SYNERGY INDUSTRIES LP Operations and Maintenance Manual

SYNERGY INDUSTRIES LP
SYNERGY INDUSTRIES LP
Operations and Maintenance Manual
June 30, 2014
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
1
Operations and Maintenance Manual
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
2
Table of Contents
Contents
1.0 Scope
6
2.0 Safety
6
3.0 General Specifications
7
3.1 Truck Chassis and Engine Specifications
7
3.2 Logging Cabin Specifications
7
3.3 Hydraulic System
8
3.4 Electrical System
8
3.5 Pneumatic System
8
3.6 Overhead Spooler
8
3.7 Benchmark Panel
9
4.0 Starting the Unit
4.1 After-Start Checks
4.2 Overhead Spooler Setup
5.0 Hydraulic System Settings and Operations
9
9
10
10
5.1 Onan Generator Settings and Operations
11
5.1 1800-Watt Xantrex Power Inverter (Pure Sine Wave)
11
6.0 Electrical Distribution System
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3
7.0 Line Oiler Operations
Table of Contents
8.0 Stopping the Unit
12
13
8.1 Normal Stop Procedure
13
8.2 Emergency Stop Procedure
14
9.0 Drum Information
14
10.0 Cable Spooling Operation
14
11.0 Operational Check and Unit Test Procedures
15
11.1 Start Engine and Check Operation
15
11.2 Hydraulic System - Drum Drive
15
11.3 Hydraulic System Generator
15
11.4 Hydraulic Fluid Level
16
11.5 Hydraulic Hoses
16
11.6 Overhead Spooling System
16
12.0 Unit Maintenance
16
12.1 Pre-Departure Checks
17
12.2 Daily Maintenance
17
12.3 After Job Maintenance
18
12.4 General Maintenance Intervals
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4
13.0 100-Hour Maintenance
Table of Contents
22
13.1 250-Hour Maintenance
23
13.2 500-Hour Maintenance
24
13.3 1000-Hour Maintenance
25
14.0 Replacement
26
15.0 270 Tandem axle full back diagram
27
16.0
Images
29
16.1 Interior Electrical
30
16.2 Interior body
95
16.3 Interior lights
118
16.4 Chassis interior
123
16.5 Underbody
126
16.6 Exterior Body and Electric
147
16.7 Exterior Lights
208
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1.0 Scope
This document provides descriptive and operational information solely for the SYNERGY
unit(s) specified. All users should familiarize themselves with the content of this manual
prior to operating or performing maintenance on the specified unit(s).
2.0 Safety
Before engaging in the operations of the unit(s) specified in this document, all users should
read and familiarize themselves with the instructions in the following document. Failure to
do so could result in damage to equipment and/or increase the danger to personnel operating the equipment.
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3.0 General Specifications
3.1 Truck Chassis and Engine Specifications
• Chassis
• Make and Model
Peterbuilt 1668
• Dimensions
• Height12.9’ (measured from ground to top of roof mount A/C units)
• Width 8’
• Length
44.75’
• Wheel Base 22.9’
• Cab to rear axles 16’
For more details regarding the engine, please refer to the Chassis Specifications
provided.
3.2 Logging Cabin Specifications
Exterior
• Material
Aluminum
• Construction CNC punched, riveted, welded base
• Insulation
2” urethane foam, .250” plywood
• Entrance(s) Single door
Interior
• Material
Brushed anodized aluminum skin
• Console
Winch operator console with Benchmark, hoist controls, gauges
• Window
One large double pane window facing reel & frame assembly
• Power Distribution Panel
• Direct Lights 12 VDC LED direct lights
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Floodlights
• 12Volt DC LED
Air Conditioners • Three -- 13,500 BTU cooling and 5,600 BTU heating each
Intercom
• Hailer
Upperbody Curbside Tool Racks (with air bags)
• 1 (Halfback) or 2(Fullback) Each capable of holding three (3), 2.5” diameter tools,
max length 11’
• Lower Each capable of holding three 2.5” diameter tools, max length 11’
3.3 Hydraulic System
Below are general specifications for unit hydraulics:
• Main SystemDrives the drum and 2-speed planetary transmission.
• Main Pump Rexroth 90cc variable displacement pump
• Motor Rexroth 80cc variable displacement motor
3.4 Electrical System
• Electric Generator Onan Generator 20Kw diesel driven
• Power Dist. Panel 120 VAC
• House Power Inlet Located in lower roadside storage compartment
• Included Cables
(2) Grounding, Intercom, Wellhead pressure
3.5 Pneumatic System
Air for the pneumatic system is drawn from the truck brake system air tanks, which
are filled by an engine-mounted compressor. The rear of the truck is mounted on an
air suspension system to reduce shock to the instrumentation.
3.6 Overhead Spooler
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The support arm, for the Benchmark 3K measuring head, up and down movement is
controlled by the mini air joystick increasing air volume to the air cylinder. The side-toside mivement is controlled via the large joystick using the hydraulic system charge
pressure.
3.7 Benchmark Panel
• Power12 VDC operations
• Display Depth, Line Tension, Speed
4.0 Starting the Unit
• Ensure the hydraulic pump control handle is in the neutral position
• Check that the drum brake is in the ON position
• Put truck gear in NEUTRAL, start engine
• Engage clutch and PTO drive (Do not engage PTO without a minimum of 90 PSI)
• Move Road / Pump switch in right hand dash section to the pump position
• The unit can now be controlled from the hoist cabin
4.1 After-Start Checks
The hydraulic system pressure, hydraulic charge pressure, air pressure and hydraulic
temperature are viewed on the Beijer gauge mounted in the power distribution panel.
Charge pressure should run between 350-470 PSI. Check the hydraulic pump charge
pressure.
NOTE: If the charge pressure is below 300 PSI, switch the diesel engine OFF and
check the following:
Hydraulic oil level; refill if necessary
Check for leaks
NOTE: If the charge pressure remains low (below 300 PSI) or high (above 500 PSI)
when the diesel engine is running and after previous checks are made, consult
SYNERGY.
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4.2 Overhead Spooler Setup
The mini joystick is located on the operator’s console. To raise the overhead
spooler, pull the joystick back, to lower the overhead spooler push the joystick forward. The lift cylinder is used to balance the overhead spooler. A
hydraulic joystick (located on the operator’s console) controls side-to-side
movement. Movement is achieved by use of a hydraulic cylinder that moves
in and out, causing the arm to move left and right. The main hydraulic system charge pressure pump supplies the necessary pressure. The steps
required to set up the spooling arm are as follows:
• Remove measuring head from transport mount.
• Adjust spooling arm to a floating position by increasing the air pressure,
which pumps pressure into the system to counterbalance the arm weight.
• Insert the wireline into the spooling head and replace the second pressure wheel assembly. Insert the pins into the head to secure the system.
• Spool wireline out to well. If needed, adjust the measuring head to a neutral position when adequate cable tension is present.
5.0 Hydraulic System Settings and Operations
The hydraulic system consists of one closed-loop system powered by a 90CC Rexroth Pump. The system powers an 80CC motor for the hoist. The charge pressure
from a 90CC pump provides movement for the measuring head.
Before operating the drum, the following system settings should be made:
The hoist system should be in the STATIC mode with the following settings:
• Drum Brake ON
• Motor controlLow
• Pump control Normal (Middle Position)
• The engine should be running at 960 (PTO re-gen friendly for Peterbuilt 365).
• Set the line tension control to a low setting by turning the handle counterclockSynergy Industries
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wise. This limits the pressure that the system will apply to the winch. This control is used in
the mooring system to regulate the spool in tension.
• Release the hand brake.
• Select LOW gear during rig-up.
5.1 Onan Generator Settings and Operations
The unit is equipped with a 20Kw diesel generator. The 20Kw diesel generator is a
stand-alone unit that does not require the chassis to be power. It can easily power the
entire electrical needs of the unit and is equipped with a 30A auxiliary output via the
J-box.
Check the 50A Hubble connectors that connect to the J-box that power the unit. The
J-box allows the flexibility to use the internal Onan power or the external rig power.
The two plugs should be labeled “system” and “utility.” External power must be stable
at 120VAC/60Hz.
Before starting the generator, check the power distribution box to make sure that the
12-volt breakers are ON, all other breakers are OFF, and that the power shut down
switch is OFF.
Press the main generator START button to power up the generator.
Check the voltage and frequency for stable operation.
Turn ON the desired breakers. Power can now be distributed as needed.
During operation monitor voltage, frequency and load meters constantly.
REMINDER: WHEN TURNING AIR CONDITIONER OFF, WAIT 3-MINUTES BEFORE RESTARTING.
5.1 1800-Watt Xantrex Power Inverter (Pure Sine Wave)
The inverter provides emergency AC power to the following panels:
• Operator console
• Monitor console
• Logging system rack
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WARNING! THIS INVERTER WILL NOT POWER THE ENTIRE LOGGING UNIT!
To power up the inverter:
• Turn the breaker from “Onan” to “Inverter” on Power Distribution Panel (lower
right-hand corner of panel).
• Turn the Inverter power “On” on the remote start located in the center of the Power
Distribution Panel.
• The inverter is now powering the system and associated panels.
NOTE: There is a 200A buss fuse between the inverter and truck batteries.
WARNING! Be careful not to engage the power shut down switch or the engine
kilkl button during logging operations EXCEPT IN EXTREME EMERGENCY CONDITIONS.
Shut down the electrical system in reverse order.
WARNING! When in the well, the free wheel position should NEVER be used.
6.0 Electrical Distribution System
120-Volt System
The electrical system supplies 120-volt power to the unit. It consists of a 20-Kw “Quiet”
Onan generator that is self-contained.
The power is wired directly into two quick connect cables for the “system” and “utility” circuits in the junction box (J-box) located in the second roadside compartment. The “system”
line provides power to the system, and the “utility” line provides power to the auxiliary devices such as lights, air conditioners, etc. To enable both circuits, the generator must be
switched on and started.
12-Volt System
The main truck batteries supply power for the 12-volt electrical system.
7.0 Line Oiler Operations
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The cable spraying or line oiling system uses a pressurized oil tank to apply lubrication on
the cable or wireline. A drip tray is located under the drum to catch excess lubricant that
runs off. A ball valve is to be used to drain the drip tray. Follow all applicable ordinances
and laws for disposal of the excess cable lubricant.
Tank capacity is approximately 5.3 US Gallons. Follow the cable or wireline manufacturer’s
recommendations regarding the frequency of cable lubrication to endure maximum life and
performance of the cable or wireline.
NOTE: The oiler tank is set at 20-40 PSI depending on fluid viscosity. Shut off air
supply ball valve and vent pressure through the top vent BEFORE removing plug
to fill with lubricant.
To spray lubricant onto the cable, position the valve for the appropriate reel. Activate the
oiler switch on the Operator’s Console.
8.0 Stopping the Unit
8.1 Normal Stop Procedure
• After rigging down tools and shutting down the computer logging system, perform
the following procedures to cut power the unit.
• Remove the wireline from the measure head and secure the spooling arm.
• Spool up excess wireline on drum
• Turn OFF all exterior lights (if applicable)
• Turn OFF air conditioners
• Turn OFF the 110-Volt breakers located in the Power Distribution Panel
• Turn OFF the Onan generator.
• Reduce engine speed.
