PS DOORS Stainless Steel, Powder Coat Yellow, Hot Dipped Galvanized Paired Ladder Safety Gate Instructions

Rev. Date: 010517
MODELS



Stainless Steel (SS)
Powder Coat Yellow (PCY)
Hot Dipped Galvanized (GAL)
TABLE OF CONTENTS
PAGE
Warranty Information …………………………
1
General Paired LSG Information ……………
2
Installing the Support Channels……………
3
Installing on a Standard 2” O.D. Railing ……
4
Parts Diagram………………………………….
5
To Contact PS DOORS:
By Mail: PS DOORS
Attn: PS Safety Access
1150 S. 48th Street
Grand Forks, ND 58201
Website:
www.psdoors.com
By Email: [email protected]
By Phone: Phone 701.746.4519
Toll Free 877.446.1519
Hours of Operation:
8:00 am to 5:00 pm (Central Standard Time); Monday thru Friday
Read entire Instruction and Operations Manual to become familiar with the product.
This product is a fall protection product. The effectiveness of the product is directly related to the proper
installation and operation of this product. Failure to properly maintain this product will affect performance.
Publication Notice
This manual has been compiled and published covering the latest product descriptions and specifications.
The contents of this manual and the specifications of this product are subject to change without notice.
PS DOORS reserves the right to make changes without notice in the specifications and materials contained herein and shall not be
responsible for any damages (including consequential) caused by reliance on the materials presented, including but not limited to
typographical and other errors relating to the publication.
PS DOORS—LIMITED WARRANTY
LIMITED WARRANTY
PS DOORS warrants this product and components to be free from defects in material and workmanship for a period of
one (1) year from date of shipment. If within the term of this warranty, any Ladder Safety Gate or component is found
to be defective upon inspection by an authorized PS DOORS representative, PS DOORS will replace or repair, at PS
DOORS’ discretion, any part found to be defective. Any field labor charges incurred are the sole responsibility of the
customer.
To make a claim under this warranty, contact PS DOORS at the address shown below.
PS DOORS
Attention: Warranty
1150 S. 48th Street
Grand Forks, ND 58201
Toll Free: 877-446-1519
Phone: 701-746-4519
Fax: 701-746-8340
E-mail: [email protected]
Unauthorized modification of or to this product voids the PS DOORS Limited Warranty. Accordingly, you can expect
any request for warranty repair to be charged to you, if the product requires service after unauthorized modification.
Authorized modifications, received in writing from PS DOORS, as long as the modification is accomplished in strict
accordance with PS DOORS’ instructions, does not void warranty. To request product modifications contact PS
DOORS, 1150 S. 48th Street, Grand Forks, ND 58201, phone 877.446.1519, email: [email protected].
PS DOORS SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES.
All other warranty’s, express or implied including any warranty of merchantability, are expressly excluded. Some
states do not allow the exclusion or limitation of consequential or incidental damages, so the above limitation or
exclusion may not apply to you.
WARRANTY DOES NOT APPLY TO ANY DAMAGE OR DETERIORATION CAUSED BY MODIFICATION, ABUSE,
APPLIED PAINT FAILURE OR FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Safety Precautions:
The following icons are used throughout this Manual.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderated injury.
Indicates manufacture's statement of additional information.
Indicates a required action.
Indicates a vital component to product performance.
ADDITIONAL INFORMATION
1. PS DOORS recommends that the owner implement a regular maintenance program to inspect the Paired Ladder
Safety Gate. This program may require the replacement of worn components, touch up painting and dimensional
adjustments or warning label replacement as necessary.
2. PS DOORS AND/OR ITS RESPECTIVE SUPPLIERS MAY MAKE IMPROVEMENTS AND/OR CHANGES IN THE
PRODUCT(S) OR SERVICE(S) OFFERED AT ANY TIME WITHOUT NOTICE.
3.
Retain this manual for future reference.
Paired Ladder Safety Gate
Page 2
PS DOORS—LADDER SAFETY GATE
Included Items
1. Shipping Cartons*
2. Ladder Safety Gate (2)
3. Hardware Bag (2)
4. Support Channel Kit (2)
5. Installation/O&M Manual
* Not included with bulk orders.
