Johnson Controls WT-4000 MCR, 0CR, MCM, 0CM, MFR, 0FR, MFM, 0FM thermostat Installation Instructions

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC)

Room Thermostats

Installation Instructions

Part No. 24-10732-5, Rev. A

Issued July 1, 2014

WT-4000-MCR, WT-4000-0CR, WT-4000-MCM, WT-4000-0CM,

WT-4000-MFR, WT-4000-0FR, WT-4000-MFM, WT-4000-0FM

Refer to the QuickLIT website for the most up-to-date version of this document.

Application

The WT-4000 Series Pneumatic-to-Direct Digital

Control (DDC) Room Thermostats provide reliable zone comfort and enhanced energy economy via remote monitoring and temperature setpoint management. This arrangement provides greater energy policy compliance, and facilitates trending of floor space usage in commercial, industrial, and municipal HVAC environments.

The WT-4000 Series Room Thermostats are ideally suited for energy-saving, pneumatic-to-DDC building upgrades. Designed for non-invasive replacement of existing manual pneumatic thermostats, the

WT-4000 Series Room Thermostats provide a number of DDC features, including remote wireless setpoint control and occupancy scheduling, and continuous room temperature, branch line pressure, and battery status monitoring. All of these features were previously unavailable in existing pneumatic HVAC control systems.

The innovative design of the WT-4000 Series Room

Thermostats completely reshapes the pneumatic

HVAC control industry. The room thermostat itself does not utilize any mechanical parts. A solid state temperature sensor replaces the bi-metallic strip elements for precise room temperature monitoring. In addition, an advanced piezoelectric air valve replaces the mechanical relay for improved branch line pressure control. All of these technologies provide longer, more dependable, and maintenance-free operation.

Models are available for stand-alone applications or wireless mesh communications. In a wireless mesh network application, the WT-4000 Series Room

Thermostat communicates with the controller by means of a Johnson Controls® WT-ROUTER Router and Johnson Controls WT-BAC-IP Gateway.

Some WT-4000 Series Room Thermostats include a binary dry contact input for an occupancy sensor (field furnished), to detect motion and determine if a space is occupied. This feature maximizes up to 30% energy savings in high-energy usage environments such as schools, dormitories, offices, and hospitals by adjusting the temperature of the space based on the occupancy status.

All WT-4000 Series Room Thermostats include an

LCD, with either a Fahrenheit or Celsius temperature display. Depending on the model chosen, the room thermostat can transmit sensed temperature, setpoint temperature, occupancy status, and low battery conditions to an associated router and gateway. The

WT-4000 Series Room Thermostat is designed for indoor, intra-building applications only.

The WT-4000 Series uses a proprietary direct-sequence, spread-spectrum RF technology, and operates on the 2.4 GHz Industrial, Scientific, and

Medical (ISM) band. The room thermostat meets the

IEEE 802.15.4 standard for low power, low duty cycle

RF transmitting systems.

IMPORTANT: The WT-4000 Series

Pneumatic-to-DDC Room Thermostat is intended to provide an input to equipment under normal operating conditions. Where failure or malfunction of the room thermostat could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the room thermostat.

IMPORTANT : Le WT-4000 Series

Pneumatic-to-DDC Room Thermostat est destiné à transmettre des données entrantes à un équipement dans des conditions normales de fonctionnement.

Lorsqu'une défaillance ou un dysfonctionnement du room thermostat risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre

équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en cas de défaillance ou de dysfonctionnement du room thermostat.

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats

Installation Instructions

1

IMPORTANT: The WT-4000 Series

Pneumatic-to-DDC Room Thermostat is not designed or intended for use in mission-critical or life/safety applications.

North American Emissions Compliance

United States

Compliance Statement (Part 15.19)

This device complies with Part 15 of the FCC Rules.

Operation is subject to the following two conditions:

1.

This device may not cause harmful interference, and

2.

This device must accept any interference received, including interference that may cause undesired operation.

Warning (Part 15.21)

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Canada

Industry Canada Statement

The term IC before the certification/registration number only signifies that the Industry Canada technical specifications were met.

Le terme « IC » précédant le numéro d'accréditation/ inscription signifie simplement que le produit est conforme aux spécifications techniques d'Industry

Canada.

Installation

The first step of the installation process is to plan the layout of the devices on the building floor plan. This process includes identifying the desired locations for all

WT-4000 Series Pneumatic-to-DDC Room

Thermostats, as well as the Johnson Controls

WT-BAC-IP Gateway.

Next, measure the radial distances between each

WT-4000 Series Room Thermostat and the

WT-BAC-IP Gateway, to determine if the distances are within 200 ft (61 m). If the distance exceeds 200 ft

(61 m), Johnson Controls WT-ROUTER Routers must be installed to relay signals between each room thermostat and the associated gateway.

The ideal installation provides each room thermostat with at least two routes of transmission to the gateway, to ensure signal transmission success. The nominal transmission range of each router in a standard building is 200 ft (61 m). To ensure proper signal transmission in a wireless mesh network, there should be at least two routers, or one router and one gateway, located within a 200 ft (61 m) radius of every room thermostat.

In order for the devices to connect to the same mesh network, they all must have the same group ID.

Figure 1 illustrates the white sticker on the inside of the

room thermostat housing, that shows the location of the group ID. This white sticker also includes additional device information, including the device ID. Both the group ID and the device ID can be changed in the field;

see Net Config Screen on page 10 for more details.

Figure 1: White Sticker on Inside of

Room Thermostat Housing Showing Location of

Group ID (GID) and Device ID (DID)

2 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Dimensions

4-23/32

(120)

3-3/4

(95)

13/16

(21)

Figure 2: WT-4000 Series Pneumatic-to-DDC Room Thermostat,

Dimensions, in. (mm)

Mounting

The WT-4000-MCR, WT-4000-MCM, WT-4000-MFR,

WT-4000-MFM wireless room thermostat models require the WT-BAC-IP Gateway and WT-ROUTER

Router to operate as a complete wireless solution.

Refer to the WT-BAC-IP Gateway Installation

Instructions (Part No. 24-10732-21) for details on installing the gateway, and the WT-ROUTER Router

Installation Instructions (Part No. 24-10732-13) for details on installing the router.

Tools and Hardware Required

• Couplings or reducers to connect room thermostats to existing air lines

• Needle nose pliers

• Small level

• Fasteners and anchors to secure room thermostats

(site specific)

• Plastic tie wraps to secure routers (site specific)

• Electric drill (optional)

• Building floor plans identifying where the system is to be installed, serving multiple purposes:

To plan the wireless network before installation, by identifying room thermostat locations

To document the location of where each wireless device is installed

Mounting Procedure

Mount the WT-4000 Series Room Thermostat according to the steps that follow. Only those individuals that are experienced with HVAC maintenance and commercial room thermostats should perform this installation.

1.

Remove the old room thermostat from the mounting surface and disconnect the air lines connected to it. Be sure to label the branch line and the main line.

2.

Bend the four locking tabs on the wallplate outward to separate the wallplate from the new

WT-4000 Series Room Thermostat.

3.

Mount the wallplate to the mounting surface: a.

Thread the existing air lines from the wall through the large opening in the wallplate.

b.

Position the wallplate against the mounting surface to be sure it seats flush with the surface.

c.

Use a small level or visually check that the wallplate is level.

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 3

d.

Mounting holes on the wallplate are designed to fit a standard electrical box. If additional mounting holes are required, mark the locations on the mounting surface.

e.

Remove the wallplate from the mounting surface and drill any additional mounting holes as needed at each of the marked locations.

f.

Use the appropriate mounting hardware (field furnished) for the specific mounting surface and secure the wallplate to the surface.

4.

