•
Route the encoder/resolver cable separately from the power cables.
Shielding
Connect the shield of the encoder/resolver cable over a large area.
On the inverter
Connect the shield on the inverter end in the housing of the sub D plug (→ following
illustration).
01939BXX
358
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connection of encoder and resolver
On the
encoder/resolver
9
Connect the shield on the encoder/resolver side at the respective earthing clamps (→
following illustration). If you are using an EMC screwed gland, connect the shield to the
cable gland over a large area. For drives with a plug connector, connect the shield on
the encoder plug.
1
2
3
4
5
1 2 3 4 5 6
7 8 9 10
1 2 3 4 5 6
7 8 9 10
6
7
8
55513AXX
Prefabricated
cables
9
SEW-EURODRIVE offers prefabricated cables for connecting encoders/resolvers. We
recommend using these prefabricated cables.
10
11
12
13
14
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
359
Installation
Connecting the DEH11B (HIPERFACE®) option
9
9.16 Connecting the DEH11B (HIPERFACE®) option
HIPERFACE® encoder card type DEH11B option: 824 310 7
Part number
The "HIPERFACE® encoder card type DEH11B" option is only possible in conjunction
with MOVIDRIVE® MDX61B, not with MDX60B.
The DEH11B option must be plugged into the encoder slot.
Front view of
DEH11B
DE H11B
1
15
8
15
8
9
1
X14
9
X15
Description
Terminal
Function
X14: Input of external encoder or
output of incremental encoder
simulation
X14:1
X14:2
X14:3
X14:4
X14:5/6
X14:7
X14:8
X14:9
X14:10
X14:11
X14:12
X14:13/14
X14:15
(COS+) signal track A (K1)
(SIN+) signal track B (K2)
Signal track C (K0)
DATA+
Reserved
Switchover
Reference potential DGND
(COS–) Signal track A (K1)
(SIN–) Signal track B (K2)
Signal track C (K0)
DATAReserved
DC+12 V (max. load X14:15 and X15:15 = DC 650 mA)
X15:1
X15:2
X15:3
X15:4
X15:5
X15:6
X15:7
X15:8
X15:9
X15:10
X15:11
X15:12
X15:13
X15:14
X15:15
(COS+) signal track A (K1)
(SIN+) signal track B (K2)
Signal track C (K0)
DATA+
Reserved
Reference potential TF/TH/KTY–
Reserved
Reference potential DGND
(COS–) Signal track A (K1)
(SIN–) Signal track B (K2)
Signal track C (K0)
DATAReserved
TF/TH/KTY+ connection
DC+12 V (max. load X14:15 and X15:15 = DC 650 mA)
Connection → page 366 topage
369
Pulse count of the incremental
encoder simulation:
• 1024 pulses/revolution with
HIPERFACE® encoder on X15
• as on X15: Motor encoder
input with sin/cos encoder or
TTL sensor on X15
X15: Motor encoder input
06198AXX
Important notes
Permitted
encoders
360
•
The connections on X14 and X15 must not be plugged or removed during operation.
De-energize the inverter before plugging or removing the encoder connections.
Switch off the supply voltage and the DC 24 V (X10:9).
•
If X14 is used as an incremental encoder simulation output, the switchover (X14:7)
must be jumpered with DGND (X14:8).
•
The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW encoders
with a DC 24 V supply voltage. With all other encoders, check whether they can be
connected to the DC 12 V supply voltage.
•
Do not connect HTL encoders.
The following encoders may be connected to the "HIPERFACE® encoder card type
DEH11B" option:
•
HIPERFACE® encoder type AS1H, ES1H or AV1H
•
sin/cos encoder type ES1S, ES2S, EV1S or EH1S
•
DC 5 V TTL sensor with DC 24 V voltage supply type ES1R, ES2R, EV1R or EH1R
•
DC 5 V TTL sensor with DC 5 V voltage supply type ES1T, ES2T, EV1T or EH1T via
option DWI11A
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connecting the DEH11B (HIPERFACE®) option
9
HIPERFACE®
encoder
connection
HIPERFACE® encoders AS1H, ES1H and AV1H are recommended for operation with
DEH11B. Depending on the motor type and motor configuration, the encoder is
connected via plug connector or terminal box.
