Equipment Brochure 14th aug Part 1

Equipment Brochure 14th aug Part 1
Welding & Cutting Equipment
Engineered to Perfection
Welding & Cutting Equipment
Engineered to Perfection
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Corporate Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra
Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: [email protected]
WELDERS TO THE NATION SINCE 1951
Regd. & Corp. Office (Corp. Identity Number : L70100MH1951PLC008647): Ador House, 6, K. Dubash Marg, Fort, Mumbai 400 001. INDIA.
Tel: +91 22 6623 9300 / 2284 2525. Fax: +91 22 2287 3083 / 2596 6562 / 2596 6062. Email: [email protected]
Sharjah Airport International Free Zone ( SAIF Zone) Q3 – 216, P.O.Box No. : 120025 Sharjah - U.A.E.
Tel. : 00971 6 5578601. Fax : 00971 6 5578602. E-mail : [email protected]
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
CONTENTS
WELDING & CUTTING
EQUIPMENT AND SYSTEMS
A
B
WELDERS TO
THE NATION SINCE 1951
PAGE
NO.
SOME BASICS TO KNOW
?
MOST COMMON TYPES OF INSULATION
CLASSES USED IN WELDING EQUIPMENTS
?
MOST COMMON TYPES OF ENCLOSURE
PROTECTIONS USED IN WELDING
EQUIPMENTS
?
MOST COMMON TYPES OF DUTY CYCLES
USED IN WELDING EQUIPMENTS
?
ELECTRODE SELECTION TABLE
?
HELP ME CHOOSE
WELDING & CUTTING
EQUIPMENT AND SYSTEMS
? CHAMP MULTI SERIES OUTFITS
1
?
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
26
27
1
? MULTI OPERTAOR WELDING PAYLOADS FOR
GMAW / FCAW PROCESSES
AUTOMATED MIG TROLLEY
1-2
D
7
8
?
CHAMP TIG 300 AD
?
CHAMP TIG 300 P
?
CHAMP TIG 400 P
E
10
11
12
F
G
? CHAMP SERIES RECTIFIERS
?
CHAMP 160 / CHAMP 200
?
CHAMP T400
?
CHAMP 250 / CHAMP 400 / CHAMP 500 /
CHAMP 600
? MOTOR GENERATOR WELDING SETS
C
16
? ENGINE DRIVEN WELDING SETS
?
SILENT CHALLENGER SERIES
SC 301 / SC 401 / SC 501 / SC MULTI 2x301
?
SILENT CHALLENGER 400 K3
17
18
GMAW WELDING EQUIPMENT
? MAXIMIG SERIES OUTFITS
?
MAXIMIG 251
?
MAXIMIG 400
19
20
? RANGER SERIES OUTFITS
WELDING CONSUMABLES
WELDING & CUTTING EQUIPMENT
l
Welding & Cutting Spares
l
Gas Cutting Products & Accessories
l
l
Wires & Fluxes
l
Customized Consumables
l
l
l
WELDING AUTOMATION
Welding & Cutting Accessories
Electrodes
l
Columns & Booms
PROJECT ENGINEERING
Flares and Flare Tips/Burners
l
Welding Positioners
l
Welding Rotators
l
?
RANGER 600
21
?
RANGER 403
22
23
?
RANGER MULTI 600
Incinerators (for Industrial Applications)
? CHAMP MIG SERIES OUTFITS
Pressure Vessels
?
CHAMP MIG 250 / CHAMP MIG 400 / CHAMP
MIG 600
24
?
CHAMP MIG 400 (R) / CHAMPMIG 600 (R)
25
SAW WELDING EQUIPMENT
? MAESTRO SERIES
?
MAESTRO 800 (F) / MAESTRO 1000 (F) /
MAESTRO 1200 (F)
?
MAESTRO 800 T(F) / MAESTRO 1000 T(F) /
MAESTRO 1200 T(F)
?
MAESTRO 1000 (I)
35
AIR PLASMA CUTTING EQUIPMENT
?
PLASMA CUT 25
?
CHAMPCUT 25
36
37
33
34
WELDING ACCESSORIES
I
WELDING AUTOMATION PRODUCTS & SYSTEMS
(WAPS)
?
COLUMNS & BOOMS
?
POSITIONERS
?
ROTATORS
?
HYBRID PLASMA MIG WELDING
?
SPECIAL PURPOSE WELDING SYSTEMS
?
ROBOTIC WELDING SOLUTIONS
?
ROBOTICS WELDING SOLUTIONS
ADOR WELDING ACADEMY PVT. LTD.
WELDERS TO THE NATION SINCE 1951
30
31
32
38
?
ELECTRODE DRYING OVEN
?
MIG / MAG TORCHES
MTG SERIES TORCHES, ADOR TW SERIES
39
?
TIG TORCHES, HIPROTIG SERIES TORCHES
40-41
?
GOUGING TORCHES
42
? MIG-WIRE FEEDERS
FEEDLITE SERIES INCLUDING HEAVY DUTY
RETROFIT WIREFEEDERS - UNIFEED /
43
WF SERIES
?
RETROFIT OF SAW WEDLING HEAD WH 15 (F) 44-45
?
MECHANISED ATTACHMENT - MIG / SAW
WELDING
46
?
ADOR ARC-ON
47
?
ENERGY SAVING DEVICE (WELDING RECTIFIER)
48
13
14
15
?
SUPERGEN 320
29
? CHAMP TIG SERIES TIG OUTFITS
9
? DC ARC WELDING RECTIFIERS / WELDERS
?
GL SERIES RECTIFIERS
?
THYROLUXE SERIES RECTIFIERS
THYROLUXE 401 / THYROLUXE 600 /
THYROLUXE 1000 / THYROLUXE 1200
28
GTAW WELDING EQUIPMENT
? HF CONTROL TIG UNITS
HF 2000 / HF 2000 AD / HF 3000 / HF 3000 AD
?
3
4-6
SMAW EQUIPMENT
? AC ARC WELDING TRANSFORMERS
?
RED 403 / RED 503
?
TPA 303 / TPA 403
?
DOUBLE MUSTANG / DOUBLE RACER /
DOUBLE HORSE / DOUBLE STALLION
?
E-WELMAC 150 / E-WELMAC 190
PAGE
NO.
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Corporate Marketing Office: Corporate Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra
(Formerly Known as Advani-Oerlikon Ltd.)
Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: [email protected]
www.adorwelding.com
49
50
51-53
54
55
56
57
WELDING & CUTTING
EQUIPMENT AND SYSTEMS
SOME BASICS TO KNOW
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
www.adorwelding.com
SOME BASICS TO KNOW
SOME BASICS TO KNOW
SOME BASICS TO KNOW
SOME BASICS TO KNOW
MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS
DUTY CYCLE
The most common types of Insulation Classes, for which welding equipments are designed, are basically B, F and H.
However electrical machines have following range of Insulation classes as per National and International standards.
The maximum allowable temperatures are given below for these Insulation classes
•
•
•
A = Class of Insulation --105 Deg. Centigrade
E = Class of Insulation –120 Deg. Centigrade
B = Class of Insulation –130 Deg. Centigrade
•
•
•
F = Class of Insulation –155 Deg. Centigrade
H = Class of Insulation –180 Deg. Centigrade
C = Class of Insulation --220 Deg. Centigrade
MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS
1 Load Cycle
Welding
Current
or
Load
ON
Time
OFF
Time
6 min
4 min
DEGREE OF INGRESS PROTECTION CLASS USED FOR ENCLOSURES OF WELDING EQUIPMENTS
The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipments are IP 21, IP 23
and IP44. These protections classes of enclosures provide different degree of protection against Ingress of foreign body
or particle and vertically falling water to the machines
t
• IP 21 • IP 23 • IP 44
FIRST DIGIT – Indicates protection against the ingress of foreign body or the particle
(ON Time) X 100
% Duty cycle = (ON Time + Off Time)
= 6 x 100 = 60%
(6 + 4)
• 2 = Protection against ingress of foreign body / particle > 12 mm dia
• 4 = Protection against ingress of foreign body / particle > 1 mm dia
SECOND DIGIT – Indicates protection against the ingress of dripping or vertically falling water
• 1 = Protection against ingress of water i.e.dripping or vertically falling water
• 3 = Protection against ingress of spraying or splashing water up to 60 degrees
• 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine
MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS
DUTY CYCLES OF WELDING EQUIPMENTS
Welding equipments are never used continuously for manual or semiautomaticwelding processes. The common duty
cycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipments are also
supposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severely
machines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate the
WELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and one
OFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and
International standards respectively.
FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS
SPECIFIED AT DIFFERENT DUTY CYCLE
Present specs. are 400 A @ 60 % duty cycle
• Follow following steps to find the
welding current at 100% duty cycle
• Losses @ d1 = Losses @ d2
• (I1)2x r x t1 = (I2)2 x r x t2
• (400x400) x 6 = (I2)2 x 10
• (I2)2 = (6/10)x400x400
• I2 = sq. root of (6/10) x 400
• I2 = sq. root of 0.6 x 400
• I2 = 0.7746 X 400
• I2 = 309.8
• I2 = 310
WELDERS TO THE NATION SINCE 1951
1
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Present specs. are 310 A @ 100 % duty cycle
• Follow following steps to find the
welding current at 60% duty cycle
• Losses @ d1 = Losses @ d2
• (I1)2x r x t1 = (I2)2 x r x t2
• (310x310) x 10 = (I2)2 x 6
• (I2)2 = (10/6) x 310 x 310
• I2 = sq. root of (10/6) x 310
• I2 = sq. root of 1. 66 x 310
• I2 = 1.29 x 310
• I2 = 400.2
• I2 = 400
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
2
SOME BASICS TO KNOW
SOME BASICS TO KNOW
ELECTRODE SELECTION TABLE
HELP ME CHOOSE
ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS
SN.
ELECTRODE
TYPE
WELDING CURRENTS (AMPS)
FOR ELECTRODE SIZE (DIA)
AWS
TYPE
1.6MM
2.0MM
2.5MM
3.2MM
4.0MM
SELECTION GUIDE
5.0MM
6.3MM
1.
Superbond
E6013
30-50
55
40-60
80
60-90
125
170
220
100-130 140-180 180-240
2.
Superbond-S
E6013
30-50
55
40-60
80
60-90
125
170
220
250-330
100-140 140-180 180-250
3.
Superbond-SS
E6013
30-50
40-60
90
60-90
135
180
240
300
100-140 140-190 190-250 250-330
4.
Supabase
E7018
40-60
50-70
80
60-90
275
125
170
200
100-140 150-200 200-240 270-360
5.
Supabase-X-Plus
E7018
40-60
50-70
80
60-90
125
90-140
300
170
225
150-190 200-250 270-320
6.
Celwel 70G
E7010-G
-
-
55
50-70
100
80-120
130
180
110-160 140-210
-
7.
Celwel 60
E6010
-
-
55
50-70
100
80-120
130
110-160
-
275
-
GUIDING NOTES :
1. Recommended Polarities
a) Superbond, Superbond-S, Superbond-SS = AC, DC (-)
b) Supabase, Supabase-X-Plus = AC (70 OCV), DC (+)
c) Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only)
2. Recommended Welding Positions
a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down
(Vertical - Top to Bottom)
b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom)
WELDING & CUTTING EQUIPMENT
&
PROCESSES
3. Current Selection Generally Adapted
A) For Downhand flat, horizontal and overhead positions = Current at middle of the range is used.
b) For Vertical up (Bottom to Top) = Current at maximum of the range is used.
c) For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum is used.
d) For the same diameter, as the thickness of parent material increases, employed current is increased.
WELDERS TO THE NATION SINCE 1951
3
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
4
SOME BASICS TO KNOW
SOME BASICS TO KNOW
HELP ME CHOOSE
HELP ME CHOOSE
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION
STEP 3 ADDITIONAL CHECK LIST
Select a process for a given metal you want to join or cut from the table given below
WELDING PROCESS
METAL TYPE
STICK
MIG
Also check for following along with above mentioned process advantages
CUTTING PROCESS
FCAW
SAW
AC-TIG
DC-TIG
CAC-A-AC
CAC-A-DC
PLASMA
STEEL
STAINLESS STEEL
1.
2.
3.
POWER SUPPLY CONDITIONS*
ENVIRONMENTAL CONDITIONS*
BUDGET
* Consult factory / Technical Marketing Team for extreme supply and environmental conditions
ALUMINIUM
STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE
CAST IRON
COPPER, BRASS
Workload/usage/duty
Likely Duty Cycle
Light Duty - Single Shift
20 % to 35 %
Upto 225 Amps
Medium Duty - Single or Two Shift
>35 % to 60 %
225 Amps to 300 Amps
Heavy Duty - Two or Three Shift
>60% to 100 %
More than 300 Amps
TITANIUM
MAGNESIUM ALLOYS
SKILL LEVEL
MODERATE
LOW
LOW
MODERATE
HIGH
HIGH
MODERATE
MODERATE
HIGH
STEP 2 WELDING PROCESS SELECTION
It is possible that more than one welding process can be used for a given requirement.
Hence to facilitate selection, study and understand the advantages of each process as given below.
A
Most suitable for outside/opendoor use
One of jobs or less volume jobs.
Better accessibility for intricate joints
Ideal for dirty/rusty surfaces
SMAW / MMAW / STICK WELDING
Welding Current Range Recommended
STEP 5 MODEL SELECTION TABLE
Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again the steps
completed so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your welding/cutting
need from the model selection table
EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK
1
CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUT
FROM THE TABLE GIVEN
2
SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN
(WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT,
TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS
Most suitable where excellent mechanical properties are required
Ideally suitable for heavy duty longitudinal structures like girders
High deposition rates gives higher welding productivity
Gives excellent weld bead shape
3
CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULT
FACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.
TIG WELDING (GTAW)
Used where highest quality welding required
Gives precise welding with very good welding finish
Most suitable for thinnest sheets where better heat
input controls are required and very minimal
distortions allowed
4
CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVEN
IN THE TABLE
AIR PLASMA ARC CUTTING
Used with almost all electrical conducting metals.
Distortion free, dross free, burr free, narrow kert with clean cuts,
compared to carbon ARC cutting.
5
ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIG
PROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW
B
Suitable for high welding productivity
GMAW/MIG/MAG/SEMIAUTOMATIC/ Most suitable for relatively thinner sheets
Very neat and clean welding without slag removable
CONTINUOUS WELDING
Easy to learn for welders
C
FLUX CORED (FCAW) MIG/MAG
Suitable for deep penetration for welding thick sections
with less nos. of runs
Provides higher welding deposition rates
Gives excellent weld bead shape
D
SUBMERGED ARC WELDING (SAW)
E
F
WELDERS TO THE NATION SINCE 1951
5
• Stable / Unstable / Very Low / Very High voltage condition
• Chemical (Acidic) Contamination. Conducting Dust Contamination.
