ClimateMaster TL 084, TL 096, TL 120, TL 150, TL 168, TL 192, TL 240, TL 300 heat pump Installation, operation & maintenance manual
Below you will find brief information for TL 084, TL 096, TL 120, TL 150, TL 168, TL 192, TL 240, TL 300. These systems are designed for commercial applications and include a number of features to help improve energy efficiency. The units can be installed in a variety of configurations, including a vertical arrangement.
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TRANQUILITY® LARGE (TL) SERIES Table of Contents COMMERCIAL VERTICAL PACKAGED HEAT PUMP - 50HZ INSTALLATION, OPERATION & MAINTENANCE 97B0067N02 Revised: 17 Dec., 2012 Model Nomenclature General Information Storage Pre-Installation TLV Physical Data TLV084-150 Dimensional Data TLV168-300 Dimensional Data Installation Piping Installation Condensate Installation Water-Loop Heat Pump Applications Ground-Loop Heat Pump Applications Ground-Water Heat Pump Applications Electrical Data Electrical - Power Wiring Electrical - Low Voltage CXM/DXM, LonWorks or MPC Control Operation TLV Series Wiring Diagram Matrix TLV084-150 H, F, N with CXM Schematic TLV084-150 H, F, N with DXM Schematic CXM Controls DXM Controls Safety Features Blower Adjustment Tensioning V-Belt Drives Blower Sheave Information Blower Performance Unit Commissioning & Operating Conditions Piping System Cleaning & Flushing Unit & System Checkout Unit Start Up Procedure Start-up Sheet Log Unit Operating Conditions Preventive Maintenance Circuit Diagram with Safety Devices Functional Troubleshooting Performance Troubleshooting Troubleshooting Form What’s New Warranty (International) Revision History 3 4 4 4 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 26 28 29 30 31 43 44 45 46 48 49 50 51 52 53 54 55 67 68 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 This Page Intentionally Left Blank 2 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Model Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TL V 096 A U F 1 A C BT S SPECIAL OPTIONS MODEL TYPE TL = TRANQUILITY® LARGE COMMERCIAL S = STANDARD A = DUAL POINT POWER B = HOT GAS BYPASS C = DUAL POINT POWER + HOT GAS BYPASS CONFIGURATION V = VERTICAL UNIT SIZE 084 096 120 150 168 192 240 300 AIR FLOW OPTIONS BF = BACK RETURN / FRONT SUPPLY BT = BACK RETURN / TOP SUPPLY FB = FRONT RETURN / BACK SUPPLY FT = FRONT RETURN / TOP SUPPLY YF = BACK RETURN / FRONT SUPPLY + SS DRAIN PAN YT = BACK RETURN / TOP SUPPLY + SS DRAIN PAN ZB = FRONT RETURN / BACK SUPPLY + SS DRAIN PAN ZT = FRONT RETURN / TOP SUPPLY + SS DRAIN PAN REVISION LEVEL A = CURRENT VOLTAGE U = 380-420/50/3 - R410A { CE APPROVED EUROPE HEAT EXCHANGER / MOTORIZED VALVE OPTIONS CONTROLS F = CXM G = DXM H = CXM w/ LON J = DXM w/ LON T = CXM w/ MPC U = DXM w/ MPC COPPER CUPRONICKEL NON COATED OPTION WATER COIL WATER COIL AIR COIL A CABINET INSULATION / FILTER RACK OPTION RANGE ULTRA QUIET 1 A NO 1” FILTER RACK 2” FILTER RACK 4” FILTER RACK 2 C E F 4 G H YES NO NO YES YES NO NO YES NO YES YES NO YES NO J N U T W S NO NO YES YES NO NO YES NO COATED MTRZD VALVE AIR COIL ( WATER OUT ) YES YES NO NO YES YES NO NO YES YES NO NO YES NO NO YES NO YES NO D 3 NO YES NO B C YES YES NO NO YES YES NO NO YES NO NO YES BLOWER DRIVE PACKAGE A = STANDARD RPM & STANDARD MOTOR B = LOW & RPM & STANDARD MOTOR C = HIGH RPM & STANDARD MOTOR E = HIGH RPM & LARGE MOTOR c l i m a t e m a s t e r. c o m 3 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Storage Pre-Installation General Information Safety Warnings, cautions, and notices appear throughout this manual. Read these items carefully before attempting any installation, service, or troubleshooting of the equipment. DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed. WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage. NOTICE: Notification of installation, operation, or maintenance information, which is important, but which is not hazard-related. WARNING! WARNING! The EarthPure® Application and Service Manual should be read and understood before attempting to service refrigerant circuits with HFC-410A. WARNING! WARNING! To avoid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal proficiency requirements. CAUTION! CAUTION! To avoid equipment damage, DO NOT use these units as a source of heating or cooling during the construction process. The mechanical components and filters will quickly become clogged with construction dirt and debris, which may cause system damage. WARNING! WARNING! The installation of water-source heat pumps and all associated components, parts, and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations. WARNING! WARNING! All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed. Inspection - Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Insure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not filed within 15 days, the freight company can deny the claim without recourse. Note: It is the responsibility of the purchaser to file all necessary claims with the carrier. Notify your equipment supplier of all damage within fifteen (15) days of shipment. Storage - Equipment should be stored in its original packaging in a clean, dry area. Store units in an upright position at all times. Unit Protection - Cover units on the job site with either the original packaging or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up. Examine all pipes, fittings, and valves before installing any of the system components. Remove any dirt or debris found in or on these components. Pre-Installation - Installation, Operation, and Maintenance instructions are provided with each unit. Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum. Other unit configurations are typically installed in a mechanical room. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation. 4 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 General Information Prepare units for installation as follows: 1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped. 2. Keep the cabinet covered with the original packaging until installation is complete and all plastering, painting, etc. is finished. 3. Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components. 4. Inspect all electrical connections. Connections must be clean and tight at the terminals. 5. Some airflow patterns and some control box locations are field convertible. Locate the conversion section of this IOM. CAUTION! CAUTION! All three phase scroll compressors must have direction of rotation verified at start-up. Verification is achieved by checking compressor Amp draw. Amp draw will be substantially lower compared to nameplate values. Additionally, reverse rotation results in an elevated sound level compared to correct rotation. Reverse rotation will result in compressor internal overload trip within several minutes. Verify compressor type before proceeding. CAUTION! CAUTION! DO NOT store or install units in corrosive environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can significantly reduce performance, reliability, and service life. Always move and store units in an upright position. Tilting units on their sides may cause equipment damage. CAUTION! CAUTION! CUT HAZARD - Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing heat pumps. c l i m a t e m a s t e r. c o m 5 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 TLV Physical Data Model 084 096 120 150 168 192 Scroll (1) Compressor Quantity Factory Charge HFC-410a [kg] per circuit 240 300 6.35 7.03 Scroll (2) 3.97 4.42 6.35 7.03 3.97 4.42 Standard Motor [kw] .75 1.12 1.49 2.24 1.49 2.24 3.73 3.73 Large Motor [kw] 1.12 1.49 2.24 3.73 2.24 3.73 5.60 5.60 Blower Motor Blower Motor Quantity 1 Blower No. of Blowers 1 Blower Wheel Size D x W [cm] 2 38.1 x 27.9 38.1 x 38.1 38.1 x 27.9 38.1 x 38.1 Water Connection Size FPT (in) [mm] 1-1/2" [38.1] 2" [50.8] 2-1/2" [63.5] Coax Volume Volume [liters] 8.28 9.37 13.11 18.29 24.08 27.98 Condensate Connection Size FPT (in) [mm] 1" [25.4] Air Coil Data Air Coil Dimensions H x W [cm] 91.4 x 121.9 2 91.4 x 121.9 1.11 Air Coil Total Face Area [m ] 2.22 Air Coil Tube Size [cm] 3/8" [0.953] Air Coil Fin Spacing [fins per cm] 5.5 Air Coil Number of Rows 4.72 2 3 4 5.5 2 4.72 3 4 Miscellaneous Data Filter Standard - [25.4mm] Throwaway (qty) [cm] (4) 45.74 x 63.5 (8) 45.74 x 63.5 Weight - Operating [kg] 399 422 435 725 755 769 Weight - Packaged [kg] 406 429 442 739 769 782 All units have grommet compressor mountings, and 2.2 cm & 3.49cm electrical knockouts. Unit Maximum Water Working Pressure Options Max Pressure [kPa] Base Unit 2,068 Motorized Water Valve 2,068 Internal Secondary Pump 999 Use the lowest maximum pressure rating when multiple options are combined. 6 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 TLV084-150 Dimensional Data ALL CONFIGURATIONS REQUIRE SERVICE ACCESS AREA DESCRIBED IN NOTES 7, 8, 9, AND 10. 19.3 F D B 19.3 F BSP AIR OUT AIR OUT BSP UPA T BSP NRP BLOWER ROTATION RETURN AIR RETURN AIR S C 4 1 Q 4 NRP 3 Control Box CAP+MSP 02 Control Box 4 3 3 P N 01 4 2 3 5 MK K CSP+CAP+MSP L A L M 1 NRP CSP NOTE 5 REAR RETURN TOP DISCHARGE (RR/TD) 1 2 3 4 5 NRP 2 5 U R FRONT RETURN TOP DISCHARGE (FR/TD) NOTES: 1. All dimensions in cm. 2. Water inlet and water outlet connections are available on either side (left or right) of the unit. Installer must plug water inlet/outlet not being connected to. 3. Condensate drain is available on either side (left or right) of unit. Drain hose and drain connection will be tied inside the unit. Installer will untie the drain hose, form trap, and connect to the condensate drain hole of installer’s choice. 4. Electrical access is available on either side (left or right) of unit and is also available in the front on the left or right side of the unit. 5. Overall Depth - Add 8 cm for 2.5 cm or 5 cm Filter Rack; 5.12” for 4” filter rack and for FD, RD additional 2.7cm for supply air duct flange. 6. Overall cabinet height dimension does not include duct flange when in top discharge configuration. 7. While access to all removable panels may not be required, installer should take care to comply with all building codes and allow adequate clearance for future field service. 8. Units require 91 cm clearance for water connections, CAP, CSP, MSP and BSP service access. 9. Side service access must be 9.4 cm on any side that connections are made. If no connections are made on a side then service access can be 1.5 cm minimum. 10. Filter removal is from bottom of frame, allow 9.4 cm access for servicing. LEGEND TLV084-120 TLV150 Water Inlet (See Note 2) 1-1/2” FPT 2” FPT 1-1/2” FPT Water Outlet (See Note 2) 2” FPT Condensate Drain (See Note 3) 1” FPT 3.49 cm High Voltage Access (See Note 4) Low Voltage Access (See Note 4) 2.2 cm BSP - Blower Service Panel CAP - Control Access Panel CSP - Compressor Access Panel MSP - Motor Service Panel NRP - Non Removable Panel UPA - Upper Pulley Access 4.3 F D RETURN AIR BSP F E BSP BSP AIR OUT AIR OUT NRP 4 1 5 NRP NRP 3 4 CAP+MSP RETURN AIR (See Notes 7 and 10) 4 2 5 3 4 2 NRP 4 Control Box 5 4 Control Box 3 4 4 CSP Overall Cabinet SERVICE ACCESS 91 CM FRONT AND BACK (See Notes 7 and 8) Model 084 -120 cm. 150 cm. A B C Discharge Connections Duct Flange D E F 3 CSP+CAP+MSP Side Service Access (See Notes 7 and 9) REAR RETURN FRONT DISCHARGE (RR/FD) 5 1 NRP FRONT RETURN REAR DISCHARGE (FR/RD) Water Connections K L M 1 Water Inlet 2 Water Outlet 3 Condensate Electrical Knockouts N O1 O2 P Q R Return Air Connections Using Return Air Opening S T U V Depth Note 5 Width Height Note 6 Supply Width Supply Depth 86.4 134.9 200.7 44.5 44.6 45.1 78.7 7.6 68.6 65.1 78.7 96.4 87.7 2.5 7.6 121.9 82.2 113.3 6.9 86.4 134.9 200.7 54.4 44.6 45.1 78.7 7.6 68.6 65.1 78.7 96.4 87.7 2.5 7.6 121.9 82.2 113.3 6.9 c l i m a t e m a s t e r. c o m Return Return Depth Height 7 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 TLV168-300 Dimensional Data ALL CONFIGURATIONS REQUIRE SERVICE ACCESS AREA DESCRIBED IN NOTES 7, 8, 9, AND 10. V 19.3 F D 19.3 B G D AIR OUT AIR OUT E BSP RETURN AIR NRP C BSP F AIR OUT AIR OUT E T BSP UPA RETURN AIR S RETURN AIR 1 Q BSP 3 RETURN AIR S 5 MSP 02 BLOWER ROTATION 2 4 01 3 Control Box 4 U R P NRP NRP CAP Control Box 4 CSP+CAP 2 1 3 CSP 5 4 N CSP+MSP M CSP L K K A NOTE 5 FRONT RETURN TOP DISCHARGE (FR/TD) REAR RETURN TOP DISCHARGE (RR/TD) NOTES: 1. All dimensions in cm. 2. Water inlet and water outlet connections are available on either side (left or right) of the unit. Installer must plug water inlet/outlet not being connected to. 3. Condensate drain is available on either side (left or right) of unit. Drain hose and drain connection will be tied inside the unit. Installer will untie the drain hose, form trap, and connect to the condensate drain hole of installer’s choice. 4. Electrical access is available on either side (left or right) of unit and is also available in the front on the left or right side of the unit. 5. Overall Depth - Add 8 cm for 2.5 cm or 5 cm Filter Rack; 5.12” for 4” filter rack and for FD, RD additional 2.7cm for supply air duct flange. 6. Overall cabinet height dimension does not include duct flange when in top discharge configuration. 7. While access to all removable panels may not be required, installer should take care to comply with all building codes and allow adequate clearance for future field service. 8. Units require 91 cm clearance for water connections, CAP, CSP, MSP and BSP service access. 9. Side service access must be 9.4 cm on any side that connections are made. If no connections are made on a side then service access can be 1.5 cm minimum. 10. Filter removal is from bottom of frame, allow 9.4 cm access for servicing. 300 168-240 LEGEND 1. Water inlet (see note 2) 2. Water outlet (see note 2) 3. Condensate drain (see note 3) 4. High voltage access (see note 4) 5. Low voltage access (see note 4) 3 L M NRP NRP 2 1/2” FPT 2” FPT 2 1/2” FPT 2” FPT 1” FPT 3.49 cm 2.2 cm BSP - Blower Service Panel CAP - Control Access Panel CSP - Compressor Access Panel MSP - Motor Service Panel NRP - Non Removable Panel UPA - Upper Pulley Access 4.3 BSP F D G E NRP D RETURN AIR AIR OUT NRP 4 1 5 AIR OUT AIR OUT AIR OUT MSP (See Notes 7 and 10) CAP 2 4 NRP RETURN AIR Control Box 5 2 4 5 4 CSP NRP 3 Control Box 4 3 NRP CSP CSP+CAP Service Access 91 cm Front and Back (See Notes 7 and 8) REAR RETURN FRONT DISCHARGE (RR/FD) Overall Cabinet A 168-240 300 8 B Depth Width Note 5 cm. 86.4 270.9 cm. 86.4 270.9 C Discharge Connections Duct Flange D E F G Height Supply Supply Note 6 Width Depth 200.7 44.5 44.6 200.7 54.4 44.6 4 1 5 4 NRP Side Service Access (See Notes 7 and 9) Model F BSP RETURN AIR RETURN AIR 3 4 NRP 3 CSP+MSP FRONT RETURN REAR DISCHARGE (FR/RD) Water Connections K 45.1 79.4 1 Water Inlet 78.7 45.1 59.4 78.7 L M 2 3 Water Condensate Outlet 7.6 68.6 7.6 68.6 Electrical Knockouts N O1 O2 P Q R 65.1 78.7 96.4 87.8 2.5 7.6 65.1 78.7 96.4 87.8 2.5 7.6 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s Return Air Connections Using Return Air Opening S T U V Return Return Depth Height 121.9 82.2 113.3 121.9 82.2 113.3 6.9 6.9 THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Installation Figure 2b: Typical Vertical Installation Rear Return/Top Discharge shown Return Air Refer to Dimensional Data pages for other arrangements & dimensions Return Air Ductwork not shown. 24 V Remote Thermostat Supply Air Supply Air All components external of unit are field supplied. Plug water in and out connections Control Box Disconnect Box Per NEC and Local Codes Hoses Water Unions Optional In Supply Water Return Water Water Out Shutoff Optional To Balancing Drain Valve Condensate Internally Trapped. Do not trap externally. Pitch horizontal runs ¼” per foot. (See Figure 10 for Vent) Vertical Location and Access TL units are not designed for outdoor installation. Locate the unit in an indoor area that allows enough space for installation and for service personnel to perform typical maintenance or repairs. TLV units are typically installed in a floor level closet or in a small mechanical room. Refer to Figure 2b for an illustration of a typical installation. Install units with adequate clearance to allow maintenance and servicing. Conform to the following guidelines when selecting unit location: 1. 2. 3. 4. Provide adequate clearance for filter replacement and drain pan cleaning. DO NOT block filter access with piping, conduit or other materials. Refer to submittal drawing for Vertical Unit Dimensions. Provide access for fan and fan motor maintenance and for servicing of the compressor and coils without removal of the unit. Provide an unobstructed path to the unit within the closet or mechanical room to enable removal of the unit if necessary. Provide access to water valves and fittings, and screwdriver access to the unit side panels, discharge collar and all electrical connections guidelines could result in unsatisfactory unit performance and/or premature failure of some unit components. ClimateMaster will not warrant, or accept responsibility for products which fail, have defects, damage or insufficient performance as a result of improper application. • • • • • • Duct System Design & Installation Guidelines The following application guidelines must be used when installing TLV units. Failure to follow these The duct system must be sized to handle the airflow quietly and must not exceed the maximum allowable External Static Pressure. To maximize sound attenuation metal supply and return ducts should include internal insulation or be of duct board construction for the first 10 feet or end of first full-sized elbow. Install a flexible connector in all supply and return air ducts close to the unit to inhibit sound transfer to the ducts. Do not install uninsulated duct in an unconditioned space. The unit performance will be adversely affected and damage from condensate can occur. On units with multiple fan outlets a “pair of pants” duct connection must be used for proper air balance and distribution and to prevent fan oscillation. Include at least one 90-degree turn in supply air ducts to reduce noise transmission. Existing ducts must be checked to ensure proper size and configuration prior to installation of any replacement unit. Also inspect for and repair all air leaks in existing ducts. c l i m a t e m a s t e r. c o m 9 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Installation • • • Units may only be connected to a dedicated duct system. Consult the factory BEFORE connecting multiple units to a common duct system. Never connect a unit to a duct system with automatic or modulating dampers, VAV boxes, etc. in the supply air system. Never allow a situation where the total unit airflow can drop below the minimum required for proper unit operation. Never connect a bypass damper from the supply air duct to the return air duct. Never allow the return air temperature to drop below the minimum allowable normal temperature for proper unit operation. Do not use TLV units for 100% outdoor air treatment. Do not add hot-gas-bypass to “convert” a unit for outdoor air treatment. Always use a dedicated outdoor air unit for outdoor air treatment. Do not exceed 10% of the total unit airflow with untreated outdoor air. • • Piping Installation Installation of Supply and Return Piping Follow these piping guidelines. 1. Install a drain valve at the base of each supply and return riser to facilitate system flushing. 2. Install shut-off / balancing valves and unions at each unit to permit unit removal for servicing. 