Steel Fabrication Solutions
Steel Fabrication Solutions
Tools for the Steel Fabricator
Steelmax offers a wide range of tools and equipment tailored for the Steel
Fabricator and MRO. Our unique, high quality tools reduce costs and increase
productivity. They are designed and engineered for long-term, heavy industrial
use and built to the highest quality standards of ISO 9001.
The Steelmax product line includes:
• Portable Magnetic Drills and Annular Cutters
• Hydraulic Punches
• Metal Cutting Saws and Blades
• Weld Preparation/Beveling Machines for Plate and Pipe
• Lifting Magnets
• Welding/Cutting Automation Solutions
Our qualified and experienced team is available to help our customers solve all
of their steel fabrication challenges. Steelmax provides its business partners with
innovative products, custom solutions, excellent reliability, and industry-leading
after sales services.
Please contact us to help with your fabrication and welding projects to determine
the right tools for your application.
112 Inverness Circle E, Ste F, Englewood, CO 80112
121 Southpointe Drive, Bridgeville, PA 15017
877-833-5629 • Fax: 303-690-9172
[email protected]
STEELMAX.COM
2017 Catalog Version 1
TABLE OF CONTENTS
PORTABLE MAGNETIC DRILLS
D1 Auto Semi-Automatic Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D1 Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D1 Pro Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D2X Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D3XRS Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D4X Portable Magnetic Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D1AIR ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drill Features & Specification Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drill Accessories: Drill Chucks, Cutting Fluid , Magnetic Pick-Up Tool, Reversing Tapping Heads. . . . . . .
Magnetic Drill Pipe Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
3
5
7
9
11
13
14
16
17
ANNULAR CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PORTABLE HYDRAULIC PUNCHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
METAL CUTTING SAWS
S7XP Metal Cutting Saw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
S9 Metal Cutting Saw with Laser Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
S14 Metal Cutting Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SAW BLADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
BEVELING MACHINES
BM16 Portable Beveler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BM20 Plus Portable Beveler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BM21 / BM21 SS Portable Bevelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ABM28 Auto-Feed Plate Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DBM12 Double-Sided Plate & Pipe Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DBM15 Double-Sided Plate Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DBM50 Double-Sided Plate Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SBM20 Stationary Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PB5-P / PB5-E Pipe Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PB10 / PBE10 Pipe Beveling Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PBM1000 Pipe Beveling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
33
35
37
39
41
43
45
47
51
55
LIFTING MAGNETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
WELDING/CUTTING AUTOMATION
Li’l Runner Automatic Fillet Welding Carraige . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Arc Runner Programmable Welding Carriage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Torch Runner Track Cutting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Rail Runner Track Welding Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Rail RunnerII Modular Welding/Cutting Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
03/2017
877-833-5629
STEELMAX.COM
[email protected]
Fax: 303-690-9172
SEMI-AUTOMATIC DRILLING MACHINE FROM STEELMAX
®
D1 AUTO
ADVANCED SEMI-AUTOMATIC DRILLING MACHINE
The D1 Auto from Steelmax is an advanced semi-automatic drilling machine that is the ideal solution for efficiently
drilling large numbers of holes in plates, girders, and other steel fabrication applications. With a maximum 1-3/8"
diameter and 2" depth of cut, the D1 Auto covers a wide range of drilling needs in a compact, lightweight machine.
FEATURES:
• 1-3/8" (36 mm) diameter x 2" (51 mm) depth
of cut
• Compact, rigid design that weighs just 30 lbs.
(13.5 kg)
• Optimal combination of spindle speed and
torque produces industry leading cycle times
with TCT and HSS cutters
• Safe magnet control systems for excellent
performance and operator safety
• Dual rail guide system provides extraordinary
stiffness and maintenance free operation
• High efficiency magnetic base provides
superior holding power on plate as thin as
1/4" (6mm)
• Integrated cutter guard and large coolant
tank
Max Hole Size:
1-3/8” (36 mm)
Depth of cut:
2” (51 mm)
Weight:
30 lbs. (13.5kg)
Minimum work piece
thickness: 1/4” (6 mm)
877-833-5629 Stroke:
2-3/4” (70 mm)
www.steelmax.com
1
EXCELLENT PERFORMANCE & PRODUCTIVITY
• Max drilling capacity of 1-3/8" (36 mm) diameter with 2" (51 mm) depth of cut
• Auto-feed mechanism is activated by pushing the handles in.
• Feed control system reduces idle run time and enables smooth start of cutting
• Dynamic control systems adjust the feed speed proportionally to the cutting
load maximizing cutting performance with both TCT and HSS cutters
• Auto-feed control stops the machine when drilling is complete
SAFETY
• Overload control stops both cutting and feeding motors immediately
• Magnetic Power Adhesion Control (MPAC) prevents drilling when the
electromagnetic holding force is not sufficient. This protects both the
machine and the operator from work in unsafe conditions
USER-FRIENDLY
• Ultra light weight - only 30 lbs.
• Maintenance free dual rail system
• Uses standard 3/4" Weldon shank cutters
• Large coolant tank
D1 AUTO Technical Specifications
Voltage
1~ 110–120 V, 50–60 Hz, 1~ 220–240 V, 50–60 Hz
Total power
1000 W
Motor power
920 W
Cutter holder
3/4” Weldon (19 mm)
Max milling capacity
1-3/8” (36 mm)
Max depth of cut
2’’ (51 mm)
Electromagnetic base holding force
(surface with the thickness of 1” (25 mm)
and roughness Ra = 1.25)
9500 N
Electromagnetic base dimensions
3.1’’x 6.3’’x 1.4’’ (80 mm x 160 mm x 36.5 mm)
Slide stroke
2-3/4” (70 mm)
Spindle speed under load
350 rpm
Spindle speed without load
580 rpm
Minimum work piece thickness
1/4” (6 mm)
Weight
30 lbs (13.5 kg)
Standard shipping set:
•D1 AUTO
• Metal shipping box
•Handles
• Cooling system bottle
• Chip guard
• Safety strap
• 4 mm hex wrench
• Operator’s Manual
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
2
D1 AUTO 03/16
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D1 PORTABLE MAGNETIC DRILL
ULTRA COMPACT DRILL COMBINES PORTABILITY AND PERFORMANCE
The D1 is an ultra-compact magnetic drilling machine with maximum capacity of 1-3/8" (36 mm) diameter in 2" (51 mm)
thick material. The unit’s ultra-light weight of 22 lbs. (10 kg) is the lowest in its class. The maintenance-free rail guide
system minimizes run-out, maintains accuracy and reduces cutter breakage.
The D1 is equipped with an electromagnetic Energy Saving Base (ESB) which uses only 50% of the power when the motor
is not under load, dramatically increasing the operating life of the electromagnet, and a Magnetic Field Shape Control
(MFSC) system which provides maximum holding power on thin material. Safe Magnet™ circuitry assures adequate
adhesive force for safe operation.
FEATURES
• 1-3/8" (36 mm) diameter x 2" (51 mm)
depth of cut
• Ultra-compact and light weight: 14-3/4"
working height (with coolant bottle)
and only 22 pounds
• Adjustable cutter guard with built-in chip
breaker
• Through spindle coolant system with
removable reservoir
• Maintenance free rail guide system for long
life, minimal run-out and extreme accuracy
• Safe Magnet™ circuitry recognizes magnetic
holding power
• Automatic slug ejection system
• Magnet is 1/3 smaller, lighter and stronger
than competing models
• Magnet uses only 50% power when motor is
not under load
• Designed for easy field service and repair
• All aluminum parts are heat treated for rigidity
877-833-5629 www.steelmax.com
3
D1 Technical Specifications
Tool holder
3/4" (19 mm) Weldon
Annular cutter (Core drill) Ø
max 1-3/8" (36 mm)
Countersinking Ø 1-9/16" max (40 mm)
Stroke
2 -3/4" (70 mm)
Max depth of cut
2" (51 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1000
Motor power 920 W
Speed [rpm]
350
Overload protection
yes – 115V/60Hz
yes – 230V/50Hz
MPAC yes
MFSC yes
• Swarf shield/Cutter guard
ESB (Energy Saving Base)
yes
• Coolant bottle assembly
Dead lift
Drill point breakaway
• Safety chain with snap hook
Magnet – on 1" (25 mm) plate
2135 lbs
(968 kg)
859 lbs
(389 kg)
Magnet base dimensions
3-1/8 x 6-5/16 x 1-7/16"
80 x 160 x 36.5 mm
Minimum workpiece thickness
1/4" (6 mm)
Weight
22 lbs (10 kg)
Part number
SM-D1 (115V/60Hz)
SM-D1-230 (230V/50Hz)
Max. Ø 1-3/8"
(36 mm)
Max. Ø 1-9/16"
(40 mm)
Standard shipping set:
• Magnetic base drilling machine
• Metal shipping box
• Allen wrench
• Instruction manual
• Standard shipping weight –
36 lbs (16.7 kg)
(Magnetic Power Adhesion Control) (Magnetic Field Shape Control) 1.2 HP
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
4
D1 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D1 PRO PORTABLE MAGNETIC DRILL
HIGH PRODUCTION DRILLING MACHINE FOR THE PROFESSIONAL
STEEL FABRICATOR
The Steelmax D1 PRO is an all-purpose drilling machine for the steel fabricator that demands dependable and versatile
production tools. Lightweight and portable, this single-speed drill features a powerful 1020-watt motor capable of drilling
with annular cutters up to 1-9/16" (40 mm) diameter holes through 2" (50 mm) thick material. The optional three jaw drill
chuck can be used with solid, twist drills up to 5/8" (16 mm) diameter.
The D1 PRO is equipped with the most
advanced electromagnetic technology.
Using only 50% power when the motor is
not under load, the Energy Saving Base
(ESB) reduces excessive heat build-up
and dramatically increases the operating
life of the electromagnet. Our Magnetic
Field Shape Control (MFSC) system
provides maximum holding power on
thin materials. The integrated Magnetic
Power Adhesion Control Module
(MPAC) detects the adhesive force of
the electromagnetic base and prevents
drill activation when there is insufficient
adhesive power, protecting both the
machine and the operator.
FEATURES
• Up to 1-9/16" diameter and
2" depth of cut
• Magnetic Power Adhesion Control
(MPAC)
• Magnetic Field Shape Control (MFSC)
• Energy Saving Base (ESB)
• Comes complete with swarf shield
and coolant bottle assembly
877-833-5629 www.steelmax.com
5
D1 PRO Technical Specifications
Max. Ø 1-9/16"
(40 mm)
Max Ø
5/8" (16 mm)
Max. Ø 1-9/16"
(40 mm)
Standard shipping set:
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 1-9/16" (40 mm)
Twist drill Ø
max 5/8” (16 mm)
Countersinking Ø max 1-9/16" (40 mm)
Stroke
4-7/8" (124 mm)
Max depth of cut
2" (51 mm)
Voltage
110-120 V 50/60 Hz or
220-240 V 50/60 Hz
Power consumption [W]
1140
Motor power 1020 W
Speed under load [rpm]
440
MPAC yes
MFSC yes
ESB (Energy Saving Base)
yes
Magnetic Clamping Force [N]
9800 (2200 lbs)
(Magnetic Power Adhesion Control) (Magnetic Field Shape Control) 1.4 HP
(25 mm, Ra=1.25)
Magnet base dimensions
3-5/16 x 6-5/8 x 1-5/8”
(84 x 168 x 41.5 mm)
Minimum workpiece thickness
1/4" (6 mm)
Noise level
above 85 dB
Surrounding temperature
32°F to 104°F (0°C to 40°C)
• Coolant bottle assembly
Length of power cord
9.8 ft (3.0 m)
• Safety chain
Weight
28 lbs (12.7 kg)
• Set of tools
Part numbers
SM-D1PRO
SM-D1PRO-230
• Magnetic base drilling machine
• Metal shipping box
• 3/4” (19 mm) Weldon Arbor –
with cooling ring
• Swarf shield/Cutter guard with
guideway
• Instruction manual
• Standard shipping weight –
44 lbs
Optional Accessories:
SM-TLJ-0197-10-00-03-0*
Adapter/Arbor Weldon 19 x 1/2” - 20 UNF
SM-DC-PRO40*
Drilling Chuck 16-1/2” - 20 UNF
*Items necessary for use with twist drill bits.
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
6
D1PRO 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D2X PORTABLE MAGNETIC DRILL
PURPOSE-DESIGNED PRODUCTION DRILLING MACHINE
The D2X magnetic drill from Steelmax is a powerful drilling machine for every-day industrial use. With its high-torque,
1260-watt electric motor, the D2X is capable of drilling 2" (51 mm) diameter holes in material up to 3" (76 mm) thick.
The D2X features a revolutionary – and service-friendly – design with a unique, semi-automatic, self-adjusting gib system
that requires minimal maintenance over the drill’s life and produces accurate hole cutting. A proprietary replaceable
spline on the end of the armature shaft further reduces maintenance and repair costs.
The D2X accepts arbors and drill chucks with Morse
Taper No. 2 shafts and easily switches between drilling
with annular cutters and solid twist drill bits for
maximum flexibility.
Equipped with an electromagnetic Energy Saving Base
(ESB), the D2X uses only 50% of the power when the
motor is not under load, which dramatically increases
the operating life of the electromagnet. A Magnetic
Field Shape Control (MFSC) system provides maximum
holding power on thin material.
A Magnetic Power Adhesion Control (MPAC) module
detects an adequate adhesive force of electromagnetic
base for safe operation.
FEATURES
• 2" (51 mm) diameter x 2" (51 mm) depth of cut
• Unique self-adjusting gib system extends cutter life
• Through-spindle coolant system with integrated
reservoir
• Safe magnet™ circuitry recognizes magnetic
holding power
• Powerful 1260W motor and all metal housing make
the D2x a production tool for industrial environments
• 2-speed gearbox works with twist bits to 7/8"
and annular cutters to 2" diameter
• Integrated gearbox housing with slide
• Adjustable cutter guard with built-in chip breaker
• Semi-automatic gib backlash adjustment
• Energy Saving Base (ESB)
• Magnetic Power Adhesion Control (MPAC)
• Magnetic Field Shape Control (MFSC)
877-833-5629 www.steelmax.com
7
D2X Technical Specifications
SpindleMT2
Max Ø
2" (51 mm)
Max Ø
7/8" (23 mm)
Max Ø
2" (51 mm)
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 2" (51 mm)
Twist drill Ø
max 7/8" (23 mm)
Countersinking Ø max 2" (51 mm)
Stroke
6" (153 mm)
Max depth of cut
3" (76 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1300
Motor power 1260 W
1.7 HP
Speeds [rpm]
200
400
MFSC yes
Dead lift
Drill point breakaway
Magnet – on 1" (25 mm) plate
2697 lbs
(1223 kg)
1074 lbs
(487 kg)
Standard shipping set:
Magnet base dimensions
3-9/16" x 7-1/16" x 1-7/8"
(90 x 180 x 48 mm)
• Magnetic base drilling machine
ESB (Energy Saving Base)
yes
MPAC
yes
Minimum workpiece thickness
5/16" (8 mm)
Semi-automatic gib
backlash adjustment yes
• Set of tools with wedge
Weight
35 lbs 5 oz (16.5 kg)
• Instruction manual
Part number
SM-D2X (115V/60Hz)
SM-D2X-230 (230V/50Hz)
• Metal shipping box
• MT2 Arbor with 3/4" (19 mm)
Weldon Bore – with cooling ring
• Swarf shield/Cutter guard
• Coolant bottle assembly
• Safety chain
• Standard shipping weight –
60 lbs
(Magnetic Field Shape Control) (Magnetic Power Adhesion Control)
Optional Accessories:
SM-DC-MT2-13
Morse Taper #2, 1/2” drill chuck
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
8
D2x 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D3XRS PORTABLE MAGNETIC DRILL
3x3 VARIABLE-SPEED, REVERSIBLE DRILL WITH SWIVEL BASE
The D3XRS is a heavy-duty, multi-function magnetic drilling machine with Morse Taper No. 3 attachment system. Its
powerful 1,650 Watt motor, two-speed gear box and variable speed control are designed for drilling holes up to 3" (76
mm) diameter through 3" thick material. With an optional drill chuck, the D3XRS can drill holes up to 1-1/4" (32 mm)
in diameter using solid twist drill bits. The reversing feature of the D3XRS enables it to tap 3/4" diameter through-holes
without a separate tapping attachment. With a separate Morse Taper No. 3 tapping head, the D3XRS can also tap blind
holes up to 3/4" in diameter.
The D3XRS uses an integrated swivel base for easy
alignment of your pilot pin with the desired center location
of your hole. It is also equipped with motor overload
protection for additional safety and long motor life. In
addition, the D3XRS uses a state of the art Electronic
Speed Stabilization System (ESSS) to stabilize motor speed
under varying spindle load conditions. Its precision and
durability are significantly increased as its gearbox housing
and slide are manufactured as a single piece.
with
Reverse
Feature
A unique, semi-automatic gib adjustment system (patent
pending) enables simple, fast and precise adjustments
without expert knowledge or experience. The replaceable
spline on the end of the armature shaft eliminates
laborious and expensive armature maintenance.
The D3XRS is equipped with our proprietary Magnetic
Field Shape Control (MFSC) system which provides
maximum holding power on thin material (minimum
3/8" thickness), a Magnetic Power Adhesion Control
(MPAC) module which insures adequate magnetic
adhesion for safe operation and our Safe Magnet™
technology which recognizes magnetic holding power and
will not allow the drill to function in unsafe conditions.
