Smithco_PRINT COPY_product manual cover

Parts & Service
Super Star LE
2 Wheel Drive
42-400-A
SN: 400216
September 2011
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
CONTENTS
Introduction
Service
Diagrams
Parts
Introduction ............................................................................................................. 1-3
Introduction .................................................................................................................. 1
Safe Practices .............................................................................................................. 2
Specifications .............................................................................................................. 3
Optional Equipment ..................................................................................................... 3
Service ................................................................................................................... 4-11
Maintenance ............................................................................................................ 4-6
Service Chart ............................................................................................................... 7
End User's Service Chart ............................................................................................ 8
Adjustments ............................................................................................................ 9-11
Storage ....................................................................................................................... 11
Diagrams ............................................................................................................. 12-15
Wiring Diagram ................................................................................................... 12-13
Hydraulic Diagram ............................................................................................... 14-15
Parts .................................................................................................................... 16-45
Main Frame .......................................................................................................... 16-17
ROPs ................................................................................................................... 18-19
2 Wheel Drive Front Fork ..................................................................................... 20-21
Linkage ................................................................................................................ 22-23
Gas Tank .............................................................................................................. 24-25
Oil Tank ................................................................................................................ 26-27
Pump and Engine ................................................................................................ 28-31
Engine .................................................................................................................. 32-33
Rear Axle .............................................................................................................. 34-35
Rake Lift ............................................................................................................... 36-37
43-046 Single-Bank Hydraulic Valve ................................................................... 38-39
34-109 Variable Pump ......................................................................................... 40-41
42-002 Rear Wheel Motor ................................................................................... 42-43
42-401 Manual Lift ............................................................................................... 44-45
Reference ............................................................................................................ 46-47
Decal List ................................................................................................................... 46
Quick Reference ........................................................................................................ 47
Warranty ........................................................................................... Inside Back Cover
Accessories
Reference
Thank you for purchasing a
Introduction
INTRODUCTION
product.
Read this manual and all other manuals pertaining to the Super Star LEcarefully as they have safety, operating,
assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides are
from the operator’s seat, facing forward.
All
machines have a Serial Number and Model Number. Both numbers are needed when ordering
parts. The serial number plate on the Super Star is located on the rear axle. Refer to engine manual for placement of engine serial number.
For easy access record your Serial and Model numbers here.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
1
SAFE PRACTICES
Introduction
1. It is your responsibility to read this manual and all publications associated with this machine (engine,
accessories and attachments).
2. Never allow anyone to operate or service the machine or its attachments without proper training and
instructions. Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you
operate the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Beware of overhead obstructions and underground
obstacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other
protective devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. After engine has started, machine must not move. If movement is evident, the neutral mechanism is not
adjusted correctly. Shut engine off and readjust so the machine does not move when in neutral position.
13. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and
cause serious injury.
14. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
15. Before leaving operator’s position for any reason:
A. Disengage all drives.
B. Lower all attachments to the ground.
C. Shut engine off and remove the ignition key.
16. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean,
adjust or service the machine.
17. Keep the area of operation clear of all bystanders.
18. Never carry passengers.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
SPECIFICATIONS
expressed or implied.
2
WEIGHTS AND MEASURES
Length
Width
Height
Wheel Base
Weight
64" (163 cm)
57" (145 cm)
47" (119 cm)
41" (104 cm)
950 lbs. ( 451 kg)
SOUND LEVEL
At Ear Level
84 dB
ENGINE
Make
Model#
Type / Spec#
Horsepower
Fuel
Cooling System
Lubrication System
Alternator
WHEELS & TIRE
Speed
Forward Speed
Reverse Speed
BATTERY
BCI Group
Cold Cranking Amps
Ground Terminal Polarity
Maximum Length
Maximum Width
Maximum Height
FLUID CAPACITY
Crankcase Oil
Fuel
Hydraulic Fluid
Grade of Hydraulic Fluid
Introduction
SPECIFICATIONS SUPER STAR LE
Briggs and Stratton Vanguard
305447
0230 G1
16 hp (11.9 kW)
Unleaded 87 Octane Gasoline Minimum
Air Cooled
Full Pressure
16 amp
Three: 22 X 11 - 10.0 Knobby Tires 8 psi (.55 bar)
Front tire fluid filled to 80 lbs. total 45.5 pints of windshield washer fluid or
equivalent.
0 to 11 m.p.h. (0-18 kph)
0 to 5 m.p.h. (0-8 kph)
Automotive Type 45-12 Volt
Size 45
480
Negative (-)
9" (23 cm)
5.38" (14 cm)
9" (23 cm)
See Engine Manual
20 quarts (18.93 liters)
20 quarts (18.93 liters)
SAE 10W-40 API Service SJ or higher Motor Oil
3
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove key from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the engine manual.
Service
LUBRICATION
Use No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Super Star has three
grease fittings. One is located on the shift idler arm, one on the rod end of the attachment lift cylinder and one is
located on the steering chain tensioner. Access to the steering chain tensioner is available through the plugs
located on hte right side of the nosecone.
2WD Super Stars have a spring loaded wheel bearing protector on the front wheels. Check front wheel grease at
the beginning of every season. To check lubrication level, try rocking or pushing on the edge of the piston. If the
piston moves, no grease is needed. If piston does not move, add grease until piston moves outward about 1/8
inch.
AIR CLEANER ON ENGINE
1. Unhook clips on both sides of cover and remove cover.
2. Carefully slide pre-cleaner of cartridge. To service pre-cleaner, wash in liquid detergent and water. Squeeze
dry in clean cloth. Saturate in engine oil. Squeeze in clean absorbent cloth to remove excess oil. Replace
if very dirty or damaged.
3. Remove knob and plate. Carefully remove cartridge to prevent debris form entering carburetor. To service
cartridge, clean by tapping gently on flat surface. Do not oil cartridge. Replace if very dirty or damaged.
Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do
not use pressurized air to clean cartridge. Pressurized air can damage cartridge.