DT../DV.., DS56,
CT../CV..,
CM71...112 with
plug connector
Connect the HIPERFACE® encoder as follows:
AS1H / ES1H / AV1H
2
3
max. 100 m
DEH11B, X15:
3 RD
4 BU
8
9
1
5 YE
2 10
12 7
6 GN
11
6
DATA- 7 VT
3
5
DATA+ 8 BK
4
TF/TH/KTY+ 9 BN
TF/TH/KTY- 10 WH
11 GYPK
US 12 RDBU
cos+
cossin+
sin-
1
9
2
10
12
4
14
6
8
15
PK
GY
쵰
1
4
15
5
8
6
9
7
1
8
쵰
Figure 177: Connecting HIPERFACE® encoder to DEH11B as a motor encoder
9
54439BAXX
10
Important for DT/DV and CT/CV motors: The TF or TH is not connected to the encoder
cable but must be connected using an additional 2-core shielded cable.
11
Part numbers of the prefabricated cables:
12
•
For fixed routing:
1332 453 5
•
For cable carrier routing:
1332 455 1
Part numbers of the prefabricated extension cables:
•
For fixed routing:
199 539 1
•
For cable carrier routing:
199 540 5
13
14
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
361
Installation
Connecting the DEH11B (HIPERFACE®) option
9
CM71...112 with
terminal box
Connect the HIPERFACE® encoder as follows:
max. 100 m
AS1H/ES1H
cos+
cossin+
sinDATADATA+
TF/TH/KTY+
TF/TH/KTY-
DEH11B, X15:
RD
1
BU
2
YE
3
4 GN
5 VT
6 BK
9 BN
10 WH
7 GYPK
8 RDBU
1
9
2
10
12
4
14
6
8
15
PK
GY
쵰
15
8
9
1
쵰
54440BXX
Figure 178: Connecting HIPERFACE® encoder to DEH11B as a motor encoder
Part numbers of the prefabricated cables:
Connecting
sin/cos encoder
to DT../DV..,
CT../CV motors
•
For fixed routing:
1332 457 8
•
For cable carrier routing:
1332 454 3
The high resolution sin/cos encoders EH1S, ES1S, ES2S or EV1S can also be
connected to DEH11B. Connect the sin/cos encoder as follows:
EH1S / ES1S / ES2S / EV1S
EH1R / ES1R / ES2R / EV1R
max. 100 m
DEH11B, X15:
YE
GN
RD
BU
PK
GY
1
9
2
10
3
11
15
8
WH
BN
BK
VT
쵰
15
9
8
1
쵰
54329BXX
Figure 179: Connecting the sin/cos encoder to DEH11B as a motor encoder
Part numbers of the prefabricated cables:
362
•
For fixed routing:
1332 459 4
•
For cable carrier routing:
1332 458 6
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connecting the DEH11B (HIPERFACE®) option
9
Connecting TTL
sensors to
DT../DV.. motors
TTL sensors from SEW-EURODRIVE are available with DC 24 V and DC 5 V voltage
supply.
DC 24 V voltage
supply
Connect TTL sensors with DC 24 V voltage supply EH1R, ES1R, ES2R or EV1R in the
same way as the high-resolution sin/cos encoders (→ Figure 179).
DC 5 V voltage
supply
TTL sensors with a DC 5 V voltage supply ES1T, ES2T, EH1T or EV1T must be connected via the "DC 5 V encoder power supply type DWI11A" option (part number 822
759 4). The sensor cable must also be connected to correct the supply voltage of the
encoder. Connect these encoders as follows:
1
2
DEH11B, X15:
1
1
9
2
10
3
11
15
8
5
6
1
6
2
7
3
8
9
5
BK
VT
쵰
ES1T / ES2T / EV1T / EH1T
max. 100 m
7
6
9
1
8
5
9
10
쵰
YE
GN
RD
BU
PK
GY
WH
BN
VT*
1
6
2
7
3
8
9
5
4*
쵰
DWI11A
X1: MOVIDRIVE
9
8
4
max. 5 m
YE
GN
RD
BU
PK
GY
WH
BN
11
9
X2: Encoder
15
3
5
12
6
1
13
14
쵰
54330BXX
15
Figure 180: Connecting the TTL sensor via DWI11A to DEH11B as a motor encoder
16
* Connect the sensor cable (VT) on the encoder to UB, do not jumper on the DWI11A!
