Brochure - Horizon BQ270 Perfect Binder

Brochure - Horizon BQ270 Perfect Binder
Perfect Binder BQ-270V
BQ-270V Major Specifications
e
in
Sp
Le
Book Block Size
(Top-Bottom x Fore-edge)
Binding with milling, Binding without milling and Padding
1
Max. 320 x 320 mm (12.59” x 12.59”)
Min. 135 x 105 mm (5.32” x 4.14”)
A4 / A5 / A6 / B5 / B6
1 to 50 mm (0.04” to 2.00”)
Max. 320 x 660 mm (12.59” x 25.98”)
(Up to 350 mm or 13.77” forwards from the clamp face)
(Up to 310 mm or 12.20” backwards from the clamp face)
Min. 135 x 230 mm (5.32” x 9.06”)
(Up to 120 mm or 4.73” forwards from the clamp face)
(Up to 110 mm or 4.34” backwards from the clamp face)
82 to 302 gsm (22 to 80 lb)
Max. 70 mm (2.75”)
120 to 180 degrees Celsius (248 to 356 degrees Fahrenheit)
(To use the BQ-270V with the glue temperature 170 degrees Celsius
or below, the setting is necessary by a service technician.)
With milling
Max. 500 cycles/hr.
Without milling
Max. 500 cycles/hr.
Padding
Max. 500 cycles/hr.
3-Phase 200 / 208 / 220 / 230 / 240 / 400 V, 50 / 60 Hz
200 V, 50 Hz, 2.7 kW / 60 Hz, 2.9 kW
208 V, 50 Hz, 3.29 kW / 60 Hz, 3.35 kW
220 / 230 / 240 V, 50 Hz, 2.9 kW / 60 Hz, 2.78 kW
400 V, 50 Hz, 3.1 kW / 60 Hz, 3.16 kW
2,295(W) x 860(D) x 1,545(H) mm (90.4” x 33.9” x 60.9”)
(The parts projected from cover Not included)
2,430(W) x 910(D) x 1,545(H) mm (95.7” x 35.9” x 60.9”)
(The parts projected from cover included)
Main Body: 900 kg (1,984.5 lb)
Transformer: 80 kg (176.4 lb)
Fore-edge
Length
Binding Mode
Number of Carriage Clamp
ng
Cycle Speed
Voltage / Frequency
Power Consumption
Machine Dimensions
Machine Weight
id
t
W
th
Glue Temperature
Machine Dimensions and Installation Space
Height : 1,545 (60.9”)
BQ-270V
*Sufficient space required for air circulation.
ng
Cover Weight Range
Cover Pile Height
Smoke Extractor VS-270V:
The strong blower provides
constant fume extractions for a
comfortable operating environment.
Le
Cover Size
(Top-Bottom x Fore-edge)
Options
h
th
Book Thickness
Unit : mm (inch)
Leveling Bolt Set Position
Weekly Timer T-270:
T-270 weekly timer automatically
switches power on at pre-set times
for quick make-ready. Time and day
of the week can be set.
Perfect Binder
Delivery Conveyor DV-270:
The DV-270 high profile delivery
unit is available for operator
convenience. The conveyor lifts the
books to a convenient height for
easy unloading.
Lining Guide KG-270:
Reinforcing strips for case binding can be positioned in the correct
location.
Power Cable
2,830 (111.5”)
500 (19.7”)
500 (19.7”)
2,085 (82.1”)
345 (16.3”) 400 (15.8”)
Trim Bag
910
(35.9”)
BQ-270V
500 (19.7”)
Barcode Verification System BC-BQ270:
Verify that cover and book block
match by scanning with the
BC-BQ270 barcode verification
system.
570
(22.5”)
*The machine design and specifications are subject to change without any notice.
Perfect Binder BQ-270V
Flap Cover Binding:
The fold line for flap covers can be
scored in-line. Flap covers are then
folded inward along the score line
after binding.
*Cover size: Top-bottom 320 x Fore-edge 660 mm (12.59” x 25.98”)
(Up to 350 mm or 13.77” forwards from the clamp face)
(Up to 310 mm or 12.20” backwards from the clamp face)
HORIZON INTERNATIONAL, INC.
510 Kuze Ooyabu-cho, Minami-ku, Kyoto, 601-8206, Japan Phone : +81-(0)75-934-6700, Fax : +81-(0)75-934-6708, www.horizon.co.jp
120830/SO/BQ270V/02E/TV
Book thickness caliper allows true
on demand production, where every book
can be a different thickness.
Perfect Binder BQ-270V
BQ-270V
for Variable Binding
Professional quality from a binder that's simple to setup and easy to use.
Automated book thickness caliper comes standard for greater production efficiency.
User-friendly and Highly Accurate Binder
Horizon’s expertise in binding and advanced
automation combine to allow even low-skilled
operators to produce professional quality books.
User-friendly operation and precision automation
achieve short set-ups with little or no make-ready.
Quick Setup
1
Easy, intuitive operation requires no special operator
skills to achieve superior quality from the first book.
1
Color Touchscreen
2
The graphical icon-based
touchscreen provides for quick and
easy set-up. Almost all settings,
including fine adjustments, can be set
through the touchscreen.
All setups can be done instantly by simply
inputting book block and cover information into
the 10.4” color touchscreen. A changeover from
A4 to A5 size book can be completed in 10
seconds.
3
9
10
8
11
5
2
Book Thickness Caliper
Book thickness is automatically measured
by placing the book block into the digital
caliper. Thickness data automatically
begins set-up of the clamp, milling and
adhesive application stations, nipper
opening and cover scoring. This provides
operating efficiency for short-run book
production.
Accurate Binding
Strong, rigid nipping and cover scoring stations
are comparable to larger industrial book binders,
for strong, accurate binding.
Variable Binding Compatibility
Book thickness caliper is provided as standard
equipment. As one book is cycling, a subsequent
book of different thickness can be measured, the
data will be transferred, and the binder will begin
the changeover. This allows true on demand
production, where every book can be a different
thickness. The BQ-270V provides greater
production efficiency for variable binding with
30% less cycle time*1 than conventional models.
6
4
High-speed Binding
Produce books up to 50 mm (2.0”) thick at a
maximum speed of 500 cycles*1 per hour.
7
3
Carriage Clamp
Book titles are accurately positioned on the spine.
Professional quality book production with cover scoring.
6
Cover Feed Table
Clamp pre-opening is automatically
adjusted according to the book block
thickness.
A rigid clamp mechanism holds the
book block firmly to produce
quality books.
Strong and beautiful quality book... The quality is
equivalent with commercial size binding system.
9
Milling Section
The top-feed cover station
accommodates in-line scoring.
Up to 70 mm (2.7”) of cover
stock can be loaded for
operator efficiency and longer
run length capability.
The rotary leveling and notching
cutters mill the spine of a book block
up to 50 mm (2.0”) thick, for optimum
glue penetration and adherence.
Milling depth can be adjusted from 0
to 3 mm (0” to 0.12”).
Leveling Cutter: Mills the book spine.
Notching Cutter: Cuts grooves on the book spine
to insure strong book binding.
Manage your bindery with pXnet
The optional pXnet bindery control system
makes job scheduling and tracking for the
BQ-270V super efficient, or accept JDF setup
data from an upstream workflow.
4
Delivery Section
7
Cover Scoring
The finished books are delivered to a
vertical stacker located just below the
book loading station. This allows a
single operator to easily check the
quality of finished books while
continuing production.
*1 Cycle speed depends on the book block feeding time and the book block
thickness.
5
Suction Cover Feeder
The advanced rotary suction feed
system insures fast, smooth feeding
of various stock types. Even sensitive
stock and digitally imaged covers are
fed without any marking.
10
Glue Tank
Scoring positions are
automatically set to the input
thickness. Scoring depth is
easily adjusted to accommodate
a wide range of cover stocks and
thickness. This insures a
professional bind quality with
sharp, square spine corners.
8
Cover Registration
Dual application rollers and
side gluing rollers ensure
superior glue application to the
spine for quality binding. The
amount of glue applied and
glue length can be adjusted
through the color touchscreen.
11
Top and bottom transport belts
provide stable transportation of
various cover types, and
high-precision jog mechanisms
register the cover securely for
consistent, accurate binding.
Nipping Section
A strong, rigid nipping
mechanism ensures binding
quality equivalent with
commercial-duty binding
systems. Operators can select
binding with or without milling
and adjust the nipping height to
achieve desired spine formation.
Perfect Binder BQ-270V
BQ-270V Major Specifications
e
in
Sp
Le
Book Block Size
(Top-Bottom x Fore-edge)
Binding with milling, Binding without milling and Padding
1
Max. 320 x 320 mm (12.59” x 12.59”)
Min. 135 x 105 mm (5.32” x 4.14”)
A4 / A5 / A6 / B5 / B6
1 to 50 mm (0.04” to 2.00”)
Max. 320 x 660 mm (12.59” x 25.98”)
(Up to 350 mm or 13.77” forwards from the clamp face)
(Up to 310 mm or 12.20” backwards from the clamp face)
Min. 135 x 230 mm (5.32” x 9.06”)
(Up to 120 mm or 4.73” forwards from the clamp face)
(Up to 110 mm or 4.34” backwards from the clamp face)
82 to 302 gsm (22 to 80 lb)
Max. 70 mm (2.75”)
120 to 180 degrees Celsius (248 to 356 degrees Fahrenheit)
(To use the BQ-270V with the glue temperature 170 degrees Celsius
or below, the setting is necessary by a service technician.)
With milling
Max. 500 cycles/hr.
Without milling
Max. 500 cycles/hr.
Padding
Max. 500 cycles/hr.
3-Phase 200 / 208 / 220 / 230 / 240 / 400 V, 50 / 60 Hz
200 V, 50 Hz, 2.7 kW / 60 Hz, 2.9 kW
208 V, 50 Hz, 3.29 kW / 60 Hz, 3.35 kW
220 / 230 / 240 V, 50 Hz, 2.9 kW / 60 Hz, 2.78 kW
400 V, 50 Hz, 3.1 kW / 60 Hz, 3.16 kW
2,295(W) x 860(D) x 1,545(H) mm (90.4” x 33.9” x 60.9”)
(The parts projected from cover Not included)
2,430(W) x 910(D) x 1,545(H) mm (95.7” x 35.9” x 60.9”)
(The parts projected from cover included)
Main Body: 900 kg (1,984.5 lb)
Transformer: 80 kg (176.4 lb)
Fore-edge
Length
Binding Mode
Number of Carriage Clamp
ng
Cycle Speed
Voltage / Frequency
Power Consumption
Machine Dimensions
Machine Weight
id
t
W
th
Glue Temperature
Machine Dimensions and Installation Space
Height : 1,545 (60.9”)
BQ-270V
*Sufficient space required for air circulation.
ng
Cover Weight Range
Cover Pile Height
Smoke Extractor VS-270V:
The strong blower provides
constant fume extractions for a
comfortable operating environment.
Le
Cover Size
(Top-Bottom x Fore-edge)
Options
h
th
Book Thickness
Unit : mm (inch)
Leveling Bolt Set Position
Weekly Timer T-270:
T-270 weekly timer automatically
switches power on at pre-set times
for quick make-ready. Time and day
of the week can be set.
Perfect Binder
Delivery Conveyor DV-270:
The DV-270 high profile delivery
unit is available for operator
convenience. The conveyor lifts the
books to a convenient height for
easy unloading.
Lining Guide KG-270:
Reinforcing strips for case binding can be positioned in the correct
location.
Power Cable
2,830 (111.5”)
500 (19.7”)
500 (19.7”)
2,085 (82.1”)
345 (16.3”) 400 (15.8”)
Trim Bag
910
(35.9”)
BQ-270V
500 (19.7”)
Barcode Verification System BC-BQ270:
Verify that cover and book block
match by scanning with the
BC-BQ270 barcode verification
system.
570
(22.5”)
*The machine design and specifications are subject to change without any notice.
Perfect Binder BQ-270V
Flap Cover Binding:
The fold line for flap covers can be
scored in-line. Flap covers are then
folded inward along the score line
after binding.
*Cover size: Top-bottom 320 x Fore-edge 660 mm (12.59” x 25.98”)
(Up to 350 mm or 13.77” forwards from the clamp face)
(Up to 310 mm or 12.20” backwards from the clamp face)
HORIZON INTERNATIONAL, INC.
510 Kuze Ooyabu-cho, Minami-ku, Kyoto, 601-8206, Japan Phone : +81-(0)75-934-6700, Fax : +81-(0)75-934-6708, www.horizon.co.jp
120830/SO/BQ270V/02E/TV
Book thickness caliper allows true
on demand production, where every book
can be a different thickness.
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