3
1
2
4
5
I. GENERAL INFORMATION
This manual contains information regarding installation, operation, and
maintenance of the Paired Ladder Safety Gate (PCY, GAL, SS). Operation in
a manner other than intended could result in damage or less than acceptable
performance, for which the manufacturer will not be held responsible.
Ensure mounting surface
is capable of supporting all loading
(by others).
This product is manufactured to specific guidelines. Unauthorized alteration in
any way will result in voiding Factory Warranty, and may cause product to fail
with potential serious consequences.
II. STORAGE PRIOR TO INSTALLATION OF PRODUCT
A. Store materials in a dry, ventilated location. If outdoor storage is
required, block materials and tarp in a tent-like arrangement, elevated
above the product with open sides to allow airflow.
III. INSTALLATION SITE PREPARATION
A. Clear work area of any debris.
B. Ensure you have thee necessary tools available.
C. See recommended tool list next to specific installation instruction.
IV. PRE-INSTALLATION SAFETY PRECAUTIONS
A. Ensure opening is clear of all obstructions through the entire proposed
travel of the safety gate during operation.
B. Comply with all OSHA Safety Regulations and/or company safety
policies when installing.
C. Install only on railing/surfaces capable of supporting all loading.
Structural analysis of mounting surface is the responsibility of the
owner.
V. OPERATION
A. When ascending a ladder/entering the elevated platform:
1. When the gate opening is reached, obtain a firm grip on the railing
or ladder.
2. Step through gate.
3. DO NOT USE THE LADDER SAFETY GATE AS A GRAB
SURFACE WHILE ASCENDING THE LADDER.
B. When descending a ladder/exiting the elevated platform:
1. Open the Ladder Safety Gate and obtain firm grip on railing.
2. Maneuver yourself into the proper ladder descending position. DO
NOT USE THE LADDER SAFETY GATE AS A GRAB
SURFACE WHILE DESCENDING THE LADDER.
3. Always maintain a firm grip on the railing or ladder.
Unauthorized modification of this product voids the PS
DOORS Limited Product Warranty.
Accordingly, you can expect any
request for warranty repair to be
charged to you, if it requires service
after modification. Authorized modifications, received in writing from
PS DOORS, as long as the modification is accomplished strictly in
accordance with PS DOORS’ instructions, does not void warranty.
To request product modifications
contact PS DOORS.
VI. INSPECTION AND MAINTENANCE
A. Fasteners and Mechanical Connections:
1. All fasteners must be in place and adjusted to their original design
standards. Replace any damaged components.
2. Check for broken springs periodically to ensure proper functionality.
Replace as necessary.
B. Finishes: Touch up and repair finishes as necessary.
Paired Ladder Safety Gate
Page 3
PAIRED LADDER SAFETY GATE INSTALLATION
C. Label: Replace if missing or illegible.
INSTALLATION – SUPPORT CHANNEL
See Illustration 1.
1. Locate the Support Channel on the railing so that the distance from top of
the Support Channel to the desired top of the gate is 3 5/8”.*
2. Match drill holes into the railing using a 11/32” drill bit. (Holes in the
Support Channel will align with the outside vertical holes on hinge
brackets.)
3. Insert the 5/16” bolts through the railing, loosely securing the support
channel to the railing.
4. Loosely attach the Ladder Safety Gate to the railing with the 5/16” bolts,
then install the squared U-Bolt. Do not tighten, additional adjustment may
be required.
5. Repeat steps 1-4 for the other side.
Illustration 1.
Recommended Tools
 (1) 1/2” deep-well
socket and ratchet
 (1) Wrench Set
 (1) Electric Drill
 (1) 11/32” drill bit
 (1) Measuring Tape
INSTALLATION - SUPPORT CHANNEL AND MOUNTING BLOCK
STEP 1& 2
Locate the Support Channel
on the railing so that the
distance from the top of the
Support Channel to the
top of the gate is
3 5/8”. Match drill holes
using 11/32” drill bit.
STEP 3 & 4 Insert the 5/16” bolts
through the railing,
attaching the Ladder
Safety Gate.
Support Channel
* Align Support Channel parallel to the
desired opening to ensure proper
installation. (Refer to Step 1)
Paired Ladder Safety Gate
Page 4
PAIRED LADDER SAFETY GATE INSTALLATION
INSTALLATION ON A 2” O.D. RAILING
See Illustration 2.
6. Adjust hoop/gate arms to proper opening width by selecting any
combination of two of the three carriage bolt holes at connection
point for hinge plate and hoop/gate arms.
7. Operate the gates through full swing range to check for proper
alignment.
8. Tighten Square U-Bolts and Support Channel bolts in final
position. Install plastic cover protective thread caps (optional).
PS DOORS
recommends to leave a 1”
clearance between the gates for
typical gate operation.
Tighten each U-bolt to 20 ft/lbs of torque
and field verify for adequate attachment.
Illustration 2.
INSTALLATION - STANDARD PIPE RAILING
VERIFY INSTALLATION
1. Ensure all bolts/nuts are tight.
2. Operate gate to ensure free
movement.
1” Clearance
STEP 6
Adjust hoop/gate arms to proper
opening width by selecting any
combination of the three carriage bolt
holes.
STEP 7
Operate the
gates through
full swing
range.
STEP 8
Tighten
U-Bolts and
Support
Channel bolts.
Paired Ladder Safety Gate
Page 5
PARTS DIAGRAM
Note 1: Paired Ladder Safety Gate is shipped fully assembled. Diagram is for part identification only.
Note 2: This diagram is for all Paired Ladder Safety Gate models.
Finish Options
SS
Stainless Steel
(304)
PCY
Powder Coat
Safety Yellow
GAL
Hot Dipped
Galvanized
1
8.5
8
Parts List
Gate Finish Type
Gate Finish Type
#
DESCRIPTION
Qty.
SS
PCY
GAL
6
Railing Support Channel
2
510844
510413
510128
#
DESCRIPTION
Qty.
SS
PCY
GAL
1
LSG Hinge Plate Assembly
2
510846
510410
510123
7
Decal
4
500569
500569
500569
8
LSG Hardware Bag
2
510420
510396
510396
1.1
Hinge Plate
2
510849
510409
510367
1.2
LSG, Railing/Mounting Bracket
4
501007
501006
501004
8.1
Nut; Nylock 5/16”-18
8
501121
501126
501126
1.3
Spring; Torsion Spring, St. Stl**
4
501659
501659
501659
8.2
Bolt; Square U 5/16” 18 x 1 1/2” Pipe
4
510421
510125
510125
1.4
Bearing; G300 Flange, .3125ID
8
509753
509753
509753
8.3
Washer; Flat 5/16”
8
501948
501949
501949
1.5
Nut; Nylock 5/16”-18
4
501121
501126
501126
8.4
LSG; Cap Plastic for 5/16” Bolt
8
500932
500932
500932
1.6
Bolt; Hex 5/16”-18 x 3”
4
500433
500431
500431
8.5
LSG; Installation and O&M
1
510978
510978
510978
502710
LSG; Hoop/Gate Arm—XX
2
4
511485
502710
Bolt; Carriage 5/16”-18 x 2”
4
509980
500326
500326
8.7
Nut; Nylock 5/16”
2
501121
501126
501126
4
Washer; Flat 5/16”
8
501948
501949
501949
9
Bolt; Carriage 1/2” 13x3 1/2”
2
503293
500315
500315
5
Nut; Nylock 5/16”-18
8
501121
501126
501126
10
Nut; Flange 1/2” -13
2
503936
502903
502903
Part # dependent on size of gate. Consult factory.
8.6
Bolt; Hex 5/16”-18 x 3 1/4”
2
3
** For replacement springs, order Torsion Spring Kit ( part #511686). Kit includes (1) LSG Torsion Spring, (2) bushings and installation instructions.
To Order Parts Contact PS DOORS at 877.446.1519 or [email protected]
Paired Ladder Safety Gate
Page 6