Connect the air lines to the room thermostat. See

Clean Air Requirements on page 5 to ensure that

the air supply is clean, dry, and oil-free.

IMPORTANT: Avoid applying excessive pressure while making the air line connections to the barbed fittings on the room thermostat. Failure to do so may damage the room thermostat and void the warranty.

5.

Install the four 3.6 V lithium batteries included with the room thermostat into the battery compartment.

Be sure to match the positive (+) battery ends with the positive (+) battery terminals in the battery compartment.

Note: The room thermostat can operate with just two batteries installed; however, it operates for a significantly shorter period of time. To maximize battery life, we recommend that all four batteries be installed.

6.

Once powered up, the room thermostat initializes in: a.

30 seconds if the room thermostat can connect to a network.

b.

3 minutes if a network is not present.

IMPORTANT: Do not press any buttons during the initialization process. Configuration changes made during initialization are not saved.

Figure 3 illustrates the LCD during room

thermostat initialization.

Figure 3: LCD during Initialization

7.

Check the wireless connectivity at the intended room thermostat installation location. It may take approximately 30 seconds for the room thermostat to initialize.

a.

Look at the wireless connection status

indicator on the room thermostat LCD

(Figure 5). If

shows on the upper-right corner of the LCD, the wireless connection is established and the room thermostat is operating properly. If the LCD is blank in the upper-right corner, there is no wireless connection.

b.

Look at the number of routes to the

WT-BAC-IP Gateway on the room thermostat

LCD (Figure 5). If the number of routes is

blank, the room thermostat is not connected to the gateway. If the number 1 shows, there is one connection. If the number 2 shows, there are two or more connections and the room thermostat is operating properly.

8.

Attach the room thermostat to the previously installed wallplate by aligning the slot in the room thermostat housing with the top of the wallplate and sliding the bottom of the room thermostat housing over the bottom of the wallplate.

9.

Document the device ID and the location of each room thermostat on the floor plan. A white sticker on the inside of the room thermostat housing

includes the device ID (Figure 1).

4 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Safety Measures for Electrostatic Sensitive

Devices (ESDs)

The WT-4000 Series Room Thermostat includes an

ESD-sensitive circuit board. Use caution when handling the room thermostat when the backplate

(wallplate) is removed. Always carry the room thermostat in the static bag it was shipped in. Do not physically touch any part of the circuit board while connecting air lines, without wearing ESD protective gear. Even minimal electrostatic discharge can severely damage the room thermostat.

Clean Air Requirements

Before installing WT-4000 Series Room Thermostats, check that the air in the pneumatic lines is properly cleaned. Clean, dry, and oil-free air in the main supply line is required for normal room thermostat operation.

The pneumatic system must include a properly operating air dryer and coalescing air filter that removes water, oil, and other impurities from the main supply air before it reaches the room thermostat. If the existing pneumatic system is contaminated with water or oil, Johnson Controls recommends installation of a pre-filter before each room thermostat to protect the device from contaminants and failure.

Note: Room thermostat failures due to main supply air contamination with impurities including water, oil, dust, or other solid particles are not replaceable under the product warranty.

Johnson Controls recommends using the following in-line air filter with WT-4000 Series Room

Thermostats:

• Johnson Controls A-4000-1037 In-Line Air Filter

Before installing room thermostats, check for the following:

• An air dryer that is operating properly

• A coalescing air filter that is replaced and maintained properly

• In-line air filters before each room thermostat where necessary

Order of Installation for Wireless Room

Thermostat Models

The WT-4000-MCR, WT-4000-MCM, WT-4000-MFR,

WT-4000-MFM wireless room thermostat models look for a wireless network as soon as they are powered up.

We recommend that the WT-BAC-IP Gateway and

WT-ROUTER Router are installed first to establish a network connection before the room thermostats are installed and powered.

If the room thermostats are installed before establishing a wireless network, be aware of the following:

• Once powered up, the room thermostat initializes and looks for a network for 3 minutes. During

initialization, the LCD shows code 512 (Figure 3).

IMPORTANT: Do not press any buttons during the initialization process. Configuration changes made during initialization are not saved.

• The room thermostat operates in the Occupied

Mode with the following default settings:

• Setpoint temperature: 70°F (21°C)

• Comfort Zone: ±3F° (±1.8C°)

• The default settings can only be changed from the controller tool, once the WT-BAC-IP Gateway is installed.

• Once the WT-BAC-IP Gateway and the

WT-ROUTER Routers are installed, check the LCD on each room thermostat to confirm that they are

connected to the network (Figure 5).

• The default sampling interval is 5 minutes, so it may take some time for all of the room thermostats to establish a network connection.

In summary, install the components of the mesh network in the following order:

1.

Install the WT-BAC-IP Gateway.

2.

Install the WT-ROUTER Routers.

3.

Configure the WT-4000 Series Room Thermostats;

see Setup and Adjustments on page 6.

4.

Install the WT-4000 Series Room Thermostats; see

Mounting Procedure on page 3.

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 5

Setup and Adjustments

Since the room thermostats are battery-powered devices with internal memory, they can be configured prior to, or right after, installation. Johnson Controls recommends that all of the room thermostats be configured before installation, to prevent any possible issues with operation.

LCD – See Figure 5

for LCD Details

Shoulder Mode Button –

Triggers Manual Shoulder

(Unoccupied) Mode

Up Button –

Increases the Room

Temperature Setpoint

Override Mode Button –

Triggers Manual Override

(Occupied) Mode

Down Button –

Decreases the Room

Temperature Setpoint

Light Button – Lights the

Display for 10 Seconds

Figure 4: WT-4000 Series Pneumatic-to-DDC Room Thermostat

Button Descriptions

Operating Mode Wireless Connection Status

Room Temperature or

Requested Setpoint

(When Up or Down

Buttons are Pressed)

Actual Branch

Line Pressure (psig)

Received Signal

Strength Indicator

Number of Routes to the

WT-BAC-IP Gateway

Battery Voltage Level

Heat or Cool Output

Fan Output

Requested Branch

Line Pressure (psig)

Error Code Display

Figure 5: Expanded View of LCD Showing Details

6 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

LCD Details

Operating Mode

a.

Occupied – Scheduled Occupied Mode: The temperature can be adjusted within the

Comfort Zone.

b.

Unoccupied – Scheduled Unoccupied

Mode: The HVAC controls are off and the temperature cannot be adjusted. To turn the

HVAC controls on, press the Override button

to put the room thermostat in the

Override mode, and then adjust the temperature setting using the Up/Down buttons.

c.

Override – Manual Override Mode: The temperature can be adjusted within the

Comfort Zone.

d.

Shoulder – Manual Unoccupied Mode: The temperature cannot be adjusted. To put the room thermostat back to its scheduled mode, press the Shoulder button again;

Occupied reappears on the main screen.

Wireless Connection Status

Indicates if the room thermostat is connected to the

WT-BAC-IP Gateway.

a.

: A connection is established.

b.

Blank: There is no connection.

Number of Routes to the WT-BAC-IP Gateway

Indicates how many communication paths exist between the room thermostat and the WT-BAC-IP

Gateway.

a.

Blank: The room thermostat is not connected to the WT-BAC-IP Gateway.

b.

1: One connection exists.

c.

2: Two or more connections exist and the room thermostat is operating properly.

Battery Voltage Level

a.

: The battery is fully charged.

b.

: The battery charge is low and the batteries should be replaced.

Heat or Cool Output

a.

: Cooling is on.

b.

: Heating is on.

Requested Branch Line Pressure – psig (kPa)

Indicates the required branch line pressure based on the control calculation.

Actual Branch Line Pressure – psig (kPa)

Indicates the measured values of the branch line pressure. The actual branch line pressure should be within 0.6 psig (4 kPa) of the requested branch line pressure.