• Economy
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
6
SMAW EQUIPMENTS
AC ARC WELDING TRANSFORMERS
RED 403 / RED 503
APPLICATIONS
• AC Arc welding Transformers for light, Medium, and Heavy structural welding,
machine building and fabrication work
• Ideal for both Shop and site fabrication welding
• RED series transformers are single phase machines, which can be connected on 2
lines of 3 phase, 415V input supply
• Also recommended as power sources for Gas Tungsten Arc Welding (GTAW-AC)
applications of Aluminium, Magnesium and their alloys
SALIENT FEATURES
• Forced Air cooled transformers with better cooling of transformer coils resulting lower
internal temperature
• Welding current adjustment/regulation through horizontal, modern moving core design
• Stepless, smooth and infinitely variable current adjustment possible even while
welding is in progress
• Higher Open Circuit Voltage (80 V) enables welding with all types of special
electrodes including low hydrogen types for AC welding applications and also enables
the use of longer welding cable lengths
• Optimised design - Excellent dynamic characteristics ensure smooth and optimum
metal transfer
SMAW EQUIPMENT
• Robust design to withstand rough handling at site as well as easily maneuverable
from job to job at project sites
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding
current controlling handle, current scale on the same side i.e. front side
BRIEF SPECIFICATIONS:
UNIT
RED 403
RED 503
Supply voltage
Volt
415
415
Phase
No
MODELS
www.adorwelding.com
2 LINES OF 3 PHASE
Input KVA @ 100% Duty cycle
KVA
19
Open circuit voltage
Volt
80
80
Welding current range
Amp
60-400
80-500
Welding current @ 60% Duty cycle
Amp
300
400
Welding current @ 100% Duty cycle
Amp
230
300
Class of insulation
Class
F
F
Type of cooling
Type
mm
Forced Air
Forced Air
720x460x750
745x500x780
Kg
110
132
Dimensions (LxWxH)
Weight (approx.)
25
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
7
SMAW EQUIPMENTS
SMAW EQUIPMENTS
AC ARC WELDING TRANSFORMERS
AC ARC WELDING TRANSFORMERS
TPA 303 / TPA 403
DOUBLE MUSTANG / DOUBLE RACER
DOUBLE HORSE / DOUBLE STALLION
APPLICATIONS
THOROUGHBRED SERIES TRANSFORMERS
• AC Arc welding Transformers for light, Medium, and Heavy structural welding,
machine building and fabrication work
APPLICATIONS
• AC arc welding transformers for every applications from medium to heavy duty welding
both within shopfloor as well as project sites
• Most recommended for site maintenace welding and medium/heavy structural
welding like tankages, AC arc welding with special material like 9% nickel alloy etc
• Most reliable and dependable, natural air cooled transformes - ideal choice for most
project sites
• Ideal for both Shop and site fabrication welding
• TPA series transformers are 3 phase machines and recommended for applications
where, as far as possible, balanced 3 phase load is desired on input supply lines
SALIENT FEATURES
• Forced Air cooled transformers with better cooling of transformer coils resulting lower
internal temperature
SALIENT FEATURES
• Light weight and compact transformers with robust construction - Ideal choice for site
usage
• Natural air cooled transformers - coils designed for natural air cooling which
eliminates the use of fan and thus risk of coil burning whenever fan fails
• Specially designed transformer coils with minimum joints and better interlayer
insulation -eliminates the coil failure and enhances service life of transformer
• Stepless, infinitely variable current adjustment through sturdy and smooth moving
core mechanism
• Stepless, smooth and infinitely variable current adjustment possible even while
welding is in progress
• Ensures the fine control of welding current to minimise the heat input to the job which
reduces the HAZ
• Dynamic output characteristics ensures smooth and uninterrupted arc resulting
excellent welding performance througout the entire welding range
• Provided with input power ON-OFF switch
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding
current controlling handle, current scale on the same side i.e. front side
• Welding current adjustment through horizontal, modern moving core design. Stepless,
smooth and infinitely variable current adjustment possible even while welding is in
progress
• "Open delta" design enables conversion of 3phase input in to single phase output
• Optimised Open Circuit Voltage (66V), enables welding with most commonly used general
purpose AC and AC/DC electrodes for structural welding applications, both within the
shopfloor as welll as project sites
• Special design - Excellent dynamic characteristics ensure smooth and optimum metal
transfer
• Robust design to withstand rough handling at site as well as easily maneuverable
from job to job at project sites
• Compact and light weight transformers
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding
current controlling handle, current scale on the same side i.e. front side
BRIEF SPECIFICATIONS:
MODELS
Supply voltage
Phase
UNIT
TPA 303
TPA 403
Volt
380/415
380/415
No
3
3
Input KVA @ 100% Duty cycle
KVA
16.5
21.0
Open circuit voltage
Volt
66
66
Welding current range
Amp
40-300
60-400
Welding current @ 60% Duty cycle
Amp
225
300
Welding current @ 100% Duty cycle
Amp
175
230
Class of insulation
Class
A
A
Type of cooling
Type
mm
Forced Air
Forced Air
720x500x800
720x500x800
Kg
125
163
Dimensions (LxWxH)
Weight (approx.)
BRIEF SPECIFICATIONS:
MODELS
UNIT
Supply voltage
Volt
www.adorwelding.com
DOUBLE
HORSE
415
DOUBLE
STALLON
415
No
Input KVA @ 100% Duty cycle
KVA
10.8
16.0
21.0
Open circuit voltage
Volt
66
80
80
80
Welding current range
Amp
35-250
50-300
60-400
80-500
Welding current @ 60% Duty cycle
Amp
190
225
300
375
Welding current @ 100% Duty cycle
Amp
150
175
230
300
Class of insulation
Class
H
H
H
H
Type of cooling
Type
mm
Natural Air
Natural Air
Natural Air
Natural Air
590x425x660
650x475x700
650x500x725
650x550x755
Kg
92
120
140
170
Dimensions (LxWxH)
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
DOUBLE
RACER
415
Phase
Weight (approx.)
8
DOUBLE
MUSTANG
230/400
2 LINES OF 3 PHASE
25.5
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
9
SMAW EQUIPMENTS
SMAW EQUIPMENTS
AC ARC WELDING TRANSFORMERS
DC ARC WELDING RECTIFIERS / WELDERS
E-WELMAC 150 / E-WELMAC 190
GL SERIES RECTIFIERS
APPLICATIONS
APPLICATIONS
• All light and medium duty structural welding applications both within shopfloor and
project sites
• Most simple, robust and reliable welding rectifiers ideally recommended for heavy duty
structural welding of construction equipments like crane, steel foundries, steel and
fertiliser plants, shipyards etc
• Most recommended for site maintenace welding and light structural welding like
window grill or similar jobs at construction sites
•
• These welding rectifiers are ideally suitable for heavy fabrication shops, project sites
with harsh environment, where maintenance staff is not well equipped and qualified
Welding applications where only single phase supply is available
• GL 601 is most recommended for heavy duty welding and gouging applications in
foundries, steel plants, heavy engineering workshops etc
SALIENT FEATURES
• Light weight, compact AC arc welding transformers - easy to mobilise at sites
SALIENT FEATURES
• Single phase, natural air cooled transformers with robust construction
• Most reliable and simple transformers - very convenient and welder friendly to use at sites
• Welding rectifiers based on most simple, reliable and maintenance free diode based
technology
• Infinitely variable current adjustment through sturdy and smooth moving core
mechanism
• These welding rectifiers are built with most robust and rugged mechanical
construction which withstand rough handling at construction and project sites
• Welding current adjustment possible even while welding is in progress
• Welding current adjustment and regulation through electromagnetic transductor
resulting stepless and smooth current control
• Provided with input power ON-OFF switch
• These welding rectifiers are welder friendly - Very easy to use and operate, maintain
and service by ordinary electricians
• Dynamic output characteristics ensures smooth and uninterrupted arc resulting
excellent welding performance througout the entire welding range
• Single knob current control from the front panel or remote control unit (provided
optionally)
• Easy parallel connection of these welding rectifiers possible for high current gouging
applications
BRIEF SPECIFICATIONS:
• These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units
MODELS
UNIT
E-WELMAC 150
E-WELMAC 190
Supply voltage
Volt
230
230
Phase
No
1
1
Input KVA @ 100% Duty cycle
KVA
4.3
5.5
Open circuit voltage
Volt
50
50
Welding current range
Amp
30-150
30-200
Welding current @ 20% Duty cycle
Amp
150
200
Open circuit voltage
Volt
80
80
Welding current @ 60% Duty cycle
Amp
90
115
Welding current range
Amp
50-400
80-600
Welding current @ 100% Duty cycle
Amp
70
90
Welding current @ 60% Duty cycle
Amp
400
600
Class of insulation
Class
H
H
Welding current @ 100% Duty cycle
Amp
310
465
Type of cooling
Type
Natural Air
Natural Air
Class of insulation
Dimensions (LxWxH)
mm
340x315x500
340x315x500
Weight (approx.)
Kg
33
39
BRIEF SPECIFICATIONS:
UNIT
GL 401
GL 601
Supply voltage
Volt
400 / 440
400 / 440
Phase
NO.
KVA
3
3
26
38.5
MODELS
Input KVA @ 60% Duty cycle
Class
B
B
Dimensions (LxWxH)
mm
840x705x905
960x750x1005
Weight
Kg
275
430
WELDERS TO THE NATION SINCE 1951
10
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
11
SMAW EQUIPMENTS
SMAW EQUIPMENTS
DC ARC WELDING RECTIFIERS / WELDERS
CHAMP SERIES RECTIFIERS
THYROLUXE SERIES RECTIFIERS
THYROLUXE 401 / THYROLUXE 600
THYROLUXE 1000 / THYROLUXE 1200
CHAMP 160 / CHAMP 200
APPLICATIONS
• Single phase inverter based, High efficiency DC Welders
• High frequency IGBT based PWM Inverter
• TIG Welding possible with Lift Arc technique
• Light weight, compact and portable for easy handling
• Compatible to power generator supply
• In the condition of rated duty cycle being exceeded by user and thermal indication
ON, the machine still continues to run at 100% duty cycle rating without shutting down
APPLICATIONS
• These fully thyristor controlled, electronically regulated, transformer rectifier units are
suitable for Manual Metal Arc welding (SAMW) process
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shopfloor and at project sites
• These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
• Higher current rating welding rectifiers like 600A/1000A/1200A can also be used for
GOUGING applications by using suitable gouging torch
SALIENT FEATURES
• Reliable and superior performance thyristorised welding Rectifier for projects,
engineering fabrication, construction work and pipe welding
• Robust mechanical construction and good ventilated power components like
transformer, IPT, choke etc with sufficient fan size - Ideal for site use
• Full wave full control thyristor bridge construction, Constant Current (CC) characteristics
with stepless current control within +/-1% and immune to +10% & -15% voltage fluctuation
• High OCV for easy arc start/restart. Bult-in booster circuit saves power consumption
• Excellent dynamic characteristic helps to deliver stable arc, good welding
performance over the entire current range
• Welding rectifier protected against abnormal supply/service conditions like Single
phase, Short circuit, Thermal overload, Under voltage and Over voltage conditions etc
• Built-in HOT start / Antistick and Self controlled arc force dynamics provided as
standard feature
• Suitable for TIG welding by connecting external HF unit (available as optional supply
with main rectifier unit)
• Provided with Remote control unit for easy adjustment/stepless current control of
welding current
SALIENT FEATURES
• Latest PWM inverter technology
• IGBT based
• Smooth and stable arc with minimum spatter
• Hot start feature available as a standard
• TIG welding with scratch / Lift arc start
BRIEF SPECIFICATIONS:
TECHNICAL SPECIFICATIONS
BRIEF SPECIFICATIONS:
MODELS
Supply voltage
Phase
Input KVA @ 100% Duty cycle
UNIT
Volt
NO.
KVA
THYROLUXE
401
415
THYROLUXE
600
415
3
3
19.5
31.5
THYROLUXE
1000
415
3
54
THYROLUXE
1200
415
3
72
Open circuit voltage
Volt
100
100
100
100
Welding current range
Amp
10-400
20-600
100-1000
100-1200
Amp
400
600
850
1200
Welding current @ 100% Duty cycle Amp
310
465
650
930
H
H
Welding current @ 60% Duty cycle
Class
H
H
Dimensions (LxWxH)
mm
835x495x820
980x550x960
Weight (approx.)
Kg
147
216
Class of insulation
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
UNIT
CHAMP 160
CHAMP 200
Supply voltage
Volt
Phase
No
1
1
Input KVA @100% Duty cycle
KVA
4
5
240, +10%, -15%
240, +10%, -15%
Open circuit voltage @ 240 Vac
Volt
Welding current range
Amp
10-160
10-200
Welding current @ 60% Duty cycle
Amp
130
150
Welding current @ 100% Duty cycle
Amp
90
120
Type of cooling
Type
Forced Air
Forced Air
Class of insulation
68 +/-3
68 +/-3
Class
F
F
Dimensions (LxWxH)
mm
375x145x290
415x155x300
Weight (approx.)