3. Place strainers at the inlet of each system circulating pump. 4. Select the proper hose length to allow slack between connection points. Hoses may vary in length by +2% to -4% under pressure. 5. Refer to Table 1. Do not exceed the minimum bend radius for the hose selected. Exceeding the minimum bend radius may cause the hose to collapse which reduces water flow rate. Install an angle adapter to avoid sharp bends in the hose when the radius falls below the required minimum. WARNING! WARNING! Polyolester Oil, commonly known as POE oil, is a synthetic oil used in many refrigeration systems including those with HFC-410A refrigerant. POE oil, if it ever comes in contact with PVC or CPVS piping, may cause failure of the PVC/CPVC. PVC/CPVC piping should never be used as supply or return water piping with water source heat pump products containing HFC-410A as system failures and property damage may result. WARNING! WARNING! Do not bend or kink supply lines or hoses. Figure 3: Supply/Return Hose Kit Rib Crimped CAUTION! CAUTION! Piping must comply with all applicable codes. Table 1: Metal Hose Minimum Bend Radii Hoses in mm 25.4mm 31.8mm 38.1mm Minimum Bend Radius 140mm 178mm 216mm Insulation is not required on loop water piping except where the piping runs through unheated areas or outside the building or when the loop water temperature is below the minimum expected dew point of the pipe ambient. Insulation is required if loop water temperature drops below the dew point. Pipe joint compound is not necessary when Teflon threaded tape is pre-applied to hose assemblies or when flared-end connections are used. If pipe joint compound is preferred, use compound only in small amounts on the male pipe threads of the fitting adapters. Prevent sealant from reaching the flared surfaces of the joint. Note: When antifreeze is used in the loop, assure that it is compatible with Teflon tape or pipe joint compound employed. 10 Swivel Brass Fitting Brass Fitting Length (0.6m Length Standard) MPT MPT Maximum allowable torque for brass fittings is 30 footpounds [41 N-m]. If a torque wrench is not available, tighten finger-tight plus one quarter turn. Tighten steel fittings as necessary. Optional pressure-rated hose assemblies designed specifically for use with ClimateMaster units are available. Similar hoses can be obtained from alternate suppliers. Supply and return hoses are fitted with swivel-joint fittings at one end to prevent kinking during installation. Refer to Figure 3 for an illustration of a Supply/Return Hose Kit. External Pipe Thread (MPT) adapters secure hose assemblies to the unit and risers. Install hose assemblies properly and check them regularly to avoid system failure and reduced service life. CAUTION! CAUTION! Corrosive system water requires corrosion resistant fittings and hoses and possibly water treatment. C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Condensate Installation Condensate Piping - TLV - Remove KO on side that drain will be connected. Remove access panels. Inside of unit, untie and uncoil drain hose. Form trap in hose, make sure hose is not kinked or deformed. Connect plate assembly to side frame with 2 screws. Outside of unit, connect 1” MPT fitting to plate assembly. Run line to building drain. Horizontal runs must be pitched 21 mm per m toward drain. Do not trap externally. Figure 4 illustrates a typical trap and vent used with TL series equipment. Figure 4: TLV Each unit must be installed with its own individual line to the building main condensate drain line or riser. Provide a means to flush or blow out the condensate line. DO NOT install units with a common trap and or vent. Always vent the condensate line when dirt or air can collect in the line or a long horizontal drain line is required. Also vent when large units are working against higher external static pressure than other units connected to the same condensate main since this may cause poor drainage for all units on the line. WHEN A VENT IS INSTALLED IN THE DRAIN LINE, IT MUST BE LOCATED AFTER THE TRAP IN THE DIRECTION OF THE CONDENSATE FLOW and opening 46” (117 cm) minimum from bottom of unit. (Vent per code) WARNING! WARNING! Ensure condensate line is pitched toward drain 1/4" per foot [10mm per 46cm] of run. 2SHQ 9HQW &RQGHQVDWH 3DQ Drain main or riser must be sized for all units connected to it. Pipe Size FP0LQ 7R%RWWRP 2I8QLW µ037 )LWWLQJ µ)37 6FUHZV f 7RPDLQ GUDLQSLWFK µ3HUIRRW $OOILWWLQJVDQGWXELQJRXWVLGHRIWKHXQLWDUHILHOGVXSSOLHG 19mm 25mm 32mm 38mm 51mm 76mm 102mm Connected kW <14 <21 <105 <175 <527 <1055 <1758 * Make sure all connections are secure and water tight. ot After drain is connected to main and all drain r m] drain slope are secure and water tight, pour 1 liter connections of water into condensate pan. Water should drain out freely. Repair any leaks. c l i m a t e m a s t e r. c o m 11 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Water-Loop Heat Pump Applications Commercial systems typically include a number of units plumbed to a common piping system. Any unit plumbing maintenance work can introduce air into the piping system, therefore air elimination equipment is a major portion of the mechanical room plumbing. In piping systems expected to utilize water temperatures below 10°C, 13mm closed cell insulation is required on all piping surfaces to eliminate condensation. Metal to plastic threaded joints should never be employed due to their tendency to leak over time. All non-distributor class units include a low temperature-soldered bracketsupported FPT water connection. Teflon tape thread sealant is recommended to minimize internal fouling of the heat exchanger. Do not overtighten connections and route piping so as not to interfere with service or maintenance access. Hose kits are available from ClimateMaster in different configurations as shown in Figure 5 for connection between the TL Series and the piping system. The hose kits include shut off valves, P/T plugs for performance measurement, high pressure stainless steel braid hose, "Y" type strainer with blowdown valve, and "J" type swivel connection. Balancing valves to facilitate the balancing of the system, and an external low pressure drop solenoid valve for use in variable speed pumping systems, may also be included in the hose kit. The piping system should be flushed to remove dirt, piping chips, and other foreign material prior to operation. See Piping System Cleaning and Flushing Procedures. The flow rate is usually set between 2.9 l/m and 4.5 l/m per kW of cooling capacity. ClimateMaster recommends 3.2 l/m per kW for most applications of water loop heat pumps. To insure proper maintenance and servicing, P/T ports are imperative for temperature and flow verification, as well as performance checks. Cooling Tower/Boiler Systems typically utilize a common loop maintained 16-32°C. The use of a closed circuit evaporative cooling tower with a secondary heat exchanger between the tower and the water loop is recommended. If an open type cooling tower is used continuously, chemical treatment and filtering will be necessary. Low Water Temperature Cutout Setting CXM or DXM Control: When an antifreeze is selected, the FP1 jumper (JW3) should be clipped to select the low temperature (Antifreeze -10.6°C) setpoint to avoid nuisance faults. See Low Water Temperature Cutout Selection. NOTE THAT THE EXTENDED RANGE OPTION SHOULD BE SELECTED WHEN LOOP CONDITIONS ARE EXPECTED TO DROP BELOW 16°C. Figure 5: Typical Water Loop Application Supply Air Return Air Supply Air Thermostat Wiring Unit Power Field Supplied Disconnect Box TO Drain, See Fig. 4 Water In Ball Valve with integral P/T plug Ball Valve with Water Out Water integral P/T plug Control Valve 12 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Ground-Loop Heat Pump Applications Piping Installation - The typical closed loop ground source system is shown in Figure 6. All earth loop piping materials should be limited to only polyethylene fusion for inground sections of the loop. Galvanized or steel fitting should not be used at any time due to their tendency to corrode. All plastic to metal threaded fittings should be avoided due to their potential to leak in earth coupled applications and a flanged fitting substituted. P/T plugs should be used so that flow can be measured using the pressure drop of the unit heat exchanger in lieu of other flow measurement means. Earth loop temperatures can range between -4 to 43°C of flow, and 2.41 l/m to 3.23 l/m per kW of cooling capacity is recommended in these applications. Upon completion of the ground loop piping, pressure test the loop to assure a leak free system. CAUTION! CAUTION! The following instructions represent industry accepted installation practices for Closed Loop Earth Coupled Heat Pump Systems. They are provided to assist the contractor in installing trouble free ground loops. These instructions are recommended only. State and Local Codes MUST be followed and installation MUST conform to ALL applicable Codes. It is the responsibility of the Installing contractor to determine and comply with ALL applicable Codes and Regulations. Pre-Installation - Prior to installation, locate and mark all existing underground utilities, piping, etc. Install loops for new construction before sidewalks, patios, driveways, and other construction has begun. During construction, accurately mark all ground loop piping on the plot plan as an aid in avoiding potential future damage to the installation. Flushing the Earth Loop - Upon completion of system installation and testing, flush the system to remove all foreign objects and purge to remove all air. Figure 6: Typical Earth Loop Application Return Air Return Air Power Stainless steel braid hose with internal “J” swivel Optional Balancing Valve Optional Low Pressure Drop Control Valve (Can be internally mounted on some models) Control Box Ground Loop Water In Ball Valve with optional integral P/T plug To Drain, See Fig. 4 Water Out Thermostat Wiring Table 2: Antifreeze Percentages by Volume Type Minimum Temperature for Low Temperature Protection -12.2°C -9.4°C -6.7°C -3.9°C 25% 38% 29% 21% 25% 25% 16% 22% 20% 10% 15% 14% Methanol 100% USP food grade Propylene Glycol Ethanol* * Must not be denatured with any petroleum based product c l i m a t e m a s t e r. c o m 13 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Ground-Loop Heat Pump Applications Antifreeze - In areas where minimum entering loop temperatures drop below 5°C or where piping will be routed through areas subject to freezing, anti-freeze is needed. Alcohols and glycols are commonly used as antifreezes, however your local sales manager should be consulted for the antifreeze best suited to your area. Low temperature protection should be maintained to 9°C below the lowest expected entering loop temperature. For example, if -1°C is the minimum expected entering loop temperature, the leaving loop temperature would be -4 to -6°C and low temperature protection should be at -10°C e.g. -1°C - 9°C = -10°C. All alcohols should be premixed and pumped from a reservoir outside of the building when possible or introduced under water level to prevent fuming. Initially calculate the total volume of fluid in the piping system. Then use the percentage by volume shown in Table 2 for the amount of antifreeze. Antifreeze concentration should be checked from a well mixed sample using a hydrometer to measure specific gravity. Low Water Temperature Cut-Out Setting CXM or DXM Control: When an antifreeze is selected, the FP1 jumper (JW3) should be clipped to select the low temperature (Antifreeze -12.2°C) setpoint to avoid nuisance faults. Ground-Water Heat Pump Applications Shut off valves should be included in case of servicing. Boiler drains or other valves should be ‘tee’d’ into the line to allow acid flushing of just the heat exchanger. Pressure temperature plugs should be used so that flow and temperature can be measured. Piping materials should be limited to PVC SCH80 or copper. PVC or CPVC should never be used as they are incompatible with the POE oils used in HFC-410A products and piping system failure and property damage may result. WARNING! where scaling could be heavy or where biological growth such as iron bacteria will be present, a closed loop system is recommended. Heat exchanger coils may over time lose heat exchange capabilities due to a build up of mineral deposits inside. These can be cleaned only by a qualified service mechanic as acid and special pumping equipment are required. Desuperheater coils can likewise become scaled and possibly plugged. In areas with extremely hard water, the owner should be informed that the heat exchanger may require occasional acid flushing. Expansion Tank and Pump - Use a closed, bladdertype expansion tank to minimize mineral formation due to air exposure. The expansion tank should be sized to handle at least one minute run time of the pump to prevent premature pump failure using its drawdown capacity rating. Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways, depending on local building codes, i.e. recharge well, storm sewer, drain field, adjacent stream or pond, etc. Most local codes forbid the use of sanitary sewer for disposal. Consult your local building and zoning department to assure compliance in your area. Water Control Valve - Note the placement of the water control valve. Always maintain water pressure in the heat exchanger by placing water control valves at the outlet of the unit to prevent mineral precipitation during the off-cycle. Pilot operated slow closing valves are recommended to reduce water hammer. If water hammer persists, a mini-expansion tank can be mounted on the piping to help absorb the excess hammer shock. Insure that the total ‘VA’ draw of the valve can be supplied by the unit transformer. For instance, the slow closing valve can draw up to 35VA. This can overload smaller 40 or 50 VA transformers depending on the other controls employed. A typical pilot operated solenoid valve draws approximately 15VA. WARNING! Polyolester Oil, commonly known as POE oil, is a synthetic oil used in many refrigeration systems including those with HFC-410A refrigerant. POE oil, if it ever comes in contact with PVC or CPVS piping, may cause failure of the PVC/CPVC. PVC/CPVC piping should never be used as supply or return water piping with water source heat pump products containing HFC-410A as system failures and property damage may result. Flow Regulation - Flow regulation can be accomplished by two methods. Most water control valves have a built in flow adjustment. By measuring the pressure drop through the unit heat exchanger, flow rate can be determined and compared to Table 7. Since the pressure is constantly varying, two pressure gauges might be needed. Simply adjust the water control valve until the desired flow of 2.0 to 2.6 l/m per kW is achieved. Secondly, a flow control device may be installed. The Water quantity should be plentiful and of good quality. devices are typically an orifice of plastic material that Consult Table 3 for water quality guidelines. The unit can be ordered with either a copper or cupro-nickel water heat are designed to allow a specified flow rate. These are exchanger. Consult Table 3 for recommendations. Copper mounted on the outlet of the water control valve. On occasion, these valves can produce a velocity noise that is recommended for closed loop systems and open can be reduced by applying some back pressure. This loop ground water systems that are not high in mineral is accomplished by slightly closing the leaving isolation content or corrosiveness. In conditions anticipating heavy valve of the well water setup. scale formation or in brackish water, a cupro-nickel heat exchanger is recommended. In ground water situations 14 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Ground-Water Heat Pump Applications CAUTION! CAUTION! Low Water Temperature Cut-Out SettingFor all open loop systems the -1.1°C FP1 setting (factory setting-water) should be used to avoid freeze damage to the unit. See Low temperature protection selection for closed loop systems with anitfreeze. Table 3: Water Quality Standards Water Quality Parameter HX Material Closed Recirculating Open Loop and Recirculating Well Scaling Potential - Primary Measurement Above the given limits, scaling is likely to occur. Scaling indexes should be calculated using the limits below pH/Calcium Hardness Method All - pH < 7.5 and Ca Hardness <100ppm Index Limits for Probable Scaling Situations - (Operation outside these limits is not recommended) Scaling indexes should be calculated at 66°C for direct use and HWG applications, and at 32°C for indirect HX use. A monitoring plan should be implemented. Ryznar 6.0 - 7.5 All Stability Index If >7.5 minimize steel pipe use. -0.5 to +0.5 Langelier All If <-0.5 minimize steel pipe use. Based upon 66°C HWG and Saturation Index Direct well, 29°C Indirect Well HX Iron Fouling Iron Fe 2+ (Ferrous) (Bacterial Iron potential) All Iron Fouling All - <0.2 ppm (Ferrous) If Fe2+ (ferrous)>0.2 ppm with pH 6 - 8, O2<5 ppm check for iron bacteria. - <0.5 ppm of Oxygen Above this level deposition will occur . Corrosion Prevention 6 - 8.5 pH All Hydrogen Sulfide (H2S) All Ammonia ion as hydroxide, chloride, nitrate and sulfate compounds All Monitor/treat as needed - 6 - 8.5 Minimize steel pipe below 7 and no open tanks with pH <8 <0.5 ppm At H2S>0.2 ppm, avoid use of copper and copper nickel piping or HX's. Rotten egg smell appears at 0.5 ppm level. Copper alloy (bronze or brass) cast components are OK to <0.5 ppm. - <0.5 ppm Maximum Allowable at maximum water temperature. Maximum Chloride Levels Copper Cupronickel 304 SS 316 SS Titanium - 10$C <20ppm <150 ppm <400 ppm <1000 ppm >1000 ppm 24$C NR NR <250 ppm <550 ppm >550 ppm 38 C NR NR <150 ppm < 375 ppm >375 ppm Erosion and Clogging Particulate Size and Erosion All <10 ppm of particles and a maximum velocity of 1.8 m/s Filtered for maximum 841 micron [0.84 mm, 20 mesh] size. <10 ppm (<1 ppm "sandfree” for reinjection) of particles and a maximum velocity of 1.8 m/s. Filtered for maximum 841 micron 0.84 mm, 20 mesh] size. Any particulate that is not removed can potentially clog components. The ClimateMaster Water Quality Table provides water quality requirements for ClimateMaster coaxial heat exchangers. When water properties are outside of those requirements, an external secondary heat exchanger must be used to isolate the heat pump heat exchanger from the unsuitable water. Failure to do so will void the warranty for the coaxial heat exchanger. Rev.: 3/22/2012 Notes: &ORVHG5HFLUFXODWLQJV\VWHPLVLGHQWLILHGE\Dclosed pressurized piping system. 5HFLUFXODWLQJRSHQZHOOVVKRXOGREVHUYHWKHRSHQUHFLUFXODWLQJGHVLJQFRQVLGHUDWLRQV 15Application not recommended. 