4. Reinstall cartridge, plate and knob.
5. Reassemble pre-cleaner on cartridge.
6. Replace cover and reattach clips to body.
REMOTE AIR CLEANER
1. Unclip the two clips, remove the cover and pull out the element.
2. To service, clean by tapping gently on flat surface. Do not oil. Replace if very dirty or damaged.
3. Clean out the inside of the body and cover.
4. Place the element into the body and put the cover back on.
TOWING
When it is necessary to move the Super Star without engine running, bypass valve built into hydrostatic pump
must be "open" by turning it counterclockwise. The valve is located on the right side of the pump. An "open"
valve allows fluid to pass through the wheels freely. When normal, driven, operation is desired, valve should be
"closed by turning it clockwise. Failure to "close" the valve with engine running means no power to wheels. The
machine can be moved for a short distance with the engine off, but we do not recommend this as a standard
procedure. When towing do not tow the machine faster than 2-3 MPH (3-5 km/h) because the drive system may
be damaged. The tires may lock up if the machine is towed too fast. If this occurs, stop towing the machine. If
the machine must be moved a considerable distance, transport it on a truck or trailer.
4
MAINTENANCE
TIRE PRESSURE
Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to
explode. Tires should be 8 psi (0.55 bar). Improper inflation will reduce tire life considerably.
ENGINE
Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher" SAE 30 oil. Use no special additives with recommended oils. Do not mix oil with gasoline.
Service
SAE VISCOSITY GRADES
Starting Temperature Range Anticipated Before Next Oil Change
Air cooled engine run hotter than automotive engines. Use of multi-viscosity oils (10W-30, etc.) above 40° F
(4° C) will result in high oil consumption and possible engine damage. Check oil level more frequently if using
these types of oils.
SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inadequate lubrication.
HYDRAULIC OIL
1. Use SAE 10W-40 API Service SJ or higher motor oil.
2. For proper warranty, change oil every 500 hours or annually, which ever is first and change filter after the
first 20 hours, then at 100 hours, then every 250 hours thereafter.
3. The oil level should be 2" to 21/2" from top of tank when fluid is cold. Do not overfill.
4. After changing oil and/or filter, run the machine for a few minutes. Check oil level and for leaks.
5. Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants.
Check and service more frequently when operating in extremely cold, hot or dusty conditions.
6. If natural color of fluid is black or smells burnt, it is possible that an overheating problem exists.
7. If fluid becomes milky, water contamination may be a problem.
8. If either of the above conditions happen, change oil and filter immediately after fluid is cool and find cause.
Take fluid level readings when system is cold.
9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SJ or
higher when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C)
ambient temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank. Mark tank fill area as to
which type you put in.
5
MAINTENANCE
WHEEL MOUNTING PROCEDURE
1. Turn machine off and remove key.
2. Block one of the other wheels.
3. Loosen nuts slightly on wheel to be removed.
4. Jack up machine being careful not to damage underside of machine.
5. Remove nuts. Remove wheel.
5. Place new wheel on hub lining up bolt holes.
Service
6. Torque nuts to 64-74 ft/lb (87-100 Nm) using a cross pattern. Re-torque after first 10 hours and every 200
hours thereafter.
7. Lower machine to ground and remove blocks and jack.
BATTERY
Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any
ignited object to come near the battery. When charging or working near battery, always shield your eyes and
always provide proper ventilation.
Battery cable should be disconnected before using "Fast Charge".
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging
rate. If electrolyte starts boiling over, decrease charging.
Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:
1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is
splashed on any part of your body, flush all contact areas immediately with liberal amounts
of water. Get medical attention immediately.
JUMP STARTING
Use of booster battery and jumper cables. Particular care should be used when connecting a
booster battery. Use proper polarity in order to prevent sparks.
To jump start (negative grounded battery):
1. Shield eyes.
2. Connect ends of one cable to positive (+) terminals of each battery, first (A) then (B).
3. Connect one end of other cable to negative (-) terminal of "good" battery (C).
4. Connect other end of cable (D) to engine block on
unit being started (NOT to negative (-) terminal of
battery)
To prevent damage to other electrical components on
unit being started, make certain that engine is at idle
speed before disconnecting jumper cables.
6
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, set park break, block
wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine
manual before maintenance.
Maintenance Service Interval
Service
The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but
as a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. In
adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Maintenance Procedure
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
After the first 8 operating hours
Change the engine oil filter.
Change the hydraulic filter.
After the first 20 operating hours
Change oil filter after first 20 and first 100 hours.
Check the engine oil.
Check the hydraulic fluid level.
Check the tire pressure.
Before each use daily
Check condition of hydraulic hoses and fittings.
Inspect and clean the machine.
Inspect cooling system.
Check the battery fluid level and cable connections.
Every 25 hours
Every 50 hours
Change oil when operating under heavy load or high
ambient the
temperatures.
Change
engine oil and filter.
Check engine for leaks or loose parts.
Check air cleaner.
Check tire pressure (5 psi (.035 bar)).
Every 100 hours
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Grease Machine.
Check belt tension (where needed)
Change oil filter
Every 250 hours
Change hydraulic filter
Clean battery terminals
Every 400 hours
Check spark plugs
Lubricate machine
Visual inspection of machine and hydraulic hoses
Change oil.
Every 500 hours or yearly
Torque lug nuts.
Check battery terminals and electrolyte level.
Change all filters.
7
END USER’S SERVICE CHART
Duplicate this page as needed.
Maintence Check Item
For the week of:
Mon
Tues.
Wed.
Thurs.
Fri.
Check the Safety Seat Switch
Check Steering Operation
Service
Check the fuel level
Check the engine oil level.
Check the condition of the air filter
Clean the engine cooling fins.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and fittings for damage
Check for fluid leaks.
Check the tire pressure (5 psi)
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil filter.
Change oil.
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item
8
Date
Information
Sat.
Sun.
ADJUSTMENTS
RAKE LIFT CYLINDER
Completely lower Rake Lift. Remove cotter pin (A) and clevis pin (B).
Place attachment lift arms (C) at 1/16" above cross member (D) on
Rake Lift. Loosen jam nut (E). Twist cylinder extension (F) so clevis
pin end of cylinder extension lines up with holes in attachment lift arm.
Replace clevis and cotter pins. Tighten jam nut. Raise and lower Rake
Lift to check for proper clearance.
Service
When the rear rake attachment is lowered while the
machine is in forward motion, the forward speed of
the machine will slow drastically. Operator should be
prepared for a rapid change in speed.
STEERING CHAIN ADJUSTMENT
You will have to remove the nose cone assembly to get a t
steering sprockets. Steering Sprockets (A) should be level
with each other. Check with straight edge. Make any adjustments. Adjust the chain tensioner bolt (B) so that the chain
is snug. Tighten all nuts and bolts in place.
SPEED BOSS
Speed Boss allows the machine to operate at
a proper speed while raking sand traps on golf
courses. This speed boss has been factory set
at an average speed of 3-4 m.p.h. (5-6.5 kph).