• Turn OFF 12V breakers (this disables any drum movement and DC lights)
NOTE: Allow engine to idle down for three to five minutes.
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WARNING! It is very important to allow this idle down time in order to prevent
damage to the turbo.
8.2 Emergency Stop Procedure
• Raise protective cover and move toggle switch up.
WARNING! BE CAREFUL NOT TO ENGAGE THE EMERGENCY STOP BUTTON
DURING LOGGING OPERATIONS EXCEPT IN EXTREME SITUATIONS.
9.0 Drum Information
This unit employs a #17 SMD (36” flange) or #34 SMD (48” flange) drum and frame assembly. The drawings and tables on the following pages provide basic physical specifications for
the drum.
10.0 Cable Spooling Operation
When operating the system in a tension-controlled mode, the line tension adjustment valve
serves to limit the amount of tension being applied to the cable. The line tension adjustment
valve controls the swash plate of the pump; if set pressure is reached, the pump will destroke and stop pumping. It will, however, maintain system pressure. This will prevent the
system from overheating. The operator can use the regulator to stop the system and hold
the line in place as long as required.
Procedures for implementing tension control during normal, logging-out-of-hole operations
are as follows:
• Set the Motor ratio selector switch to the HIGH position and lock the Pump Control Joystick to the MIDDLE (neutral) position.
• Turn the line tension adjustment valve to the MAXIMUM setting (clockwise fully seated).
• SLOWLY move the Pump Control Joystick to the UPHOLE position until the desired
speed is attained.
• SLOWLY decrease the line tension adjustment valve until the cable speed begins to deSynergy Industries
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crease.
• Turn the Line Tension adjustment valve in (knob turned to right) just enough to return to
the original logging speed, and then turn an additional quarter turn of the knob. This new
setting will allow sufficient cable tension while logging out of the hole and prevent the system from applying excessive tension to the cable.
• Repeat Steps 4 and 5 every 2000 feet as the load on the string decreases. Pay close
attention to the proper setting of the valve when approaching hazard points such as the casing shoe and wellhead.
11.0 Operational Check and Unit Test Procedures
11.1 Start Engine and Check Operation
• Check gauges for normal operation
• Check throttle control by increasing and decreasing switch
11.2 Hydraulic System - Drum Drive
• Check for hydraulic fluid leaks
• Apply brakes and pressure system to 5000 PSI and recheck for leaks
• Check mooring system in uphole mode. System should be able to operate from
500 to 5800 PSI
• Check mooring valve setting (700 PSI)
• Check case pressure by mounting a pressure gauge on the hydraulic pump case
• Cold not to exceed 35 PSI
• Hot (100°F) not to exceed 25 PSI
11.3 Hydraulic System Generator
• Check for hydraulic leaks
• Check for frequency stability of 58 to 62 Hertz with load on, and load off
• Check for voltage output of 110 to 120 Volts AC
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• Check for vibration of generator (should be totally free of vibration)
• Check for shaft seal leaks on motor
11.4 Hydraulic Fluid Level
• Fluid should be free of water or other contaminants
DO NOT mix fluid types, Use ATF Type F hydraulic fluid
11.5 Hydraulic Hoses
• Extreme care should be taken when installing or replacing hoses. Ensure that all
hoses match the pressure requirements and are installed correctly.
• High-pressure hose: 5000PSI
• Low pressure hose: 3000PSI
• Hoses should not be exposed to sharp surfaces
• Hoses should not be pinched or restricted
• Hoses should not hang loose or hang in a precarious position
• Use proper tie downs to secure hoses
11.6 Overhead Spooling System
If arm is telescopic, adjust to maximum arm extension for operation
Check for proper pressurization of vertical system (measuring head should float freely)
Horizontal controller should move freely from side to side and be free floating with
joystick in the center position
System should be bled to free trapped air in the system
12.0 Unit Maintenance
This section provides general preventive maintenance for the Logging Unit. A table near the
end of this section lists primary maintenance intervals. Detailed maintenance instructions
and intervals specific to the Peterbuilt chassis and the Cummins engine can be located in
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the documents or manuals supplied by Peterbuilt and Cummins. “Pre-departure” checks
should be done each time the truck departs to or from a job site. Maintenance expressed
as “Daily” should be performed every 24 hours the truck is in use. Maintenance listed under
“After Job” is to be performed after a wireline job is completed. The “100-Hour”, “250-Hour”,
“500-Hour” and “1000-Hour” maintenance should be performed at those respective intervals
of unit operation. Maintain and retain all maintenance records with the unit.
12.1 Pre-Departure Checks
Before leaving the base on a logging job the following pre-departure checks should
be performed.
• Check engine oil level
• Inspect overall condition of engine belts and pulleys
• Check coolant level
• Fill fuel tanks with diesel fuel
• Check air pressure in tires
• Start engine and check brake system air pressure
• Check truck gauges for proper readings
• Ensure that all equipment is secured properly before departure
• Check hour meter reading and note next scheduled maintenance
12.2 Daily Maintenance
The following maintenance procedures are to be performed once every 24 hours
while the logging truck is in use.
Diesel Engine
• Check oil level
• Check diesel tank and fill if necessary
• Check coolant level
Hydraulic System
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Check hydraulic fluid level. Use ATF Type F fluid only
17
• Check Delta P indicators on all hydraulic filters (if applicable)
Air Tank
• Drain water from air tank by opening valve under tank and allowing any
accumulated water to drain out
Line Oiler Tank
• Check level and fill as needed with recommended cable inhibitor
12.3 After Job Maintenance
The following procedures are to be performed after each job:
Thoroughly clean the entire logging truck:
• Use soap and degreaser (where required) to completely remove all dirt, salt, oil,
hydraulic fluid, etc. from the drum deck, reel and frame assembly, cabin and measuring head components. Pull plugs and drain drip pans. Collect fluid in containers for
proper disposal. Rinse truck thoroughly with clean water.
• Remove mats from inside of cabin and clean
• Clean cabin interior. Use rags and appropriate cleaners for the computers, monitors, operator’s console, etc. Mop all dirt and water from floor.
• Use window cleaner to clean windows and rig lights
• Replace mats in cabin
• Check consumable supplies in cabin and replenish where necessary
• Perform daily maintenance
• Clean and service the measuring head:
• Clean with soap and water
• Apply grease to all fittings
• Check rollers for free movement, and check wheels and rollers for wear
• Inspect all connections between pneumatic lines and devices. Apply soapy water
to each fitting and watch for bubbles indicating air leaks. Check that each fitting is
securely attached. Check fittings for corrosion.
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• Inspect all pneumatic devices for general condition and security of installation
• Repeat above for all pneumatic lines and devices located in the reel and frame
assembly, in the drum deck and in the air bag deployment system on the tool racks
• Replace or repair any bad lines, fittings or components
• Perform hydraulic system leak and condition check:
• Inspect all hydraulic lines on the truck for general condition. Look for tears, kinking, and abrasions.
• Inspect all connections between pneumatic lines and devices. Apply soapy water
to each fitting and watch for bubbles indicating air leaks. Check that each fitting is
securely attached. Check fittings for corrosion.
• Inspect all pneumatic devices for general condition and security of installation
• Repeat above for all pneumatic lines and devices located in the reel and frame
assembly, in the drum deck and in the air bag deployment system on the tool racks
• Replace or repair any bad line, fittings or components
Perform hydraulic system leak and condition check:
• Inspect all hydraulic lines on the truck for general condition. Look for tears, kinking, and abrasions.
• Inspect all connections between hydraulic lines and devices. Check at each fitting
for hydraulic fluid, indicating leaks. Check that each fitting is securely attached.
• Check each fitting for corrosion. Inspect all devices for general condition and hydraulic fluid, indicating leaks. Inspect cooler for corrosion in core or fins. Check that
pumps and motors are securely fastened.
• Replace or repair any defective lines or components
Inspect and lubricate reel and frame:
• Ensure reel and frame mounting bolts are tight
• Ensure slip ring is securely mounted to reel shaft
• Check all reel and frame components for corrosion
Inspect the drum brake:
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• Inspect disc brake pads. Replace if worn. Remove cover under control panel to
access brake components. Check that hand brake tightens to full position before it
reaches the limit of travel.
• Inspect fittings and hoses for leaks
• If needed, add regular Dot 3 Brake Fluid to the reservoir
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12.4 General Maintenance Intervals
Following is a table listing all general maintenance intervals. Refer to the legend below for an explanation of the
table listings.
Legend:
A=Adjust
C=Clean
D=Drain
I=Inspect
Maintenance Interval Table
Component
Daily
Post Job 100 Hr
Air Tanks
I
DI
I
Hydraulic Tank Fluid (ATF Type F)
I
I
I
Hydraulic Lines and Connections
I
I
I
Filters, Hydraulic, High Pressure
I
I
I
Hydraulic Pumps
I
I
I
Hydraulic Motors
I
I
I
3-Speed Funk Transmission
I
I
I
Reel and Frame
I
CI
CIL
Disc Brake
I
I
I
Overhead Spooler
I
C
AI
Benchmark Measuring Head
I
ACIL
AIL
Line Oiler
IL
IL
IL
Electrical Cables and Reels
I
I
I
Lighting
I
CI
IR
Instruments
I
I
I
Air Conditioners
I
I
IR
Cabin Interior
CI
CI
CI
Engine Oil Level
I
I
IR
Fuel Line Filters
I
I
IR
Engine Air Filters
I
I
IR
Engine Coolant 5-year replace
I
I
I
Diesel Fuel
I
I
R
Cabin Interior
I
I
I
Cabin Exterior
CI
CI
CI
Measuring Head (sheave, elevator, hook)
CI
CI
I
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L=Lubricate
R=Replace
500 Hr
I
I
I
IR
I
I
CIL
CIL
AI
AIL
AIL
IL
CI
CI
I
I
CI
I
I
I
I
I
I
CI
I
1000Hr
I
IR
I
IC
I
I
CIL
CIL
AI
AIL
AIL
IL
I
CI
CI
I
CI
I
I
I
I
I
CI
CI
I
21
13.0 100-Hour Maintenance
The following procedures are to be performed after every 100 hours of logging truck operation.
Inspect tanks, hydraulic pumps, motors reels and instruments
Clean the Reel and Frame and the Cabin Interior
Lubricate and adjust the Benchmark measuring head
Clean with soap and water
Apply grease to all fittings
Check rollers for free movement, and check wheels and rollers for wear
Lubricate and inspect measuring head components, electrical cables and reels.
Replace the following:
• Lighting (if applicable)
• Air conditioners (if applicable)
• Engine oil
• Fuel line filters, air filters and diesel fuel
• Engine coolant (if needed)
Inspect and lubricate the line oiler system
• Activate line oiler valve on Power Distribution Panel, check for even flow to entire cable.
• Close line oiler valve
Inspect and fill (if needed) the line oiler reservoir located on the curbside inner wall.
• Check the line oiler hose, fittings and nozzles for general condition and leaks
Inspect overhead spooler counterbalance:
• Check the overhead spooler counterbalance cylinder, accumulator and hydraulic lines
• Free the measuring head from the anchor and move steering arm up and down to check
counterbalance operation. Steering arm should move freely up and down, but should not
have tendency to move in one direction more than the other.