17
Part numbers of the prefabricated cables:
•
•
HIPERFACE® encoder card type DEH11B X15 option: → DWI11A X1:
MOVIDRIVE®
18
– For fixed routing:
19
817 957 3
Encoders ES1T / ES2T / EV1T / EH1T → DWI11A X2: Encoder
– For fixed routing:
– For cable carrier routing:
198 829 8
198 828 X
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
363
Installation
Connecting the DER11B (resolver) option
9
9.17 Connecting the DER11B (resolver) option
Part number
Resolver card type DER11B option: 824 307 7
The "resolver card type DER11B" option is only possible in conjunction with
MOVIDRIVE® MDX61B, not with MDX60B.
The DER11B option must be plugged into the encoder slot.
Front view of
DER11B
DE R 11B
Terminal
Function
X14: Input of external encoder or
output of incremental encoder simulation
X14:1
X14:2
X14:3
X14:4
X14:5/6
X14:7
X14:8
X14:9
X14:10
X14:11
X14:12
X14:13/14
X14:15
(cos) signal track A (K1)
(sin) signal track B (K2)
Signal track C (K0)
DATA+
Reserved
Switchover
Reference potential DGND
(cos–) Signal track A (K1)
(sin–) Signal track B (K2)
Signal track C (K0)
DATAReserved
DC+12 V (max. load DC 650 mA)
X15:1
X15:2
X15:3
X15:4
X15:5
X15:6
X15:7
X15:8
X15:9
sin+ (S2)
cos+ (S1)
Ref.+ (R1)
Not assigned
Reference potential TF/TH/KTY–
sin– (S4)
cos– (S3)
Ref.– (R2)
TF/TH/KTY+ connection
9
1
Connection → page 366 topage 369
15
8
The pulse count of the incremental
encoder simulation is always 1024
pulses per revolution
9
5
6
1
X14
X15
Description
X15: Resolver input
06199AXX
Important notes
Permitted
encoders
•
The connections on X14 and X15 must not be plugged or removed during operation.
De-energize the inverter before plugging or removing the encoder connections.
Switch off the supply voltage and the DC 24 V (X10:9).
•
If X14 is used as an incremental encoder simulation output, the switchover (X14:7)
must be jumpered with DGND (X14:8).
•
The DC 12 V supply voltage from X14 is sufficient to operate SEW encoders with a
DC 24 V supply voltage. With all other encoders, check whether they can be
connected to the DC 12 V supply voltage.
•
Do not connect HTL encoders.
The following encoders can be connected at X14 (external encoder inputs):
•
HIPERFACE® encoder type AS1H, ES1H or AV1H
•
sin/cos encoder type ES1S, ES2S, EV1S or EH1S
•
DC 5 V TTL sensor with DC 24 V voltage supply type ES1R, ES2R, EV1R or EH1R
•
DC 5 V TTL sensor with DC 5 V voltage supply type ES1T, ES2T, EV1T or EH1T via
option DWI11A
2-pole resolvers, AC 7 Veff, 7 kHz, can be connected at X15 (resolved input). The gear
ratio of the resolver amplitudes must be approximately 0.5. The control dynamics
decrease if the value is lower; the evaluation may be unstable if the value is higher.