Display Codes

Table 1: Display Codes

Description

2

4

Display

Code

0 psig (0 kPa) available in main line

Insufficient branch line pressure

8

12

16

22

24

512

1024

Any

Other

Number

Pressure down leak in the system (pressure decreases when it should remain constant)

Insufficient branch line pressure and pressure down leak in the system

Pressure up leak in the system (pressure increases when it should remain constant)

Insufficient branch line pressure and pressure up leak in the system

Both pressure down leak and pressure up leak in the system

Configuring wireless network

Time and Date need to be configured

(Stand-Alone Mode)

Product error; contact the local

Johnson Controls representative

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 7

Received Signal Strength Indicator

Indicates the relative strength of the wireless signal between the room thermostat and the device it is communicating with.

a.

-39 and higher: A strong and solid wireless connection exists; no further analysis is required.

b.

-44 to -40: The wireless signal is getting through; however, the room thermostat should be monitored. If the signal strength deteriorates further, there is a risk of data loss.

Consider adding a WT-ROUTER Router between the devices to strengthen the signal.

c.

-45 and lower, or --- : The room thermostat has a very weak wireless connection or it is failing to connect to other devices on the network, resulting in the loss of a significant number of data packets. The room thermostat may be located too far from the other devices or there may be wireless interference in the area. To strengthen the wireless signal, add a

WT-ROUTER Router between the problematic devices on the network to create an additional connection point.

Room Temperature or Requested Setpoint

Indicates the current room temperature. Pressing the

Up/Down buttons once shows the locally-defined setpoint temperature.

Adjusting the Room Setpoint Temperature

The WT-4000 Series Room Thermostat operates in conjunction with the preset building configuration parameters; therefore, the room setpoint temperature can only be changed within predefined Comfort Zone limits.

1.

Confirm that the room thermostat is in the scheduled Occupied Mode; the top of the LCD must read Occupied.

2.

The temperature reading on the LCD displays the current room temperature. To increase or decrease the room setpoint temperature, press the Up/Down buttons to select the desired setpoint.

a.

When the Up/Down buttons are pressed once, the LCD shows the user-defined room setpoint value and the LCD reads Setpoint.

Note: When the room temperature and the setpoint value are the same, the HVAC equipment is off.

b.

If neither the Up or Down button is pressed again, the LCD returns to the main screen within 5 seconds.

c.

When the setpoint is displayed, keep pressing the Up/Down buttons to reach the desired room setpoint temperature.

d.

If the Up/Down buttons are pressed and the setpoint stops increasing or decreasing, predefined Comfort Zone limits have been reached. If the setpoint does not change, the local controls are disabled.

Note: Contact the building administrator if the room temperature minimum or maximum allowable settings are not comfortable.

e.

The room thermostat decides to heat or cool based on the current room temperature and the specified setpoint.

3.

When the desired setpoint is specified, the LCD returns to the main screen within 5 seconds.

4.

If the LCD reads Unoccupied, the room thermostat is scheduled to be in the Unoccupied

Mode. If the area requires heating or cooling while the room thermostat is in the Unoccupied Mode, press the Override button to change the

room thermostat to the Override Mode. See Using

the Override Mode Button that follows.

Using the Override Mode Button

If the LCD reads Unoccupied, the room thermostat is scheduled to be in the Unoccupied Mode and the local room thermostat controls are disabled. If the area requires heating or cooling:

1.

Press the Override button to change the room thermostat to the Override Mode.

2.

The room thermostat stays in the Override Mode, as defined by the configuration parameters (default

2 hours). The room setpoint temperature can be adjusted within predefined Comfort Zone limits for the duration of the Override Mode period.

3.

See Step 2 in the Adjusting the Room Setpoint

Temperature section to change the room setpoint

temperature.

4.

Once the Override Mode period expires, the room thermostat returns to its originally scheduled mode.

If the heating or cooling period needs to be extended, press the Override button again

and follow Step 2 in the Adjusting the Room

Setpoint Temperature section.

8 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Using the Shoulder Mode Button

The Shoulder Mode button allows the WT-4000 Series

Room Thermostat to be placed into a shallow setback mode. When the room thermostat is activated, it does not use HVAC equipment as long as the temperature is within the Shoulder Mode configured setpoint limits

(default ±5F° [±3C°]).

For example, with a setpoint of 70°F (21°C) and the

Shoulder Mode activated, the room thermostat does not turn the HVAC equipment on as long as the room temperature is between 65 and 75°F (18 and 24°C).

Use the Shoulder Mode to save energy when a room or zone is vacated earlier than when the Unoccupied

Mode is scheduled to begin.

1.

Press the Shoulder button

Shoulder Mode.

to activate the

2.

The Shoulder Mode period has a limited duration; the room thermostat goes back to its regularly scheduled mode at the next scheduled Unoccupied

Mode change.

3.

Press the Shoulder button the Occupied Mode.

again to return to

Configuration

The following steps describe pre-installation, device-level configuration.

Room Thermostat Configuration Mode

1.

Bend the four locking tabs on the wallplate outward to separate the wallplate from the room thermostat.

2.

Install the four 3.6 V lithium batteries included with the room thermostat into the battery compartment.

Be sure to match the positive (+) battery ends with the positive (+) battery terminals in the battery compartment.

3.

Once powered up, the room thermostat initializes in: a.

30 seconds if the room thermostat can connect to a network.

b.

3 minutes if a network is not present.

IMPORTANT: Do not press any buttons during the initialization process. Configuration changes made during initialization are not saved.

Figure 3 illustrates the LCD during room

thermostat initialization.

4.

Press and hold the Shoulder button and the

Override button simultaneously for

6 seconds to set the room thermostat in the

Configuration Mode. Initially, the LCD changes to

the firmware version screen (Figure 6), and then

after 10 seconds the configuration menu appears

(Figure 7).

5.

Use the Up/Down buttons to navigate through the room thermostat menu. All further configuration settings must be made while in the Configuration

Mode.

Note: If the configuration screen is left idle for

10 seconds, it returns to the normal operation screen.

DF: Display Firmware Number

RF: Radio Module Firmware Number

CH: Radio Channel Number

GI: Device Network Group ID

DI: Unique Thermostat Device ID

Firmware

DF 0. 3. 37

RF 1. 16. 14

CH 11

GI 111.111

DI 71.40

Figure 6: WT-4000 Series Room Thermostat Firmware Version Screen

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 9

Net Config Screen

1.

While in the Configuration Mode, press the

Up/Down buttons to select the Net Config option

(Figure 7).

Mesh

Net Config

Fan Mode

Standalone

Maintenance

Figure 7: Selecting Net Config

Maintenance – Pneumatic Settings

1.

While in the Configuration Mode, press the

Up/Down buttons to select the Maintenance option

(Figure 9).

Mesh

Net Config

Fan Mode

Standalone

Maintenance

Figure 9: Selecting Maintenance

2.

Press to confirm the selection.

3.

Press the Up/Down buttons to select CH to change the radio channel number, GI to change the device network group ID, and DI to change the unique

thermostat device ID (Figure 8).

2.

Press to confirm the selection.

3.

Press the Up/Down buttons to select the

Dir Acting, SP Psi, Gain, Prop Bnd, or Unoc Psi

option (Figure 10).

Network

Information

CH 11

GI 111.111

DI 71.40

Dir Acting

SP Psi

Gain

  

 

Prop Bnd

     

     

       

Unoc Psi 0.0

Figure 10: Selecting the Pneumatic Settings

Figure 8: Selecting CH, GI, or DI

4.

Press to confirm the selection. The LCD returns to the normal operation screen, and the settings are effective immediately.

4.

Press to edit the selected option, which is highlighted on the menu.

5.

Change the direction as desired (Figure 11).

Dir Acting

SP Psi

       

Gain

  

Prop Bnd

Unoc Psi

9.0

     

       

0.0

Figure 11: Changing the Direction

a.

Press the Up button acting (Dir Acting).

+

to enable direct b.

Press the Down button acting (Rev Acting).

-

to enable reverse

10 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

6.

Press to confirm the selection.

7.

Change the setpoint pressure as desired

(Figure 12).

Dir Acting

SP Psi

 

 

     

     

Prop Bnd

Unoc Psi

       

0.0

Figure 12: Changing the Setpoint Pressure

11. Change the proportional band – proportional

range/throttling range as desired (Figure 14).

Dir Acting

SP Psi

       

Gain

  

Prop Bnd

Unoc Psi

 

9.0

     

       

0.0

Figure 14: Changing the Proportional Band –

Proportional Range/Throttling Range

a.

Press the Up button

+

to increase the branch line pressure at setpoint. The valid range is 1 to 22 psig (7 to 152 kPa), adjustable in increments of 0.5 psig (3 kPa). The default setting is 9 psig (62 kPa).

b.

Press the Down button

-

to decrease the branch line pressure at setpoint.

8.

Press to confirm the selection.

9.

Change the gain/sensitivity as desired

(Figure 13).

Dir Acting

SP Psi

 

 

     

     

Prop Bnd

       

Unoc Psi 0.0

Figure 13: Changing the Gain/Sensitivity

a.

Press the Up button

+

to increase the proportional band – proportional range/ throttling range. The valid range is 0 to 10F°

(0 to 6C°), adjustable in increments of 1F°

(0.6C°). The default setting is 6F° (3.6C°).

b.

Press the Down button

-

to decrease the proportional band – proportional range/ throttling range.

12. Press to confirm the selection.

13. Change the unoccupied mode pressure as

desired (Figure 15).

Dir Acting

SP Psi

 

 

     

     

Prop Bnd

       

Unoc Psi 0.0

Figure 15: Changing the Unoccupied Mode

Pressure

a.

Press the Up button

+

to increase the gain/sensitivity. The valid range is 1 to 5 psi/F°

(13 to 65 kPa/C°), adjustable in increments of

0.5 psig (3 kPa). The default setting is 2 psi/F°

(26 kPa/C°).

b.

Press the Down button gain/sensitivity.

-

to decrease the

10. Press to confirm the selection.

a.

Press the Up button

+

to increase the branch line pressure during Unoccupied Mode periods. The valid range is 0 to 22 psig (0 to

152 kPa), adjustable in increments of 0.5 psig

(3 kPa). The default setting is 0 psig (0 kPa).

b.

Press the Down button

-

to decrease the branch line pressure during Unoccupied Mode periods.

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 11

14. Press to confirm the selection.

15. Press to go back to the previous screen button when done.

Note: If the configuration screen is left idle for

10 seconds, it returns to the normal operation screen.

Commissioning

Table 2 includes a list of configurable settings that

define how WT-4000 Series Room Thermostat pneumatic pressure commands correlate with the temperature values. Refer to the HVAC equipment documentation or service personnel for the actual values that should be configured on the room thermostat.

Table 2: WT-4000 Series Room Thermostat Configurable Settings

Settings Details Range Increments System

Defaults

Net Config

Direction

Setpoint, psig (kPa)

Gain/

Sensitivity

Proportional

Band –

Proportional

Range/

Throttling

Range

Unoccupied

Mode, psig (kPa)

Operational

CH – to change the radio channel number 11 through 26

GI – to change the device network group ID Two fields separated by a period; both fields are 1 through 255

DI – to change the unique thermostat device ID Two fields separated by a period; first field is 1 through 159, and second field is

1 through 246

Pneumatic

Direct acting – branch line pressure increase turns on cooling; decrease turns on heating

N/A

Reverse acting – branch line pressure increase turns on heating; decrease turns on cooling

Branch line pressure when the room temperature and setpoint are equal (heating and cooling outputs are off)

Branch line pressure change needed to change the room temperature by 1F° (0.6C°)

Temperature range that represents movement of the controlled device from fully closed to fully open; typically 6F° (3.6C°) or 4 psi (28 kPa)

Branch line pressure during the Unoccupied

Mode (heating and cooling outputs are off)

1 to 22 psig

(7 to 152 kPa)

1 to 5 psi/F°

(13 to 65 kPa/C°)

0 to 10F°

(0 to 6C°)

0 to 22 psig

(0 to 152 kPa)

1

1

1

N/A

0.5 psig

(3 kPa)

0.5 psig

(3 kPa)

1F°

(0.6C°)

0.5 psig

(3 kPa)

11

111.111

71.40

Direct acting

9 psig

(62 kPa)

2 psi/F°

(26 kPa/C°)

6F°

(3.6C°)

0 psig

(0 kPa)

12 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Operation

The WT-4000 Series Pneumatic-to-DDC Room

Thermostats are regulated by a number of operational modes that can be triggered by inputs such as changes in inside and outside environments, data received from other sensing devices, and scheduled times. Each mode is designed to optimize energy use under certain conditions, and has a set of rules that manages operation of HVAC equipment and restricts local room thermostat requests.

The two types of operational modes are scheduled and manual. Scheduled modes are triggered by occupancy schedules, and provide energy savings by aligning the operation of HVAC equipment to the actual building occupancy. Manual modes are initiated by the user at the room thermostat level, and adjust the operation of

HVAC equipment manually outside of the schedule, but within set energy policy parameters.

The WT-4000 Series Room Thermostats are designed to support any 0 to 22 psig (0 to 152 kPa) pneumatic

HVAC control system. Variation in branch line pressure is proportional to the deviation of room temperature from the setpoint. The proportional factor is determined by the gain/sensitivity, which is defined as the change in branch line pressure in psi (kPa) in response to a 1F°

(0.6C°) change in room temperature.

Figure 16 illustrates the linear relationship between

branch line pressure and room temperature, at a given setpoint for a Direct Acting (DA) room thermostat configuration. For a Reverse Acting (RA) room thermostat configuration, the graph is inverted horizontally.

Gain/

Sensitivity

Setpoint

Pressure

Half of the

Proportional Band

Set-

Point

Half of the

Proportional Band

Temperature, °F (°C)

1F°

(0.6C°)

Dead Zone

±1F° (±0.6C°)

Figure 16: Branch Line Pressure vs. Room Temperature

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 13

In a DA room thermostat configuration, the branch line pressure increases in response to an increase in room temperature. When the room temperature is within the

±1F° (±0.6C°) dead zone around the setpoint, the branch line pressure is regulated at the setpoint pressure, and the pneumatic actuator is at the minimum heat (cool or neutral) position.

When the room temperature rises above the setpoint plus the dead zone, the branch line pressure increases proportionally to the increase in temperature. The proportional factor is defined by the gain/sensitivity value.

When the room temperature decreases below the setpoint minus the dead zone, the branch line pressure decreases proportionally to the decrease in temperature. The proportional band defines the temperature range, where the branch line pressure changes proportionally to the change in temperature.

Note: The setpoint pressure, dead zone, gain/sensitivity, and proportional band are adjusted using the menu buttons on the WT-4000 Series Room

Thermostat.

Wireless Operation

The WT-4000 Series Pneumatic-to-DDC Room

Thermostats include wireless and stand-alone models, designed to monitor and control pneumatic HVAC systems. The room thermostats are equipped with a

2.4 GHz IEEE 802.15.4 radio that communicates via a wireless mesh network. The wireless mesh network forms itself, and data communications enable remote monitoring, adjustment, and trending to provide longer and more dependable and maintenance-free operation.

Note: For each room thermostat in the wireless mesh network, only one object can be written at a time, and the next object cannot be written for at least 5 minutes.

In a wireless mesh network, the room thermostat operates as a battery-powered end node. Being an end node, the room thermostat does not operate as a router to relay data for other devices in the mesh network.

Instead, the room thermostat communicates with the wireless mesh network as an individual device that transmits and receives its own data only, to and from the WT-BAC-IP Gateway or through other

WT-ROUTER Routers.

During wireless operation, an antenna icon appears in the upper-right corner of the LCD when the room thermostat communicates with the wireless mesh

network (Figure 17). The number below the antenna

icon represents the number of devices that the room thermostat can communicate with. It is desirable that the room thermostat have two devices it can communicate with. With two devices, if one communication link fails, then the other communication link can be used without delaying any transmissions.

Figure 17: LCD during Wireless Communication

When the room thermostat is installed in buildings with common sheetrock walls, the nominal radio communication range of the room thermostat is approximately 200 ft (61 m). If the room thermostat is located more than 200 ft (61 m) from the WT-BAC-IP

Gateway, then WT-ROUTER Routers must be installed to relay data generated by the room thermostat back to the WT-BAC-IP Gateway.

14 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Stand-Alone Operation

Stand-Alone Room Thermostat Occupancy

Programming

The WT-4000-0CR, WT-4000-0CM, WT-4000-0FR, and WT-4000-0FM models operate as stand-alone pneumatic-to-DDC room thermostats with an independent time clock, and can be programmed with a Weekday/Weekend occupancy schedule.

During stand-alone operation, a person icon appears in

the upper-right corner of the LCD (Figure 18). When

the room thermostat is powered up for the first time, the number 1024 appears on the bottom of the LCD indicating that the time and date need to be set before the device can operate according to the occupancy schedule.

Figure 18: LCD during Stand-Alone Operation

A complete 7-day schedule consists of two independent components:

• Weekday Schedule – Monday through Friday

• Weekend Schedule – Saturday through Sunday

Each component is split into two parts to be scheduled as Occupied or Unoccupied Mode:

• Weekday 1

• Weekday 2

• Weekend 1

• Weekend 2

Each part can be configured to Occupied or

Unoccupied Mode independently, to accommodate for daytime or nighttime shift schedules.

For each Occupied Mode, the following features can be configured:

• Occupied Mode start time

• Temperature setpoint range – adjustable ±14F°

(±8.4C°) by the room occupants

For each Unoccupied Mode, the following features can be configured:

• Unoccupied Mode start time

• Upper temperature limit

• Lower temperature limit – the room thermostat is off while the room temperature is within these limits

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 15

The start time of each schedule part is automatically the end time of the previous schedule part. For example, when the occupied schedule is 6 A.M. to

6 P.M., the Occupied Mode starts at 6 A.M. and the

Unoccupied Mode starts at 6 P.M. Figure 19 and

Figure 20 illustrate the Occupied and Unoccupied

Mode schedule setup.

Occupied or Unoccupied

(Defines the occupancy mode of the part.)

Setpoint Temperature

(Defines the Occupied Mode setpoint temperature of the part.)

 

Weekday 1

Occupied

07:00

70

 

 

 

Weekday 1, Weekday 2,

Weekend 1, or Weekend 2

(Defines which part is being edited.)

Time in 24-Hour Format

(Defines the start time of the part.)

Figure 19: WT-4000 Series Pneumatic-to-DDC Room Thermostat

Schedule Setup Screen for Occupied Mode

Occupied or Unoccupied

(Defines the occupancy mode of the part.)

Upper Temperature Limit

(Defines the Unoccupied Mode upper temperature limit of the part.)

 

Weekday 2

Unoccupied

18:00

85 55

 

 

 

Weekday 1, Weekday 2,

Weekend 1, or Weekend 2

(Defines which part is being edited.)

Time in 24-Hour Format

(Defines the start time of the part.)

Lower Temperature Limit

(Defines the Unoccupied Mode lower temperature limit of the part.)

Figure 20: WT-4000 Series Pneumatic-to-DDC Room Thermostat

Schedule Setup Screen for Unoccupied Mode

16 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Stand-Alone Room Thermostat Configuration

To set the time and program the stand-alone room thermostat occupancy schedule and temperature setpoints:

1.

Press and hold the Shoulder button and the

Override button simultaneously for

10 seconds to set the room thermostat in the

Configuration Mode. Initially, the LCD changes to the firmware version screen, and then after

10 seconds the configuration menu appears.

Confirm that the first line in the configuration menu shows Standalone; if it indicates Mesh, switch to

Standalone (Figure 21).

a.

Press the Up button

+

.

3.

Press press

to confirm the selection.

4.

Select Date & Time on the menu (Figure 23) and

to enter the setup screen.

 Weekday

 Weekend

 

 

Figure 23: Selecting Date and Time

5.

In the Date & Time menu (Figure 24), press

to highlight the menu options that require editing. b.

Press to select.

c.

Press the Up button

+

or the Down button

-

to change the value.

d.

Press to confirm the selection.

Year             2014

       

        

       

Minute            01

Figure 24: Setting the Date and Time

Standalone

Net Config

Fan Mode

Standalone

Maintenance

Figure 21: Stand-Alone Menu

2.

Use the Up/Down buttons to select Standalone on

the menu (Figure 22).

Standalone

Net Config

Fan Mode

Standalone

Maintenance

Figure 22: Selecting the Stand-Alone Mode

6.

Press the Up button

+

or the Down button

-

to change the value.

7.

Press to confirm the selection.

8.

Repeat Step 5 through Step 7 until all of the menu

options are configured correctly. Press the Up button

+

or the Down button

-

to scroll through the date and time menu options.

9.

While in the configuration menu, use the Up/Down buttons to navigate to Weekday to program the weekday schedule.

10. Press to open the weekday schedule.

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 17

11. Set the Weekday 1 schedule (Figure 25), which is

usually the start of the Occupied Mode.

 

Weekday 1

Occupied

07:00

70

 

 

 

Figure 25: Setting the Weekday 1 Schedule

b.

Press c.

Press the Up button

+

or the Down button

-

to change the selection to Weekday 2.

d.

Press

to highlight the selection.

to save the setting.

a.

Leave the top line as Weekday 1.

b.

Press the Up button

+

or the Down button

-

to scroll through the occupancy mode, start time, and lower temperature limit menu items.

c.

Press to open a specific menu item.

e.

Press the Up button

+

or the Down button

-

to scroll through the occupancy mode, start time, upper temperature limit, and lower temperature limit menu items.

f.

Press to open a specific menu item.

d.

Press the Up button

+

or the Down button

-

to change the value, then press save the setting.

12. Set the Weekday 2 schedule (Figure 26).

 

Weekday 2

Unoccupied

18:00

85 55

 

 

 

Figure 26: Setting the Weekday 2 Schedule

to a.

Press the Up button

+

or the Down button

-

to navigate to Weekday 1.

g.

Press the Up button

+

or the Down button

-

to change the value, then press save the setting.

to

13. While in the configuration menu, use the Up/Down

buttons to navigate to Weekend (Figure 27).

Standalone

 Weekday

 Weekend

 

 

Figure 27: Selecting Weekend

14. Program the weekend schedule in a similar manner as the weekday schedule.

15. Once all programming is complete, press exit the Configuration Mode.

to

18 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Occupancy Programming Example – Standard

Office Hours

• Setpoint: 70°F

• Occupied from 9 A.M. to 5 P.M., Monday through

Friday

• Saturday and Sunday: Unoccupied, Upper Limit is

85°F, Lower Limit is 55°F

Program the WT-4000 Series Room Thermostat

schedule setup screens as illustrated in Figure 28.

 

Weekday 1

 

 

Weekday 2

 

Weekend 1 Weekend 2

Occupied

Unoccupied Unoccupied

 

 

 

09:00 17:00

 

09:00*

   

70

 

85 55

 

85

 

55

 

85

 

 

 

* The start and end times are irrelevant, since both weekend parts are set to the same unoccupied mode.

17:00*

55

Figure 28: Occupancy Programming Schedule;

Standard Office Hours

Occupancy Programming Example – Night Shift

Hours

• Setpoint: 70°F

• Occupied from 3 P.M. to 6 A.M., Monday through

Sunday

Program the WT-4000 Series Room Thermostat

schedule setup screen as illustrated in Figure 29.

 

 

 

85

06:00

 

55

 

70

Occupied

 

Weekend 1

Unoccupied

06:00

 

 

85

 

55

 

Figure 29: Occupancy Programming Schedule;

Night Shift Hours

Weekend 2

Occupied

15:00

70

 

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 19

Occupancy Programming Example – Extended

Office Hours with Weekend Schedule

• Setpoint: 70°F

• Occupied from 8 A.M. to 6 P.M., Monday through

Friday

• Occupied from 10 A.M. to 1 P.M., Saturday and

Sunday

Program the WT-4000 Series Room Thermostat

schedule setup screen as illustrated in Figure 30.

Weekday 1

Occupied

08:00

 

70

 

 

 

 

Weekday 2

Unoccupied

85

18:00

 

55

 

 

Weekend 1

Occupied

10:00

70

 

Figure 30: Occupancy Programming Schedule;

Extended Office Hours with Weekend Schedule

 

Unoccupied

85

13:00

 

55

Room Thermostat Operational Modes

Scheduled Modes

Scheduled WT-4000 Series Pneumatic-to-DDC Room

Thermostat operational modes are regulated by the

HVAC schedules, as defined by the user. The HVAC schedules can be set in advance through the building automation system for wireless communicating models, and locally at each room thermostat for stand-alone models. The room thermostat executes the

HVAC schedules automatically.

Occupied Mode

Use the Occupied Mode when the room is scheduled to be occupied. During the Occupied Mode, the room temperature is defined by two values set by the room thermostat configuration parameters:

• Setpoint – the targeted room temperature for the season

• Comfort Zone – the optimal temperature range around the setpoint

The room thermostat maintains the room temperature within the Comfort Zone. If the room temperature falls outside of the range of the Comfort Zone, the room thermostat reacts accordingly and automatically requests heating or cooling.

The room thermostat allows users to adjust the room temperature using the local room thermostat, as long as the desired room temperature is within the range of the Comfort Zone. If the user requests heating or cooling outside of the range of the Comfort Zone, the request at the local room thermostat is overwritten by the room thermostat configuration parameters.

Example: The setpoint temperature is 70°F (21°C) and the range of the Comfort Zone is ±3F° (±1.8C°) around the setpoint temperature. The user is manually able to affect the room temperature only between 67 and 73°F

(19 and 23°C), regardless of the temperature requested on the LCD of the local room thermostat.

Stand-alone room thermostats do not feature a configurable Comfort Zone. Instead, stand-alone models have a factory set range of ±14F° (±8.4C°) around the installer-configured setpoint temperature in the Occupied Mode.

Unoccupied Mode

Use the Unoccupied Mode to save energy during those times when a room is unoccupied. The room thermostat does not call for heating or cooling when the room temperature is within the upper and lower

Unoccupied Mode temperature limits. If the room temperature falls outside of the upper and lower

Unoccupied Mode temperature limits, the room thermostat calls for heating or cooling to bring the room temperature back within the Unoccupied Mode upper and lower temperature limits.

20 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Manual Modes

The following manual modes cannot be scheduled or triggered remotely. Instead, these manual modes can only be initiated locally via user interface with the room thermostat. All parameter-defining rules of each mode

are configurable; see Table 3.

Override Mode

Press the Override button on the room thermostat to initiate the Override Mode. The Override

Mode has a limited duration time, set by the room thermostat configuration parameters. After the Override

Mode expires, the room thermostat returns to its regularly scheduled mode.

The Override Mode overrides the scheduled Occupied

Mode or Unoccupied Mode by allowing the user to control the HVAC system through the local thermostat, and it permits a wider Comfort Zone range. If the room temperature is outside the Override Comfort Zone range, the room thermostat disables the local thermostat controls.

The Override Mode Comfort Zone range and the

Override Mode duration time are set by the room

thermostat configuration parameters; see Table 3.

Shoulder Mode

Press the Shoulder button on the WT-4000

Series Room Thermostat to initiate the energy saving transition from the Occupied Mode to the Unoccupied

Mode. While in the Shoulder Mode, the room thermostat does not call for heating or cooling when the room temperature is between the upper and lower

Shoulder Mode Comfort Zone temperature limits.

Use the Shoulder Mode to manually set back the room temperature setpoint if occupants leave the facility earlier than the scheduled time. Doing so essentially overrides the current schedule, until the next scheduled mode change occurs. For example, when the zone is running a 5-day, 8 A.M. to 6 P.M. occupancy schedule but one day the occupants are leaving at 2 P.M., the zone can be manually set into Shoulder Mode at 2 P.M.

The room thermostat remains in Shoulder Mode until

6 P.M., at which time it follows its regular schedule again.

The upper and lower Shoulder Mode Comfort Zone temperature limits are set by the room thermostat

configuration parameters; see Table 3.

Note: The Shoulder Mode can also be used as a

Demand Response Mode, which can be triggered remotely from the monitoring and control application.

Fail-Safe Features

The WT-4000 Series Pneumatic-to-DDC Room

Thermostats have a number of programmed fail-safe features that ensure continuous HVAC operation. In the event of a communication failure with the WT-BAC-IP

Gateway, the wireless network, or the HVAC equipment, a fail-safe mechanism ensures that the devices continue to operate in logical fashion. Once the failure condition no longer exists, the devices recover from fail-safe mode and resume normal operation.

Loss of Radio Communication with Site Controller

If the room thermostat experiences radio communication failure with the WT-BAC-IP Gateway, the room thermostat automatically goes into the

Occupied Mode. When the room thermostat regains communication with the WT-BAC-IP Gateway, the room thermostat automatically receives updated mode status, setpoint values, and other configuration commands based on the latest user schedule.

Protection Zone

To protect building infrastructure, equipment, and occupants, the room thermostat has extreme temperature limits (configurable by the user) that allow temperatures to float independently from any mode settings. If these temperature limits are reached, the room thermostat automatically reacts and adjusts heating or cooling despite what scheduled mode is running. The protection zone default value for the upper temperature limit is 95°F (35°C) and the lower temperature limit is 40°F (4°C).

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 21

WT-4000 Series Pneumatic-to-DDC Room

Thermostat Configuration Parameters

The variables included in Table 3 define the

WT-4000 Series Pneumatic-to-DDC Room Thermostat configuration parameters and regulate room thermostat operation.

Table 3: WT-4000 Series Room Thermostat Configuration Parameters (Part 1 of 2)

Parameter Description Configuration

Method

Occupied Mode

Setpoint value

Comfort Zone upper delta; default = 14F° (8.4C°)

Comfort Zone lower delta; default = 14F° (8.4C°)

Unoccupied Mode

Constrained float upper limit; default = 85°F (29°C)

Constrained float lower limit; default = 55°F (13°C)

Zone setpoint temperature

Upper temperature bound on deviation from configuration parameters setpoint during Occupied Mode

Lower temperature bound on deviation from parameter setpoint during Occupied Mode

Configuration tool

Configuration tool

Configuration tool

Defines upper temperature limit in Unoccupied Mode;

HVAC equipment remains off while the zone temperature is between the upper and lower limits

Defines lower temperature limit in Unoccupied Mode;

HVAC equipment remains off while zone temperature is between the upper and lower limits

Configuration tool

Configuration tool

Override Mode

Override duration; default = 120 minutes

Room thermostat override duration (240 minute maximum duration); after time limit expires, room thermostat goes into regularly scheduled mode

Comfort Zone upper delta during Override Mode

Configuration tool

Configuration tool Override Mode

Comfort Zone upper delta; default = 14F° (8.4C°)

Override Mode

Comfort Zone lower delta; default = 14F° (8.4C°)

Other Parameters

Network configuration

(Net Config)

Comfort Zone lower delta during override Mode Configuration tool

Operational modes

Dead zone delta; default = 1F° (0.6C°)

Room thermostat protection zone – upper limit; default = 95°F (35°C)

Room thermostat protection zone – lower limit; default = 40°F (4°C)

Default Occupied Mode start time in the event of wireless communication failure; default = 06:00 A.M.

CH: To change the radio channel number; default = 11

GI: To change the device network group ID; default = 111.111

DI: To change the unique thermostat device ID; default = 71.40

1: Occupied

2: Unoccupied

Temperature range around setpoint, to prevent HVAC from chattering

Maximum temperature allowed in zone; fail-safe feature applicable to all zones

Configuration tool, room thermostat

Factory configured

Configuration tool

Factory configured

Minimum temperature allowed in zone; fail-safe feature applicable to all zones

Time of day (0 to 24 hours) in the event the room thermostat goes offline for an extended duration

Factory configured

Factory configured

22 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Table 3: WT-4000 Series Room Thermostat Configuration Parameters (Part 2 of 2)

Parameter Description Configuration

Method

Factory configured Default Occupied Mode setpoint value in the event of wireless communication failure; default = 70°F (21°C)

Default Unoccupied Mode setpoint start time in the event of wireless communication failure

Temperature sensor calibration factor; °F (°C)

Shoulder Mode Comfort Zone upper delta

Shoulder Mode Comfort Zone lower delta

Direction

Temperature used in the event the room thermostat goes offline for an extended duration

Time of day (0 to 24 hours) in the event the room thermostat goes offline for an extended duration; disabled in default configuration; therefore, device does not go into Unoccupied

Mode when offline

Calibrates the room thermostat temperature sensor for offset compensation

Defines upper temperature limit in Shoulder Mode

Defines lower temperature limit in Shoulder Mode

Setpoint psig

Gain/sensitivity

Proportional band – proportional range/throttling range

Unoccupied Mode psig

Direct acting – branch line pressure increase turns on cooling; decrease turns on heating

Reverse acting – branch line pressure increase turns on heating; decrease turns on cooling

Branch line pressure when room temperature and setpoint are equal (no heating or cooling outputs)

Branch line pressure change needed to change the room temperature by 1F° (0.6C°)

Temperature range that represents the controlled device’s movement from fully closed to fully open; typically 4F° (2.4C°) or 6F° (3.6C°)

Branch line pressure during Unoccupied Mode when zone temperature is within unoccupied constrained upper and lower limits

Factory configured

Factory configured

Configuration tool

Configuration tool

Configuration tool, room thermostat

Configuration tool, room thermostat

Configuration tool, room thermostat

Configuration tool, room thermostat

Configuration tool, room thermostat

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 23

Table 4: WT-4000 Series Room Thermostat Point Mapping (Part 1 of 3)

Object Name

1 Description BACnet®

Type

Read/Write or

Read-Only

More Information

WT_4000_xxx_av_5

WT_4000_xxx_av_7

WT_4000_xxx_av_8

WT_4000_xxx_av_9

WT_4000_xxx_av_10

WT_4000_xxx_av_11

WT_4000_xxx_av_12

WT_4000_xxx_av_13

WT_4000_xxx_av_14

WT_4000_xxx_av_15

WT_4000_xxx_av_16

WT_4000_xxx_av_18

WT_4000_xxx_av_31_Byte_H

WT_4000_xxx_av_31_Byte_L

Mode = 1-Occ:

2-Unocc: 7-Shoulder

Comfort upper delta

Comfort lower delta

Heat/Cool delta

Constrained upper delta

Constrained lower delta

Maximum protection temperature

Minimum protection temperature

Override timer maximum

Override upper delta

Override lower delta

Heat/Cool dead zone delta

Setback upper delta

Setback lower delta

AV

AV

AV

AV

AV

AV

AV

AV

AV

AV

AV

AV

AV

AV

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Read/write

Mode being requested by schedule

1 = Occupied

2 = Constrained float (Unoccupied)

3 to 6: Reserved

7 = Shoulder Mode (shallow setback, also used

in demand response events)

The value represents delta value in °F (°C) multiplied by 10 (BACnet object shows actual value); default 3°F (1.8°C); maximum comfort zone is 14°F (8.4°C)

The value represents delta value in °F (°C) multiplied by 10 (BACnet object shows actual value); default 3°F (1.8°C); maximum comfort zone is 14°F (8.4°C)

Temperature delta in °F (°C) multiplied by 10 before transitioning from heating to cooling or cooling to heating (BACnet object shows actual value); default 0°F (0°C)

Default Unoccupied Mode; defines the upper temperature limit in constrained Unoccupied

Mode; value represents limit in °F (°C) multiplied by 10 (BACnet object shows actual value); default 85°F (29°C)

Default Unoccupied Mode; defines the lower temperature limit in constrained Unoccupied

Mode; value represents limit in °F (°C) multiplied by 10 (BACnet object shows actual value); default 55°F (13°C)

Maximum temperature allowed in zone multiplied by 10 (BACnet object shows actual value); default 95°F (35°C)

Minimum temperature allowed in zone multiplied by 10 (BACnet object shows actual value); default 40°F (4°C)

Maximum 240 minutes; in increments of

1 minute

Comfort Zone upper delta during Override Mode, in °F multiplied by 10 (BACnet object shows actual value); default 5°F (3°C)

Comfort Zone lower delta during Override Mode, in °F (°C) multiplied by 10 (BACnet object shows actual value); default 5°F (3°C)

Temperature control dead zone in °F (°C) multiplied by 10 (BACnet object shows actual value); default 1°F (0.6°C)

Shoulder Mode is used for shallow setback (as opposed to constrained float for deep setback); it is also the mode used in a demand response event; high byte indicates upper delta, in °F (°C) multiplied by 10, relative to setpoint (BACnet object shows actual value); device does not call for cooling if room temperature is below setpoint plus upper delta in Shoulder Mode

Low byte indicates lower delta, in °F (°C) multiplied by 10, relative to setpoint (BACnet object shows actual value); device does not call for heating if room temperature is above setpoint minus lower delta

24 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

Table 4: WT-4000 Series Room Thermostat Point Mapping (Part 2 of 3)

Object Name

1 Description BACnet®

Type

Read/Write or

Read-Only

More Information

WT_4000_xxx_av_33

WT_4000_xxx_ai_54

Display mode AV

AI

Read/write

Read-only

0 = Normal LCD and button functionality

1 = No temperature display; buttons are disabled

2 = Normal LCD functionality; buttons are

disabled

Note:

Display mode set to any other value results in normal LCD and button functionality; this feature is not supported for stand-alone models.