• If the steering arm sags or moves in one direction easier than the other, open the hydrauSynergy Industries
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lic needle valve to the hand pump and pump up arm as required
Inspect and lubricate the measuring head:
• Pull the lock pins and remove measuring wheel from head. Remove cable and inspect
measuring wheels for excessive wear. Use grease gun to pump grease into all grease zerts
on measuring head until excess appears. Wipe off excess grease.
• Check that all guide rollers rotate freely
• Replace worn guide wheels
• Insert cable and measuring wheel back into head. Insert pins to lock wheel into place
Inspect electrical system:
• Check ALL cables on the logging truck for general condition, looking for cut or torn insulation and broken cables. Ensure cables are routed away from potential damage by moving
parts.
• Ensure that all electrical connectors are tightly attached to correct receptacles
Lubricate all cable wheel axles with oil
Inspect the logging cabin interior for general wear and cleanliness.
Inspect the operation and general condition of the air conditioners.
Inspect the logging cabin exterior:
• Inspect ALL welds for fatigue cracks, including welds around doors and window(s). Also
check all door and window hardware for corrosion and secure fastening. Lubricate door
and window hinges and check all seals for tears. Replace any seals as required.
• Inspect panels, cable reels all connectors for damage and corrosion
• Inspect paint and logos. Touch up with paint as required.
• Inspect doors and windows
• Lubricate and inspect sheaves (if applicable):
• Pump grease into zerts on both wheels until excess appears. Wipe off excess.
• Inspect the two sheaves and elevator hook for broken parts or cracks
• Inspect sheave grooves for excessive wear
13.1 250-Hour Maintenance
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The following procedures are to be performed after every 250 hours of logging truck
operation. The 250-hour maintenance addresses mostly the truck and engine requirements. Refer to the Peterbuilt Owner’s Manual and the Cummins Engine Manual for specific and more detailed information (available through manufacturers).
Engine Maintenance:
Change oil and filters
Drain and clean fuel tank
Replace all fuel filters
Inspect the alternator, fan, and accessory drive belts. Replace if necessary.
Inspect all hoses for cracking, softness and loose clamps. Replace hoses that are
cracked or soft and tighten clamps.
Truck and chassis:
Check transmission oil. Fill as needed.
Check front and rear axles for oil and fill if low
Check air brake system
Inspect tires and replace if worn
Check all gauges for proper operation
Check rear air suspension for proper ride
13.2 500-Hour Maintenance
The following procedures are to be performed after every 500 hours of logging truck
operation, and are primarily confined to the hydraulic system.
Hydraulic Maintenance
The Rexroth pumps and motors are relatively maintenance free. Maintenance work
is confined to the system by way of oil changes and renewal of filter elements. Monitoring and periodic maintenance of the system can prevent premature breakdowns
and repairs. Under normal conditions, the following maintenance intervals are suggested:
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
24
500 hours:
First filter change, two charge pressure filters
1000 hours:
Second filter change, two charge pressure filters
1500 hours:
Third filter change, two charge pressure filters
2000 hours:
Hydraulic oil change. Fourth filter change
WARNING! Most errors during a hydraulic fluid change occur due to:
Use of unsuitable hydraulic fluid
Use of contaminated hydraulic fluid
Failing to thoroughly clean the reservoir
Performing the fluid change in a contaminated area
13.3 1000-Hour Maintenance
• Perform daily maintenance
• Perform 100-hour maintenance
• Perform 500-hour maintenance
• Replace ALL hydraulic filters
• Drain and replace all hydraulic fluid (ATF Type F)
WARNING! It is of the utmost importance to ensure the area is clean and free of
contaminants when performing maintenance on any hydraulic system.
• Measure the temperature of the hydraulic fluid after the system has been operated
under pressure for approximately one hour
• Change planetary gear oil:
Set up funnel and hose to catch fluid.
Remove fill plug.
Fill with new oil (SAE 50 Synthetic). Replace ALL fill plugs.
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
25
14.0 Replacement
The following section provides photos and tables that identify and provide the part numbers
for replacing the given components.
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
26
15.0 291 Tandem axle full back diagram
291 Tandem Axle Full Back
Our units have a multitude of options to meet your operational needs. We can manufacture
your logging unit on any chassis you choose from Peterbuilt, Kenworth, International or MAC to
name a few.
Logging speeds are variable from as low as 4-100 fpm for logging and from 800-1200 fpm for
rapid retrieval of downhole tools. Custom logging speeds can be provided based on customer’s
operational needs.
Hoist Packages: Single or Split Drums Available
Drum:
17 SMD (Synergy Machine Drum)
34 SMD (Synergy Machine Drum)
17 Lebus (Welded) *
34 Lebus (Welded)
Hoist Power Pack:
Funk 3 Speed Transmission W/Planetary and 80 Motor
Single Speed Direct Drive
2 Speed Direct Drive
This model
Cabin Specifications:
2”x 2”x 1/8” & 2”x 2”x ¼” channels
2” foam insulation
Outer wall thickness – 1/8” aluminum sheet
Shell floor: 3/16 diamond tread ¼ inch series
Standard truck plywood 3/4 inch and cold weather truck cork with 5/8 inch plywood
Cabin designs are all customer selected from layout to wall color and material. Custom cabinetry and counter tops are designed to meet our customers’ expectations. Our units come standard with ruggedized coffee makers, micro waves and optional refrigerators.
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
27
Electronics:
Digital depth panels (Benchmark, Probe, FHE and 4G) are offered depending on the customers
operational needs
Drum rotation counter, RF/Stray current safety panel and intercom system, well head monitor
for pressure
Cable port for frac truck monitor interface coax (1), VGA (1), Cat5 (2) and HDMI (1)
Electrical:
Power control panel to facilitate all electrical and hydraulic controllers in one custom cabinet
Hydraulic generators 20Kw to 30Kw customer selected for operational needs.
Quiet diesel generators 8Kw to 20Kw customer selected for operational needs.
Accessory Options:
Conventional “V” racks with or without air bags road side and curb side, aluminum or steel,
aluminum roller racks with air bags on the road side and curb side underbody tool racks with air
bags custom to your needs
5K Grease injector, 10K grease injector with well head monitor for pressures
One to three wall mount monitors
50’ air & 110 VAC reel system in rear of drum compartment
Cold weather accessories options available
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
28
16.0
Images
Figure 3.0
Fig 3.0 #
Description
1
Ground plate
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM Part #
Synergy #
69.50342
29
16.1 Interior Electrical
Figure 4.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
30
Fig 5.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
31
Figure 4.0 and 5.0
Power distribution panel
#
To
Load
GA
Col
Line
CB
1
12V+ Main
TB3
8
Red
TB4
CB1
2
12V+ Interior
TB3
8
Red
9-44
CB2
3
Drawworks
TB3
10
Red
10-7
CB3
4
12V+ Exterior
TB3
8
Red
9-47
CB4
5
12V+ System
TB4
10
Red
9-52
CB5
6
System
9-86 back
10
Blk
9-66
CB6
7
System
9-86 back
10
Blk
9-67
CB7
8
Printer
9-88 back
10
Blk
9-68
CB8
9
Monitor
9-88 back
10
Blk
9-69
CB9
10
120V Lights
TB1
10
Blk
9-70
CB10
11
A/C Curbside
TB2
10
Blk
9-71
CB11
12
A/C Roadside
TB2
10
Blk
9-72
CB12
13
A/C Center
TB1
10
Blk
9-73
CB13
14
Microwave/Coffee
TB1
10
Blk
9-74
CB14
15
Refrigerator
TB2
10
Blk
9-75
CB15
16
Utility 1
TB2
10
Blk
9-76
CB16
17
Utility 2/Heater 1
TB2
10
Blk
9-78
CB17
18
Utility 3/Heater 2
TB2
10
Blk
9-80
CB18
19
Exterior AC
TB2
10
Blk
9-82
CB19
20
Exterior AC
TB2
10
Blk
9-83
CB20
Figure 4.0 and 5.0
Cell Booster
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
#
From
GA
Col
To
22
1 hinge top
10
Blk
9-84 back
2 hinge center
10
Blk
9-86 center
3 hinge bottom
10
Blk
TB1
4 top
10
Blk
9-85 back
5 center
10
Blk
9-88 center
6 bottom
10
Blk
TB1
32
Figure 4.0 and 5.0
Intercom
#
From
GA
Col
To
23
12V+
14
Red
9-46
12V-
14 Blk/wht
9-42
3-cond
IC1
18
Red
9-56
3-cond
IC1
18
Blk
9-57
3-cond
IC1
18
Wht
9-58
2-cond
IC2
18
Red
9-61
2-cond
IC2
18
Blk
9-62
2-cond
AFT
18
Red
9-59
2-cond
AFT
18
Blk
9-60
Figure 4.0 and 5.0
DPF/DEF light
#
From
GA
Col
To
25
12V+
18
Red
10-67
12V-
18
Gry
10-18
Figure 4.0 and 5.0
Cell Booster
#
From
GA
Col
To
26
1-3
14
Blk
9-75
1-4
14
Blk
9-63
Figure 4.0 and 5.0
WiFi
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
#
From
GA
Col
To
27
1-3
14
Red
9-46
1-4
14
Red
9-28
33
Figure 4.0 and 5.0
Drum lights
#
From
GA
Col
To
28
1-3
14
Red
9-50
1-4
14
Orn
9-17
Figure 4.0 and 5.0
Deck lights
#
From
GA
Col
To
29
1-3
14
Red
9-51
1-4
14
Yel
9-19
Figure 4.0 and 5.0
Rig lights
#
From
GA
Col
To
30
1-3
14
Red
9-49
1-4
14
Red
9-21
3-cond
2-3
9-49
3-cond
2-4
9-22
Figure 4.0 and 5.0
Night light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
#
From
GA
Col
To
31
1-3
14
Red
9-49
1-4
14
Vio
9-21
34
Figure 4.0 and 5.0
Radio
#
From
GA
Col
To
GA
Col
37
12V+
18
Yel
TB3
18
Yel
12V+ Ign
18
Red
TB4 5 A Fuse
18
Red
12V-
18
Blk
TB5
18
Blk/wht
2-cond
Front right +
18
Red
9-33
18
Gry
2-cond
Front right -
18
Blk
9-34
18
Gry
2-cond
Front left +
18
Red
9-35
18
Wht
2-cond
Front left -
18
Blk
9-36
18
Wht
2-cond
Rear right +
18
Red
9-37
18
Vio
2-cond
Rear right -
18
Blk
9-38
18
Vio
2-cond
Rear left +
18
Red
9-39
18
Grn
2-cond
Rear left -
18
Blk
9-40
18
Grn
Figure 4.0 and 5.0
1
50A breaker
W91X15250VDC
0.10074
2
40A breaker
W91X15240
0.10071
3
30A breaker
W91X15230
0.10073
4
50A breaker
W91X15250VDC
0.10074
5
20A breaker
S281UC-K20
0.88663
6
30A breaker
30A breaker
W91X11230
7
30A breaker
30A breaker
W91X11230
8
20A breaker
W91X11220
0.10049
9
30A breaker
30A breaker
W91X11230
10
30A breaker
30A breaker
W91X11230
11
30A breaker
30A breaker
W91X11230
12
30A breaker
30A breaker
W91X11230
13
30A breaker
30A breaker
W91X11230
14
30A breaker
30A breaker
W91X11230
15
20A breaker
W91X11220
0.10049
16
30A breaker
30A breaker
W91X11230
17
30A breaker
30A breaker
W91X11230
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
35
Figure 4.0 and 5.0 cont.
