SUNX ER-TF Series Ionizers

SUNX ER-TF Series Ionizers
Advanced intelligent Sensors
WIDE-AREA IONIZER
ER-TFSERIES
Conforming to
EMC Directive
Wide-area Ionizer
is the choice
for your production site
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
ER-TF04-EX
Slim in shape
Wide in charge removal area
An evolutionary form in expression
Problems with cell production lines
Ionizers up until now had not been able to fully meet the needs for on-site work.
Fan type
Bar type
One unit is not enough to cover the working area.
Must be located near your hands for effective static removal.
Two units take up too much space on the workbench.
Compressed air is costly.
Complicated piping makes layout change troublesome.
Disturbance of airflow or contact with discharger decreases work efficiency.
Characteristics of ER-TF series
A style not seen before that pursues performance in cell production lines
and resolves dissatisfaction with existing ionizers.
Flexible layout
Safe design
Easy maintenance
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Close to full scale
Please check with the
actual product.
Size variations
available
A new way of charge removal from SUNX
Blowing direction
adjustment mechanism
Flexible layout
The air blowing direction can
be easily adjusted even
after installation
Entry detection
function (Image)
Safe design
Detection of entry to the
discharger interrupts the
high voltage circuit
Discharge
needle unit
Easy maintenance
Discharge needle units
can be detached or
attached quickly
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
ER-TF06-EX
省スペースに適した
400mm wide
タイプ
800 mm 31.496
in type to accomodate
workbench
Desktop
setup
Indicators showing operation conditions
POWER
(Green LED)
FAN
(Yellow LED)
ERROR
(Red LED)
BAR
(Yellow LED)
CHECK
(Orange LED)
ERROR indicator:
Lights up when an intrusion of a foreign object into the discharger is detected by
the entry detection function, or when an abnormal discharge, air intake constraint
caused by clogged filter, or any other abnormality of the fan is detected.
CHECK indicator:
Lights up when it is time for maintenance of the discharge needle unit, or
when a drop in the fan speed resulting from filter clogging is detected.
FAN indicator:
Lights up when a fan error or a fan check is detected.
BAR indicator:
Lights up when a discharger error or a discharger check is detected.
Airow adjustable in 4 levels
Fan speed can be adjusted
in 4 levels. By setting the
fan speed to MAX, speedy
static removal of wide area
is possible.
Easy lter cleaning
The fan air intake lter
can be easily taken out by
sliding open the cover. This
greatly reduces the manhour in cleaning.
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Introduction of the optimum static removal
area from shoulder long to workbench wide.
400 mm
15.748 in type to 400mm
suit operation
省スペースに適した
タイプspace
Front
setup
600 mm 23.622
in type to cover
cell production
desk
省スペースに適した
400mm
タイプ
Overhead
setup
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
ER-TF08-EX
DIMENSIONS (Unit: mm in)
C
D
F
5.5
0.217
15.5 0.610
60
2.362
47 48
1.850 1.890
G
E
B
4.5 0.177
12 0.472
(A)
80 3.150
4-M4 (thru-hole)
4-M5 (thru-hole)
61
2.402
(50 1.969)
(4 0.158)
Discharge needle holder
Air outlet
44 1.732
Mounting bracket
45.3 1.784
Power indicator (Green)
143
5.630
Error indicator (Red)
Check Indicator (Orange)
Model No.
A
B
414 240
ER-TF04-EX 16.299
9.449
574 400
ER-TF06-EX 22.598
15.748
734 560
ER-TF08-EX 28.898
22.047
C
D
E
F
G
351.5
13.839
511.5
20.138
671.5
26.437
290
11.417
450
17.717
610
24.016
190
7.480
350
13.780
510
20.079
255
10.039
400
15.748
560
22.047
120
4.724
280
11.024
440
17.323
Air inlet
Fan speed switch
PRECAUTIONS FOR PROPER USE
8.3
0.327
43.5
1.713
24
0.945
Power connector
Power switch
92.2 3.630
98 3.858
(100 3.937)
Discharger status indicator (Yellow)
Fan status indicator (Yellow)
Be sure to read instruction manual attached to the product prior to its use.
• This product has been developed / produced for industrial use.
• This product is to remove static electricity for industrial use. Never use this product for medical equipment etc.
relating to maintenance / supervision of human life or body, for prevention of accidents which damage a human
life or properties, or for safety maintenance.
• Do not use this product near or around surroundings containing any dangerous materials, such as combustible
material and ammable material.
• This product emits ozone. In order for this product to be used in an airtight room, be sure to keep the room ventilated.