364
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connecting the DER11B (resolver) option
Resolver
9
SEW-EURODRIVE offers the following pre-fabricated cables for connecting resolvers to
DER11B:
1
2
Part number
For motor type
DS56
CM71 ... 112
Fixed routing
Cable carrier installation
With plug connector
199 487 5
199 319 4
Extension cable
199 542 1
199 541 3
CM71 ... 112
With terminal box
199 589 8
199 590 1
DS56
With terminal box
1332 817 4
1332 844 1
3
4
5
Terminal / pin
assignment
CM motors: The resolver connections are accommodated in a plug connector or on a
10-pin Wago terminal strip.
6
DS motors: The resolver connections in the terminal box are either accommodated on
a 10-pin Phoenix terminal strip or in the plug connector.
7
CM plug connector DS56:Intercontec, type ASTA021NN00 10 000 5 000
Terminal / pin
Connection
Description
1
Ref.+
2
Ref.-
3
cos +
4
cos-
5
sin+
6
sin-
9
TF / TH / KTY
+
10
TF/TH/KTY–
8
Core color in prefabricated cable
Pink (PK)
Reference
9
Gray (GY)
Red (RD)
Cosine signal
Blue (BU)
10
Yellow (YE)
Sine signal
Green (GN)
11
Brown (BN) / violet (VT)
Motor protection
12
White (WH) / black (BK)
The resolver signals have the same numbering on the 10-pin Phoenix terminal strip and
in the plug connectors.
13
Connect the resolver as follows:
14
max. 100 m
CM71...112
DS56
9
1
8
12 7
2 10
11
3
4
[1]
6
5
1
Ref.+
2
Ref.3
cos+
4
cos5
sin+
6
sin7
N.C.
8
N.C.
9 TF/TH/KTY+
10 TF/TH/KTY[2]
DER11B, X15:
PK
GY
RD
BU
YE
GN
3
8
2
7
1
6
9
5
4
BN
WH
9
5
6
1
16
17
18
VT
BK
쵰
15
19
쵰
54331BXX
20
Figure 181: Connecting the resolver
1) Plug connector
21
2) Terminal strip
If using the pre-fabricated cable with conductor end sleeves, cut off the violet and black
conductor (VT) of the cable in the motor terminal box.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
22
365
Installation
External encoder connection
9
9.18 External encoder connection
External
encoders
Voltage supply
The following external encoders can be connected to connector X14 of the DEH11B
option and the DER11B option.
•
HIPERFACE® encoder AV1H
•
High-resolution sin/cos encoders with signal voltage 1 VSS
•
DC 5 V TTL sensors with signal level to RS422
SEW encoders with DC 24 V voltage supply (max. DC 180 mA) are connected directly
to X14. . These SEW encoders are then powered by the inverter.
SEW encoders with a DC 5 V voltage supply must be connected via the "DC 5 V encoder
power supply type DWI11A" option (part number 822 759 4).
Connecting
HIPERFACE®
encoder AV1H
Connect the HIPERFACE® encoder AV1H as follows:
9
1
2
8
12 7
10
11
3
4
DEH11B/DER11B,
X14:
1
9
2
1
9
10
4
12
15
8
15 8
max. 100 m
AV1H
6
5
COS 3 RD
REFCOS 4 BU
SIN 5 YE
REFSIN 6 GN
DATA+ 8 BK
DATA- 7 VT
US 12 RDBU
11 GYPK
GY
PK
쵰
쵰
54332BXX
Figure 182: Connecting the HIPERFACE® encoder AV1H to DEH11B/DER11B as external
encoder
Part numbers of the prefabricated cables:
•
For fixed routing:
818 015 6
•
For cable carrier routing:
818 165 9
Part numbers of the prefabricated extension cables:
366
•
For fixed routing:
199 539 1
•
For cable carrier routing:
199 540 5
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
External encoder connection
sin/cos encoder
connection
9
Connect the sin/cos encoder as follows:
EH1S / EH1R / ES1S / ES1R
EV1S / EV1R / ES2R / ES2S
1
DEH11B/DER11B,
X14:
max. 100 m
YE
GN
RD
BU
PK
GY
WH
BN
1
9
2
10
3
11
15
8
BK
VT
쵰
2
3
1
9
4
5
8
15
6
쵰
54333BXX
Figure 183: Connecting the sin/cos encoder to DEH11B/DER11B as an external encoder
7
Part numbers of the prefabricated cables:
8
•
For fixed routing:
817 960 3
9
If using the prefabricated cable with conductor end sleeves, cut off the red-blue conductor (RDBU) of the cable.