FEATURES
• 3" (76 mm) diameter x 3" (76 mm) depth of cut
• Soft start electronics for long motor life
• Continuous speed adjustment with two-speed gearbox
• Motor overload protection
• Swivel base
• Electronic Speed Stabilization System (ESSS)
• Safe Magnet™ circuitry recognizes magnetic holding power
• Semi-automatic gib backlash adjustment
• Magnetic Power Adhesion Control (MPAC)
• Magnetic Field Shape Control (MFSC)
877-833-5629 Swivel base is standard on all D3XRS
Swivel base: ± 15°, ± 9/16 " (15 mm)
www.steelmax.com
9
D3XRS Technical Specifications
SpindleMT3
Max Ø
3" (76 mm)
Max Ø 1-1/4"
(32 mm)
Max Ø 2-1/2"
(63 mm)
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 3" (76 mm)
Twist drill Ø
max 1-1/4" (32 mm)
Countersinking Ø max 2-1/2" (63 mm)
Max tap size
M24
Stroke
8-7/8" (225 mm)
Max depth of cut
3" (76 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1800
Motor power 1650 W
Speeds [rpm]
80/160 and 210/420
Overload protection
yes
ESSS yes
Continuous speed adjustment
yes
MFSC yes
Dead lift
Drill point breakaway
Magnet – on 1" (25 mm) plate
4383 lbs
1779 lbs
(1987 kg)
(806 kg)
Magnet base dimensions
4-5/16" x 8-11/16" x 2-3/16"
(110 x 220 x 56 mm)
MPAC yes
Swivel base
+ 15°; + 9/16" (15 mm)
Minimum workpiece thickness
3/8" (10 mm)
Semi-automatic gib
backlash adjustment yes
Weight
58 lbs 6 oz (27 kg)
Part numbers
SM-D3XRS (115 Volt/60Hz)
SM-D3XRS-230 (230 Volt/50Hz)
(special tapping attachment required)
(Electronic Speed Stabilization System)
Max 1"
(25 mm)
(Magnetic Field Shape Control) Standard shipping set:
• Magnetic base drilling machine
• Metal shipping box
• MT3 Arbor with 3/4" (19 mm)
Weldon Bore – with cooling ring
• Swarf shield/Cutter guard
(Magnetic Power Adhesion Control)
• Coolant bottle assembly
• Safety chain
• Set of tools with wedge
• Instruction manual
• Standard shipping weight –
86 lbs 5 oz (40 kg)
Attention:
Standard shipping set of D3XRS
includes MT3 Arbor with 3/4" (19 mm)
Weldon Bore that accepts cutters up
to 2-3/8" (60 mm) diameter.
Optional MT3 Arbor with 1-1/4"
(32 mm) Weldon Bore for cutters of
larger diameters available.
2.2 HP
Optional Accessories:
SM-DC-MT3-13
Morse Taper #3, 1/2” drill chuck
SM-DC-MT3-20
Morse Taper #3, 3/4” drill chuck
SM-UCW-0191-00-00-00-0
Morse Taper #3, arbor for 1-1/4” shank cutters
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
10
D3xrs 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE DRILLING MACHINE FROM STEELMAX
®
D4X PORTABLE MAGNETIC DRILL
POWER & PERFORMANCE: HEAVY-DUTY DRILLING MACHINE
The D4X heavy-duty magnetic drilling machine from steelmax is equipped with a 4-speed mechanical gearbox and a
high-torque 1,650 Watt motor with overload protection to tackle the toughest hole-making requirements. Its precision,
durability and reliability are significantly enhanced due to its one-piece gearbox housing and slide. Our unique
semi-automatic gib adjustment system enables simple, fast and precise fine tuning without any expert knowledge
or experience. A replaceable spline on the end of the armature shaft eliminates laborious and expensive armature
maintenance.
The D4X is equipped with our proprietary
Magnetic Field Shape Control (MFSC) system
which provides maximum holding power on thin
material (down to 3/8" thick), a Magnetic Power
Adhesion Control (MPAC) module which detects
adequate adhesive force for safe operation and our
Safe magnet™ circuitry which will not allow the
drill to function in unsafe conditions.
FEATURES
• 4-3/8" (111 mm) diameter x 3" (76 mm)
depth of cut
• Purpose-designed 1,650 Watt motor
with heavy-duty 4-speed gearbox
• Soft start circuitry and motor overload
protection with LED indicator
• Morse Taper No. 4 for maximum capability
and flexibility
• Maintenance-friendly design
• Gear box and slide system made as one piece
• Semi-automatic gib backlash adjustment
• Safe Magnet™ circuitry recognizes magnetic
holding power
• Magnetic Power Adhesion Control (MPAC)
• Magnetic Field Shape Control (MFSC)
877-833-5629 www.steelmax.com
11
Max Ø 4-3/8"
(111 mm)
Max Ø 1-7/8"
(47 mm)
D4X Technical Specifications
SpindleMT4
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 4-3/8" (111 mm)
Twist drill Ø
max 1-7/8" (47 mm)
Countersinking Ø max 2-1/2" (63 mm)
Max tap size
M30
(special tapping attachment required)
Stroke
9-1/16" (230 mm)
Max depth of cut
3" (76 mm)
Voltage
115V/60Hz or 230V/50Hz
Power consumption [W]
1800
Motor power 1650 W 2.2 HP
Speeds [rpm]
85/135 and 160/250
MFSC yes
Overload protection
LED Overload protection
yes
yes
Dead lift
Drill point breakaway
Magnet – on 1” (25 mm) Plate
4945 lbs
(2242 kg)
1945 lbs
(882 kg)
• Swarf shield/Cutter guard
Magnet base dimensions
4-3/4" x 9-7/16" x 2-1/2"
(120 x 240 x 63 mm)
• Coolant bottle assembly
MPAC yes
• Set of tools with wedge
Minimum workpiece thickness
3/8" (10 mm)
• Instruction manual
Semi-automatic gib
backlash adjustment yes
Weight
66 lbs 3 oz (31 kg)
Part number
SM-D4X (115V/60Hz)
SM-D4X-230 (230V/50Hz)
Max Ø 2-1/2"
(63 mm)
Max 1"
(30 mm)
(Magnetic Field Shape Control) Standard shipping set:
• Magnetic base drilling machine
• Metal shipping box
• MT4 Arbor with 3/4" (19 mm)
Weldon Bore – with cooling ring
(Magnetic Power Adhesion Control)
• Safety chain
• Standard shipping weight –
82 lbs 6 oz (38.2 kg)
Attention:
Standard shipping set of D4x includes
MT4 Arbor with 3/4” (19 mm) Weldon
Bore that accepts cutters up to 2-3/8”
(60 mm) diameter.
Optional MT4 Arbor with 1-1/4”
(32 mm) Weldon Bore for cutters of
larger diameters available.
Optional Accessories:
SM-DC-MT4-13
Morse Taper #4, 1/2” drill chuck
SM-DC-MT4-20
Morse Taper #4, 3/4” drill chuck
SM-UCW-0191-02-00-00-0
Morse Taper #4, arbor for 1-1/4" shank cutters
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
12
D4x 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PNEUMATIC DRILLING MACHINE FROM STEELMAX
®
D1AIR ATEX CERTIFIED PNEUMATIC DRILL
VERY LOW PROFILE DRILL FOR RESTRICTED SPACE
The D1AIR ATEX is an extremely small portable pneumatic drilling machine for cutting holes up to 1-3/8˝ (36 mm)
diameter in hazardous environments and where access to the hole location is restricted. The D1AIR ATEX conforms to
the ATEX II 2 G/D c IIC T6/T4 standard for equipment used in hazardous environments.
A combination of pneumatic drive and permanent magnetic base eliminate the need of an electric power supply,
thus making this machine an ideal solution in many hazardous environments such as offshore oil platforms, mining
applications, shipbuilding and petrochemical industries. The D1AIR ATEX is one of the lowest height magnetic drills
currently available on the world market.
FEATURES
• 1-3/8˝ (35 mm) diameter x 1˝ (25 mm)
depth of cut with annular cutters
• 5/8˝ (16 mm) diameter with solid twist drill bits
• For use in hazardous environments –
fully ATEX compliant
• Low profile for use in height-restricted spaces
• Pneumatic drive and permanent magnetic base
Air pressure
90 psi (630 kpa)
Motor power
800W 1.1 HP
Tool holder
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
1/2" – 1-3/8" (12 - 36 mm)
Max depth of cut
1" (25 mm)
Stroke
1-9/16" (39 mm)
Cooling system
Through spindle
Type of cooling fluid
Water soluble
Magnet dead lift on 1” (25 mm) plate
1461 lbs (6500 N)
Magnet dimensions: L x W x H
7-1/16" x 3-1/8" x 1-7/16"
(180 x 80 x 36.5 mm)
Overall dimensions: L x W x H
18-7/8" x 6-5/8" x 7-1/16"
(480 x 168 x 180 mm)
Weight
37 lbs (17 kg)
Part number
SM-D1AIR ATX
X
CERTI
ED
50 CFM (1400 l/min)
FI
Air consumption
AT E
D1AIR ATX Technical Specifications
MO
DEL
All information is subject to change without notice.
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
D1AIR 03/2017
877-833-5629
STEELMAX.COM
[email protected]
Fax: 303-690-9172
13
©2017 STEELMAX
STEELMAX DRILL CAPACITIES AT A GLANCE
®
DRILL FEATURES & SPECIFICATIONS
MODEL
D1 D1 Auto
D1 Pro
Drill Operation
Manual
Semi-automatic
Manual
Spindle
–
–
–
Tool holder
3/4" (19 mm) Weldon
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 1-3/8" (36 mm) max 1-3/8" (36 mm) Twist drill Ø
Countersinking Ø –
1-9/16" max (40 mm)
3/4" (19 mm) Weldon
max 1-9/16" (40 mm)
–
max 5/8" (16 mm)
–
max 1-9/16" (40 mm)
Max tap size
–
–
–
Stroke
2-3/4" (70 mm)
2-3/4" (70 mm)
4-7/8" (124 mm)
Max depth of cut
2" (51 mm) 2" (51 mm) 2" (51 mm)
Voltage
115V/60Hz
115V/60Hz
110-120 V 50/60 Hz
International Voltage
230V/50Hz
230V/50Hz
220-240 V 50/60 Hz
Power consumption
1000 W
1000 W
1140 W
Motor power
920 W
Speed 350 RPM
350 RPM
Overload protection
yes yes
Reversing available
no
no
ESSS (Electronic Speed
Stabilization System)
1.2 HP
920 W
–
1.2 HP
1020 W
1.4 HP
440 RPM
–
no
–
–
MPAC (Magnetic Power yesyes yes
Adhesion Control) Continuous speed adjustment
–
–
–
MFSC (Magnetic Field Shape Control) yesyes yes
Magnetic Clamping Force
(25 mm, Ra=1.25 mm)
2135 lbs (9500 N)
ESB (Energy Saving Base)
yesyes yes
2135 lbs (9500 N)
2200 lbs (9800 N)
Dead lift
Drill point Dead lift
breakaway
Drill point
Dead lift
breakaway
Drill point
breakaway
Magnet – on 1" (25 mm) plate
2135 lbs
(968 kg)
859 lbs
(389 kg)
859 lbs
(389 kg)
880 lbs
(400 kg)
Magnet base dimensions
3-1/8" x 6-5/16" x 1-7/16"
(80 x 160 x 36.5 mm)
Swivel base
2135 lbs
(968 kg)
2203 lbs
(1000 kg)
3-1/8" x 6-5/16" x 1-7/16"3-5/16" x 6-5/8" x 1-5/8"
(80 x 160 x 36.5 mm)
(84 x 168 x 41.5 mm)
–
–
–
Minimum workpiece thickness
1/4" (6 mm) 1/4" (6 mm) 1/4" (6 mm)
Tapping accessories available
no
no
no
Tool Weight
22 lbs (10 kg)
30 lbs (13.5 kg)
28 lbs (12.7 kg)
Part number
SM-D1 (115V/60Hz)
SM-D1-230 (230V/50Hz)
SM-D1Auto (115V/60Hz)
SM-D1Auto-230 (230V/50Hz)
SM-D1PRO (110-120V 50/60 Hz)
SM-D1PRO-230 (220-240V 50/60 Hz)
14
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
STEELMAX DRILL CAPACITIES AT A GLANCE
®
DRILL FEATURES & SPECIFICATIONS
MODEL
D2X
D3XRS D4X
Drill Operation
Manual
Manual
Manual
SpindleMT2
MT3
MT4
Tool holder
3/4” (19 mm) Weldon
3/4" (19 mm) Weldon
3/4" (19 mm) Weldon
Milling cutter (Core drill) Ø
max 2” (51 mm)
max 3" (76 mm) max 4-5/16" (111 mm)
Twist drill Ø
max 7/8” (23 mm)
max 1-1/4" (32 mm)
max 1-7/8" (47 mm)
Countersinking Ø max 2” (51 mm)
max 2-1/2" (63 mm)
max 2-1/2" (63 mm)
Reversing feature
no tapping attachment required
M30 (special tapping
attachment required)
Max tap size
–
Stroke
6” (153 mm)
8-7/8" (225 mm)
9-1/16" (230 mm)
Max depth of cut
3” (76 mm)
3" (76 mm)
3" (76 mm)
Voltage 115V/60Hz115V/60Hz 115V/60Hz
International Voltage
230V/50Hz
230V/50Hz
230V/50Hz
Power consumption 1300 W
1800 W
1800 W
Motor power 1260 W
Speed 200 or 400 RPM
Overload protection
Reversing available
1650 W
–
no
ESSS (Electronic Speed
Stabilization System)
MPAC (Magnetic Power Adhesion Control) 1.7 HP
–
1650 W
2.2 HP
80/160 and 210/420 RPM
85/135 and 160/250 RPM
yes
yes – LED light
yes
no
yes
yes
Continuous speed adjustment
2.2 HP
–
yesyes
–
yes
–
MFSC (Magnetic Field Shape Control) yes
yesyes
Magnetic Clamping Force (25 mm, Ra=1.25 mm)
2697 lbs (12000 N)
4383 lbs (19500 N)
ESB (Energy Saving Base)
yes Dead lift
Drill point
Dead lift
breakaway
Drill point
Dead lift
breakaway
Drill point
breakaway
Magnet – on 1" (25 mm) plate
2697 lbs
(1223 kg)
1074 lbs
(487 kg)
1779 lbs
(806 kg)
1945 lbs
(882 kg)
Magnet base dimensions
3-9/16” x 7-1/16” x 1-7/8”
(90 x 180 x 48 mm)
Swivel base
4945 lbs (22000 N)
–
–
–
4383 lbs
(1987 kg)
4-5/16" x 8-11/16" x 2-3/16"
(110 x 220 x 56 mm)
+
15°;
+
9/16" (15 mm)
4945 lbs
(2242 kg)
4-3/4" x 9-7/16" x 2-1/2"
(120 x 240 x 63 mm)
–
Minimum workpiece thickness
5/16” (8 mm)
3/8" (10 mm)
3/8" (10 mm)
Tapping accessories available
no
yes
yes
Tool Weight
35 lbs 5 oz (16.5 kg)
58 lbs 6 oz (27 kg)
66 lbs 3 oz (31 kg)
Part number
SM-D2X (115V/60Hz)
SM-D2X-230 (230V/50Hz)
SM-D3XRS (115 V/60Hz)
SM-D3XRS-230 (230 V/50Hz)
SM-D4X (115V/60Hz)
SM-D4X-230 (230V/50Hz)
DCAP 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
15
©2016 STEELMAX
DRILL ACCESSORIES FROM STEELMAX
®
Industrial Arbors
& Drill Chucks
Automatic Self-Reversing
Tapping Heads
CONVERT YOUR
MAGNETIC DRILL FOR
USE WITH TWIST DRILLS
ON SMALLER HOLES
PRODUCE GAGE PERFECT THREADS
QUICKLY AND EFFICIENTLY
SM-DC-MT2-13
1/2" Drill chuck for D2 & D2X
SM-DC-MT3-13
1/2" Drill Chuck for D3XRS Drill
SM-DC-MT3-20
3/4" Drill Chuck for D3XRS Drill
SM-DC-MT4-13
1/2" Drill Chuck for D4X Drill
SM-DC-MT4-20
3/4" Drill Chuck for D4X Drill
SM-TLJ-0197-10-00-03-0 Adapter/Arbor Weldon 19x1/2”
- 20 UNF for D1 Pro Drill
SM-DC-PRO40
Drilling Chuck 16-1/2”
- 20 UNF for D1 Pro Drill
SM-IA-MT-2
2MT Industrial Arbor for
3/4” Weldon Shank Cutters
SM-IA-MT-3
3MT Industrial Arbor for
3/4” Weldon Shank Cutters
SM-IA-MT3-125
3MT Industrial Arbor for
1-1/4” Weldon Shank Cutters
SM-IA-MT4-125
4MT Industrial Arbor for
1-1/4” Weldon Shank Cutters
SM-IA-R8
R8 Industrial Arbor
Eliminate laborious hand tapping! Convert your magnetic
base drill to a portable tapping machine. When the drill
press spindle is raised, gears within the tapping head
engage, causing the tapping head to reverse, quickly backing
the tap out of the hole while producing perfect threads.
• Achieve higher production rates. Batch quantities and
heavy production rapidly achieved through accuracy and
repeatability of the tapping heads.
• The ball-clutch mechanism reduces tap breakage and can
extend the life of the tap as much as 100%.
• A large planetary gear reverses the tap 75% faster than the
drill speed.
• The tapping heads include rubber flex collets which can be
used across the entire tapping head capacity.
• The Steelmax reversible tapping heads
are excellent tools to work with
the D3XRS magnetic drill with
its variable speed capability.
SM-HR2
Reversing tapping head with MT3
1/8" - 1/2” (3 - 12 mm)
SM-HR3
Reversing tapping head with MT3
5/16" - 3/4” (8-20 mm)
HIGH
PERFORMANCE,
BIODEGRADABLE
Cutting
Fluid
• 100% biodegradable; fully-synthetic, nitrite-free,
water soluble concentrate
• High tech pressure additives provide outstanding
tool life and finish
• Superior cooling properties
• No unpleasant odors; non-toxic & non-carcinogenic
• Excellent rust protection & non-corrosive
• Extends cutter life
• Low foaming; easy clean up
PART NUMBERS
SIZE
SM-TBCF-1QQuart
SAFETY FIRST!
Never pick up metal chips or shavings again.