1RGHVLJQ0D[LPXP c l i m a t e m a s t e r. c o m 15 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Electrical Data WARNING! CAUTION! WARNING! To avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation. CAUTION! Use only copper conductors for field installed electrical wiring. Unit terminals are not designed to accept other types of conductors. Standard Models Model # Voltage Code Voltage U U TLV084 TLV096 TLV120 TLV150 Compressor Min/Max Voltage Blower Option 380-420/3/50 360/440 A, B, C 1 11.2 75.0 1.8 13.0 15.8 25 380-420/3/50 360/440 E 1 11.2 75.0 2.5 13.7 16.5 25 U 380-420/3/50 360/440 A, B, C 1 12.2 101.0 2.5 14.7 17.8 25 U 380-420/3/50 360/440 A, B, C 1 16.7 111.0 3.6 20.3 24.5 40 U 380-420/3/50 360/440 E 1 16.7 111.0 4.9 21.6 25.8 40 U 380-420/3/50 360/440 A, B, C 1 18.6 118.0 4.9 23.5 28.2 45 45 QTY RLA LRA Fan Motor FLA Total Unit FLA Min Circuit Max Fuse Amp U 380-420/3/50 360/440 E 1 18.6 118.0 7.8 26.4 31.1 TLV168 U 380-420/3/50 360/440 A, B, C 2 11.2 75.0 3.4 25.8 28.6 35 TLV192 U 380-420/3/50 360/440 A, B, C 2 12.2 101.0 4.9 29.3 32.3 40 TLV240 U 380-420/3/50 360/440 A, B, C 2 16.7 111.0 7.8 41.2 45.4 60 U 380-420/3/50 360/440 A, B, C 2 18.6 118.0 7.8 45.0 49.7 60 U 380-420/3/50 360/440 E 2 18.6 118.0 12.2 49.4 54.0 70 TLV300 Dual Point Power Models Emergency Power Supply Voltage Min/Max Voltage Blower Option QTY RLA LRA Total Comp FLA U 380-420/3/50 360/440 A, B, C 1 11.2 75.0 11.2 14.0 25 1.8 2.3 15 U 380-420/3/50 360/440 E 1 11.2 75.0 11.2 14.0 25 2.5 3.1 15 U 380-420/3/50 360/440 A, B, C 1 12.2 101.0 12.2 15.3 25 2.5 3.1 15 U 380-420/3/50 360/440 A, B, C 1 16.7 111.0 16.7 20.9 35 3.6 4.5 15 U 380-420/3/50 360/440 E 1 16.7 111.0 16.7 20.9 35 4.9 6.1 15 U 380-420/3/50 360/440 A, B, C 1 18.6 118.0 18.6 23.3 40 4.9 6.1 15 U 380-420/3/50 360/440 E 1 18.6 118.0 18.6 23.3 40 7.8 9.8 15 TLV168 U 380-420/3/50 360/440 A, B, C 2 11.2 75.0 22.4 25.2 35 3.4 4.3 15 TLV192 U 380-420/3/50 360/440 A, B, C 2 12.2 101.0 24.4 27.4 35 4.9 6.1 15 TLV240 U 380-420/3/50 360/440 A, B, C 2 16.7 111.0 33.4 37.6 50 7.8 9.8 15 U 380-420/3/50 360/440 A, B, C 2 18.6 118.0 37.2 41.9 60 7.8 9.8 15 U 380-420/3/50 360/440 E 2 18.6 118.0 37.2 41.9 60 12.2 15.3 25 TLV084 TLV096 TLV120 TLV150 TLV300 16 Compressor Power Supply Voltage Code Model # Comp Comp Max Fan Motor Fan MCA Fuse FLA MCA C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s Fan Max Fuse THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Electrical - Power Wiring WARNING! WARNING! To avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation. CAUTION! CAUTION! Use only copper conductors for field installed electrical wiring. Unit terminals are not designed to accept other types of conductors. WARNING! WARNING! Disconnect electrical power source to prevent injury or death from electrical shock. General Line Voltage Wiring - Be sure the available power is the same voltage and phase as that shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric Code, whichever is applicable. Thermostat Installation - The thermostat should be located on an interior wall in a larger room away from supply duct drafts. Do NOT locate the thermostat in areas subject to sunlight, drafts or on external walls. The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement. Position the thermostat backplate against the wall so that it appears level and so the thermostat wires protrude through the middle of the backplate. Mark the position of the backplate mounting holes and drill holes with a 4.5 mm bit. Install supplied anchors and secure plate to the wall. Thermostat wire must be 18 AWG wire. Wire the appropriate thermostat as shown in Figure 13 to the low voltage terminal strip in the CXM/DXM Control as shown in Figure 9 using 18 AWG thermostat wire of minimum length. Figure 8: Typical TL Series Line Voltage Field Wiring TL Power Connection - Line voltage connection is made by connecting the incoming line voltage wires to the power block as shown in Figure 8. Consult Table 4a and 4b for correct fuse size. 420 Volt Operation - All 380 - 420 Volt units are factory wired for 380 Volt. The transformers may be switched to 420V operation as illustrated on the wiring diagram by switching the Violet (380V) and the Brown (420V) at the contactor terminal L2. Figure 9: Low Voltage Field Wiring (CXM show) NOTE: For DXM, Y2 wiring at DXM1 All field installed wiring, including electrical ground, must comply with the CE Standards as well as all applicable local codes. Refer to the unit wiring diagrams for fuse sizes and a schematic of the field connections which must be made by the installing (or electrical) contractor. Consult the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup. All final electrical connections must be made with a length of flexible conduit to minimize vibration and sound transmission to the building. c l i m a t e m a s t e r. c o m 17 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Electrical - Low Voltage 2-The valve will draw approximately 25-35 VA through the “Y” signal of the thermostat. Note: This can overheat the anticipators of electromechanical thermostats. Therefore only relay or triac based thermostats should be used. Figure 12: Well Water AVM Valve Wiring TL Unit Y1 CXM/DXM #1 2 3 1 AVM Taco Valve Y1 Heater Switch C Accessory Connections - A terminal paralleling the compressor contactor coil has been provided on the CXM/DXM control of the TL line. "A" has been provided to control accessory devices, such as water valves, electronic air cleaners, humidifiers, etc. Note: This terminal should be used only with 24 Volt signals and not line voltage signals. This signal operates with the compressor contactor. See Figure 11 or the wiring schematic for details. 1-The valve will remain open during a unit lockout. C Low Water Temperature Cutout - FP1 - The CXM/ DXM control allows the field selection of source fluid low temperature cutout points. The factory setting of FP1 is set for water (-1.1°C). In cold temperature applications jumper JW3 (FP1- antifreeze -12.2°C) should be clipped as shown in Figure 10 to change the setting to -12.2°C, a more suitable temperature when using antifreezes. It should be noted that the extended range option should be specified to operate the TL Series at entering water temperatures below 15°C. Thermostat Figure 11: Accessory Wiring CAUTION! Water Solenoid Valves - When using external solenoid valves on ground water installations, a slow closing valve may be desired. Figure 11 illustrates a typical slow closing water control valve wiring which will limit wasted water during a lockout condition. A slow closing valve may be required to prevent water hammer. When using an AVM -Taco Slow Closing valve on TL Series equipment Figure 12 wiring should be utilized. The valve takes approximately 60 seconds to open (very little water will flow before 45 seconds) and it activates the compressor only after the valve is completely opened (by closing its end switch). Only relay or triac based electronic thermostats should be used with the AVM valve. When wired as shown, the valve will operate properly with the following notations: 18 CAUTION! Many units are installed with a factory or field supplied manual or electric shut-off valve. DAMAGE WILL OCCUR if shut-off valve is closed during unit operation. A high pressure switch must be installed on the heat pump side of any field provided shut-off valves and connected to the heat pump controls in series with the built-in refrigerant circuit high pressure switch to disable compressor operation if water pressure exceeds pressure switch setting. The field installed high pressure switch shall have a cut-out pressure of 2068 kPa and a cut-in pressure of 1723 kPa. This pressure switch can be ordered from ClimateMaster with a 1/4” internal flare connection as part number 39B0005N02. C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 CXM/DXM, LonWorks or MPC Control Operation Note: See CXM/DXM AOM (part #97B0003N08) or Lon Controller AOM (97B0013N01) and MPC AOM (97B0031N01) included with any unit utilizing the Lon or MPC Controller Option. Electrical - Thermostat Typical Thermostat Selection and Wiring - Practically any multi-stage contact type thermostat will work with the TL Series. Figure 13a and 13b show typical thermostat wiring. Thermostats with Triac outputs are not compatible with CXM boards. Figure 13a: Typical Manual Changeover 2 heat/ 2 cool thermostat wiring with TL unit & CXM Figure 13b: Typical Manual Changeover 2 heat/ 2 cool thermostat wiring with TL unit & DXM * NOTE: For units with two (2) DXM boards all thermostat connections will be made to the “Master” DXM board. DO NOT connect thermostat wiring to the “Slave” DXM board. c l i m a t e m a s t e r. c o m 19 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 TLV Series Wiring Diagram Matrix Only representative diagrams of CXM and DXM Options are presented in this submittal. All diagrams can be located online at climatemaster.com using the part numbers presented below. Model TLV 084-150 TLV 168-300 TLV 168-300 with ISP TLV 084-150 with ISP 20 Wiring Diagram Part Number Electrical Control 96B0113N04 CXM 96B0113N05 DXM 96B0113N10 CXM 96B0113N11 DXM 380-420/50/3 Agency CE 96B0113N13 CXM 96B0113N14 DXM 96B0113N15 CXM 96B0113N16 DXM C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 TLV084-150 H, F, N with CXM Schematic c l i m a t e m a s t e r. c o m 21 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 TLV084-150 H, F, N with DXM Schematic 22 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 CXM Controls CXM Control - For detailed control information, see CXM or DXM Application, Operation and Maintenance (AOM) manual (part # 97B0003N12 or part #97B0003N13). Field Selectable Inputs - Test mode: Test mode allows the service technician to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the CXM control enters a 20 minute test mode period in which all time delays are sped up 15 times. Upon entering test mode, the status LED will flash a code representing the last fault. For diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat. Test mode can be exited by shorting the test terminals for 3 seconds. Retry Mode: If the control is attempting a retry of a fault, the status LED will slow flash (slow flash = one flash every 2 seconds) to indicate the control is in the process of retrying. Field Configuration Options - Note: In the following field configuration options, jumper wires should be clipped ONLY when power is removed from the CXM control. Water coil low temperature limit setting: Jumper 3 (JW3-FP1 Low Temp) provides field selection of temperature limit setting for FP1 of -1°C or -12°C] (refrigerant temperature). Not Clipped = -1°C. Clipped = -12°C. Air coil low temperature limit setting: Jumper 2 (JW2FP2 Low Temp) provides field selection of temperature limit setting for FP2 of -1°C or -12°C (refrigerant temperature). Note: This jumper should only be clipped under extenuating circumstances, as recommended by the factory. Not Clipped = -1°C. Clipped = -12°C. Alarm relay setting: Jumper 1 (JW1-AL2 Dry) provides field selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact (no connection). Not Clipped = AL2 connected to R. Clipped = AL2 dry contact (no connection). DIP Switches - Note: In the following field configuration options, DIP switches should only be changed when power is removed from the CXM control. DIP switch 1: Unit Performance Sentinel Disable provides field selection to disable the UPS feature. On = Enabled. Off = Disabled. DIP switch 2: Stage 2 Selection - provides selection of whether compressor has an “on” delay. If set to stage 2, the compressor will have a 3 second delay before energizing. Also, if set for stage 2, the alarm relay will NOT cycle during test mode. On = Stage 1. Off = Stage 2 DIP switch 3: Not Used. DIP switch 4: DDC Output at EH2 - provides selection for DDC operation. If set to “DDC Output at EH2,” the EH2 terminal will continuously output the last fault code of the controller. If set to “EH2 normal,” EH2 will operate as standard electric heat output. On = EH2 Normal. Off = DDC Output at EH2. Note: Some CXM controls only have a 2 position DIP switch package. If this is the case, this option can be selected by clipping the jumper which is in position 4 of SW1. Jumper not clipped = EH2 Normal. Jumper clipped = DDC Output at EH2. DIP switch 5: Factory Setting - Normal position is “On.” Do not change selection unless instructed to do so by the factory. Table 6a: CXM/DXM LED And Alarm Relay Operations Description of Operation LED Alarm Relay Normal Mode Normal Mode with UPS Warning CXM is non-functional Fault Retry Lockout Over/Under Voltage Shutdown On On Off Slow Flash Fast Flash Slow Flash Open Cycle (closed 5 sec., Open 25 sec.) Open Open Closed Open (Closed after 15 minutes) Test Mode - No fault in memory Flashing Code 1 Cycling Code 1 Test Mode - HP Fault in memory Flashing Code 2 Cycling Code 2 Test Mode - LP Fault in memory Flashing Code 3 Cycling Code 3 Test Mode - FP1 Fault in memory Flashing Code 4 Cycling Code 4 Test Mode - FP2 Fault in memory Flashing Code 5 Cycling Code 5 Test Mode - CO Fault in memory Flashing Code 6 Cycling Code 6 Test Mode - Over/Under shutdown in memory Flashing Code 7 Cycling Code 7 Test Mode - UPS in memory Flashing Code 8 Cycling Code 8 Test Mode - Swapped Thermistor Flashing Code 9 Cycling Code 9 -Slow Flash = 1 flash every 2 seconds -Fast Flash = 2 flashes every 1 second -Flash code 2 = 2 quick flashes, 10 second pause, 2 quick flashes, 10 second pause, etc. -On pulse 1/3 second; off pulse 1/3 second CAUTION! CAUTION! Do not restart units without inspection and remedy of faulting condition. Equipment damage may occur. c l i m a t e m a s t e r. c o m 23 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 DXM Controls DXM Control - For detailed control information, see CXM AOM (part # 97B0003N12), DXM AOM (part #97B0003N13), Lon controller AOM (part #97B0013N01) or MPC AOM (part # 97B0031N01). Table 6b: DXM LED And Alarm Relay Operations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low Flash = 1 flash every 2 seconds -Fast Flash = 2 flashes every 1 second -Flash code 2 = 2 quick flashes, 10 second pause, 2 quick flashes, 10 second pause, etc. -On pulse 1/3 second; off pulse 1/3 second Water coil low temperature limit setting: Jumper 3 (JW3-FP1 Low Temp) provides field selection of temperature limit setting for FP1 of -1°C or -12°C (refrigerant temperature). Not Clipped = -1°C. Clipped = -12°C. Air coil low temperature limit setting: Jumper 2 (JW2FP2 Low Temp) provides field selection of $ODUP5HOD\ temperature limit setting for FP2 of -1°C or -12°C] (refrigerant temperature). Note: 2SHQ This jumper should only be clipped &\FOHFORVHGVHF RSHQVHF under extenuating circumstances, 2SHQ as recommended by ClimateMaster 2SHQ technical services. &ORVHG Not Clipped = -1°C. Clipped = -12°C. Alarm relay setting: Jumper 4 (JW4 AL2 Dry) provides field selection of the 2SHQ alarm relay terminal AL2 to be jumpered 2SHQ to 24VAC or to be a dry contact (no 2SHQ connection). 2SHQ 2SHQ Not Clipped = AL2 connected to R. 2SHQFORVHGDIWHU Clipped = AL2 dry contact PLQXWHV (no connection). Low pressure normally open: Jumper 1 (JW1-LP norm open) provides field selection for low pressure input to be normally closed or normally open. Not Clipped = LP normally closed. Clipped = LP normally open. Field Selectable Inputs - Test mode: Test mode allows the service technician to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the DXM control enters a 20 minute test mode period in which all time delays are sped up 15 times. Upon entering test mode, the status LED will flash a code representing the last fault. For diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat. Test mode can be exited by shorting the test terminals for 3 seconds. Retry mode: If the control is attempting a retry of a fault, the status LED will slow flash (slow flash = one flash every 2 seconds) to indicate the control is in the process of retrying. Field Configuration Options - Note: In the following field configuration options, jumper wires should be clipped ONLY when power is removed from the DXM control. 24 DIP Switches - Note: In the following field configuration options, DIP switches should only be changed when power is removed from the DXM control. DIP Package #1 (S1) - DIP Package #1 has 8 switches and provides the following setup selections: 1.1 - Unit Performance Sentinel (UPS) disable: DIP Switch 1.1 provides field selection to disable the UPS feature. On = Enabled. Off = Disabled. 1.2 - Compressor relay staging operation: DIP 1.2 provides selection of compressor relay staging operation. The compressor relay can be selected to turn on with a stage 1 or stage 2 call from the thermostat. This is used with dual stage units (2 compressors where 2 DXM controls are being used) or with master/slave applications. In master/slave applications, each compressor and fan will stage according to its appropriate DIP 1.2 setting. If set to stage 2, the compressor will have a 3 second on-delay before energizing during a Stage 2 demand. Also, if set for stage 2, the alarm relay will NOT cycle during test mode.On = Stage 1. Off = Stage 2. C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 DXM Controls 1.3 - Thermostat type (heat pump or heat/cool): DIP 1.3 provides selection of thermostat type. Heat pump or heat/cool thermostats can be selected. When in heat/cool mode, Y1 is the input call for cooling stage 1; Y2 is the input call for cooling stage 2; W1 is the input call for heating stage 1; and O/W2 is the input call for heating stage 2. In heat pump mode, Y1 is the input call for compressor stage 1; Y2 is the input call for compressor stage 2; W1 is the input call for heating stage 3 or emergency heat; and O/W2 is the input call for reversing valve (heating or cooling, depending upon DIP 1.4). On = Heat Pump. Off = Heat/Cool. 1.4 - Thermostat type (O/B): DIP 1.4 provides selection of thermostat type for reversing valve activation. Heat pump thermostats with “O” output (reversing valve energized for cooling) or “B” output (reversing valve energized for heating) can be selected with DIP 1.4. On = HP stat with “O” output for cooling. Off = HP stat with “B” output for heating. 1.5 - Dehumidification mode: DIP 1.5 provides selection of normal or dehumidification fan mode. In dehumidification mode, the fan speed relay will remain off during cooling stage 2. In normal mode, the fan speed relay will turn on during cooling stage 2. On = Normal fan mode. Off = Dehumidification mode. 1.6 - DDC output at EH2: DIP 1.6 provides selection for DDC operation. If set to “DDC Output at EH2,” the EH2 terminal will continuously output the last fault code of the controller. If set to “EH2 normal,” EH2 will operate as standard electric heat output. On = EH2 Normal. Off = DDC Output at EH2. 1.7 - Boilerless operation: DIP 1.7 provides selection of boilerless operation. In boilerless mode, the compressor is only used for heating when FP1 is above the temperature specified by the setting of DIP 1.8. Below DIP 1.8 setting, the compressor is not used and the control goes into emergency heat mode, staging on EH1 and EH2 to provide heating. On = normal. Off = Boilerless operation. 1.8 - Boilerless changeover temperature: DIP 1.8 provides selection of boilerless changeover temperature setpoint. Note that the FP1 thermistor is sensing refrigerant temperature between the coaxial heat exchanger and the expansion device (TXV). Therefore, the 10°C setting is not 10°C water, but approximately 16°C EWT. On = 10°C. Off = 16°C. DIP Package #2 (S2) - DIP Package #2 has 8 switches and provides the following setup selections: 2.1 - Accessory1 relay personality: DIP 2.1 provides selection of ACC1 relay personality (relay operation/ characteristics). See table 6c for description of functionality. 2.2 - Accessory1 relay personality: DIP 2.2 provides selection of ACC 1 relay personality (relay operation/ characteristics). See table 6c for description of functionality. 