18
30A breaker
30A breaker
W91X11230
19
30A breaker
30A breaker
W91X11230
20
30A breaker
30A breaker
W91X11230
21
Onan remote start panel
3004943
0.40269
22
On/on DPDT switch
S732
0.40542
23
Loud hailer
STD-VLH3000 0.83008 24
Regen
16091221N3GZSB31
0.88126
25
Yellow indicator light 26
Maintained lever switch E22V51 0.20196
27
Maintained lever switch E22V51 0.20196
28
Maintained lever switch E22V51 0.20196
29
Maintained lever switch E22V51 0.20196
30
Maintained lever switch E22V51 0.20196
31
Maintained lever switch E22V51 0.20196
32
Onan remote start panel
3004943
0.40269
33
Maintained lever switch E22V51 0.20196
34
LED volt meter DMS-20PC-1LM-C 0.20307
35
LED frequency meter
DMS-20PC-1-FM-C 0.20308
36
LED amp meter ACA5-20PC-5-AC1-RL 0.20309
37
Radio Alpine CDE100 0.50039
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.20190 36
Figure 6.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
37
Figure 6.0
Old style TB10
#
Line
1
Jump
GA
Col
Load
GA
Col
(30)
18
Blu
Reel Motor Sig
18
Red
2
(15)
18
Orn
Pump A Sig
18
Red
3
(29)
18
Brn
Pump B Sig
18
Red
12
Viol
Dump Valve
18
Red
18
Viol
Travel Brake
4
5
(45)
18
Red
Fine Speed
18
Red
6
(3)
18
Wht
Pump A & B Sol Gnd
18
Blk
14
Blk/Wht
TB-5 12V (Jumper TB-14 – 17)
10
Grn
Reel Motor Sol.-
18
Blk
7
§
8
§
9
(2-28)
§
10
§
11
§
12
(10)
18
Blk
RC/ Pump, Motor, Dump, Shields
Shields Dump Valve Sol.-
18
Blk
18
Red
18
Blk/Blu
Drum Rotation
13
14
(TB14-15)
§
14
Red
CB-3-2 12V +
15
(41-42)
§
18
Red
Fine Speed
§
18
Red
RC 12V+ 3 Amp §
18
Red
RC 12V+ 10 Amp
§
12
Red
Dump valve
§
18
Red
Drum rotation
§
18
Red
Shift select
16
(1-27)
17
18
(41)
19
20
21
(36)
18
Wht/Red
Pump PQ vs
18
Red
22
(38)
18
Wht/Grn
Pump PG Grd
18
Blk
23
(35)
18
Wht/Brn
Pump PG Sig
18
Wht
24
(47)
18
Wht/Orn
Motor PQ vs
18
Red
25
(49)
18
Yel
Motor PQ Grd
18
Blk
26
(46)
18
Wht/Blk
Motor PQ Sig
18
Wht
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
38
Figure 6.0 cont.
27
18
Blu
1st Gear
28
18
Grn
2nd Gear
29
18
Brn
3rd Gear
Figure 6.0
#
Description
OEM #
Synergy #
1-29 TB10
Medium phoenix terminal block
0.10009
0.10009
30
Cell phone amplifier kit plug
841245
0.85181
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
39
Figure 7.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
40
Figure 7.0
New TB10
#
From
GA
Col
To
GA
Col
1
12V+ RC 3Amp
18
Red
(41-42)
4
Power supply 12V + RC 10Amp
14
Red
5
10Amp
18
Red
(1-27)
18
Blk
(Counter)
Drum counter Pin B&K
18
Red/blk
(Counter)
Gen on switch
18
Red
CB 3-2 drawworks
10
Red
Murphy guage Pin 1
18
Red
T5 Grd
18
Blk
10
Blk/wht
14
Blk/wht
14
Grn
Drum counter Pin A&J
18
Wht
Counter
16
Org/blk
Murphy gauge Pin 6
18
Gry
Dump Valve sol
18
Blk/shlds
14SS2 relay grounds
18
Grn
18
Grn
2
3
6
7
8
9
10
11
12
13
14
15
16
Power supply grd
(2-28)
17
O6AD relay comm
18
Wht
18
Def/Dpf light grd
18
Gry
19
Beijer gauge
18
Red
C0 & C1 14SS2 Relay
18
Red
24V power supply out
16
Red
14SS2 Relay
18
Red
20
Drum counter Pin D
14
Orn
21
Beijer gauge
18
Blk
14SS2 Relay
18
Blk
24V Power supply out
14
Blk/wht
14SS2 Relay SS
18
Blk
Drum counter Pin C
16
Blu
22
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
41
Figure 7.0 cont
23
Drum counter 4G
16
Grn
Relay X1
18
Blk
Drum counter 4G
16
Wht
Relay X0
18
Orn
25
Relay X2
18
Grn
26
Relay Y0 hyd temp alarm
18
Blu/wht
27
Winch charge
18
Blk
28
Winch system
18
Gry
29
Air PSI
18
Blu
30
Gen charge
18
Red
31
Hyd temp
18
Orn
36
Phase A 4G
18
Vio
(48)
37
Phase B 4G
18
Grn
(37)
38
RC reset
18
Blk/blu
(10) from switch (console)
39
Vsup 4G
16
Red
(counter) paired
no blk cut-off
40
Grd 4G
16
Blk
(counter) wire
no blk cut-off
41
B 4G
16
Grn
(counter) cable
no blk cut-off
42
A 4G
16
Wht
(36)
43
Pump PQ VS
18
Wht/red
(38)
44
Pump PQ ground
18
Wht/Grn
(35)
45
Pump PQ signal
18
Wht/Brn
(47)
46
Motor PQ VS
18
Wht/orn
(49)
47
Motor PQ ground
18
Yel
(46)
48
Motor PQ signal
18
Wht/gry
(3)
49
Pump A&B sol ground
18
Wht
(15)
50
Pump up hole A
18
Orn
(29)
51
Pump down hole B
18
Wht/blk/brn
(30)
24
Reset from switch (console)
18
Grn
32
33
34
35
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
42
Figure 7.0
52
Reel motor
18
Wht/blk/blu
(45)
53
Normal/fine countrol
18
Red
(10)
54
Hertz transducer
18
Blk/blu
(37)
55
Gen enable start
18
Grn
(31)
56
56 pump gen
18
Wht/Blu
57
Pump
18
Vio/wht
58
Dump valve
12
Vio
67
Dfp/DEF light
18
Red
68
1st gear
69
2nd gear
70
3rd gear
10
Red
18
Red
59
60
61
62
63
64
65
66
20A breaker
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
TB3
43
New style DVP NOT PICTURED
Power supply
14
Red
14 Blk/wht
14
Grn
14
Red
14 Blk/wht
12V + In
10-4
12V - In
10-14
10-14
24V + out
10-19
24V - out
10-21
Relay DVP 14SS2
18
Red
SS
24V + 10-20
18
Red
C1
24V + 10-20
18
Red
C0
24V + 10-20
18
Blk
X1
10-23
18
Orn
X0
10-24
18
Grn
X2
10-25
Y0
10-26
18 Blu/wht
Relay DVP -06AD
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
18
Blk
V+ CH1
Winch charge 10-27
18
Blk
I+ CH1
Jumper V+
18
Wht
Comm CH1
Winch charge 10-15
18
Gry
V+ CH2
Winch system 10-28
18
Gry
I+ CH2
Jumper V+
18
Wht
Comm CH2
Winch system 10-15
18
Blu
V+ CH3
Air PSI 10-29
18
Blu
I+ CH3
Jumper V+
18
Wht
Comm CH3
Air PSI 10-15
18
Red
V+ CH4
Gen charge 10-30
18
Red
I+ CH4
Jumper V+
44
Figure 7.0
18
Wht
Comm CH4
Gen charge 10-15
18
Orn
V+ CH5
Hydraulic temp 10-31
18
Orn
I+ CH5
Jumper V+
18
Wht
Comm CH5
Hydraulic temp 10-15
Figure 7.0
#
Description
OEM #
Synergy #
1-18
Medium terminal block
1SNK508010R0000
0.88672
19-70
Small terminal block
1SNK506010R0000
0.88677
DVP14SS2
Included in
0.40476 kit
4
DVP-06AD
Included in
0.40476 kit
5
Rhino power supply
Included in
0.40476 kit
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
45
Figure 8.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
46
Figure 8.0
TB9
#
Jump GA
Col
To
GA
Col
1
12
Grn
Ambulance lights
12
Vio
12
Vio
12
Grn
12
Brn
2
12
Brn
Hydraulic fan ground (relay85)
3
18
Blk
Rear horn -->-- 28
18
Red
4
18
Wht
Regen
18
Gry
5
18
Red
Regen
18
Wht
6
14
Red
Def/Dpf light
7
12
Gry
Cabin pressure
14
Gry
8
12
Red
Engine stop
9
18
Orn
Engine stop
10
18
Orn
Throttle 5V
11
18
Wht
Throttle positive
Grn
12
18
12
18
Red
Throttle return
10
13
12
Blu
Ignition 12V+
10
14
12
Blu
Line oiler -->-- 28
12
Blu
Diode
18
Red
Red
Hydraulic fan (load)
10
Red
Orn
Cabin pressure fan (load)
10
Red
15
10
16
17
12
Yel
Drum lights
12
Orn
18
12
Red
Deck lights
12
Yel
Rig lights
10
Red
Night light
14
Rerd
14
Red
14
Red
14
Red
14
Brn
14
Brn
19
§
12
Red
20
§
18
Red
14
Red
21
§
14
Red
Rig lights (relay86)
22
23
§
24
§
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
14
Brn
Clearance lights
47
Figure 8.0
25
12
Red
WIFI 12V+
12
Red
26
18
Red
J1939+
18
Yel
27
18
Blk
J1939-
18
Grn
§
18
Blk
§
18
Gry
TB5 12V- Def/Dpf light
10
Grn
29
§
18
Blu
Therm
30
§
14 Blk/wht
Intercom
31
§
14 Blk/wht
Cabin pressure fan
10
Grn
32
§
12
Red
§
18
Red
CB2-2 interior/therm
10
Red
§
14
Red
Intercom/WIFI
§
12
Red
CB6-2 System 12V+
10
Red
CB4-2 Exterior 12V+
10
Red
28
33
34
35
§
36
§
12
Red
Line oiler
37
§
12
Red
Rear Horn
38
§
14
Red
Drum lights
39
§
14
Red
Deck lights
40
10
Red
CB502 rig lights
10
Red
41
10
Blk
Inverter 120V (S-1)
10
Blk
42
10
Blk
(S-4)
43
10
Blk
CB7-1 (line) (S-2)
10
Blk
44
10
Blk
CB801 (line) (s-5)
10
Blk
46
10
Blk
CB7 System
10
Blk
47
12
Blk
CB8 Printers
10
Blk
48
12
Blk
CB9 Refrigerator
10
Blk
49
14
Blk
14
Blk
CB10 120V interior lights
10
Blk
12
Blk
12
Blk
CB11 Utility
10
Blk
45
50
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
48
Figure 8.0
51
§
12
Blk
§
12
Blk
CB12 Utility
§
14
Blk
Cell booster
53
10
Blk
54
10
55
10
Blk
A/C curbside
10
Blk
Blk
A/C roadside
10
Blk
10
Blk
CB15 A/C Center
10
Blk
56
12
Blk
CB16 microwave
10
Blk
57
12
Blk
CB17 12V Power supply
10
Blk
58
12
Blk
CB18 Rear outlet
10
Blk
59
12
Blk
CB19 Heater 1
10
Blk
60
12
Blk
CB20 Heater 2
10
Blk
61
14
Blk
Cell booster
14
Blk
62
12
Blk
Heater 1 (load)
12
Blk
63
12
Blk
Heater 2 (load)
12
Blk
64
18
Wht
Therm (Heater 2)
18
Wht
52
65
66
67
68
Right front +
69
Right front -
70
Left front +
71
Left front -
72
Right rear +
73
Right rear -
74
Left rear +
75
Left rear -
76
18
Red
PA Horn + AFT
18
Red
77
18
Blk
PA Horn - AFT
18
Blk
78
18
Red
Front intercom + IC1
18
Red
79
18
Blk
Front intercom - IC1
18
Blk
80
18
Wht
Front intercom sig IC1
18
Wht
81
18
Red
Intercom Reel + IC2
18
Red
81
18
Blk
Intercom reel - IC2
18
Blk
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
49
Figure 9.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
50
Figure 9.0
New style TB9
#
From
GA
Col
1
Engine stop
18
Red
2
Engine stop
12
Orn
3
To
GA
Col
Methanol 3Red -->-- Blk41
18
Red
4
Rear horn 4Red -->-- Blk 41
18
Red
5
Hydraulic fan ground
12
Grn
7
Cabin pressure fan ground
14
Gry
8
Throttle
18
Red
9
Throttle
18
Wht
10
Throttle
18
Blk
11
Line oiler 11Red -->-- Blk 41
18
Red
12
Hyd fan load (KF87)
10
Red
13
Cab pressure fan load (KR87)
10
Red
14
Data link J1939 + Murphy
14
Yel
Pin2
18
Red
15
Data link J1939 - Murphy
14
Grn
Pin3
18
Blk
16
Rig lights
14
Red
(Relay KR86)
14
Red
17
Drum lights
14
Orn
Deck lights
14
Yel
Relay load KR87
10
Red
Jumper to 9-47 front
14
Red
6
18
19
20
21
Rig lights
22
Rig lights
14
Red
10
Red
Clearance lights
14
Brn
25
Step lights
14
Vio
26
Ambulance lights
27
Interior lights
14
Vio
28
WIFI
14
Red
29
Heater 1
12
Blk
23
24
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
12
Blk
From STAT
51
Figure 9.0
30
Heater 2
12
Blk
From STAT
12
Blk
2-cond
18
Red
18
Blk
18
Red
18
Blk