This handy magnetic tool helps you put safety first.
• Safely remove metal chips and debris
from machinery and work areas using the
Steelmax magnetic pick-up tool.
• The slide action lever instantly
demagnetizes the tool which releases
chips for quick and safe disposal.
• Available in 10” and 15” lengths
SM-TBCF-1G Gallon
SM-TBCF-55G
Magnetic Pick-Up Tool
55-Gallon Drum (special order)
For most cutting applications, a mix of 8:1 with water is
typically recommended with this concentrated solution.
PART NUMBERS
SIZE
SM-MP10
10” tool
SM-MP15
15” tool
Made in USA.
16
877-833-5629
DRILL ACCESS 03/2016
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
DRILL ATTACHMENTS FROM STEELMAX
®
MAGNETIC DRILL PIPE ATTACHMENTS
MOUNT DRILLS TO PIPES FOR SAFE OPERATION
Our magnetic drill pipe attachments are designed for mounting Steelmax drills on pipes, tubes, tanks, oval workpieces
and other parts which can be gripped with mounting chains.
DMP types 0250, 0251
DMP type 0501
DMP Type
A
B
C
D
E
Suitable for:
SM-DMP 02506” (152 mm)
7-3/8” (188 mm) 8-5/16”3-5/16”2-1/16”
(211 mm)
(85 mm)
(52.5 mm)
D1, D1 Pro
SM-DMP 02516-3/4" (172 mm)
8-3/16" (208 mm) 8-11/16"3-3/4"2-1/16"
(221 mm)
(95 mm)
(52.5 mm)
D2X
SM-DMP 05019-3/16" (234 mm)
10-5/8" (270 mm) 10-1/16"5-1/8"2-1/16"
(256 mm)
(130 mm)
(52.5 mm)
D2X, D3XRS, D4X
3” to 10” pipe
3” to 20” pipe
6” to 20” pipe
All information is subject to change without notice.
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
877-833-5629
PIPEATTACH 03/2016
STEELMAX.COM
[email protected]
Fax: 303-690-9172
17
©2016 STEELMAX
STEELMAX ANNULAR CUTTERS
®
HSS & TCT ANNULAR CUTTERS
A FULL LINE OF HIGH-QUALITY ANNULAR CUTTERS – OFFERING OUR
CUSTOMERS THE LOWEST COST PER HOLE ON THE MARKET TODAY
Steelmax offers a full line of high-quality High Speed Steel (HSS) and Tungsten Carbide
Tipped (TCT) annular cutters for all of your hole-making needs. We stock a full range
of both HSS and TCT cutters from 7/16” to 3" in diameter and 1", 2" and 3" depths of
cut. Custom sizes are also available. All Steelmax annular cutters have standard
Weldon shanks (3/4" shank for cutter diameters up to 2-3/8" and 1-1/4" shank for
cutter diameters above 2-3/8"). As a result, Steelmax cutters will fit and improve
the performance of any mag drill!
All Steelmax cutters ship with a pilot pin installed at no extra charge.
Annular cutters have many advantages over traditional twist drills:
• Eliminates costly and time consuming step-drilling
• Significantly less drilling time – 3-4 times faster than twist drills
• Longer tool life – 5-10 times as many holes as a comparable twist drill bit
• More accurate and higher quality holes – burr-free with no clean up
• Easily drill on curved surfaces such as pipe or tubing
• Create overlapping holes
• Lower machine and horsepower requirements when compared to twist drills
HSS Cutters
Steelmax HSS cutters utilize an M2Al (aluminum additive) formulation which
increases cutter life due to better heat propagation characteristics and its less
brittle character compared to other M2 formulations, such as those using a
cobalt additive. HSS cutters are most cost effective for mild steel applications
and holes up to 2-3/8" in diameter in material up to 2" thick and can be
re-sharpened to extend cutter life.
TCT Cutters
Steelmax TCT cutters are made with the highest quality carbide available and are extremely well suited to work on harder
materials and higher speed applications. TCT cutters are most cost effective for larger holes (over 1-1/2" in diameter) and
in thicker materials (2" and over).
Cutting Fluid
Steelmax High-Performance Cutting Fluid should be used with all annular cutters for optimal cutting performance and to
extend cutter life. Our High-Performance Cutting Fluid is a water-based cutting fluid that is bio-degradable and does not
require time-consuming cleanup prior to welding or assembling parts.
18
877-833-5629 www.steelmax.com
All information is subject to change without notice. STEELMAX HSS ANNULAR CUTTERS
®
M2AL HSS Annular Cutters
Cutter Diameter (in)
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1 1/16
1 1/8
1 3/16
1 1/4
1 5/16
1 3/8
1 7/16
1 1/2
1 9/16
1 5/8
1 11/16
1 3/4
1 13/16
1 7/8
1 15/16
2
2 1/16
2 1/8
2 3/16
2 1/4
2 5/16
2 3/8
Cutter Diameter (in)
14 mm
15 mm
16 mm
17 mm
18 mm
19 mm
20 mm
21 mm
22 mm
23 mm
24 mm
25 mm
26 mm
28 mm
29 mm
31 mm
HSS (M2AL) ANNULAR CUTTERS - 3/4" WELDON SHANK - IMPERIAL SIZES
Steelmax Part Number
1" Depth of Cut
Included Pilot Pin
2" Depth of Cut
0.4375
SM-AC-04375-1
SM-PP-01
SM-AC-04375-2
0.5000
SM-AC-05000-1
SM-PP-02
SM-AC-05000-2
0.5625
SM-AC-05625-1
SM-PP-02
SM-AC-05625-2
0.6250
SM-AC-06250-1
SM-PP-02
SM-AC-06250-2
0.6875
SM-AC-06875-1
SM-PP-02
SM-AC-06875-2
0.7500
SM-AC-07500-1
SM-PP-02
SM-AC-07500-2
0.8125
SM-AC-08125-1
SM-PP-02
SM-AC-08125-2
0.8750
SM-AC-08750-1
SM-PP-02
SM-AC-08750-2
0.9375
SM-AC-09375-1
SM-PP-02
SM-AC-09375-2
1.0000
SM-AC-10000-1
SM-PP-02
SM-AC-10000-2
1.0625
SM-AC-10625-1
SM-PP-02
SM-AC-10625-2
1.1250
SM-AC-11250-1
SM-PP-02
SM-AC-11250-2
1.1875
SM-AC-11875-1
SM-PP-02
SM-AC-11875-2
1.2500
SM-AC-12500-1
SM-PP-02
SM-AC-12500-2
1.3125
SM-AC-13125-1
SM-PP-02
SM-AC-13125-2
1.3750
SM-AC-13750-1
SM-PP-02
SM-AC-13750-2
1.4375
SM-AC-14375-1
SM-PP-02
SM-AC-14375-2
1.5000
SM-AC-15000-1
SM-PP-02
SM-AC-15000-2
1.5625
SM-AC-15625-1
SM-PP-02
SM-AC-15625-2
1.6250
SM-AC-16250-1
SM-PP-02
SM-AC-16250-2
1.6875
SM-AC-16875-1
SM-PP-02
SM-AC-16875-2
1.7500
SM-AC-17500-1
SM-PP-02
SM-AC-17500-2
1.8125
SM-AC-18125-1
SM-PP-02
SM-AC-18125-2
1.8750
SM-AC-18750-1
SM-PP-02
SM-AC-18750-2
1.9375
SM-AC-19375-1
SM-PP-02
SM-AC-19375-2
2.0000
SM-AC-20000-1
SM-PP-02
SM-AC-20000-2
2.0625
SM-AC-20625-1
SM-PP-02
SM-AC-20625-2
2.1250
SM-AC-21250-1
SM-PP-02
SM-AC-21250-2
2.1875
SM-AC-21875-1
SM-PP-02
SM-AC-21875-2
2.2500
SM-AC-22500-1
SM-PP-02
SM-AC-22500-2
2.3125
SM-AC-23125-1
SM-PP-02
SM-AC-23125-2
2.3750
SM-AC-23750-1
SM-PP-02
SM-AC-23750-2
Decimal Equivalent
HSS (M2AL) ANNULAR CUTTERS - 3/4" WELDON SHANK - METRIC SIZES
Steelmax Part Number
Decimal Equivalent
1" Depth of Cut
Included Pilot Pin
2" Depth of Cut
0.5512
SM-AC-14-M-1
SM-PP-02
SM-AC-14-M-2
0.5906
SM-AC-15-M-1
SM-PP-02
SM-AC-15-M-2
0.6299
SM-AC-16-M-1
SM-PP-02
SM-AC-16-M-2
0.6693
SM-AC-17-M-1
SM-PP-02
SM-AC-17-M-2
0.7087
SM-AC-18-M-1
SM-PP-02
SM-AC-18-M-2
0.7480
SM-AC-19-M-1
SM-PP-02
SM-AC-19-M-2
0.7874
SM-AC-20-M-1
SM-PP-02
SM-AC-20-M-2
0.8268
SM-AC-21-M-1
SM-PP-02
SM-AC-21-M-2
0.8661
SM-AC-22-M-1
SM-PP-02
SM-AC-22-M-2
0.9055
SM-AC-23-M-1
SM-PP-02
SM-AC-23-M-2
0.9449
SM-AC-24-M-1
SM-PP-02
SM-AC-24-M-2
0.9843
SM-AC-25-M-1
SM-PP-02
SM-AC-25-M-2
1.0236
SM-AC-26-M-1
SM-PP-02
SM-AC-26-M-2
1.1024
SM-AC-28-M-1
SM-PP-02
SM-AC-28-M-2
1.1417
SM-AC-29-M-1
SM-PP-02
SM-AC-29-M-2
1.2205
SM-AC-31-M-1
SM-PP-02
SM-AC-31-M-2
Inlcuded Pilot Pin
SM-PP-03
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
Inlcuded Pilot Pin
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
SM-PP-04
Standard Sizes Above In Stock - Please call for custom sizes
877-833-5629
STEELMAX.COM
[email protected]
Fax: 303-690-9172
19
STEELMAX TCT ANNULAR CUTTERS
®
TCT Annular Cutters
TCT ANNULAR CUTTERS - 3/4" WELDON SHANK - IMPERIAL SIZES
20
Cutter Diameter
(in)
Decimal
Equivalent
2" Depth of Cut
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1 1/16
1 1/8
1 3/16
1 1/4
1 5/16
1 3/8
1 7/16
1 1/2
1 9/16
1 5/8
1 11/16
1 3/4
1 13/16
1 7/8
1 15/16
2
2 1/16
2 1/8
2 3/16
2 1/4
2 5/16
2 3/8
2 7/16
2 1/2
2 9/16
2 3/4
2 11/16
2 3/4
2 13/16
2 7/8
2 15/16
3
0.5000
0.5625
0.6250
0.6875
0.7500
0.8125
0.8750
0.9375
1.0000
1.0625
1.1250
1.1875
1.2500
1.3125
1.3750
1.4375
1.5000
1.5625
1.6250
1.6875
1.7500
1.8125
1.8750
1.9375
2.0000
2.0625
2.1250
2.1875
2.2500
2.3125
2.3750
2.4375
2.5000
2.5625
2.6250
2.6875
2.7500
2.8125
2.8750
2.9375
3.0000
SM-AC-TC-05000-2
SM-AC-TC-05625-2
SM-AC-TC-06250-2
SM-AC-TC-06875-2
SM-AC-TC-07500-2
SM-AC-TC-08125-2
SM-AC-TC-08750-2
SM-AC-TC-09375-2
SM-AC-TC-10000-2
SM-AC-TC-10625-2
SM-AC-TC-11250-2
SM-AC-TC-11875-2
SM-AC-TC-12500-2
SM-AC-TC-13125-2
SM-AC-TC-13750-2
SM-AC-TC-14375-2
SM-AC-TC-15000-2
SM-AC-TC-15625-2
SM-AC-TC-16250-2
SM-AC-TC-16875-2
SM-AC-TC-17500-2
SM-AC-TC-18125-2
SM-AC-TC-18750-2
SM-AC-TC-19375-2
SM-AC-TC-20000-2
SM-AC-TC-20625-2
SM-AC-TC-21250-2
SM-AC-TC-21875-2
SM-AC-TC-22500-2
SM-AC-TC-23125-2
SM-AC-TC-23750-2
SM-AC-TC-24375-2
SM-AC-TC-25000-2
SM-AC-TC-25625-2
SM-AC-TC-26250-2
SM-AC-TC-26875-2
SM-AC-TC-27500-2
SM-AC-TC-28125-2
SM-AC-TC-28750-2
SM-AC-TC-29375-2
SM-AC-TC-30000-2
877-833-5629 Steelmax Part Number
Included Pilot Pin
3" Depth of Cut
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-14
SM-PP-16
SM-PP-16
SM-PP-16
SM-PP-16
SM-PP-16
SM-PP-16
SM-PP-16
SM-PP-16
SM-PP-16
SM-PP-16
SM-AC-TC-07500-3
SM-AC-TC-08125-3
SM-AC-TC-08750-3
SM-AC-TC-09375-3
SM-AC-TC-10000-3
SM-AC-TC-10625-3
SM-AC-TC-11250-3
SM-AC-TC-11875-3
SM-AC-TC-12500-3
SM-AC-TC-13125-3
SM-AC-TC-13750-3
SM-AC-TC-14375-3
SM-AC-TC-15000-3
SM-AC-TC-15625-3
SM-AC-TC-16250-3
SM-AC-TC-16875-3
SM-AC-TC-17500-3
SM-AC-TC-18125-3
SM-AC-TC-18750-3
SM-AC-TC-19375-3
SM-AC-TC-20000-3
SM-AC-TC-20625-3
SM-AC-TC-21250-3
SM-AC-TC-21875-3
SM-AC-TC-22500-3
SM-AC-TC-23125-3
SM-AC-TC-23750-3
Included Pilot Pin
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
SM-PP-17
TCT cutters 2-7/16" in diameter and larger
have 1-1/4" Weldon shanks and require
an appropriate arbor.
www.steelmax.com
STEELMAX ANNULAR CUTTER SETS
®
Steelmax Cutter Set #SM-AC-SET-7-1
1" depth cut, 3/4" shank
Cutter Diameter
9/16"
11/16"
13/16"
15/16"
1-1/16"
1” Pilot Pin
Cutter Case
Decimal
Equivalent
0.5625
0.6875
0.8125
0.9375
1.0625
Part No.
SM-AC-05625-1
SM-AC-06875-1
SM-AC-08125-1
SM-AC-09375-1
SM-AC-10625-1
SM-PP-02
SM-AC-SET-7-BOX-1
Steelmax Cutter Set #SM-AC-SET-7-2
2" depth cut, 3/4" shank
Cutter Diameter
9/16"
11/16"
13/16"
15/16"
1-1/16"
2” Pilot Pin
Cutter Case
Decimal
Equivalent
0.5625
0.6875
0.8125
0.9375
1.0625
Part No.
SM-AC-05625-2
SM-AC-06875-2
SM-AC-08125-2
SM-AC-09375-2
SM-AC-10625-2
SM-PP-04
SM-AC-SET-7-BOX-2
Quick Change Adaptors for 3/4" Weldon Shank Cutters*
1" DOC HSS Cutters
2" DOC HSS Cutters
3" DOC TCT Cutters
2" DOC TCT Cutters
Adapator
SM-NDA-634
SM-NDA-634
SM-NDA-798
Pilot Pin
SM-PP-04
SM-PP-19
SM-PP-20
*Allows any standard 3/4" weldon shank cutter to fit in a Nitto Drill
Steelmax point-of-sale
cutter display available.
Call for details.
Steelmax Cutter Set #SM-AC-SET-13-1
1" depth cut, 3/4" shank
Cutter
Diameter
Decimal
Equivalent
0.4375
0.5000
0.5625
0.6250
0.6875
0.7500
0.8125
0.8750
0.9375
1.0000
1.0625
7/16"
1/2"
9/16"
5/8”
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1" Pilot Pin (7/16")
1" Pilot Pin
Cutter Case
Part No.
SM-AC-04375-1
SM-AC-05000-1
SM-AC-05625-1
SM-AC-06250-1
SM-AC-06875-1
SM-AC-07500-1
SM-AC-08125-1
SM-AC-08750-1
SM-AC-09375-1
SM-AC-10000-1
SM-AC-10625-1
SM-PP-01
SM-PP-02
SM-AC-SET-13-BOX-1
Steelmax Cutter Set #SM-AC-SET-13-2
2" depth cut, 3/4" shank
Cutter
Diameter
Decimal
Equivalent
7/16"
1/2"
9/16"
5/8”
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
2" Pilot Pin (7/16")
2" Pilot Pin
Cutter Case
0.4375
0.5000
0.5625
0.6250
0.6875
0.7500
0.8125
0.8750
0.9375
1.0000
1.0625
Part No.
SM-AC-04375-2
SM-AC-05000-2
SM-AC-05625-2
SM-AC-06250-2
SM-AC-06875-2
SM-AC-07500-2
SM-AC-08125-2
SM-AC-08750-2
SM-AC-09375-2
SM-AC-10000-2
SM-AC-10625-2
SM-PP-03
SM-PP-04
SM-AC-SET-13-BOX-2
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
877-833-5629
ANNCUT 04/2017
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
21
©2017 STEELMAX
PORTABLE HYDRAULIC PUNCHES FROM STEELMAX®
HP60 & HP110
FULLY PORTABLE PUNCHES PRODUCE SMOOTH PRECISE HOLES IN SECONDS
Available in two models with 35 ton and 47 ton capacities, Steelmax Portable
Hydraulic Punches are ideal solutions to speed the production of holes and
slots in beam flanges, angle, channel, plates and bar stock. The Double Action
design minimizes cycle times and, coupled with high portability, promotes
reduced material handling generating highly efficient hole production
compared to other processes.