The Speed Boss will only limit the speed while
the rake is lowered into the operating position.
The speed setting may be adjusted by turning
the Ball Joint (A) counterclockwise to make
the machine operate slower or turn clockwise
to go faster. Tighten jam nut. Check to make
sure nothing is binding and test drive to check
desired speed.
For RBS System, Spiker and Grader Box remove the speed boss arm and the speed boss
rod from machine so it does not interfer with
other operations.
9
ADJUSTMENTS (CONTINUED)
WHEEL ‘CREEP’ ADJUSTMENT
‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but
due to inadequate alignment, wheels still move. Do the following procedures to stop
this motion.
1. Lift up and support machine so all wheels are off the ground and can turn
freely.
2. On the side of the pump there is a creep arm inside a centering arm. Loosen
bolt (A).
Service
3. With engine running adjust the creep arm up or down in slot so centering arm
centers on the swash arm.
4. Tighten all fasteners and test by using foot pedal linkage to see that the
"creep" is removed.
5. Turn engine off and lower machine.
PARK BRAKE
The park brake is located on the right hand side of the machine and operates a brake on
the right rear wheel. Push lever forward to engage and pull back to disengage.
To adjust turn the knob on the end of the handle. For further adjustment you may turn
the yokes (A) clockwise to tighten and counter clockwise to loosen.
ADJUSTMENT OF BELT TENSIONER
The belt tensioner controls the tension on the belt
from the engine to the pump. The proper tension of
the idler should be in the second notch on the side of
the tensioner. Over tightening the belt will shorten the
life of the belt and the machine may not perform to
the best of its ability. To adjust belt tensioner, loosen
the bolt holding the tensioner (A). Bring idler pulley
tight to the belt and turn tensioner into belt to the
second notch. Tighten bolt on tensioner.
10
ADJUSTMENTS (CONTINUED)
TO ADJUST FOOT PEDAL THROTTLE CABLE
1. Jack up unit so that all drive wheel are off the ground. (Use jack stands)
2. Start the engine, make certain that the hand throttle is
in the idle position (1200 engine RPM).
3. Engine speed must increase as soon as the foot pedal
begins to move in either direction. At the full forward
position, the engine RPM must be 3600 RPM ± 100.
Service
4. Minor adjustment can be made by backing out (unscrewing) (Ref A) until you reach full engine RPM with
the foot pedal fully depressed in the forward position. Be
sure to recheck after the nuts are fully tightened.
5. Major adjustment needs to be made at (Ref B) by
pulling the slack out of the cable. Loosen the screw in
the wire block that is clamped onto the end of the cable
and sliding it up to the cable block that is through the throttle plate. Do not let the throttle plate move to
increase idle speed. Tighten the screw.
6. Test run to determine that there is no binding and that engine idle speed is 1200 RPM and that it is 3600
RPM at full forward position of the foot pedal.
STORAGE
When storing, remove the key from the key switch to avoid unauthorized persons from operating machine.
1. Before storing clean machine thoroughly.
2. Check bolts and nuts, tighten as necessary.
3. Make all repairs that are needed and remove any debris.
4. Remove the battery, adjust the electrolyte level and recharge it. Store the battery in a dry, dark place.
5. Store in a clean and dry area, but NOT near a stove, furnace or water heater which uses a pilot light or any
device that can create a spark.
6. Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel
system or on essential carburetor parts. Check the engine manual and follow the instructions for the
storage of the engine.
11
WIRING DRAWING
Color Code Chart
Bl
Br
Y
Grn
O
R
B
P
W
Diagrams
12
Blue
Brown
Yellow
Green
Orange
Red
Black
Purple
White
WIRING PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART #
50-359
12-017
13-488
76-310
14-292
76-327
75-518
42-252
8975
8977
13-492
22-017
13-491
42-763
DESCRIPTION
QUANTITY
After Fire Solenoid (on engine)
Oil Pressure Warning Light
Hour Meter
Ignition Switch (B & S# 496603)
Key Set (comes with 13-488)
Seat Switch
Ground Battery Cable
Battery (not included)
Battery Cable
Wire, Circuit Breaker to Solenoid
30 Amp Circuit Breaker
Circuit Breaker Boot
Solenoid (B & S# 807829)
Cable Black
Starter (on engine)
Oil Sender (on engine B & S# 491657)
Stop Switch Terminal (on engine)
Rectifier (on engine)
1
1
1
1
1