2.3 - Accessory1 relay personality: DIP 2.3 provides selection of ACC 1 relay options. See table 6c for description of functionality. 2.4 - Accessory2 relay personality: DIP 2.4 provides selection of ACC 2 relay personality (relay operation/ characteristics). See table 6c for description of functionality. 2.5 - Accessory2 relay personality: DIP 2.5 provides selection of ACC 2 relay personality (relay operation/ characteristics). See table 6c for description of functionality. 2.6 - Accessory2 relay personality: DIP 2.6 provides selection of ACC 2 relay options. See table 6c for description of functionality. 2.7 - Auto dehumidification fan mode or high fan mode: DIP 2.7 provides selection of auto dehumidification fan mode or high fan mode. In auto dehumidification mode, the fan speed relay will remain off during cooling stage 2 IF the H input is active. In high fan mode, the fan enable and fan speed relays will turn on when the H input is active. On = Auto dehumidification mode. Off = High fan mode. 2.8 - Special factory selection: DIP 2.8 provides special factory selection. Normal position is “On”. Do not change selection unless instructed to do so by the factory. Table 6c: Accessory DIP Switch Settings DIP 2.1 DIP 2.2 DIP 2.3 ACC1 Relay Option On On On Cycle with fan Off On On Digital NSB On Off On Water Valve - slow opening On On Off OAD Off Off Off Reheat Option - Humidistat Off On Off Reheat Option - Dehumidistat DIP 2.4 DIP 2.5 DIP 2.6 ACC2 Relay Option On On On Cycle with compressor Off On On Digital NSB On Off On Water Valve - slow opening On On Off OAD All other DIP combinations are invalid c l i m a t e m a s t e r. c o m 25 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Safety Features Safety Features – CXM/DXM Control The safety features below are provided to protect the compressor, heat exchangers, wiring and other components from damage caused by operation outside of design conditions. Anti-short cycle protection: The control features a 5 minute anti-short cycle protection for the compressor. Note: The 5 minute anti-short cycle also occurs at power up. Random start: The control features a random start upon power up of 5-80 seconds. Fault Retry: In Fault Retry mode, the Status LED begins slowly flashing to signal that the control is trying to recover from a fault input. The control will stage off the outputs and then “try again” to satisfy the thermostat input call. Once the thermostat input call is satisfied, the control will continue on as if no fault occurred. If 3 consecutive faults occur without satisfying the thermostat input call, the control will go into “lockout” mode. The last fault causing the lockout will be stored in memory and can be viewed at the “fault” LED (DXM board) or by going into test mode (CXM board). Note: FP1/FP2 faults are factory set at only one try. Lockout: In lockout mode, the status LED will begin fast flashing. The compressor relay is turned off immediately. Lockout mode can be “soft” reset by turning off the thermostat (or satisfying the call). A “soft” reset keeps the fault in memory but resets the control. A “hard” reset (disconnecting power to the control) resets the control and erases fault memory. Lockout with emergency heat: While in lockout mode, if W becomes active (CXM), emergency heat mode will occur. If DXM is configured for heat pump thermostat type (DIP 1.3), emergency heat will become active if O/ W2 is energized. High pressure switch: When the high pressure switch opens due to high refrigerant pressures, the compressor relay is de-energized immediately since the high pressure switch is in series with the compressor contactor coil. The high pressure fault recognition is immediate (does not delay for 30 continuous seconds before de-energizing the compressor). Low pressure switch: The low pressure switch must be open and remain open for 30 continuous seconds during “on” cycle to be recognized as a low pressure fault. If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure (loss of charge) fault. The low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle. Low pressure lockout code = 3 Water coil low temperature (FP1): The FP1 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a FP1 fault. The FP1 input is bypassed for the initial 120 seconds of a compressor run cycle. FP1 is set at the factory for one try. Therefore, the control will go into lockout mode once the FP1 fault has occurred. FP1 lockout code = 4 Air coil low temperature (FP2): The FP2 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a compressor run cycle to be recognized as a FP2 fault. The FP2 input is bypassed for the initial 60 seconds of a compressor run cycle. FP2 is set at the factory for one try. Therefore, the control will go into lockout mode once the FP2 fault has occurred. FP2 lockout code = 5 Condensate overflow: The condensate overflow sensor must sense overflow level for 30 continuous seconds to be recognized as a CO fault. Condensate overflow will be monitored at all times. CO lockout code = 6 Over/under voltage shutdown: An over/under voltage condition exists when the control voltage is outside the range of 19VAC to 30VAC. Over/under voltage shut down is a self-resetting safety. If the voltage comes back within range for at least 0.5 seconds, normal operation is restored. This is not considered a fault or lockout. If the CXM/DXM is in over/under voltage shutdown for 15 minutes, the alarm relay will close. Over/under voltage shut down code = 7 High pressure lockout code = 2 Example: 2 quick flashes, 10 sec pause, 2 quick flashes, 10 sec. pause, etc. 26 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Safety Features Unit Performance Sentinel-UPS (patent pending): The UPS feature indicates when the heat pump is operating inefficiently. A UPS condition exists when: a) In heating mode with compressor energized, FP2 is greater than 52°C for 30 continuous seconds, or: b) In cooling mode with compressor energized, FP1 is greater than 52°C for 30 continuous seconds, or: c) In cooling mode with compressor energized, FP2 is less than 4.5°C for 30 continuous seconds. CXM/DXM Control Start-up Operation - The control will not operate until all inputs and safety controls are checked for normal conditions. The compressor will have a 5 minute anti-short cycle delay at power-up. The first time after power-up that there is a call for compressor, the compressor will follow a 5 to 80 second random start delay. After the random start delay and anti-short cycle delay, the compressor relay will be energized. On all subsequent compressor calls, the random start delay is omitted. If a UPS condition occurs, the control will immediately go to UPS warning. The status LED will remain on as if the control is in normal mode. Outputs of the control, excluding LED and alarm relay, will NOT be affected by UPS. The UPS condition cannot occur during a compressor off cycle. During UPS warning, the alarm relay will cycle on and off. The cycle rate will be “on” for 5 seconds, “off” for 25 seconds, “on” for 5 seconds, “off” for 25 seconds, etc. UPS warning code = 8 Swapped FP1/FP2 thermistors: During test mode, the control monitors to see if the FP1 and FP2 thermistors are in the appropriate places. If the control is in test mode, the control will lockout with code 9 after 30 seconds if: a) The compressor is on in the cooling mode and the FP1 sensor is colder than the FP2 sensor, or: b) The compressor is on in the heating mode and the FP2 sensor is colder than the FP1 sensor. Swapped FP1/FP2 thermistor code = 9. ESD (DXM only): The ESD (Emergency Shut Down) mode can be enabled from an external common signal to terminal ESD to shut down the unit. The green status light will flash code 3 when the unit is in ESD mode. ESD mode = code 3 (green “status” LED) Diagnostic Features - The LED on the CXM board advises the technician of the current status of the CXM control. The LED can display either the current CXM mode or the last fault in memory if in test mode. If there is no fault in memory, the LED will flash Code 1 (when in test mode). The green status LED and red fault LED on the DXM board advise the technician of the current status of the DXM control. The status LED will indicate the current mode that the DXM control is in. The fault LED will ALWAYS flash a code representing the LAST fault in memory. If there is no fault in memory, the fault LED will flash Code 1. The yellow test LED will turn on when in test mode. CAUTION: Do not restart units without inspection and remedy of faulting condition. Damage may occur. c l i m a t e m a s t e r. c o m 27 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Adjustment CAUTION! Always disconnect all power supply(s) to unit prior to making belt or sheave adjustments. Inadvertently starting of the motor can cause damage to the equipment and personal injury. Airflow and External Static Pressure Selection Adjustment The TL Series is available with standard, low, and high static options. These options will substitute a different blower drive sheave for each static range. In addition certain static ranges may require the optional large fan motor. Please specify static range and motor horsepower when ordering. See model nomenclature. Sheave Adjustment The TL Series is supplied with variable sheave drive on the fan motor to adjust for differing airflows at various ESP conditions. Select an airflow requirement on the left side of the table, then move horizontally to right under the required ESP. Note the sheave turns open, rpm and horsepower for that condition. Fully closed the sheave will produce the highest static capability (higher rpm). To adjust sheave position: loosen belt tension and remove belt, loosen set screw on variable sheave (on fan motor) and open sheave to desired position. Retighten set screw and replace belt and set belt tension as below. Sheave and Pulley Alignment Verify belt is straight, misalignment will cause premature belt failure. Adjust sheave if needed. Belt Tensioning An overly loose belt will, upon motor start, produce a slippage 'squeel' and cause premature belt failure and or intermittent airflow. An overly tight belt can cause premature motor or blower bearing failure. 28 Belt Tensioning Procedure - TLV Blower motors for TLV models are slide base mounted. To adjust the belt tension: 1. Loosen the four (4) bolts that lock the base to the slide rails. 2. Insert a socket into the opening at the front of the base assembly. 3. Turn counter clock wise to tighten or clock wise to loosen the belt. 4. The belt should be tensioned using a tension gauge method such as the Browning Belt Tensioner to set proper belt tension (see next page). 5. After belt tension is set secure the (4) locking bolts. Notes: Motor position should not need adjustment. Motor sheave position is at mid position of each sheave. Thus the motor sheave is typically 2.5 turns open on a 5 turn sheave. Special Note for AHRI Testing Note 1: All TLV084 ratings @ 2800CFM (1321 l/s w/21GPM (1.33 l/s). Sheave setting for AHRI is 3.5 turns open. Note 2: All TLV096 ratings @ 3200CFM (1510 l/s) w/24GPM (1.51 l/s). Sheave setting for AHRI is 3.0 turns open. Note 3: All TLV120 ratings @ 4000CFM (1888 l/s) w/30GPM (1.89 l/s). Sheave setting for AHRI is 2.5 turns open. Note 4: Cooling capacities based upon 80.6°F DB, 66.2°F WB entering air temperature. Note 5: Heating capacities based upon 68°F DB, 59°F WB entering air temperature. Note 6: All ratings based upon operation at lower voltage of dual voltage rated models. C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Tensioning V-Belt Drives General Rules of Tensioning DEFLECTION = BELT SPAN 64 BELT SP 1. Ideal tension is the lowest tension at which the belt will not slip under peak load conditions. 2. Check tension frequently during the first 24-48 hours of operation. 3. Over tensioning shortens belt and bearing life. 4. Keep belts free from foreign material which may cause slip. 5. Make V-drive inspection on periodic basis. Tension when slipping. Never apply belt dressing as this willl damage the belt and cause early failure. AN Tension Measurement Procedure 1. 2. 3. 4. SMALL “O” RING FORCE SCALE Measure the belt span (see sketch). Position bottom of the large “O” ring on the span scale at the measured belt span. Set the small “O” ring on the deflection force scale to zero. Place the tension checker squarely on one belt at the center of the belt span. Apply a force on the plunger and perpendicular to the belt span until the bottom of the large “O” ring is even with the top of the next belt or with the bottom of a straight edge laid across the sheaves. 5. Remove the tension checker and read the forct applied from the bottom of the small “O” ring on the deflection force scale. 6. Compare the force you have applied with the values given in the table below. The force should be between the minimum and maximum shown. The maximum value is shown for “New Belt” and new belts should be tensioned at this value to allow for expected tension loss. Used belts should be maintained at the minimum value as indicated in the table below. NOTE: The ratio of deflection to belt span is 1:64. Belt Deflection Force Super Gripbelts and Unnotched Gripbands Cross Section Smallest Sheave Diameter Range RPM Range Used Belt New Belt Used Belt New Belt 1000 - 2500 2501 - 4000 16.458 24.464 18.237 27.133 12.454 18.682 15.123 22.240 1000 - 2500 2501 - 4000 20.016 30.246 22.240 32.915 16.902 25.354 19.126 28.467 12.7 - 17.8 1000 - 2500 2501 - 4000 24.019 35.584 25.354 41.811 20.906 31.136 8.6 - 10.7 860- 2500 2501 - 4000 11.2 - 14.2 860- 2500 2501 - 4000 23.574 14.7 - 21.8 860- 2500 2501 - 4000 7.6 - 9.1 9.6 - 12.2 2 A, AX 1 LARGE “O” RING SPAN SCALE B, BX Gripnotch Belts and Notched Gripbands c l i m a t e m a s t e r. c o m 22.685 33.805 - - 21.795 32.026 - - 18.682 27.578 35.139 36.029 46.704 20.016 29.802 31.581 40.477 28.022 41.811 37.808 56.045 26.688 39.587 32.470 48.483 29 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Sheave Information Table 4a: TLV Blower Sheave and Belt Information Model Configuration Return/Supply 84 96 120 A B C Blower Sheave BK95 X 2.5 BK110 X 2.5 BK95 X 2.5 Motor Sheave 1VP40 X 2.2 1VP34 X 2.2 1VP50 X 2.2 Motor kW 0.75 0.75 0.75 Belt BX79 BX81 BX81 Blower Sheave BK95 X 2.5 BK110 X 2.5 BK95 X 2.5 Motor Sheave 1VP40 X 2.2 1VP34 X 2.2 1VP50 X 2.2 1.1 1.1 1.1 BX79 BX81 BX81 Motor kW Back or Front/Top Belt Back/Front Front/ Blower Sheave Back Motor Sheave 150 168 192 240 Drive Package Component N/A 1VP50 X 2.2 1.1 BX81 N/A N/A BK95 X 2.5 BK110 X 2.5 BK95 X 2.5 BK95 X 2.5 1VP40 X 2.2 1VP60 X 2.2 1VP60 X 2.2 Motor kW 1.5 1.5 1.5 Belt BX80 BX81 BX82 N/A 2.2 BX82 Blower Sheave BK95 X 2.5 BK110 X 2.5 BK95 X 2.5 BK95 X 2.5 Motor Sheave 1VP50 X 2.2 1VP50 X 2.2 1VP62 X 2.2 1VP65 X 2.9 Motor kW 2.2 2.2 2.2 Belt BX81 BX83 BX83 Blower Sheave BK95H X 3.0 BK110H X 3.0 BK95H X 3.0 Motor Sheave 1VP44 X 2.2 1VP40 X 2.2 1VP50 X 2.2 Motor kW 1.5 1.5 1.5 Belt BX80 BX81 BX81 Blower Sheave BK95H X 3.0 BK110H X 3.0 BK95H X 3.0 Motor Sheave 1VP44 X 2.2 1VP40 X 2.2 1VP50 X 2.2 Motor kW 2.2 2.2 2.2 Motor kW BX80 BX81 BX81 BK90H X 3.0 BK110H X 3.0 BK95H X 3.0 1VP44 X 2.9 1VP44 X 2.9 1VP60 X 2.9 3.7 3.7 3.7 Belt B76 BX80 BX78 Blower Sheave BK105H X 3.0 BK110H X 3.0 BK95H X 3.0 Motor Sheave 1VP60 X 2.9 1VP50 X 2.9 1VP60 X 2.9 Motor kW 3.7 3.7 3.7 Belt BX80 BX80 BX78 Dimensions are in cm. 30 E BK95 X 2.5 1VP44 X 2.2 Back or Front/Top Belt Back/Front Front/ Blower Sheave Back Motor Sheave 300 D C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s N/A 3.7 BX79 N/A N/A N/A N/A N/A N/A BK95H X 3.0 N/A 1VP60 X 2.9 5.6 BX78 THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 084 Blower Performance All Data is Wet Coil Airflow l/s Airflow (l/s) at External Static Pressure (Pa) Pa 0 25 BkW 755.2 802.4 849.6 896.8 1038.4 1085.6 1227.2 1274.4 1321.6 1368.8 1416.0 150 175 200 225 250 275 300 325 0.12 0.15 0.13 0.19 0.22 0.24 0.26 0.30 0.31 0.33 0.37 0.39 B B A A A A C C C C C C 437 482 527 564 599 630 663 690 716 744 767 Turns Open 3.5 1.5 5 3.5 2.5 1.5 5.5 4.5 3.5 2.5 2 1 BkW 0.13 0.16 0.15 0.20 0.24 0.25 0.28 0.32 0.34 0.36 0.40 0.42 Sheave/Mtr B B A A A A C C C C C C RPM 392 440 485 529 566 601 633 666 693 720 747 771 1 Turns Open 3 1.5 5 3.5 2 1.5 5.5 4.5 3 2.5 2 BkW 0.14 0.17 0.17 0.22 0.25 0.27 0.29 0.33 0.36 0.38 0.42 Sheave/Mtr B B A A A A C C C C C RPM 395 444 488 530 568 603 636 668 697 723 751 Turns Open 2.5 1 5 3.5 2 1 5 4 3 2 1.5 BkW 0.15 0.18 0.19 0.23 0.27 0.28 0.31 0.35 0.38 0.41 0.45 Sheave/Mtr B B A A A C C C C C C RPM 399 447 491 532 571 606 639 671 700 727 754 0.11 2.5 1 4.5 3 2 5.5 5 4 3 2 1.5 0.16 0.19 0.21 0.25 0.28 0.30 0.33 0.37 0.40 0.43 0.47 Sheave/Mtr B B A A A A C C C C C C RPM 352 403 450 493 534 573 608 641 673 703 730 757 Turns Open 4.5 2.5 5.5 4.5 3 2 5.5 4.5 4 2.5 2 1.5 BkW 0.12 0.18 0.22 0.25 0.28 0.31 0.33 0.37 0.40 0.44 0.48 0.52 Sheave/Mtr B B A A A A C C C C C C RPM 362 410 457 499 537 577 612 647 678 710 737 764 Turns Open 4.5 2 5.5 4.5 3 1.5 5.5 4.5 3.5 2.5 1.5 1 BkW 0.17 0.21 0.24 0.25 0.29 0.33 0.37 0.40 0.44 0.48 0.52 0.55 Sheave/Mtr B B A A A A C C C C C C RPM 375 424 467 507 548 584 621 653 684 716 743 772 1 Turns Open 4 2 5 4 2.5 1.5 5 4.5 3.5 2.5 1.5 BkW 0.18 0.22 0.25 0.29 0.33 0.37 0.40 0.44 0.48 0.52 0.55 Sheave/Mtr B B A A A A C C C C C RPM 387 435 476 518 555 590 627 659 692 721 751 BkW 1180.0 125 388 Turns Open 1132.8 100 RPM BkW 991.2 75 Sheave/Mtr Turns Open 944.0 50 0.18 3.5 1.5 5 4 2.5 1.5 5 4 3 2 1.5 0.22 0.25 0.29 0.33 0.37 0.40 0.44 0.48 0.52 0.55 0.59 Sheave/Mtr B B B A A A A C C C C C RPM 353 403 446 485 527 563 600 633 665 697 726 756 Turns Open 4..5 3 1.5 4.5 3.5 2.5 1 5 4 3 2 1.5 BkW 0.21 0.23 0.25 0.29 0.33 0.37 0.40 0.44 0.48 0.55 0.59 0.63 Sheave/Mtr B B B A A A A C C C C C RPM 362 411 452 495 532 567 604 636 670 700 729 759 Turns Open 4 2.5 1 4.5 3.5 2 1 4.5 4 3 2 1 BkW 0.22 0.25 0.32 0.36 0.40 0.43 0.47 0.51 0.55 0.58 0.62 0.66 Sheave/Mtr B B A A A A C C C C C C RPM 377 420 460 500 536 570 606 638 671 701 729 759 Turns Open 3.5 2 5.5 4 3 2 5.5 4.5 3.5 2.5 2 1 BkW 0.25 0.28 0.32 0.36 0.40 0.44 0.48 0.52 0.55 0.59 0.63 0.67 Sheave/Mtr B B A A A A C C C C C C RPM 381 423 463 504 539 576 609 641 674 703 734 762 Turns Open 3.5 2 5.5 4 3 1.5 5.5 4.5 3.5 2.5 1.5 1 BkW 0.25 0.29 0.33 0.37 0.40 0.48 0.52 0.55 0.59 0.63 0.67 0.70 Sheave/Mtr B B A A A A C C C C C C RPM 390 431 474 510 545 581 613 647 677 706 737 764 Turns Open 3 1.5 5 3.5 2.5 1.5 5.5 4 3.5 2.5 1.5 1 BkW 0.29 0.33 0.37 0.40 0.44 0.48 0.55 0.59 0.63 0.67 0.70 0.78 Sheave/Mtr B B A A A A C C C C C E RPM 399 440 481 517 551 586 618 651 681 710 740 767 Turns Open 2.5 1.5 5 3.5 2 1 5 4 3 2 1.5 1 BkW 0.32 0.37 0.40 0.44 0.48 0.52 0.55 0.63 0.67 0.70 0.78 0.82 Sheave/Mtr B B A A A A C C C C E E RPM 412 455 492 526 563 595 628 658 687 718 745 774 Turns Open 2.5 1 4.5 3 2 1 5 4 3 2 1.5 1 350 375 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor, E = High Static/Large Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. c l i m a t e m a s t e r. c o m 31 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 096 Blower Performance All Data is Wet Coil Airflow l/s 849.6 896.8 944.0 991.2 1038.4 Airflow (l/s) at External Static Pressure (Pa) Pa 0 BkW Sheave/Mtr RPM 1132.8 1180.0 1227.2 1274.4 1321.6 1368.8 1416.0 1463.2 1510.4 1557.6 1604.8 1652.0 50 75 100 125 150 175 200 225 250 275 300 0.10 B 343 0.14 B 395 0.17 A 444 0.17 A 488 0.22 A 530 0.25 A 568 0.27 A 603 0.29 C 636 0.33 C 668 0.36 C 697 0.38 