PumpSmart Family Bulletin, NEMA ratings

PumpSmart Family Bulletin, NEMA ratings
PUMPSMART
CONTROL SOLUTIONS
Simplicity
Dedicated pump control and protection logic in an easy to use package
Reliability & Safety
Longer Pump and Seal life means reduced
maintenance and down time
Control
Improved pumping accuracy and repeatability
means better process control
Operating Cost
Variable speed cuts Energy Cost up to 70%
Reduced maintenance & downtime cuts cost
Flexibility
Multi-pump control &
sizes up to 700 hp
®
PUMP RELIABILITY & SAFETY
OPERATING COSTS
Reliability
Smart Protection
PumpSmart prevents your pump from running in the upset
conditions that cause most pump and mechanical seal failures.
• Sensorless Protection on Dry Run or Severe
Cavitation
• Control Min/Max Flows
• Prevent Running at Shut Off
• Optional Pump Bearing Vibration Monitor
• Instrument Failure Detection and Control
• Faults and Upsets Recorded for Analysis
• Pump Wear Monitor
Variable Speed Operation
Running at slower speeds and closer to the Best Efficiency
Pt reduces the loads on bearings and seals for longer
pump life.
Best
Efficiency
Range
0%
100%
% Best Efficiency Flow
ENERGY FACTS
• A Control Valve 80% Open is Adding
40% Wasted Energy
• Reducing the Speed of a Centrifugal Pump by 20%
results in a Power Reduction of 50%
Energy Monitor
PumpSmart drives compute and display a continuous running total of your actual energy saved in dollars and cents.
Simply input your fixed speed power consumption and
electricity rate. PumpSmart does the rest!
Maintenance
Reduced downtime results in reduced maintenance costs
and higher productivity rates.
125%
CONTROL
SIMPLICITY
Accurate and repeatable
control of virtually any
parameter, often eliminating the need for
costly control valves.
Select a single instrument based on your
control parameter.
Pressure Flow
Power Consumption is a significant portion of your plant’s
operating cost. Oversized pumps and control valves burn
unnecessary energy. By adjusting the pump speed to the
system demand, PumpSmart will improve your bottom
line. How Much?
Temp
Level
RPM
PumpSmart application macros make setting up a variable
speed control system easier than ever. One device provides
the capability for exacting process control, automatic pump
protection, and continuous condition monitoring. PumpSmart
eliminates the need for external PLC’s, custom programming,
or complex wiring schemes.
Our detailed programming manual builds upon our experience with pumping systems and guides you through installation and start-up, explaining where to find needed information and what
it is used for.
• Pump Specific Macros and operating modes
• Common pumping terminology
• Documented programming
MULTI-PUMP SEQUENCE CONTROL
Control 2-4 pumps without the need for separate
PLC’s and custom programming.
The PS200 provides seamless load
sharing and automatic lead-lag
alternation for even usage and
maximum pump life. The simpleto-use programming sets up in
minutes, and fiber optic cable
provides the communication
link between each PS200 drive.
2
REDUCED SYSTEM COMPLEXITY
PRESSURE CONTROL
Control
Room
PumpSmart System
Cooling water distribution
Spray-water systems
Multiple demand systems
PT
Demand 1
Demand 2
Problems Solved
• Wasted energy during
periods of low demand
• Inconsistent pressure
with varying demand
• Poor pump reliability
due to low flow
operation
Demand 10
Example:
Nozzle
Heat Exchanger
etc...
FLOW CONTROL SYSTEM
PumpSmart System
Problems Solved
• Poor pump reliability
due to cavitation near
end of transfer
• Automatic shutoff at
end of transfer.
Control
Room
FT
PT
(shown with optional suction
side pressure transmitter)
LEVEL CONTROL SYSTEM
PumpSmart System
Control
Room
LT
Problems Solved
• Wasted energy during
periods of low demand
• More precise level
control
• Poor pump reliability
due to low flow
operation
• Valve maintenance
reduced
3
PS200
Industrial Strength Pump Control
The workhorse of the PumpSmart family, the
PS200 offers process control and pump protection in one easy-to-use package for virtually every industrial process. With pre-programmed applications such as pressure,
flow, and level control, set-up is quick and
easy. The PS200 is capable of coordinating
efforts between other PS200 controllers as
well as existing constant speed pumps.