1
1
Wire Harness (includes all wire colors with *)
1
1
1
1
1
1
1
1
1
1
1
Diagrams
REF #
13
HYDRAULIC DRAWING
Diagrams
14
HYDRAULIC PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART #
DESCRIPTION
42-005
13-747
42-366
42-265
42-363
13-731
78-418
42-365
43-150
42-040
HNJ-34-16
42-046
18-342
18-344
42-818
42-002
42-369
42-370
42-192
34-109
42-368
8832-45
18-222
42-367
23-006
23-031
8832-24
18-222
Oil Tank
Filler Breather
Hydraulic Hose
Aluminum Oil Cooler
Hydraulic Hose
Single Bank Valve
Valve HAndle
Hydraulic Hose
Hydraulic Cylinder
Yoke End
Jam Nut 3/4 - 16
Hydraulic Hose
Cross
Caps
Hydraulic Hose
Rear Wheel Motor
Hydraulic Hose 103/4 "
Hydraulic Hose
Relief Valve
Variable Pump
Hydraulic Hose 9"
Suction Hose
Hose Clamp
Hydraulic Hose
Oil Filter
Replacement Filter Only
Suction Hose
Hose Clamp
HYDRAULIC PRESSURES
Pump Displacement
QUANTITY
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
2
1
2
2
1
1
1
2
1
1
1
2
.913 in3/rev
Charge Pump Displacement
.33 in3/rev
Pump Input Speed (up to)
3600 rpm
Max. Inlet Vacuum
5 in. Hg
Max. Operating Pressure
3500 psi, 2500 peak psi Max. Case Pressure
25 psi
Implement Setting
700-1000 psi
2500 psi
13-729 Hydraulic Valve (2 bank)
Diagrams
REF #
Relief Valve Pressure (set at)
900 psi
15
MAIN FRAME DRAWING
Parts
16
MAIN PARTS COMMON LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART#
DESCRIPTION
42-813
42-780
42-767
42-768
12-017
27-055
42-426
42-161
42-161-01
42-161-02
60-268
60-106
42-814
42-786
78-418
42-375
8803-17
14-269
42-779
20.057
42-760
42-422
42-471
HST-14-20-100
78-274
HNTL-14-20
42-800
18-436
Foot Pedal
Floor Panel (fiberglass)
Right Floor Mat
Left Floor Mat
Volt/Hour Meter
Hinge
Main Frame
Tire and Wheel
Tire 22 x 11 x 10
Wheel
Lug Bolt
Park Brake Lever
Gas Tank
Plastic Cup Holder
Valve Handle
Seat Panel
Trim w/ Black Lace
Adjustable Low Back Seat
Seat Panel (fiberglass)
Steering Wheel
Top Steering Shaft
Tower Console (fiberglass)
Nose Cone (fiberglass)
Truss Head Screw 1/4 - 20 x 1
Cage Nuts
Lock Nut 1/4 - 20
ROPs (optional)
Plastic Plug Cap
QUANTITY
1
1
1
1
1
2
1
3
3
3
10
1
1
1
1
1
1
1
1
1
1
1
1
6
2
4
1
2
Parts
REF#
17
42-800 ROPS DRAWING (OPTIONAL)
Parts
18
42-800 ROPS PART LIST (OPTIONAL)
1
2
3
4
5
6
7
PART#
DESCRIPTION
76-198-03
HB-716-14-100
HB-716-14-125
HNTL-716-14
42-802
42-803
Seat belt
Bolt 7/16 - 14 x 1
Bolt 7/16 - 14 x 11/4
Lock Nut 7/16 - 14
Right Seat belt Bracket
Left Seat Belt Bracket
ROPS Bar
QUANTITY
1
2
8
10
1
1
1
Parts
REF#
19
2 WHEEL DRIVE FRONT FORK DRAWING
Parts
20
2 WHEEL DRIVE FRONT FORK PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART#
DESCRIPTION
20-057
20-129
27-077
HNJ-58-18
HWK-316-075
HRP-14-150
42-376
HWK-316-075
60-300
HKSQ-316-100
60-298
HMB-58-14
13-005
60-325
60-268
42-161
42-161-01
42-161-02
8839
42-817
HNA-100-14
HP-18-150
11-043
80-019
27-022-02
11-041
11-042
13-448
20-141
20-142
20-143
13-744
11-038
11-039
42-295
8834-37.5
18-114
HKSQ-14-100
HMB-114-10
HNA-114-12
HP-18-200
HB-38-16-100
HNFL-38-16
HB-38-16-125
HW-38
HNFL-38-16
11-040
HWK-316-063
HNAT-34-16
HP-18-150
HG-14-28-180
Steering Wheel
Center Cap
Decal, Smithco Round
Jam Nut 5/8 - 18
Woodruff Key 3/16 x 3/4
Roll Pin 1/4 x 11/2
Top Steering Shaft
Woodruff Key 3/16 x 3/4
U-Joint
Machine Key 3/16 x 3/16 x 1
Sprocket
Machine Bushing 5/8 x 14 GA
Bottom Steering Shaft
Spacer
Lug Nut
Tire and Wheel
Tire 22 x 11 x 10
Wheel
Windshield Washer Fluid or Equivalent
Wheel Bearing Protector
Jam Nut 1 - 14
Cotter Pin 1/8 x 11/2
Bearing
Hub (includes bearings, seal, dust cap, lug nuts, and studs)
Stud 1/2 - 20
Seal
Spacer
Front Fork
Spacer
Oil Seal
Bearing
Chain Tensioner
Bearing with Race
Oil Seat
Steering Sprocket
Roller Chain
Master Link
Square Key 1/4 x 1/4 x 1
Machine Bushing 11/4 x 10GA
Axle Nut 11/4 - 12
Cotter Pin 1/8 x 2
Bolt 3/8 - 16 x 1
Flange Whiz Lock Nut 3/8 - 16
Bolt 3/8 - 16 x 11/4
Washer 3/8
Flange Whiz Lock Nut 3/8 - 16
Spacer
Woodruff Key, 3/16 x 5/8
Thinck Slotted Nut, 3/4 - 16
Cotter Pin, 1/8 x 11/2
Grease Fitting
QUANTITY
1
1
1
1
1
1
1
1
1
2
1
1
1
2
5
1
1
1
43.5 pints
1
1
1
2
1
5
1
1
1
2
2
2
1
2
2
1
1
1
1
1
1
1
2
2
2
1
2
3
2
1
1
1
Parts
REF#
21
LINKAGE DRAWING
Parts
22
LINKAGE PARTS LIST
1
2
3
4
5*
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
PART#
DESCRIPTION
42-786
42-375
42-593
42-783
13-488
76-310
50-359
21-463
HSTP-14 -20-075
HNFL-14-20
42-313
HNFL-516-18
42-422
42-471
42-813
HG-14-28-180
76-299
42-791
HB-516-18-125
HW-516
HNFL-516-18
8-701
27-132
42-780
42-767
42-768
12-017
HN-14-28
HWL-14
21-462
42-267
42-249
42-308