C 723 0.42 C 751 Turns Open 5 3 6 5 3.5 2.5 1.5 5 4 3 2.5 1.5 BkW Sheave/Mtr RPM 0.11 B 348 0.15 B 399 0.18 A 447 0.19 A 491 0.23 A 532 0.27 A 571 0.28 A 606 0.31 C 639 0.35 C 671 0.38 C 700 0.41 C 727 0.45 C 754 Turns Open 4.5 3 6 5 3.5 2 1.5 5 4 3 2.5 1.5 BkW Sheave/Mtr RPM Turns Open 0.11 B 352 0.16 B 403 0.19 A 450 0.21 A 493 0.25 A 534 0.28 A 573 0.30 A 608 0.33 C 641 0.37 C 673 0.40 C 703 0.43 C 730 0.47 C 757 4.5 3 5.5 4.5 3 2 1 5 4 2.5 2 1.5 BkW Sheave/Mtr RPM 0.12 B 362 0.18 B 410 0.22 A 457 0.25 A 499 0.28 A 537 0.31 A 577 0.33 A 612 0.37 C 647 0.40 C 678 0.44 C 710 0.48 C 737 0.52 C 764 Turns Open 4 2.5 5.5 4.5 3 2 1 4.5 3.5 2.5 2 1 BkW Sheave/Mtr RPM 0.17 B 375 0.21 B 424 0.24 A 467 0.25 A 507 0.29 A 548 0.33 A 584 0.37 A 621 0.40 C 653 0.44 C 684 0.48 C 716 0.52 C 743 0.55 C 772 1 Turns Open 1085.6 25 BkW Sheave/Mtr RPM 0.16 B 339 4 2 5 4.5 3 1.5 1 4.5 3.5 2.5 2 0.18 B 387 0.22 A 435 0.25 A 476 0.29 A 518 0.33 A 555 0.37 A 590 0.40 C 627 0.44 C 659 0.48 C 692 0.52 C 721 0.55 C 751 Turns Open 5 3.5 6 5 4 2.5 1.5 5.5 4.5 3 2.5 1.5 BkW Sheave/Mtr RPM 0.18 B 353 0.22 B 403 0.25 A 446 0.29 A 485 0.33 A 527 0.37 A 563 0.40 A 600 0.44 C 633 0.48 C 665 0.52 C 697 0.55 C 726 0.59 C 756 Turns Open 4.5 3 6 5 3.5 2.5 1.5 5.5 4 3 2 1.5 BkW Sheave/Mtr RPM 0.21 B 362 0.23 B 411 0.25 A 452 0.29 A 495 0.33 A 532 0.37 A 567 0.40 A 604 0.44 C 636 0.48 C 670 0.55 C 700 0.59 C 729 0.63 C 759 Turns Open 4.0 2.5 5.5 4.5 3.5 2 1 5 4 3 2 1 BkW Sheave/Mtr RPM 0.22 B 377 0.25 B 420 0.32 A 460 0.36 A 500 0.40 A 536 0.43 A 570 0.47 A 606 0.51 C 638 0.55 C 671 0.58 C 701 0.62 C 729 0.66 C 759 Turns Open 3.5 2 5.5 4.5 3 2 1 5 3.5 2.5 2 1 BkW Sheave/Mtr RPM 0.25 B 381 0.28 B 423 0.32 A 463 0.36 A 504 0.40 A 539 0.44 A 576 0.48 A 609 0.52 C 641 0.55 C 674 0.59 C 703 0.63 C 734 0.67 C 762 1 Turns Open 3.5 2 5 4 3 1.5 1 5 3.5 2.5 2 BkW Sheave/Mtr RPM 0.25 B 390 0.29 B 431 0.33 A 474 0.37 A 510 0.40 A 545 0.48 A 581 0.52 A 613 0.55 C 647 0.59 C 677 0.63 C 706 0.67 C 737 Turns Open 3 2 5 4 3 1.5 1 4.5 3.5 2.5 2 BkW Sheave/Mtr RPM 0.29 B 399 0.33 A 440 0.37 A 481 0.40 A 517 0.44 A 551 0.48 A 586 0.55 C 618 0.59 C 651 0.63 C 681 0.67 C 710 0.70 C 740 Turns Open 3 6 4.5 3.5 2.5 1.5 5.5 4.5 3 2.5 1.5 BkW Sheave/Mtr RPM 0.32 B 412 0.37 A 455 0.40 A 492 0.44 A 526 0.48 A 563 0.52 A 595 0.55 C 628 0.63 C 658 0.67 C 687 0.70 C 718 0.78 C 745 Turns Open 2.5 5.5 4.5 3.5 2 1 5 4 3 2 1.5 BkW Sheave/Mtr RPM 0.33 B 421 0.40 A 459 0.44 A 499 0.48 A 533 0.52 A 569 0.55 A 600 0.63 C 633 0.67 C 663 0.70 C 691 0.74 C 722 0.78 C 749 Turns Open 2 5.5 4 3 2 1 5 4 3 2 1.5 BkW Sheave/Mtr RPM 0.37 A 441 0.40 A 478 0.48 A 513 0.52 A 549 0.55 A 581 0.63 A 614 0.67 C 644 0.70 C 672 0.74 C 703 0.78 C 730 0.85 C 759 Turns Open 6 5 4 2.5 1.5 1 4.5 3.5 2.5 2 1.5 BkW Sheave/Mtr RPM 0.40 A 456 0.48 A 495 0.52 A 529 0.55 A 561 0.62 A 595 0.67 C 625 0.70 C 656 0.74 C 685 0.78 C 712 0.85 C 741 0.92 C 767 Turns Open 5.5 4.5 3.5 2 1 5.5 4 3 2.5 2 1 BkW Sheave/Mtr RPM 0.47 A 471 0.52 A 506 0.55 A 539 0.59 A 574 0.63 A 604 0.70 C 633 0.74 C 664 0.78 C 692 0.85 C 721 0.89 C 747 0.93 C 773 1 Turns Open 5.5 4 3 1.5 1 5 4 3 2 1.5 BkW Sheave/Mtr RPM 0.48 A 486 0.55 A 520 0.59 A 555 0.63 A 586 0.70 C 615 0.74 C 647 0.78 C 674 0.85 C 704 0.92 C 730 0.96 C 756 Turns Open 5 3.5 2.5 1 5.5 4.5 4 3 2 1.5 325 350 375 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. 32 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 120 Blower Performance All Data is Wet Coil Airflow l/s 1085.6 1132.8 1180.0 1227.2 1274.4 1321.6 1368.8 1416.0 1463.2 1510.4 1557.6 1604.8 1652.0 1699.2 1746.4 1793.6 1840.8 Pa BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open 0 0.25 B 377 6 0.30 B 395 5.5 0.33 B 414 4.5 0.37 B 431 4 0.40 B 448 3.5 0.44 B 464 3 0.48 B 480 2.5 0.52 B 496 2 0.55 A 511 6 0.63 A 526 5.5 0.67 A 544 5 0.70 A 555 4.5 25 0.22 B 385 6 0.25 B 403 5 0.30 B 421 4.5 0.33 B 438 4 0.37 B 453 3.5 0.40 B 469 3 0.44 B 485 2 0.48 B 500 1.5 0.52 A 515 6 0.55 A 530 5.5 0.63 A 544 5 0.67 A 561 4.5 0.70 A 575 4 0.78 A 589 3.5 50 0.18 B 376 6 0.19 B 395 5.5 0.22 B 412 5 0.25 B 430 4 0.30 B 446 3.5 0.33 B 462 3 0.37 B 478 2.5 0.40 B 491 2 0.44 A 504 6 0.48 A 520 5.5 0.52 A 537 5 0.55 A 551 4.5 0.63 A 565 4 0.67 A 578 3.5 0.70 A 592 3.5 0.78 A 605 3 0.85 A 618 2.5 75 0.19 B 423 4.5 0.22 B 439 4 0.25 B 455 3 0.30 B 471 2.5 0.33 B 486 2 0.37 A 501 6 0.40 A 515 6 0.44 A 529 5.5 0.48 A 542 5 0.52 A 556 4.5 0.55 A 570 4 0.63 A 583 3.5 0.67 A 596 3.5 0.70 A 608 3 0.78 A 621 2.5 0.82 A 633 2 0.89 A 646 1.5 100 0.22 B 466 3 0.27 B 481 2.5 0.30 B 496 1.5 0.33 A 506 6 0.37 A 520 5.5 0.40 A 534 5 0.45 A 547 4.5 0.48 A 563 4.5 0.52 A 575 4 0.55 A 588 3.5 0.63 A 601 3 0.67 A 613 3 0.70 A 625 2.5 0.78 A 637 2 0.85 A 649 1.5 0.85 A 661 1 0.93 A 676 6 125 0.27 A 503 6 0.30 A 517 5.5 0.33 A 530 5.5 0.37 A 544 5 0.40 A 556 4.5 0.45 A 569 4 0.48 A 582 3.5 0.52 A 595 3.5 0.55 A 607 3 0.63 A 619 2.5 0.67 A 631 2 0.70 A 642 2 0.78 A 654 1.5 0.82 A 668 1 0.89 A 679 1 0.93 C 691 6 1.00 C 702 6 Airflow (l/s) at External Static Pressure (Pa) 150 175 200 225 250 0.30 A 543 5 0.34 A 555 4.5 0.37 A 567 4 0.40 A 579 3.5 0.45 A 591 3.5 0.48 A 603 3 0.52 A 615 2.5 0.55 A 626 2.5 0.63 A 637 2 0.67 A 649 1.5 0.70 A 662 1.5 0.78 A 674 1 0.82 C 684 6 0.85 C 695 6 0.93 C 706 5.5 1.00 C 717 5.5 1.08 C 728 5 0.34 A 580 4 0.37 A 592 3.5 0.40 A 603 3 0.45 A 614 2.5 0.48 A 625 2.5 0.52 A 636 2 0.55 A 647 1.5 0.63 A 659 1.5 0.67 A 670 1 0.70 A 680 1 0.78 C 691 6 0.82 C 701 6 0.85 C 711 5.5 0.93 C 722 5 1.00 C 732 5 1.04 C 742 4.5 1.11 C 753 4 0.37 A 616 3 0.42 A 626 2.5 0.45 A 637 2 0.48 A 647 1.5 0.55 A 657 1 0.60 A 668 1 0.63 A 678 1 0.67 C 689 6 0.70 C 699 6 0.78 C 708 5.5 0.82 C 718 5.5 0.85 C 728 5 0.93 C 738 4.5 1.00 C 748 4.5 1.04 C 758 4 1.08 C 767 4 1.15 C 779 3.5 0.42 A 649 2 0.45 A 659 1.5 0.48 A 669 1 0.55 A 679 1 0.60 C 689 6 0.63 C 698 6 0.67 C 708 5.5 0.70 C 717 5.5 0.78 C 726 5 0.82 C 736 5 0.85 C 745 4.5 0.93 C 754 4.5 0.96 C 766 4 1.04 C 776 3.5 1.08 C 785 3.5 1.15 C 794 3 1.23 C 803 2.5 0.45 A 682 1 0.52 C 691 6 0.55 C 701 6 0.60 C 710 5.5 0.63 C 719 5.5 0.67 C 728 5 0.70 C 737 5 0.78 C 745 4.5 0.82 C 754 4.5 0.85 C 765 4 0.93 C 774 4 0.96 C 783 3.5 1.00 C 792 3 1.08 C 800 3 1.15 C 809 2.5 1.23 C 818 2 1.30 C 827 2 275 0.48 C 712 5.5 0.52 C 722 5.5 0.60 C 730 5 0.63 C 739 4.5 0.67 C 748 4.5 0.70 C 757 4 0.75 C 765 4 0.82 C 774 3.5 0.85 C 783 3.5 0.93 C 791 3 0.96 C 799 3 1.00 C 808 2.5 1.08 C 816 2.5 1.15 C 825 2 1.23 C 833 2 1.26 C 842 1.5 1.34 C 850 1 300 0.52 C 742 4.5 0.57 C 751 4.5 0.63 C 759 4 0.67 C 768 4 0.70 C 776 3.5 0.75 C 785 3.5 0.78 C 793 3 0.85 C 801 3 0.89 C 809 2.5 0.96 C 817 2.5 1.00 C 824 2 1.08 C 833 2 1.15 C 841 1.5 1.19 C 849 1.5 1.26 C 857 1 1.30 C 867 0.5 1.38 C 875 0.5 325 0.55 C 770 4 0.60 C 779 3.5 0.67 C 787 3.5 0.70 C 795 3 0.75 C 803 3 0.78 C 812 2.5 0.85 C 819 2.5 0.89 C 826 2 0.93 C 834 2 1.00 C 841 1.5 1.08 C 849 1.5 1.11 C 857 1 1.19 C 867 1 1.23 C 874 0.5 1.30 C 882 0.5 1.38 C 890 0 1.45 E 898 0 350 0.60 C 797 3 0.67 C 805 3 0.70 C 813 2.5 0.75 C 822 2 0.78 C 830 2 0.82 C 838 1.5 0.90 C 845 1.5 0.93 C 851 1 1.00 C 859 1 1.08 C 868 0.5 1.11 C 875 0.5 1.15 C 882 0 1.23 C 890 0 1.30 C 897 0 375 0.63 C 822 2.5 0.70 C 831 2 0.75 C 839 1.5 0.78 C 847 1.5 0.82 C 855 1 0.90 C 860 1 0.93 C 868 0.5 1.00 C 877 0.5 1.08 C 884 0.5 1.14 C 891 0 1.15 C 898 0 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor, E = High Static/Large Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. Table Continued on Next Page c l i m a t e m a s t e r. c o m 33 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 120 Blower Performance Table Continued from Previous Page All Data is Wet Coil Airflow l/s 1888.0 1935.2 1982.4 2029.6 2076.8 2124.0 Pa BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open 0 0.78 A 572 4 0.85 A 589 3.5 0.93 A 605 3 0.96 A 621 2.5 1.040 A 637 2 1.11 A 653 1.5 25 0.82 A 601 3 0.89 A 617 2.5 0.96 A 633 2 1.00 A 649 1.5 1.08 A 664 1 1.15 A 679 1 50 0.85 A 630 2 0.93 A 645 1.5 1.00 A 660 1 1.08 A 675 1 1.15 C 690 6 1.23 C 707 5.5 75 0.93 A 657 1 1.00 A 672 1 1.08 C 689 6 1.15 C 703 6 1.23 C 717 5.5 1.30 C 731 5 100 1.00 C 686 6 1.08 C 700 6 1.15 C 714 5.5 1.23 C 728 5 1.30 C 742 4.5 1.38 C 755 4 125 1.08 C 712 5.5 1.11 C 726 5 1.19 C 739 4.5 1.26 C 752 4 1.38 C 766 4 1.45 C 779 3.5 Airflow (l/s) at External Static Pressure (Pa) 150 175 200 225 250 1.11 C 737 4.5 1.15 C 751 4.5 1.23 C 763 4 1.30 C 776 3.5 1.41 C 791 3 1.53 E 804 3 1.15 C 762 4 1.23 C 775 3.5 1.30 C 790 3 1.38 C 802 2.5 1.50 E 814 2 1.56 E 826 2 1.23 C 789 3 1.30 C 801 2.5 1.38 C 813 2 1.50 E 827 2 1.53 C 836 2 1.60 C 848 1.5 1.30 C 812 2.5 1.38 C 824 2 1.50 E 836 1.5 1.53 E 847 1.5 1.60 E 858 1 1.68 E 870 1 1.34 C 836 1.5 1.41 C 847 1 1.53 E 858 1 1.60 E 869 1 1.68 E 882 0.5 1.75 E 893 0 275 1.38 C 859 1 1.50 E 872 0.5 1.56 E 882 0.5 1.68 E 893 0 1.75 E 904 0 300 1.50 E 883 0 1.53 E 894 0 325 1.53 E 905 0 350 375 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor, E = High Static/Large Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. 34 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 150 Blower Performance All Data is Wet Coil Airflow l/s Pa Airflow (l/s) at External Static Pressure (Pa) 0 25 50 75 100 BkW 1321.6 1368.8 1510.4 1652.0 1888.0 350 375 0.79 0.87 0.94 A A A A A C C C 640 676 712 746 783 821 859 901 Turns Open 5.5 4 6 5 4 3 2 1 5.5 4.5 3 BkW 0.37 0.42 0.45 0.52 0.57 0.60 0.67 0.75 0.81 0.90 0.97 Sheave/Mtr B B A A A A A A C C C RPM 544 582 619 652 686 719 754 789 823 860 902 0.37 5 4 5.5 4.5 3.5 2.5 1.5 1 5.5 4 3 0.42 0.45 0.52 0.57 0.60 0.67 0.75 0.79 0.82 0.94 1.02 Sheave/Mtr B B B A A A A A C C C C RPM 521 558 595 628 663 697 728 762 796 828 863 903 Turns Open 6 4.5 3.5 5.5 4.5 3.5 2.5 1.5 6 5 4 3 BkW 0.42 0.45 0.52 0.55 0.60 0.64 0.72 0.78 0.82 0.90 0.97 1.05 Sheave/Mtr B B A A A A A A C C C C RPM 536 572 608 640 674 705 737 769 799 832 866 904 Turns Open 5.5 4 6 5 4 3 2 1 6 5 4 3 BkW 0.45 0.49 0.55 0.60 0.67 0.70 0.75 0.85 0.90 0.97 1.05 1.12 Sheave/Mtr B B A A A A A A C C C C RPM 548 585 618 652 685 715 747 778 807 836 868 905 0.45 5 3.5 5.5 4.5 3.5 2.5 1.5 1 5.5 5 3.5 3 0.48 0.52 0.60 0.64 0.70 0.78 0.82 0.90 0.93 1.00 1.08 1.15 Sheave/Mtr B B A A A A A A A C C C C RPM 522 562 599 631 664 694 725 756 784 815 845 874 906 Turns Open 6 4.5 6 5.5 4 3 2.5 1.5 1 5.5 4.5 3.5 3 BkW 0.48 0.52 0.57 0.63 0.67 0.75 0.82 0.85 0.93 1.00 1.08 1.15 1.20 Sheave/Mtr B B A A A A A A C C C C C RPM 537 576 612 643 676 705 736 763 793 823 850 880 908 Turns Open 5.5 4 5.5 5 4 3 2 1 6 5 4.5 3.5 2.5 BkW 0.52 0.57 0.60 0.67 0.75 0.78 0.85 0.93 1.00 1.05 1.12 1.20 1.23 Sheave/Mtr B B A A A A A A C C C C C RPM 551 589 622 655 685 716 746 776 802 829 858 886 913 0.52 5 3.5 5.5 4.5 3.5 2.5 2 1 6 5 4 3 2.5 0.55 0.60 0.67 0.75 0.78 0.85 0.93 0.97 1.05 1.08 1.15 1.23 1.30 Sheave/Mtr B B A A A A A A C C C C C C RPM 526 565 600 634 665 696 727 754 783 809 837 865 891 919 Turns Open 6 4.5 6 5 4 3 2 1.5 6 5.5 4.5 4 3 2.5 BkW 0.55 0.63 0.67 0.70 0.78 0.85 0.93 0.97 1.00 1.08 1.15 1.23 1.30 1.38 Sheave/Mtr B B A A A A A A C C C C C C RPM 541 579 613 647 677 707 737 764 793 818 846 871 898 926 0.55 5.5 4 5.5 4.5 4 3 2 1.5 6 5.5 4.5 3.5 3 2 0.63 0.67 0.70 0.78 0.85 0.93 0.96 1.00 1.08 1.15 1.23 1.30 1.38 1.45 Sheave/Mtr B B B A A A A A A C C C C C C RPM 519 554 591 626 659 688 718 746 774 802 829 855 879 905 931 Turns Open 6 5 3.5 5.5 4.5 3.5 2.5 2 1 5.5 5 4.5 3.5 2.5 2 BkW 0.59 0.63 0.70 0.78 0.85 0.89 0.93 1.00 1.08 1.15 1.23 1.30 1.38 1.45 1.52 Sheave/Mtr B B A A A A A A A C C C C C C RPM 531 569 605 639 669 702 729 757 785 811 838 862 887 913 938 Turns Open 5.5 4.5 6 5 4 3 2.5 1.5 1 5.5 5 4 3.5 2.5 2 BkW 0.63 0.70 0.78 0.85 0.89 0.93 1.00 1.08 1.15 1.23 1.26 1.30 1.38 1.45 1.53 Sheave/Mtr B B A A A A A A C C C C C C C RPM 545 582 618 651 683 710 739 767 794 821 845 870 895 920 945 Turns Open BkW 1935.2 325 0.72 A BkW 1840.8 300 0.64 606 Turns Open 1793.6 275 0.57 B BkW 1746.4 250 0.52 572 Turns Open 1699.2 225 0.49 B BkW 1604.8 200 0.42 533 Turns Open 1557.6 175 0.37 RPM BkW 1463.2 150 0.34 Sheave/Mtr Turns Open 1416.0 125 0.63 5 4 5.5 4.5 4 3 2 1.5 6 5.5 4.5 4 3 2.5 2 0.70 0.78 0.82 0.85 0.93 1.00 1.08 1.15 1.23 1.26 1.30 1.38 1.45 1.53 1.60 Sheave/Mtr B B B A A A A A A C C C C C C C RPM 523 560 596 631 661 692 722 750 778 804 831 854 879 904 928 951 Turns Open 6 4.5 3.5 5.5 4.5 3.5 2.5 1.5 1 6 5 4.5 3.5 3 2 1.5 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor, E = High Static/Large Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. Table Continued on Next Page c l i m a t e m a s t e r. c o m 35 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 150 Blower Performance Table Continued from Previous Page All Data is Wet Coil Airflow l/s Pa BkW 1982.4 2029.6 2076.8 2124.0 2171.2 2218.4 2265.6 2312.8 2360.0 2407.2 2454.4 2501.6 2548.8 2596.0 Airflow (l/s) at External Static Pressure (Pa) 0 0.70 25 0.74 50 0.78 75 0.85 100 0.93 125 1.00 150 1.08 175 1.15 200 1.19 225 1.23 250 1.30 275 1.38 300 1.45 325 1.53 350 1.60 375 1.68 Sheave/Mtr B B A A A A A A A C C C C C C C RPM 538 574 609 640 673 703 733 761 788 812 838 863 888 912 934 958 Turns Open 5.5 4 6 5 4 3 2 1.5 1 5.5 5 4 3.5 2.5 2 1.5 BkW 0.70 0.78 0.85 0.93 1.00 1.08 1.15 1.19 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 Sheave/Mtr B B A A A A A A C C C C C C C C RPM 553 588 620 653 685 715 744 771 796 822 847 872 896 919 942 966 Turns Open 5 3.5 5.5 4.5 3.5 2.5 2 1 6 5.5 4.5 4 3 2.5 1.5 1 BkW 0.78 0.85 0.93 1.00 1.08 1.15 1.19 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 Sheave/Mtr B B A A A A A A C C C C C C C C RPM 568 602 633 666 697 726 755 782 806 832 857 881 904 927 950 973 1 Turns Open 4.5 3 5 4 3.5 2.5 1.5 1 6 5 4.5 3.5 3 2 1.5 BkW 0.85 0.90 0.97 1.05 1.12 1.20 1.27 1.35 1.42 1.50 1.57 1.65 1.72 1.80 1.87 Sheave/Mtr B A A A A A A C C C C C C C C RPM 581 613 646 678 706 735 763 791 817 842 867 889 912 935 958 Turns Open 4 6 4.5 4 3 2 1.5 6 5.5 4.5 4 3 2.5 2 1.5 BkW 0.89 0.93 1.00 1.08 1.15 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 Sheave/Mtr B A A A A A A C C C C C C C C RPM 598 623 656 687 715 744 772 799 825 850 872 896 919 942 963 Turns Open 3.5 5.5 4.5 3.5 2.5 2 1 6 5.5 4.5 3.5 3 2 1.5 1 BkW 0.93 1.00 1.08 1.15 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 Sheave/Mtr A A A A A A A C C C C C C C C RPM 605 637 666 697 727 755 783 809 835 858 882 905 928 951 973 Turns Open 6 5 4 3 2.5 1.5 1 5.5 5 4 3.5 2.5 2 1.5 1 BkW 1.00 1.08 1.15 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 Sheave/Mtr A A A A A A C C C C C C C C C RPM 618 647 678 708 738 766 793 819 844 867 891 914 937 959 980 Turns Open 5.5 4.5 4 3 2 1 6 5.5 4.5 4 3 2.5 1.5 1.5 1 BkW 1.08 1.15 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 2.12 Sheave/Mtr A A A A A A C C C C C C C C C RPM 631 662 690 720 749 777 803 827 852 877 900 923 946 966 988 1 Turns Open 5.5 4 3.5 2.5 1.5 1 6 5 4.5 3.5 3 2 1.5 1 BkW 1.15 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 2.12 Sheave/Mtr A A A A A C C C C C C C C C RPM 642 672 702 731 760 785 811 837 862 886 909 932 953 975 1 Turns Open 5 4 3 2 1.5 6 5.5 4.5 4 3 2.5 1.5 1 BkW 1.23 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 2.12 Sheave/Mtr A A A A A C C C C C C C C RPM 655 685 714 743 769 798 822 847 872 896 917 940 962 Turns Open 4.5 3.5 2.5 1.5 1 6 5 4.5 3.5 3 2.5 1.5 1 BkW 1.30 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 2.12 2.24 Sheave/Mtr A A A A C C C C C C C C E RPM 668 697 726 752 782 806 832 857 882 903 926 949 971 Turns Open 4 3 2.5 1.5 6 5.5 5 4 3.5 2.5 2 1 0 BkW 1.38 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 2.12 2.20 2.31 Sheave/Mtr A A A A C C C C C C C C E RPM 680 709 737 763 790 817 842 867 889 912 935 957 979 0 Turns Open 3.5 3 2 1 6 5.5 4.5 4 3 2 2 1 BkW 1.45 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 2.12 2.20 2.31 Sheave/Mtr A A A A C C C C C C C E RPM 691 717 745 772 799 825 850 873 897 920 943 965 Turns Open 3.5 2.5 1.5 1 5.5 5 4.5 3.5 3 2 1.5 0 BkW 1.53 1.60 1.68 1.75 1.83 1.90 1.97 2.05 2.12 2.31 2.35 2.42 Sheave/Mtr A A A C C C C C C E E E RPM 704 729 756 783 810 836 859 883 907 929 952 972 Turns Open 3 2 1.5 6 5.5 5 4 3.5 2.5 1 0.5 0 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor, E = High Static/Large Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. 36 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 168 Blower Performance All Data is Wet Coil l/s Pa Airflow (l/s) at External Static Pressure (Pa) 0 25 BkW 1510.4 1604.8 1699.2 1793.6 1888.0 2171.2 2265.6 2548.8 2643.2 2737.6 2832.0 150 175 200 225 250 275 300 325 0.23 0.30 0.26 0.38 0.45 0.48 0.51 0.60 0.63 0.66 0.75 0.78 B B B A A A A A C C C C 437 482 527 564 599 630 663 690 716 744 767 Turns Open 6 4 2.5 5.5 4.5 3.5 2.5 1.5 3.5 2.5 2 1 BkW 0.25 0.32 0.30 0.41 0.48 0.51 0.55 0.63 0.67 0.71 0.80 0.84 Sheave/Mtr B B B A A A A A C C C C RPM 392 440 485 529 566 601 633 666 693 720 747 771 1 Turns Open 5.5 4 2.5 5.5 4.5 3.5 2.5 1.5 3 2.5 2 BkW 0.27 0.34 0.34 0.44 0.50 0.54 0.59 0.67 0.71 0.76 0.84 Sheave/Mtr B B B A A A A A C C C RPM 395 444 488 530 568 603 636 668 697 723 751 Turns Open 5.5 4 2.5 5.5 4 3.5 2.5 1 3 2.5 1.5 BkW 0.29 0.37 0.39 0.47 0.53 0.57 0.62 0.70 0.76 0.81 0.89 Sheave/Mtr B B B A A A A A C C C RPM 399 447 491 532 571 606 639 671 700 727 754 Turns Open 5.5 3.5 2 5 4 3 2 1 3 2 1.5 BkW 0.32 0.39 0.43 0.50 0.56 0.60 0.66 0.74 0.80 0.86 0.94 Sheave/Mtr B B B A A A A A C C C RPM 403 450 493 534 573 608 641 673 703 730 757 0.24 5 3.5 2 5 4 3 2 1 2.5 2 1.5 0.36 0.43 0.51 0.55 0.61 0.66 0.73 0.81 0.88 0.96 1.03 Sheave/Mtr B B B B A A A A A C C C RPM 362 410 457 499 537 577 612 647 678 710 737 764 Turns Open 6 5 3.5 2 5 3.5 3 2 1 2.5 2 1 BkW 0.34 0.42 0.47 0.51 0.58 0.66 0.73 0.81 0.88 0.96 1.03 1.11 Sheave/Mtr B B B B A A A A C C C C RPM 375 424 467 507 548 584 621 653 684 716 743 772 1 Turns Open 6 4.5 3 1.5 4.5 3.5 2.5 1.5 3.5 2.5 1.5 BkW 0.36 0.43 0.51 0.58 0.66 0.73 0.81 0.88 0.96 1.03 1.11 Sheave/Mtr B B B B A A A A C C C RPM 387 435 476 518 555 590 627 659 692 721 751 Turns Open 5.5 4 3 1.5 4.5 3.5 2.5 1.5 3 2.5 1.5 BkW 0.43 0.51 0.58 0.66 0.73 0.81 0.88 0.96 1.03 1.11 1.18 Sheave/Mtr B B B A A A A A C C C RPM 403 446 485 527 563 600 633 665 697 726 756 BkW 2454.4 125 388 Turns Open 2360.0 100 RPM BkW 2076.8 75 Sheave/Mtr Turns Open 1982.4 50 0.42 5.5 4 2.5 5.5 4.5 3 2.5 1 3 2 1.5 0.46 0.51 0.58 0.66 0.73 0.81 0.88 0.96 1.11 1.18 1.26 Sheave/Mtr B B B B A A A A A C C C RPM 362 411 452 495 532 567 604 636 670 700 729 759 Turns Open 6 5 3.5 2 5.5 4 3 2 1 3 2 1 BkW 0.43 0.51 0.64 0.72 0.79 0.87 0.94 1.02 1.09 1.17 1.24 1.32 Sheave/Mtr B B B B A A A A C C C C RPM 377 420 460 500 536 570 606 638 671 701 729 759 Turns Open 6 4.5 3.5 2 5 4 3 2 4 2.5 2 1 BkW 0.49 0.57 0.64 0.72 0.79 0.88 0.96 1.03 1.11 1.18 1.26 1.33 Sheave/Mtr B B B B A A A A C C C C RPM 381 423 463 504 539 576 609 641 674 703 734 762 1 Turns Open 5.5 4.5 3 1.5 5 3.5 2.5 2 3.5 2.5 1.5 BkW 0.51 0.58 0.66 0.73 0.81 0.96 1.03 1.11 1.18 1.26 1.33 Sheave/Mtr B B B B A A A A C C C RPM 390 431 474 510 545 581 613 647 677 706 737 Turns Open 5.5 4 3 1.5 5 3.5 2.5 1.5 3.5 2.5 1.5 BkW 0.58 0.66 0.73 0.81 0.88 0.96 1.11 1.18 1.26 1.33 1.41 Sheave/Mtr B B B A A A A A C C C RPM 399 440 481 517 551 586 618 651 681 710 740 Turns Open 5 4 2.5 5.5 4.5 3.5 2.5 1.5 3.5 2 1.5 BkW 0.64 0.73 0.81 0.88 0.96 1.03 1.11 1.26 1.33 1.41 1.56 Sheave/Mtr B B B A A A A A C C C RPM 412 455 492 526 563 595 628 658 687 718 745 Turns Open 5 3.5 2 5.5 4 3 2 1 3 2 1 350 375 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. c l i m a t e m a s t e r. c o