With the Patent Pending Torque Based
Pump Protection (TPP) feature, the PS200
can recognize dry run, minimum flow, or
runout conditions without the need for costly
external sensors.
With the Pump Wear Monitor (PWM)*,
PumpSmart will periodically monitor your
pump performance and automatically issue
warnings when pump wear has reduced the
performance of your pump. The PS200
can also monitor and react to excessive
bearing housing vibrations and temperature
excursions with the addition of optional
4-20mA transmitters.
The PS200 can also be integrated seamlessly
into your existing control system when an
optional Fieldbus control module is used.
Available in most common protocols including: Modbus, Modbus Plus, Profibus,
DeviceNet, CAN open, LonWorks, Interbus S,
and CS-31.
* US Patents No. 6,648,606 & 6,564,627
DIMENSIONS, WEIGHTS
WALL MOUNTED
Frame
Size
R2
R3
R4
R5
R6
H1
mm
405
471
607
739
880
WALL MOUNTED
H2
mm
370
420
490
602
700
IP21
IP55
Width Depth Weight Height Width Depth Weight
mm
mm
kg
mm
mm
mm
kg
165
226
9
528
263
241
16
173
265
14
528
263
273
18
240
274
26
774
377
278
33
265
286
34
775
377
308
51
300
399
67
923
420
420
77
H1: height with cable connection box.
H2: height without cable connection box.
Free space around the unit
Required free space around the drive to enable cooling air flow, service and maintenance is shown below in millimetres and [inches]. When mounting IP 55 units above one another, leave 200 mm (7.9 in.) free space above
and below the unit.
FLOOR STANDING
Frame
Size
R6*
R7*
R8*
B
Height
IP21
IP54
mm
mm
2130
2315
2130
2315
2130
2315
FLOOR STANDING
A
Width
mm
C
Depth
mm
Weight
kg
430
830
830
689
689
689
300
400
500
**measured from the base plate of the cabinet top
Space requirement for the door opening:
R6*: 400mm
R7*and R8*: 800mm
4
Required free space around
the unit for cooling
Front
Side Above**
mm
mm
mm
150
600
150
600
150
600
PS200
TECHNICAL SPECIFICATIONS
CERTIFICATIONS
UL Listed
Canadian UL Listed
CSA Certified
CE Compliant
INPUT POWER
Voltage ....................230 VAC 1 Phase and 3 Phase ± 10%
380...690 VAC 3 Phase ± 10%
Frequency................48...63 Hz
Power Factor...........cosø1= 0.98 (fundamental)
cosø1= 0.93 (total)
MOTOR CONNECTION
Voltage ....................0...V1in /V3in
Frequency................0...300 Hz
0...120 Hz with dV/dT filters
Motor Control.........ABB Direct Torque Control (DTC)
Software
Torque Control........Torque Step Rise Time:
<5ms with nominal torque
Non-Linearity:
± 4% with nominal torque
Speed Control.........Static Accuracy:
10% of motor slip
Dynamic Accuracy:
0.4% second with 100% torque step
DRIVE PLATFORM
ABB ACS800
ENVIRONMENTAL LIMITS
Enclosure(s).............IP21(NEMA 1)
IP54/55(NEMA12)
NEMA 3R (Optional)
NEMA 4/4X (Optional)
Temperature ...........32...104°F (0...40°C ) Standard
104...120°F (40...50°C) with derating
(1%/1°C)