•
For cable carrier routing:
818 168 3
10
11
TTL sensor
connection
TTL sensors from SEW-EURODRIVE are available with DC 24 V and DC 5 V voltage
supply.
DC 24 V voltage
supply
Connect TTL sensors with DC 24 V voltage supply EV1R in the same way as the highresolution sin/cos encoders (→ Figure 179).
12
13
14
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
367
Installation
External encoder connection
DC 5 V TTL sensors with a DC 5 V voltage supply EV1T, EH1T, ES1T and ES2T must
be connected via the "DC 5 V encoder power supply type DWI11A" option (part number
822 759 4). The sensor cable must also be connected to correct the supply voltage of
the encoder. Connect these encoders as follows:
DEH11B / DER11B, X14:
9
15
1
8
max. 5 m
YE
GN
RD
BU
PK
GY
WH
BN
1
9
2
10
3
11
15
8
1
6
2
7
3
8
9
5
BK
VT
쵰
EH1T /EV1T
ES1T / ES2T
max. 100 m
6
9
1
5
쵰
YE
GN
RD
BU
PK
GY
WH
BN
VT*
1
6
2
7
3
8
9
5
4*
쵰
DWI11A
X1: MOVIDRIVE
DC 5 V voltage
supply
9
X2: Encoder
9
6
5
1
쵰
54335BXX
Figure 184: Connecting the TTL sensor EV1T to MDX via DWI11A as an external encoder
* Connect the sensor cable (VT) on the encoder to UB, do not jumper on the DWI11A!
Part numbers of the prefabricated cables:
•
HIPERFACE® encoder card type DEH11B X14 option: → DWI11A X1:
MOVIDRIVE®
– For fixed routing:
•
818 164 0
Encoder EV1T → DWI11A X2: Encoder
– For fixed routing:
– For cable carrier routing:
368
198 829 8
198 828 X
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connection of incremental encoder simulation
9
9.19 Connection of incremental encoder simulation
1
Incremental
encoder
simulation
2
Connector X14 of the DEH11B or DER11B option can also be used as incremental
encoder simulation output. To do so, you have to jumper "switchover" (X14:7) with
DGND (X14:8) and disconnect the connection between X14:15 und UB. X14 then delivers the incremental encoder signals with a signal level according to RS422. The number
of pulses is as follows:
•
With DEH11B as on X15 motor encoder input
•
With DER11B 1024 pulses/revolution
4
YE
GN
RD
BU
PK
GY
1
9
2
10
3
11
15
8
7
WH
BN
RDBU
쵰
VT
BK
5
DEH11B / DER1B
X14:
max. 100 m
Umschaltung
3
6
9
1
7
15
8
8
9
쵰
54336BXX
Figure 185: Incremental encoder simulation connection to DEH11B or DER11B
10
Part number of the prefabricated cable:
11
•
Option type DEH/DER11B X14: → incremental encoder simulation
– For fixed routing:
817 960 3
If using the prefabricated cable with conductor end sleeves, cut off the white (WH)
and black (BK) conductor of the cable.
12
13
14
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
369
Installation
Master/slave connection
9
9.20 Master/slave connection
Master/slave
connection
Connector X14 of the DEH11B or DER11B option can also be used for the "internal synchronous operation" application (master/slave connection of several MOVIDRIVE®
units). For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8) on
the master end.
X14-X14 connection (= master/slave connection) of two MOVIDRIVE® units.
max. 10 m
9
15
1
8
1 RD
9 BU
2 YE
10 GN
3 VT
11 BK
15
8 BN
7 WH
1
9
2
10
3
11
15
8
7
9
15
1
8
54390BXX
Figure 186: X14-X14 connection (master/slave connection)
Part number of the prefabricated cable:
370
•
For fixed routing:
817 958 1
•
Up to 3 slaves can be connected to the MOVIDRIVE® master.