High 16 bits of 32 bit UTC time (UNIX epoch time)

WT_4000_xxx_ai_55

WT_4000_xxx_ai_57

High 16 bits of standard 32 bits

UTC time

Low 16 bits of standard 32 bits

UTC time

Zone temperature

AI

AI

Read-only

Read-only

Low 16 bits of 32 bit UTC time

WT_4000_xxx_ai_58_Byte_H

WT_4000_xxx_ai_58_Byte_L

WT_4000_xxx_bi_59_Bit_0

WT_4000_xxx_bi_59_Bit_1

WT_4000_xxx_bi_59_Bit_6

Branch line pressure requested

Branch line pressure measured

Heating status

Cooling status

AI

AI

BI

BI

BI

Read-only

Read-only

Read-only

Read-only

Read-only

Temperature value in degree F multiplied by 10

(BACnet object shows actual value)

High byte indicates pressure requested by the unit based on temperature measurement, in psig

(kPa) multiplied by 10 (BACnet object shows actual value)

Low byte represents actual branch line pressure measured by the pressure sensor, in psig (kPa) multiplied by 10 (BACnet object shows actual value)

Active = heating on (branch line pressure in

heating zone)

Active = cooling on (branch line pressure in

cooling zone)

Active = Override Mode button pressed

WT_4000_xxx_bi_59_Bit_7

WT_4000_xxx_bi_59_Bit_10

Override button pressed

Setback button pressed

Occupancy sensor

Shoulder Mode

BI

BI

Read-only

Read-only

Active = Shoulder Mode button pressed

WT_4000_xxx_ai_60

WT_4000_xxx_av_61

WT_4000_xxx_ai_62

WT_4000_xxx_av_69

WT_4000_xxx_av_70_Byte_H

Mode = 1-Occ:

2-Unocc: 7-Shoulder

Zone temperature setpoint - system

Zone temperature setpoint - user

Setpoint pressure

Action direction

AI

AV

AI

AV

AV

Read-only

Read/write

Read-only

Read/write

Read/write

Active = in Shoulder Setback Mode (no motion

detected for 30 minutes)

Inactive = in Occupied Mode

Note:

Supply air must be provided to the room thermostat for this feature to be functional.

This register represents the mode that the unit is currently in.

1 = Occupied

2 = Constrained float (Unoccupied)

3 to 6: Reserved

7 = Shoulder Mode

This register represents setpoint specified by energy management application, in °F (°C) multiplied by 10 (BACnet object shows actual value); default 70°F (21°C)

This register represents setpoint specified by pressing Up/Down buttons on the unit, in °F (°C) multiplied by 10 (BACnet object shows actual value); default 70°F (21°C)

The pressure when temperature is at setpoint value, in psig (kPa) multiplied by 10 (BACnet object shows actual value); valid range 1 to

22 psig (7 to 152 kPa); default 9 psig (62 kPa)

High byte shows action direction:

0 = direct acting (default)

1 = reverse acting

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 25

Table 4: WT-4000 Series Room Thermostat Point Mapping (Part 3 of 3)

Object Name

1 Description BACnet®

Type

Read/Write or

Read-Only

More Information

WT_4000_xxx_av_70_Byte_L

WT_4000_xxx_av_71

WT_4000_xxx_av_72

WT_4000_xxx_ai_73

WT_4000_xxx_ai_201

WT_4000_xxx_ai_204_Byte_H

WT_4000_xxx_ai_204_Byte_L

WT_4000_xxx_ai_510

Pressure gain/sensitivity

Temperature proportional band

Unoccupied Mode pressure

Insufficient pressure value

Hop count

Radio received signal strength

Battery voltage

AV

AV

AV

AI

AI

AI

AI

Device type identifier AI

Read/write

Read/write

Read/write

Read-only

Read-only

Read-only

Read-only

Read-only

Low byte shows gain/sensitivity, which indicates change in branch line pressure in psig (kPa) multiplied by 10 (BACnet object shows actual value) in response to per 1F° (0.6C°) change in temperature; valid range 1 to 5 psi/F° (13 to

65 kPa/C°), default 2 psi/F° (26 kPa/C°)

Temperature range in °F (°C) multiplied by 10

(BACnet object shows actual value) where pressure changes in proportion to temperature change; valid range 0 to 10F° (0 to 6C°); default

6F° (3.6C°)

Pressure when the room thermostat is in the

Unoccupied Mode and within the temperature constrained float limits, in psig (kPa) multiplied by 10 (BACnet object shows actual value)

In the case where Error Reporting Register indicates insufficient pressure error, this register holds the maximum branch pressure of the system at that time, in psig (kPa) multiplied by 10 (BACnet object shows actual value).

This register shows the number of hops that the device’s data is routed through to reach the

WT-BAC-IP Gateway. If this value is shown as

65535, the device is either offline or the

batteries are dead.

High byte indicates radio received signal strength (RSSI)

Low byte: battery voltage level in VDC multiplied by 10 (BACnet object shows actual value)

This register holds an integer value that identifies the device type in the wireless mesh network; not for customer applications.

1.

For each WT-4000 Series Room Thermostat in the wireless mesh network, only one object can be written at a time, and the next object cannot be written for at least 5 minutes.

Repair Information

If the WT-4000 Series Pneumatic-to-DDC Room

Thermostat fails to operate within its specifications, replace the unit. For a replacement room thermostat, contact the nearest Johnson Controls representative.

Technical Specifications

WT-4000 Series Pneumatic-to-DDC Room Thermostats (Part 1 of 2)

Thermostat Type

Two-pipe

Control Action

Temperature Element Type

Air Connections

Gain/Sensitivity

Flow Capacity

Air Consumption

Supply Pressure

DA/RA dual control action

Advanced piezoelectric air valve

Dual barbed fittings for 5/32 or 1/4 in. (4 or 6 mm) O.D. polytubing

Adjustable from 1 to 5 psi/F° (13 to 65 kPa/C°); factory set at approximately 2 psi/F° (26 kPa/C°)

699 scim (191 mL/s) at 14 psig (96 kPa)

None

Range: 12 to 18 psig (83 to 124 kPa) nominal; 30 psig (207 kPa) maximum

Note: The air supply must be clean, dry, and oil-free.

Accuracy: 1.5% of full scale

26 WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

WT-4000 Series Pneumatic-to-DDC Room Thermostats (Part 2 of 2)

Setpoint Range

Temperature Measurement

Power Requirements

Room Thermostat Display

Wireless Band

Operating Frequency Range

Channels

Transmissions

Ambient Conditions

Materials

Compliance

Shipping Weight

Adjustable up to ±14F° (±8.4C°); factory set at ±3F° (±1.8C°)

Range: 32 to 99°F (0 to 37°C)

Accuracy: ±1.0F° (±0.6C°)

Internal: Four 3.6 VDC, Size AA lithium batteries; typical battery life up to 4 years

External: Minimum 3.1 to maximum 12 VDC via screw terminal

LCD indicates room temperature, branch line pressure, temperature setpoint, occupied/setback mode, battery voltage and wireless connection status; supports temperature setpoint adjustment, network configuration (Net Config) selection

(CH, GI, or DI), and maintenance mode selection

Direct-sequence, spread-spectrum, 2.4 GHz ISM band

2,405 to 2,475 MHz

Quantity: 15

Spacing: 5 MHz

Power: 18 dBm maximum

Rate: 250 Kbits per second

Operating: 41 to 99°F (5 to 37°C), 5 to 95% RH, noncondensing

Storage:

-

40 to 185°F (

-

40 to 85°C), 5 to 95% RH, noncondensing

White ABS plastic housing

United States:

Transmission Complies with FCC Part 15.247 Regulations for Low Power Unlicensed

Transmitters

Transmitter FCC Identification: HSW-Z2430HPA

RoHS compliant (EU Directive 2002/95/EC)

Canada:

Industry Canada IC: 4492A-Z2430HPA

0.75 lb (0.34 kg) excluding batteries and packaging

The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

Building Efficiency

507 E. Michigan Street, Milwaukee, WI 53202

Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.

All other marks herein are the marks of their respective owners. © 2014 Johnson Controls, Inc.

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions 27

Published in U.S.A.

www.johnsoncontrols.com