Relative Humidity...5...95% Relative Humidity
Altitude....................0...3000 Ft (0...1000 m) Standard
3000...13123 Ft (1000...4000 m)
withderating (1%100M)
STANDARD INPUT/OUTPUT
2 Current Analog .....4...20 mA
Input Configurable 11 bit resolution
1 Voltage Analog.....2...10 VDC
Input Configurable 200 kΩ Input resistance
11 bit resolution
Galvanically isolated as a group
2 Current Analog .....4...20 mA
Output Configurable 10 bit resolution
700Ω Max load impedence
24 VDC Input voltage
1 mS filtering time
Digital Inputs (7)
- 2 Wire Start/Stop
- Setpoint 1-2
- Secondary Protection 2
- Digital Reset
- 3 Wire Start/Stop
- Secondary Protection 1
- E-Stop/Permissive
- Motor Thermistor
Relay Outputs (3)....Switchover Contact
Configurable
24-120 VDC or 110...240 VAC
2A max continuous current
Reference Voltage...10 VDC ± 0.5%
Output
10 mA Max current
Auxiliary power......24 VDC ± 10%
output
250 mA Max current output
DRIVE PROTECTIONS
Keypad Failure
Motor Phase Loss
Earth Fault
Over Current
Over Voltage
Under Voltage
Over Temp (VFD) Over Temp (Motor)
Motor Stall
Over Torque
PUMP PROTECTIONS
Closed Valve
Dry Run
Low Flow
Min Speed
Run-out Flow
High Vibration
General Condition Sensor Failure
OPTIONS
Analog Input/..........2 Current Analog Input
Output Extension 2 Current Analog Output
Module
- 4...20 mA
- 100Ω Input resistance
- 12 bit resolution
Fieldbus................... - Modbus
- DeviceNet
Communication
- Modbus Plus - CS-31
Modules
- Profibus
- Interbus S
- Canopen
- Ethernet
- Lonworks
- Control Net
IEC RATINGS
230 VAC
Light-overload Use
Output
Power
Amps I2N
(kW)
0.75
4.7
1.1
6
1.5
7.7
2.2
10.2
3
12.7
4
18
5.5
24
7.5
31
11
42
11
50
18.5
69
22
80
22
94
37
132
45
155
55
184
NOMINAL RATINGS 230-380/400/415VAC-IP21/ 54 / 55
380/400/415 VAC
Light-overload Use
Heat
Heat
Output
Dissipation
400 VAC
Dissipation
Amps I2N
Watts
kW
Watts
100
1.5
4.7
100
100
2.2
5.9
120
100
3
7.7
140
120
4
10.2
160
140
5.5
12.7
200
160
7.5
18
250
200
11
24
340
250
15
31
440
340
18.5
41
530
440
22
50
610
530
30
69
810
610
37
80
990
810
45
94
1190
1190
55
132
1440
1190
75
155
1940
1440
90
184
2310
55
132
1440
75
155
1940
90
184
2310
110
202
3050
132
243
3700
160
284
4300
200
440
6600
250
516
7200
315
590
8100
355
679
8650
400
704
9100
Frame
Size
R2
R2
R2
R2
R2
R3
R3
R3
R4
R4
R5
R5
R5
R6
R6
R6
R6*
R6*
R6*
R7*
R7*
R7*
R8*
R8*
R8*
R8*
R8*
Noise
Air Flow
Level DBA
m3/h
@ 3ft.
35
62
69
103
168
65
405
63
405
61
540
72
1220
5
PS200
IEC RATINGS
NOMINAL RATINGS 460 /500VAC - IP21/54/55
Light-overload Use
Output
500 VAC
Amps I2N
kW
2.2
4.5
3
5.6
4
7.7
5.5
10
7.5
12
11
18
15
23
18.5
31
22
39
30
44
37
61
45
75
55
88
75
115
90
145
110
163
75
115
90
145
110
163
132
192
160
240
200
284
250
435
315
510
355
545
400
590
450
670
500
704
Frame
Size
R2
R2
R2
R2
R2
R3
R3
R3
R4
R4
R5
R5
R5
R6
R6
R6
R6*
R6*
R6*
R7*
R7*
R7*
R8*
R8*
R8*
R8*
R8*
R8*
Noise Level DBA
@ 3ft.