Primary features and benefits:
• Maximum Hole Diameter 1-1/16" (27 mm)
• Double Action Design Prevents Punch Binding
and Speeds Retraction
• Intelligent Control System with Automatic Load
Detection and Mode Indicator Light
• Rugged Forged Steel “C” Frame for Strength and
Durability
• Fully Portable Punch and Pump Package
Reduces Material Handling
SM-HP700
Hydraulic Punch Power Pack
• Optional Free Standing Base with Foot
Pedal permits Bench Top Operation
HP60/HP110 Round Hole Capacities
(60,000 PSI Shear Strength Material)
Plate Thickness
1/16
1/8 3/16
1/4 5/16
3/8 HP60 1-1/16
1-1/16 1-1/16
1-1/16
1-1/16
1
HP110 1-1/16
1-1/16 1-1/16
1-1/16
1-1/16
1-1/16
1
2
7/16
13/16
1-1/16
1/2 9/16
3/4
1
5/8
–
–
7/8
3/4
1. HP 60 maximum plate thickness is 1/2”
2. HP 110 maximum plate thickness is 5/8” 22
877-833-5629 www.steelmax.com
PORTABLE HYDRAULIC PUNCHES FROM STEELMAX®
TECHNICAL SPECIFICATIONS
Portable
Double-Action
Hydraulic Punch
SM-HP60
SM-HP110
2-3/8” (60 mm)
4-5/16” (110 mm)
1-1/16” (Ø 27 mm)
1-1/16” (Ø 27 mm)
Max. oblong hole
25 x 18 mm
25 x 18 mm
Punch cycle time
5 sec
8 sec
1/2” (13 mm)
5/8” (16 mm)
Max. throat depth
Max. hole*
Max. plate thickness*
Punch power
Working pressure
Weight
35 ton
47 ton
10,000 psi
10,000 psi
44 lbs (20 kg)
77 lbs (35 kg)
*See round hole capacity chart on previous page.
Ready to work in both vertical and horizontal positions
Ergonomic location of “quick-connect”
ports at the rear of unit
Double-Action
Hydraulic Power Pack
SM-HP700
Power supply*
230V/50Hz;
115V/60Hz
Motor power
1500 W
Working pressure 10,000 psi
Pump output
1.5 L/min
Oil capacity
10 L
*Contact Steelmax for other voltage
options
Portable hydraulic power pack with shelf
for punch transport SM-HP700
Spring balancers available
for both machines
SM-BLN-000005
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
23
©2016 STEELMAX
PORTABLE HYDRAULIC PUNCHES FROM STEELMAX®
Optional Accessories
Free Standing Base for Punch SM-ZST-0507-91-00-00-0
With Foot Petal Activation for bench top operation
Overhead Support for Punch
SM-ZUR-0517-15-00-00-0
Integrated overhead boom support
allows for easy manipulation of punch
and power pack as single unit.
Wheeled Carriage for Punch SM-PRW-0507-90-00-00-0
Permits smooth and efficient lineal movement along the work piece.
Punches & dies
24
HOLE DIAMETER
DECIMAL EQUIVALENT
5/16
0.3125
3/8 0.3750
7/16
0.4375
1/2 0.5000
9/16
0.5625
5/8 0.6250
11/16
0.6875
3/4 0.7500
13/16
0.8125
7/8 0.8750
15/16
0.9375
1
1.0000
1 1/16
1.0625
Slot sizes in stock. Other sizes available by special order.
877-833-5629 PUNCH 03/2016
PUNCH PART #
SM-HP-P-0313
SM-HP-P-0375
SM-HP-P-0438
SM-HP-P-0500
SM-HP-P-0563
SM-HP-P-0625
SM-HP-P-0688
SM-HP-P-0750
SM-HP-P-0813
SM-HP-P-0875
SM-HP-P-0938
SM-HP-P-1000
SM-HP-P-1063
DIE PART#
SM-HP-D-0313
SM-HP-D-0375
SM-HP-D-0438
SM-HP-D-0500
SM-HP-D-0563
SM-HP-D-0625
SM-HP-D-0688
SM-HP-D-0750
SM-HP-D-0813
SM-HP-D-0875
SM-HP-D-0938
SM-HP-D-1000
SM-HP-D-1063
www.steelmax.com
All information is subject to change without notice.
©2016 STEELMAX
METAL CUTTING SAW FROM STEELMAX
®
S7 XP METAL CUTTING SAW
7" OR 7-1/4" BLADE DIAMETER
Pick up a Steelmax saw this morning, and it can pay for itself by the end of the day.
This saw is a money maker, delivering quick cuts with a cool, burr-free finish. The S7 XP’s powerful 1560 W (13 Amp)
motor with overload protection provides a portable, powerful, and practical metal cutting saw.
The S7 XP cuts mild steel up to 1/4” (6 mm) thick – solid material, channel, angle, tube and pipe with a maximum
profile depth of 2-1/2” (63 mm). Other materials such as aluminum and stainless steel are cut as easily as plywood.
A laser alignment guide reduces set-up time for straight
and accurate long cuts which are cool-to-the-touch.
It takes less than 6 seconds to cleanly cut a 4” long piece
of 1/4” mild steel. No milling or de-burring necessary
with this near-surgical dry-cut technology.
FEATURES
• Blade guiding laser
• Unique cover collects chips and sparks
• Includes a 7-1/4” TCT mild steel cutting blade
• Includes a carrying case, protective glasses
and hearing protection, and extra carbon brushes
• Overload protection
• UL certified
Steelmax S7 XP Technical Specifications
Rated Voltage
120V / 60Hz
Motor Power
1,560 W
No Load Motor Speed
3,800 RPM
Arbor
20.0 mm
Saw Blade Diameter
7-1/4” (185 mm) / 7" (180 mm)
Weight, Gross/Net
16 lbs. (7.3 kg) / 12.75 lbs. (5.8 kg)
Max. Plate Thickness
1/4" (6 mm)
Max. Cutting Depth at 90°
2-1/2” (63 mm) Profile
Max. Cutting Depth at 45°
1-3/8" (36 mm ) Profile
Sound power level
98dB(A)
Sound pressure level
88dB(A)
Part Number
SM-S7 XP
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
S7XP 03/2017
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
25
©2017 STEELMAX
METAL CUTTING SAW FROM STEELMAX
®
S9 METAL CUTTING SAW WITH LASER GUIDE
9" OR 9-1/4" BLADE DIAMETER
Pick up a Steelmax saw this morning, and it can pay for itself by the end of the day.
The most powerful saw of this size in the market, the Steelmax S9 is designed for heavy duty industrial uses and
widespread on-site applications including: fabrication, construction, and fire and rescue. Competitively priced, the
S9 cuts mild steel, stainless steel and aluminum as easy as cutting plywood.
This versatile saw cuts mild steel up to 1/2" thick and has a depth of cut of 3-1/4" for cutting pipe, channel, angles, car
posts, and sheet metal. It delivers a cool-to-the-touch, precise, and burr-free cut in seconds. A laser alignment guide
speeds set-up time for accurate, straight and long cuts.
It takes less than 6 seconds to cleanly cut 4" x 1/2"
mild steel. No milling or de-burring with a
near-surgical dry-cut technology.
FEATURES
• Blade guiding laser
• Unique cover collects chips and sparks
• Includes a 9" TCT mild steel cutting blade
• Includes a carrying case, hearing and
eye protection, and extra carbon brushes
• UL 745 certified
Steelmax S9 Technical Specifications
Cutting capacity 3-1/4" profile
1/2" solid
Weight 20 lbs
Blade diameter 9" or 9-1/4"
Arbor 1"
RPM 2700
Beveling/Mitering Beveling/45°
Motor 15 amps; 120V/1750W
Depth adjustment Yes
Chip cover Included
Applications Pipe, plate, channel, grating, roof
decking, silos, emergency rescue,
door posts
Part number
SM-S9
2.3 HP
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
26
S9 03/2017
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2017 STEELMAX
METAL CUTTING SAW FROM STEELMAX
®
S14 METAL CUTTING SAW
14" BLADE DIAMETER WITH STABLE CAST IRON BASE
Pick up a Steelmax saw this morning, and it can pay for itself by the end of the day.
When a saw is engineered to work as efficiently as the Steelmax S14, your purchase pays immediate dividends. With its
precise, fast, clean, burr-free, cool-to-touch cutting, further processing is eliminated, saving you expensive de-burring and
further machining. Only Steelmax has a “quick-pipe clamp” built onto its base that allows the S14 to securely hold round
material, pipe and tubing so it doesn’t come loose or turn when being cut – which could damage the material or blade.
A heavy cast iron base reduces vibration to extend blade life and provide more precise cutting.
FEATURES
• Mitering capability up to 45º
• Powerful 15 amp, 1750W motor
• 1450 rotations per minute
• Stable cast iron base
• Quick adjustment vise with innovative quick-pipe clamp
• Includes hearing and eye protection, and extra set of carbon brushes
• Pipe capacity up to 4-3/4"
• 1” Arbor Bore, chip collection tray
• Includes a 14" TCT mild steel cutting blade
• UL 745 certified
Steelmax S14 Technical Specifications
Cutting capacity 1" solid
4-3/4" profile
Weight 64 lbs
Blade diameter 14"
Arbor 1"
RPM 1450
Beveling/Mitering Mitering/45°
Motor 120V / 1750W 2.3 HP
Depth adjustment 2-position vice
Chip tray Slide out
Applications Pipe, plate, channel, conduit, angle
iron, metal studs, rebar, tubing, etc.
Part number
SM-S14 (120V/60Hz)
112 Inverness Circle E, Ste F, Englewood, CO 80112
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
S14 03/2017
1-87STEELMAX
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
27
©2017 STEELMAX
METAL CUTTING SAW BLADES FROM STEELMAX
®
TUNGSTEN CARBIDE & CERMET TIPPED SAW BLADES
CUT MILD STEEL, STAINLESS STEEL, ALUMINUM & THIN STEEL FAST & CLEAN
Steelmax metal cutting saw blades are designed to provide maximum performance when cutting ferrous and nonferrous
metals. Compared to abrasive cutting wheels, Steelmax metal cutting saw blades cut faster and more accurately. They
also impart less heat and produce no hazardous dust. Steelmax blades are offered with Tungsten Carbide Tips (TCT) or
Cermet (Ceramic Metallic) Tips, designed for clean cool cutting of mild steel, stainless steel, aluminum and thin steel.
They are suitable for cutting plate, grating, angle, channel, tube, pipe and many other materials.
TCT Blades
Our industry leading Tungsten Carbide Tipped (TCT)
saw blades utilize the highest-quality European C6 grade
tungsten carbides. With application-specific tooth
counts and rake geometry, Steelmax offers a TCT saw
blade to cut any material for any job.
FEATURES
• High-quality, European C6 Tungsten Carbide Tips
• Clean cuts with fewer sparks and burrs
• Cool cutting
• Designed with varying tooth counts and rake angles
for specific purposes
• Safe alternative to abrasive cutoff wheels
Cermet Tipped Blades
For heavy-duty cutting applications, Steelmax Cermet Tipped saw
blades offer superior wear and heat resistance for long cutting life.
These blades feature a super-thin kerf for fast, efficient cutting and
laser-cut stabilizer slots, reducing dissonant noise and vibration for
maximum stability and precise cuts. Our proprietary blade geometry,
incorporating wide and shallow tooth pockets, combined with our
advanced Triple Chip Grind, provide speed and durability for clean,
burr-free cuts in even the hardest alloys.
FEATURES
• Cermet Tips for high impact and wear resistance
• Laser-cut body and stabilizer slots for smooth operation
• Triple Chip Grind for rapid cutting
• Stainless Steel versions feature a two-step blade body and a
Fluorine coating for added lubricity for reduced friction
• Proprietary blade geometry (wide & shallow tooth pockets)
improves blade stability and durability
28
877-833-5629 www.steelmax.com
Steelmax S14
Steelmax S9
Steelmax S7XP
2 sec.
8-10 sec.
4-6 sec.
8 sec.
2 sec.
6-8 sec.
4-6 sec.
13 sec.
2 sec.
6-8 sec.
4-6 sec.
15 sec.
Tungsten Carbide Tipped Metal Cutting Saw Blades
Blade Diameter
Part No.
7.0"
7.25"
7.25"
7.25"
7.25"
7.25"
8.0"
9.0"
9.0"
9.0"
9.0"
12.0"
14.0"
14.0"
14.0"
14.0"
SM-BL-07
SM-BL-07-5
SM-BL-07-5-TS
SM-BL-07-5-AL
SM-BL-07-5-SS
SM-BL-07-5-WD
SM-BL-08
SM-BL-09
SM-BL-09-TS
SM-BL-09-AL
SM-BL-09-SS
SM-BL-12
SM-BL-14
SM-BL-14-TS
SM-BL-14-AL
SM-BL-14-SS
Teeth
Arbor
36T
36T
68T
54T
48T
40T
48T
48T
80T
80T
54T
60T
66T
90T
100T
90T
20 mm
20mm
20mm
20mm
20mm
20mm
5/8"
1.0"
1.0"
1.0"
1.0"
1.0"
1.0"
1.0"
1.0"
1.0"
RPM (MAX)
Applications
3500
3500
3500
3500
3500
3500
3700
2700
2700
2700
2700
1000
1450
1450
1450
1450
Mild Steel (less than 5/16")
Mild Steel (less than 5/16")
Thin Mild Steel (less than 1/4")
Aluminum (up to 3/8")
Stainless Steel (less than 1/8")
Wood Cutting (framing with wood cover)
Mild Steel (less than 1/2")
Mild Steel (less than1/2")
Thin Mild Steel (less than 1/4")
Aluminum (up to 3/8")
Stainless Steel (less than 1/8")
Mild Steel (less than 1")
Mild Steel (less than1")
Thin Mild Steel (less than 1/4")
Aluminum (up to 3/8")
Stainless Steel (less than 1/4")
Cermet Tipped Metal Cutting Saw Blades
Blade Diameter
Part No.
7.25"
7.25"
9.0"
9.0"
14.0"
14.0"
SM-BL-07-5
SM-BL-07-5-SS
SM-BL-09
SM-BL-09-SS
SM-BL-14
SM-BL-14-SS
Teeth
Arbor
36T
64T
44T
76T
64T
110T
20mm
20mm
1.0"
1.0"
1.0"
1.0"
RPM (MAX)
5500
5500
3500
3500
1500
1500
Applications
Mild Steel (less than 5/16")
Stainless Steel (less than 1/8")
Mild Steel (less than1/2")
Stainless Steel (less than 1/8")
Mild Steel (less than1")
Stainless Steel (less than 1/4")
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
877-833-5629
BLADES 03/2017
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
29
©2017 STEELMAX
PLATE & PIPE BEVELING SOLUTIONS
30
877-833-5629 BEVINTRO 03/2017
www.steelmax.com
All information is subject to change without notice.
©2017 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM16 PORTABLE BEVELER
BEVEL OR RADIUS FLAT, CURVED OR ROLLED PLATE
The Steelmax BM16 is a light-weight portable beveling machine for use on flat, curved or rolled plate. It can also perform
O.D. and I.D. bevels on pipe, including deburring, and can chamfer and countersink holes with a minimum diameter of
1-9/16" (40 mm). Interchangeable bevel milling heads, utilizing indexable carbide inserts, are available for bevel angles
of 22.5°, 30°, 37.5°, 45° and 60°. A radius milling head is also available with indexable carbide inserts to radius plate edges
with a perfect 2, 3, 4 and 5 mm radius
The BM16 is equipped with a simple bevel depth adjustment, overload protection and electronic speed control for use
on a variety of materials, including steel and aluminum. The BM16 is highly efficient for edge weld preparation and for
producing radiused plate edges for optimal paint and coating adhesion. The compact design makes the BM16 an
excellent tool for many fabrication applications.
FEATURES
• Highly efficient beveling machine – up to 10 times
faster than grinding
• Produces no hazardous dust, greatly improving
working environment
• Guide plate and roller guides insure
consistent, highly accurate bevel angles
• Lightweight ergonomic design reduces
worker fatigue
• Variable speed control permits adjustment
of milling head for use on various grades of steel
and aluminum
• Versatile tool which can be used to bevel or radius mill
straight edges, contours and holes
• Ideal solution for radius milling for paint and
27 coating preparation
• Optional anti-abrasion plate and special inserts available for aluminum milling
877-833-5629 www.steelmax.com
31
Basic set:
• BM16 beveling machine
• Metal box
• 32 mm flat wrench
• Allen wrench hex s=5
• Allen wrench hex s=14
BM16 Technical Specifications
Power supply
Motor
Motor speeds (without load)
Maximum bevel width
Bevel angles (β) depending
on milling head
Min. material thickness
Min. diameter of countersink
Beveling with radius
Dimensions (L x W x H)
Weight (without milling head)
Part numbers
110-120V/50-60Hz or
220-240V/50-60Hz
2200W 3.0 HP
1800 - 5850 rpm
b=5/8" (16 mm) see figure 1
• Operator’s manual
22.5, 30, 37.5, 45, 60, degrees
1/8" (1.5 mm)
ca 1-9/16" (40 mm)
R2, R3, R4, R5 see figure 2
23" x 6.1" x 9.4"
(585 x 156 x 238 mm)
22 lbs (10 kg)
SM-BM16 (110-120V/50-60Hz)
SM-BM16-230 (220-240/50-60Hz)
Milling head and inserts sold separately.