Kg
6
7
1230x770x1080 1200x770x1175
403
450
WELDERS TO THE NATION SINCE 1951
12
DC TIG
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
13
SMAW EQUIPMENTS
SMAW EQUIPMENTS
CHAMP SERIES RECTIFIERS
CHAMP SERIES RECTIFIERS
CHAMP T400
CHAMP 250 / CHAMP 500 / CHAMP 600
APPLICATIONS
• These Energy Efficient, latest Inverter based rectifier units are suitable for Manual
Metal Arc welding (SMAW) process with all general purpose and special electrodes
like 7018 type etc
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shopfloor and at project sites including construction
of power plants, Refineries and cement plants etc
• These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
• Most recommended for project site applications, where easy portability/mobility, light
weight compact machines are desired due to space constraints etc as well as when
they are to be used at some heights above the ground level
DC TIG
APPLICATIONS
DC TIG
• These Energy Efficient, latest Inverter based rectifier units are suitable for Manual
Metal Arc welding (SMAW) process with all elelctrodes including specials like 6010,
7010G and 8010G electrodes
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shop floor and at project sites
• These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
• Most recommended for project site applications where easy portability / mobility light
weight compact machines are desired due to space constraints etc
SALIENT FEATURES
SALIENT FEATURES
• Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural
welding applications
• High power factor, high efficiency resulting energy savings up to 35% over
thyristorised rectifiers
• Provided with protections against Over voltage, Under Voltage, Overload and
Single phasing
• Welder friendly operation-Arc force adjustments provided on the front panel
• Enhanced reliability due to SMD technoloy in PCB design and manufacturing
• Robust mechanical construction - recommended for hostile operating conditions and
heavy duty usage at project sites
• Suitable for TIG welding at site by using external HF control unit like
HF 2000 / HF 3000
• Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural
welding applications
• High power factor, high efficiency resulting energy savings up to 35% over
thyristorised rectifiers
• Provided with protections against Over voltage, Under Voltage, Overload and
Single phasing
Suitable for
CELLULOSIC
Electrodes & Long
Welding cables
• Welder friendly operation-Arc force adjustments provided on the front panel
• Enhanced reliability due to SMD technoloy in PCB design and manufacturing
• Robust mechanical construction - recommended for hostile operating conditions
and heavy duty usage at project sites
• Suitable for TIG welding at site by using external HF control unit like
HF 2000 / HF 3000
BRIEF SPECIFICATIONS:
MODELS
Supply voltage
UNIT
CHAMP T400
Volt
415
BRIEF SPECIFICATIONS:
MODELS
UNIT
CHAMP 250
CHAMP 500
CHAMP 600
415
Phase
No
3
Supply voltage
Volt
415
415
Input KVA @100% Duty cycle
KVA
11
Phase
No
3
3
3
Open circuit voltage
Volt
72
Input KVA @ 100% Duty cycle
KVA
7.5
17.5
22.0
Welding current range
Amp
10-400
Open circuit voltage
Volt
72
89
89
Welding current @ 60% Duty cycle
Amp
400
Welding current range
Amp
10-250
20-500
20-600
Welding current @ 100% Duty cycle
Amp
310
Welding current @ 60% Duty cycle
Amp
250
500
600
Type of cooling
Type
Forced Air
Welding current @ 100% Duty cycle
Amp
195
387
465
Class of insulation
Class of insulation
Class
H
H
H
mm
520x260x450
700x460x630
700x460x630
Kg
26
58
58
Class
H
Dimensions (LxWxH)
mm
610x295x520
Weight (approx.)
Kg
32
Actual Dimensions (LxWxH)
Weight (approx.)
WELDERS TO THE NATION SINCE 1951
14
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
15
SMAW EQUIPMENTS
SMAW EQUIPMENTS
MOTOR GENERATOR WELDING SETS
ENGINE DRIVEN WELDERS SETS
SILENT CHALLENGER SERIES
SC 301 / SC 401 / SC 501 / SC MULTI 2x301
SUPERGEN 320
APPLICATIONS
• Suitable for welding with Cellulosic electrodes, particularly for cross country petroleum
and gas pipelines as well as building Thermal and Nuclear power plants, heavy duty
critical structural welding at prestigeous project sites
• Ideally suitable for project sites where welding with longer cable lengths is involved,
like welding within the tunnel in mountain areas or laying underground water pipelines
within the metro cities
• Most recommended for all project sites/open yards, where atmospere is very dusty,
dirty and heavily contaminated with conducting particles
DC TIG
SALIENT FEATURES
• Brushless Technology with no windings, brushes, rotating diodes on the rotor
assembly, makes it maintenance free generator and eliminates frequent maintenance
and down time - Ideally suitable for all project site welding applications
• Totally enclosed generator body with IP44 construction prevents the entry of dust and
dirt inside the windings - makes it the ideal choice for all site conditions
• Light weight, compact generator with easy mobility, compared with old generation DC
generator set. Weight of 265 kgs as compared with 330 kgs of old generation, conventional
DC generator sets
• Close loop feedback control to deliver constant welding current even with longer cable
lengths (100mtr)
• 'H' Class insulation -provides longer service life
• Low power consumption -Energy Efficient motor generator set superior to old
generation DC type generator set - reduces energy bills by 30%. Saves upto Rs
46000/- in a year, over energy bill of old generation DC generator sets.These sets have
even better POWER FACTOR than conventional thyristorised welding rectifiers
• Higher Open Circuit Voltage (100) guarantees excellent welding performance even
with longer cable lengths up to 100 mtrs
APPLICATIONS
• Recommended for all versatile welding applications at project sites like, construction of refineries, power
plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipeline
welding, pipeline welding from jetty to storage tanks for oil, petroleum and gas etc
• ED sets SC 301 / SC 401 / SC 501 are specially recommended for Manual (SMAW) welding applications from medium to
heavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross
country pipeline welding with 6010, 7010G, 8010G electrodes
• Double Operator ED set, model SC Multi 2x301, specially recommended for Manual (SMAW) welding for heavy
duty site fabrication with all types of electrodes and city gas pipeline, cross country pipeline welding with cellulosic
6010, 7010G, 8010G elelctrodes as well as Semiautomatic welding (FCAW) of cross country pipeline welding
applications, and places where more numbers of ED sets can not be accommodated and more numbers of welders
are required to be deployed with minimum numbers of ED sets
SALIENT FEATURES
• New generation, High frequency Brushless welding generators -resulting Efficient and Excellent welding
performance at project sites
• Totally maintenance free welding welding generators with windingless, commutatorless, slipringless, magnetless
ROTOR construction - Ideal for site duty and cross country pipeline welding applications
• Direct monobloc closed coupled engine-generator sets with single bearing generator coupled to the engine by
noncorrossive metallic flexible coupling plates and the antivibration mounting with protective cups to protect
them against dust and dirt - less maintenance headache
• Highly reliable even in hostile site conditions
• Minimum numbers of spare parts required at project sites compared to the conventional ED sets
• Most compact, CPCB complient ED set, with super silent acoustic canopy
• Higher open circuit voltage for easy arc striking
• Provided with suitable auxilliary power source unit to deliver adequate capacity of single phase and three
phase power for auxilliary uses like grinding, drilling, floodlighting etc
• Provided with remote control unit to enable welder to adjust/set the welding parameters from the welding
point, while welding is in progress
BRIEF SPECIFICATIONS:
BRIEF SPECIFICATIONS:
MODELS
UNIT
SUPERGEN 320
Supply voltage
Volt
415
Phase
No
3
Power
Kw/HF
15.5/20.78
Open circuit voltage
Volt
100
Welding current range
Amp
35-320
Welding current @ 60% Duty cycle
Amp
320
Welding current @ 100% Duty cycle
Amp
250
Type of cooling
Type
Forced Air
Class of insulation
Class
H
Dimensions (LxWxH)
mm
1065x540x840
Weight (approx.)
Kg
265
MODELS
UNIT
Nos of operators at a time
No
Type
Characteristic
Open circuit voltage (Max / Min)
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Volt
Amp
Amp
Amp
Class of insulation
Type of cooling
Engine Type
Rated Speed
Aux. power source
Dimensions (LxWxH) - Skid mounted
Dimensions (LxWxH) - 2 Wheel mounted
Dimensions (LxWxH) - 4 Wheel mounted
Weight (Skid mounted)
Weight (2 Wheel mounted)
Weight (4 Wheel mounted)
Optional Wire feeder for FCAW welding
Model
Optional Torch for FCAW welding (3/4.5 mtrs.)
Model
WELDERS TO THE NATION SINCE 1951
16
DC TIG
Class
Type
Type
rpm
SILENT
CHALLENGER
301
1
CC
100/45
40-300
300
230
H
Forced Air
S217
1800
SILENT
CHALLENGER
401
1
CC
100/45
50-400
400
310
H
Forced Air
S433
1800
SILENT
SILENT CHALLENGER
CHALLENGER
MULTI 2X301
501
2 cc/cv
1
1
CC
CC/CV
CC
92
100/45
15-300 each operator
30-600
50-500
300 @40%
600 @40%
500
200 each operator
400
400
H
H
Forced Air
Forced Air
Forced Air
S433
S433
1800
1800
10KVA, 3 PH, 415V / 3.5KVA, 1PH, 230V
mm
mm
mm
Kg
Kg
Kg
18KVA, 3PH, 415V / 6KVA,1PH, 240V
2000X820X1375 2500x820x1460 2500x820x1460
2910X1455X1908 3410X1455X1990 3410X1455X1990
2910X1555X1908 3900x1455x1990 3900x1455x1990
1130
960
1145
1100
1270
1285
1370
1385
1200
NA
NA
NA
NA
NA
NA
2500x820x1460
3410X1455X1990
3900x1455x1990
1160
1300
1400
WF 40 Multi
NA
Super SSPW
NA
350
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
17
SMAW EQUIPMENTS
ENGINE DRIVEN WELDERS SETS
SILENT CHALLENGER 400 K3
APPLICATIONS
• Recommended for all versatile welding applications at project sites like, construction of refineries,
power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross
country pipeline welding, pipeline welding from jetty to storage tanks of oil, petroleum and gas etc
• Specially recommended for Manual (SMAW) welding applications from medium to heavy duty site
fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross
country pipeline welding with 6010, 7010G, 8010G electrodes
• Ideal choice for round the clock (24x7hrs) working in the most demanding and hostile site conditions
SALIENT FEATURES
• Virtually maintenance free Engine driven, Brushless welding set with windingless rotor and Air
cooled Diesel Engine, requiring very minimal maintenance
• Fully integrated cooling system both for engine and welding generator-needs only one cooling
medium, no need of water, antifreeze, or inhibitors, require just air from the atmosphere
• Light weight and most compact Engine driven CPCB compliant welding set available in
domestic market
• Most recommended for versatile site welding applications including cross country pipeline, city gas
pipeline and inplant pipeline welding etc
• Ideal for heavy fabrication, rebuilding and maintenance welding applications at site -works
efficiently in all climatic conditions
• Robust mechanical design makes it highly reliable even in hostile site conditions
• Big savings in fuel consumption and longer runs before next refueling - lesser
operating cost
• Specially proven with cellulosic 6010, 7010G and 8010G and other special electrodes
• Fewer spare parts required-no brushes, rotor windings, water hoses, water pumps, radiators etc
• Super silent operation
DC TIG
N!!!
ESIG ILT
UE D D BU
E
UNIQ ED AN ENGIN
IGN OLED ILITY
DES
CO ELIAB
!
AIR
R
S
H
WIT EXTRA SAVING
L
FOR
FUE
AND
GMAW WELDING EQUIPMENT
BRIEF SPECIFICATIONS:
MODELS
UNIT
SILENT CHALLENGER 400 K3
Nos of operators at a time
Characteristic
Open circuit voltage (Max / Min)
Welding current range
Welding current @ 60% Duty cycle
Welding current @ 100% Duty cycle
Class of insulation
Engine type
Rated Speed
No
Type
Volts
Amp
Amp
Amp
Class
Type
rpm
1
CC
100 / 40
40-400
400
310
H
HA 394 (Air Cooled)
1500
8KVA, 3 PH, 415V /
3.0KVA, 1PH, 240V
2000x820x1150
2950x1455x1700
3400x1455x1700
980
1120
1220
Aux. power source
Dimensions (LxWxH) -Skid mounted
Dimensions (LxWxH) - 2 Wheel mounted
Dimensions (LxWxH) - 4 Wheel mounted
Weight (Skid mountedl)
Weight (2 Wheel mounted)
Weight (4 Wheel mounted)
mm
mm
mm
Kg
Kg
Kg
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
18
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
GMAW WELDING EQUIPMENTS
GMAW WELDING EQUIPMENTS
MAXIMIG SERIES OUTFITS
MAXIMIG SERIES OUTFITS
MAXIMIG 251
MAXIMIG 400
APPLICATIONS
• Recommended for All position MIG / MAG welding applications
• Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel,
Aluminum and it's alloys, with appropriate or recommended consumable
• High volume thin sheet metal fabrication welding as in Auto Industries and other
engineering industries, maintenance and repair workshops
• Most ideal for Auto Ancillary units - for increased productivity and quality welding
applications
APPLICATIONS
• Recommended for All position MIG / MAG welding applications
• Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's
alloys, with appropriate or recommended consumable
• Ideally recommended for heavy duty MIG / MAG welding applications like crane structure
components manufacturing, 3 shift use, rough handling on the shopfloor and fabrication
shops where maintenance staff is not very qualified
SALIENT FEATURES
• Most reliable and dependable workhorse welding machines with proven economy
• Rugged design, reliable performance and superior arc characteristics
• Diode based power source with traditional tapped transformer, provided with switch
on front panel for step control of voltage enabling welder to obtain the desired arc
voltage with ease
• User friendly selection of 2track / 4track operation for zero defect GMAW welding
• Good and consistent weld quality with low hydrogen content
• Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
• Built-in spot welding timer provided for easier and faster tack welding incase of
(MAXIMIG 251 CD) - ideal for repetitive tack welding applications
• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the
shop floor
SALIENT FEATURES
• Most reliable and dependable workhorse MIG / MAG welding machines proven for wide
range of applications
• Rugged design, reliable performance and superior arc characteristics -minimum
maintenance requirements
• Diode based power source with traditional tapped transformer, provided with switch on
front panel for step control of voltage enabling welder to obtain the desired arc voltage
with ease
• User friendly selection of 2track / 4track operation for zero defect GMAW welding
• Good and consistent weld quality with low hydrogen content
• Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productivity on the
shop floor
BRIEF SPECIFICATIONS:
BRIEF SPECIFICATIONS:
MODELS
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Welding current range
Open circuit voltage
No. of steps
Welding current/volts @ 60% Duty cycle
Welding current/volts @ 100% Duty cycle
Dimensions (LxWxH)
Type of cooling
Class of Insulation
Weight (approx.)