62
65
63
71
72
Heat Dissipation
Watts
120
140
160
200
250
340
440
530
610
810
990
1190
1440
1940
2310
2810
1940
2310
2810
3050
3850
4550
6850
7850
7600
8100
9100
9700
Air Flow
m3/h
35
69
103
168
405
405
540
1220
NOMINAL RATINGS 575/690VAC-IP21/54/55
Light-overload Use
Output
690 VAC
Amps I2N
kW
7.5
11.5
11
15
15
20
18.5
23
22
30
30
34
37
46
45
52
55
73
75
86
90
108
55
73
75
86
90
108
110
125
132
155
160
165/195**
160/200**
175/212**
250
290
315
344
355
387
400
426
450
482
500
537
Frame
Size
R4
R4
R4
R4
R4
R4
R5
R5
R6
R6
R6
R6*
R6*
R6*
R7*
R7*
R7*
R7*
R8*
R8*
R8*
R8*
R8*
R8*
Noise Level DBA
@ 3ft.
62
65
63
71
72
Heat Dissipation
Watts
300
340
440
530
610
690
840
1010
1220
1650
1960
1220
1650
1960
2800
3550
4250
4800
6150
6650
7400
8450
8300
9750
Air Flow
m3/h
103
168
405
405
540
1220
Note:
1)
2)
3)
4)
6
I2N: continuous rms current.
The current ratings are the same regardless of the supply voltage with in one voltage range. To achieve the rated motor power given in the table, the
rated current of the drive must be higher than or equal to the rated motor current.
* Floor Standing.
**Higher value applicable if output frequency is above 41Hz.
PF700
The PumpSmart PF700 couples the
advanced PumpSmart control and protection
algorithms in combination with AllenBradley Power Flex 700 technology.
Available for single pump process and speed
control applications, the PumpSmart PF700
can dramatically reduce your pump’s total
life cycle costs.
With the patent pending Torque-Based
Pump Protection system, the PumpSmart
PF700 can recognize dry running,minimum
flow, or run-out fault conditions without the
need for costly external sensors. For cus-
tomers that use DCS for process control, this
feature enables pump condition feedback
while operating in either process control or
speed control.
The PumpSmart PF700 can be integrated
into your current control system with optional digital communications modules.
Protocols currently supported include:
DeviceNet, ControlNet, Ethernet, Profibus,
Interbus, and Remote I/O.
DIMENSIONS
Frame
Drive
Weight
LB
(kg)
Basic Drive Dimensions
Free Space
Requirements
Wall Mounting Dimensions
A
Height
inches
(mm)
Width
inches
(mm)
Depth
inches
(mm)
A
(inches)
(mm)
B
(inches)
(mm)
0
11.5 LB
(5.2 kg)
13.23
(336)
4.33
(110)
3.15
(80)
6.33
(161)
21.23
(539.2)
1
15.5 LB
(7.0 kg)
13.23
(336)
5.31
(135)
4.13
(105)
7.31
(185.7)
21.23
(539.2)
2
27.6 LB
(12.5 kg)
13.48
342.5)
8.74
(222)
7.56
(192)
10.74
(272.8)
21.48
(546.6)
3
40.9 LB
(18.6 kg)
20.37
(517.5)
8.74
(222)
7.56
(192)
10.74
(272.8)
28.37
(720.6)
4
54 LB
(29 kg)
29.88
(758.9)
8.65
(219.8)
7.94
(201.6)
10.65
(270.5)
37.88
(962.2)
5
82 LB
(37.2 kg)
25.37
(644.5)
12.16
(308.9)
10.84
(275.4)
14.65
(359.7)
33.37
(847.6)
6
157.5 LB
(71.4 kg)
38.43
(976.3)
15.9
(403.9)
10.85
(275.5)
17.9
(454.7)
46.43
(1179.3)
FREE SPACE
REQUIRED
FOR VENTILATION
4" TYP
B
1" TYP
4" TYP
7
PF700
TECHNICAL SPECIFICATIONS
PumpSmart® PF700
A-B PowerFlex 700 Drive
CERTIFICATIONS
UL Listed
Canadian UL Listed
CSA Certified
CE Marked
INPUT POWER
Voltage ....................200...240 VAC 1P and 3P ± 10%
380...480 VAC 3 Phase ± 10%
500...600 VAC 3 Phase ± 10%
Frequency................47..63 Hz