18
Red
18
Blk
18
Red
18
Blk
10
Blk/wht
18
Red
8
Red
8
Red
31
32
33
Speaker + right front
34
Speaker - right front
35
Speaker + left front
36
Speaker - left front
37
Speaker + right rear
38
Speaker - right rear
39
Speaker + left rear
40
Speaker - left rear
41
TB5 12V-
42
Intercom
2-cond
2-cond
2-cond
3-18
Blk
14 Blk/wht
43
44
CB2-2 12V+ interior
Power enclosure light
45
Step/interior/ambulance
14
Vio
46
Intercom/WIFI
14
Red
14
Red
47
CB4-2 12V exterior
48
Line oiler
49
Rear horn
50
Drum lights
14
Red
51
Deck lights
14
Red
52
CB5-2 12V+ system
8
Red
53
Heater (KF-87)
12
Red
54
Heater high
12
Orn
12
Orn
55
Heater low
12
Red
12
Red
56
Intercom IC1
18
Red
57
IC1
18
Blk
58
IC1
18
Wht
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
3-cond
52
Figure 9.0
59
Intercom AFT
60
AFT
61
Intercom IC2
62
IC2
63
Cell booster outlet
2-cond
2-cond
14
Blk
18
Red
18
Blk
18
Red
18
Blk
14
Blk
64
65
66
CB6-2 system
10
Blk
67
CB7-2 system
10
Blk
68
CB8-2 printer
10
Blk
69
CB9-2 monitor
10
Blk
70
CB10-2 120V lights
10
Blk
71
CB11-2 A/C curbside
10
Blk
72
CB12-2 A/C roadside
10
Blk
73
CB13-2 A/C center
10
Blk
74
CB14-2 micro/coffee
10
Blk
75
CB15-2 refrigerator
10
Blk
76
CB16-2 utility 1
10
Blk
78
CB17-2 utility 2
10
Blk
79
Heater (Line)
12
Blk
80
CB18-2 lights
10
Blk
77
to STAT
81
Figure 9.0
#
Description
OEM #
Synergy #
1-81
Medium terminal block
1SNK508010R0000
0.88672
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
53
Figure 10.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
54
Figure 10.0
TB14
#
Ga
Col
Jump
Amp
To
1
18
Red
§
24V+
Drum rotation sensor
14
Red
18
Red
14
Red
3
18
Blk
4
14
Blk
5
14
Gry
6
18
Wht
7
14
Blk
Relay X0
Drum rotation sensor
8
14
Orn
Relay X1
Drum rotation sensor
9
18
Grn
Relay X2
Reset (GRN)
10
18
Wht
Winch charge
11
18
Wht
Winch system
12
18
Wht
Air PSI
13
18
Wht
Gen charge V+
14
18
Blk
Hyd temp V+
15
18
Blk
18
Blk
18
Blk
18
Blk
14
Blk/wht
12V-
Brn/yel
12V-
2
16
17
18
24V+
§
24V24V-
§
Drum rotation sensor
Chassis GND Jump to TB-5
Pwr supply/gnd
12V+
V+
Winch Charge & System
Power supply
12V+
Air PSI /Gen Charge
Hyd temp
Power supply
19
1A
20
2B
21
3C
22
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
55
Figure 10.0
#
Description
1-22
Large Terminal Blocks
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.88671
56
Figure 11.0
Figure 11.0
#
Description
1-6
12V PotterBrumfiled Fuse 80A
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.10091
57
Figure 12.0
Figure 12.0
#
Description
OEM #
Synergy #
1
4G Box drum counter
DC B67050 05DC 1000000
0.88458
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
58
Figure 13.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
59
Figure 13.0
KS Heater relay
#
Ga
Col
2
18
Red
10
Red
KS-30
32S breaker
18
Wht
KS-86
Stat
18
Blu
14 Blk/wht
KS-85
TB5
10
KS-87
9-53
3
Red
From
To
Stat
KP Cabin pressure relay
4
10
Red
KP-30
20A breaker
14
Red
KP-86
20A breaker
14
Gry
KP-85
9-7
10
Red
KP-87
9-13
KF Hydraulic fan relay
5
10
Red
KF-30
32A breaker
14
Red
KF-86
TB4
12
Grn
KF-85
9-5
10
Red
KF-87
9-12
KR Rig light relay
6
10
Red
KR-30
63A breaker load
14
Red
KR-86
9-16 Center
14 Blk/wht
KR-85
T5
10
KR-87
9-21 Center
63A breaker
line TB3
Red
load KR-30
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
60
Figure 13.0
#
Description
OEM #
Synergy #
1
Cell phone amplifier kit
841245
0.85181
2-3
30A reset breaker
CBC30B
0.20090
4
Hella 12v relay w/diode
4RA933.791091
0.85316
5-6
75A Tyco relay
V23232D0001XD001
0.10048
7
Rextoth RC program controller
P/N 40338
69.40338
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
61
Figure 14.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
62
Figure 14.0
TB 1-8 Synergy #
#
Load
GA
Col
Amp
GA
Col
Line
TB1
Fuse to J-box
4
Blk
10
10
Blk
CB10-1
TB1
10
10
Blk
CB11-1
TB1
10
10
Blk
CB12-1
TB1
10
10
Blk
CB13-1
TB1
10
10
Blk
CB14-1
TB1
10
10
Blk
CB20-1
10
10
Blk
CB15-1
TB2
10
10
Blk
CB16-1
TB2
10
10
Blk
CB17-1
TB2
10
10
Blk
CB18-1
TB2
10
10
Blk
CB19-1
8
8
Red
CB1-1
TB3
10
10
Red
CB2-1
TB3
10
10
Red
CB3-1
TB3
40
10
Red
CB4-1
TB3
10
10
Red
CB5-1
TB2
TB3
Fuse to J-box
Fuse to battery
4
1/0
Blk
Blk
TB3
Radio 12V+
TB3
Inverter/Onan 12V+
TB4
10
10
Red
CB6-1
TB4
10
10
Red
CB7-1
TB4
10
10
Red
CB8-1
TB4
10
10
Red
CB9-1
TB4
TB5
Radio 12V+ Ign
to ground plate
Wht
DC lights
TB5
Grn
Cabin pressure fan
TB5
Wht
Ground
TB5
Wht
Clearance light ground
TB6
to ground plate
14
Wht
BC7-1
TB6
to J-box
14
Wht
CB8-1
TB6
14
Wht
CB9-1
TB6
14
Wht
CB10
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
63
Figure 14.0
TB6
14
Wht
CB11
TB6
14
Wht
CB12
TB6
14
Wht
CB13 A/C curbside
TB6
14
Wht
CB14 A/C roadside
TB6
14
Wht
CB20 Heater 2
TB7
to ground plate
14
Wht
CB15 A/C center
TB7
to J-box
14
Wht
CB16 microwave
TB7
14
Wht
CB17 12V pwr supply
TB7
14
Wht
CB18 Rear outlet
TB7
14
Wht
CB19 Heater1
14
Grn
AC outlets
14
Grn
AC outlets
TB8
Grn
AC outlets
TB8
Grn
AC lights
TB8
Grn
AC lights
TB8
Grn
AC lights
TB8
Grn
AC outlets
TB8
to ground plate
TB8
Figure 14.0
TB11
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
TB11
Load
GA
Col
1
TB9-84 Backside
10
Blk
2
TB9-86 Center
10
Blk
3
TB1
10
Blk
4
TB9-85 Backside
10
Blk
5
TB9-88 Center
10
Wht
6
TB1
10
Wht
64
Figure 14.0
Beijer gauge cluster
16
18
Red
24V+ VS
10-19 blk 2-wire to 14SS2
18
Blk
24V- Gnd
10-21 big conn to comm 3/4
18
Wht
Gnd/box jumper Sig
10-18
Figure 14.0
DVP 14SS2 and DVP06AD
In
GA
Col
To
To
17
18
Red
SS --> 10-20
18
Orn
XO --> 10-24
18
Blk
X1 --> 10-23
18
Grn
X2 --> 10-25
X3
X4
X5
X6
X7
Out
18
Red
CO --> 10-20
18 Blu/wht
YO --> 10-26
Y1
Y2
*
18
Red
C1 --> 10-20
Y3
Y4
Y5
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
18
Red
V+ CH4
Gen charge 10-30
18
Red
I+ CH4
Jumper V+
18
Wht
Comm CH4
Gen charge 10-15
18
Orn
V+ CH5
Hyd temp 10-31
18
Orn
I+ CH5
Jumper V+
18
Wht
Comm CH5
Hyd temp 10-15
65
Figure 14.0
#
Description
OEM #
Synergy #
TB1-8
Phoenix terminal block
115118-11
0.10009
TB11
Three-terminal block
16
Rhino power supply
included in
0.40476 kit
17
DVP14SS2
included in
0.40476 kit
17
DVP-06AD
included in
0.40476 kit
18
Datel transformer
7020010400
0.20316
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
Synergy
66
Figure 15.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
67
Figure 15.0
Exhaust fan
#
Ga
Col
From
To
2
18
Red
12V+
TB4
12V-
TB5
18 Blk/wht
Figure 15.0
#
Description
OEM #
Synergy #
1
Maintained lever switch E22V51 0.20196
2
12V Orion exhaust fan
OV802512HB
0.10035
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
68
Figure 16.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
69
Figure 16.0
Travel Brake rotary switch
1
From
GA
Col
To
First gear
18
Blu
TO10-68
Second gear
18
Grn
TB10-69
Third gear
18
Brn
TB10-70
Brake
18
Orn
TB10-58
Com 12V pos+
18
Red
TB10-10
Light -12V Neg-
18
Gry
TB10-18
Dump valve
18
Vio
-
Horn
3
1-3
12
Red
TB9-48
1-4
12
Brn
TB9-4
Line oiler
4
1-3
12
Red
TB9-36
1-4
12
Blu
TB9-11
Drum rotation
5
1-1
18
Grn
TB10-25
1-2
18
Grn
TB10-22
1-3
18
Red
TB10-9
1-4
18
Orn
TB10-38
Fine speed
6
1-3
18
Red
TB10-10
1-4
18
Red
TB10-53
Pump control
9
VS
3-cond
Red
TB10-43
Gnd
3-cond
Blk
TB10-44
Sig
3-cond
Wht
TB10-45
Motor speed
10
VS
3-cond
Red
TB10-46
Gnd
3-cond
Blk
TB10-47
Sig
3-cond
Wht
TB10-48
Dump valve
13
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
1-1
18
Red
Jumper to 1-3
1-2
18
Gry
Jumper to 2-4
70
Figure 16.0
1-3
14
Red
TB10-9
1-4
14
Vio
TB10-58
2-4
18
Gry
TB10-18
Engine Kill
14
1-1
18
Red
Jumper 1-3
1-2
18
Gery
Jumper 2-4
1-3
14
Red
TB9-1
1-4
14
Orn
TB9-2
2-4
18
Gry
TB9-43
Throttle excel
17
1-1
18
Red
TB9-8
1-2
18
Wht
TB9-9
1-3
18
Red
Jumper to 1-1
1-4
18
Blk
TB9-10
Figure 16.0
#
Description
OEM #
Synergy #
1
Rotary switch
12A 3P211
0.40539
2
Benchmark hoist op display
AMS4A247-1 2MV/V NON AMP
0.72001
3-5
Push button on/off
HW4B-M1F10-B
0.88570
6
22mm Selector switch
HW4S-2LF10
0.88571
7
Beijer cluster gauge
Included in
0.40476 kit
8
Ohm meter
9
Rexroth controller
PQ M115-SL15F-58
0.42097
10
Controller
PQ M115DL15F58UNI
0.40211
11
Air regulator
850BA
0.40223
12
Pressure control valve
RR DBDH R900385305 BUNA
0.40056B
13-14
Switch
15
RR Spooler control valve
2TH6L061X05M
0.40075
16
Air brake control valve
P26715-2
0.40054
17
Cummins IS series throttle
ELA201A00
0.20502
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
70.30578
0.88686
71
Figure 17.0
Figure 17.0
#
Description
1
Inverter
2
Prosine inverter
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85486
1800
0.88387
72
Figure 18.0
Figure 18.0
#
Description
OEM #
Synergy #
1
Battery switch
284-06
0.20127
2
for Battery switch face plate
w/0.20127
0.20129
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
73
Figure 19.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
74
Figure 19.0
#
Description
1
Benchmark backup depth display
2
Rackmount monitor
3
Grease system
Composed of
3
Panel monitor
0.40495D
3
Shoot probe panel
0.40423B
3
Red lion meter
70.30445
3
Electric grease pressure gauge
9464880
0.42064
3
On/off selector switch
HW4S2LF10
0.88571
3
Rotary switch
12A 3P211
0.40539
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85486
LCDR8U2103
0.88454
75
Figure 20.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
76
Figure 20.0
#
Description
OEM #
Synergy #
2
Rackmount monitor
LCDR8U2103
0.88454
3
Grease system
Composed of
3
Panel monitor
0.40495D
3
Shoot probe panel
0.40423B
3
Red lion meter
70.30445
3
Electric grease pressure gauge