42-765
27-055
HSMFCS-10-32-100
HNFL-10-32
18-436
42-590
Plastic Cup Holder
Seat Panel
Decal, Control Panel
Choke
Toggle Switch for Optional Accessories
Key Switch (B&S 496603)
Key Set
Warning Light
Throttle Cable
Phillips Truss Head Screw 1/4 - 20 x 3/4
Flange Whiz Lock Nut 1/4 - 20
Pedal Stop
Flange Whiz Lock Nut 5/16 - 18
Console (fiberglass)
Nose Cone (fiberglass)
Foot Pedal
Grease Fitting 1/4 - 28 x 180° (comes with )
Pedal Pad
Short Pedal Pad
Bolt 5/16 - 18 x 11/4
Washer 5/16
Flange Whiz Lock Nut 5/16 -18
Ball Joint 1/4 - 28
Cable
Floorboard (fiberglass)
Right Floor Mat
Left Floor Mat
Hour Meter
Nut 1/4 -28
Lockwasher 1/4
Ball Joint 5/16 - 24
Speed Boss Rod
Speed Boss Arm
Swash Arm
Decal, Lift Controls
Hinge
Machine Screw #10 - 32 x 1
Flange Whiz Lock Nut #10 - 32
Plastic Plugs
Mud Guard
*
Used with Blower Kit, On/Off Valve and Light Kit
QUANTITY
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
4
2
2
1
1
1
1
2
12
12
2
1
Parts
REF#
23
GAS TANK DRAWING
Parts
24
GAS TANK PARTS LIST
1*
*
2
3*
4
5
6
7
8*
*
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24*
25*
26*
27
28
29
PART#
DESCRIPTION
42-814-02
42-814-01
50-081
HNFL-38-16
42-814
42-770
HB-38-16-200
HW-38
HNFL-38-16
HB-14-20-100
HW-14
HW-516
HWL-14
HB-14-20-075
HWL-14
HW-14
26-055
26-054
8800-45
18-186
HB-12-13-500
HNFL-12-13
42-015
42-273
HB-516-18-200
HNFL-516-18
42-248
15-020
HB-516-18-225
HNFL-516-18
HB-516-18-225
HW-516
HNFL-516-18
42-773
HB-14-20-075
HW-14
HWL-14
23-006
23-031
34-123
26-034
13-569
42-772
43-157
HB-14-20-075
HNFL-14-20
42-814-03
42-814-04
8800-45
42-814-05
8800-20
42--815
8-688
8-689
8-693
Cap
Tether
Rubber Bumper
Flange Whiz Lock Nut 3/8 - 16
Gas Tank (includes all * items)
Right Tank Support
Bolt 3/8 - 16 x 2
Washer 3/8
Flange Whiz Lock Nut 3/8 - 16
Bolt 1/4 - 20 x 1
Washer 1/4
Washer 5/16
Lock Washer 1/4
Bolt 1/4 - 20 x 3/4
Lockwasher 1/4
Washer 1/4
Fuel Tank Drain
Rubber Grommet
Fuel Hose
Hose Clamp
Bolt 1/2 - 13 x 5
Flange Whiz Lock Nut 1/2 - 13
Attachment Mount
Battery Box
Bolt 5/16 - 18 x 1
Flange Whiz Lock Nut 5/16 - 18
Battery Hold-down
Grip
Bolt 5/16 - 18 x 21/4
Flange Whiz Lock Nut 5/16 - 18
Bolt 5/16 - 18 x 21/4
Washer 5/16
Flange Whiz Lock Nut 5/16 - 18
Gas Tank Bracket
Bolt 1/4 - 20 x 3/4
Washer 1/4
Lock Washer 1/4
Oil Filter
Replacement Filter
Elbow
Ball Stud
Gas Shock
Seat Panel
Wire Cover
Bolt 1/4 - 20 x 3/4
Flange Nut 1/4 - 20
Fuel Level Gauge
Top Draw
Fuel hose (goes to fuel pump on engine)
Vent Check Valve
Hose (goes to carb canister)
Carb Canister Mount Bracket
Carb Canister Clip Mount
Carb Canister
Hose Connector
QUANTITY
1
1
1
1
1
1
1
2
1
2
2
2
2
2
2
2
1
1
1
2
2
2
1
1
1
1
1
1
2
2
1
3
1
1
2
2
2
1
1
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
Parts
REF#
25
OIL TANK DRAWING
Parts
26
OIL TANK PARTS LIST
1
2
3
4
5
6
7
8
10
11
12
14
15
17
18
19
PART#
DESCRIPTION
13-747
13-586-03
HSM-10-32-063
42-005
23-126
18-240
18-072
18-133
HB-14-20-075
HW-14
HWL-14
42-774
HB-516-18-225
HNFL-516-18
HB-12-13-500
HNTL-12-13
50-081
HNFL-38-16
HB-14-20-100
HW-516
HW-14
HWL-14
18-337
23-189
HB-38-16-200
HW-38
HNFL-38-16
42-378
42-015
Filler Breather
Neck
Machine Screw 10 -32 x 5/8
Oil Tank
#6 Plug
Adapter
45° Elbow
Barb Fitting
Bolt 1/4 - 20 x 3/4
Washer 1/4
Lock Washer 1/4
Oil Tank Bracket
Bolt 5/16 - 18 x 21/4
Flange Whiz Lock Nut 5/16 - 18
Bolt 1/2 - 13 x 5
Top Lock Nut 1/2 - 13
Rubber Bumper
Flange Whiz Lock Nut 3/8 - 16
Bolt 1/4 - 20 x 1
Washer 5/16
Washer 1/4
Lock Washer 1/4
Tee
90° Elbow
Bolt 3/8 - 16 x 2
Washer 3/8
Flange Whiz Lock Nut 3/8 - 16
Left Tank Bracket
Attachment Mount
QUANTITY
1
1
6
1
1
1
1
1
2
2
2
1
2
2
2
2
1
1
2
2
2
2
1
1
1
1
1
1
2
Parts
REF#
27
PUMP AND ENGINE DRAWING
Parts
28
PUMP AND ENGINE PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART#
DESCRIPTION
42-353
78-274
HB-14-20-075
HWL-14
42-357
42-327
16-990
HKSQ-14-100
HB-14-20-125
HW-14
42-331
42-359
HB-716-14-100
HWL-716
42-245
42-354
23-130
18-133
18-188
23-126
18-232
42-601
18-222
42-600
HSSHSM-8-1.25-20
HWLM-8
15-165
15-165-01
13-531
13-491
13-492
HSSH-12-13-175
42-279
HW-38
HMB-12-14
42-247
8946-1.5
HRS-316-050
HB-38-16-100
HNFL-38-16
HP-18-100
42-312
18-234
42-311
18-234
11-050
HRP-14-100
42-308
8946-1
HRS-316-050
Belt Guard
Cage Nut
Hex Bolt, 1/4 -20 x 3/4
Lock Washer, 1/4
Belt Stop
Tensioner
Spacer
Machine Key 1/4 x 1/4 x 1
Bolt 1/4 - 20 x 11/4 (comes with 42-245 & 42-246)
Lockwasher (comes with 42-245 & 42-246)
Pulley
Belt
Bolt 7/16 - 14 x 1
Lockwasher 7/16
Hub 1"
Pump Mount
Elbow 90°
Barb Fitting
Elbow 45°
Plug
Elbow 90°