Figure 1
Figure 2
Accessories to be chosen by customer:
SM-GLW-000011
Radius Milling Head W/ Depth Setting Tool
SM-PLY-000360
Radius Insert R2 (4 Required)
SM-PLY-000159
Radius Insert R3 (4 Required)
SM-PLY-000160
Radius Insert R4 (4 Required)
SM-PLY-000161
Radius Insert R5 (4 Required)
SM-UST-0509-16-00-00-0
Radius Edge Milling Depth Setting Tool
SM-GLW-000010
Beveling Milling Head 22.5°
SM-GLW-000005
Beveling Milling Head 30°
SM-GLW-000009
Beveling Milling Head 37.5°
SM-GLW-000006
Beveling Milling Head 45°
SM-GLW-000007
Beveling Milling Head 60°
SM-PLY-000294
Beveling Insert for Steel (5 Required)
SM-PLY-000195
Beveling Insert for Aluminum (5 Required)
SM-NKL-0509-05-00-00-0
Anti-Abrasion Plate for Aluminum Milling
Radius edge
milling depth
setting tool
Pipe beveling attachment
ID ≥ 110 mm
OD ≥ 150 mm
SM-PRW-0509-07-00-00-0
Pipe Beveling Attachment
SM-ZBD-0509-12-00-00-0
Small Workpiece Machining Table
Spare and wearing parts:
SM-SRB-000289
Mounting Screw for Radius Milling Head
SM-SRB-000290
Mounting Screw for Beveling Milling Head
SM-RLK-0509-03-00-00-0
Guiding Roller
Small
workpiece
machining table
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
32
BM16 03/2017
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2017 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM20 Plus PORTABLE BEVELER
HEAVY-DUTY TOOL PRODUCES HIGH-QUALITY MACHINED BEVELS
The Steelmax BM20 Plus is a portable, heavy-duty hand-operated beveling machine designed to mill accurate
high-quality bevels for weld preparation on plate and pipe. Utilizing a rotary milling head and ten four-sided indexable
carbide inserts, the BM20 Plus will create precise bevel angles that improve fit-up time, eliminate weld defects and
reduce welding consumables.
Unlike thermal cutting for weld preparation, the BM20 Plus produces no heat-affected zone or distortion of the work
piece. This simple-to-operate machine can be carried anywhere and will eliminate costly material handling associated
with moving plates around the shop to stationary burning and milling machines.
Automatic thermal overload protection circuitry protects the motor
from premature failure, providing a reliable tool that can
withstand the toughest jobs.
FEATURES
• Portable, heavy-duty machine
• Equipped with guide rolls for easy operation
• Automatic motor overload protection
• Fitted with two milling heads for smooth
and efficient operation
• Adjustable bevel angle, 15°- 60°
APPLICATIONS
877-833-5629 www.steelmax.com
33
BM20 Plus Technical Specifications
Power supply
115V/60Hz or 230V/50Hz
Power
2.41 HP (1.8 kW) for 60 Hz
2.5 HP (1.6 kW) for 50 Hz
Spindle speed
2740 - 3290 rpm (at 115V)
2780 - 3340 rpm (at 230V)
Tooling
Two milling heads with 10 square cutting inserts
Maximum bevel width (b) 13/16" (21 mm) (see figure 1)
Bevel angle (ß)
15 - 60° (see figure 1); 0° (see facing attachment)
Weight
45 lbs (20.5 kg)
Part number
SM-BM20+ (115V/60Hz)
SM-BM20+-230 (230V/50Hz)
ß
15° 30° 45°60°
21 mm
b
20.5 mm
21 mm 20.5 mm
Figure 1: Bevel dimensions – maximum achievable bevel
width depending on the bevel angle (multiple 1/4" passes)
2 rotary milling heads, each
holding five 4-sided
indexable inserts
Cutting insert
(1 piece)
Part No. SM-PLY-000282
10 inserts required
Plate beveling
Plate facing (option)
Pipe beveling (option)
Optional Accessories:
Pipe beveling attachment
6" - 12" (150 - 300 mm)
Part No. SM-ZSP-0075-31-00-00-0
Large Pipe beveling attachment
10" - 24" (260 - 600 mm)
Part No. SM-ZSP-0075-31-00-00-1
Facing attachment (0°)
enables beveling at zero degrees
Part No. SM-ZSP-0075-32-00-00-1
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
34
BM20+ 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM21 PORTABLE BEVELING MACHINE
PRODUCE HIGH-QUALITY MACHINED BEVELS EFFICIENTLY WITH THIS
PORTABLE ERGONOMIC POWER TOOL
Reduce your costs and lay the foundation for high-quality welds with the Steelmax BM21 and BM21-SS ( for use on
stainless steel). Inaccurate bevels and poor weld preparation are often the root cause of weld defects and excessive welding
costs. Both machines utilize a high speed rotary milling head with ten carbide inserts to produce precise bevel angles from
0 to 60 degrees that dramatically improve fit up and all subsequent welding operations. The BM21-SS, specifically designed
for use on stainless steel, also utilizes a lower speed motor and all stainless contact surfaces to eliminate contamination of the
stainless steel work piece.
Unlike flame or plasma cut weld preparation, the BM21 and BM21-SS produce no heat
affected zone or distortion of the work piece. These portable tools can be carried anywhere and
eliminate time consuming and costly material handling associated with moving plates
around the shop to stationary burning and milling machines.
The BM21 and BM21-SS feature an ergonomic design that includes vibration
dampening technology to protect the operator and the machine during heavy
continuous operation. Automatic thermal overload protection circuitry protects
the motor from premature failure, providing a reliable tool that can withstand the
toughest jobs. The BM21 and BM21-SS can be used on plate and
pipe without any additional accessories.
FEATURES:
• Single milling head with 10 carbide inserts produces
weld-ready bevels quickly and more efficiently with
less operator effort
• Fast and easy exchange of carbide inserts minimizes
down time
• Working range from 0 to 60 degrees with continuous angle
adjustment
• Simple bevel angle and bevel width set up
• Vibration insulation protects both the operator and
the machine electronics
• Universal guide plate requires no additional
accessories for beveling both plate and pipe
Max. bevel width
13/16” (21mm)
Bevel angles
0-60°
Pipe beveling
OD 6 - 12”; option: OD 10 - 23-5/8”
877-833-5629
Top
beveling
Vibration
dampers
produce smooth
operation
Facing
Max 13/16” (21mm)
Special model BM-21SS with lower speed
motor dedicated for machining
STAINLESS STEELS
is now available
www.steelmax.com
35
PORTABLE BEVELING MACHINE FROM STEELMAX
®
BM21 TECHNICAL SPECIFICATIONS
Power supply
115VAC/60Hz or 230VAC/50Hz
Power
1.5 HP (1.1kW) Induction Motor
BM-21SS: 1600 W (for 50 Hz); 1800 W (for 60 Hz)
Spindle speed
2820 rpm
BM-21SS: 1360–1630 rpm (at 230 V) and 1300–1560 rpm (at 115 V)
Tooling
Integrated milling head with 10 square TCT inserts
Beveling angle
0-60°degree continuous angle adjustment
Max bevel width
13/16” (21 mm)
Weight
BM21 43 lbs. (20kg)
BM21-SS 51 lbs. (23kg)
SM-BM21 (115V/60Hz); SM-BM21-230 (230V/50Hz)
SM-BM21-SS (115V/60Hz); SM-BM21-SS-230 (230V/50Hz)
Part number
Plate facing
Plate beveling
Pipe beveling
Single universal guide plate for beveling
both plates, and for pipes ø 6-12"
(150-300 mm)
Optional equipment:
Replacement cutting inserts –
10 required
Part No. SM-PLY-000282
An optional guide is needed for larger
pipes with a diameter of 10-24”
(260-600 mm)
Part No. SM-PRW-0461-22-00-00-0
Mono block milling head, with 10
indexable inserts.
Enhanced
Vibration
Dampening
The BM21 incorporates industry leading antivibration technology for more comfortable
operation and extended machine life.
Testing indicates that this new anti-vibration
system reduces vibration by up to 37%
over comparable machines.
Continuous angle adjustment
from 0 to 60 degrees.
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
36
BM 21 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
AUTO-FEED BEVELING MACHINE FROM STEELMAX
®
ABM28 AUTO-FEED PLATE BEVELING MACHINE
INNOVATIVE, AUTO-FEED BEVELING MACHINE BEVELS TOP, FACE
AND BOTTOM EDGES WITH ONE SET UP
The Steelmax ABM28 is the latest generation in automatic portable
beveling machines with the ability to face plates (0 degrees) and produce
top and bottom side bevels at any angle between +60 degrees and -60
degrees from a single setup. With its unique self-indexing guide rail
system, the ABM28 can bevel plates in both travel directions, significantly
improving machining times and overall productivity.
An optional cladding-removal setup is available for the ABM28 which
dramatically simplifies preparing clad materials for welding
FEATURES:
• Auto-feed beveler with overload protection produces consistent
high-quality bevels with minimal operator fatigue
• Continuously adjustable bevel angle between +60 and -60 degrees
enables beveling of both sides of the plate without turning the
plate over – significantly enhancing safety and productivity
• Maximum bevel width (depending on the beveled angle) from
1-1/8" to 1-3/8" (28-35 mm)
• Variable feed speed accommodates many types of metals and
thicknesses up to 1-3/8" (35 mm) as standard or optionally up to
2-3/4" (70 mm)
• Bevels in both directions reducing cycle times and improving
productivity
• Optional cladding-removal attachment simplifies preparing clad
materials for welding
• Quick setup and simple operation
• Multiple guide rails can be connected to bevel long plates
Beveling greater lengths of plate is accomplished with additional sections of guide tracks.
Maximum Plate thickness Bevel width
up to 1-3/8"
1-3/8" (35 mm)
(35 mm)
2-3/8" (70 mm) optional
877-833-5629 Bevel angle
from +60 to
-60 degrees
Top beveling
Facing
Max 1-3/8"
(35 mm)
Bottom
beveling
Cladding
removal
(optional)
www.steelmax.com
37
AUTO-FEED BEVELING MACHINE FROM STEELMAX
ABM28 TECHNICAL SPECIFICATIONS
Voltage
~220–240 V, 50–60 Hz
Power
1600 W
Spindle speed (no load)
2780 rpm
Bevel angle (b)
60 to –60°
Maximum bevel width (b)
1-3/8” (35 mm)
Feed speed
10”-20”/minute (250 mm-500 mm/min)
Plate thickness
1-3/8” (35 mm); 2-3/4” (70 mm) option
Weight
173 lbs. (70.5kg)
Milling head
SM-GLW-000013
®
β
0°
30°
45°
60°
b
1-3/8”
(35 mm)
1-3/16”
(30 mm)
1-1/8”
(28 mm)
1-3/16”
(30 mm)
Maximum bevel
width depends on
the beveled angle
Replacement cutting inserts
– 7 required
SM-PLY-000282
Standard shipping set:
1. Carriage mounted on a guide track
2. Milling unit
3. Milling unit support for beveling at 60° to -60°
4. Additional guide track section
5. Track clamp for 3/8”-1-3/8” (10-35 mm) thick plates (3 pcs)
6. Chip container
7. Set of tools
8. Clamp for 3/8”-1-3/8” (10-35 mm) thick plates (2 pcs)
- Wooden box
- Operator’s Manual
Accessories and optional equipment:
SM-GLW-000013 Milling head (7 inserts required)
SM-PLY-000282 Cutting Insert (1 piece), sold 10pcs/box
SM-SGM-0152-04-01-00-2 Guide track L=47-1/4” (1200 mm)
SM-UST-0152-04-04-00-3 Track clamp for 3/8” - 1-3/8” (10-35 mm) thick plates
SM-UST-0152-15-01-00-1 Track clamp for 1-3/8” to 2-3/4” (36-70 mm) thick plates
SM-WSP-0518-04-00-00-0 SM-WSP-0518-05-00-00-0
SM-ZCS-0152-04-02-00-1 Clamp for 3/8” - 1-3/8” (10-35 mm) thick plates
SM-ZCS-0152-15-02-00-0 Clamp for 1-3/8” to 2-3/4” (36-70 mm) thick plates
SM-WSP-0518-03-00-00-0 Milling unit support for beveling 3/8” - 1-3/8” (10-35 mm) thick plates from -60° to 60°
SM-WSP-0518-04-00-00-0 Milling unit support for beveling 1-3/8” to 2-3/4” (36-70 mm) thick plates at 0° to 60° (incl. facing)
SM-WSP-0518-05-00-00-0 Milling unit support for beveling 1-3/8” to 2-3/4” (36-70 mm) thick plates at 0° to -60°
SM-WSP-0518-07-01-00-0 12° Angle attachment with height adjustment
SM-WSP-0518-07-01-00-0
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
38
ABM-28 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PLATE/PIPE BEVELING MACHINE FROM STEELMAX
®
DBM12 DOUBLE-SIDED PLATE/PIPE BEVELING MACHINE
LIGHTWEIGHT, SELF-FEEDING BEVELER WITH 12 MM CAPACITY
The Steelmax DBM12 Portable Beveling Machine produces weld-ready bevels on flat plates of any shearable material
up to 85,000 psi tensile strength. The DBM12 uses a shearing process that is silent and fast. A powerful 3 phase electric
motor drives the machine at speeds up to 6 feet per minute and cuts bevels up to ½” wide on material thickness from
1/8” up to 1-3/8” thick (see technical specifications table for more details). Interchangeable bevel angle attachments
permit creation of 22.5, 30, 37.5, 45 and 50 degree bevels. This lightweight machine is easily inverted to bevel the
underside of the plate for creation of X and K double-sided bevels without flipping the plate. The DBM12 produces no
smoke or dust and almost no noise. It will not distort the plate or create a heat affected zone.
All electronic components are housed in a dust proof enclosure
and the machine conforms to all appropriate CE specifications.
FEATURES
• 180° inversion allows for creation of a double-sided bevel –
no need to rotate or flip heavy material. Dramatically reduces
material handling costs and improves safety.
• Shearing cutting wheel is long lasting, quiet, and fast; beveling
up to 6 feet per minute.
• Great machine for creating weld test coupons.
• Bevel pipe & round tubes 3-3/4” in diameter and larger.
877-833-5629 www.steelmax.com
39
DBM12 Technical Specifications
Part Number
Motor Power
Voltage
Plate Thickness
Max Bevel Width
Cutting Speed
SM-­‐DBM12
400W, 7.5 rpm
480V, 60Hz, 3 Phase
0.12"-­‐1.38" (3mm-­‐35mm) for 22.5⁰, 30⁰ & 37.5⁰ bevel angles
0.12"-­‐0.87" (3mm-­‐22mm) for 45⁰ & 50⁰ bevel angles
12mm (0.5")
6 ft/min (1.8m/min)
Bevel Range
22.5⁰ -­‐ 50⁰ (See accessories below for angle attachments)
Dimensions
18.5" x 11.6" x 20.6" (470mm x 294mm x 523mm)
66 lbs (30kg)
Weight
Accessories for DBM12
22.5⁰ Bevel Angle Attachment
30⁰ Bevel Angle Attachment
37.5⁰ Bevel Angle Attachment
45⁰ Bevel Angle Attachment
50⁰ Bevel Angle Attachment
Set of Three Cutting Wheels
Adaptor for Pipe Beveling
SM-­‐DBM12-­‐1926
SM-­‐DBM12-­‐1923
SM-­‐DBM12-­‐1925
SM-­‐DBM12-­‐1924
SM-­‐DBM12-­‐1929
SM-­‐DBM12-­‐1928
SM-­‐DBM12-­‐1919
Bevel Angle Attachment
for DBM12
Η
α
C≥
3-8 mm (0.12"-0.32")
22.5⁰ - 50⁰
50⁰
45⁰
37.5⁰
30⁰
22.5⁰
50⁰
45⁰
37.5⁰
30⁰
22.5⁰
50⁰
45⁰
37.5⁰
30⁰
22.5⁰
50⁰
45⁰
37.5⁰
30⁰
22.5⁰
50⁰
45⁰
37.5⁰
30⁰
22.5⁰
37.5⁰
30⁰
22.5⁰
37.5⁰
30⁰
22.5⁰
37.5⁰
30⁰
22.5⁰
0mm (0")
2mm (0.08")
1.5mm (0.06")
0.5mm (0.02")
0mm (0")
0mm (0")
4mm (0.16")
3.5mm (0.14")
2.5mm (0.1")
1.5mm (0.06")
1mm (0.04")
7mm (0.28")
6.5mm (0.26")
5.5mm (0.22")
4.5mm (0.18")
4mm (0.16")
12mm (0.47")
11.5mm (0.45")
10.5mm (0.41")
9.5mm (0.37")
9mm (0.35")
14mm (0.55")
13.5mm (0.53")
12.5mm (0.49")
11.5mm (0.45")
11mm (0.43")
15.5mm (0.61")
14.5mm (0.57")
14mm (0.55")
20.5mm (0.81")
19.5mm (0.77")
19mm (0.75")
25.5mm (1.00")
24.5mm (0.97")
24mm (0.95")
10mm (0.4")
12mm (0.47")
15mm (0.6")
20mm (0.8")
22mm (0.87")
Adaptor for
beveling pipe
& round tubes
3-3/4” and larger
Set of three cutting wheels
for DBM12
25mm (1.0")
30mm (1.18")
35mm (1.38")
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
40
DBM12 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice. Fax: 303-690-9172
©2016 STEELMAX
PLATE BEVELING MACHINE FROM STEELMAX
®
DBM15 DOUBLE-SIDED PLATE BEVELING MACHINE
HIGH-EFFICIENCY, SELF-FEEDING BEVELER WITH 15 MM CAPACITY
The Steelmax DBM15 creates weld-ready bevels on flat plates of shearable materials up to 85,000 psi tensile strength.
The DBM 15 uses a shearing process that is silent and fast, beveling at travel speeds up to 11 feet per minute. It cuts
bevels between 15 and 50 degrees on flat plate from 3/16" to 1-9/16" (5 to 40 mm) in thickness with a maximum bevel
depth of 15 mm. It is perfect for preparing weld test coupons as small as 2-3/4" (70 mm) wide by 5-7/8" (150 mm) long.
With the optional 3D trolley, the DBM15 can be quickly inverted to bevel the bottom side of large plates, easily
producing X- and K-bevels without having to flip the plate.
All electronic components are housed in a dust proof enclosure
and the machine conforms to all appropriate CE specifications.
FEATURES
• 180° inversion allows for creation of a double-sided bevel –
no need to rotate or flip heavy material
• Dramatically reduces material handling costs and improves safety
• Shearing cutting wheel is long lasting, quiet, and fast –
beveling up to 11’ per minute
• Optional floating 3D Trolley compensates for uneven floors
and can be adjusted to work at a range of heights
• Easily adjusts to bevel angles from 15° to 50°.