• Do not place any objects that may obstruct the inow of air within10 mm 0.394 in of the front of the fan air intake
part. Doing so may cause accident or product malfunction.
• Be sure to ground the main body of this product via ground terminal to ensure electrical shock prevention and reliable charge removal.
• Since the charge needle is applied with high voltage, never touch the discharge needle, or an electric shock may result.
• Since the tip of the discharge needle is sharp, take sufcient care in handling the discharge needle, or injuries may result.
Mounting
Maintenance
• Do not place any objects or any other charge removal
equipment within 100 mm 3.937 in of the ionized air
outlet front (refer to the illustration below), as they may
affect operation and performance of the ionizer.
100 mm
3.937 in
45°
Air outlet
Air outlet
45°
Forbidden zone
Ionizer
45°
45°
100 mm
3.937 in
Forbidden zone
• Always be sure to turn off the power before carrying out any care
and maintenance of the product.
• The tip of the discharge needle is sharp, so be careful not to
touch it while cleaning.
• When the product is used for long periods of time, dust and
other foreign particles may accumulate on the discharge
needle, the area around it, and on the fan lter. Clean regularly
(discharge needle: about once a week, air lter: about once
every two months), otherwise their charge removal performance
will drop and operating problems or accidents may occur.
• The discharge needle is a consumable part. If the charge
removal performance is not restored after cleaning the discharge
needle, the discharge needle unit should be replaced. All of the
discharge needle units should be replaced at the same time.
SPECIFICATIONS
Type
Item
Model No.
Wide-area fan type
ER-TF04-EX
ER-TF06-EX
Charge removal time
ER-TF08-EX
Approx. 1 sec. (Note 1)
Ion balance
± 10 V or less (Note 2)
Power supply voltage
Accessory AC adapter input: 100 to 240 V AC ± 10 %
(Output: 24 V DC)
Power consumption
50/60 Hz
80 VA or less (at 100 V: 70 VA or less)
Discharge method
Steady-state DC
Ambient temperature
0 to + 50 °C + 32 to + 122 °F (No dew condensation), AC adapter: 0 to + 40 °C + 32 to + 104 °F
Ambient humidity
35 to 65 % RH (No dew condensation)
Material
Bar unit enclosure: ABS, Fan unit enclosure: ABS, Discharge needles: Tungsten, Mounting bracket: SPCC
Weight
Net weight: 1.0 kg approx.
Accessories
Net weight: 1.2 kg approx.
Net weight: 1.4 kg approx.
AC adapter (Note 3), F.G. connection cable, spare replacement lters (5 pcs.), blindfold seals (2 sheets.)
Notes: 1) Typical value at a distance of 200 mm 7.874 in from the front surface of the air outlet at the unit center at maximum fan speed.
2) Typical value at a distance of 300 mm 11.811 in from the front surface of the air outlet at the unit center at maximum fan speed.
3) Please prepare an AC cable separately as it is needed.
The following cables are available as optionals:
CN-ACCN-C2: AC cable for China, CN-ACKR-C2: AC cable for Korea
OPTIONS
AC cable
Mounting unit
Air lter
Model No.
Description
I/O circuit diagram
D
5
CN-ACCN-C2 Cable for China (conforming to CCC), Length: 2 m 6.562 ft
CN-ACKR-C2 Cable for Korea (conforming to KTL), Length: 2 m 6.562 ft
Mounting unit for ER-TF06-EX. Allows easy
ER-TF06MS1 attachment or detachment of the main unit.
ER-TFF×10
4
6
Main circuit
Designation
I/O CIRCUIT DIAGRAM
Tr
2
ZD
Air lter for fan air intake part (10 pcs. per set)
3
Discharge needle unit ER-TFANT
Silent fan cover
ER-TFSC
Unit with tungsten needles (1 pc.)
To be mounted on the front part of the fan unit
as a cover to reduce the fan blowing sound.
Mounting unit
Silent fan cover
・ER-TF06MS1
・ER-TFSC
Air lter
・ER-TFF×10
Discharge needle unit
・ER-TFANT
Internal circuit
AC adapter (Accessory)
+V
0V
AC cable (Note)
F.G. terminal [connected internally to 0 V and COM (–).]
Error output
Load
50mA max.
+
–
30 V DC or less
COM (–)
Users’ circuit
Symbols … D: Power supply reverse connection protection diode
ZD : Surge voltage absorption zener diode
Tr : NPN output transistor
Note: Please prepare an AC cable separately as it is needed.