Heat Shield
Hose Clamp
Muffler
Metric Cap Screw M8 - 1.25 x 20
Lockwasher M8
Engine B&S 16 HP
Air Filter Element with Pre-Cleaner (comes with engine)
Engine Oil Filter (comes with engine)
Oil Switch
Solenoid
Socket Screw 1/2 - 13 x 13/4
Filter Mount
Washer 3/8
Machine Bushing 1/2 x 14 GA
Creep Arm
Wear Strip (part of 42-247)
Rivet (part of 42-247)
Bolt 3/8 - 16 x 1
Flange Whiz Lock Nut 3/8 - 16
Cotter Pin 1/8 x 1
Bottom Centering Arm
Bushing (part of 42-312)
Top Centering Arm
Bushing (part of 42-311)
Extension Spring
Roll Pin 1/4 x 1
Swash Arm
Wear Strip (part of 42-308)
Rivet (part of 42-308)
QUANTITY
1
2
2
2
1
1
1
1
6 (3 per hub)
6 (3 per hub)
2
2
4
4
1
1
1
1
1
1
2
1
2
1
4
4
1
1
1
1
1
2
1
2
7
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
Parts
REF#
(Continued on next page)
29
PUMP AND ENGINE DRAWING
Parts
30
PUMP AND ENGINE PARTS LIST
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
PART#
DESCRIPTION
HHP-18
18-174
18-185
34-109
HNFL-12-13
42-246
HWK-316-075
42-361
HB-38-16-275
HNFL-38-16
HW-38
42-358
42-338
42-355
HSSQ-38-16-150
HN-38-16
15-020
42-352
HW-38
42-356
HB-516-18-075
HNTL-516-18
16-046
HB-38-16-250
HWL-38
13-493
13-498
Bridge Pin 1/8
Elbow 90°
Elbow
Variable Pump
Flange Whiz Lock Nut 1/2 - 13
Hub 3/4
Woodruff Key
Tensioner Spacer
Hex Bolt, 3/8 -16 x 23/4
Flange Whiz Lock Nut, 3/8 -16
Flat Washer, 3/8
Idler Pulley
Oilite Bushing
Clutch Handle
Socket Head Square Screw 3/8 - 16 x 11/2
Hex Nut, 3/8 - 16
Grip
Hex Socket Head shoulder Screw
Flat Washer, 3/8
Lock Handle
Hex Bolt, 5/16 -18 x 3/4
Lock Nut, 5/16 -18
Spring
Hex Bolt, 3/8 -16 x 21/2
Lock Washer,3/8
Tailpipe
Muffler Clamp
QUANTITY
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
Parts
REF#
31
ENGINE DRAWING
Parts
32
ENGINE PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART #
34-109
42-307
HB-516-18-100
HW-516
HNTL-516-18
42-600
17-152
17-151
21-161
15-165
21-463
42-265
HB-14-20-150
HNFL-14-20
42-771
HB-14-20-075
HNFL-14-20
18-214
42-275
42-270
42-426
42-015
HB-12-13-500
42-269
60-168
60-107
HNFL-12-13
HW-12
HB-516-18-225
HNFL-516-18
HB-14-20-275
HWL-14
HW-14
HP-18-100
HMB-12-14
42-311
18-234
42-312
18-234
17-155
HN-516-24
17-153
HCP-14-075
HP-332-075
11-050
18-169
42-192
18-168
13-493
13-498
DESCRIPTION
Variable Pump
Cable Bracket
Bolt 5/16 - 18 x 1
Washer 5/16
Lock Nut 5/16 - 18
Muffler
Conduit
Cable
Wire Block
Engine B&S 16 hp
Throttle
Aluminum Oil Cooler
Bolt 1/4 - 20 x 11/2
Flange Whiz Lock Nut 1/4 -20
Top Cooler Bracket
Bolt 1/4 - 20 x 3/4
Flange Whiz Lock Nut 1/4 - 20
Elbow 45°
Bottom Cooler Bracket
Oil Drain Pan
Main Frame
Attachment Mount
Bolt 1/2 -13 x 5
Engine Plate
Spacer
Rubber Bushing
Flange Whiz Lock Nut 1/2 - 13
Washer 1/2
Bolt 5/16 - 18 x 21/4
Flange Whiz Lock Nut 5/16 - 18
Bolt 1/4 - 20 x 23/4
Lockwasher 1/4
Washer 1/4
Cotter Pin 1/8 x 1
Machine Bushing 1/2 x 14 GA
Top Centering Arm
Bushing (part of 42-311)
Bottom Centering Arm
Bushing (part of 42-312)
Retainer
Nut 5/16 - 24
Clevis
Clevis Pin 1/4 x 3/4
Cotter Pin 3/32 x 3/4
Extension Spring
Adapter
Relief Valve
Elbow
Tailpipe
Muffler Clamp
QUANTITY
1
1
2
2
2
1
1
1
4
1
1
1
1
1
1
4
4
1
1
1
2
4
1
4
8
4
4
4
4
2
2
2
1
7
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Parts
REF #
33
REAR AXLE DRAWING
Parts
34
REAR AXLE PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART#
DESCRIPTION
18-344
18-342
42-818
18-343
60-106
HCP-516-100
HP-18-100
HB-516-18-175
HNFL-516-18
HB-516-18-250
HNFL-516-18
11-100
42-155
HN-516-24
50-041
42-176
42-002-12
42-157
HWK-14-100
50-042
60-563
60-564
42-151
HB-12-13-700
HNFL-12-13
42-426
42-002
42-007
Cap
Cross
1
/2" Hydraulic Tube
Adapter
Brake Lever
Clevis Pin 5/16 x 1
Cotter Pin 1/8 x 1
Bolt 5/16 - 18 x 13/4
Flange Whiz Lock Nut 5/16 - 18
Bolt 5/16 - 18 x 21/2
Flange Whiz Lock Nut 5/16 - 18
Linkage Yoke
Brake Rod
Nut 5/16 - 24
Brake Disk
Low Head Cap Screw 1/4 - 20 x 3/4
Nut 3/4 - 16 (part of 42-002)
Hub, RH
Woodruff Key 1/4 x 1 (part of 42-002)
Brake Caliper
Disc Pad, Outside
Disc Pad, Inside
Brake Bracket
Bolt 1/2 - 13 x 7
Flange Whiz Lock Nut 1/2 - 13
Main Frame
Wheel Motor
Hub, LH
QUANTITY
2
2
4
4
1
2
2
1
1
1
1
2
1
2
1
6
2
1
2
1
1
1
1
8
8
1
2
1
Parts
REF#
35
RAKE LIFT DRAWING
Parts
36
RAKE LIFT PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART#
DESCRIPTION
HHP-18
HCP-58-175
10-135
HNJ-58-18
8-154
HG-14-28-180
18-214
18-169
HB-12-13-500
HNFL-12-13
HCP-12-300
HP-18-100
42-015
43-150
18-168
34-220
43-138
HCP-34-200
HB-38-24-100
HSSHB-12-13-200
HN-12-13
HNCL-12-13
43-137
15-019
43-141
HCP-12-450
34-219