m 37 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 192 Blower Performance All Data is Wet Coil Airflow l/s 1699.2 1793.6 1888.0 1982.4 2076.8 2171.2 2265.6 2360.0 2454.4 2548.8 2643.2 2737.6 2832.0 2926.4 3020.8 3115.2 3209.6 3304.0 Pa BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open Airflow (l/s) at External Static Pressure (Pa) 0 25 0.42 B 362 6 0.43 B 377 6 0.49 B 381 6 0.51 B 390 5.5 0.58 B 399 5.5 0.64 B 412 5 0.66 B 421 4.5 0.73 B 441 4 0.81 B 456 3.5 0.94 B 471 3 0.96 B 486 2.5 0.34 B 375 6 0.36 B 387 6 0.43 B 403 5.5 0.46 B 411 5 0.51 B 420 4.5 0.57 B 423 4.5 0.58 B 431 4.5 0.66 B 440 4 0.73 B 455 3.5 0.79 B 459 3.5 0.81 B 478 2.5 0.96 B 495 2 1.03 A 506 6 1.11 A 520 5.5 50 0.27 B 395 5.5 0.29 B 399 5.5 0.32 B 403 5.5 0.36 B 410 5 0.42 B 424 4.5 0.43 B 435 4 0.51 B 446 4 0.51 B 452 3.5 0.64 B 460 3.5 0.64 B 463 3 0.66 B 474 3 0.73 B 481 2.5 0.81 B 492 2 0.88 B 499 2 0.96 A 513 6 1.03 A 529 5.5 1.11 A 539 5 1.18 A 555 4.5 75 0.34 B 444 4 0.37 B 447 4 0.39 B 450 3.5 0.43 B 457 3.5 0.47 B 467 3 0.51 B 476 3 0.58 B 485 2.5 0.58 B 495 2 0.72 B 500 2 0.72 A 504 6 0.73 A 510 6 0.81 A 517 5.5 0.88 A 526 5.5 0.96 A 533 5 1.03 A 549 4.5 1.11 A 561 4 1.18 A 574 3.5 1.26 A 586 3 100 0.34 B 488 2.5 0.39 B 491 2.5 0.43 B 493 2 0.51 B 499 2 0.51 B 507 1.5 0.58 A 518 6 0.66 A 527 5.5 0.66 A 532 5.5 0.79 A 536 5 0.79 A 539 5 0.81 A 545 4.5 0.88 A 551 4.5 0.96 A 563 4 1.03 A 569 4 1.11 A 581 3.5 1.24 A 595 3 1.26 A 604 3 1.41 A 615 2.5 125 0.44 A 530 5.5 0.47 A 532 5.5 0.50 A 534 5 0.55 A 537 5 0.58 A 548 5 0.66 A 555 4.5 0.73 A 563 4.5 0.73 A 567 4 0.87 A 570 4 0.88 A 576 3.5 0.96 A 581 3.5 0.96 A 586 3.5 1.03 A 595 3 1.11 A 600 3 1.26 A 614 3 1.33 A 625 2.5 1.41 A 633 2 1.48 A 647 1.5 150 0.50 A 568 4 0.53 A 571 4 0.56 A 573 4 0.61 A 577 3.5 0.66 A 584 3.5 0.73 A 590 3.5 0.81 A 600 3.5 0.81 A 604 3 0.94 A 606 3 0.96 A 609 3 1.03 A 613 3 1.11 A 618 2.5 1.11 A 628 2 1.26 A 633 2 1.33 A 644 1.5 1.41 A 656 1 1.48 A 664 1 1.56 A 674 1 175 0.54 A 603 3.5 0.57 A 606 3 0.60 A 608 3 0.66 A 612 3 0.73 A 621 2.5 0.81 A 627 2.5 0.88 A 633 2.5 0.88 A 636 2 1.02 A 638 2 1.03 A 641 2 1.11 A 647 1.5 1.18 A 651 1.5 1.26 A 658 1 1.33 A 663 1 1.41 C 672 3.5 1.48 C 685 3.5 1.56 C 692 3 1.71 C 704 3 200 0.59 A 636 2 0.62 A 639 2 0.66 A 641 2 0.73 A 647 1.5 0.81 A 653 1.5 0.88 A 659 1.5 0.96 A 665 1 0.96 A 670 1 1.09 C 671 3.5 1.11 C 674 3.5 1.18 C 677 3.5 1.26 C 681 3 1.33 C 687 3 1.41 C 691 2.5 1.48 C 703 2.5 1.56 C 712 2.5 1.71 C 721 2 1.84 C 730 2 225 0.67 A 668 1 0.70 A 671 1 0.74 A 673 1 0.81 A 678 1 0.88 C 684 3.5 0.96 C 692 3 1.03 C 697 3 1.11 C 700 3 1.17 C 701 2.5 1.18 C 703 2.5 1.26 C 706 2.5 1.33 C 710 2.5 1.41 C 718 2 1.48 C 722 2 1.56 C 730 2 1.71 C 741 2 1.78 C 747 2 1.93 C 756 1.5 250 0.71 C 697 3 0.76 C 700 3 0.80 C 703 2.5 0.88 C 710 2.5 0.96 C 716 2.5 1.03 C 721 2.5 1.11 C 726 2 1.18 C 729 2 1.24 C 729 2 1.26 C 734 2 1.33 C 737 1.5 1.41 C 740 1.5 1.56 C 745 1.5 1.56 C 749 1.5 1.71 C 759 1 1.84 C 767 1 1.86 C 773 1 275 0.76 C 723 2.5 0.81 C 727 2 0.86 C 730 2 0.96 C 737 2 1.03 C 743 1.5 1.11 C 751 1.5 1.18 C 756 1.5 1.26 C 759 1 1.32 C 759 1 1.33 C 762 1 300 0.84 C 751 1.5 0.89 C 754 1.5 0.94 C 757 1.5 1.03 C 764 1 1.11 C 772 1 325 350 375 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. 38 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 240 Blower Performance All Data is Wet Coil Airflow l/s 2171.2 2265.6 2360.0 2454.4 2548.8 2643.2 2737.6 2832.0 2926.4 3020.8 3115.2 3209.6 3304.0 3398.4 3492.8 Pa BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open 0 0.73 B 431 6 0.81 B 448 5.5 0.88 B 464 5 0.96 B 480 4.5 1.03 B 496 4 1.11 B 511 3.5 1.26 B 526 3 25 0.60 B 421 6 0.66 B 438 6 0.73 B 453 5.5 0.81 B 469 4 0.88 B 485 4.5 0.96 B 500 4 1.03 B 515 3 1.11 B 530 2.5 1.26 A 544 6 1.33 A 561 5.5 50 0.51 B 430 6 0.60 B 446 6 0.66 B 462 5 0.75 B 478 4.5 0.81 B 491 4 0.88 B 504 3.5 0.96 B 520 3 1.03 A 537 6 1.11 A 551 5.5 1.26 A 565 5.5 1.33 A 578 5 1.41 A 592 4.5 75 0.39 B 423 6 0.45 B 439 6 0.51 B 455 5.5 0.60 B 471 4.5 0.66 B 486 4 0.75 B 501 3.5 0.81 B 515 3 0.88 B 529 2.5 0.96 A 542 6 1.03 A 556 5.5 1.11 A 570 5 1.26 A 583 4.5 1.33 A 596 4 1.41 A 608 4 1.56 A 621 3.5 100 0.45 B 466 5 0.54 B 481 4.5 0.60 B 496 4 0.66 B 506 3.5 0.75 B 520 3 0.81 A 534 6 0.90 A 547 5.5 0.96 A 563 5.5 1.03 A 575 5 1.11 A 588 4.5 1.26 A 601 4.5 1.33 A 613 4 1.41 A 625 3.5 1.56 A 637 3 1.71 A 649 3 Airflow (l/s) at External Static Pressure (Pa) 125 150 175 200 225 250 0.54 0.60 0.69 0.75 0.84 0.90 B A A A A A 503 543 580 616 649 682 3.5 6 5 4 3 2 0.60 0.69 0.75 0.84 0.90 1.05 B A A A A A 517 555 592 626 659 691 3 5.5 4.5 3.5 2.5 1.5 0.66 0.75 0.81 0.90 0.96 1.11 A A A A A A 530 567 603 637 669 701 6 5 4 3 2 1.5 0.75 0.81 0.90 0.96 1.11 1.20 A A A A A A 544 579 614 647 679 710 6 5 3.5 3 2 1 0.81 0.90 0.96 1.11 1.20 1.26 A A A A A C 556 591 625 657 689 719 5.5 4.5 3.5 2.5 1.5 5.5 0.90 0.96 1.05 1.20 1.26 1.35 A A A A A C 569 603 636 668 698 728 5 4 3 2 1.5 5 0.96 1.05 1.11 1.26 1.35 1.41 A A A A A C 582 615 647 678 708 737 4.5 3.5 3 2 1 5 1.03 1.11 1.26 1.33 1.41 1.56 A A A A A C 595 626 659 689 717 745 4.5 3.5 2.5 1.5 1 4.5 1.11 1.26 1.33 1.41 1.56 1.63 A A A A C C 607 637 670 699 726 754 4 3 2 1.5 5.5 4.5 1.26 1.33 1.41 1.56 1.63 1.71 A A A A C C 619 649 680 708 736 765 3.5 3 2 1 5 4 1.33 1.41 1.56 1.63 1.71 1.86 A A A A C C 631 662 691 718 745 774 3.5 2.5 1.5 1 4.5 3.5 1.41 1.56 1.63 1.71 1.86 1.93 A A A C C C 642 674 701 728 754 783 3 2 1.5 5 4.5 3.5 1.56 1.63 1.71 1.86 1.93 2.00 A A A C C C 654 684 711 738 766 792 2.5 1.5 1 5 4 3 1.63 1.71 1.86 2.00 2.08 2.15 A A C C C C 668 695 722 748 776 800 2 1.5 5.5 4.5 3.5 3 1.78 1.86 2.00 2.08 2.15 2.30 A A C C C C 679 706 732 758 785 809 2 1 5 4 3.5 2.5 275 0.96 A 712 1 1.05 A 722 1 1.20 C 730 5 1.26 C 739 5 1.35 C 748 4.5 1.41 C 757 4 1.50 C 765 4 1.63 C 774 3.5 1.71 C 783 3.5 1.86 C 791 3 1.93 C 799 3 2.00 C 808 2.5 2.15 C 816 2.5 2.30 C 825 2 2.45 C 833 2 300 1.05 C 742 4.5 1.14 C 751 4.5 1.26 C 759 4 1.35 C 768 4 1.41 C 776 3.5 2.00 C 785 3.5 2.08 C 793 3.0 2.28 C 801 3.0 2.38 C 809 2.5 2.58 C 817 2.5 2.68 C 824 2 2.88 C 833 2 3.08 C 841 1.5 3.18 C 849 1.5 3.38 C 857 1 325 1.11 C 770 4 1.20 C 779 3.5 1.35 C 787 3.5 1.41 C 795 3 1.50 C 803 3 2.08 C 812 2.5 2.28 C 819 2.5 2.38 C 826 2.0 2.48 C 834 2.0 2.68 C 841 1.5 2.88 C 849 1.5 2.98 C 857 1 3.18 C 867 1 3.28 C 874 0.5 3.48 C 882 0.5 350 1.20 C 797 3 1.35 C 805 3 1.41 C 813 2.5 1.50 C 822 2 1.56 C 830 2 2.20 C 838 1.5 2.40 C 845 1.5 2.48 C 851 1.5 2.68 C 859 1.0 2.88 C 868 1 2.98 C 875 0.5 3.08 C 882 0.5 3.28 C 890 0 3.48 C 897 0 375 1.26 C 822 2.5 1.41 C 831 2 1.50 C 839 1.5 1.56 C 847 1.5 1.65 C 855 1 2.40 C 860 1.0 2.48 C 868 1.0 2.68 C 877 0.5 2.88 C 884 0.5 3.06 C 891 0.5 3.08 C 898 0 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. Table Continued on Next Page c l i m a t e m a s t e r. c o m 39 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 240 Blower Performance Table Continued from Previous Page All Data is Wet Coil Airflow l/s 3587.2 3681.6 3776.0 3870.4 3964.8 4059.2 4153.6 4248.0 Pa BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open 0 1.33 A 544 6 1.41 A 555 5.5 1.56 A 572 5 1.71 A 589 4.5 1.86 A 605 4 1.93 A 621 3.5 2.08 A 637 3 2.23 A 653 2.5 25 1.41 A 575 5 1.56 A 589 4.5 1.63 A 601 4 1.78 A 617 3.5 1.93 A 633 3 2.00 A 649 2.5 2.15 A 664 2 2.30 A 679 1.5 50 1.56 A 605 4 1.71 A 618 3.5 1.71 A 630 3 1.86 A 645 3 2.00 A 660 2.5 2.15 A 675 2 2.30 A 690 1.5 2.45 A 707 1 75 1.63 A 633 3 1.78 A 646 2.5 1.86 A 657 2.5 2.00 A 672 2 2.15 A 689 1.5 2.30 A 703 1 2.45 C 717 5.5 2.60 C 731 5 100 1.71 A 661 2.5 1.86 A 676 2 2.00 A 686 1.5 2.15 A 700 1 2.30 A 714 1 2.45 C 728 5 2.60 C 742 4.5 2.75 C 755 4 Airflow (l/s) at External Static Pressure (Pa) 125 150 175 200 225 250 1.86 2.00 2.08 2.15 2.30 2.45 A A C C C C 691 717 742 767 794 818 1.5 1 4.5 4 3 2.5 2.00 2.15 2.23 2.30 2.45 2.60 A C C C C C 702 728 753 779 803 827 1 5 4.5 3.5 2.5 2 2.15 2.23 2.30 2.45 2.60 2.68 A C C C C C 712 737 762 789 812 836 1 4.5 4 3 2.5 1.5 2.23 2.30 2.45 2.60 2.75 2.83 C C C C C C 726 751 775 801 824 847 5 4.5 3.5 2.5 2 1.5 2.38 2.45 2.60 2.75 2.99 3.05 C C C C C C 739 763 790 813 836 858 5 4 3 2.5 1.5 1 2.53 2.60 2.75 2.99 3.05 3.20 C C C C C C 752 776 802 827 847 869 4.5 3.5 2.5 2 1.5 1 2.75 2.83 2.99 3.05 3.20 3.35 C C C C C C 766 791 814 836 858 882 4 3 2.5 2 1 0.5 2.90 3.05 3.13 3.20 3.35 3.50 C C C C C C 779 804 826 848 870 893 3.5 3 2 1.5 1 0 275 2.53 C 842 1.5 2.68 C 850 1 2.75 C 859 1 2.90 C 872 0.5 3.13 C 882 0.5 3.35 C 893 0 3.50 C 904 0 300 2.60 C 867 1 2.75 C 875 0.5 2.90 C 883 0.5 3.05 C 894 0 3.20 C 904 0 325 2.75 C 890 0 2.90 C 898 0 3.05 C 905 0 350 375 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. 40 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 300 Blower Performance All Data is Wet Coil Airflow l/s Pa 2643.2 2737.6 2832.0 2926.4 3020.8 3115.2 3209.6 3304.0 3398.4 3492.8 3587.2 3681.6 3776.0 3870.4 3964.8 4059.2 Airflow (l/s) at External Static Pressure (Pa) 0 25 50 75 100 150 175 200 225 250 275 300 325 350 375 BkW Sheave/Mtr RPM Turns Open 125 0.69 B 533 5.5 0.75 B 572 4 0.84 B 606 3 0.99 A 640 6 1.05 A 676 4.5 1.14 A 712 3.5 1.29 A 746 2 1.44 A 783 1 1.59 A 821 0 1.74 C 859 1.5 1.88 C 901 0.5 BkW 0.75 0.84 0.90 1.05 1.14 1.20 1.35 1.50 1.94 0.75 B 521 6 B 544 5 0.84 B 558 4.5 B 582 4 0.90 B 595 3 B 619 2.5 1.05 B 628 2 A 652 5.5 1.14 A 663 5 A 686 4 1.20 A 697 4 A 719 3 1.35 A 728 2.5 A 754 2 1.50 A 762 1.5 A 789 0.5 1.59 A 796 0.5 1.62 C 823 2.5 1.65 C 828 2 1.80 Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open C 860 1.5 1.88 C 863 1 C 902 0 2.03 C 903 0 BkW 0.84 0.90 1.05 1.29 1.44 1.56 1.65 1.80 1.94 2.09 B 536 5.5 0.90 B 548 5 B 572 4 0.99 B 585 3.5 B 608 3 1.11 B 618 2.5 1.11 A 640 6 1.20 A 652 5.5 1.20 Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open A 674 4.5 1.35 A 685 4 A 705 3.5 1.41 A 715 3 A 737 2.5 1.50 A 747 2 A 769 1.5 1.71 A 778 1 A 799 0 1.80 A 807 0 C 832 2 1.94 C 836 2 C 866 1 2.09 C 868 1 C 904 0 BkW 0.90 0.96 1.05 1.41 1.56 1.65 1.80 2.48 2.68 2.88 1.05 B 526 6 B 522 6 0.96 B 537 5.5 1.05 B 551 5 1.11 B 565 4.5 B 562 4.5 1.05 B 576 4 1.14 B 589 3.5 1.20 B 600 3 B 599 3 1.14 B 612 2.5 1.20 B 622 2 1.35 A 634 6 1.20 A 631 6 1.26 A 643 5.5 1.35 A 655 5 1.50 A 665 5 1.29 Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open A 664 5 1.35 A 676 4.5 1.50 A 685 4 1.56 A 696 4 A 694 4 1.50 A 705 3.5 1.56 A 716 3 1.71 A 727 3 A 725 3 1.65 A 736 2.5 1.71 A 746 2 1.86 A 754 2 A 756 1.5 1.71 A 763 1.5 1.86 A 776 1 1.94 A 783 1 A 784 1 1.86 A 793 0.5 2.00 A 802 0 2.09 A 809 0 C 815 2.5 2.68 C 823 2.5 2.80 C 829 2.0 2.88 C 837 2.0 C 845 1.5 2.88 C 850 1.5 3.00 C 858 1.0 3.08 C 865 1.0 C 874 0.5 3.08 C 880 0.5 3.20 C 886 0.5 3.28 C 891 0 BkW 1.11 1.26 1.35 1.41 1.56 1.71 1.86 1.94 2.00 3.28 3.48 B 541 5 1.26 B 554 5 B 579 4 1.33 B 591 3.5 B 613 2.5 1.41 B 626 2 A 647 5.5 1.56 A 659 5 A 677 4.5 1.71 A 688 4 A 707 3.5 1.86 A 718 3 A 737 2.5 1.93 A 746 2 A 764 1.5 2.00 A 774 1 A 793 0.5 2.15 A 802 0 2.15 C 818 2.5 2.30 C 829 2 3.08 Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open C 846 1.5 3.28 C 855 1.5 C 871 0.5 3.48 C 879 0.5 C 898 0 3.68 C 905 0 BkW 1.18 1.26 1.41 1.78 1.86 2.00 2.15 2.30 2.45 3.48 3.68 B 531 6 B 569 4.5 B 605 3 1.56 A 639 6 1.71 Sheave/Mtr RPM Turns Open A 669 5 A 702 3.5 A 729 3 A 757 2 A 785 1 A 811 0 C 838 2 C 862 1 C 887 0.5 BkW 1.26 1.41 1.56 1.71 1.78 1.86 2.00 2.15 2.30 3.48 3.68 1.26 B 523 6 B 545 5 1.41 B 560 4.5 B 582 4 1.56 B 596 3.5 B 618 2.5 1.63 B 631 2 A 651 5.5 1.71 A 661 5 A 683 4.5 1.86 A 692 4 A 710 3.5 2.00 A 722 3 A 739 2.5 2.15 A 750 2 A 767 1.5 2.30 A 778 1 A 794 0.5 2.45 A 804 0 2.45 C 821 2.5 2.53 C 831 2 2.53 Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open C 845 1.5 2.60 C 854 1.5 C 870 1 3.68 C 879 0.5 C 895 0 3.88 C 904 0 BkW 1.41 1.48 1.56 2.00 2.15 2.30 2.38 2.45 2.60 2.75 3.88 4.08 B 538 5.5 B 574 4 B 609 3 1.71 A 640 6 1.86 Sheave/Mtr RPM Turns Open A 673 4.5 A 703 3.5 A 733 2.5 A 761 1.5 A 788 1 A 812 0 C 838 2 C 863 1 C 888 0.5 C 912 0 BkW 1.41 1.56 1.71 1.86 2.00 2.15 2.30 2.38 2.45 2.90 3.05 B 553 5 B 588 3.5 B 620 2.5 A 653 5.5 A 685 4 A 715 3 A 744 2.5 A 771 1.5 A 796 0.5 2.60 C 822 2.5 2.75 Sheave/Mtr RPM Turns Open C 847 1.5 C 872 1 C 896 0 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor, E = High Static/Large Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. Table Continued on Next Page c l i m a t e m a s t e r. c o m 41 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Blower Performance TLV 300 Blower Performance Table Continued from Previous Page All Data is Wet Coil Airflow l/s 4153.6 4248.0 4342.4 4436.8 4531.2 4625.6 4720.0 4814.4 4908.8 5003.2 5097.6 5192.0 Pa Airflow (l/s) at External Static Pressure (Pa) BkW 0 1.56 25 1.71 50 Sheave/Mtr RPM Turns Open B 568 4.5 B 602 3 1.86 A 633 6 75 2.00 100 2.15 125 2.30 150 175 200 225 250 275 300 2.38 2.45 2.60 2.75 2.90 3.05 3.20 A 666 5 A 697 4 A 726 3 A 755 2 A 782 1 A 806 0 C 832 2 C 857 1.5 C 881 0.5 C 904 0 BkW 1.71 1.80 1.94 2.09 2.24 2.39 2.54 2.69 3.14 3.29 B 581 4 1.78 B 598 3.5 B 613 2.5 1.86 B 623 2.5 A 646 5.5 2.00 A 656 5 A 678 4.5 2.15 A 687 4 A 706 3.5 2.30 A 715 3 A 735 2.5 2.45 A 744 2.5 A 763 1.5 2.60 A 772 1 A 791 1 2.75 A 799 0.5 2.84 C 817 2.5 2.90 C 825 2 2.99 Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open C 842 2 3.05 C 850 1.5 C 867 1 3.20 C 872 1 C 889 0 3.35 C 896 0 BkW 1.86 2.30 2.45 2.60 2.75 2.90 3.05 3.20 3.35 B 605 3 2.00 A 637 6 2.15 Sheave/Mtr RPM Turns Open A 666 5 A 697 4 A 727 3 A 755 2 A 783 1 A 809 0 C 835 2 C 858 1.5 C 882 0.5 3.05 C 819 2.5 3.20 C 827 2 3.35 C 837 2 3.20 3.35 3.50 C 844 1.5 3.35 C 852 1.5 3.50 C 862 1 C 867 1 3.50 C 877 0.5 3.65 C 886 0.5 C 891 0.5 3.65 C 900 0 BkW 2.00 2.15 2.30 2.45 2.60 2.75 2.90 Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open BkW Sheave/Mtr RPM Turns Open B 618 2.5 2.15 A 631 6 2.30 A 642 6 A 647 5.5 2.30 A 662 5 2.45 A 672 4.5 A 678 4.5 2.45 A 690 4 2.60 A 702 3.5 A 708 3.5 2.60 A 720 3 2.75 A 731 2.5 A 738 2.5 2.75 A 749 2 2.90 A 760 2 A 766 1.5 2.90 A 777 1 3.05 A 785 1 A 793 0.5 3.05 A 803 0 3.20 A 811 0 BkW 2.45 2.60 2.75 2.90 3.05 3.20 3.65 3.80 A 655 5.5 A 685 4 A 714 3 A 743 2 A 769 1.5 A 798 0.5 3.35 C 822 2.5 3.50 Sheave/Mtr RPM Turns Open C 847 1.5 C 872 0.5 E 896 0 BkW 2.60 2.75 2.90 3.05 3.20 3.35 3.50 3.65 Sheave/Mtr RPM Turns Open A 668 5 A 697 4 A 726 2.5 A 752 2 A 782 1 A 806 0 C 832 2 C 857 1 3.80 E 882 0.5 BkW 2.75 2.90 3.05 3.20 3.35 3.80 3.95 A 680 4.5 A 709 3.5 A 737 2.5 A 763 1.5 A 790 0.5 3.50 C 817 2.5 3.65 Sheave/Mtr RPM Turns Open C 842 1.5 E 867 1 E 889 0 BkW 2.90 3.05 3.20 3.35 3.50 3.65 4.10 A 691 A 717 A 745 A 772 A 799 C 825 2 3.80 E 850 3.95 Sheave/Mtr RPM E 873 E 897 0 Turns Open 4 3 2 1 0 BkW 3.05 3.20 3.35 3.50 3.65 Sheave/Mtr RPM Turns Open A 704 3.5 A 729 2.5 A 756 1.5 A 783 1 A 810 0 3.80 E 836 1.5 1.5 0.5 3.95 4.10 E 859 1 E 883 0.5 325 350 375 A = Standard Static/Standard Motor, B = Low Static/Standard Motor, C = High Static/Standard Motor, E = High Static/Large Motor. Unit factory shipped with standard static sheave and drive at 2.5 turns open. Other speeds require field selection. For applications requiring higher static pressures, contact your local representative. Performance data does not include drive losses and is based on sea level conditions. Do not operate in black regions. All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e. 208V for 208-230V units. 42 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Unit Commissioning & Operating Conditions Environment - This unit is designed for indoor installation only. Do not install in an area subject to freezing or where humidity levels can cause cabinet condensation. Power Supply - A voltage variation of +/- 10% of nameplate utilization voltage is acceptable. Operation and performance is primarily dependent upon return air temperature, airflow, water temperature, water flow rate and ambient air temperature. This water to air heat pump is capable of operating over a wide temperature range and with flow rates of between .1 l/s and .19 l/s per 3.5 kW, however usually no more than one of these factors may be at a minimum or maximum level at a time. The commissioning table indicates air and water temperatures which are suitable for initial unit commissioning in an environment where the flow rate and water temperature is not yet stable and to avoid nuisance shut down of the units freeze and refrigerant pressure safeties. Table 6: Building Commissioning BUILDING COMMISSIONING ALL TLV MODELS AMBIENT MIN - MAX DB RETURN AIR MIN DB/WB RETURN AIR MAX DB/WB STANDARD UNIT ENTERING WATER MIN* - MAX EXTENDED RANGE UNIT** ENTERING WATER MIN* - MAX Cooling °C Heating °C 7-43 4.5-29 10/7 4.5 43/28 29 4.5-49 16-43 -1-49 -6.7-43 *- Requires optional insulation package when operating below the dew point **- Requires antifreeze, optional insulation package and jumperclipped. Table 6A: Unit Operating Limits UNIT OPERATING LIMITS All TLV Models Cooling °C Heating °C AMBIENT MIN - MAX DB 10-38 RETURN AIR MIN DB/WB 18/15.5 16 RETURN AIR MAX DB/WB 35/24 27 STANDARD UNIT ENTERING WATER MIN* - MAX 10-49 16-43 EXTENDED RANGE UNIT** ENTERING WATER MIN* - MAX -1-49 -6.7-43 10-29 *- Requires optional insulation package when operating below the dew point **- Requires antifreeze, optional insulation package and jumper clipped. The operating table indicates the maximum and minimum ranges of the unit. For more specific unit performance reference the product catalog, the submittal data sheets or contact your supplier for assistance. c l i m a t e m a s t e r. c o m 43 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Piping System Cleaning & Flushing CAUTION! CAUTION! To avoid possible damage to a plastic (PVC) piping system, do not allow temperatures to exceed 43°C. CAUTION! CAUTION! DO NOT use 'stop leak' or any similar chemical agent in this system. Addition of these chemicals to the loop water will foul the system and inhibit unit operation. Note: ClimateMaster strongly recommends all piping connections, both internal and external to the unit, be pressure tested for leakage by an appropriate method prior to any finishing of the interior space or before access to all connections is limited. ClimateMaster will not be responsible or liable for damages from water leaks due to inadequate or a lack of pressurized leak testing during installation. 7. Refill the system and add trisodium phosphate in a proportion of approximately 1/2 kg per 750 L of water (or other equivalent approved cleaning agent). Reset the boiler to raise the loop temperature to about 38°C. Circulate the solution for a minimum of 8 to 24 hours. At the end of this period, shut off the circulating pump and drain the solution. Repeat system cleaning if desired. 8. When the cleaning process is complete, remove the short-circuited hoses. Reconnect the hoses to the proper supply, and return the connections to each of the units. Refill the system and bleed off all air. 9. Test the system pH with litmus paper. The system water should be slightly alkaline (pH 7.5-8.5). Add chemicals, as appropriate, to maintain acidity levels. 10. When the system is successfully cleaned, flushed, refilled and bled, check the main system panels, safety cutouts and alarms. Set the controls to properly maintain loop temperatures. Cleaning and flushing of the WLHP piping system is the single most important step to ensure proper start-up and continued efficient operation of the system. Follow the instructions below to properly clean and flush the system: 1. Verify electrical power to the unit is disconnected. 2. Install the system with the supply hose connected directly to the return riser valve. Use a single length of flexible hose. 3. Open all air vents. Fill the system with the water. DO NOT allow system to overflow. Bleed all air from the system. Pressurize and check the system for leaks and repair appropriately. 4. Verify all strainers are in place. (ClimateMaster recommends a strainer with a #20 stainless steel wire mesh.) Start the pumps, and systematically check each vent to ensure all air is bled from the system. 5. Verify make-up water is available. Adjust make-up water appropriately to replace the air which was bled from the system. Check and adjust the water/ air level in the expansion tank. 6. Set the boiler to raise the loop temperature to approximately 29°C. Open the a drain at the lowest point in the system. Adjust the make-up water replacement rate to equal the rate of bleed. 44 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Unit & System Checkout WARNING! WARNING! Polyolester Oil, commonly known as POE oil, is a synthetic oil used in many refrigeration systems including those with HFC-410A refrigerant. POE oil, if it ever comes in contact with PVC or CPVS piping, may cause failure of the PVC/CPVC. PVC/CPVC piping should never be used as supply or return water piping with water source heat pump products containing HFC-410A as system failures and property damage may result. BEFORE POWERING SYSTEM, please check the following: UNIT CHECKOUT ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Line Voltage and Wiring: Ensure Voltage is within an acceptable range for the unit and wiring and fuses/ breakers are properly sized. Low voltage wiring is complete. Unit Control Transformer: Ensure transformer has properly selected control voltage tap. 380-420V units are factory wired for 380V operation unless specified otherwise. Balancing/Shutoff Valves: Ensure all isolation valves are open (after system flushing - see System Checkout) and water control valves wired and open or coax may freeze and burst. Entering Water and Air: Ensure entering water and air temperatures are within operating limits of Table 6. Low Water Temperature Cutout: Verify low water temperature cut-out on CXM/DXM is properly set. Unit Blower Wheel: Manually rotate blower wheel to verify free rotation and ensure that all blower wheels are secured to the blower shaft and centered in housing. Blower Motor: Verify motor bolts are tight. Be sure to remove any shipping supports if needed. DO NOT oil motors upon start-up. Fan motors are preoiled at factory. Check shaft pillow blocks, sheave and pulley are tight Verify sheave has been set to turns in design requirement. Record turns on start up log sheet. Verify belt is straight and proper tension Condensate Line: Condensate line is open, trapped, vented, and properly pitched toward drain. Water Flow Balancing: Verify inlet and outlet water temperatures are recorded for each heat pump upon startup. This check can eliminate nuisance trip outs and high velocity water flows that can erode heat exchangers. Unit Air Coil & Filters: Ensure filter is clean and accessible. To obtain maximum performance and avoid possible condensate blow-off the coil should ❑ ❑ be cleaned using a 10% solution of dish washing detergent. Unit Controls: Verify CXM or DXM field selection options are proper and complete. ClimaDry® equipped units have a manual air bleed valve at the top of the reheat coil. this valve must be used to bleed the air from the reheat coil after filling the system for ClimaDry® to operate properly. SYSTEM CHECKOUT ❑ System Water Temperature: Check water temperature for proper range and also verify heating and cooling setpoints for proper operation. ❑ System pH: System water pH is 7.5 - 8.5. Proper pH promotes longevity of hoses and fittings. ❑ System Flushing: Verify all hoses are connected end to end when flushing to ensure debris bypasses unit heat exchanger and water valves etc. Water used in the system must be potable quality initially and clean of dirt, piping slag, and strong chemical cleaning agents. Verify all air is purged from the system. Air in the system can cause poor operation or system corrosion. ❑ Cooling Tower/Boiler: Check equipment for proper setpoints and operation. ❑ Standby Pumps: Verify the standby pump is properly installed and in operating condition. ❑ System Controls: Verify system controls function and operate in the proper sequence. ❑ Low Water Temperature Cutout: Verify low water temperature cut-out controls are provided for the outdoor portion of the loop or operating problems will occur. ❑ System Control Center: Verify control center and alarm panel for proper setpoints and operation (if used). ❑ Miscellaneous: Note any questionable aspects of the installation. ❑ Log Data: Record data on startup log sheet in this manual or on web site. keep log for future reference. WARNING! WARNING! Verify ALL water controls are open and allow water flow prior to engaging the compressor. Freezing of the coax or water lines can permanently damage the heat pump. WARNING! WARNING! To avoid equipment damage, DO NOT leave system filled in a building without heat during the winter unless antifreeze is added to system water. Condenser coils never fully drain by themselves and will freeze unless winterized with antifreeze. c l i m a t e m a s t e r. c o m 45 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Unit Start Up Procedure WARNING! WARNING! When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with energized equipment. CAUTION! INSTALLER CAUTION! After making water connections on units equipped with ClimaDry®, ensure the three union nuts on the internal three-way water valve are tight. 1. Turn thermostat fan position to “ON”. Blower should start. 2. Balance air flow at registers. 3. Adjust all valves to their full open position. Turn on the line power to all heat pump units. 4. Operate unit in cooling cycle. Room temperature should be approximately 7-38°C DB. For Start-up check, loop water temperature entering the heat pumps should be between 7°C and 43°C. 5. Two factors determine the operating limits of a ClimateMaster TL System– (a) return air temperature, and (b) water temperature. When any one of these factors is at a minimum or maximum level, the other factor must be at normal levels to ensure proper unit operation. a. Adjust the unit thermostat to the warmest position. Slowly reduce thermostat setting until the compressor activates. b. Check for cool air delivery at the unit grille within a few minutes after the unit has begun to operate. Note: Units have a five minute time delay in the control circuit that can be eliminated on the CXM PCB as shown below in Figure 14. See controls description for detailed features of the control. c. Verify that the compressor is on and that the water flow rate is correct by measuring pressure drop through the heat exchanger using the Pete’s plugs and comparing to Table 7. d. Check the elevation and cleanliness of the condensate lines. Dripping may be a sign of a blocked line. Check that the condensate trap includes a water seal. e. Refer to Table 9. Check the temperature of both supply and discharge water. If temperature is within range, proceed with test. If temperature is outside operating range, check cooling refrigerant pressures in Table 8. Verify correct water flow by comparing unit pressure drop across the heat exchanger versus the data in Table 9. Heat of rejection can be calculated and compared to specification catalog. f. Check air temperature drop across the coil when compressor is operating. Air temperature should drop between 8°C and 14°C. g. Turn thermostat to “OFF” position. A hissing noise indicates proper functioning of the reversing valve. 6. Operate the heat pump in the heating cycle immediately after checking cooling cycle operation. Allow five (5) minutes between tests for pressure to equalize or cycle the reversing valve to equalize. a. Turn thermostat to lowest setting and set thermostat switch to “HEAT” position. b. Slowly turn thermostat to a higher temperature until the compressor activates. c. Check for warm air delivery at the unit grille within a few minutes after the unit has begun to operate. d. Check the temperature of both supply and discharge water. Refer to Table 8. If temperature is within range, proceed with test. If temperature is outside operating range, check heating refrigerant pressures in Table 8. e. Check air temperature rise across the coil when compressor is operating. Air temperature should rise between 11°C and 17°C. Heat of extraction can be calculated and compared to specification catalog. f. Check for vibration, noise, and water leaks. 7. If unit fails to operate, perform troubleshooting analysis (CXM AOM or DXM AOM). If the check described fails to reveal the problem and the unit still does not operate, contact a trained service technician to ensure proper diagnosis and repair of the equipment. 8. When testing is complete, set system to maintain desired comfort level. 9. BE CERTAIN TO FILL OUT AND FORWARD ALL WARRANTY REGISTRATION PAPERS TO CLIMATEMASTER. Note: If performance during any mode appears abnormal, refer to the troubleshooting section of CXM or DXM AOM. To obtain maximum performance the air coil should be cleaned before start-up. A 10% solution of dishwasher detergent and water is recommended. Figure 14: Test Mode Pins Short test pins together to enter Test Mode and speed-up timing and delays for 20 minutes. CXM Board 46 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Unit Start Up Procedure Table 7: Coax Water Pressure Drop Model TLV084 TLV096 TLV120 TLV150 TLV168 TLV192 TLV240 TLV300 l/s Pressure Drop kPa -1.1 10.0 21.1 0.66 16.5 13.8 8.3 32.2 7.6 1.00 37.9 31.7 23.4 20.7 1.32 63.4 54.4 42.7 39.3 0.76 26.2 21.4 15.8 13.8 1.13 55.1 46.9 36.5 33.1 1.51 89.6 77.2 63.4 59.3 0.95 14.5 11.7 8.3 6.9 1.42 36.5 30.3 24.1 22.1 1.89 64.8 55.8 46.2 42.7 1.20 18.6 14.5 10.3 9.0 1.76 42.7 35.8 28.2 25.5 2.39 75.8 65.5 53.1 49.6 1.32 18.6 15.2 9.6 8.3 1.98 42.0 35.8 26.2 23.4 2.65 71.7 61.3 47.5 44.1 1.51 28.9 24.1 17.9 15.8 2.27 62.0 52.4 41.3 37.9 1.89 100.6 86.8 71.0 66.1 2.84 16.5 13.1 9.0 7.6 3.78 40.7 33.8 26.9 24.8 2.39 72.3 63.4 51.7 48.2 3.53 21.4 16.5 11.7 10.3 4.79 48.2 40.7 31.7 28.9 3.78 85.4 73.7 59.9 55.8 CXM/DXM Safety Control Reset - Lockout - In Lockout mode, the Status LED will begin fast flashing. The compressor relay is turned off immediately. Lockout mode can be soft reset via the thermostat “Y” input or can be hard reset via the disconnect. The last fault causing the lockout will be stored in memory and can be viewed by going into test mode. Fault Retry - In Fault Retry mode, the Status LED begins slow flashing to signal that the control is trying to recover from a fault input. The CXM control will stage off the outputs and then “try again” to satisfy the thermostat "Y" input call. Once the thermostat input calls are satisfied, the control will continue on as if no fault occurred. If 3 consecutive faults occur without satisfying the thermostat "Y" input call, then the control will go to Lockout mode. The last fault causing the lockout will be stored in memory and can be viewed by going into test mode. Consult the CXM AOM or DXM AOM for complete descriptions. CAUTION! CAUTION! Do not restart units without inspection and remedy of faulting condition. Equipment damage may occur. c l i m a t e m a s t e r. c o m 47 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Start-up Sheet Log Installer: Complete unit and system checkout and follow unit start-up procedures in the IOM. Use this form to record unit information, temperatures and pressures during start-up. Keep this form for future reference. Job Name: ________________________________ Street Address: _____________________________________ Model Number: ____________________________ Serial Number: ______________________________________ Unit Location in Building: _______________________________________________________________________ Date: ________________________________ Sales Order No: __________________________________________ In order to minimize troubleshooting and costly system failures, complete the following checks and data entries before the system is put into full operation. Externat Static:______________ Sheave Setting: _____________ Turns Temperatures: C Antifreeze:_____% Pressures: kPa Type:__________ Cooling Mode Heating Mode Entering Fluid Temperature Leaving Fluid Temperature Temperature Differential Return-Air Temperature Supply-Air Temperature DB WB DB WB DB WB DB WB Temperature Differential Water Coil Heat Exchanger (Water Pressure IN) Water Coil Heat Exchanger (Water Pressure OUT) Pressure Differential Compressor Amps Volts Discharge Line Temperature (After 5 Minutes) Motor Amps Volts Allow unit to run 15 minutes in each mode before taking data Do not connect gage lines 48 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Unit Operating Conditions Operating Pressure/Temperature tables include the following notes: • Airflow is at nominal (rated) conditions; • Entering air is based upon 21°C DB in heating and 27/19°C in cooling; • Subcooling is based upon head pressure at compressor service port; • Cooling air and water values can vary greatly with changes in humidity level. Table 8: Typical Unit Operating Pressures and Temperatures Cooling Entering Water Flow Water Temp l/s Suction Pressure ºC kPa Discharge Pressure kPa Super-heat ºC Sub-coolingºC Water Temp Rise ºC Air Temp Drop ºC DB 0.09 -1 0.14 0.19 10 21 32 43 0.09 882 1585 1564 1716 5.6 7.8 6.7 11.1 11.7 12.8 11.7 14.4 0.14 882 896 1468 1612 6.1 9.4 5.6 10.0 8.3 9.4 11.7 14.4 0.19 854 903 1371 1509 6.7 13.3 4.4 8.9 5.0 6.1 11.7 14.4 0.09 903 937 2143 2301 3.9 6.7 6.1 11.1 11.1 12.2 11.1 13.9 0.14 896 930 2046 2226 4.4 6.1 5.6 8.9 7.8 9.4 11.1 13.9 0.19 896 951 1950 2191 6.1 7.8 3.9 7.2 5.0 6.7 11.1 13.9 0.09 923 965 2673 2949 3.9 5.6 5.6 8.3 10.0 11.7 11.1 13.9 0.14 916 958 2549 2797 4.4 5.6 5.0 7.2 7.2 9.4 11.1 13.9 0.19 903 951 2432 2639 4.4 5.6 3.9 6.7 5.0 6.7 10.6 13.9 0.09 958 1047 3342 3583 2.8 5.6 5.0 10.6 10.0 11.1 10.6 13.3 0.14 951 1006 3231 3424 3.3 5.6 3.9 9.4 7.2 8.9 10.6 13.3 0.19 944 992 3094 3273 3.9 5.6 3.3 7.8 5.0 6.7 10.6 13.3 Heating Entering Water Flow Water Temp l/s Suction Pressure ºC kPa -1 10 21 32 Discharge Pressure kPa Super-heat ºC Sub-cooling ºC Water Temp Drop ºC Air Temp Rise ºC DB 0.09 413 475 2046 2212 5.0 8.3 3.3 7.8 3.9 5.6 10.0 12.8 0.14 434 496 2074 2239 5.0 8.3 3.3 7.8 2.8 4.4 10.6 12.8 0.19 462 524 2101 2267 5.0 8.3 3.3 7.8 2.2 3.3 11.7 13.3 0.09 606 675 2267 2480 4.4 7.8 2.8 9.4 5.6 7.2 14.4 15.6 0.14 641 710 2301 2515 4.4 7.8 2.8 9.4 3.9 6.1 15.0 16.7 0.19 668 744 2336 2556 4.4 7.8 2.8 9.4 2.8 4.4 15.0 17.2 0.09 806 889 2474 2715 5.0 7.8 3.9 10.0 7.2 10.6 17.2 18.9 0.14 868 937 2542 2818 5.0 7.8 3.9 10.0 5.6 8.3 17.8 20.0 0.19 916 999 2604 2928 5.0 7.8 3.9 10.0 3.9 5.6 18.9 20.6 0.09 1089 1164 2735 3039 6.1 9.4 1.7 9.4 9.4 11.1 20.6 22.8 0.14 1151 1233 2804 3114 6.1 9.4 1.7 9.4 7.2 8.9 21.1 23.3 0.19 1213 1309 2880 3390 6.1 9.4 1.7 9.4 5.0 6.1 21.7 23.3 0.09 43 0.14 0.19 c l i m a t e m a s t e r. c o m 49 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Preventive Maintenance Table 9: Water Temperature Change Through Heat Exchanger Water Flow, l/m Rise, Cooling °C Drop, Heating °C For Closed Loop: Ground Source or Closed Loop Systems at 3.9l/m per kW 5 - 6.7 2.2 - 6.1 For Open Loop: Ground Water Systems at 2.0l/m per kW 10 - 12.8 3.9 - 11.1 Water Coil Maintenance – (Direct Ground Water Applications Only) If the installation is performed in an area with a known high mineral content (125 P.P.M. or greater) in the water, it is best to establish with the owner a periodic maintenance schedule so the coil can be checked regularly. Consult the well water applications section of this manual for a more detailed water coil material selection. Should periodic coil cleaning be necessary, use standard coil cleaning procedures which are compatible with either the heat exchanger material or copper water lines. Generally, the more water flowing through the unit the less chance for scaling therefore 2.0 l/m per kW is recommended as a minimum flow. Water Coil Maintenance – (All Other Water Loop Applications) Generally water coil maintenance is not needed however, if the installation is located in a system with a known high dirt or debris content, it is best to establish with the owner a periodic maintenance schedule so the coil can be checked regularly. These dirty installations are a result of the deterioration of iron or galvanized piping or components in the system or open cooling towers requiring heavy chemical treatment and mineral buildup through water use. Should periodic coil cleaning be necessary, use standard coil cleaning procedures which are compatible with both the heat exchanger material and copper water lines. Generally, the more water flowing through the unit, the less chance for scaling, however flow rates over 4.0 l/m per kW can produce water (or debris) velocities that can erode the heat exchanger wall and ultimately produce leaks. Filters Filters must be clean to obtain maximum performance. They should be inspected every month under normal operating conditions and be replaced when necessary. Units should never be operated without a filter. Washable high efficiency electrostatic filters, when dirty, can exhibit a very high pressure drop for the fan motor and reduce air flow resulting in poor performance. It 50 is especially important to provide consistent washing of these filters (in opposite direction of the normal air flow) once per month using a high pressure wash similar to that found at self-serve car washes. Condensate Drain In areas where airborne bacteria produce a slime in the drain pan, it may be necessary to treat chemically with an algaecide every three months or so to minimize the problem. The condensate pan may also need to be cleaned periodically to assure indoor air quality. The condensate drain can pick up lint and dirt, especially with dirty filters. Inspect the drain twice a year to avoid the possibility of overflow. Compressor Conduct annual amperage checks to ensure amp draw is no more than 10% greater than that indicated by serial plate data. Fan Motors All units have lubricated fan motors. Inspection should be performed for proper tension and excessive wear of drive belts every three months. Air Coil The air coil must be cleaned to obtain maximum performance. Check once a year under normal operating conditions and, if dirty, brush or vacuum clean. Care must be taken not to damage the aluminum fins while cleaning. CAUTION: Fin edges are sharp. Cabinet Do not allow water to stay in contact with the cabinet for long periods of time to prevent corrosion of the cabinet sheet metal. Generally vertical cabinets are set up from the floor a few inches for prevention. The cabinet can be cleaned using a mild detergent. Refrigerant System To maintain sealed circuit integrity, do not install service gauges unless unit operation appears abnormal. Reference the operating chart for pressure and temperatures. Verify that air and water flow rates and temperatures are at proper levels before servicing the refrigerant circuit. WARNING! WARNING! To avoid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal proficiency