Wire feeder
Wire feed motor
Wire feed speed
Dimensions (LxWxH)
Wire feeder weight
Torch (3mtr)
UNIT
MAXIMIG 251
Volt
No
KVA
Amp
Volt
No
A/V
A/V
mm
Type
Class
Kg
Type
Type
m / min
mm
Type
Model
415
3
7.5
50-250
16-36
16
250 / 26.5
195 / 23.8
775x390x730
Forced Air
F
98
Feedlite 20 (NEL)
PMDC
1.2-18
430x180x310
8
Ador TW 150 E / Ador TW 180 E / Ador TW 250 E
MODELS
UNIT
MAXIMIG 400
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Volt
No
KVA
415
3
17.5
Welding current range
Open circuit voltage
No. of steps
Welding current/volts @ 60% Duty cycle
Welding current/volts @ 100% Duty cycle
Dimensions (LxWxH)
Amp
Volt
No
A/V
A/V
mm
Class of Insulation
Weight (approx)
Class
Kg
Type
Type
50-400
18-54
32
400/34
310/29.5
835x435x820
H
136
Feedlite 40 (FEM / NEM)
Wire feeder
Wire feed motor
Wire feed speed
Dimensions (LxWxH)
Wire feeder weight
Torch (3mtr)
WELDERS TO THE NATION SINCE 1951
19
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
m / min
mm
Type
Model
PMDC
1.2-18
8
130x180x310
Ador TW 250 E / Ador TW 400 E / MTG 400 E
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
20
GMAW WELDING EQUIPMENTS
GMAW WELDING EQUIPMENTS
RANGER SERIES OUTFITS
RANGER SERIES OUTFITS
RANGER 600
RANGER 403
APPLICATIONS
• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well
as at open yards and project sites (with due protection or shield against windy air)
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's
alloys, with appropriate or recommended consumable
• Specifically designed for heavy duty, structural welding, machine building applications
APPLICATIONS
• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well
as at open yards and project sites (with due protection or shield against windy air)
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's
alloys, with appropriate or recommended consumable
• Most recommended for MIG/MAG welding applications where high metal depositon
rates, high productivity and quality is a must
SALIENT FEATURES
• Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications
• Hexa phase, full wave full control bridge rectification circuit reduces ripple in the
welding output - resulting spatter free welding
• Special design and construction of Transformer - resulting faster response time and
excellent Arc dynamics
• Light weight, Compact design of power source, wire feeder and Torch
• Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided
on the front panel
• Fesh Tip Transfer technique keeps the tip ready for next welding cycle
• Choice of 2 roll and 4 roll wirefeeders and different torches available for different
industrial applications
• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the
shopfloor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing,
Over load/over heating and very high secondary short circuit current
SALIENT FEATURES
• Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications
• Hexa phase, full wave full control bridge rectification circuit reduces ripple in the
welding output - resulting spatterfree welding
• Special design and construction of Transformer - resulting faster response time and
excellent Arc dynamics
• Light weight, Compact design of power source, wire feeder and Torch
• Selection and adjsutmnet of Crater Voltage, Crater Current possible with ON-OFF
switch and regulating pots provided on the front panel
• Fesh Tip Transfer technique keeps the tip ready for next welding cycle
• Flux cored , solid wire selection switch, gas check toggle switch provided on the front
panel
• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productivity on the
shopfloor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing,
Over load/over heating and very high secondary short circuit current
BRIEF SPECIFICATIONS:
UNIT
RANGER 600
Volt
NO.
KVA
Amp
Volt
A/V
A/V
Type
Class
mm
Kg
Models
Type
415
3
31.7
60-600
65
600/44
465/37
Forced Air
H
950x550x960
230
Feedlite 40(NEM) / Feedlite 40 (PEH)
PMDC / PCB Servo
Wire feed speed
Wire feed motor
Dimensions
Wire feeder weight
m / min
mm
kg
1.2-18
500x180x310
8/9
Torch (3 mtrs)
Model
TW 501(E) / MTG 600 E
MODELS
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Welding current range
Open circuit voltage
Welding current / volts @ 60% Duty cycle
Welding current / volts @ 100% Duty cycle
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx.)
Wire feeder options
BRIEF SPECIFICATIONS:
MODELS
UNIT
RANGER 403
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Welding current range
Open circuit voltage
Welding current/volts @ 60% Duty cycle
Welding current/volts @ 100% Duty cycle
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx.)
Wire feeder options
Volt
NO.
KVA
Amp
Volt
Amp
Amp
Type
Class
mm
Kg
Type
415
3
20
60-400
62V +/-3V
400
310
Forced Air
H
440x705x835
160
Feedlite 20 (PNM)
Feedlite 40 (PNM)
PCB Servo
1.2-18
460x200x280
9
Ador TW 400 (E) / MTG 400 (E)
Wire feed motor
Wire feed speed
Dimensions
Wire feeder weight
Torch (3mtr)
WELDERS TO THE NATION SINCE 1951
21
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Type
m / min
mm
Type
Model
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
22
GMAW WELDING EQUIPMENTS
GMAW WELDING EQUIPMENTS
RANGER SERIES OUTFITS
RANGER SERIES OUTFITS
CHAMP MIG 250 / CHAMP MIG 400 / CHAMP MIG 600
RANGER MULTI 600
APPLICATIONS
• Suitable for multi process welding applications like SMAW / GMAW / FCAW / GTAW /
SAW and GOUGING processes within shopfloor as well as at open yards and project
sites (with due protection or shield against windy air)
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's
alloys, with appropriate or recommended consumable
• Specifically designed for heavy duty, structural welding, machine building applications
DC TIG
GOUGING
SALIENT FEATURES
• Rugged construction -most reliable and dependable thyristor based power source for
high quality welding processes
• Hexa phase, full wave full control bridge rectification circuit reduces ripple in the
welding output - resulting spatterfree welding
• Special design and construction of Transformer - resulting faster response time and
excellent Arc dynamics
• Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided
on the front panel
• Fesh Tip Transfer technique keeps the tip ready for next welding cycle
• Choice of 2 roll and 4 roll wirefeeders and different torches available for different
industrial applications
• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the
shopfloor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing,
Over load/over heating and very high secondary short circuit current
APPLICATIONS
• Inverter based GMAW outfit
• High efficiency and high power factor – resulting energy saving
• Auto “Weld Stop” when welding torch is taken away from weld job
• Compatible to Power Generator Supply
SALIENT FEATURES
• Digital Panel for adjusting the welding parameters
• 30% more Energy efficient than conventional machines.
• Maximum Power factor is 0.94
• Excellent dynamic response enables superior arc characteristics.
• 2T, 4T operating modes
• Electronic choke adjustment for better arc control
• Crater voltage and Crater current adjustment through digital panel.
• Unique feature of Fresh Tip Transfer (FTT) to avoid globule formation.
• Automatic “Weld Stop” facility.
BRIEF SPECIFICATIONS:
BRIEF SPECIFICATIONS:
UNIT
RANGER MULTI 600
Volt
NO.
KVA
Type
Amp
Volt
A/V
A/V
Type
Class
mm
Kg
Models
Type
m / min
mm
Kg
Model
415
3
31.7
CC/CV
20-600 / 75-600
80/65
600/44
465/37
Forced Air
H
955x685x940
245
Feedlite 40 (FEH / NEH) / Feedlite 40 (PEH)
PMDC/PCB Servo
1.2-18
500x180x310
8/9
Ador TW 400 E/ MTG 600 E
MODELS
Supply voltage
Phase
Input KVA @ 100% Duty cycle
Characteristics
Welding current range
Open circuit voltage
Welding current / volts @ 60% Duty cycle
Welding current / volts @ 100% Duty cycle
Type of cooling
Class of Insulation
Dimensions (LxWxH)
Weight (approx.)
Wire feeder options
Wire feed motor
Wire feed speed
Dimensions
Wire feeder weight
Torch (3 mtrs)
MODELS
WELDERS TO THE NATION SINCE 1951
23
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
UNIT
Supply voltage
Volt
Phase
NO.
Input KVA @ 100% Duty cycle
KVA
Welding current range
Amp
Open circuit voltage
Volt +/-5%
Welding current / volts @ 60% Duty cycle
Amp
Welding current / volts @ 100% Duty cycle
Amp
Type
Type of cooling
Dimensions (LxWxH)
mm
Kg
Weight (approx.)
Wire feed speed
m / min
CHAMP MIG 250
CHAMP MIG 400
CHAMP MIG 600
415 V +15 %, -10 %
3Ø
6.5
50-250
65
415 V +15 %, -10 %
3Ø
12
50-400
65
400
310
Forced Air
700x450x600
44
1.5-18
415 V +15 %, -10 %
3Ø
21.5
65-600
65
600
465
Forced Air
670x450x620
56
1.5-18
195
Forced Air
500x260x470
26
1.5-18
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
24
GMAW WELDING EQUIPMENTS
GMAW WELDING EQUIPMENTS
CHAMP MIG 400 (R) / 600 (R)
CHAMP MULTI SERIES OUTFITS
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
CHAMP MIG 400 (R) / 600 (R)
3 CV
Phase
SALIENT FEATURES
• MIG 400 rated at 400 AMPS @ 60% and 310 AMPS @100%
Duty cycle
• MIG 600 rated at 600 AMPS @ 60% and 465 AMPS @100%
Duty cycle
• Maximum Power Factor 0.94.
• Excellent dynamic response enables superior arc
characteristics.
• Stepless Electronic Inductance adjustment for better arc control.
• 7 Segment LED display.
• Hardwire interface for Robots and PLC.
BRIEF SPECIFICATIONS:
MODELS
UNIT
CHAMPMIG 400 (R)
CHAMPMIG 600 (R)
Input Supply
415 V + 15 %, -10 %, C 50 / 60 Hz 415 V + 15 %, -10 %, 3 Ø 50 / 60 Hz
12 KVA @ 100% Duty cycle. 0.24 KVA @ No load 12.5 KVA @ 100% Duty cycle. 0.31 KVA @ No load
Input KVA
Open Circuit voltage
Volts +/-5%
65
65
Welding current / Crater Current range
Amp
50-400
65-600
Welding Voltage / Crater Voltage Range
Volt
16-39
16-45
Mode of operation
2 track, 4 track, Gas check, OCV check facility 2 track, 4 track, Gas check, OCV check facility
Power Factor
Max 0.93
Max 0.94
Efficiency
87% @ 100% duty cycle
89% @ 100% duty cycle
As per Std. EN609741
As per Std. EN609741
Compatibility to International Standaed
Wire feed speed
m / min
1.5-18
1.5-18
mm Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6 Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6
Suitable Welding Wire Diameter
Class
Ingress Protection
IP23
IP23
mm
650 X 450 X 570
700 X 460 X 630
Dimensions (approx.) L x W x H
Kg
Weight
46
58
Audio Noise Emission
70
70
dB
APPLICATIONS
• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at
open yards and project sites (with due protection or shield against windy air)
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with
appropriate or recommended consumable
• Most recommended for Railway workshops, wagon manufacturing and fabrication factories, ship
building and other heavy industrial applications
• Champ Multi 400sspw is proven with cellulosic 6010, 7010G, 8010G and other special
electrodes, shelf shielded flux cored wires such as AWS 5.29, ASME SFA 5.29, E71T8K2 and
E81T8G for Manual welding(rootpass and hot pass) and Semiautomatic welding processes for
cross country pipeline welding applications
SALIENT FEATURES
• Inverter based, digitally controlled, programmable, multiprocess power source for synergic
GMAW, self shielded FCAW, SMAW and GTAW (with external HF unit), welding applications
• Excellent dynamic response resulting superior ARC characteristics
• High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%,
over conventional thyristorised power sources
• Light weight compact MIG / MAG, FCAW, SMAW and GTAW welding outfit
• Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected
against harsh environment like contaminated air with conducting dust, dirt etc
• Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater
voltage and current adjustments and arc force adjustments etc
• Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc
• Compatible for Automation
BRIEF SPECIFICATIONS:
MODELS
UNIT
Supply voltage
Volt
No
KVA
Amp
Phase
Input KVA @ 100% Duty cycle
Welding current range
Open circuit voltage
Welding current / volts @ 60% Duty cycle
Welding current / volts @ 100% Duty cycle
Type of cooling
Volt
Amp
Amp
Type
Class of Insulation
Actual Dimensions (LxWxH)
Weight (approx.)
Class
mm
Kgs
Wire feeder options
Interfacing Connection Details Between
Champ MIG (R) And Robot PLC.
10 PIN CONNECTOR
ON CHAMPMIG (R)
GMAW Appln
Type
FCAW Appln
Type
Type
Wire feed motor
Wire feed speed
GMAW / FCAW
Feedlite
SUPER SSPW
Feedlite
Wire feeder weight
SUPER SSPW
Torch (3/4.5mtr) options GMAW Appln
FCAW Appln
I / O CARD
CONNECTOR
Dimensions
10 CORE INTERFACE CABLE
WELDERS TO THE NATION SINCE 1951
25
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
TIG
CHAMPMULTI 400 / CHAMPMULTI 400 SSPW
m/min
mm
mm
Kg
Kg
Model
Model
MMA MODE
415
3
14
50-400
75
MIG/FCAW MODE
415
3
13
40-400
55
400
310
Forced Air
H
730x480x730
67
Feedlite 20 (FEM / NEM)
Feedlite 40 (FEM / NEM)
WF - 40 Multi (i)
PMDC
1.5-18 / 1.0-6.0
450x170x275
520x240x360
8
20
ADOR TW 400(E) / MTG 400 E
SUPER SSPW 350
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
26
GMAW WELDING EQUIPMENTS
GMAW WELDING EQUIPMENTS
MULTI OPERTAOR WELDING PAYLOADS FOR
GMAW / FCAW PROCESSES
CC/CV
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW
TIG
APPLICATIONS
• Multioperator and multiprocess based welding outfits recommended for cross country gas and
peroleum pipeline welding applications with SMAW (manual) and FCAW (semiautomatic)
welding processes
• Specially designed and recommended for Manual (SMAW) welding of root pass / hot pass
weld joints using 6010/7010G/8010G electrodes and Semiautomatic (FCAW) welding of filling
/ capping weld joints using self shielded flux cored wire
AUTOMATED MIG TROLLEY
MIG TROLLEY
APPLICATIONS
• Recommended for fillet, butt and lap welding joints of longitudinal jobs in
ship yards and site structural fabrication projects – Enhances welding
productivity multifold
• Ideally suitable for fillet joints using mechanised semiautomatic
GMAW/FCAW welding processes of longitudinal jobs like girders,
beams and other sections etc
SALIENT FEATURES
• Multioperator and multiprocess based outfits designed and built for handling on cross country
gas and petroleum pipeline welding applications
• Inverter based, digitally controlled, programmable, multiprocess power source for synergic self
shielded FCAW, SMAW welding applications
• Excellent dynamic response resulting superior ARC characteristics
• High Efficiency, High power factor, resulting energy savings and reduced energy bills up to
35%, over conventional thyristorised power sources
• Light weight and compact SMAW, FCAW welding outfit
• Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors
protected against harsh environment like contaminated air with conducting dust, dirt etc
• Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater
voltage and current adjustments and arc force adjustments etc
• Power source protected against Over voltage, Under voltage, Single Phasing, Over
temperature etc
• Compatible for Automation
• Can be used for fillet welding in either vertical or horizontal directions
SALIENT FEATURES
• Light weight and compact design, easy to carry anywhere on the
shopfloor
• Easy to use - Welder friendly operations
• Strong magnet inside provides grip while trolley is traveling
• Four wheel chain drive provides steady traveling
• Rubberised four wheel chain drive provides constant speed whithout
sleepage of wheel
• Input supply Protection in case of short circuit of supply cable
BRIEF SPECIFICATIONS:
UNIT
MODELS
Supply voltage
Phase
Max Input power @ 100%
Welding current range
Open circuit voltage (SMAW / FCAW)
Welding current/volts @ 60% Duty cycle
Welding current/volts @ 100% Duty cycle
Class of Insulation
Dimensions
Weight
Wirefeeder
Wirefeed motor
Wire feed speed
Dimensions
Wirefeeder weight
Torch (3/4.5mtr)
CHAMPMULTI
2X400 SSPW
415
3
2x14
10-400
75/62
400
310
CHAMPMULTI
4X400 SSPW
415
3
4x14
40-400
75/62
400
310
Volts
No
KVA
Amps
Volts
Amps
Amps
Class
H
mms
900x900 1060
900x900x1820
Kgs
324
164
Type
WF MULTI 40(I)
Type
PMDC
1.0-6.0
m / min
mms
520x240x360
Kg
2x25
4x25
Model
SUPER SSPW 350
WELDING PAYLOADS AVAILABLE WITH RECTIFIERS FOR SMAW WELDING PROCESS
THYROLUXE 2x401
THYROLUXE 4x401
THYROLUXE 2x600
THYROLUXE 4x600
CHOPREC 2X401
CHOPREC 4X401
CHAMP 2X250
CHAMP 4X250
CHAMP 2XT400
CHAMP 2XT400
CHAMP 2X400
CHAMP 4X400
CHAMP 2X600
CHAMP 4X600
BRIEF SPECIFICATIONS:
Input supply
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
SPECIFICATION
Volts AC
230
Hz
50/60
I/P supply cable length
Mtr
5
Motor power
Watt
6
Motor RPM
RPM
1200/1500
Gear reduction ratio
Ratio
100:1
Torch inclination
mm
Longitudinal and
Supply frequency
transversal 30mm each
Torch adjustment angle
Degree
Traveling speed
38°- 60°
mm / min
0-1000
Dimension L×W×H
mm
210×250×280
Weight
Kg
6
WELDERS TO THE NATION SINCE 1951
27
UNIT
ITEM
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
28
GTAW WELDING EQUIPMENTS
HF CONTROL TIG UNITS
HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD
APPLICATIONS
• HF 2000 and HF 3000 controls units are recommended for using alongwith dioded based,
thyristor based or Inverter based DC rectifiers for DC TIG welding applications, for both
indoor and outdoor use at project sites
• HF 2000 units are used for light and medium duty DC TIG welding applications where as
HF 3000 units (bult in with water cooling unit), are used for continuous heavy duty DC TIG
welding for full shift and regular production jobs
• HF 2000AD and HF 3000AD controls units are recommended for using alongwith AC
power sources like RED / DH / DS / DR type transformers for AC TIG wedling applications
for both indoor and outdoor use at project sites
• HF 2000AD units are used for light and medium duty AC TIG welding applications where
as HF 3000AD units (built in with water cooling unit), are used for continuous heavy duty
DC TIG welding for full shift and regular production jobs
SALIENT FEATURES
• Light weight, compact and portable HF units for greater flexibility in operation at project sites
• Suitable for DC and AC TIG welding applications with SMAW power sources of any make
• Gas pre flow and post flow time adjustments provided on the front panal
• Gas flow actuated through solenoide valve for economical consumption of Argon gas
• HF “ON/OFF” switch provided to prevent high frequency interference (in DC TIG mode only)
GTAW WELDING EQUIPMENT
www.adorwelding.com
• Auto HF cut off facility if arc does not start within 10 seconds
BRIEF SPECIFICATIONS:
MODELS
UNIT
HF 2000
HF 2000 AD
HF 3000
HF 3000 AD
Supply voltage
Volt
230
230
230
230
Phase
No
1
1
1
1
Welding current DC @ 60% Duty cycle
Amp
200
200
300
300
Welding current DC @ 100% Duty cycle
Amp
150
150
230
230
Welding current AC @ 60% Duty cycle
Amp
-
150
-
250
Welding current AC @ 100% Duty cycle
Amp
-
110
-
180
Gas Pre flow Time
Sec.