The following cables are available as optionals:
CN-ACCN-C2: AC cable for China
CN-ACKR-C2: AC cable for Korea
CHARGE REMOVAL CHARATERISTICS (TYPICAL)
Measured using a Ƒ150 mm Ƒ5.906 in CPM (charge plate monitor). (At center of CPM)
ER-TF04-EX
Correlation between charge
removal distance and ion balance
30
30
25
CPM
Center
20
L
15
10
20
10
0
–10
CPM
–20
5
0
400
15.748
300
11.811
200
7.874
100
3.937
0
Airflow 1
Airflow 2
Airflow 3
Airflow 4
Center
L
0
–30
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
0
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
-100
-3.937
-200
-7.874
-300
-11.811
-400
-15.748 0
2 sec.(Airflow 2)
5 sec.(Airflow 2)
10 sec.(Airflow 2)
2 sec.(Airflow 4)
5 sec.(Airflow 4)
10 sec.(Airflow 4)
Ion balance (Horizontal direction)
[Airow 4]
30
20
Ion balance (V)
Airflow 1
Airflow 2
Airflow 3
Airflow 4
35
Ion balance (V)
Charge removal time (sec.)
40
Charge removal eld
(Horizontal direction)
Charge removal width W (mm in)
Charge removal time
CPM
Center
10
0
–10
CPM
–20
+Direction
L
W
-Direction
Charge removal
distance L (mm in)
L=300 mm 11.811 in
L=500 mm 19.685 in
L=1000 mm 39.370 in
Center
+Direction
L
W
-Direction
–30
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
-400 -300 -200 -100 0 100 200 300 400
-15.748 -11.811 -7.874 -3.937
3.937 7.874 11.811 15.748
Charge removal width W (mm in)
ER-TF06-EX
Correlation between charge
removal distance and ion balance
30
30
25
CPM
Center
20
L
15
10
20
10
0
–10
CPM
–20
5
0
400
15.748
300
11.811
200
7.874
100
3.937
0
Airflow 1
Airflow 2
Airflow 3
Airflow 4
Center
L
0
–30
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
0
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
-100
-3.937
-200
-7.874
-300
-11.811
-400
-15.748 0
2 sec.(Airflow 2)
5 sec.(Airflow 2)
10 sec.(Airflow 2)
2 sec.(Airflow 4)
5 sec.(Airflow 4)
10 sec.(Airflow 4)
Ion balance (Horizontal direction)
[Airow 4]
30
20
Ion balance (V)
Airflow 1
Airflow 2
Airflow 3
Airflow 4
35
Ion balance (V)
Charge removal time (sec.)
40
Charge removal eld
(Horizontal direction)
Charge removal width W (mm in)
Charge removal time
CPM
Center
10
0
–10
CPM
–20
+Direction
L
W
-Direction
Charge removal
distance L (mm in)
L=300 mm 11.811 in
L=500 mm 19.685 in
L=1000 mm 39.370 in
Center
+Direction
L
W
-Direction
–30
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
-400 -300 -200 -100 0 100 200 300 400
-15.748 -11.811 -7.874 -3.937
3.937 7.874 11.811 15.748
Charge removal width W (mm in)
ER-TF08-EX
Correlation between charge
removal distance and ion balance
30
30
25
CPM
Center
20
L
15
10
20
10
0
–10
CPM
–20
5
0
400
15.748
300
11.811
200
7.874
100
3.937
0
Airflow 1
Airflow 2
Airflow 3
Airflow 4
Center
L
0
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
–30
0
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
-100
-3.937
-200
-7.874
-300
-11.811
-400
-15.748 0
2 sec.(Airflow 2)
5 sec.(Airflow 2)
10 sec.(Airflow 2)
2 sec.(Airflow 4)
5 sec.(Airflow 4)
10 sec.(Airflow 4)
Ion balance (Horizontal direction)
[Airow 4]
30
20
Ion balance (V)
Airflow 1
Airflow 2
Airflow 3
Airflow 4
35
Ion balance (V)
Charge removal time (sec.)
40
Charge removal eld
(Horizontal direction)
Charge removal width W (mm in)
Charge removal time
CPM
Center
+Direction
L
W
-Direction
200 400 600 800 1000 1200 1400 1600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
10
Charge removal
distance L (mm in)
L=300 mm 11.811 in
L=500 mm 19.685 in
L=1000 mm 39.370 in
0
–10
CPM
–20
Center
+Direction
L
W
-Direction
–30
-400 -300 -200 -100 0 100 200 300 400
-15.748 -11.811 -7.874 -3.937
3.937 7.874 11.811 15.748
Charge removal width W (mm in)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
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