• Functions as a traveling machine with the trolley, or as a
stationary machine
• Great machine for creating weld coupons
3D Trolley features vertical height adjustment
and floating compensation for uneven floors
877-833-5629 www.steelmax.com
41
DBM15 Technical Specifications
Part number
Motor power
Voltage
Plate thickness
Max Bevel Width
Cutting speed
Adjustable working angle
Dimensions
Weight
Accessories for DBM15
Trolley
Standard Cutting Wheel
Premium Cutting Wheel
SM-DBM15
2 HP (1.5 KW), 2800 rpm
480V, 60Hz, 3 phase
0.23 to 1.57" (6-40 mm)
9/16" (14 mm)
11.5 ft/min (3.5 m/min)
15 - 50° infinitely variable
20-7/8 x 15-1/2 x 33-7/8"
(530 x 395 x 860 mm)
207 lbs (94 kg)
SM-DBM15-T
SM-DBM15-2137
SM-DBM15-2136
H
6-10 mm (0.24-0.4")
12 mm (0.47")
15 mm (0.6")
20 mm (0.8")
25 mm (1.0")
30 mm (1.18")
35 mm (1.38")
40 mm (1.57")
Rotates 180 degrees for
bottom side bevel.
Infinitely adjustable angle
between 15 and 50 degrees
α
C≥
20°- 50°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
50°
45°
30°
20°
0 mm (0")
2.5 mm (0.1")
1.5 mm (0.06")
0 mm (0")
0 mm (0")
5.5 mm (0.22")
4.5 mm (0.18")
2 mm (0.08")
1 mm (0.04")
10.5 mm (0.41")
9.5 mm (0.37")
7 mm (0.28")
6 mm (0.24")
15.5 mm (0.61")
14.5 mm (0.57")
12 mm (0.47")
11 mm (0.43")
20.5 mm (0.81")
19.5 mm (0.77")
17 mm (0.67")
16 mm (0.63")
25.5 mm (1.00")
24.5 mm (0.96")
22 mm (0.87")
21 mm (0.83")
30.5 mm (1.20")
29.5 mm (1.16")
27 mm (1.06"0
26 mm (1.02")
Extra wide guide rollers for easy alignment
to the plate
Premium coated cutting
wheel for longer
cutting life
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
42
DBM15 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PLATE BEVELING MACHINE FROM STEELMAX
®
DBM50 DOUBLE-SIDED PLATE BEVELING MACHINE
SELF-PROPELLED ROTATING BEVELING MACHINE REDUCES
MATERIAL HANDLING
The Steelmax DBM50 produces accurate high-quality, machined bevels on plate thickness from 1/4” to 2-3/4” (7-70 mm)
using a high-speed rotary milling head with replaceable carbide inserts. Infinitely adjustable bevel angle settings from
15 to 60 degrees require no tooling change.
The DBM50 employs a unique 3D trolley which allows the machine to be quickly inverted to create double-sided X- or
K-bevels. Eliminating the need to flip the material improves operational safety and vastly increases productivity.
The 3D Trolley features vertical height adjustment and floating compensation for uneven floors.
FEATURES
• 180° inversion allows for creation of a double-sided bevel –
no need to rotate or flip heavy material. Dramatically
reduces material handling costs and improves shop safety
• Rotary milling head with carbide inserts produces accurate
high-quality finish without thermal distortion or creation
of heat affected zone
• Floating 3D Trolley compensates for uneven floor
• Portable machine can be moved easily
throughout the shop
Optional small plate beveling
table available for working with
small work pieces.
Part # SM-DBM50-1942 i
3D Trolley features vertical
height adjustment and floating
compensation for uneven floors
Accurate and consistent bevel with
high-quality milled finish
877-833-5629
www.steelmax.com
43
DBM50 Technical Specifications
SM-DBM50
Part number
Milling head motor power 5.36 HP (4000 W)
Voltage 480V, 60Hz, 3 phase
2 Auto-feed motors / each .16 HP (120W)
Voltage
480V, 60Hz, 3 phase
Automatic feed speed 6" to 43"/min (.17 - 1.1 m/min)
adjustment with inverter: Varies with type of material
and depth of cut
Material thickness 1/4" to 2-3/4" (7 - 70 mm)
Min. dimension of material 7-7/8" x 3-1/16”
(200 x 100 mm)
Max Bevel Width
Varies with angle setting:
2.44" (62 mm) at 15°
1.97" (50 mm) at 45°
Adjustable working angle 15 - 50° infinitely variable
Working Height/
Plate Position
32”-40”(812 mm-101 6mm)
above floor with 22” (559 mm)
overhang from supports
Weight (with trolley)
386 lbs (175 kg)
Bevel angle Max. Bevel Width = P
15 - 60° infinitely variable
15° 20° 25° 30° 35° 40° 45° 50° 55° 60° 2.44" (62 mm)
2.44" (62 mm)
2.20" (56 mm)
2.05" (52 mm)
2.00" (51 mm)
2.00" (51 mm)
1.97" (50 mm)
2.00" (51 mm)
2.00" (51 mm)
2.05" (52 mm)
recommended in 3 steps
recommended in 4 steps
B = max. 5 mm
recommended in 4 steps
recommended
in 5 steps
B = max. 5 mm
recommended in 5 steps
recommended in 5 steps
B = max. 5 mm
recommended in 5 steps
recommended in 5 steps
recommended in 5 steps
recommended in 5 steps
Top side bevel
Rapid 180° inversion for
bottom side bevel
High-speed rotary milling head
with replaceable carbide Inserts
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
44
DBM50 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
STATIONARY BEVELING MACHINE FROM STEELMAX
®
SBM20 STATIONARY BEVELING MACHINE
REDUCE FIT-UP TIME AND IMPROVE WELDING EFFICIENCIES WITH
ACCURATE HIGH-QUALITY BEVELS
The Steelmax SBM20 is a robust and efficient solution for beveling and deburring steel plate, angle, square/rectangular
tubing and pipe. With its high-speed rotary milling head and variable auto feed, the SBM20 produces accurate milled
weld preparations, improves welding efficiencies and reduces costs. Machined bevel angles are accurate and consistent,
making plate and root gap fit-up extremely precise and easy. Accurate weld preparation reduces the costs of over welding,
defect repair and production time.
FEATURES
• Variable auto feed permits use on ferrous and non-ferrous materials
• Adjustable bevel angles from 30 to 60 degrees
• High-speed rotary milling head with carbide inserts produces clean milled surface
free of thermal distortion and HAZ
• Powerful 3,000 Watt electric motor for continuous operation
• Versatile table top operation permits hand feeding of small plates,
square/rectangular tubing, pipe, angle iron and round stock
• Optional table extensions accommodate longer lengths of material
• Produces bevel widths to 1-3/16” (30 mm) at 30 degree angle
• Plate thickness up to 4” (100 mm)
877-833-5629 www.steelmax.com
45
SBM20 Technical Specifications
Part number
SM-SBM20
Bevel Angle 30 to 60 degree
Max Bevel Width
1-3/16"(30 mm) at 30° angle
11/16"(18 mm) at 45° angle
5/8”(15 mm) at 60° angle
Max Plate Length (Standard)
60" (1500 mm)
Max Plate Length 120" (3000 mm)
(Optional Extension Table)
Plate Width 1-9/16" to 24" (40-600 mm)
Plate Thickness
1/8" to 4" (3-100 mm)
Round Stock
1-3/16" to 6-5/16" (30-160 mm)
a
H max 30°
1-3/16" (30 mm)
1.0" (25 mm)
35°
1.0" (26 mm)
13/16" (21 mm)
40°
3/4" (23 mm)
11/16" (17.5 mm)
45°
13/16" (21 mm)
9/16" (14.5 mm)
50°
3/4" (19 mm)
1/2" (12 mm)
55°
11/16" (17.5 mm)
3/8" (10 mm)
60°
5/8" (16 mm)
5/16" (8 mm)
A max
s
B max rpm
1/4" (6 mm)
960
31-1/2" (0.8 m)
Stainless 3/16" (4 mm)
550
15-3/4" (0.4 m)
Aluminum 1/4" (6 mm)
1200
59" (1.5 m)
Steel
in/min (m/min)
Adjustable working angle 15 - 60° variable
Square/Rectangular Tubing 4" x 4” (100 x100 mm)
Minimum Angle Profile
2" x 2" (50 mm x 50 mm)
Recommended Max Bevel
Width Cut Per Pass
• Carbon Steel/Aluminum 1/4" (6 mm)
• Stainless Steel
5/32" (4 mm)
Recommended Max Feed
Speed
• Carbon Steel
• Aluminum
• Stainless Steel
30 in/min. (.8 meters/min.)
60 in/min. (1.5 meters/min.)
15 in/min. (.4 meters/min.)
Power
480 V, 3 Phases, 50-60 Hz
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
46
SBM 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
PB5 ID MOUNTED BEVELING MACHINE
RAPIDLY PRODUCE ACCURATE WELD PREPARATION
FOR TUBE, PIPE AND BOILER REPAIR
Eliminate laborious hand grinding, poor fit-up, weld defects
and over welding with this in-line machining tool!
Extremely productive when full penetration welding is required, the Steelmax PB5 will produce accurate weld preparation
within seconds. Creating highly repeatable and consistent fit-up, this tool dramatically reduces cycle times and improves
work flow. By utilizing a self-centering mandrel which mounts internally to the open end of the tube or pipe, the PB5 can
be rapidly deployed from one pipe to another.
Available with a pneumatic or electric motor, the PB5 can be mounted in pipe or tubing with a minimum inside diameter
of 1.25" (32 mm) and can bevel outside diameters up to 4.5" (114 mm). Designed with three tool holders, the PB5 will
simultaneously perform three different machining operations milling the OD Bevel, Root Face and an I.D. counterbore to
create consistent wall thickness around the joint and ensure complete weld penetration.
Optional Accessories include:
• An extension set to accommodate pipe or tubing up to 5 ½" (140 mm) O.D.
• Boiler Repair Kit for working on water walls and in restricted spaces.
FEATURES
• Bevel, face and ID counterbore the pipe or tubing simultaneously
• Available with pneumatic or electric motor options
• Variety of tool bits available for creating various bevel angles for V and J grove preparation
• Self-Centering ID Mounted Mandrel
877-833-5629 www.steelmax.com
47
PB5 PIPE BEVELING MACHINE
PB5-E / PB5-P Technical Specifications
PB5-E
PB5-P
Motor Drive
Electric
Pneumatic
Motor Power
1,100 Wats
800 Wats
Speed Range
0-300 RPM
90 RPM
Power Supply Options
110-120V/50-60 Hz or 220-240V/50-60 Hz
NA
NA
56.5 CFM (1600 L/min) / 87 PSI (0.6 Mpa)
Air Requirements
Operating Weight (with Motor)
24 lbs (11 kg)
22 lbs (10 kg)
Min/Max Pipe Sizes (Min ID/Max OD) - Standard Mandrel
1.26" ID/4.49" OD (32 mm ID/114 mm OD)
Min/Max Pipe Sizes (Min ID/Max ID) - Small Mandrel
Min/Max Pipe Sizes (Min OD/Max OD) - Large Spindle Disc
1" ID/1.25 ID (25mm ID/33mm ID)
4.5" OD/5.5" OD (114mm OD/140mm OD)
Maximum Allowable Pipe Schedule
Nominal Pipe Diameter
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
Maximum Pipe Schedule
SCH 40S/40/STD
SCH 80/80XS
SCH 160
XXS
SCH 160
SCH 160
SCH 80/80XS
SCH 120
4 1/2"
5"
SCH 40S/40/STD* SCH 40S/40/STD*
* Requires optional 5 1/2" (140 mm) spindle disk set.
Maximum Allowable Pipe/Tube Wall Thickness
Pipe/Tube Size Range
Maximum Wall Thickness
1" - 1.25" ID
1.25" ID to 4.5" OD
4.5" - 5" OD*
5" - 5.2" OD*
5.2" - 5.5" OD*
(25 mm to 33mm ID)
(32 mm ID to 114 mm OD)
(114 mm to 124 mm OD)
(124 mm to 132 mm OD)
(132 mm to 140 mm OD)
0.5" (12 mm)
0.5" (12 mm)
0.39" (10 mm)
0.31" (8 mm)
0.24" (6 mm)
* Requires optional 5 1/2" (140 mm) spindle disk set.
Dimensions
PB5 Standard shipping set:
• Beveling head unit with either
electric or pneumatic motor
• Metal shipping box
• Standard self-centering
expandable mandrel for pipe
ID Ø 1.25" – 4.25" (32 – 107 mm)
• 118 mm spindle disc
• Jaw blocks (1, 2, 3, 4, 5, 6)
– 3 sets
• Set of tools
• Coolant container
• Operator’s manual
48
877-833-5629
-OR-
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
PORTABLE BEVELING MACHINE FROM STEELMAX
Part Number
SMF0-30
NOZ-000031 0° facing tool bit
®
Part Number
SMIC15-40
NOZ-000052 15° internal counterbore
tool bit
IC15-40
SMB30
NOZ-000032 30° bevelling tool bit*
SM15° internal counterbore
NOZ-000053 tool bit – for diameters over
2.2" (56 mm)
SMJ10-R6
NOZ-000058 10° J-bevelling tool bit
SMB30d
NOZ-000033 30° bevelling tool bit**
SMJ15-R2
NOZ-000057 15° J-bevelling tool bit
SMB375
NOZ-000036 37.5° bevelling tool bit*
SMJ20-R8
NOZ-000059 20° J-bevelling tool bit
SMB375d
NOZ-000037 37.5° bevelling tool bit**
SMB45
NOZ-000040 45° bevelling tool bit*
SMB45d
NOZ-000041 45° bevelling tool bit**
For pipe diameters between 2.2" and 3.26" (56 mm and 83 mm), both long and
short beveling tool bits can be used in conjunction with 0 degree facing tool bit.
* For pipe diameters over 2.2" (56 mm), short beveling tool bit must be used in
conjunction with 0° facing tool bit
** For pipe diameters under 3.26" (83 mm), long beveling tool bit must be used in
conjunction with 0° facing tool bit
Wide range of tool bits for various applications.
When using 0° facing tool bit in conjunction with
beveling tool bit, either long or short beveling tool bit
is used depending on pipe diameter.
877-833-5629 www.steelmax.com
49
PB5 PIPE BEVELING MACHINE FROM STEELMAX
®
Optional Accessories
Boiler Repair Accessories – For work on water walls and restricted spaces.
75 mm spindle disc
SM-TRC-0472-12-00-00-0
75
mm spindle disc
SM-PB5-TRC-0472-12-00-00-0
Minimum distance
between
tubes
is
Minimum
distance
75mm
(2.95”)
between
tubes is
75mm (2.95”)
Ratchet wrench
SM-PB5-KLC-000045
Ratchet wrench
SM-PB5-KLC-000045
Extension set for OD Ø up to 5.5” (140 mm) including
140 mm spindle disc and jaw blocks (7, 8, 9) – 3 sets
Extension
set for OD Ø up to 5.5” (140 mm) including
SM-ZST-0472-15-00-00-0
140 mm spindle disc and jaw blocks (7, 8, 9) – 3 sets
SM-PB5-ZST-0472-15-00-00-0
Additional Equipment
Item
Description
SM-PB5-BE 1100
PB5 Electric Motor 115V
SM-PB5-SLN-000176
PB5 Electric Motor 230V
SM-PB5-ZST-0472-11-00-00-1
PB5 Clamping Ring Set for Electric Motor
SM-PB5-KLC-000045
PB5 Ratchet Wrench
SM-PB5-NPD-0472-03-00-00-0 PB5 Pneumatic Motor
SM-PB5-TRC-0472-12-00-00-0
PB5 Spindle Disk
SM-PB5-UKS-0472-10-00-00-0
PB5 Beveling Head Unit
SM-PB5-ZST-0472-15-00-00-0
PB5 Extension Block Set
SM-PB5-TRZ-0472-21-00-00-0
PB5 Small Mandrel
SM-PB5-BS 18 LTX
PB5 Cordless Electric Motor
SM-PB5-ZST-0472-22-00-00-0
PB5 Clamping Ring Set for Cordless Motor
PB5 Small
Expanding Mandrel
(1” - 1-1/4” ID)
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
50
PB5 03/2017
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2017 STEELMAX
PORTABLE BEVELING MACHINE FROM STEELMAX
®
PB10 PIPE BEVELING MACHINE
PNEUMATIC OR ELECTRIC TO MEET USERS SITE CONDITIONS
The Steelmax PB10 pipe beveling machine is designed for portable
use in pipe machining operations. It can be used efficiently by a single
operator. It is a heavy-duty I.D. mounted pipe beveler. Self-centering
expandable mandrels provide quick and proper alignment to a pipe
or a tube prior to machining operations.
The PB10 is able to bevel, face off, chamfer and counterbore,
making all these weld prep operations quick and simple.
Depending on users preferences and site conditions,
the PB10 machine can be operated with a high-quality
powerful pneumatic motor or a high-torque
electric motor.
FEATURES
• Bevel, face off and counterbore
simultaneously
• Standard and custom made tool
bits available
• Available in pneumatic or electric
versions
• J-Bevel tools available for high welding efficiency
Pneumatic: SM-PB10
877-833-5629
Electric: SM-PBE10
www.steelmax.com
51
PB10 Technical Specifications
Pipe machining range
Part number
Pneumatic motor
Min I.D. – 1.6" (40 mm)
Max I.D. – 10-9/16” (269 mm)
Wall thickness: up to .80" (20 mm)
Minimum Pipe Length: 7-1/2" (190 mm)
SM-PB10
1500W
2.0 HP
Power requirements
1750 l/min (61.7 cfm) at 630 kpa (90 psi)
Headstock speed range
5 to 18 rpm
Part number
SM-PBE10
Electric motor
1800W
Supply
115V/60Hz or 230V/50Hz
Headstock speed range
14 to 32 rpm
All information is subject to change without notice.