0.1-5
0.1-5
0.1-5
0.1-5
Gas Post flow Time
Sec.
1-30
1-30
1-30
1-30
Mode of operation
Type
2T/4T
2T/4T
2T/4T
2T/4T
Arc striking
Type
Class of Protection
Class
Torch model
Type
HIPROTIG 201-4/HIPROTIG 201-8
Dimensions (LxWxH)
mm
440x165x315 560x290x438 614x400x580 614x400x880
Weight (approx.)
Kg
HF/ Touch start HF/ Touch start HF/ Touch start HF/ Touch start
IP 23
10
IP 23
25
IP 23
IP 23
HIPROTIG 301-4/HIPROTIG 301-8
45
50
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
29
GTAW WELDING EQUIPMENTS
GTAW WELDING EQUIPMENTS
CHAMP TIG SERIES TIG OUTFITS
CHAMP TIG SERIES TIG OUTFITS
CHAMPTIG 300 AD
CHAMPTIG 300 P
CC CC
APPLICATIONS
• Recommended for DC TIG welding of ferrous metals and alloys like MS, SS and AC
TIG welding applications of nonferrous metals like Aluminum, Magnesium etc
• Suitable for uses within fabrication shops like railway workshops, coach building
factories, Shipyards, steel plants, construction of power plants, refineries, cement
plants etc as well as project sites
DC TIG
AC TIG
• TIG welding equipments and process are ideally recommended for precision welding
of thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other
welding applications where finish of welded jobs is very important
• Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium
and heavy duty welding applications
• High power factor, high efficiency power soources, resulting over 30% energy savings
compared to thyristorised power sources
• Power source provided with protections against Over voltage, Under Voltage, Over load
and Single phasing
• Most compact and light weight TIG outfits ideally suitable for within shopfloor and
project sites - easy mobility at project sites
• Welder friendly operation -easy selection of processes like MMA, DC TIG, AC TIG
and MIX TIG processes, adjustment of welding parameters provided on the
front panel
• Option of foot control switch available for easy adjustment of current while welding to
control the heat input for precision welding applications
BRIEF SPECIFICATIONS:
BRIEF SPECIFICATIONS:
MODELS
UNIT
CHAMPTIG 300 AD
Supply voltage
Volt
415
Phase
No
3
Input KVA @ 100% Duty cycle (MMA, DC TIG, AC TIG)
KVA
11.8, 11.0, 12.0
Open circuit voltage
Volt
90
Welding current range (MMA,DC TIG, AC TIG)
Amp
Welding current @ 60% Duty cycle (MMA,DC TIG, AC TIG)
Amp
Type of cooling
Type
Forced Air
Class of insulation
Class
F
Dimensions (LxWxH)
mm
615x315x570
Weight (approx.)
Kg
50
MODELS
UNIT
CHAMPTIG 300 P
Supply voltage
Volt
415
Phase
No
3
Input KVA @ 100% Duty cycle (MMA, DC TIG)
KVA
7.5 / 7.0
Open circuit voltage
Volt
70
Welding current range (MMA, DC TIG)
Amp
52-250 / 5-300
20-250, 10-300, 25-300
Welding current @ 60% Duty cycle (MMA, DC TIG)
Amp
250 / 300
250, 300, 300
Welding current @ 100% Duty cycle (MMA, DC TIG)
Amp
195/230
Class of insulation
Class
H
mm
560x325x285
Water cooling unit
Model
WCU 30
TIG Torch
Model
TIG 300-4.5
Dimensions (LxWxH)
Kg
38
Water cooling unit
Model
WCU 302
TIG Torch
Model
Weight (approx.)
www.adorwelding.com
HIPROTIG 301 / 4
HIPROTIG 301 / 8
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
DC TIG
SALIENT FEATURES
• Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium and
heavy duty welding applications
• High power factor, high efficiency power soources, resulting over 30% energy savings
compared to conventional inverter power sources
• Power source provided with protections against Over voltage, Under Voltage, Over load
and Single phasing
• Most compact and light weight TIG outfits ideally suitable for within shopfloor and project
sites - easy mobility at project sites
• Welder friendly operation - easy selection of processes like MMA, DC TIG, adjustment of
welding parameters including upslope/downslope, pulse frequency etc provided on the
front panel
• Option of foot control switch available for easy adjustment of current while welding to
control the heat input for precision welding applications
SALIENT FEATURES
30
CC
APPLICATIONS
• Recommended for Pulsed DC TIG welding applications of ferrous metals and alloys like
MS, SS and alloys etc
• Suitable for uses within fabrication shops like railway workshops, coach building
factories, Shipyards, Steel plants, Construction of Power plants, Refineries, Cement
plants etc as well as project sites
• TIG welding equipments and process are ideally recommended for precision welding of
thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other
welding applications where finish of welded jobs is very important
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
31
GTAW WELDING EQUIPMENTS
CHAMP TIG SERIES TIG OUTFITS
CHAMPTIG 400 P
CC
DC TIG
APPLICATIONS
• Three phase inverter based, High efficiency and High Power Factor Pulse TIG/ MMA DC
Welder
• Useful for wide variety of material types and thickness.
• Full featured TIG controls possible
• HF ignition
• Intelligent protection: over / under voltage, over current / temperature
• Water cooled Torch with water cooling unit option.
SALIENT FEATURES
• Latest PWM Inverter Technology
• High Efficiency (> 85%)
• Smooth and stable arc with spatter less welding
• Pulse TIG for precision welding
SAW WELDING EQUIPMENT
BRIEF SPECIFICATIONS:
MODELS
UNIT
CHAMPTIG 400 P
Supply voltage
Volt
415, +15%, -10%
Phase
No
3
Input KVA @ 100% Duty cycle (MMA, DC TIG)
KVA
13 / 10
Open circuit voltage
Volt
70
Welding current range (MMA, DC TIG)
Amp
50-400 / 10-400
Welding current @ 60% Duty cycle
Amp
310
Welding current @ 100% Duty cycle
Amp
400
Dimensions (LxWxH)
mm
660x315x485
Water cooling unit
Kg
Model
WCU 302
TIG Torch
Model
Weight (approx.)
46
HIPROTIG 401 / 4
HIPROTIG 401 / 8
WELDERS TO THE NATION SINCE 1951
32
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
www.adorwelding.com
SAW WELDING EQUIPMENTS
SAW WELDING EQUIPMENTS
MAESTRO SERIES
MAESTRO SERIES
MAESTRO 800 (F) / 1000 (F) / 1200 (F)
MAESTRO 800 T(F) / 1000 T(F) / 1200 T(F)
APPLICATIONS
• These welding equipments / outfits are recommended for SAW welding of heavy duty longitudinal
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and
welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry,
railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent
mechanical properties and good finish of weld beads are essential
APPLICATIONS
• These welding equipments/outfits are recommended for SAW welding of heavy duty
longitudinal structuares like girder, I-beams, plus beam welding applications, where high
deposition rates and welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building
industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent
mechanical properties and good finish of weld beads are essential good finish of welded
joints/jobs is very important
SAW
SALIENT FEATURES
• Rugged and strong power source, tractor or boom mounted welding head, wire feed mechanism,
spool holder, horizontal & vertical slides and feather touch control panel
• Highly reliable DIODE based power source and THYRISTOR thyristor controlled wire feeder, carriage
drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real work
horse SAW welding outfits for heavy fabrication workshops and project site
• Trouble-free operation - Negligible maintenance required for power source and welding head
• Option of Tractor mounted or Boom mounted heads are available depending on different
application requirements. Precise setting of weld parameter - Voltage adjustments through coarse
and fine selector switches and stepless control of wirefeed speed as well as tractor speed
• Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas,
specially for fillet welding and jobs with wide range of dimensions/sizes. Strong horizontal and
vertical slides - smooth and jerkfree movements enables precise adjustment of welding head
along the seam even during welding
• Flux hopper of adequate capacity (10kgs / 7litr) ensures long and interrupted weld seams
• Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch, carriage
ON / OFF, UP / DOWN switch, Voltmeter / Ammeter, carriage speed adjustments provided on the
control panel. Facilty to check carriage speed and OCV prior to start of welding sequence
• Burn back control incorporated as a standard feature, prevents freezing of wire in the weld pool
when welding ends
SALIENT FEATURES
• Rugged and strong power source, tractor or boom mounted welding head, wire feed
mechanism, spool holder, horizontal & vertical slides and feather touch control panel
• Highly reliable THYRISTOR based power source and THYRISTOR controlled wire feeder, carriage
drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real
work horse SAW welding outfits for heavy fabrication workshops and project site
• Trouble-free operation - Negligible maintenance required for power source and welding head
• Option of Tractor mounted or Boom mounted heads are available depending on different
application requirements
• Precise setting of weld parameter - Stepless infinitely variable Voltage adjustments through
potentiometer stepless control of wirefeed speed as well as tractor speed
• Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas,
specially for fillet welding and jobs with wide range of dimensions/sizes
• Strong horizontal and vertical slides - smooth and jerkfree movements enables precise
adjustment of welding head along the seam even during welding
• Flux hopper of adequate capacity (10kgs/7litr) ensures long and interrupted weld seams
• Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch,
carriage ON / OFF, UP / DOWN switch, Voltmeter/Ammeter, carriage speed adjustments
provided on the control panel. Facilty to check carriage speed and OCV prior to start of
welding sequence
BRIEF SPECIFICATIONS:
SAW WELDING EQUIPMENT
BRIEF SPECIFICATIONS:
MODELS
Power Source
Supply voltage / Phase
UNIT
MAESTRO 800 (F)
MAESTRO 1000 (F)
MAESTRO 1200 (F)
Model
PS 800 (F)
PS 1000 (F)
PS 1200 (F)
Volt / NO.
415 / 3
415 / 3
415 / 3
Input KVA @ 100% Duty cycle
KVA
37
45
57
Open circuit voltage
Volt
35-63
35-63
35-63
Welding Current Range
Amp
150 - 800
200 - 1000
200 - 1200
Welding current @ 60% Duty cycle
Amp
800
1000
1200
Welding current @ 100% Duty cycle
Amp
Type of cooling
Tye
Class of insulation
Class
Dimensions (LxWxH)
mm
Weight (approx.)
Kg
Welding Head - Tractor mounted
Model
Welding Head - Boom mounted
Model
650
Forced Air
www.adorwelding.com
800
1000
Forced Air
Forced Air
H
H
H
1225x800x900
1225x800x900
350
365
390
WH 15 (F)
WH 15 (F)
WH 15 (F)
1225x800x900
MODELS
UNIT
MAESTRO 1000 T(F)
MAESTRO 1200 T(F)
Power Source
Model
PS 800 T (F)
PS 1000 T (F)
PS 1200 T (F)
Volt / NO.