43-139
43-136
HCP-78-350
43-140
43-143
25-382
Bridge Pin 1/8
Clevis Pin 5/8 - 13/4
Hydraulic Cylinder
Jam Nut 5/8 - 18
Rod End
Grease Fitting 1/4 - 28 x 180°
45° Elbow
3
/8 Adapter
Bolt 1/2 - 13 x 5
Flange Lock Nut 1/2 - 13
Clevis Pin 1/2 - 3
Cotter Pin 1/8 x 1
Attachment Mount
Hydraulic Cylinder
90° Elbow
Pivot Bracket - RH
Lift Linkage
Clevis Pin 3/4 x 2
Bolt 3/8 - 24 x1
Button Socket Head Cap Screw
Nut 1/2-13
Center Lock Nut 1/2 - 13
Lift Bar
Rubber Grip
Lift Arm
Clevis Pin 1/2 - 41/2
Pivot Bracket - LH
Lock
Torsion Spring
Clevis Pin 7/8 x 31/2
Frame Mount
Towing Hitch
Lock Pin
QUANTITY
3
1
1
1
1
1
1
1
4
4
1
1
2
1
2
1
1
1
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1
Parts
REF#
37
13-731 SINGLE-BANK HYDRAULIC VALVE DRAWING
Parts
38
13-731 SINGLE-BANK HYDRAULIC VALVE PARTS LIST
PART #
DESCRIPTION
1*
2*
3*†
4*†
5*
6*
7*
8*
9*
10*
11*
12*†
13
14
13-731-01
13-731-02
78-415-03
78-415-05
78-415-04
13-731-03
78-415-11
78-415-08
78-415-09
78-415-10
13-731-04
13-731-05
18-188
78-417
Actuator Housing Assembly
Valve Plug
O-Ring Seal
Spacer
Flanged Washer HDM10
Spool
Positioner
Plug
Lever Group HDS11
Metric Socket Screw M5 x .8 x 45
1/4" Ball
Check Valve
45° ELbow
Straight Handle
*
†
13-731
13-731-01
Single Bank Hydraulic Valve (includes all * items)
Actuator Housing Assembly
QUANTITY
1
1
2
3
3
1
1
3
3
2
1
1
4
1
1 per Bank
Parts
REF #
39
34-109 VARIABLE PUMP DRAWING
Parts
40
34-109 VARIABLE PUMP PARTS LIST
PART #
DESCRIPTION
1
2
3
4
5†
6
7
8
9
10*
11
12
13
14
15*
16
17
18
19§
20§
21*§
22§
23§
24§
25*§
26
27
28
29*
30
31
32
33
34
35
36
37
38
39
40*
41†
42*
43
44¤
45¤
46*¤
47¤
14-222
14-130
13-110-01
34-109-01
O-Ring
Ring
By-Pass Valve
Valve Plate
Cylinder Block
Pump Shaft with Bearing
Woodruff Key
Pipe Plug
Needle Bearing
Lip Seal
Washer
Truncated Shaft (long 2 holes)
Retaining Ring
Plug
O-Ring
Shim Pack Kit
Release Valve Spring
Release Valve Cone
Hex Head Screw
Needle Bearing
Lip Seal
Charge Pump Housing
Straight Pin
Gerotor Assembly
O-Ring
Release Valve Cone
Check Release Valve Spring
Shim Pack Kit
O-Ring
Plug
Truncated Shaft (short 1 hole)
Retaining Ring
Ball Bearing
Retaining Ring
Variable Swash Plate
Spring Pin
Thrust Plate
Pin
Roller Bearing (comes with 14-084 Ref# 6)
Gasket
Pump End Cap
O-Ring
Hex Head Screw
Ball
Check Valve Spring
O-Ring
Check Valve Plug
*
†
§
¤
14-131
13-110-05
14-069
14-014
14-113
14-220
14-105
13-110-10
14-235
14-263
13-110-11
13-110-14
14-129
14-054
13-110-13
14-135
14-235
14-234
34-109-03
13-110-10
14-212
14-132
14-221
14-216
14-114
14-215
14-107
13-110-04
13-110-09
13-110-08
13-110-07
QUANTITY
1
1
1
1
1
1
1
2
2
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
2
4
2
2
2
2
Parts
REF #
14-098
Seal Kit 1
Parts are not available. Replace with new unit.
13-110-15
Charge Pump 1
13-110-16
Check Valve Kit 2
41
42-002 WHEEL MOTOR (8.0 C.I.)DRAWING
Parts
42
42-002 WHEEL MOTOR (8.0 C.I.)PARTS LIST
1*
2
4
5
7
8*
9
10
11
12
13*
14
15
16
17
19*
20
*
PART #
DESCRIPTION
QUANTITY
42-002-14
Water & Dirt Seal
Service Housing Assembly
Thrust Bearing
Inner Bearing
Drive Link
Ring Seal
Manifold
Commulator Assembly (matched set)
End Cap
Bolt
Commulator Seal (matches with #10)
Rotor Set (matched set)
Wear Plate
Coupling Shaft
Woodruff Key 1/4 x 1
Nut 3/4 - 16
Thrust Washer
Backup Ring
Outer Bearing
1
1
1
1
1
5
1
1
1
5
1
1
1
1
1
1
1
1
1
42-002-15
Seal Kit
1
42-002-01
42-002-02
42-002-03
42-002-04
42-002-05
42-002-06
42-002-07
42-002-08
42-002-09
42-002-10
42-002-11
HWK-14-100
42-002-12
42-002-13
Parts
REF #
43
42-401 MANUAL LIFT DRAWING
Accessories
44
42-401 MANUAL LIFT PARTS LIST
1
2
PART#
DESCRIPTION
HP-18-100
HCP-12-250
HW-12
Cotter Pin 1/8 x 1
Clevis Pin 1/2 x 21/2
Washer 1/2
Bolt 1/2 -13 x 5
Lock Nut 1/2 - 13
Attachment Mount
Flat Spring Bracket
Offset Spring Bracket
Spring
Attachment Lift
Bolt 3/8 - 16 x 11/4
Lock Nut 3/8 - 16
Lift Handle Mount
Square Head Set Screw 3/8 - 16 x 21/2
Bolt 5/16 - 18 x 4
Washer 5/16
Die Spring
Flange Whiz Lock Nut 5/16 -18
Attachment Lift Handle
Round Grip
Handle Lock Bracket (Bolts to LH Floorbaord)
Phillips Machine Screw 5/16 - 18 x 11/2
Washer 5/16
Lock nut 5/16 - 18
3
4
5
6
7
8
9
10
11
12
13
14
42-383
42-384
21-445
HB-38-16-125
HNTL-38-16
42-382
HSSQ-38-16-250
HB-516-18-400
HW-516
11-055
HNFL-516-18
42-381
15-019
42-385
HSTP-516-18-150
HW-516
HNTL-516-18
QUANTITY
3
3
8
4
4
2
2
2
2
1
3
3
1
1
1
2
1
1
1
1
1
3
3
3
Accessories
REF#
45
DECAL LIST
This is a list of decals located on the Euro Star. Part number, description and location will help in
reordering decals.