•
Please note: X14:7 is not allowed to be connected when connecting the individual
MOVIDRIVE® slaves to one another. Connections X14:7 and X14:8 are only
allowed to be jumpered between the MOVIDRIVE® master and the first
MOVIDRIVE® slave.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connection and terminal description of the DIO11B option
9
9.21 Connection and terminal description of the DIO11B option
Part number
1
Terminal expansion board type DIO11B: 824 308 5
2
The "terminal expansion board type DIO11B" option is only possible in conjunction with
MOVIDRIVE® MDX61B, not with MDX60B.
Front view of
DIO11B
The DIO11B option must be plugged into the fieldbus slot. If the fieldbus slot is not available, you can plug the DIO11B expansion board in the expansion slot.
3
The extended handle end of the plug connectors (terminals X20, X21, X22, X23) must
only be used for removing the plug connectors (not for plugging them in!).
4
Terminal
X20:1/2
AI21/22
X20:3
AGND
X21:1
X21:4
AOV1
AOV2
X21:2
X21:5
AOC1
AOC2
DIO11B
DI1Ø
DI11
DI12
DI13
DI14
DI15
DI16
DI17
DCOM
DGND
1
2
3
4
5
6
7
8
9
10
DO1Ø
DO11
DO12
DO13
DO14
DO15
DO16
DO17
24V IN
1
2
3
4
5
6
7
8
9
X21:3/6
AGND
X22:1...8
DI1Ø...17
X22:9
X22:10
DCOM
DGND
X23:1...8
DO1Ø...17
X23:9
24VIN
5
Setpoint input n2, DC-10 V...0...10 V or DC 0...10 V
(Differential input or input with AGND reference potential)
Reference potential for analog signals (REF1, REF2, AI.., AO..)
6
Analog voltage output V1, with factory setting to "actual speed"
Analog voltage output V2, with factory setting to "output current"
Load capacity of the analog voltage outputs: Imax = DC 10 mA
Analog current output C1, with factory setting "actual speed"
Analog current output C2, with factory setting "output current"
P642/645 "Operating mode AO1/2" sets whether the voltage outputs V1/2 (DC-10
V...0...10 V) or the current outputs C1/2 DC(0(4)...20 mA) are in effect.
Selection options for the analog outputs → Parameter menu P640/643
Max. permitted cable length: 10 m
Reference potential for analog signals (REF1, REF2, AI.., AO..)
7
Binary inputs 1...8, with factory setting "no function"
The binary inputs are electrically isolated by optocouplers.
Selection options for the binary inputs → Parameter menu P61_
Reference potential for the binary inputs DI1Ø...17
Reference potential for binary signals
– Without jumper X22:9-X22:10 (DCOM-DGND) → Isolated binary inputs
– With jumper X22:9-X22:10 (DCOM-DGND) → Non-isolated binary inputs
Binary outputs 1...8, with factory setting "no function"
Load capacity of the binary outputs: Imax = DC 50 mA (short-circuit proof, protected
against external voltage)
Do not apply external voltage to the binary outputs!
Supply voltage DC+24 V for binary outputs D01Ø ... D017, non-isolated (reference
potential DGND)
X23
1
2
3
4
5
6
X22
AOV 1
AOC1
AGND
AOV 2
AOC2
AGND
X21
1
2
3
X20
AI21
AI22
AGND
Function
8
9
10
11
12
13
14
15
16
17
06193AXX
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
371
Installation
Connection and terminal description of the DIO11B option
9
Voltage input
24VIN
The 24VIN (X23:9) voltage input serves as DC+24 V supply voltage for the binary outputs DO1Ø ... DO17. Reference potential is DGND (X22:10). The binary outputs do not
give a level if the DC+24 V supply voltage is not connected. The supply voltage
DC+24 V can also be jumpered from the X10:8 connection of the basic unit if the load
does not exceed DC 400 mA (current limitation in X10:8).