415 / 3
415 / 3
415 / 3
Input KVA @ 100% Duty cycle
KVA
44
50
63
Open circuit voltage
Volt
62
62
62
Welding Current Range
Amp
150 - 800
200 - 1000
200 - 1200
Welding current @ 60% Duty cycle
Amp
800
1000
1200
Welding current @ 100% Duty cycle
Amp
650
800
1000
Class of insulation
Class
H
H
H
1225x800x900
1225x800x900
Supply voltage / Phase
Dimensions (LxWxH)
Weight (approx.)
mm
Kg
Welding Head - Tractor mounted
Model
Welding Head - Boom mounted
Model
MAESTRO 800 T(F)
1225x800x900
350
WH 15 T(F)
365
390
WH 15 T(F)
WH 15 T(F)
BOOM mounted SAW welding heads available with 3 options,
namely WH 15-01 T (F)/ WH 15-02 T (F) and WH 15-03 T (F)
BOOM mounted SAW welding heads available with 3 options,
namely WH 15-01 (F) / WH 15-02 (F) and WH 15-03 (F)
WELDERS TO THE NATION SINCE 1951
33
SAW
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
34
SAW WELDING EQUIPMENTS
SAW WELDING EQUIPMENTS
MAESTRO SERIES
MAESTRO SERIES
MAESTRO 1000 (I)
MAESTRO 1000 (I)
APPLICATIONS
• These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source
and hence recommended for SAW welding applications where energy cost of power consumed by
equipment is very critical / important for the overall project cost
• These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and
welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building
industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent
mechanical properties and good finish of weld beads are essential
GOUGING
SAW
APPLICATIONS
• These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source
and hence recommended for SAW welding applications where energy cost of power consumed by
equipment is very critical / important for the overall project cost
• These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and
welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building
industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent
mechanical properties and good finish of weld beads are essential
SALIENT FEATURES
• Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up
to 30% over convenetional thyristorised power sources
• High efficiency, High power factor power source
• Inverter based digitally controlled power source and welding head
• Light weight compact power source occupies 35% less floor space
• Userfriendly interface including push buttons, LED indicator lamps, micro controller based
controllers ensures real time response for every set parameter, wire diameter selection through
fuzzy logic control
• Enhanced reliability due to PCB construction with SMD technology
• Power source protected against Over voltage, Under voltage, Overload/over temperature
conditions
• Apart from SAW welding application, power source is also suitable for Gouging application
SALIENT FEATURES
• Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up
to 30% over convenetional thyristorised power sources
• High efficiency, High power factor power source
• Inverter based digitally controlled power source and welding head
• Light weight compact power source occupies 35% less floor space
• Userfriendly interface including push buttons, LED indicator lamps, micro controller based
controllers ensures real time response for every set parameter, wire diameter selection through
fuzzy logic control
• Enhanced reliability due to PCB construction with SMD technology
• Power source protected against Over voltage, Under voltage, Overload/over temperature
conditions
• Apart from SAW welding application, power source is also suitable for Gouging application
BRIEF SPECIFICATIONS:
BRIEF SPECIFICATIONS:
UNIT
MAESTRO 1000 (I)
Supply voltage
Volt
415
Phase
Input KVA @ 100% Duty cycle
No
3
KVA
Welding current range
Volt
Amp
100-1000
Welding current @ 100% Duty cycle
Amp
Welding Voltage range
Type of cooling
Volt
Type
Class of insulation
Dimensions (LxWxH)
Class
mm
Kg
Weight (approx.)
Welding Head
Model
MODELS
UNIT
MAESTRO 1000 (I)
Supply voltage
Volt
415
No
3
55
Phase
Input KVA @ 100% Duty cycle
KVA
55
85
Open circuit voltage
Welding current range
Volt
Amp
100-1000
1000
Welding current @ 100% Duty cycle
Amp
1000
26-44
Welding Voltage range
Volt
Type
26-44
Forced Air
Class
mm
950x410x700
Forced Air
H
950x410x700
240
WH 15(I)
Type of cooling
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
www.adorwelding.com
Class of insulation
Dimensions (LxWxH)
Kg
Weight (approx.)
Welding Head
WELDERS TO THE NATION SINCE 1951
35
SAW
AIR PLASMA CUTTING EQUIPMENT
MODELS
Open circuit voltage
GOUGING
Model
85
H
240
WH 15(I)
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
39
AIR PLASMA CUTTING EQUIPMENTS
AIR PLASMA CUTTING EQUIPMENTS
PLASMACUT 25
CHAMPCUT 25
APPLICATIONS
APPLICATIONS
• Recommended for air plasma cutting applications of all electrically conducting sheet
metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach
body building workshops, Railway and transport workshops, power stations, chemical
& fertiliser plants, construction & maintenance workshops, food processing and
pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc
• Recommended for air plasma cutting applications of all electrically conducting sheet
metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach
body building workshops, Railway and transport workshops, power stations, chemical
& fertiliser plants, construction & maintenance workshops, food processing and
pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc
• Most recommended for applications where good cutting finish with minimum distortion
and HAZ, burrfree, drossfree clean cuts with narrow curf are required
• Most recommended for applications where good cutting finish with minimum distortion
and HAZ, burrfree, drossfree clean cuts with narrow curf, are required
• Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is
not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher
cutting productivity are desired
• Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is
not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher
cutting productivity are desired
SALIENT FEATURES
SALIENT FEATURES
• Air plasma cutting outfit with Rugged, Robust design and well established diode
based power source
• Inverter based air plasma cutting outfit for heavy duty production jobs
• Energy Efficient outfit, built in with high efficiency and high power factor power source,
saves power consumption and reduces energy bills up to 30%
• User friendly controls on the front panel, requires minimum training to the operator
• Light weight, compact, portable air plasma cutting system - ideal choice for efficient
cutting of all metals up to 25 mm thick plates
• Provided with special "Safety -Interlock" for operator protection
• Light weight and flexible torch with 8 mtr long hose assembly
• "Air pressure meter" with "selector switch", MCB, LED indicators for "power on",
"cutting on", warning trip indicators" provided on the front panel
• Provided with Air pressure safety switch for "fail safe' cutting
AIR PLASMA CUTTING EQUIPMENT
• Provided with double air filter cum pressure regulator unit to ensure clean
compressed air for excellent cut quality
• Power source provided with Under voltage, Over voltage, Single phase and thermal
overloads
BRIEF SPECIFICATIONS:
PLASMA CUTTING SERIES TORCHES
SPECIFICATION
BRIEF SPECIFICATIONS:
UNIT
CCT - 25
CCT - 25A
Max. current capacity @ 60% duty cycle:
Under CO2
Length
Cooling Type
Amps
Mtrs.
-
100 at 110 Volts
100 at 110 Volts
6
6
Air
Air
Air to be used (Plasma+Cooling)
Flow Rate
Pressure
120-150 (Max. 180)
Ltrs./Min.
www.adorwelding.com
5
Bar
120-150 (Max. 180)
5
Maximum thickness
M.S. / S.S.
MM
Aluminium
MM
ORDERING CODE
25
MODELS
UNIT
PLASMACUT 25
Supply voltage
Volt
415
Phase
No
3
Input KVA @ 100% Duty cycle
KVA
15
Open circuit voltage
Volt
260
Cutting current range
Amp
20-60
Cutting current @ 60% Duty cycle
Amp
60
Type of cooling
Type
Forced Air
Class of insulation
Class
F
mm
550x315x570
25
Dimensions (LxWxH)
20
20
Weight (approx.)
S15.01.002.0708
S15.01.002.0716
Cutting Torch
WELDERS TO THE NATION SINCE 1951
36
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Kg
37
Model
CCT 25
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
37
WELDING ACCESSORIES
ELECTRODE DRYING OVEN
ELECTRODE DRYING OVEN TYPES
MODELS: ADORPORT / ADORDRY-I /ADORDRY-II
SALIENT FEATURES
•
Temperature control - Provided with thermostat control for precise setting of drying
temperature required for various types of electrodes
•
Flawless welds - Totally dry welding consumables yield radio graphic quality welds
BRIEF SPECIFICATIONS:
TECH. SPECS.
ADORPORT
ADORDRY-I
ADORDRY-II
230 V/AC
230 V/AC
230 V/AC
2
7.6
9.5
Single Phase
Single Phase
Single Phase
INPUT
Voltage
Current (Amps)
Phase
Frequency
50 Hz
50 Hz
50 Hz
Watts
0.5 kw
1.75 kw
2.25 kw
50ºC - 250ºC
50ºC - 250ºC
130ºC - 350ºC
About 4 kg of 450 mm electrodes
About 25 kg of 450 mm electrodes
About 25 kg of 450 mm electrodes
80 mm dia. x 445 mm
440 x 450 x 490 mm (HWD)
440 x 450 x 490 mm (HWD)
depth (approx.)
height (approx.)
height (approx.)
-
FIVE
FIVE
Natural
Natural
OUTPUT
WELDING ACCESSORIES
Temperature
GENERAL SPECIFICATIONS
Capacity (approx.)
Working Space
No. of shelves
Air Circulation
Temperature Control
Convection
Convection
Convection
THERMOSTAT
THERMOSTAT
THERMOSTAT
with electronic
controller &
www.adorwelding.com
digital temperature
indicator
Ordering Code
S10.64.001.0030
S10.64.001.0031
S10.64.001.0032
WELDERS TO THE NATION SINCE 1951
esa•elp For
snodetailed
itacificeptechnical
s lacinhcespecifications
t deliated roF please
•
telfael erefer
vitcerespective
pser refer leaflet
eht• sevDue
reseto
r Lcontinuos
WA tnempdevelopment
oleved sounitnAWL
oc oreserves
t euD •
eht ro/ the
dnaright
ngisetod modify
eht egn/ achange
hc / yfidthe
om design
ot thgirand /or
notice
eciton tthe
uohspecifications
tiw snoitacificewithout
ps
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
38
WELDING ACCESSORIES
WELDING ACCESSORIES
MIG / MAG TORCHES
MIG / MAG TORCHES
MIG SERIES TORCHES
MTG 250 / 400 / 600
ADOR TW SERIES TORCHES
ADOR-TW 252 (E) / ADOR-TW 402 (E)
SALIENT FEATURES
The new world class Ergonomically designed
MIG / MAG Welding Torches
•
Customized design with insulated torch head for longer and trouble free service life
•
New stainless steel wire-spiral eliminates problem of rust build-up and consequent wire
feeding problems
•
Plug-in connections for easy interchangeability
•
Varieties of nozzle sizes available to suit welding joint configurations
•
Special models to fit ‘Euro’ and other wire-feeders
•
Ergonomic handle to reduce operator fatigue
•
•
•
•
•
Improved heavy-duty contact tips for long life and greater operational economy
•
Easy availability of spares
ADOR-TW 252 E
SALIENT FEATURES
Light weight sleek design –Reduced fatigue to welders
Ergonomically designed handle.
Can be adapted to any international make MIG / MAG outfit.
Ex-stock availability of spares and consumables
ADOR-TW 402 E
BRIEF SPECIFICATIONS:
ADOR-TW SERIES MIG / MAG WELDING TORCHES
BRIEF SPECIFICATIONS:
TORCHES - MTG SERIES
SPECIFICATION
UNIT
MTG-250 (E)
MTG-400 (E)
PARAMETER
MTG-600 (E)
Max. current carrying
TYPE
ADOR-TW 252 E
ADOR-TW 402 E
Amps.
Amps.
250
400
Under CO2
Amps
250
400
500
Max. current carrying
capacity @ 60% Duty cycle
Under CO2
under Argon rich mixture
Under Argon
Amps
200
300
350
Cable
-
Co-axial
Co-axial
Length
Mtrs.
3.0
3.0
3.0
Torch length *
Mtrs.
3
3
Cooling
Type
Gas
Gas
Gas
Cooling
Type
Gas
Gas
Suitable for wires Diameter
Steel
Aluminium
MM
MM
0.8 & 1.2
-
0.8 , 1.2 , 1.6
1.2 , 1.6
Torch end connector
Euro
Euro
ORDERING CODE
S15.01.002.0115
S15.01.002.0117
capacity @ 60%
duty cycle:
WELDING ACCESSORIES
Suitable for wires:
Steel
(Ømm)
0.8, 1.2
0.8, 1.2, 1.6
0.8, 1.2, 1.6. 2.0
Aluminium
(Ømm)
1.2
1.2, 1.6
1.2, 1.6
Torch end connector
Type
Euro
Euro
Euro
ORDERING CODE
No.
S15.01.002.0047
S15.01.002.0052
S15.01.002.0083
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
39
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
40
WELDING ACCESSORIES
WELDING ACCESSORIES
TIG TORCHES
GOUGING TORCHES
HIPRO SERIES TORCHES
HIPRO TIG180 TV-4 / 201 / 301 / 302 / 401
GOUGING TORCHES
MODEL: CAG-9/15
APPLICATIONS
•
SALIENT FEATURES
Fabricators, Tank Shop, Shipyards, Heavy Industrial Plants,
Construction Firms, etc.,
•
Flexible cable assembly for easy access
•
Back gouging of welds, removal of old or defective welds.
•
Co-axial cable with special rubber sheathing for longer life
•
Steel foundries to cut off risers & gate pads
•
Lightweight torches for maximum comfort and productivity with swivelling handle
•
To remove old welds from most metal
•
Float type switch assembly for positive contact & longer life
SALIENT FEATURES
•
Ergonomically designed handle
•
•
Optional custom-built torches for specific applications
BRIEF SPECIFICATIONS:
SPECIFICATION
UNIT
HIPRO TIG 180 TV-4
HIPRO TIG-201
HIPRO TIG-301
HIPRO TIG-302
HIPRO TIG-401
Max. Current carrying
Gouging torches consist of an electrode holder fitted to a flexible cablehose assembly. The cable-hose assembly serves the dual purpose of carrying
the compressed air and the gouging current. It is provided with suitable
end connection for connecting to the power source by a suitable cable and
to the compressed air mains by a suitable air hose. (I.D. of hose should be
12.5 mm). The electrode held between the upper arm and the swivel head,
can be positioned by adjusting the position of the swivel head. The flow of
minimum 1 ltr./minute and maximum 2 ltrs./minute are purposely adjusted
in the closed condition of the valve for better cooling of torch.