9464880
0.42064
3
On/off selector switch
HW4S2LF10
0.88571
3
Rotary switch
12A 3P211
0.40539
4
to head
Electric
5
to 12V system
Electric
6
to manifold
Electric
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
77
Figure 21.0
Figure 21.0
#
Description
1
Monitor converter plug
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
w/monitor
78
Figure 22.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
79
Figure 22.0
Description
OEM Part #
Synergy #
Roxtec bulkhead wedge
WEDGE316SS
0.42068
#
1
Roxtec alum stay plate
0.42069
Roxtec module
0.42070
In differing orders
See Roxtec
2
Slip ring
cable
3
Backup depth
cable
4
Tension load cell
cable
5
Mag
cable
6
Wellhead pressure
cable
7
Grease
cable
8
Transducer
cable
9
Antenna cell booster
cable
10
Intercom
cable
11
Blank
blank
12
Blank
blank
13
Blank
blank
14
Blank
blank
15
Blank
blank
16
Blank
blank
17
Blank
blank
18
Blank
blank
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
80
Figure 23.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
81
Figure 23.0
TB16
Description
Color
Jump
Volt
L
Description
Drawworks
Red 18
§
12V+
1
Safety lights sp
Drawworks
Blk 18
§
12V+
2
grease/wellhead
§
Drawworks
Wellhead gnd
System 12V
Spooler light
PA
Blk 18
Blk 18
18
Red
18
Red
18
blk/wht
§
12V-
4
Light table
§
12V-
5
grease/wellhead gnd
18
blk/wht
TB-
§
6
§
7
SP Safety light gnd
18
wht
8
light table
14
red
9
green light
18
red
10
red light
18
blk
11
intercom +
18
blk or red
12
intercom -
18
wht or blk
R
PA+
18
blk or red
14
PA-
18
wht or blk
15
Slip Ring
Red 18
Center conductor
Color
3
Blk 18
Blk 18
TB10
Gauge
Shield
Gry 18
16
slip ring
Wellhead gnd
Gry/clr 18
17
wellhead gnd reel
18
blk & wht
18
Grease PSI
18
blu
19
Wellhead PSI
18
yel
20 Hyd Pump PSI/Sys PSI
18
orn
21
Pump on/off/sys 12V
18
red
22
PSI Inc/Dec
18
brn
23
PSI Inc/Dec
18
grn
24
PSI Inc/Dec
18
wht
Figure 23.0
#
Description
1-24
Large Terminal Blocks
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.88671
82
Figure 24.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
83
Figure 24.0
12V Main
System
§
12V+
Light
§
12V+
Tension Panel
§
12V+
Backup Depth
Gry 18
§
12V+
Shooting Panel
Red 18
§
12V+
System
Blk 18
§
12V- 26
Blk 18
§
12V-
§
12V-
§
12V-
§
12V-
Red
Wht
Figure 24.0
#
Description
1-22
Large Terminal Blocks
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.88671
84
Figure 25.0
Figure 25.0
#
Description
OEM #
Synergy #
1
Receptacle 15A 125V black
3232BK
0.20126B
2
SST Outlet 2-gang cover
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.20078S
85
Figure 26.0
Figure 26.0
#
Description
OEM #
Synergy #
1
Receptacle 15A 125V black
3232BK
0.20126B
2
SST Outlet 2-gang cover
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.20078S
86
Figure 27.0
Figure 27.0
#
Description
1
Emcor rack panels
2
Printrex printer plotter
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
70.30653
843DLG
0.85532
87
Figure 28.0
Figure 28.0
#
Description
OEM #
Synergy #
1
Hubble connector
50A male
0.20184
2
Twist lock outlet cover
0.10104
3
Synergy power shop cable
69.50443
4
Encoder to panel cable assy
AMS4A15030
0.74040
5
Mag Backup cable assy
AMS4A15035
0.74038
6
Load pin to panel cable assy
AMS8A20330
0.74039
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
88
Figure 29.0
Figure 29.0
#
Description
OEM #
Synergy #
1
Datroo PC computer
Win 7 pro
0.88192
2
Shooting panel keys
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
keys
Warrior tool interface
With key
0.20440
Printer plotter
843DLG RMQF
0.85532
89
Figure 30.0
Figure 30.0
#
Description
OEM #
Synergy #
1
USB 4 Port
ST4300USB3
0.88182
2
Keyboard wireless USB
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.88640
90
Figure 31.0
Figure 31.0
#
Description
OEM #
Synergy #
1
6.5” Pioneer radio speaker
TSG1640R
0.50070
2
Speaker box ring
3
Cell phone amplifier kit
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
70.30654
8412245 AG Soho 60A
0.85181
91
Figure 32.0
Figure 32.0
DP black light switch
0.20075
Weatherproof blank
0.20124
DP black light switch
0.20075
Weatherproof blank
0.20124
15A 125V black receptacle
SST outlet cover
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
3232BK
0.20126B
0.20077S
92
Figure 33.0
Figure 33.0
#
Description
OEM #
Synergy #
1
Autonet router
KT ANMRTR 04 CARFI
0.85443
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
93
Figure 34.0
Figure 34.0
#
Description
OEM #
Synergy #
1
Honeywell thermostat
T4398A1021
0.74057
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
94
16.2 Interior body
Figure 35.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
95
Figure 35.0
#
Description
1
Printrex printer
2
Southco blk compression latch
62-70-15
0.53025
3
Southco positioning hinge
G601
0.53027
4
Printer cabinet door lg
70.30489
5
Printer cabinet door sm
70.30488
6
Asus 27” monitor LCD
0.88447
7
Shooting panel keys
w/40423B
8
Wireless keyboard
0.88640
9
Printer cabinet
70.30481
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85532
96
Figure 36.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
97
Figure 36.0
#
Description
1
Monitor
2
Sub ram mount
2.25 in ball
0.56015
3
Monitor dbl arm ram mount
VPTAXUL02
0.56014
4
SST 1 gang switch cover
5
SP black switch
6
1/4” White acrylic plexiglass
70.30492
7
Shooting panel keys
w/40423B
8
Wireless keyboard
0.88640
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.88447
0.20076S
600BKG
0.20074B
98
Figure 37.0
Figure 37.0
#
Description
OEM #
Synergy #
1
Upper storage cabinet door
w/770.10016
70.20068
2
Adj blk latch
3
Positioning hinge
G6-0-1
0.53027
4
Upper storage 2-door cabinet
w/70.20068
70.10016
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.53026
99
Figure 38.0
Figure 38.0
#
Description
OEM #
Synergy #
1
Microwave
CDMW07B-0.7
0.59994
2
Keurig coffee maker
0.85340
3
Refrigerator
72.40085
4
3-drawer cabinet
72.40073
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
100
Figure 39.0
Figure 39.0
#
Description
OEM #
Synergy #
1
Load pin to panel cable assy
AMS8A203-30
0.74039
2
Mag backup cable assy
AM5KA024 35
0.74038
3
Encoder to panel cable assy
AMS4A150 30
0.74040
4
Refrigerator cabinet
72.40085
5
Keurig B1245 officepro sm brew coffee
0.85340
6
Autonet router box
0.85443
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
101
Figure 40.0
Figure 40.0
#
Description
1
Bunkbed Skid Plate
70.30540
2
Hinge seat
0.50052
3
Paper and acces. basket
0.85523
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
102
Figure 41.0
Figure 41.0
#
Description
1
Customer seat back
70.30480
2
Customer seat cushion
69.50691C
3
Piano hinge
0.85523
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
103
Figure 42.0
Figure 42.0
#
Description
1
Window cover
2
Dual pane window
3
Window film
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
70.30500
47 5/8x31 5/8
0.85426
0.85304
104
Figure 43.0
Figure 43.0
#
Description
OEM #
Synergy #
1
UHF 4-hole connector cap
70031803
0.85534
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
105
Figure 44.0
Figure 44.0
#
Description
1
Lanyard
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.55009
106
Figure 45.0
Figure 45.0
#
Description
1
Chair holddown
69.20357
2
Wood customer seat
0.59988
3
Positioning hinge
0.53027
4
Adjustable blk latch
0.53026
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
107
Figure 46.0
Figure 46.0
#
Description
1
Console tower
69.60071
2
Hole for chair holddown
for69.20357
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
108
Figure 47.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
109
Figure 47.0
#
Description
1
6-outlet UPS
0.88136
2
Power cord
w/0.88136
3
Outlet cover twist lock
0.10104
4
Manufacturer of #17 SMD reel
w/reel
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
110
Figure 48.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
111
Figure 48.0
#
Description
1
Window cover
70.30500
2
Window film
0.85304
3
Positioning hinge
4
Pinter cabinet door LG
5
Southco blk compression latch
6
Corian countertop 114x44
7
Dual pane window
8
Front left Corian countertop
9
Middle Corian countertop left
13x28
72.40081
10
Far left Corian countertop
26x30
72.40078
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
G6-0-1
Synergy #
0.53027
70.30489
62-70-15
0.53025
72.40077
47 5/8x31 5/8
0.85426
72.40079
112
Figure 49.0
Figure 49.0
#
Description
1
1/4” wht acrylic plexiglass
70.30492
2
Paper and acces. basket
0.85523
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
113
Figure 50.0
Figure 50.0
#
Description
1
ABC #5 Fire extinguisher
0.60008
2
Floor mat Synergy
0.59801
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
114
Figure 51.0
Figure 51.0
#
Description
OEM #
Synergy #
1
Air box ceiling unit kit
3105457.018
0.50137
2
Window
14 7/8x10
0.85354
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
115
Figure 52.0
Figure 52.0
#
Description
1
Shooting panel keys
0.40423B
2
Logitech wireless keyboard
0.88640
3
Lanyard
0.55009
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
116
Figure 53.0
Figure 53.0
#
Description
1
Printrex printer plotter
0.85532
2
HP laserjet printer pro
0.85506
3
Asus monitor
0.88447
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
117
16.3 Interior lights
Figure 54.0
Figure 54.0
#
Description
OEM #
Synergy #
1
Uni-directional accent light
LPC B R2DI Red
0.88176
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