Pneumatic: SM-PB10
Electric: SM-PBE10
52
877-833-5629
STEELMAX.COM
[email protected]
Fax: 303-690-9172
PART NUMBERS & TOOL BITS CODES
SM-NOZ-000019
SM-NOZ-000018
SM-NOZ-000020
SM-NOZ-000015
SM-NOZ-000021
SM-NOZ-000017
SM-NOZ-000023
SM-NOZ-000025
SM-NOZ-000024
SM-NOZ-000026
SM-NOZ-000001
SM-NOZ-000022
SM-NOZ-000016
877-833-5629 30° Beveling tool bit, height 1.5" (37 mm)
30° Beveling tool bit, height 1.7" (44 mm)
37.5° Beveling tool bit, height 1.7" (44 mm)
37.5° Beveling tool bit, height 2.1" (54 mm)
45° Beveling tool bit, height 2.1" (54 mm)
0° Facing tool bit, height 1.2" (30 mm)
30° Internal beveling tool bit, height 1.7" (44 mm)
30° Internal beveling tool bit, height 2.1" (54 mm)
37.5° Internal beveling tool bit, height 2.1" (54 mm)
Standard shipping set:
• PB10 (without tool bits)
• Wooden crate
• Set of jaws and blocks
• Set of adjustment tools
• Coolant container
• Operator’s manual
• Self-centering expandable
Mandrel for pipe I.D. Ø
3-5/16 – 10-9/16"
(84 – 269 mm)
SM-ZSP-0200-04-00-00-1
45° Internal beveling tool bit, height 2.1" (54 mm)
15° Internal calibration tool bit, height 2.2" (55 mm)
15° J-beveling tool bit, height 50mm, radius 0.08" (2 mm)
20° J-beveling tool bit, height 50mm, radius 0.31" (8 mm)
www.steelmax.com
53
PORTABLE BEVELING MACHINE FROM STEELMAX
®
Custom made versions of toolbits
are available on request.
Additional Equipment:
SM-PRK-0447-00-00-00-2
Flange facing attachment with cutting capacities 3-9/16” to
20" (90 - 508 mm), delivered in a metal box
SM-PRK-0463-00-00-00-1
Out of round attachment set includes large mandrel for pipe
ID Ø 5" to 11-5/8" (126 - 296 mm), delivered in a metal box
SM-ZSP-0200-05-00-00-2
Self-centering expandable Mandrel for pipe I.D. Ø 1-1/2 –
3-3/8” (38 – 86 mm)
SM-ZST-0200-13-00-00-2
Extension set for ID Ø up to 14” (355 mm) includes 3 steel
tool holders and jaws 7-12, delivered in metal box
SM-ZST-0200-12-00-00-0
SM-ZST-0200-12-00-00-1
SM-ZSP-0200-03-00-00-0
Electric motor set 230V
Electric motor set 115V US plug
Air Motor Assembly
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
54
PB10 03/2017
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2017 STEELMAX
HIGH-SPEED PIPE BEVELING SYSTEM FROM STEELMAX
®
PBM 1000 PIPE BEVELING MACHINE
PRODUCE EFFICIENT AND ACCURATE WELD PREPARATION
WITH HIGH-SPEED ROTARY MILLING HEAD WITH REPLACEABLE
CUTTING INSERTS FOR LONG-TERM PERFORMANCE
The Steelmax PBM 1000 is designed for beveling and facing pipes, tanks or tubes with diameters ranging from 8" – 40"
(200 mm - 1000 mm). It is capable of machining bevel widths up to 1-3/4" (45 mm) within a range of angles from 0° – 60°.
An exclusive “J” groove beveling attachment is also available. With its high-speed rotary milling
head, PBM 1000 produces accurate bevels in a fraction of the
time required by traditional single point
machining. This saves time and
money and improves accuracy.
FEATURES
• Bevel pipe between 8" - 40" diameter
• High-speed rotary milling head
with replaceable inserts
• Adjustable bevel angle
between 0° - 60°
• J-groove beveling option
• 11-ton capacity
• Powerful 230 Volt 3 PH Motor
Stainless Steel
machining is now
possible.
Max bevel
width 1-3/4"
877-833-5629 Min. wall
thickness 1/4"
Bevel angle
from 0° to 60°
Pipe OD
8"- 40"
Facing
Pipe OD
beveling
Pipe J-groove
beveling
www.steelmax.com
55
HIGH-SPEED PIPE BEVELING SYSTEM FROM STEELMAX
®
PBM 1000 TECHNICAL SPECIFICATION
Power supply
1~ 208–230 V, 50/60 Hz
3~ 208–230 V, 50/60 Hz
External pipe diameter range
8"– 40" (200-1000 mm)
pipes longer than 830 mm;
8"– 23-5/8" (200-600 mm) pipes
of 15-3/4" – 31-11/16" (400-830 mm) length
Maximum allowed pipe
weight
13,200 lbs. (6000 kgs) with standard rollers.
Up to 22,000 lbs. (10,000 kgs) with optional
steel rollers
Min. pipe thickness
3/16" (5 mm)
Pipe fixing
mechanical with chain
Feed rate
4" – 43-5/16" (100-1100 mm/min)
Beveling angle range
0-60°degree continuous angle adjustment
Max OD bevel width
„
Beveling type J”
„
J” type beveling radius
1-3/4" (45 mm)
Range of diameters from 8” up to 40” (200-1000mm)
YES - option
0.24" (6 mm) or 0.31" (8 mm)
Accessories and optional equipment
•SM-GLW-000013 Standard Milling head (7 inserts required)
•SM-PLY-000282 Cutting inserts for beveling
R6 & R8 J-groove available with optional milling heads
•SM-GLW-000014 J-groove R6 milling head (6 inserts R6 required)
•SM-PLY-000198 Cutting insert for J-groove R6 end preparation
•SM-GLW-000015 J-groove R8 milling head (5 inserts R8 required)
•SM-PLY-000201 Cutting insert for J-groove R8 end preparation
•SM-ZST-0436-25-00-00-0 Stainless Steel Set
•SM-WSP-0436-24-00-00-0 Oval Pipe Tracking Attachment
Clamping device for short pipes
of 15-3/4" – 32-11/16" length
User-friendly control panel
Optional heavy-duty pipe
support with 11-ton capacity
Shields and internal lighting increase
safety and comfort of the operator
Adjustable chain (ø 8" – 40")
ensures positive axial rotation
Optional Oval Pipe Tracking
Attachment allows out of round
pipe beveling
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
56
877-833-5629
PBM 1000 03/2016
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
LIFTING MAGNETS FROM STEELMAX
®
MAX LIFTER LIFTING MAGNETS
FLAT OR ROUND MATERIAL HANDLING
The Steelmax Max Lifter series of magnets are compact, self-contained lifting magnets that use permanent magnets to
maintain holding power indefinitely. Because they require no electric power, they can be used where electric power is not
readily available and free of the restriction of power cords.
Max Lifter magnets are safe and efficient. The magnets lift, transport and release the load rapidly with the simple motion
of a lever in a single operation. Once activated, a spring-loaded device blocks the engagement lever preventing any
accidental deactivation. Each Max Lifter magnet is tested at three times the recommended load.
Max Lifter magnets are robust and reliable. The rotor, the only moving part, has its fulcrum on ball bearings and doesn’t
make any physical contact during rotation. All steel parts are nickel coated to prevent rust formation and improve
component life. Max Lifter magnets will operate “maintenance free” over long periods of time.
FEATURES
• Available in 550lbs, 1100lbs,
2200lbs, 4400lbs (250kg, 500kg,
1000kg, 2000 kg) lifting capacity
• Self-contained, permanent magnet
• No electrical power required
• Substantial weight capacity
safety factor
• Self-locking safety block prevents
accidental deactivation
• Intelligent magnet design
activates magnet only when
there is sufficient holding power
• Mono block, rust-proof
nickel-coated design
• Maintenance free
877-833-5629 www.steelmax.com
57
Activation and Deactivation Phases
The simplicity of a single move.
Simply turning the handle,
the Max Lifter is activated
or deactivated. A self-locking
device prevents any possible
accidental deactivation of
the handle when in the
MAG position.
Load Characteristic Plate
Part
Model
number
Max load
lb
kg
SM-ML125
Max Lifter 125
275
125
3/4 20
39 1000
SM-ML250
Max Lifter 250
550
250
3/4 20
59 1500
SM-ML500
Max Lifter 500
1100 500
1
25
78
2000
1-1/2 40
118 3000
2
55
118
3000
SM-ML1000 Max Lifter 1000
2200 1000
SM-ML2000 Max Lifter 2000
4400
Min thickness
in mm
2000
Max length
in
mm
Load Characteristic Round Stock
Part
Model
number
Max load Min thickness Max length Max diameter
lbkg inmm inmm inmm
SM-ML125 Max Lifter 125
110 50
3/8
10
39
1000
12
300
SM-ML250 Max Lifter 250
220 100
3/8
10
59
1500
12
300
SM-ML500 Max Lifter 500
440 200
9/16
15
78
2000
16
400
1
25
118 3000
18
450
1-3/8 35
118 3000
24
600
SM-ML1000 Max Lifter 1000 880 400
SM-ML2000 Max Lifter 2000 1760 800
Technical Data
Part
Model
number
Weight Length
lb
kg
in
mm
Width
in mm
Height
in mm
SM-ML125 Max Lifter 125
8.1
3.7
4.8
122
3
79
5.6 142
SM-ML250 Max Lifter 250
14.3 6.4
7.4
189
3
79
5.6 142
9.8
249
4.2 106
7.4 189
SM-ML1000 Max Lifter 1000 71.6 32.5 13.4
342
5.25 133
8.6 219
SM-ML2000 Max Lifter 2000 167.5 76
457
6.5 166
11.5 293
SM-ML500 Max Lifter 500
33
15
18
Other sizes and applications available on special order.
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
58
877-833-5629
MAXLIFT 03/2016
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
PORTABLE WELDING CARRIAGE
Li’l RUNNER PORTABLE FILLET WELDING CARRIAGE
COMPACT TRACKLESS FILLET WELDING CARRIAGE
WITH 4-WHEEL DRIVE MAGNETIC TRACTION
Increase your production and reduce your welding costs with the Li’l Runner Automatic Fillet Welder. By providing
constant, non-stop travel at a regulated speed, Li’l Runner produces consistent high-quality welds in a fraction of
the time required by hand welding. The regulated travel speed creates weld bead geometry which is exact to your
specifications, reducing costly over welding and decreasing filler metal usage by as much as 60%. Li’l Runner will
produce quality welds faster and with less cost than hand welding. At just over 17 lbs (8 Kg), this compact, portable
tractor can be carried anywhere.
The Li’l Runner is available in three unique versions: (i) the standard version (up to 40 IPM); (ii) the high-speed version
(up to 86 IPM) which can be used for cutting and welding applications; and (iii) the dual-power version (battery powered
with a line power adapter). The
Li’l Runner family of carriages offer
a broad range of capabilities in one
of the smallest fillet welders on the
market today.
Standard kit includes:
•
•
•
•
Li’l Runner drive unit (SM-WC-LR)
Power cord
Arc control cable
Guide arm assembly with brass roller wheels
Also available in high-speed and
dual-power battery-operated models.
Li’l Runner with flex rail for tank fabrication.
877-833-5629 www.steelmax.com
59
Li’l RUNNER FROM STEELMAX
®
FEATURES
• Compact, lightweight design with durable cast aluminum housing
• Positive magnetic traction permits out of position use
• Magnetic adhesion on/off lever permits easy set up and adjustment on work piece
• Maintenance-free, 4-wheel planetary gear drive system
• Digital LED display for setting travel speed
• Rapid clamp torch holder mechanism for different types of MIG/MAG torches
• Precise cross-slide torch adjustment
• Integrated automatic arc initiation
• Self-guiding roller arms eliminate the need for track
PRIMARY BENEFITS
• Increased arc time – no starts and stops
• Reduce wasted filler metal – eliminate over welding
• Consistent heat input reduces distortion
• Precise travel speed and torch angle reduces weld defects
and costly rework
• Improves work environment – reduces fatigue and
repetitive stress – removes operator from heat and fumes
The Li’l Runner is able to run on a vertical piece of steel.
2
3
4
1
3
1. Drive unit with control panel
2. Cross slide assembly
3. Guide arm assembly with brass roller wheel
4. Quick release torch holder (optional accessory)
5. Power supply socket
5
6. Arc control cable socket
7. Magnet release lever
60
877-833-5629
7
STEELMAX.COM
6
[email protected]
Fax: 303-690-9172
PORTABLE WELDING CARRIAGE
OPTIONAL ACCESSORIES:
1. Dual Torch Mount
enables mounting of second torch for double-sided
fillet welding
Product Code: SM-PDT-0466-40-00-00-0
6. Flexible Guide Rail
72” long flexible rail for welding on
curved surfaces such as storage tanks
Product Code: SM-PRW-0466-50-01-01-0
7. Flexible Guide Rail Alignment Tool
quickly aligns the flexible guide rail to the appropriate
distance from the joint
Product Code: SM-UST-0466-53-00-00-0
2. Torch Extension Arm
enables extended reach for torch placement
Product Code: SM-PRD-0466-43-00-00-0
8. Rail Guide Arms for Li’l Runner
(set of 2)
for use with flexible guide rail
Product Code: SM-PRW-0466-50-02-00-1
3. Edge Following Guide Arms
enables guiding off an outside edge
Product Code: SM-PRW-0466-41-00-00-1
9. Magnet for Flex Rail
used to attach flexible guide rail to
curved surfaces.
10 required per rail section
Product Code: SM-BLO-0466-50-01-10-0
10.Quick Connect Torch Holder
quick connect/release torch holder
Product Code: SM-ZRZ-0466-04-01-00-0
4. Adjustable Guide Arms
enables guiding on lap joints and templates
Product Code: SM-PRW-0466-42-00-00-1
5. Auxiliary Magnet Blocks
provides additional holding power for out-of-position
welding with heavy torch loads
Left – Product Code: SM-BLO-0466-44-01-00-0
Right – Product Code: SM-BLO-0466-45-01-00-0
11.Magnet Guide Arms for Li’l Runner
(set of 2)
enables guiding on overhead
profiles and permits bi-directional
movement
Product Code: SM-PRW-0466-52-00-00-1
12.Low Guide Arms for Li’l Runner
(set of 2)
enables guiding on short
profiles and edges
Product Code: SM-PRW-0466-65-00-00-1
13.High Guide Arms for Li’l Runner
(set of 2)
enables guiding on plates and
stiffeners with cut outs and holes
Product Code: SM-PRW-0466-66-00-00-1
877-833-5629 www.steelmax.com
61
Li’l RUNNER FROM STEELMAX
®
Li’l Runner Technical Specifications
Part Number
SM-WC-LR (Li’l Runner)
SM-WC-LR-HS (High-Speed)
SM-WC-LR-DP (Dual-Power)
Power supply
Dual Voltage 120 or 230V
Welding position
Vertical/Horizontal
Minimum material thickness
5/32˝ (4 mm)
Chassis to material clearance
5/32˝ (4 mm)
Travel
mechanism
Friction drive with worm
gear reduction
Four wheel drive, heat resistant
silicone wheels
Tracking method
2 guide rollers
Pulling power
22 lbs (10 kg) Vertical
33 lbs (15 kg) Horizontal
Cross slide Up-Down
adjustment: Left-Right
1.4˝ (35 mm)
1.4˝ (35 mm)
Guide roller adjustment
4˝ (100 mm)
Arc Ignition Switch
Power supply On/Off
Control Travel Direction Switch
panel: Li’l Runner
Speed (IPM) Range
Start Left, Stop, Start Right
Li’l Runner HS
Speed (IPM) Range
Horiz: 0 - 86.6˝/min (0-2199 mm/min)
Dimensions
(L x W x H)
9.6 x 10 x 9.5˝
(240 x 258 x 253 mm)
Weight
17.5 lbs (8 kg)
Horiz: 0 - 43.3˝/min (0-1100 mm/min)
Vert: 0 - 39.4˝/min (0-1000 mm/min)
Li’l Runner DP
Standard kit includes:
• Drive unit (SM-WC-LR-DP)
Dual-power, battery-operated Li’l Runner
•Battery
•Charger
• Arc control cable
• Guide arm assembly with brass roller wheel
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
62
WCLR 03/2017
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2017 STEELMAX
PROGRAMMABLE WELDING CARRIAGE FROM STEELMAX
®
ARC RUNNER
PORTABLE & PROGRAMMABLE WELDING CARRIAGE
REPEATS OPTIMUM WELD PROCEDURE
The Steelmax® Arc Runner is a portable, programmable welding carriage designed to produce consistent, high-quality
welds. The powerful magnetic base and closed loop electronic speed control provide speed stabilization in all positions.
The unit enables weld bead geometry that is exact to the required specifications, substantially reducing costly over
welding and decreasing filler metal usage.
The Arc Runner can be programmed in continuous or stitch welding modes. Two easy-to-use function buttons enable
programming of weld length, distance between welds, reverse fill, crater fill time and other required patterns and
parameters. The Arc Runner travels at full speed between stitches, which saves valuable welding time.
An optional pendulum torch oscillator is available for the Arc Runner to produce weave welds. The oscillator allows for
precise control of weave width, weave speed and left/right side wall dwell.
Arc Runner’s microprocessor allows for development,
storage and reproduction of up to 40
different welding programs for various
joint configurations and multi-pass,
multi-layer welds. Once an optimum
weld procedure is developed, stored
and programmed, Arc Runner will
repeat it over and over again.
The Arc Runner can be used
with the innovative Steelmax
flexible guide rail system.