RECOMMENDED CURRENT CONDITIONS
capacity
Electrode Dia (mm)
@ 60 % duty cycle
Gouging Current (Amp)
AC
Amp
200
150
250
250
400
DC
Amp
160
200
300
300
320
MODEL \ COOLING
Amp
155
115
180
180
250
DC
Amp
125
150
230
230
310
Meters
4
4/8
4/8
4/8
4/8
Cable Length
Cooling Type
-
Gas
Gas
Water
Water
Water
Electrode Capacity
MM
1.6,2.4
1.6,2.4,3.2
1.6,2.4,3.2,4.0
1.6,2.4,3.2,4.0
1.6,2.4,3.2,4.0
ORDERING CODE
4-Mtrs
S15.01.002.0156
S15.01.002.0322
S15.01.003.0574
S15.01.003.0001
S15.01.003.0326
8-Mtrs
-
S15.01.002.0323
S15.01.003.0575
S15.01.003.0002
S15.01.003.0327
Recommended
Air Pressure
Air flow whenvalve
in fully closed condition
Max current carrying
capacity
Suitable for electrode
Diameters
Length
Weight (approx)
ORDERING CODE
WELDERS TO THE NATION SINCE 1951
41
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
8
9
12
15
200-450
300-600
400-700
500-800
BRIEF SPECIFICATIONS:
@ 100 % duty cycle
AC
6
150-300
UNIT
CAG-9
AIR
CAG-15
AIR
Kg/Cm2
Min Lit./Min
Max. Lit./Min
5.5-7
1.0
2.0
5.5-7
1.0
2.0
AMP
600
600
MM
MTR
KG
6-9
2
2.7
6-15
2
3.15
No
0150103532
0150103533
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
42
WELDING ACCESSORIES
WELDING ACCESSORIES
MIG-WIRE FEEDERS
MIG-WIRE FEEDERS
FEEDLITE SERIES INCLUDING HEAVY DUTY
RETROFIT WIREFEEDERS-UNIFEED / WF SERIES
MODELS: FEEDLITE-20(FE) / 20(FD) /
20 (PD) / 20(PE) / 40(FE) / 40(FD) / 40(FE)H
MODELS: UNIFEED – 20/40, WF - 20/40
SALIENT FEATURES
• Reliable permanent magnet motor which works years together without any maintenance
• Long life of carbon brushes - hence least maintenance
• Totally enclosed motor
• Wire feeder is ruggedly designed to work under demanding shopfloorconditions
• Thyristorised DC drive for speed control which ensures smooth & pre-cise wire feeding
• Quick change mechanism for ease & convenience in changing wire size Two track/four track facility
• In-built feature of spot welding timer
SALIENT FEATURES
• Totally enclosed permanent magnet motor for
maintenance-free performance
• Thyristorised DC Speed Drive ensures smooth and
precise wirefeeding
• Quick Change Mechanism & Easy plug-in connection
• Choice of permanent magnet - Servo Motor type and
conventional type motor.
BRIEF SPECIFICATIONS:
BRIEF SPECIFICATIONS:
SPECIFICATION
UNIT
FEEDLITE-20(FE)
FEEDLITE-20(PE)
FEEDLITE-40(FE)
Wirefeed speed
m/min.
12-18
12-18
12-18
Suitable for Wires
(Ø mm)
0.8, 1.0, 1.2, 1.6
0.8, 1.0, 1.2, 1.6
0.8, 1.0, 1.2, 1.6
No.
2
2
4
Wire roll drive
mm
500
430
500
Width
mm
180
180
180
Height
mm
310
310
310
Torch connection
Type
Euro
Euro
Euro
42V, 60W
18V, 65W
42V, 90W
PMDC
PCM
PMDC
Drive motor
Weight (approx.)
Kg.
8
9
9
ORDERING CODE
No.
S15.01.001.0517
S15.01.001.0322
S15.01.001.0519
UNIFEEED-20 (FD)/(FE)
UNIFEEED-20 (FD-AWL)/(FE-AWL)
UNIFEED-40 (FD)/(FE)
UNIFEED-40 (FD-AWL)/(FE-AWL)
Suitable for wire sizes
Wire feed speed
Wire roll drive
Wire drive motor
Motor rating
Dimensions (l x w x h) mm
Weight (w/o spool)
Construction of Wirefeeder
MODEL
0.8 mm, 1.2 mm & 1.6 mm
1.2 M to 18 M/Min
Two roll
Permanent magnet
DC 42V, 60 watt
430 x 180 x 310
8 Kg. (Approx.)
Open type
WF-20 (F) with Euro end connection/
WF-20 (F) with AWL end connection
0.8 mm, 1.2 mm & 1.6 mm
1.2 to 18 M/Min
Two roll
Permanent magnet
DC 42V, 60 watt
520 x 240 x 360
20 Kg. (Approx.)
Close type
0.8 mm, 1.2 mm & 1.6 mm
0.8 m, 1 mm, 1.2mm & 1.6 mm
1.2 to 18 M/Min
1.2 to 18 M/Min
Four roll
Two roll
Permanent magnet
Printed Circuit Motor
DC 42V, 90 watt
DC 18V, 65 watt
430 x 180 x 310
430 x 180 x 310
9 Kg. (Approx.)
9 Kg. (approx.)
Open type
Open Type
WF-40 (F) with Euro end connection
WF-40
(F) with AWL end connection
WF-20 (PE)/(PD)
0.8 mm, 1.2 mm & 1.6 mm
0.8 mm,1mm,1.2 mm & 1.6 mm
1.2 to 18 M/Min
1.2 M to 18 M/Min
Four roll
Two roll
Permanent magnet
Printed Circuit Motor
DC 42V, 90 watt
DC 18V, 65 watt
520 x 240 x 360
520 x 240 x 360
20 Kg. (Approx.)
20 Kg. (approx.)
Close type
Close type
PRODUCT CODE
Suitable for wire sizes
Wire feed speed
Wire roll drive
Wire drive motor
Motor rating
Dimensions (l x w x h) mm
Weight (w/o spool)
Construction of Wirefeeder
SR. NO.
MODEL
WIRE FEEDERS
01
UNIFEED-20 (FD)
02
UNIFEED-20 (FE)
03
UNIFEED-20 (PD)
04
UNIFEED-20 (PE)
05
UNIFEED-40 (FD)
06
UNIFEED-40 (FE)
07
UNIFEED-20 (FD-AWL)
08
UNIFEED-20 (FE-AWL)
09
UNIFEED-40 (FD-AWL)
10
UNIFEED-40 (FE-AWL)
11
WF-20 (F) with Euro end connection
12
WF-20 (F) with AWL end connection
13
WF-20 (PD) with AWL end connection
14
WF-20 (PE) with Euro end connection
15
WF-40 (F) with Euro end connection
16
WF-40 (F) with AWL end connection
SR. NO.
MODEL
MAGNA RETROFIT WIRE FEEDERS
01
FEEDLITE-20 (FD) RT
02
FEEDLITE-20 (FE) RT
03
FEEDLITE-40 (FD) RT
04
FEEDLITE-40 (FE) RT
Dimensions:
Length
MODEL
Note:
• FE - Wire Feeders with PMDC motor
• PE - Wire Feeders with PCB / Servo motor
Note :
• FE - with Euro Connector & PMDC motor
• FD - with Standard AWL Connector & PMDC motor
WELDERS TO THE NATION SINCE 1951
43
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
UNIFEED-20(PE/(PD)
S15.01.001.0528
S15.01.001.0529
S15.01.001.0323
S15.01.001.0324
S15.01.001.0530
S15.01.001.0531
S15.01.001.0532
S15.01.001.0533
S15.01.001.0534
S15.01.001.0535
S15.01.001.0524
S15.01.001.0525
S15.01.001.0325
S15.01.001.0326
S15.01.001.0526
S15.01.001.0527
PRODUCT CODE
S15.01.001.0522
S15.01.001.0523
S15.01.001.0520
S15.01.001.0521
• PE - with Euro Connector & PCB / Servo motor
• PD - with Standard AWL Connector & PCB / Servo motor
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
44
WELDING ACCESSORIES
WELDING ACCESSORIES
RETROFIT OF SAW WEDLING HEAD WH 15 (F)
MECHANISED ATTACHMENT - MIG / SAW WELDING
RETROFIT HEAD WH 15 (F)
COMBO MS 600 - MECHANISED ATTACHMENT
RETROFIT OF SAW WEDLING HEAD
MODEL-WH 15 (F) WITH CPR 1204 / CPR 1205 POWER SOURCES
FROM OLD ADORSUBARC SERIES OUTFITS
APPLICATIONS
•
This retrofit box is recommended for interphasing standard SAW welding
head WH 15 (F), with AWL make old SAW power source CPR-1204/CPR1205 and PS 1200(T) available with customer
•
This is the ideal solution for replacing old SAW head model UP 15CP with
new SAW welding head WH 15 (F)
APPLICATIONS
• Mechanised attachement is ideally recommended for mechanised GMAW /
FCAW / SAW welding processes using existing MIG outfits available with
users for fabrication of medium thickness structural/vessel/cylindrical jobs
SALIENT FEATURES
• Mechanised attachement is ideally recommended for mechanised GMAW /
FCAW / SAW welding processes using existing MIG outfits available with
users for fabrication of medium thickness structural /vessel/cylindrical jobs
SALIENT FEATURES
• Optimum use of existing MIG welding machines
•
• Economical - Minimum investment since there is no need to buy complete
SAW outfit
•
Economical solution for using old SAW welding power sources available with
customer, which otherwise are not useful, since old SAW welding head is
beyond repairs
Saves cost of SAW power source since new power source is not required
• Flexibility in machine utilization for GMAW/FCAW and SAW welding
processes
• Increased welding productivity wherever possible, by using SAW welding
process instead of GMAW or FCAW process
• Increase in welding productivity even in GMAW/FCAW welding process by
using mechanized MIG torch travel instead of manual MIG torch travel used in
semiautomatic GMAW/FCAW welding
BRIEF SPECIFICATIONS:
PARAMETER
UNIT
Welding current @ 60%
Amp
600
Welding current @ 100%
Amp
465
mm
1.2/1.6/2.0
Suitable for wire dia
VALUE
Wirfeed speed
mtr/min
1.2 - 18
Carriage speed
mtr/min
0.1 - 1.5
Vertical adjustment
mm
140
Transverse adjustmnet (Horizontal)
mm
140
Transverse to head travel
degree
45
Parallel to head travel
degree
30
Horizontal open swing
degree
270
Swivel-
Kg
15
Flux hopper capacity
Kg/Ltr
10/7
Dimensions (LxWxH)
mm
1100x760x810
Total weight (without wire and flux)
Kg
95
Weight of spool
WELDERS TO THE NATION SINCE 1951
45
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
46
WELDING ACCESSORIES
WELDING ACCESSORIES
ADOR ARC-ON
ENERGY SAVING DEVICE (WELDING RECTIFIER)
ARC ON TIME MEASURING INSTRUMENT
ENERGY SAVING CUM VOLTAGE REDUCER DEVICE FOR WELDING RECTIFIER
INTRODUCTION:
SALIENT FEATURES
•
Easy to install, can be mounted inside or outside the machine depending on users
choice.
•
It shows present arc on time from the instant of reset as well as total cumulative time
from the installation of instrument.
•
Password protection for resetting the arc on time measured..
•
No external power supply is required. Works on welding output voltage.
•
Memory facility is available to store the arc on time counts.
•
User friendly password setup as well as password reset facility.
•
Maximum count is 999 hrs 99 min. and 59 Sec. from the instant of reset and
cumulative can be 99999 hrs 99 min.
In a Welding rectifier, the primary winding of the transformer is always energized. Even if welding is not going on, the machine always draws some current
from the supply to meet the no load losses. Although arc welding can be performed safely, there are circumstances where there is a substantial risk of
electric shock where workers need to weld in tight areas where heat and humidity can be a factor. The severity of the shock received when a person
becomes part of an electric circuit is affected by several factors.
These include:
1) The amount of current flowing through the body of the person.
2) The path of the current through the body, and the length of time the body is in the circuit.
3) The current level (measured in mA, milli-amperes) is a function of both the voltage at the
electrodes and the resistance of the person's body.
This energy saving cum voltage reducing device is designed to operate on any constant DC current welding machine (stick welder) with an open circuit
voltage of 60 - 100 volts. Until the arc is struck the output voltage is maintained lesser than 12 volts. This prevents the operator from receiving a shock. Also
the input supply to primary of transformer is cut when the output voltage is 12V, hence there is no power loss during this idle condition. Thus it performs
energy saving action.
About Energy Saving cum Voltage reducing device and its working principle:
This device is connected between the input supply of the welding rectifier and it continuously monitor the welding output terminal voltage. On striking the
arc, full selected output is available instantaneously. Energy saving cum voltage reducing device senses the stoppage in welding and cuts off the supply to
the primary winding within the predetermined time (approx. 100mili-second to 5 minute) and safe voltage of 12 Volts will be appeared on the Welding
terminals until the next arc strike. This device reenergizes the primary winding instantly without affecting the welding quality as soon as the electrode comes
in contact with the job.
BRIEF SPECIFICATIONS:
SR. NO.
PARAMETERS
SPECIFICATIONS
100-30V DC
Directly Works on Welding output Voltage
1
Input Supply
2
Maximum ARC On Time Measurement
from the instant of Reset
APPLICATIONS
999 Hours 99 minutes and 59 sec
3
Maximum Cumulative Time measurement
from the time of Installation
4
Dimensions in mms (LxWxH)
5
Weight (kg.)
99999 Hours 99 minutes
130 x 165x 80
•
Energy Saving application.
•
Confined Spaces such as vessels, mine shafts
•
Wet or damp conditions.
•
Hot and humid conditions.
•
Working at heights.
SALIENT FEATURES
•
Safe voltage to protect from electric shock when welding is not going on.
•
Instant Start of welding operation
Reduction in machine heating
•
Compact assembly.
•
Easy for mounting.
•
Welding performance unaffected
•
BRIEF SPECIFICATIONS:
1.0
1.
Input Supply.
2.
Voltage across welding terminals at which
machine switch to Energy Saving Mode.
3.
Time to switch to Energy Saving Mode.
4.
No load voltage at OCV terminal
(Voltage reducing / Energy Saving Mode).
415V AC, 1- Ph, 50Hz
<12V & >50V
Adjustable by trimmer on PCB (100msec-5 minute)
– factory set value is 3 minute.
Between 10.0 -11.5 Vdc
WIRING DIAGRAM ENERGY SAVER UNIT
ENERGY BILL SAVING DUE TO ENERGY SAVER
CONNECTION
DIAGRAM
For 400A Thyroluxe or CHOPREC machine No load power
Machine is continuously ON for 24 Hour a day.
Out of 24 hours ,if the arc time is 33%
then non arc time (No load condition) per day
Hence with energy saving device the energy saved per day
Saving on Energy Bill per day
Yearly saving (On an average for 300 working days/year)
= 0.35kW
=
=
=
=
=
=
16 Hours.
16 Hr. x 0.35 kW
5.6kWhr.
Rs. 5.5 x 5.6 = Rs. 31
Rs. 31 x 300
Rs. 9300
WELDERS TO THE NATION SINCE 1951
47
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
48
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
COLUMNS & BOOMS
COLUMNS & BOOMS
Systems ranging from 2020 to 6060 in various permutations and combinations
APPLICATIONS
• The range of Columns and Booms offered by ADOR are ideally recommended for manipulating /
positioning of welding head to facilitate SAW and MIG/MAG welding processes of long and
circumferential seams of tanks, barrels / shells pressure vessels, process equipments, tubular
components etc
• Ideally recommended for enhancing productivity with quality for repetitive jobs in heavy
equipment fabrication/manufacturing industries, Railway workshops, shipyards, steel plants,
process equipment manufacturers for sugar mills, cement and fertiliser plants etc
SALIENT FEATURES
• Robust design and construction, accurately machined guides for both vertical and horizontal
travel for longer service life and minimum maintenance
• Boom payload capacity of 250 Kgs
• Base of column: Pedestal or Trolley type
• 360 degree manual rotation of the column ensure 360 degree radial accessibility to
welding head, conveying vast area in shop
• Fixed speed AC motor drive for vertical lift of the boom with lift speed of
750mm/min or 1000 mm/min depending on application
• Variable speed horizontal boom travel using VFD drives with horizontal
speed infinitely variable from 150 to 1500mm/min
• Anti-fall safety mechanism in case of chain failure
• Roller bearings with eccentric pin mounting for easy adjustment of guiding pressure.