DIO11B
0V
24V
X22
10
DGND
9
24V IN
X23
06556AXX
Figure 187: Voltage input 24VIN (X23:9) and reference potential DGND (X22:10)
Voltage input n2
The analog setpoint input n2 (AI21/22) can be used as a differential input or as an input
with AGND reference potential.
Differential input
Input with AGND reference potential
DIO11B
DIO11B
X20
-10...0...+10 V
1
2
3
AI21
AI22
AGND
0...+10 V
X20
+
1
2
3
AI21
AI22
AGND
06668AXX
Figure 188: Setpoint input n2
Current input n2
You must use an external load if the analog setpoint input n2 (AI21/22) should be used
as a current input.
For example RB = 500 Ω → DC 0...20 mA = DC 0...10 V
DIO11B
X20
0...10 V
0...20 mA
1
2
3
AI21
AI22
AGND
06669AXX
Figure 189: Current input with external load
372
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
Installation
Connection and terminal description of the DIO11B option
Voltage outputs
AOV1 and AOV2
9
Analog voltage outputs AOV1 and AOV2 must be assigned as shown in the following
diagram:
DIO11B
X21
V
2
DIO11B
1
2
3
AI21
AI22
AGND
1
2
3
4
5
6
AOV 1
AOC1
AGND
AOV 2
AOC2
AGND
X20
X21
-10...0...10 V
-10...0...10 V
X20
1
V
1
2
3
AI21
AI22
AGND
1
2
3
4
5
6
AOV 1
AOC1
AGND
AOV 2
AOC2
AGND
3
4
5
6
7
06196AXX
Figure 190: Voltage outputs AOV1 and AOV2
8
Current outputs
AOC1 and AOC2
9
Analog current outputs AOC1 and AOC2 must be assigned as shown in the following
diagram:
DIO11B
X20
0(4)...20 mA
+
A
-
X21
10
DIO11B
1
2
3
AI21
AI22
AGND
1
2
3
4
5
6
AOV 1
AOC1
AGND
AOV 2
AOC2
AGND
X20
X21
0(4)...20 mA
+
A
1
2
3
AI21
AI22
AGND
1
2
3
4
5
6
AOV 1
AOC1
AGND
AOV 2
AOC2
AGND
11
12
13
14
06197AXX
Figure 191: Current outputs AOC1 and AOC2
15
16
17
18
19
20
21
22
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
373
Installation
Connection OptionDFC11B
9
9.22 Connection OptionDFC11B
Part number
CAN-Bus interface type DFC11B: 824 317 4
The "CAN-Bus interface type DFC11B" option is only possible in conjunction with
MOVIDRIVE® MDX61B, not with MDX60B.
The DFC11B option must be plugged into the fieldbus slot.
The DFC11B option is powered via MOVIDRIVE® MDX61B. A separate voltage supply
is not required.
Front view of
DFC11B
Description
DIP switch
Terminal
Function
DIP switch block S1: Sets the terminating
resistor
R
nc
Terminating resistor for the CAN-Bus cable
Reserved
X31: CAN bus connection
X31:3
X31:2
X31:1
CAN Low (jumpered with X30:2)
CAN High (jumpered with X30:7)
DGND
X30:1
X30:2
X30:3
X30:4
X30:5
X30:6
X30:7
X30:8
X30:9
Not assigned
CAN Low (jumpered with X31:3)
DGND
Not assigned
Not assigned
DGND
CAN High (jumpered with X31:2)
Not assigned
Not assigned
DFC 11B
ON OFF
R
nc
S1
3
2
1
X31
1
6
9
5
X30
X30: CAN bus connection
(Sub-D9 to CiA standard)
55405AXX
Connection
MOVIDRIVE® CAN
374
The DFC11B option is connected to the CAN-Bus at X30 or X31 in the same way as the
SBus (→ Sec. "System bus connection (SBus 1)") in the basic unit (X12). In contrast to
the SBus1, SBus2 is electrically isolated and made available via option DFC11B.
System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters