ABB ARP600 Product manual

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ABB ARP600 is a wireless protocol gateway that provides wireless monitoring and control of field devices via cellular networks. It enables seamless integration of legacy serial-based devices into modern TCP/IP-based supervisory control systems (SCADA), extending the lifecycle of existing substation devices. By using public cellular networks, it offers cost optimization for communication, remote access for operations and maintenance, and maximized benefits in various industrial and utility applications.

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ABB ARP600 Product manual | Manualzz

Wireless Protocol Gateway

ARP600

Product Guide

Wireless Protocol Gateway

ARP600

Product version: 3.3

Contents

1. Description..................................................................... 3

2. Complete communication system...................................3

3. Application..................................................................... 4

4. Physical interfaces..........................................................5

5. Communication............................................................ 10

6. Technical data..............................................................12

1MRS758463 B

7. Mounting......................................................................15

8. Ordering data............................................................... 15

9. Accessories and ordering data..................................... 15

10. Tools...........................................................................16

11. References..................................................................16

12. Document revision history........................................... 17

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

© Copyright 2017 ABB.

All rights reserved.

Trademarks

ABB is a registered trademark of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.

2 ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

1MRS758463 B

Issued: 2017-06-07

Revision: B

1. Description

Wireless Protocol Gateway ARP600 provides wireless monitoring and control of field devices via cellular network from a central site or a control center. The devices offer industrial quality connectivity for the IEC 60870 and Modbus based protocols. Wireless Protocol Gateway ARP600 exhibits integrated communication capability and seamless integration to the SCADA systems.

Wireless Protocol Gateway ARP600 is a member of ABB’s

Arctic product family and part of its 600 Wireless Gateway product series.

With Wireless Protocol Gateway ARP600, conventional

IEC60870-101 devices can be attached to a modern TCP/IP based IEC 60870-5-104 control system. This is made possible by the protocol conversion from IEC 60870-5-101 to IEC

60870-104. ARP600 also supports Modbus RTU to Modbus

TCP protocol conversion.

By using Wireless Protocol Gateway ARP600, Ethernet and serial devices can be attached to a TCP/IP based control system. DNP3 serial devices can also be attached to a DNP3

TCP SCADA system. In this case, DNP3 protocol is transferred to TCP/IP communication (transparent serial gateway mode).

Wireless Protocol Gateway ARP600 can be utilized for various industrial and utility applications to maximize the benefits.

• Integrated protocol conversion enables connecting the legacy serial-based devices into a TCP/IP-based supervisory control system (SCADA)

• Ideal for retrofitting by allowing the user to extend the life cycle of existing serial-based substation devices due to the integrated protocol converter

• Remote access to field devices means less site visits for operations and maintenance

• Industrial grade TCP/IP router: several serial and TCP/IP based field devices can be integrated into a central supervisory and control system (SCADA)

• Optimizing the cost of communication by using public cellular networks

2. Complete communication system

Wireless Protocol Gateway ARP600 is typically part of a complete communication system which consists of Arctic 600 series gateways and a central M2M Gateway ARM600 communication server. The M2M gateway is an essential part of the total communication solution and offers features that are needed to build a reliable end-to-end communication system.

• Static IP addressing for Arctic 600 series devices –

Possibility to use operator independent standard SIM cards

• VPN Concentrator – Secure communication between a central location and remote sites

• Arctic Patrol – Centralized device management application for the Arctic 600 series devices monitoring and controlling

• Firewall – A network security system to control the incoming and outgoing network traffic

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Wireless Protocol Gateway

ARP600

Product version: 3.3

1MRS758463 B

GUID-E5D54FB6-E09E-4EF7-AF2E-15813DB72832 V1 EN

Figure 1.

Communication system overview and IEC-101 to IEC-104 protocol conversion example with Wireless Protocol Gateway ARP600 and remote terminal unit (RTU)

3. Application

Wireless Protocol Gateway ARP600 can be used in feeder automation and substation applications to automate distribution networks in cooperation with other ABB grid automation equipment. Further, the devices can be used in secondary substations for various monitoring and control applications.

ARP600 can also be used in various industrial applications.

• Connecting IEC-101 or Modbus RTU protocol based meters and fault passage indicators into an upper-level system

• Enables remote service and maintenance opportunities by allowing service personnel to remotely access any type of field devices. For example, these field devices can securely report the condition monitoring information, which allows planning of preventative maintenance.

• Provides a fast, reliable and secure wireless link between

Ethernet devices, such as COM600 Substation

Management Unit and 615 series protection relays

• Backup connectivity for any communication link

Key features

• Wireless monitoring and control of IEC-101, IEC-104 and

Modbus field devices via cellular network

• Protocol converter for multiple communication protocols

• Enables always-on TCP/IP routing and serial over TCP/IP based two-way communication

• Arctic Patrol connectivity supervision of the communication

• Secure communication maintained with VPN and Firewall

4 ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

Power generation

1MRS758463 B

Distribution substation

Reclosers

Control room

SCADA / DMS

ARM600

Internet

VPN

GPRS/3G/LTE

Cellular network

VPN

Secondary substation

Consumers

GUID-E9E4368B-4014-4974-A662-C50D01401F02 V1 EN

Figure 2.

Communication solution in distribution automation overview

4. Physical interfaces

ARP600 has two hardware variants called dual SIM and single

SIM. Mechanically, the variants are different but include the same protocol conversion functionality.

Variant with dual SIM

The dual SIM variant has two serial ports (RS-232, RS-485) and a four port LAN/WAN switch (RJ-45) for device connectivity. For communication to an upper-level system, the dual SIM version supports 4G (LTE) connectivity, but is also compatible with

GPRS and 3G.. The dual SIM variant also has two SIM card slots for operator redundancy.

Variant with single SIM

The single SIM variant has two serial ports (RS-232, RS-485) and one LAN/WAN port (RJ-45) for device connectivity. For communication to an upper-level system, the single SIM version supports 4G (LTE) connectivity, but is also compatible with GPRS and 3G..

LED panel

The LED panel of the device contains LEDs to indicate the complete operational status of the device.

ABB 5

Wireless Protocol Gateway

ARP600

Product version: 3.3

1 2 3 4 5

1MRS758463 B

6 7 8 9 10

GUID-BA181869-D802-4E3B-A79E-688E1E37D6B2 V1 EN

Figure 3.

LEDs in single SIM variant

1 Batt.

2 Status

3 Power/Error

4 Function

5 Eth 1

6 Eth 2

7 Led 1

8 Led 2

9 Led 3

10 Led 4/GPRS

Table 1. Description of available LEDs on the side panel (single SIM variants)

3

4

5

8

9

6

7

10

LED

1

2

Label

Batt

Status

Power/Error

Function

Eth 1

Eth 2

Led 1

Led 2

Led 2

Led 4/GPRS

-

State

On

Flashing

-

Off

-

-

-

Flashing

Off

On

Flashing

Off

On

Off

On

Flashing

Off

6

Description

LED unassigned

VPN connection is up

VPN connection is starting

VPN connection is disabled

Operating power is turned on

Operating power is turned off

Device is starting

Device is operating normally

Device is not operational

Ethernet link is up

Ethernet link is transferring data

Ethernet link down

LED reserved for future use

LED reserved for future use

LED reserved for future use

LED reserved for future use

Cellular connections up and active

Cellular connection is inactive

ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

1

2 3 4 5 6 7 8 9 10 11

GUID-2F75FFBF-5082-49D1-951E-CDA1A690E70C V1 EN

Figure 4.

LEDs in dual SIM variant

1 ERR

2 RUN

3 VPN

4 FW

5 SIM

6 SIG

7 COM

8 APP

9 USR

10 RS1

11 RS2

1MRS758463 B

ABB 7

Wireless Protocol Gateway

ARP600

Product version: 3.3

3

4

5

6

7

8

9

10

11

Table 2. Description of available LEDs on the side panel (dual SIM variants)

LED

1

Label

ERR

State

On

2 RUN

Flashing

Off

Flashing

Off

VPN

FW

SIM

SIG

COM

APP

USR

RS1

RS2

-

-

-

-

Off

On

Flashing

-

Off

On

Flashing

Off

On

Flashing

Off

On

Flashing

1MRS758463 B

Description

Unit is restarting. LED should be turned off after restart

(usually about 30 seconds)

Error with power supply. Device restarts constantly.

Device is operating normally

Device is operating normally

If the unit is turned on and RUN led is not blinking, the system has an error and is waiting for restart. The unit should restart soon.

VPN connection is up

VPN connection is starting

VPN connection is disabled

Reserved for future use

SIM card has been initialized and it is ready for use

SIM card initialization is in progress

SIM card is not used

Signal level is normal or good

Signal level is weak

There is no signal

Cellular network (Wireless WAN) connection is up

Cellular connection is starting. If the connection is not coming up, check the SIM and SIG LEDs

Cellular connection is stopped

Reserved for future use

Reserved for future use

Reserved for future use

Reserved for future use

8 ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

Front panel

1 2 3 4

5

GUID-FD7297D1-5F9C-49CF-82F0-AF5D989D035D V1 EN

6

Figure 5.

Front panel for single SIM variants

1 Power supply 12...48 VDC

2 Console/serial port

3 Application serial ports

4 LAN/WAN port

5 Power switch

6 Console/serial port switch

7 DIP switches

1

7

2

GUID-CCA1FABA-FF13-4586-9C0A-4A05111345BD V1 EN

Figure 6.

Front panel for dual SIM variants

1 LAN/WAN ports

2 Reset button

3 SIM card slots

4 Console/serial port

3 4

ABB

1MRS758463 B

9

Wireless Protocol Gateway

ARP600

Product version: 3.3

Back panel

1

2

GUID-BB2AF55E-76F0-4C5D-87C2-EACC9F0088BA V1 EN

Figure 7.

Back panel for single SIM variants

1 Antenna connector SMA (female)

2 SIM card slot

1 2

1MRS758463 B

3

GUID-023EC595-C917-40AE-A100-1DFCE0089287 V1 EN

Figure 8.

Back panel for dual SIM variants

1 Application serial ports

2 Antenna connector FME (male)

3 DIP switches

4 Power switch

5 Power supply 12...36 VDC

Antenna panel

The SIM card slots and antenna connector can be found on the antenna panel.

4 5

5. Communication

Wireless Protocol Gateway ARP600 provides a complete solution for integrating remote serial (RS-232/RS-485) or

Ethernet devices with a central management system over a

GPRS, 3G or LTE connection. Industrial protocols IEC-104 and

Modbus TCP are supported for the SCADA connectivity. With

10 the Wireless Protocol Gateway ARP600 protocol conversion feature, conventional IEC-101 and Modbus serial devices can be connected in a reliable way to modern TCP/IP based

IEC-104 and Modbus TCP control systems.

ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

1MRS758463 B

Dual SIM variants include a four port LAN/WAN switch and two

SIM card slots. This can be used in applications such as multiple device connectivity and backup re-routing for a primary communication link.

ARP600 provides a secure and reliable communication solution with support for secure VPN communication, static IP routing, an intelligent self-testing system, NAT, port forwarding and a firewall for monitoring IP traffic and blocking unwanted connections.

More information is available in the Technical data section of this product guide or technical manual available at www.abb.com/substationautomation .

ABB 11

Wireless Protocol Gateway

ARP600

Product version: 3.3

6. Technical data

Table 3. Dimensions

Description

Width × Height × Depth

Width × Height × Depth

Table 4. Hardware

Description

Processor environment

Power

Other

Approvals

Environmental conditions

Processor

Memory

Power supply

Power consumption

Internal clock

Temperature range

Humidity

Protection class

Table 5. Software

Description

Network protocols

Tunneling (VPN)

Configuration and management

Routing and firewall

Serial device connectivity

Table 6. Supported protocols

Master protocol

IEC 60870-5-104

Modbus TCP

TCP/IP, UDP/IP (DNP3)

12

1MRS758463 B

Value

108 × 45 × 175 mm (without antenna) for single SIM variants

167 × 46 × 114 mm (without antenna) for dual SIM variants

Value/Single SIM variants

32 bit RISC

128 MB Flash

128 MB RAM

12...48 VDC (nominal)

1...5 W

Real time

CE

-30...+70°C (operating)

-40...+85°C (storage)

5...85% RH (non condensing)

IP30

Value/Dual SIM variants

32 bit RISC

32 MB Flash

64 MB RAM

12...36 VDC (nominal)

1...7 W

Real time

CE

-30...+70°C (operating)

-40...+85°C (storage)

5...85% RH (non condensing)

IP30

Value

PPP, IP, ICMP, UDP, TCP, ARP, DNS, DHCP, FTP, TFTP, HTTPS,

POP3, SMTP

Open VPN server and client

IPSec

SSH server and client

L2TP

WEB UI, SSH and serial console

SW remote update

Arctic Patrol asset management application for remote configuration and upgrades

Static routing, Ethernet over TCP/IP (bridge), Proxy ARP, Port Forward,

IP Masquerading/NAT, Firewall

Device server application, Serial data over TCP/IP (such as DNP3 over

TCP/IP)

Slave protocol

IEC 60870-5-101

Modbus RTU/ASCII

Serial gateway - serial port data stream (such as DNP3)

ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

Table 7. Network interfaces

Description

Ethernet ports Ethernet/LAN

Serial ports Serial 1/Console

Serial 2

Table 8. Wireless network interfaces (WAN)

Variant type

4G (LTE)

Air interface

GPRS/EDGE

WCDMA/HSPA+

LTE

Table 9. Antenna connectors

Description

Antenna connector for single SIM variants

Antenna connector for dual SIM variants

ABB

1MRS758463 B

Value

10/100 Base-T. Shielded RJ-45

1.5 kV isolation transformer

Ethernet IEEE 802-3, 802-2

RS-232 DTE

Male DB-9 connector

IEC 60870-5-101 protocol support

Full serial and modem signals

300...460 800 bps

Data bits: 7 or 8

Stop bits: 1 or 2

Parity: None, Even, Odd

Flow control: None, RTS/CTS

Protection: 15 kV ESD and short circuit

Console: RS-232, 19200 bps, 8 data bits, 1 stop bit, no parity (8N1)

RS-232 DTE, RS-422, RS-485 (selectable)

Male DB-9 connector

IEC 60870-5-101 protocol support

Full serial and modem signals

300...460 800 bps

Data bits: 7 or 8

Stop bits: 1 or 2

Parity: None, Even, Odd

Flow control: None, RTS/CTS

Protection: 15 kV ESD and short circuit

Frequency

1900/1800/900/850 MHz

2100/1900/900/850 MHz

2600 (band 7)/2100 (band 1)/1800

(band 3)/900 (band 8)/800 (band

20) MHz

Maximum data rate

85.2 Kbps/236.8 kbps

21 Mbit/s

100 Mbit/s

Type

SMA (female, 50 Ω)

FME (male, 50 Ω)

13

Wireless Protocol Gateway

ARP600

Product version: 3.3

Table 10. Electromagnetic compatibility tests (single SIM variants)

Description

Emission tests according to the test specification IEC 61850-3 (Edition

2.0 2013-12)

Immunity tests according to the test specification IEC 61850-3 (Edition

2.0 2013-12)

Radiated disturbance

Conducted disturbance

Electrostatic discharge (ESD)

Radiated radiofrequency electromagnetic field

Electrical fast transient (EFT)

Surge

Conducted radiofrequency electromagnetic field

Power frequency magnetic field

Table 11. Electromagnetic compatibility tests (dual SIM variants)

Description

Emission tests according to the test specification ETSI EN 301489-1

(V1.8.1 2008-04)

Immunity tests according to the test specification ETSI EN 301489-1

(V1.8.1 2008-04)

Conducted spurious emissions

0.15...30 MHz

Radiated spurious emissions

30...1000 MHz

Electrostatic discharge (ESD)

Radiated radiofrequency electromagnetic field

Table 12. EMC compliancy

Description

Standard

Table 13. RoHS and REACH compliancy

Description

Directive

Reference

CISPR 16-2-3

CISPR 16-2-1

EN 61000-4-2 (2008-12)

EN 61000-4-3 (2006-02)

EN 61000-4-4 (2012-04)

EN 61000-4-5 (2005-11)

EN 61000-4-6 (2008-10)

EN 61000-4-8 (2009-09)

Reference

CISPR 22 (2006-03)

CISPR 22 (2006-03)

EN 61000-4-2 (2008-12)

EN 61000-4-3 (2006-02)

Reference

ETSI EN 301489-1 (V1.8.1 2008-04)

Reference

RoHS directive 2002/95/EC

REACH directive 2006/1907/EC

1MRS758463 B

14 ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

1MRS758463 B

7. Mounting

The devices have been equipped with mounting arrangements that are specially designed for DIN rail mounting. A set of DIN rail mounting clips is recommended to be used when mounting.

The device should be mounted preferably inside a robust, locked and weatherproof control cabinet.

As the device uses a cellular radio for data transmission, the surrounding environment can negatively affect the efficacy of these radio signals. Therefore, if a device with the antenna is mounted on the antenna connector, the unit should not be placed in a location where the radio signal might be shadowed, and therefore deteriorated by nearby obstacles or enclosures.

The large metallic surfaces, racks or walls with metallic structures (cabling, concrete iron, and so on) may degrade the antenna performance to a very high extent. In this case, it is highly recommended to use the optional external antenna with appropriate cable. This allows for better positioning of the devices, antennas and thus optimal performance.

Another restriction to the positioning of the device during installation is that it should be mounted in such a way that the required environmental conditions that are set in the Technical data section of this product guide are met.

8. Ordering data

The product label contains basic information about the unit such as product name, serial number and Ethernet MAC address.

The product label is found at the bottom of the device.

Table 14. Ordering data

Description

Radio IF

Data speed max

LAN/WAN

RS-232/RS-485

SIM card

Supply voltage

Modbus RTU to Modbus TCP conversion

IEC-101 to IEC-104 conversion

DNP3 serial over TPC/IP

2

1

ARP600A2260NA

LTE

100 Mbps

1 x x

12...48 VDC x

2

2

ARP600A2560NA

LTE

100 Mbps

4 x x

12...36 VDC x

9. Accessories and ordering data

Table 15. Single SIM variant accessories

Accessory

Rooflex puck antenna

Rooflex Laird Phantom

DIN rail clip set

Accessory kit

Power supply

Mains cable

Antenna adapter

Description Order code

GPRS, 3G and LTE compatible antenna. SMA

(m) connector. Gain 0 dBi.

GPRS, 3G and LTE compatible antenna. SMA

(m) connector. Gain 5.5 dBi.

DIN rail clips set (copper clips + screws)

Includes power supply, two-pin device power connector, Main cable (euro), Null modem cable

(2 × D9), Ethernet cable (RJ-45, Cat5e UTP, cross)

External power supply, two-pin, 100-240

VAC/12 VDC.

2RCA037240

2RCA037660

2RCA028234

2RCA037645

2RCA037246

Main cable for external power supply, Euro plug. 2RCA037647

FME (m) to SMA (m) 2RCA037659

ABB 15

Wireless Protocol Gateway

ARP600

Product version: 3.3

Table 16. Dual SIM variant accessories

Accessory

Rooflex puck antenna

Rooflex Laird Phantom

DIN rail clips

Accessory kit

Power supply

Mains cable

Antenna adapter

1) The antenna adapter 2RCA037658 is required

Description

GPRS, 3G and LTE compatible antenna. FME

(f) connector. Gain 0 dBi.

GPRS, 3G and LTE compatible antenna. SMA

(m) connector. Gain 5.5 dBi.

1)

DIN rail clips set (plastic clip + screws)

Includes power supply, three-pin device power connector, Main cable (euro), Ethernet cable

(RJ-45, Cat5e UTP, cross), RJ-45 console adapter (RJ-45-D9)

Order code

2RCA037239

2RCA037660

2RCA028233

2RCA037646

External power supply, three-pin, 100-240 VAC/

12 VDC.

2RCA037247

Main cable for external power supply, Euro plug. 2RCA037647

FME (f) to SMA (f) 2RCA037658

1MRS758463 B

10. Tools

The devices can be configured using a graphical user interface via a Web based browser. A conventional console interface is also provided. Software updates or configuration adjustments for the devices can be made remotely by uploads over the network from the central control center.

11. References

The www.abb.com/substationautomation portal provides information on the entire range of distribution automation products and services.

16 ABB

Wireless Protocol Gateway

ARP600

Product version: 3.3

12. Document revision history

Document revision/date

A/2015-12-18

B/2017-06-07

Product version

A

3.3

History

First release

Content updated

1MRS758463 B

ABB 17

18

Contact us

ABB Oy

Medium Voltage Products,

Distribution Automation

P.O. Box 699

FI-65101 VAASA, Finland

Phone

Fax

+358 10 22 11

+358 10 22 41094 www.abb.com/mediumvoltage www.abb.com/substationautomation

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