Power Factor...........0.98 Displacement power factor
across entire speed range
Power Factor...........97.5% at rated amps, nom line
voltage
MOTOR CONNECTION
Voltage ....................0 to Motor Nameplate Voltage
Frequency................0...420 Hz
Motor Control.........A.B. Vector Control
Speed Control.........±0.1% of base speed across 120:1
speed range
Max. Drive to..........3:1
Motor Turndown
ENVIRONMENTAL LIMITS
Enclosure(s).............NEMA Type Open / IP 20
NEMA Type 1 / IP 21
Temperature ...........32...104°F (0...40°C ) Standard
32...122°F (0...50C) NEMA Type
Open
Humidity..................5...95% Relative Humidity
Non Condensing
Altitude....................0...3000 Ft (0...1000 M) Standard
Shock .......................15G peak for 11 ms duration
(± 1.0ms)
Vibration .................0.152 mm (0.006 in) displacement
1G peak
STANDARD INPUT/OUTPUT
2 Analog Inputs .......4...20 mA or 2...10VDC
Configurable
88 Ω Input Resistance
11 bit resolution
Default: AI 1 Voltage
AI 2 Current
2 Analog Outputs ....4...20mA or 2...10 VDC
Configurable
400 Ω Max load impedance
11 bit resolution
Default: AO-1 AO-2 Current
Digital Inputs (6)
- 2 Wire Start/Stop
- Setpoint 1-2
- Secondary Protect A
- 3 Wire Start/Stop
- Secondary Protect B
- E-Stop/Permissive
Reference Voltage...10 VDC Pot Reference
Output
2kΩ Min Load, 10kΩ
Recommended
Auxiliary Power.......24 VDC ± 10%
Output
150 mA max current output
DRIVE PROTECTION
HIM Loss
Ground fault
Over voltage
Under voltage
Phase to ground fault
Phase short
VFD overtemp
Over Current
Motor overload
Drive overload
Drive permissive
PUMP PROTECTION
Closed Valve
Run-out flow
Min speed
High vibration
Loss of suction
General condition
Low flow
Sensor failure
OPTIONS
Fieldbus................... - ControlNet
Communication - DeviceNet
Modules
- Ethernet
- Profibus
- Interbus
- Remote I/O
Relay Outputs (3)....1 — Form-A (Normally Open)
Configurable
1 — Form-B (Normally Closed)
1 — Form-C (Switchover Contact)
Max Restive ...............30 VDC / 240 VAC (1200VA-150W)
Load
5A Maximum Current
10 mA Minimum Current
Max Inductive............30 VDC / 240 VAC (840VA, 105W)
Load
3.5A Maximum Current
10 mA Minimum Current
240 VAC – Three Phase - NEMA 1
8
Power
(HP)
IMAX
Amps
Frame Size
0.5
2.2
0
1
4.2
0
2
6.8
1
3
9.6
1
5
15.3
1
7.5
22
1
10
28
2
15
42
3
20
52
3
25
70
4
30
80
4
40
104
5
50
130
5
60
154
6
75
192
6
Noise Level
DBA @ 3 ft.
Heat Dissipation
(W)
Air Flow
CFM
46
58
61
30
77
98
59
179
30
208
57
61
59
71
72
269
368
436
698
876
967
1270
1496
1993
50
120
190
200
300
PF700
Nominal Ratings 380 - 480 VAC - NEMA 1
380 VAC
480 VAC
Noise Level
DBA @ 3 ft.
Heat
Dissipation
(W)
Power
(kW)
IMAX
Amps
Power
(HP)
IMAX
Amps
Frame Size
0.37
1.3
0.5
1.1
0
53
0.75
2.1
1
2.1
0
63
1.5
3.5
2
3.4
0
2.2
5
3
5
0
93
4.0
8.7
5
8
0
164
5.5
11.5
7.5
11
0
194
7.5
15.4
10
14
1
11
22
15
22
1
15
30
20
27
2
18.5
37
25
34
2
441
22
43
30
40
3
459
30
56
40
52
3
37
72
50
65
3
45
85
60
77
4
55
105
75
96
5
75
125
100
125
5
1475
90
170
125
156
6
1838
110
205
150
180
6
132
260
200
248
6
76
58
218
59
Air Flow
CFM
30
30
326
394
57
61
610
50
120
717
59
974
1146
71
72
2204
190
200
300
2512
Nominal Ratings 575 VAC - NEMA 1
Power
(kW)
IMAX
Amps
Frame
Size
Noise Level
DBA @ 3 ft.