118
Figure 55.0
Figure 55.0
#
Description
OEM #
Synergy #
1
Uni-directional accent light
LPC B R2DI Red
0.88176
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
119
Figure 56.0
Figure 56.0
#
Description
OEM #
Synergy #
1
12” Halogen utilitech light
283541
0.20041
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
120
Figure 57.0
Figure 57.0
#
Description
OEM #
Synergy #
1
Puck light
6268wh
0.10230
2
Puck light mount
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
69.60123
121
Not pictured
12V Power enclosure light
1
From
GA
Col
Line
12V+
18
Red
Switch to TB9-44
12V-
18
Blk/wht
TB9-41
12V Main light
2
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
18
Red
TB4
18
Blk/wht
TB5
122
16.4 Chassis interior
Figure 58.0
Figure 58.0
#
Description
OEM #
Synergy #
1
Hailer
STD-MLS300I
082182
2
Owl backup camera system
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.20530
123
Figure 59.0
Figure 59.0
#
Description
1-4
Included w/dual PTO w/chassis
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
73.0463
124
Figure 60.0
Figure 60.0
#
Description
1-4
SPST on/off switch
0.10024
2
With chassis
w/PTO
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
125
16.5 Underbody
Figure 61.0
Figure 61.0
#
Description
1-4
Front reel mount
2
Handle and Nipple
3
Body base tie down
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
70.30803
0.50832
0.50836
69.50231
126
Figure 62.0
Figure 62.0
#
Description
OEM #
Synergy #
Bodybase tie down
bolted to
69.50231
1
Body bolt
3/4x7 1/2 5/8 grade 8
body
2
Freightliner body mount
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
69.20212
127
Figure 63.0
Figure 63.0
#
Description
OEM #
Synergy #
1
Bodybase tie down
bolted to
69.50231
2
Body bolt
3/4x 2 1/2 5/8 Grade 8
body
3
Freightliner body mount
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
69.20212
128
Figure 64.0
Figure 64.0
#
1
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
Description
OEM #
Synergy #
Onan generator fan
120/240V 20Kw
0.85422
Damper
0.85516
129
Figure 65.0
Figure 65.0
#
Description
OEM #
Front body mount
1
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
Body bolt
Synergy #
69.20732
3/4x9 1/2 5/8 grade 8
body
130
Figure 66.0
Figure 66.0
#
Description
1
drain to toolbox
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
body
131
Figure 67.0
Figure 67.0
#
Description
OEM #
Synergy #
1
Muncie PTO
Q1CX
0.31018
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
132
Figure 68.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
133
Figure 68.0
#
Description
OEM #
Synergy #
1
to Power port
P
hydraulics
2
to tank
T
hydraulics
3
to X3 on pump
X1
hydraulics
4
to X1 on pump
X2
hydraulics
5
blank
hydraulics
6
Mooring valve
0.40074S
7
Muncie PTO shifter 82 series
0.31055
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
134
Figure 69.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
135
Figure 69.0
#
Description
1
FE filter in to FA out
hydraulics
2
CD90 to CD manifold
hydraulics
3
2-hoses pwr dist. panel to P
4
X3 to X1 on mooring valve
hydraulics
5
CD to T on mooring valve
hydraulics
6
Rexroth 90 pump
7
Rexroth dump valve
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
and to MA on mooring valve
902603439
Synergy #
hydraulics
0.40062
3.30004
136
Figure 70.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
137
Figure 70.0
#
Description
1
FE filter in to FA out
hydraulics
2
CD90 to CD manifold
hydraulics
3
2-hoses pwr dist. panel to P
4
X3 to X1 on mooring valve
hydraulics
5
CD to T on mooring valve
hydraulics
6
Rexroth 90 pump
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
and to MA on mooring valve
902603439
Synergy #
hydraulics
0.40062
138
Figure 71.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
139
Figure 71.0
#
Description
1
Rexroth 90 pump B to motor A
2
Rexroth 90 pump cover
3
Rexroth 90 pump
0.40062
4
to hydraulic tank
hydraulics
5
From 90 pump A to motor B
hydraulics
6
MA pump to tension P
hydraulics
7
MA pump to MA block
hydraulics
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
hydraulics
w/
0.40062
140
Figure 72.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
141
Figure 72.0
#
Description
1
Tank to cooler in
hydraulics
2
Tank to manifold
hydraulics
3
From hydraulic to CD on Vicker’s
4
Ball valve 1”
0.40125
5
Box
body
6
4-Pole connector
hydac 180 deg
0.40474
6
Transducer
hydac 903381
0.40473
7
CD to CD on Vicker’s pump
hydraulics
9
Tank to CD
hydraulics
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
pump
Synergy #
hydraulics
142
Figure 73.0
Figure 73.0
#
Description
1
T Range filter
2
Pall filter
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85497
#HH8600A12KPSBPT
0.30295
143
Figure 74.0
Figure 74.0
#
Description
1-2
T Range filter
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.50133
144
Figure 75.0
Figure 75.0
#
Description
1
Manifold support bracket
69.50180
2
Spooler T from CD manifold
hydraulics
3
CD to CD on RR90 pump
hydraulics
4
CD to CD motor on transmission
hydraulics
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
145
Figure 76.0
Figure 76.0
#
Description
1
Grease reel pan
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
70.30465
146
16.6 Exterior Body and Electric
Figure 77.0
Figure 77.0
#
Description
1
Four folding step
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
69.50133
147
Figure 78.0
Figure 78.0
#
Description
OEM #
Synergy #
1
Hydraulic cylinder
2010FMH 639142
0.52026
2
Window 47 5/8x7 5/8
S1800
0.85357
3
7” LCD backup system camera
0.20530
4
Spooling arm beam
69.50606
5
Air Prince cylinder 14” stroke
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
24.25”
0.40022
148
Figure 79.0
Figure 79.0
#
Description
OEM #
Synergy #
1
A/C components
250SC
70.80010SC
2
Dometic air conditioner
640315.301
0.50136
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
149
Figure 80.0
Figure 80.0
#
Description
1
#17 Synergy reel
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
69.30017-SMD
150
Figure 81.0
Figure 81.0
#
Description
1
BM mount 1/4 antenna
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85395
151
Figure 82.0
Figure 82.0
#
Description
1
Flexible rubber antenna
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.20801
152
Figure 83.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
153
Figure 83.0
Description
OEM Part #
Synergy #
Roxtec bulkhead wedge
WEDGE316SS
0.42068
#
1
Roxtec alum stay plate
0.42069
Roxtec module
0.42070
In differing orders
See Roxtec
2
Slip ring
cable
3
Backup depth
cable
4
Tension load cell
cable
5
Mag
cable
6
Wellhead pressure
cable
7
Grease
cable
8
Transducer
cable
9
Antenna cell booster
cable
10
Intercom
cable
11
Blank
blank
12
Blank
blank
13
Blank
blank
14
Blank
blank
15
Blank
blank
16
Blank
blank
17
Blank
blank
18
Blank
blank
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
154
Figure 84.0
Figure 84.0
#
Description
OEM #
Synergy #
1
Wix cabin pressure filter
46423
0.50139
2
Threaded cap
0.50839
3
Meridian slip ring
0.20299
4
Slip ring bracket
70.30543
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
155
Figure 85.0
Figure 85.0
#
Description
OEM #
Synergy #
1
12V horn
PMH72002
0.20092
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
156
Figure 86.0
Figure 86.0
#
Description
OEM #
Synergy #
1
3K measuring head
AM3KA529
0.85431
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
157
Figure 87.0
Figure 87.0
#
Description
OEM #
Synergy #
1
3K measuring head
AM3KA529
0.85431
2
Sheave wheel holder
3
Geo-log sheave 18
4
Snap
0.82198
5
Chain
0.52034
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
70.10001
900900
0.40521
158
Figure 88.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
159
Figure 88.0
#
Description
1
Thin wheel sheave holder
70.10001
2
14” Geo-log sheave
0.40520
3
Inter-com reel assy
69.50574
4
Transducer
0.42108
5
Inter-com reel assy
69.50574
6
Wellhead reel
0.85254
7
Lg horn
8
No hermenic ground reel
9
Tool rack
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
110295
Synergy #
0.83006
0.20369
5 1/2 and 11 1/2’
69.50199
160
Figure 89.0
Figure 89.0
#
Description
OEM #
Synergy #
1
Single fold-down step
FS-200
0.54124
2
Perforated Funk cover
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
70.30017
161
Figure 90.0
Figure 90.0
#
Description
OEM #
Synergy #
1
Funk lid
950 Reel
70.30057
2
Handrail 42”
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
69.20501
162
Figure 91.0
Figure 91.0
#
Description
1
Funk shifter valve assy
70.30519
2
From TB 10 to 1st, 2nd,
70.30519
3
and 3rd gears
70.30519
4
Bosch 5 pos. cylinder Rexroth
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
R340005761
Synergy #
0.40490
163
Figure 92.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
164
Figure 92.0
#
Description
OEM #
Synergy #
1
Bent axis Rexroth 80CC motor
AA9VM/1EP1/70WVSC520BE
0.40064
2
Rexroth pump motor cable
0.40432
3
CD motor to cooler in
hydraulics
4
Motor A to 90 pump B
hydraulics
5
Motor B to 90 pump A
hydraulics
6
CD to motor to case drain manifold
hydraulics
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
165
Figure 93.0
Figure 93.0
#
Description
1
Duct slab
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
69.50683
166
Figure 94.0
Figure 94.0
#
Description
OEM #
Synergy #
1
Carlson brake caliper
single obsolete
0.85334