13-556
Decal, Warning
1
Left Side Below Seat
25-277
Decal, Battery
1
Bottom Seat
25-286
Decal, Pinch Point
1
Bottom Seat Panel
25-298
Decal, Warning Hot
2
Bottom Seat Panel. Oil Filter Bracket
25-337
Decal, Speed Boss
1
Hang from Steering
25-344
Decal, Smithco 3" Star
1
Steering Column
25-349
Decal, Foot Pedal
1
Right Side Nose Cone
25-352
Decal, By-Pass Valve
1
Hang Tag
25-384
Decal, Tire Pressure 8psi
3
Wheels
25-357
Decal, Smithco
1
Front Nose Cone
25-361
Decal, Technical Assistance
1
Main Frame
27-077
Decal, Smithco Round
1
Steering Cap
43-110
Decal, Super Star
2
Nose Cone
42-765
Decal, Lift Control
1
Right Body Top
42-593
Decal, Control Panel
1
Left of Seat
46
QUICK REFERENCE REPLACEMENT PARTS
REPLACEMENT FILTERS
23-031
15-165-01
42-076-03
50-403
13-531
Hydraulic Oil Filter
Air Filter Element with Pre-Cleaner
Air Filter Element Fender Mounted
Fuel Filter
Engine Oil Filter
SEAL KITS
34-109
14-098
Variable Pump
Seal Kit
Briggs and Stratton# 5050
Briggs and Stratton# 492932
42-002 and 42-039 Wheel Motors
42-002-15
Seal Kit
42-220
14-062
14-106
14-203
2-BankHydraulic Valve
Seal Kit
Relief Assembly Kit
Spring Centering Assembly Kit (1 per bank)
43-150
43-150-01
Hydraulic Cylinder
Seal Kit
Engine Oil
Hydraulic Fluid
Refer to Engine Manual
SAE 10W-40 API Service SJ or higher Motor Oil
FLUIDS
OTHER PARTS
Spark Plugs
RC12YC (Gap 0.030 inch (0.76mm))
47
The Smithco Commercial Products Two-Year Limited Warranty
Smithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) purchased after
January 1, 2007, to be free from defects in materials or workmanship for the period of time listed below. Where
a warrantable condition exists, Smithco will repair the Product at no cost to you including diagnosis, labor (at the
Smithco standard labor rate, subject to the Smithco flat rate schedule), and parts.
Warranty Duration is:
(1) Two years, 1500 operational hours* from the date of delivery to the original purchaser or three years
from the date of original manufacturer of the product, whichever occurs first. (*Products equipped with
hour meter).
(2) Products used in rental situations are covered for 90 days from date of delivery to original user/renter.
Owner Responsibilities:
As the Product owner, you are responsible for required maintenance and adjustments stated in your Owner’s
Manual. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim.
You are particularly responsible to train all present and future operators of this product on the safe operation of
this product at your location.
Instructions for Obtaining Warranty Service:
You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Product
as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition.
If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or
responsibilities, you may contact us at:
Smithco Product Support Department
200 W Poplar PO Box 487
Cameron, Wisconsin 54822
Telephone: 1-800-891-9435
E-Mail: ProductSupport@smithco.com
Maintenance Parts:
Parts scheduled for replacement as required maintenance (“Maintenance Parts”), are warranted for the period of
time up to the scheduled replacement time for that part.
Items/Conditions Not Covered:
Not all product failures or malfunctions that occur during the warranty period are defects in materials or
workman-ship. The items/conditions listed below are not covered by this warranty:
Product failures which result from the use of non-Smithco replacement parts, or from installation and use of
add-on, modified, or unapproved accessories are not cov-ered.
Product failures which result from failure to perform required maintenance and/or adjustments are not covered.
Product failures that result from operating the Product in an abusive, negligent or reckless manner are not
covered.
This warranty does not apply to parts subject to con-sumption through use, unless found to be defective.
Examples of parts which are consumed, or used up, during normal Product operation include, but are not
limited to: blades, tines, teeth, scarifiers, rakes, plates, wear plates, castor wheels, tires, batteries, filters,
belts, nozzles, etc.
This warranty does not apply to failures caused by out-side influence. Items considered to be outside influence include, but are not limited to, weather, storage practices, contamination, use of unapproved coolants,
lubricants, additives, or chemicals, etc.
This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not
lim-ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows,
etc.
Smithco may require the return of failed parts or components in order to determine the validity of any warranty
claim.
Smithco will not be obligated to replace components of other manufacturers if inspection by the original
component manufacturer indicates that failure was due to normal wear and tear, expected consumption
through use or improper care or service.
Other Legal Disclaimers:
The above remedy for product defects through repair or replacement by an authorized Smithco distributor or dealer is
the purchaser’s sole remedy for any defect. This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION OF THE LIMITED
WARRANTIES CONTAINED HEREIN.
Some states may not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you.
THE SMITHCO COMPANY IS NOT LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES IN
CONNECTION WITH THE USE OF THE PRODUCT, INCLUDING ANY COST OR EXPENSE OF PROVIDING A SUBSTITUTE
PRODUCT OR SERVICE DURING PERIODS OF MALFUNCTION OR NON-USE.
Some states may not allow the exclusion of indirect, incidental or consequential damages, so the above exclusion
may not apply to you.
Smithco neither assumes, nor authorizes any person to assume for it, any other liability in connection with the
sale or use of this product.
SMITHCO, INC.
Wayne, PA 19087
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