Heat
Dissapation
Watts
3
1.7
0
5
6.1
0
7.5
9
0
10
11
1
15
17
1
20
22
2
25
21
2
385
30
32
3
419
40
41
3
50
52
3
60
62
4
75
77
5
100
99
5
125
125
6
150
145
6
Air Flow
CFM
54
58
142
30
157
59
186
20
270
57
61
343
569
50
120
710
59
71
825
1361
190
200
1874
72
1900
300
2280
9
PS10/PS20 PUMP LOAD MONITORS
PumpSmart Protection for Fixed Speed Applications
The PS10 and PS20 Pump Load Monitors measure the motor input power in combination with a
proprietary algorithm to accurately determine the pump’s load.
During dry-run conditions, pump power is reduced and recognized by the PumpSmart Pump
Load Monitor. During run-out conditions, power increases, which is also a recognizable condition.
Power increase is also experienced when internal wear results from upset conditions. Customers
may
configure the devices to automatically shutdown the pump or warn the operator via integrated
relay output(s).
PS10 Pump Load Monitor
The PS10 offers single underload or overload condition protection for
pumps up to 40 HP (50 Amps MAX). Alarm setpoints can be entered
either manually or automatically set using the Auto-Set functionality
during normal operation.
PS20 Pump Load Monitor
The PS20 offers two underload and two overload condition protection
functions (four total) as well as the ability to output pump load
through an integrated 4-20 mA output. A six button keypad and LCD
readout enables greater configuration and operation options. The
PS20 can be applied on motors up to 999 F.L. Amps.
Pump Load Measurement
The instantaneous power supplied
to the pump by the electrical motor
is monitored by measuring the
input power and by calculating
the motor power losses with a
proprietary algorithm. The value of
the real motor shaft power is used
to accurately determine overload
and underload conditions.
TECHNICAL DATA
Alarm Setpoints
Dimensions
Weight
Enclosure
Mounting
Power Consumption/Fuse
Motor Voltage(s)
1P x 100-240 VAC ± 10%
3P x 100-600 VAC ± 10%
3P x 600-690 VAC ± 10%
Frequency
Analog Output
Motor Power Relay Output
50Hz or 60 Hz
None
Relay Output
Main Alarm
5A / 240 VAC Resistive
1.5A / 240 VAC Pilot Duty / AC12
Current Input
50A Max w/ Current Transformers
(p/n) A08180A01, 02, 03
Digital Input
External RestA
Approvals
10
PS10
1 — 1 Underload or 1 Overload
45mm x 90mm x 115mm
(1.77" x 3.54" x 4.53")
0.3 kg / (10.5 Oz)
IP20 / (NEMA 1)
35mm DIN-rail 46277
5VA (10A) Maximum
48VDC or 240 VAC Maximum
High: >24 VAC/VDC
Low: <1 VAC/VDC
UL / cUL
PS20
4 — 2 Underload and 2 Overload
45mm x 90mm x 115mm
(1.77" x 3.54" x 4.53")
0.3 kg / (10.5 Oz)
IP20 / (NEMA 1)
35mm DIN-rail 46277
6VA (10A) Maximum
1P x 100-240 VAC ± 10%
3P x 100-240 VAC ± 10%
3P x 380-500 VAC ± 10%
3P x 500-600 VAC ± 10%
3P x 600-690 VAC ± 10%
50Hz or 60 Hz
Programmable, self powered 4-20 mA, 20-4 mA,
0-20 mA, 20-0 mA, Max Load 500 Ω
Main Alarm (R1) – Pre Alarm (R2)
5A / 240 VAC Resistive
1.5A / 240 VAC Pilot Duty/AC12
100A Max w/ Current Transformers
(p/n) A08180A01, 02, 03, 04
101-999A w/ A08180A01 and Standard
Current Transformers
(p/n) A08180A05, 06, 07, 08
48VDC or 240 VAC Maximum
High: >24 VAC/VDC
Low: <1 VAC/VDC
UL / cUL
PUMPSMART PERFORMANCE SERVICES
PLANT ASSESSMENTS TO IDENTIFY OPPORTUNITIES TO
OPTIMIZE PUMP LIFE CYCLE PERFORMANCE
Optimizing pump life cycle performance provides
a new path to help reduce plant-operating cost.