Dbl disk brake caliper
replaced with
0.88666
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
167
Figure 95.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
168
Figure 95.0
#
Description
OEM #
Synergy #
1
Parker solenoid valve
71215SN2MN00N0C111C1
0.30251
2
In-line filter
00066X11108
0.40050
3
Weldment line oiler tank
69.50136
4
Line oiler mounting bracket
69.50054
5
Line oiler tank handle
69.50024
6
.25” Air regulator
0.40096
7
160 PSI gauge
0.42013
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
169
Figure 96.0
Figure 96.0
#
Description
OEM #
Synergy #
1
12V horn
72002
0.20092
2
Horn lg
110295
0.83006
3
Ground reel assy
100004239
0.88211
4
Ground reel assy
100004239
0.88211
5
Line oiler tank handle
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
69.50024
170
Figure 97.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
171
Figure 97.0
#
Description
OEM #
Synergy #
1
Slip ring
15ft
0.20299
2
Pillow block bearing
4-bolt
0.40301
3
Meridian slip ring
0.20299
4
Slip ring bracket CHS
70.30543
5
Drive chain
DRV02182700
0.40015
6
Pipe and cap
pipe 0.50834
0.50839
Wix air filter
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.50139
172
Figure 98.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
173
Figure 98.0
#
Description
1
42” Handrail
69.20501
2
Tail board crimson
70.30569
3
Grease access door
70.30526
4
Single fold-down step
0.54124
5
Bench chain vice
0.85553
6
Bumper rubber
0.52016
7
Wilton 745 vise bench
0.50151
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
174
Figure 99.0
Figure 99.0
#
Description
1
On/off switch
0.10024
2
Weatherproof blank
0.20124
3
5-Hub box
0.20080
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
175
Figure 100.0
Figure 100.0
#
Description
1
CCL tray
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
69.20344
176
Figure 101.0
Figure 101.0
#
Description
1
5-Hub box
0.20080
2
On/off switch
0.10024
3
Weatherproof blank
0.20124
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
177
Figure 102.0
Figure 102.0
#
Description
1
Drain hose
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
body
178
Figure 103.0
Figure 103.0
#
Description
1
5-hub box
0.20080
2
On/off switch
0.10024
3
Weatherproof blank
0.20124
4
18” Sheave floor stand
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
900318500
Synergy #
0.40522
179
Figure 104.0
Figure 104.0
#
Description
OEM #
Synergy #
1
Battery switch
0.248406
0.20127
2
Battery switch face plate
0.20129
3
Reset breakers
0.20090
4
Cable with battery
with battery
5
Weatherproof blank
0.20124
6
On/off switch
0.10024
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
180
Figure 105.0
Figure 105.0
#
Description
OEM #
Synergy #
1
Onan 60Hz 20Kw generator
124/240V
0.85422
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
181
Figure 106.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
182
Figure 106.0
#
Description
1
Pull out rear boxes slides
69.50147
2
3-Drawer cabinet
70.10011
3
Wheel chock
0.85220
4
Swivel hook chain tiedown
5
Top sheave derrick staff
6
Triangle flare kit
7
On/off switch
0.10024
8
Weatherproof cover
0.20149
9
2-Gang box
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
0.40523
Synergy #
0.88172
0.40523
9503009
P&S WPV252
0.60018
0.20082
183
Figure 107.0
Figure 107.0
#
Description
1
Whitey valve
0.40060
2
Snap
0.82198
3
Chain
0.52034
4
Tool rack
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
5 1/2’ and 11/1/2’
Synergy #
69.50199
184
Figure 108.0
Figure 108.0
#
Description
OEM #
Synergy #
1
PSI Air bag gauge
446725005
0.40224
2
Air regulator
850BA
0.40223
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
185
Figure 109.0
Figure 109.0
#
Description
OEM #
Synergy #
1
Drive chain
DRV02182700
0.40015
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
186
Figure 110.0
Figure 110.0
#
Description
1
Grease reel
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
70.30451
187
Figure 111.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
188
Figure 111.0
#
Description
OEM #
Synergy #
1
Grease transducer
Noshok 100100001127
0.42065
2
Transducer
10015001127
0.85555
3
4-Hub box
WPB24
0.20081
4
Weatherproof cover
CA8GH
0.20123
5
PLUG Female 50 AMP
0.20193
6
PLUG Male 50 AMP
0.20194
7
Hubble outlet
8
Hoffman Jbox enclosure
0.10060
9
On/off switch
0.10024
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
.69055
0.20172
189
Figure 112.0
Figure 112.0
#
Description
OEM #
Synergy #
1
5.0 PSI vent cap
HC120PT12P5
0.30254
2
Sight glass
0.35018
3
Hydraulic tank
69.50144
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
190
Figure 113.0
Figure 113.0
#
Description
OEM #
Synergy #
1
Coaxial cable
BNC
0.85424
2
VGA Cable
25ft
0.40463
3
Cable USB
10ft
0.40467
4
Cable loom
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
loom
191
Figure 114.0
Figure 114.0
#
Description
1
On/off switch
0.10024
2
Weatherproof cover
0.20149
3
2-Gang box
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
P&S WPV252
Synergy #
0.20082
192
Figure 115.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
193
Figure 115.0
#
Description
1
Grease manifold
0.85494
2
Gauge
0.88188
3
Grease manifold
0.85494
RG
hydraulics
T to main RG
hydraulics
P to P
hydraulics
SVC
hydraulics
PRG to Lincoln pump
hydraulics
From reel to rear motor to BR and AR
hydraulics
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
194
Figure 116.0
Figure 116.0
#
Description
OEM #
Synergy #
1
Gas shock
SSC98210510140N
0.85529
2
Speaker intercom fire rescue box
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
69.50610
195
Figure 117.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
196
Figure 117.0
#
Description
1
High pressure ball valve
0.88185
2
High pressure ball valve
0.88185
3
Pressure control valve
0.88807
4
Gauge
5
Lincoln pump manual brackets
70.30579
6
Remote switch handle
69.20318
7
Grease reel cord wrap
70.30094
8
Lincoln grease pump motor
0.40492/93
9
15000 1/2” Needle valve
10
Manifold transducer
11
Fitting
565208080808
0.35033
12
Fitting
BUTECH MSPT8
0.30359
13
Grease pressure transducer
100100001127
0.42065
14
1/2” Check valve
CV BF7SS
0.35028
15
Grease pressure transducer
16
1/2” Check valve
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
259012000PSI
PSI HVNF8-15K
Synergy #
0.85496
0.35029
70.30546
0.42065
CV NF8SS
0.35028
197
Figure 117.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
Description
Length
Hose type
Hyd pump to filter in
64”
421-8
Grease filter out to P
327”
421-8
Tank to T manifold
327”
4-21-8
QD reel to manifold BR
72”
421-8
QD reel to man AR
72”
421-8
Lincoln pump to man PRG
36”
421-8
PRG to PRG
36”
421-8
P to manifold P
36”
421-8
Lincoln pump T to valve T
24”
421-8
Valve T to man RG
36”
421-8
Reel motor to BR
36”
421-8
Reel motor to AR
36”
421-8
Pump head to man PC
327”
421-4
Tank to man DR
327”
421-4
Tank to HYD pump
109”
421-12
Tank to pump CD
127”
421-8
198
Figure 118.0
Figure 118.0
#
Description
1
Bench chain vice
0.85553
2
Bumper
69.50817
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
199
Figure 119.0
Figure 119.0
#
Description
1
Bumper
69.50817
2
Vice
0.50151
3
Bumper
0.85494
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
200
Figure 120.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
201
Figure 120.0
#
Description
1
50” Handrail
69.20298
2
Freezer door handle
0.50005
3
Window
4
Hinge
0.50051
5
6” Bent hook
0.40002B
6
Window
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
23 7/8x10 2.375
14 7/8x10 S1600
Synergy #
0.85356
0.85354
202
Figure 121.0
Figure 121.0
#
Description
1
LED firefly light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85258
203
Figure 122.0
Figure 122.0
#
Description
1
LED firefly light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85258
204
Figure 123.0
Figure 123.0
#
Description
1
LED firefly light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85258
205
Figure 124.0
Figure 124.0
#
Description
OEM #
Synergy #
1
LED light bar
Ro300
0.85232
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
206
Figure 125.0
Figure 125.0
#
Description
1
Diamond back light
0.85450
2
Argon light
0.85451
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
207
16.7 Exterior Lights
Figure 126.0
Figure 126.0
#
Description
1
4V white duro light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.85206
208
Figure 127.0
Figure 127.0
#
Description
OEM #
Synergy #
1
4” Grote LED light
white 62391
0.20012
2
3” Yellow grote reflector
3
Amber LED grote clearance light
4
Emergency vehicle light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
0.50019
47073
0.20138
0.80214
209
Figure 128.0
Figure 128.0
#
Description
1
3” Yellow grote reflector
0.50019
2
3” Red grote reflector
0.50018
3
Amber LED grote clearance light
4
Emergency vehicle light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
47073
Synergy #
0.20138
0.80214
210
Figure 129.0
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
211
Figure 129.0
#
Description
1
Firefly light cover
72.40029
2
Diamond back light
0.85450
3
Rig light
12V/150W
0.20110
4
LED stop and trail light
3871200010
0.85449
5
LED Backup light
3871800030
0.85448
6
2” DOT red LED light
Synergy Industries
12963 Oak Grove Rd. South
Burleson, Texas 76028
info@synergylp.com
817-295-1161 phone
OEM #
Synergy #
0.20142
212
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