requirements. C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Circuit Diagram with Safety Devices SOURCE WATER OUTLET SOURCE WATER INLET SYMBOL LEGEND BALL VALVE BALL VALVE = TEMPERATURE SENSOR = PRESSURE SWITCH = = = = REFRIGERANT FLOW COOLING MODE REFRIGERANT FLOW HEATING MODE REFRIGERANT FLOW EITHER MODE WATER FLOW (HOSES RECOMMENDED) STRAINER (OPTIONAL) COMPONENTS MAY BE INTERNAL OR EXTERNAL MOTORIZED WATER VALVE (OPTIONAL) AUTO FLOW REGULATOR (OPTIONAL) LT2 THERMAL EXPANSION VALVE (BI-FLOW) LT1 WATER HIGH PRESSURE SWITCHES (N.C.) LIQUID LINE FILTER DRIER (BI-FLOW) DISTRIBUTOR (NUMBER OF CIRCUITS VARY) TXV EQUALIZER LINE AIR COIL COAXIAL WATER COIL TXV BULB REVERSING VALVE (COOLING MODERV SOLENOID IS ENERGIZED) DISCHARGE LINE HIGH PRESSURE SWITCH (N.C.) SUCTION NOTES: LINE 1. LT1 and LT2 sensors connect to CXM or DXM 2. Refrigerant high and low pressure switches connect to CXM or DXM 3. Water high pressure switches are wired in series with refrigerant high pressure switch. COMPRESSOR REVERSING VALVE (HEATING MODE) LOW PRESSURE SWITCH (N.C.) c l i m a t e m a s t e r. c o m 51 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Functional Troubleshooting Fault Main power problems HP Fault Code 2 Htg Clg Possible Cause Air temperature out of range in heating Overcharged with refrigerant Bad HP Switch Insufficient charge X Compressor pump down at start-up Check charge and start-up water flow. X Reduced or no water flow in heating X X Inadequate antifreeze level Improper temperature limit setting (30°F vs 10°F [-1°C vs -2°C]) Water Temperature out of range Bad thermistor X Reduced or no air flow in cooling X X X X Air Temperature out of range Improper temperature limit setting (30°F vs 10°F [-1°C vs -12°C]) Bad thermistor Blocked drain Improper trap X Poor drainage X x X X X Moisture on sensor Plugged air filter Restricted Return Air Flow X X Under Voltage X X Over Voltage X X Green Status LED Off X Reduced or no water flow in cooling X Water Temperature out of range in cooling X Reduced or no air flow in heating High Pressure LP/LOC Fault Code 3 Solution Check line voltage circuit breaker and disconnect. Check for line voltage between L1 and L2 on the contactor. Check for 24VAC between R and C on CXM/DXM' Check primary/secondary voltage on transformer. Check pump operation or valve operation/setting. Check water flow adjust to proper flow rate. Bring water temp within design parameters. Check for dirty air filter and clean or replace. Check fan motor operation and airflow restrictions. Dirty Air Coil- construction dust etc. Too high of external static. Check static vs blower table. Bring return air temp within design parameters. Check superheat/subcooling vs typical operating condition table. Check switch continuity and operation. Replace. Check for refrigerant leaks X X X X X X X Low Pressure / Loss of Charge LT1 Fault Code 4 Water coil low temperature limit X X X LT2 Fault Code 5 Air coil low temperature limit X X X X Condensate Fault Code 6 Over/Under Voltage Code 7 (Auto resetting) Unit Performance Sentinel Code 8 No Fault Code Shown Unit Short Cycles Only Fan Runs Only Compressor Runs Unit Doesn’t Operate in Cooling 52 X X X X X X X X X X X X X X X X X X X X X Heating mode FP2>125°F [52°C] Cooling Mode FP1>125°F [52°C] OR FP2< 40ºF [4ºC]) No compressor operation Compressor overload Control board Dirty air filter Unit in "test mode" Unit selection Compressor overload Thermostat position Unit locked out Compressor Overload X X Thermostat wiring X X Thermostat wiring X X X X X X Fan motor X X Thermostat wiring X Reversing valve X X Thermostat setup Thermostat wiring X Thermostat wiring X Fan motor relay Check pump operation or water valve operation/setting. Plugged strainer or filter. Clean or replace.. Check water flow adjust to proper flow rate. Check antifreeze density with hydrometer. Clip JW3 jumper for antifreeze (10°F [-12°C]) use. Bring water temp within design parameters. Check temp and impedance correlation per chart Check for dirty air filter and clean or replace. Check fan motor operation and airflow restrictions. Too high of external static. Check static vs blower table. Too much cold vent air? Bring entering air temp within design parameters. Normal airside applications will require 30°F [-1°C] only. Check temp and impedance correlation per chart. Check for blockage and clean drain. Check trap dimensions and location ahead of vent. Check for piping slope away from unit. Check slope of unit toward outlet. Poor venting. Check vent location. Check for moisture shorting to air coil. Replace air filter. Find and eliminate restriction. Increase return duct and/or grille size. Check power supply and 24VAC voltage before and during operation. Check power supply wire size. Check compressor starting. Need hard start kit? Check 24VAC and unit transformer tap for correct power supply voltage. Check power supply voltage and 24VAC before and during operation. Check 24VAC and unit transformer tap for correct power supply voltage. Check for poor air flow or overcharged unit. Check for poor water flow, or air flow. See "Only Fan Operates". Check and replace if necessary. Reset power and check operation. Check and clean air filter. Reset power or wait 20 minutes for auto exit. Unit may be oversized for space. Check sizing for actual load of space. Check and replace if necessary Ensure thermostat set for heating or cooling operation. Check for lockout codes. Reset power. Check compressor overload. Replace if necessary. Check thermostat wiring at heat pump. Jumper Y and R for compressor operation in test mode. Check G wiring at heat pump. Jumper G and R for fan operation Jumper G and R for fan operation. Check for Line voltage across BR contacts. Check fan power enable relay operation (if present). Check for line voltage at motor. Check capacitor. Check thermostat wiring at heat pump. Jumper Y and R for compressor operation in test mode Set for cooling demand and check 24VAC on RV coil and at CXM/DXM board. If RV is stuck, run high pressure up by reducing water flow and while operating engage and disengage RV coil voltage to push valve. Check for ‘O’ RV setup not ‘B’. Check O wiring at heat pump. Jumper O and R for RV coil ‘click’. Put thermostat in cooling mode. Check 24 VAC on O (check between C and O); check for 24 VAC on W (check between W and C). There should be voltage on O, but not on W. If voltage is present on W, thermostat may be bad or wired incorrectly. C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Performance Troubleshooting Performance Troubleshooting Htg Clg Possible Cause X X Solution Dirty filter Replace or clean. Reduced or no air flow in heating Check fan motor operation and airflow restrictions. Check for dirty air filter and clean or replace. X Too high of external static. Check static vs. blower table. Check for dirty air filter and clean or replace. X Reduced or no air flow in cooling Check fan motor operation and airflow restrictions. Too high of external static. Check static vs. blower table. Insufficient capacity/ Not cooling or heating Check supply and return air temperatures at the unit and at distant duct registers if significantly different, duct leaks are present. X X Leaky duct work X X Low refrigerant charge Check superheat and subcooling per chart. X X Restricted metering device Check superheat and subcooling per chart. Replace. X Defective reversing valve Perform RV touch test. X X Thermostat improperly located Check location and for air drafts behind stat. X X Unit undersized Recheck loads & sizing. Check sensible clg. load and heat pump capacity. X X Scaling in water heat exchanger Perform scaling check and clean if necessary. X X Inlet water too hot or too cold Check load, loop sizing, loop backfill, ground moisture. Reduced or no air flow in heating Check fan motor operation and air flow restrictions. Check for dirty air filter and clean or replace. X Too high of external static. Check static vs. blower table. High Head Pressure X Reduced or no water flow in cooling X Inlet water too hot X Check pump operation or valve operation/setting. Check water flow. Adjust to proper flow rate. Check load, loop sizing, loop backfill, ground moisture. Air temperature out of range in heating Bring return air temperature within design parameters. X Scaling in water heat exchanger Perform scaling check and clean if necessary. X X Unit overcharged Check superheat and subcooling. Re-weigh in charge. X X Non-condensables in system Vacuum system and re-weigh in charge. X X Restricted metering device. Check superheat and subcooling per chart. Replace. Check pump operation or water valve operation/setting. X Reduced water flow in heating. Plugged strainer or filter. Clean or replace. X Water temperature out of range. Bring water temperature within design parameters. Check water flow. Adjust to proper flow rate. Low Suction Pressure Check for dirty air filter and clean or replace. X Reduced air flow in cooling. Check fan motor operation and air flow restrictions. X Air temperature out of range Too much cold vent air? Bring entering air temperature within design parameters. X Insufficient charge Check for refrigerant leaks. Too high of external static. Check static vs. blower table. X Low Discharge Air Temperature in Heating High humidity X Too high of air flow Check fan motor speed selection and air flow chart. X Poor performance See ‘Insufficient Capacity’ X Too high of air flow Check fan motor speed selection and airflow chart. X Unit oversized Recheck loads & sizing. Check sensible clg load and heat pump capacity. c l i m a t e m a s t e r. c o m 53 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Troubleshooting Form 0RGHO1XPEHUBBBBBBBBBBBBBBBBBBBBBBBB 6HULDO1XPEHUBBBBBBBBBBBBBBBBBBBBBBBB 'DWHBBBBBBBBBBBBBBBBBBBBBBBB 'DWHBBBBBBBBBBBBBBBBBBBBBBBB 3DFNDJHG8QLW5HIULJHUDWLRQ6FKHPDWLF &XVWRPHUBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB $QWLIUHH]HBBBBBBBBBBBBBBBBBBBBBBBB 0RGHOBBBBBBBBBBBBBBBBBBBBBBBB6HULDOBBBBBBBBBBBBBBBB /RRSW\SHBBBBBBBBBBBBBBB &RPSODLQW BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB +($7,1*&<&/($1$/<6,6 EDU 5HIULJHUDQW7\SH 6$7 & ˚ +)&$ ˚& $,5 &2,/ 68&7,21 ˚& &2035(6625 9ROWDJHBBBBBBBB (;3$16,21 ),/7(5 9$/9( '5,(5 &RPS$PSVBBBBBBB &2$; ',6&+$5*( 7RWDO$PSVBBBBBBBB & ˚ ˚ & )/$6+ *$6/,1( )3+($7,1* /,48,'/,1( ˚ ˚& & )3 6(1625 EDU ˚&N3D ˚&N3D :$7(5,1 :$7(5287 6$7 /RRNXSSUHVVXUHGURSLQ ,20RUVSHF FDWDORJWR GHWHUPLQHIORZUDWH &22/,1*&<&/($1$/<6,6 EDU 6$7 ˚& ˚ & $,5 &2,/ 68&7,21 ˚& &2035(6625 (;3$16,21 ),/7(5 9$/9( '5,(5 &2$; ',6&+$5*( ˚& ˚& ˚& )3)/$6+ 27+(56,'( 2)),/75'5 *$6/,1( ˚& ˚&N3D )3&/* /,4/,1( :$7(5,1 ˚&N3D :$7(5287 EDU 6$7 /RRNXSSUHVVXUHGURSLQ ,20RUVSHF FDWDORJWR GHWHUPLQHIORZUDWH +HDWRI([WUDFWLRQ$EVRUSWLRQRU+HDWRI5HMHFWLRQ ________ IORZUDWHOV[BBBBBBBBBWHPS GLIIGHJ&[BBBBBBBBIOXLG IDFWRU BBBBBBBBBBBBB N: 6XSHUKHDW 6XFWLRQWHPSHUDWXUH VXFWLRQVDWXUDWLRQWHPS GHJ& 6XEFRROLQJ 'LVFKDUJHVDWXUDWLRQWHPS OLTXLGOLQHWHPS GHJ& 8VHIRUZDWHUIRUDQWLIUHH]H Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports to determine water flow and temperature difference. If water-side analysis shows poor performance, refrigerant troubleshooting may be required. Connect refrigerant gauges as a last resort. 54 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Follow All Warnings and Cautions in This Manual Before Attempting Conversion. Top Discharge to Straight Discharge Convertible No More Ordering New Panels From the Vendor No More Buying a Different Size Belt No More Heavy Lifting (Blower/Motor ASM) What may have taken a day can now be a 15-minute job Blower Access Panel C-Box/ Motor Access Panel Compressor Access Panel Step 1: Remove the three panels, as shown. c l i m a t e m a s t e r. c o m 55 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Step 2: Remove Blockoff Air Handler as shown. Loosen belt and remove. Blockoff Air Handler Step 3: Remove bolts (4x) off blower panel. Remove bolts (4x) (2x ea. side) from blower sides. Step 3 Step 3 56 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New 6WHS5HPRYHEROWV[DQGWDNHEORZHUJOLGHVRXW %ORZHU*OLGHV [ 6WHS$WWDFK%ORZHU*OLGHVWR%ORZHU%70/RDG%UDFNHWVDVVKRZQ 8VHERWWRPVHWRIKROHVPP'LDRQ%ORZHU%70/RDG%UDFNHWV %ORZHU6KDIWVKRXOGEHVLWWLQJULJKWRQWRSRIWKH%ORZHU*OLGHV c l i m a t e m a s t e r. c o m 57 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Step 6: Stand in front and pull Blower ASM on to the ridge of the Blower Glides. Step 7: Rotate Blower ASM using Blower Glides as a guiding track. Step 8: When the Blower ASM is parallel to the floor, push the Blower ASM back so that the Blower Panel is flush with the unit. 58 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Step 9: Attach Blower ASM with bolts (4x) as shown. Step 10: Remove Bower Glides (2x) and re-attach back in compressor section. Step 10 c l i m a t e m a s t e r. c o m 59 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New ,PSRUWDQW 6WHS5HEROW%ORZHU$60WR%ORZHU%70ORDGEUDFNHWV (4) 1/4 5HDWWDFKEHOWDQGWLJKWHQ 60 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Step 12: Re-attach blockoff air handler as shown. Blockoff air handler Blower filler panel C-box/motor access panel Compressor Panel Access Step 13: Put (3x) panels back on. Reverse steps to change a straight discharge to a top discharge. c l i m a t e m a s t e r. c o m 61 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Front Control Box/ Motor Access to Back Access Convertible • No More Dumping Charge/ Adding Charge • No More Unbrazing/ Brazing Copper • No More Heavy Lifting (Blower/ Motor ASM) • No More Flipping Coil Over What may have taken a day can now be a 15-minute job Step 1: Remove the three panels as shown. Return Air Front C-Box/ Motor Access Panel Back Compressor/ C-Box/ Motor Access Panel Control Box Compressor Access Panel Step 2: Remove Motor Cover and Control Box Cover as shown. Motor Cover Control Box Cover 62 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Step 3: Remove screws from Control Box (Qty 4x) and A) flip down, B) slide across and C) flip up as shown using the guide rails inside as a guide. Re-attach control box with screws. C A Screws B Right Side View Step 4: Loosen Belt tension and take Belt off. Step 5: Remove Bolt-Belt Adjustment ASM as shown. Step 5 Step 4 Bolt-Belt Adjustment ASM c l i m a t e m a s t e r. c o m 63 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Step 6: Move Bolt-Belt Adjustment ASM to opposite side and re-attach. Step 6 Step 7: Put Belt back on and tighten. Put Control Box Cover and Motor Cover on return side. Step 8: Place panels back on unit. Reverse steps to go from a front return to a back return. Control Box Cover Control Box Motor Cover Front Return Top Discharge 64 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New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c l i m a t e m a s t e r. c o m 65 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 What’s New Condensate Drain Can Connect to Either Side of Unit TLV Units come with flex hose and 1” FPT condensate connection tied inside (shown above) Installer will untie flex hose and make an internal trap on either the left side (shown above) or on the right side. Internally attach mounting plate with FPT fitting. 66 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s &/,0$7(0$67(5,1& /,0,7('(;35(66:$55$17</,0,7$7,212)5(0(',(6$1'/,$%,/,7< )25,17(51$7,21$/&/$66352'8&76 c l i m a t e m a s t e r. c o m 5HY 3OHDVHUHIHUWRWKH&0,QVWDOODWLRQ2SHUDWLRQDQG0DLQWHQDQFH0DQXDOIRURSHUDWLQJDQGPDLQWHQDQFHLQVWUXFWLRQV /& *LC079* 127(6RPHFRXQWULHVGRQRWDOORZOLPLWDWLRQVRQKRZORQJDQLPSOLHGZDUUDQW\ODVWVRUWKHOLPLWDWLRQRUH[FOXVLRQVRIFRQVHTXHQWLDORULQFLGHQWDOGDPDJHVVRWKHIRUHJRLQJH[FOXVLRQVDQGOLPLWDWLRQVPD\QRWDSSO\WR\RX7KLVZDUUDQW\JLYHV\RX VSHFLÀFOHJDOULJKWVDQG\RXPD\DOVRKDYHRWKHUULJKWVZKLFKYDU\IURPVWDWHWRVWDWHDQGFRXQWU\WRFRXQWU\ &OLPDWH0DVWHU,QF&XVWRPHU6HUYLFH6:WK6WUHHW2NODKRPD&LW\2NODKRPD86$)$; 2%7$,1,1*:$55$17<3(5)250$1&( 1RUPDOO\WKHFRQWUDFWRURUVHUYLFHRUJDQL]DWLRQZKRLQVWDOOHGWKHSURGXFWVZLOOSURYLGHZDUUDQW\SHUIRUPDQFHIRUWKHRZQHU6KRXOGWKHLQVWDOOHUEHXQDYDLODEOHFRQWDFWDQ\&0UHFRJQL]HG5HSUHVHQWDWLYH,IDVVLVWDQFHLVUHTXLUHGLQREWDLQLQJZDUUDQW\ SHUIRUPDQFHZULWHRUFDOO 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&0ZDUUDQWV&0SURGXFWVSXUFKDVHGDQGLQVWDOOHGRXWVLGHWKH8QLWHG6WDWHVRI$PHULFD´86$µDQG&DQDGDWREHIUHHIURPPDWHULDOGHIHFWVLQPDWHULDOVDQGZRUNPDQVKLSXQGHUQRUPDOXVHDQGPDLQWHQDQFHDVIROORZV$OOFRPSOHWHDLU FRQGLWLRQLQJKHDWLQJRUKHDWSXPSXQLWVEXLOWRUVROGE\&0IRUWZHOYHPRQWKVIURPGDWHRIXQLWVWDUWXSRUHLJKWHHQPRQWKVIURPGDWHRIVKLSPHQWIURP&0·VIDFWRU\ZKLFKHYHUFRPHVÀUVWDQG5HSDLUDQGUHSODFHPHQWSDUWVZKLFKDUH QRWVXSSOLHGXQGHUZDUUDQW\IRUQLQHW\GD\VIURPGDWHRIVKLSPHQWIURPIDFWRU\ 'LVFODLPHU,WLVH[SUHVVO\XQGHUVWRRGWKDWXQOHVVDVWDWHPHQWLVVSHFLÀFDOO\LGHQWLÀHGDVDZDUUDQW\VWDWHPHQWVPDGHE\&OLPDWH0DVWHU,QFD'HODZDUHFRUSRUDWLRQ86$´&0µRULWVUHSUHVHQWDWLYHVUHODWLQJWR&0·VSURGXFWVZKHWKHURUDOZULW WHQRUFRQWDLQHGLQDQ\VDOHVOLWHUDWXUHFDWDORJWKLVRUDQ\RWKHUDJUHHPHQWRURWKHUPDWHULDOVDUHQRWH[SUHVVZDUUDQWLHVDQGGRQRWIRUPDSDUWRIWKHEDVLVRIWKHEDUJDLQEXWDUHPHUHO\&0·VRSLQLRQRUFRPPHQGDWLRQRI&0·VSURGXFWV(;&(37$6 63(&,),&$//<6(7)257++(5(,1$1'727+()8//(67(;7(173(50,77('%<$33/,&$%/(/$:&00$.(612:$55$17<$672$1<2)&0·6352'8&76$1'&00$.(612:$55$17<$*$,167 /$7(17'()(&7625$1<:$55$17<2)0(5&+$17$%,/,7<2)7+(*22'6252)7+(),71(662)7+(*22'6)25$1<3$57,&8/$5385326( THE SMART SOLUTION FOR ENERGY EFFICIENCY Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Warranty (International) 67 CLIMATEMASTER WATER-SOURCE HEAT PUMPS Tr a n q u i l i t y ® L a r g e ( T L ) S e r i e s Revised: 17 Dec., 2012 Revision History Date: 17 December, 2012 09 August, 2011 01 June, 2011 27 August, 2010 Item: Action: POE Oil Warning Added Wiring Diagram Matrix Unit & System Checkout Updated Unit Maximum Working Water Pressure Updated to Reflect New Safeties Model Nomenclature Max. Water Pressure Table TLV084-150 & TLV168-300 Dimensional Data Updated First Published 7300 S.W. 44th Street Oklahoma City, OK 73179 Phone: +1-405-745-6000 Fax: +1-405-745-6058 climatemaster.com *97B0067N02* 97B0067N02 ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time for order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at +1-405-745-6000 for specific information on the current design and specifications. Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products. The management system governing the manufacture of ClimateMaster’s products is ISO 9001:2008 certified. ClimateMaster is a proud supporter of the Geothermal Exchange Organization - GEO. For more information visit geoexchange.org. © ClimateMaster, Inc. 2010 68 C l i m a t e M a s t e r W a t e r- S o u r c e H e a t P u m p s ">

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Key features
- Vertical design
- Energy efficiency
- Multiple configurations
- Commercial applications
- Quiet operation
- Easy to install and maintain
- Durable construction
- Reliable performance
Frequently asked questions
The external static pressure should not exceed the maximum allowable value, which is not specified in this document.
Alcohols and glycols are commonly used as antifreezes, you should consult with your local sales manager for the type best suited for your area.
The minimum bend radii depend on the hose diameter. For a 25.4mm hose, the minimum bend radius is 140mm. For a 31.8mm hose, the minimum bend radius is 178mm. For a 38.1mm hose, the minimum bend radius is 216mm.
The recommended flow rate is between 2.9 l/m and 4.5 l/m per kW of cooling capacity. ClimateMaster recommends 3.2 l/m per kW for most applications.