The largest consumers of industrial motor energy,
typically, are the centrifugal pumps moving fluid
throughout your operation.
Recent studies show that average pumping efficiency
in industrial plants is below 40%. Pump over-sizing
and throttled valves are identified as the two major
contributors to efficiency loss.
Optimizing pump performance has the potential to
achieve 30% to 70% improvements in energy and
maintenance cost, while improving both pump and
process reliability.
ASSESSING YOUR SYSTEMS
Pump assessments help identify process modifications
that offer the most potential for efficiency improvements:
n Motor efficiency via replacement or upgrade
n Best match between component size and load
requirement
n Reduced load on motor through improved process
and system design
n Use of variable speed control instead of throttling
or bypass mechanisms
The following pump symptoms are indicators of potential opportunity: throttled valve; bypass line normally
open; multiple parallel pump system with the same
number of pumps always operating; continuous pump
operation in a batch environment, and presence of cavitation noise.
Drawing on over 150 years of ITT Goulds Pumps system
experience, PumpSmartTM Performance Services’ team of
consultants provides in-depth pump and process
assessments to identify the factors limiting pump
performance. After completing an onsite assessment, a
recommendation report is provided with strategies to
improve pump performance. Design and equipment
modifications are typical. In many cases, the application
of intelligent flow control systems is needed to fully
optimize system efficiency. A financial analysis includes
total installed cost and annual savings to provide a
clear return on investment.
To learn how to make a quantum leap in reducing
plant operating cost, contact your local representative
for more information or to arrange a plant assessment.
DESIGN
MEASURE & ANALYZE
IMPLEMENT
CONTINUOUS
IMPROVEMENT
In conjunction with industry experts, PumpSmart
Performance Services
design an analysis plan
specifically for your plant
and focuses on your key
objectives
Using process data,
PumpSmart Performance
Services team identifies
real opportunities and
quantifies them in terms
of savings potential, cost,
and payback
Once the opportunities are
identified, an improvement
plan is developed.
PumpSmart Performance
Services can help implement
these solutions and realize
the savings.
PumpSmart Performance
Services is always
available to help you
maintain the optimum
level of performance.
11
APPLICATION FLEXIBILITY
Cooling Water
•
•
•
•
•
•
•
•
Pressure or Temp Control
Multi-Pump Sequencing
Auto Load Sharing
Eliminate Control Valves
Paper Stock
Transfer & Loading
•
•
•
•
Flow Control
Auto Shut Off
No Dry Run/Cavitation
Total Protection for Mag
Drive Pumps
Municipal Wastewater
Filtration
Handle Wide Load Swings
Multi-Pump Control
Remote Diagnostics
Reduce HP Requirements
• Maintain Constant Flow as
Filters Clog
• Fewer Filter Changes
• No Flow Protection
Reboiler & Bottoms Pumps
• Fan, Broke, Liquor, Digester
• Control Level, Pressure, Flow
• Improved Headbox Control
•
•
•
•
Boiler Feed
Slurry Pumps
•
•
•
•
Control Pump Output
Run Slower
Run in Pump Sweet Spot
Reduce Pump Wear
Increase Drain Down
Control Suction Level
Control Cavitation
Eliminate Control Valves
•
•
•
•
Level Control
Reduce Recirculation
Eliminate Valves
Reduce Horsepower
AWARD WINNING DESIGN
“...A sublime piece of engineering skill.”
- IChemE - Institute of Chemical Engineers
Visit our website at www.gouldspumps.com or www.pumpsmart.com
Form BPSFAMILY-INT’L 01/05
© copyright 2004 Goulds Pumps, Incorporated,
A subsidiary of ITT Industries, Inc.
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