877-833-5629 www.steelmax.com
63
ARC RUNNER FROM STEELMAX
®
FEATURES
• Compact, lightweight design with durable cast aluminum housing
• Permanent magnet clamping system with on/off lever ensures positive magnetic traction
• Maintenance free, 4-wheel planetary gear drive system
• Standard torch holder for welding torches with diameters of 5/8" – 7/8" (16-22 mm);
optional large holder for diameters up to 1-3/8" (35 mm)
• Precise cross-slide torch adjustment
• Multifunctional LED display and 2 function buttons for welding pattern programming
• Closed-loop speed control system stabilizes travel speed to reduce weld defects and costly repair work
• Consistent heat input reduces distortion
• Automatic ARC ON/OFF system initiates welding and travel, simultaneously
• Self-guiding roller arms eliminate the need for track
• Improves work environment – reduces fatigue and repetitive stress – removes operator from heat and fumes
• Capable of carrying and controlling 2 torches (without oscillation)
• Up to 40 complete programs may be stored in non-volatile memory
9
5
4
3
1
2
6
8
1.Drive unit with control panel
7
2. Main Supply Switch (0/I)
3. Cross slide assembly
4. Guide arm assembly with brass roller wheel
5. Quick release torch holder (optional accessory)
6. Power supply socket
7.Arc control cable socket
8. Magnetic adhesion release lever
9. Cable holder
64
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STEELMAX.COM
[email protected]
Fax: 303-690-9172
OPTIONAL ACCESSORIES:
1. Oscillator
Oscillator Technical Specifications
Oscillation type
Pendulum
Amplitude R-150 mm
0.08-1.2” (2-30 mm)
Frequency
12-115 cycles/min
Dwells
0-3 s.
Weight
5.5 lbs (2.5 kg)
Product Code
SM-WC-AR-OSC
2 . Dual Torch Mount
enables mounting of second torch for dual-sided
fillet welding
Product Code: SM-PDT-0466-40-00-00-0
7. Flexible Guide Rail Alignment Tool
quickly aligns the flexible guide rail to the appropriate
distance from the joint
Product Code: SM-UST-0466-53-00-00-0
8. Rail Guide Arms for Arc Runner
(set of 2)
Product Code: SM-PRW-0476-50-01-00-1
3. Torch Extension Arm
enables extended reach for torch placement
Product Code: SM-PRD-0466-43-00-00-0
9. Magnet for Flex Rail
(LR and AR) - 10 required
Product Code: SM-BLO-0466-50-01-10-0
10.Quick Connect Torch Holder
quick connect/release torch holder
Product Code: SM-ZRZ-0466-04-01-00-0
4. Edge Following Guide Arms
enables guiding off an outside edge
Product Code: SM-PRW-0476-21-00-00-1
5. Adjustable Guide Arms
enables guiding on lap joints and templates
Product Code: SM-PRW-0476-22-00-00-1
6. Flexible Guide Rail 72” Long for LR and AR
Product Code: SM-PRW-0466-50-01-01-0
877-833-5629 11.Magnet Guide Arms for Arc Runner
(set of 2)
enables guiding on overhead
profiles and permits bi-directional
movement
Product Code: SM-PRW-0476-52-00-00-0
12.Low Guide Arms for Arc Runner
(set of 2)
enables guiding on short
profiles and edges
Product Code: SM-PRW-0476-54-00-00-1
13.High Guide Arms for Arc Runner
(set of 2)
enables guiding on plates and
stiffeners with cut outs and holes
Product Code: SM-PRW-0476-55-00-00-1
www.steelmax.com
65
PROGRAMMABLE WELDING CARRIAGE FROM STEELMAX
®
Arc Runner Technical Specifications
Part Number
SM-WC-AR or
SM-WC-AR-230
Power supply
115-230 VAC / 50-60 Hz (separate units due to plug interface)
Welding positions
Vertical / Horizontal
Chassis to material clearance
3/16" (5 mm) minimum
Drive system
Friction drive with worm gear reduction
Tracking method
2 roller guides in various configurations
Towing force
Vertical: 33.7 ft. lbs (150 Nm)
Four wheel drive, heat resistant silicone wheels
Horizontal: 49.5 ft. lbs (220 Nm)
Torch adjustment
Up-Down
1-3/8" (35 mm)
Left-Right
1-3/8" (35 mm)
Guide roller adjustment
3" (75 mm)
Travel direction switch
program start, direction left / stop / program start, direction right
Control
panel
Function button F1
Continuous welding, dash, crater fill, backweld
Function button F2
Value change “+” or “-”
Arc ignition switch
TEST / 0 / I
Speed knob
Vertical speed: 0 – 43-3/8"/min (0-1100 mm/min)
Horizontal speed: 0 – 47-1/4"/min (0-1200 mm/min)
Automatic stop
Limit switches at both ends
Noise Level
< 70 dB
Dimensions (LxWxH)
15" x 14-5/8" x 15-3/8" (382 mm x 372 mm x 390 mm)
Weight
29.8 lbs (13.5 kg)
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
66
ARC 03/2017
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2017 STEELMAX
TRACK CUTTING MACHINE FROM STEELMAX
®
TORCH RUNNER TRACK CUTTING MACHINE
DIGITAL CONTROL PRODUCES ACCURATE HIGH-QUALITY
CUTS AND BEVELS
The Steelmax® Torch Runner is a state-of-the-art, digitally controlled track torch which maintains precise and stable
travel speeds that produce accurate cuts and bevels with oxy-fuel or plasma. The machine can be used on any standard
6" V-grooved track. Plate cutting and weld preparation can now be done with a high degree of precision. Quality cuts and
bevels produced with Torch Runner reduce fit-up and grinding time and lay the foundation for a high quality weld.
The Torch Runner is available in two versions: a standard version for oxy-fuel cutting applications (up to 59 ipm) and a
high-speed version for plasma cutting applications (up to 118 ipm).
FEATURES
• 1-3/8" (35 mm) Machine Barrel Torch Holder with precise angle setting up to 45 degrees
• Rigid heat-proof design
• Advanced Speed Control with electronic closed loop feedback for stable speed regulation
• LED Display with readout of actual and preset speed
• Two-wheel drive with braking
• Free wheel clutch system features rapid disengagement of drive mechanism for repositioning
• Interconnecting rails for long cuts and bevels
• Optional gas manifolds for two or three hose torches
• Optional circle cutting attachment
877-833-5629 www.steelmax.com
67
TORCH RUNNER FROM STEELMAX
®
Torch Runner Technical Specifications
Part Number
SM-WC-TR or SM-WC-TR-230
SM-WC-TR-PLASMA or SM-WC-TR-PLASMA-230
Power supply
115-230V / 50-60 Hz
Travel Speeds
SM-WC-TR :
SM-WC-TR-Plasma:
Dimensions (LxWxH)
16-13/16" (18-5/8") x 7-7/16" (25-13/16") x 7-1/16"
427 mm (473) x 189 mm (655) x 180 mm
Weight
37 lbs (16.8 kg)
0-59 IPM (0-150 CPM)
0-118 IPM (0-292 CPM)
Standard kit includes:
SM-WC-TR:
• Torch Runner drive unit
• Power cord
•Counterweight
• Geared Rack 22.8 (580 mm) long
• Machine barrel torch holder with precise angle adjustment for
torch barrel diameter of 1-3/8˝ (35 mm) with 32 pitch gear rack
SM-WC-TR-PLASMA:
• Torch Runner drive unit
• Power cord
•Counterweight
• Geared Rack 22.8 (580mm) long
• Trigger contact relay for Plasma
• Cable anchor support
• Torch holder with precise bevel angle settings.
Note: Torch, gas manifold and rail sold separately
68
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Fax: 303-690-9172
TRACK CUTTING MACHINE FROM STEELMAX
®
ACCESSORIES:
1.Track Assembly
Track assemblies can interconnect to form various lengths
Track specification: length 72˝ (1800 mm), “V” Groove center-line: 6˝ (152 mm)
Product Code: SM-TRO-0475-13-00-00-0
2.Standard Gas Manifolds
Standard Gas Manifolds act as strain relief for torch holder and allow for
easy connection for gas supply hoses
2 Hose-Gas Manifold – Product Code: SM-RZD-0475-68-00-00-0
3 Hose-Gas Manifold – Product Code: SM-RZD-0475-67-00-00-0
3.Quick Acting Manifolds
Quick Acting Manifolds act as strain relief for the torch holder and
permit quick on/off of gas supply.
Quick Action 2 Hose Gas Manifold – Product Code: SM-RZD-0475-40-00-01-0
Quick Action 3x3 Hose Gas Manifold – Product Code: SM-RZD-0475-43-00-01-0
OPTIONAL ACCESSORIES:
4.Standard Torch Holder
Enables torch attachment and rough angle setting for torch barrel
diameters from 1-1/8˝ to 1-3/8 ˝ (28-35 mm).
Product Code: SM-UCW-0475-28-00-00-0
5.Torch Holder with Precise Bevel Angle Setting
Enables torch attachment with precise angle setting and quick up & down
adjustment for torch barrel diameters from 1-1/8˝ to 1-3/8˝ (28-35 mm)
Product Code: SM-UCW-0475-08-00-00-0
6.Machine Barrel Torch Holder with Precise Bevel Angle Setting
Enables machine barrel torch attachment for Machine Barrel
Torch with diameter 1-3/8˝ (35 mm) with 32-pitch gear
Product Code: SM-UCW-0475-42-00-00-0
7.Machine Barrel Torch Holder
Enables machine barrel torch attachment
(quick change of the height and rough angle setting)
Holder diameter 1-3/8˝ (35 mm) with 32-pitch gear
Product Code: SM-UCW-0475-29-00-00-0
877-833-5629 www.steelmax.com
69
TORCH RUNNER FROM STEELMAX
®
8.Sliding Rack Holder
Sliding rack holder enables various torch holder attachments
Product Code: SM-UCW-0475-15-00-00-0
9.Circle Cutting Attachment
Enables circle cutting with radius between
9.5˝ and 19.5˝ (240 and 500 mm)
Product Code: SM-CYR-0475-22-00-00-0
10. Large Counterweight
Product Code: SM-PWG-0475-10-00-00-0
11. 39˝ (1000 mm) Geared Rack
Enables extended reach for the torch holder
Product Code: SM-RAM-0475-23-00-00-0
12. Cable Anchor
Anchors power cable and fuel hoses to relieve stress
on the torch holder
Product Code: SM-PDT-0475-34-00-00-0
13. Roller Support
Stabilizes carriage and provides constant torch standoff
Product Code: SM-PDT-0475-26-00-00-0
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
70
877-833-5629
TORCH 03/2016
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
TRACK WELDING CARRIAGE FROM STEELMAX
®
RAIL RUNNER
INCREASE PRODUCTION AND IMPROVE WELD QUALITY WITH
MAGNETICALLY FIXED RAIL-GUIDED TRAVEL CARRIAGE
The Steelmax® Rail Runner is a digitally controlled travel carriage designed for the mechanization of welding and
thermal cutting processes. Featuring a positive rack and pinion drive system with electronic speed control, the
Rail Runner can produce consistent, high quality welds and cuts in the flat, vertical or horizontal position. A
multi-function LED display permits precise setting of process parameters making set up and repetition of predefined
weld procedures quick and simple.
The Rail Runner is available in two versions: (i) the standard version with the integrated linear oscillator;
and (ii) a basic version without integrated linear oscillation. As a result, the Rail Runner
family of track mounted welding carriages economically meets a broad
array of welding and cutting applications.
FEATURES
• Durable aluminum cast housing
• Automatic arc ignition integrated with
travel switch
• Precise cross slide torch adjustment
• Closed loop position control with encoder feedback
• LED display with numeric representation permits presetting
of all motion parameters including weave width, weave speed,
side wall dwells and tractor travel speed
• Integrated linear oscillator for weave welding and overlay
• Electronic torch steering during weaving operation
• Semi-Flexible Guide Rail will adhere curved surfaces with minimum radius of 16’ (5 m)
877-833-5629 www.steelmax.com
71
TRACK WELDING CARRIAGE FROM STEELMAX
®
Rail Runner Technical Specifications
Power Supply – Dual Voltage Power
Horizontal
Welding
Positions
Vertical
Minimum track way curvature radius Torch diameter Minimum welding material thickness Horizontal work
Pulling
Force
Vertical work
Torch adjustment range Horizontal speed
Vertical speed
Oscillation type Oscillator arm stroke Oscillation width Oscillation speed Oscillation dwells
SM-WC-RR (with oscillation)
SM-WC-RR-WO (without oscillation)
115-230 V / 50-60 Hz
100 W .13 HP
PA (flat), PB (horizontal vertical), PC (horiz.)
PF (vertical up), PG (vertical down)
16 ft (5 m)
5/8” – 1’’ (16 - 25 mm)
3/16’’ (5 mm)
77 lbs (350N)
33 lbs (150N)
1-3/8’’ up-down, left-right (35 mm)
0 – 47-3/8’’/min (0 - 120 cm/min)
0 – 43-5/16’’/min (0–110 cm/min)
linear
0 – 4” (0 - 100 mm)
0 – 1.9” (0 - 50 mm)
0 – 59”/min (0 - 1500 mm/min)
0–5 s
Weight
44 lbs (20 kg)
Part Number
Suitable for work in both
horizontal and vertical positions
User-friendly control panel
The included equipment consists of:
Additional accessories:
• Welding carriage
•SM-PRW-0482-15-02-00-0
Track segment of
6.5 ft (2 m)
• Metal box
• Torch holder
• Cable holder
• Power cord
• Arc ignition cable of 6.5 m (21 ft)
• 3 mm hex wrench
•SM-ZSP-0475-56-00-00-0
Magnetic base unit
• 4 mm hex wrench
• Operator’s Manual
•SM-DYS-0482-15-01-01-0
Mounting Bracket for Magnet
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
72
RAIL 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
MODULAR TRACK WELDING CARRIAGE FROM STEELMAX
®
RAIL RUNNER II
MODULAR WELDING/CUTTING CARRIAGE WITH INTEGRATED
SEAM TRACKING
The Steelmax® Rail Runner II is a compact, modular, mechanized carriage which can be custom configured for
a variety of welding, thermal cutting and gouging applications on flat or curved plate, tube and pipe. By utilizing a
magnetic guide rail and positive rack and pinion drive, the system can be utilized in all welding positions. Ergonomic
remote control pendant with simple, easy to find control knobs makes process adjustment possible without the operator
lifting their welding hood. A digital display with numeric representation for each motion parameter makes presetting
the optimum welding or cutting procedure simple and highly repeatable. The Rail Runner II increases arc-on time
and produces consistent, high-quality welds and cuts in a fraction of the time required by manual operations. Optional
accessories include tactile probe seam tracking and motorized vertical torch slide for automatic torch height control.
The Rail Runner II can be used with semi-flexible rail for plate and tank work with a minimum radius of 16’ (5m) or
adapted to bent ring rail for pipe and tube applications. Standard ring rails are available for tube diameters from 8"
(200mm) up to 9.85’ (3000mm).
APPLICATIONS
• Trailer manufacturing
• Truck tanks
• Oil & Water storage tanks
• Pressure vessels
• Overlay/Hard facing
• Bridge girders
• Structural steel
• Structural towers
• Panel welding
• Boiler panel fabrication
• Shipbuilding and repairs
877-833-5629 www.steelmax.com
73
MODULAR TRACK WELDING CARRIAGE FROM STEELMAX
®
RAIL RUNNER II Technical Specification
Voltage
1~ 42V, 115V, 230 V, 50–60 Hz
Power
120 W
Welding positions
Horizontal
PA (flat), PB (horizontal vertical), PC (horizontal)
Vertical
PF (vertical up), PG (vertical down)
Minimum track curvature radius
5 m (16 ft)
Torch type
MIG/MAG
Torch diameter
16–22 mm (0.63–0.87"); up to 35mm (1.38") option
Minimum workpiece thickness
5 mm (0.20")
Horizontal pulling force
400 N
Vertical pulling force
400 N
Horizontal speed
0–300 cm/min (0–120 in/min)
Vertical speed
0–300 cm/min (0–120 in/min)
Oscillation type
linear
Oscillation path
triangle, straight line
Oscillator arm stroke
0–100 mm (0–3.9")
Oscillation width
0–50 mm (0–1.9")
Oscillation speed
0–3000 mm/min (0–118.0 in/min)
Oscillation delay at center and on ends
0–5 s
Maximum oscillator pulling force
100 N
Weight
10 kg (22 lbs)
Required accessories:
•SM-PRW-0482-15-02-00-0
Track segment of
6.5 ft (2 m)
FEATURES AND BENEFITS:
• Compact, lightweight design
•SM-ZSP-0475-56-00-00-0
Magnetic base unit
• Simple, ergonomic remote control pendant with magnetic base and
multifunction LED display
• Quick clamping torch holder mechanism:
- Standard for torch diameters of 16-22 mm (0.63 – 0.87”)
- Optional for larger torch diameters up to 35 mm (1.38”)
•SM-DYS-0482-15-01-01-0
Mounting Bracket for Magnet
• Simple, precise torch adjustment
Optional accessories:
• Automatic ARC ON/OFF initiates welding and travel, simultaneously
• Closed loop control system insures accurate speed and position control
• Improves working environment -removes operator from heat and fumes
• Motorized Vertical Slide
SM-WC-RR-VS
• Integrated linear oscillator
• Rack and pinion drive with integrated limit switches
• Improved weld performance
- Constant travel speed maintains consistent heat input, minimizes
distortion and eliminates over welding
- Minimizes starts & stops in long welds, eliminating the associated
weld defects
- Digital display with numeric representation for each motion
parameter makes presetting the optimum welding or cutting
procedure simple and highly repeatable
• Seam Tracking Sensor
SM-WC-RR-ST
For ordering and customer service, or to request detailed product information or demonstration videos, contact:
74
RRII 03/2016
877-833-5629
STEELMAX.COM
[email protected]
All information is subject to change without notice.
Fax: 303-690-9172
©2016 STEELMAX
Notes:
877-833-5629
www.steelmax.com
©2017 STEELMAX
112 Inverness Circle E, Ste F, Englewood, CO 80112
121 Southpointe Drive, Bridgeville, PA 15017
877-833-5629 • Fax: 303-690-9172
[email protected]
STEELMAX.COM
Please contact us for your custom tool needs.
03/2017
©2017 Steelmax
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