• Electrical and mechanical limiting mechanism against overriding
• Precise jerk free vertical & horizontal movement
• Extra optional features like seam tracking / oscillation, twin wire feed drive for
SAW welding, mini flux recovery unit, grinding/buffing attachments can be
provided on welding head depending on application requirement
• Over rated, pre-loaded & dust protected bearing arrangement
• Trolley car mounted version gives accessibility to full shop length
• Assure high quality welding with non-dependent on operator skills
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
OPTIONAL FEATURES
•
•
•
•
•
Slewing ring for the Column rotation, instead of TR Bearings
Operator chair, walkway for all models of C&B
Motorized column swivelling from 0 to 360 degree
Integration of control panel with welding head, seam tracker, FRU etc
CCTV camera feedback system for controlling of welding head location
from ground level
TECHNICAL SPECIFICATIONS
www.adorwelding.com
Height Under Boom (mm)
Vertical
Stroke
(mm)
Horizontal
Stroke
(mm)
Minimum “A”
CBM 2020(P)
2000
2000
850
CBM 2020(T)
2000
2000
875
CBM 2525(P)
2500
2500
850
CBM 2525(T)
2500
2500
CBM 3030(P)
3000
CBM 3030(T)
3000
CBM 4040(P)
CBM 4040(T)
Model
Over all Dimension (mm)
Inner dist between
Rail
“C”
Length
“L”
Width
“W’
Height
“H”
2850
4000
1800
3750
N.A.
2875
4000
1800
3775
1000
3350
4500
1800
4250
N.A.
875
3375
4500
1800
4275
1000
3000
1100
4100
5300
2100
5000
N.A.
3000
1150
4150
5300
2100
5050
1440
4000
4000
1200
5200
6700
2500
6100
N.A.
4000
4000
1250
5250
6700
www.adorwelding.com
2500
6150
1440
CBM 5050(P)
5000
5000
1200
6200
7700
2500
7100
N.A.
CBM 5050(T)
5000
5000
1250
6250
7700
2500
7150
1600
CBM 6060(P)
6000
6000
1300
7300
8700
2500
8200
N.A.
CBM 6060(T)
6000
6000
1350
7350
8700
2500
8250
1600
Maximum “B”
NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDERS TO THE NATION SINCE 1951
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
49
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
POSITIONERS
ROTATORS
POSITIONERS
WELDING ROTATORS
Models range from 50 kgs to 30,000 kgs
APPLICATIONS
• The range of Rotators offered by ADOR are ideally recommended for
manipulating/rotating/ positioning of round or cylindrical jobs to
facilitate SAW and MIG/MAG welding processes of long and
circumferential seams of tanks, barrels/shells, pressure vessels,
process equipments, tubular components etc
• Three types (i.e. WR/RSCLA/SAR) of rotators are available for
different applications and requirement of rotating and handling of jobs
APPLICATIONS
• The range of Welding Positioners offered by ADOR are ideally recommended for
manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG
welding processes of tanks, barrels/shells, process equipments, round/tubular components etc
SALIENT FEATURES
•
All wedling positioners are designed for longer service life and trouble free operation
•
The main frame is rugged fabricated structure supporting all other subassemblies and
designed for free standing in unloaded condition
•
The work table is mounted on antifriction bearing arrangement and especially designed to take
overhung loads
•
The work table is provided with T slots for clamping of work or workholding fixtures
•
The work table rotation is by a drive mechanism using AC motor, precision cut gears and
worm reduction gearbox
•
The tilt drive mechnism allows the work table to be positioned and locked at the desired
angle within the specification of the positioner
•
The positioner is also provided with a special direct earthing arrangement which prevents
the return current from passing through the bearing, shaft gear or gears
•
Mechanical stoppers in case of limit switch failure
•
Once the job is loaded it can be manipulated conveniently to complete all the welding
operation in down hand position. This reduce handling time & frequent use of crane
•
Positioner can be conveniently used for complete circumferential welding, strip cladding for
down hand position welding to set the job conveniently for easy accessibility to intricate
assemblies etc along with CBM, a positioner can carry out any welding tasks which are
impossible otherwise
WR SERIES
WR Models 5T to 150T
SALIENT FEATURES OF WR (Manual Indexing) TYPES
• All Rotators are designed for longer service life and trouble free Operation
• Typically Rotator set consists of one drive unit and one idler unit
• Surface speed sleeplessly variable from 150 to 1500 mm/min
• Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided
• Overload discs are provided (if required) to protect polyurethane
wheels from Rupturing
• Pendant control for forwards, reverse and stop push button operation
• Roller bracket to have to be manually moved as per the job diameter
• The fixing holes for the bracket on the bed are precisely factory set
• Ideal version to start with new fabrication line
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
OPTIONAL FEATURES
• Face plate diameters more than standard version can be provided against specific
requirement
• External arms required to accommodate increase diameter
• A.C. variable frequency drive for tilt drive
• Optional walkway/ platform at rear side of positioner can be provided
• Table rotation start/ stop controls can be given on foot switch
WELDING AUTOMATION
PRODUCTS & SYSTEMS (WAPS)
OTHER OPTION
• Head stock- tail stock setup
• Elevating type positioners.
• Turn tables
TECHNICAL SPECIFICATIONS
Model
Turning
Capacity
(Ton)
Load
Capacity
per unit
(Ton)
WR 5T
WR 10T
WR 20 T
WR 30 T
WR 40 T
WR 50 T
WR 60 T
WR 80 T
WR 100 T
WR 120 T
WR 150 T
5
10
20
30
40
50
60
80
100
120
150
2.5
5
10
15
20
25
30
40
50
60
75
TECHNICAL SPECIFICATIONS
Model
Capacity in all position
(Kg)
Face plate OD " ФD "
(mm)
Eccentricity " E "(mm)
C.G. (mm)
Speed Range (RPM)
Tiltin range (Degree)
Tilting Speed (Sec)
Overall Length "L" (mm)
Overall Width "W" (mm)
Overall Height "H" (mm)
WPL
50
WPL
100
WPM
250
WPM
500
WPH
1000
WPH
2000
WPH
3000
WPH
5000
WPH
8000
WPH
10000
WPH
15000
WPH
20000
WPH
30000
50
100
250
500
1000
2000
3000
5000
8000
10000
15000
20000
30000
300
500
600
750
1000
1200
1400
1600
1800
2200
2400
2800
2800
100
150
100
150
0.1 to 1.5
150
150
150
200
0.1 to 1.0
150
250
40
40
40
40
0.45 to 8.4
+ 60 to -120
Manual
580
580
590
590
500
500
60
1100
680
900
150
150
300
300
0.02 to 0.2
0 to 135
60www.adorwelding.com
90
90
120
120
150
1300
1400
1600
1700
2200
2300
900
1100
1250
1500
1750
1900
1000
1000
1050
1300
1400
1500
200
250
300
300
0.02 to 0.25
300
300
300
300
0.01 to 0.15
150
2700
2300
1750
180
3400
3200
2650
150
2900
2500
2200
180
3700
3200
2650
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Maximum
"D"
Over all dimension of Drive & Idler Unit (mm)
Drive
Length
"L"
2500
2600
450
4500
2850
3100
3175
500
5000
3200
3750
3750
www.adorwelding.com
600
6000
3900
4150
800
6500
4250
400
4000
Idler
Length
"L1"
Drive
Width
"W"
Idler
Width
"W1"
Height
"H"
2300
2400
2650
2900
2975
3000
3500
3500
3500
3750
3850
500
625
650
700
800
800
850
1100
1200
1250
1250
400
500
525
525
600
650
700
900
950
950
975
515
610
610
690
750
800
800
910
910
1010
1110
NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
50
Shell Diameter (mm)
Minimum
"d"
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
51
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
ROTATORS
ROTATORS
SAR
TYPES
(SELF
ALIGNING
TYPES)
RSCLA
TYPES
(Self
centering
lead screw adjustment type)
WELDING
ROTATORS
RSCLA
TYPES
(Self centering lead screw adjustment type)
WELDING
ROTATORS
RSCLA Models 5T to 150T
APPLICATIONS
SALIENT
FEATURES
• The range of Rotators offered by ADOR are ideally recommended for
• All
rotators
are designed
for longerofservice
lifecylindrical
and trouble
free
manipulating/rotating/
positioning
round or
jobs
to operation
• Torque
axle
shaft
enableswelding
easy maintenance
easy
facilitatefree
SAW
and
MIG/MAG
processes ofand
long
andreplacement of worn out wheels
• Optimum
positioning
possible
since wheel
distance
adjustment is infinitely variable
circumferential
seamsofofjobs
tanks,
barrels/shells,
pressure
vessels,
• Gear
drive
system is spur
type
which reduces
process
equipments,
tubular
components
etc the friction losses
•• LH-RH
lead screw
arrangement allows
the wheels
to move simultaneously
either towards or away from each other
Three types
(i.e. WR/RSCLA/SAR)
of rotators
are available
for
• Surface
sleeplessly
variable from
to 1500
different speed
applications
and requirement
of 150
rotating
and mm/min
handling of jobs
• Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided
• Overload discs are provided, (if required) to protect polyurethane wheels from rupturing
to 150Tfor forwards, reverse and stop push button operation
•WR Models
Pendant5Tcontrol
SALIENT FEATURES OF WR (Manual Indexing) TYPES
• All Rotators are designed for longer service life and trouble free Operation
• Typically Rotator set consists of one drive unit and one idler unit
• Surface speed sleeplessly variable from 150 to 1500 mm/min
• Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided
• Overload discs are provided (if required) to protect polyurethane
wheels from Rupturing
• Pendant control for forwards, reverse and stop push button operation
• Roller bracket to have to be manually moved as per the job diameter
• The fixing holes for the bracket on the bed are precisely factory set
• Ideal version to start with new fabrication line
TECHNICAL SPECIFICATIONS
WR SERIES
TECHNICAL SPECIFICATIONS
Load
Turning
Load
Capacity
Turning
Model
Capacity
Capacity
per unit
Model
Capacity
(Ton)
per(Ton)
unit
(Ton)
(Ton)
WR 5T
WR 5T
WR 10T
WR 10T
WR
20TT
WR 20
WR30
30TT
WR
WR40
40TT
WR
WR50
50TT
WR
WR
WR60
60TT
WR
WR80
80TT
WR
WR100
100TT
WR
WR120
120TT
WR 150 T
WR 150 T
5
5
10
10
20
20
30
30
40
40
50
50
60
60
80
80
100
100
120
120
150
150
2.5
2.5
5
5
10
10
15
15
20
20
25
25
30
30
40
40
50
50
60
60
75
75
Shell Diameter (mm)
Shell Diameter (mm)
Minimum
Minimum
"d"
"d"
400
Maximum
Maximum
"D"
"D"
4000
400
4000
450
450
4500
4500
500
500
5000
5000
600
600
6000
6000
800
6500
800
6500
WR SERIES
Over all dimension of Drive & Idler Unit (mm)
Over all dimension of Drive & Idler Unit (mm)
Drive
Drive
Length
Length
"L"
Idler
Drive
Idler
"L"
Idler
Length
Length
"L1"
"L1"
Drive
Width
Width
"W"
"W"
Idler
Width
Width
"W1"
"W1"
Height
"H"
"H"
2500
2600
2600
2850
2850
3100
3100
3175
3175
3200
3200
3750
3750
3750
3750
3900
3900
4150
4150
4250
2300
2400
2400
2650
2650
2900
2900
2975
2975
3000
3000
3500
3500
3500
3500
3500
3500
3750
3750
3850
500
625
625
650
650
700
700
800
800
800
800
850
850
1100
1100
1200
1200
1250
1250
1250
400
500
500
525
525
525
525
600
600
650
650
700
700
900
900
950
950
950
950
975
515
610
610
610
610
690
690
750
750
800
800
800
800
910
910
910
910
1010
1010
1110
2500
4250
2300
3850
500
1250
400
975
SAR Models
10T5Ttoto30T
RSCLA
Models
150T
APPLICATIONS
SALIENT
FEATURES
SALIENT FEATURES
OPTIONAL FEATURES FOR ALL ABOVE ROTATOR MODELS:
• The range of Rotators offered by ADOR are ideally recommended
for
•• All
All
rotators
designed
for longer
life
andfree
trouble
free
rotators
areare
designed
forpositioning
longer
service
life andor
trouble
operation
• Extra features like hardened steel rollers, extra idlers for longer job
manipulating/rotating/
ofservice
round
cylindrical
jobs
to operation
• Each
Torque
free
axle
shaft
enables
easy
maintenance
and
easy
replacement
of worn
out wheels
unit
is
provided
with
pairs
of
rollers
mounted
on
pivoted
bracket,
lengths,
foot control
switch, and radio remote control unit can be
facilitate SAW and MIG/MAG welding processes of long and
self align
withseams
eachof
other
to possible
suitbarrels/shells,
different
job diameters
provided
optionally
at extra cost
• which
Optimum
positioning
since
wheel
distance
adjustment
is infinitely
variable
circumferential
ofjobs
tanks,
pressure
vessels,
rotators
enhances
shop type
floor productivity,
since the
the self
aligning
•• These
Gear
drive
system
is spur
which reduces
friction
losses • All type of Rotator can be designed/ supplied with either manual or
process
equipments,
tubular
components
etc
permits the roller
brackets
to align themselves
to vessel or
motorized trolley
•• arrangement
LH-RH
lead
screw
arrangement
allows
the wheels to
move simultaneously
either towards or away from each other
Three
types
(i.e.any
WR/RSCLA/SAR)
job
loading,
without
pre-adjustments of rotators are available for • The rotation lead screw in case of RSCLA can be made motorized.
•• Surface
Surface
speed
sleeplessly
variable
from
150
to
1500
mm/min
stepless variable
from 150 to 1500
mm/minand handling of• jobsHigher diameter range for the entire Rotators model
differentspeed
applications
and requirement
of rotating
•• Speed
Speedregulation
regulation
through
drive system
through
VFD VFD
drive system
• Height adjustment for idler to accommodate the taper pole/ taper job in
• Forward
Forwardand
and
reverse
rotation
with inching
facility provided
reverse
rotation
alongalong
with inching
facility provided
case of wind tower application
areare
provided
(if required)
to protect
wheels • wheels
Anti-drift
arrangement
• Overload
Overloaddiscs
discs
provided,
(if required)
topolyurethane
protect polyurethane
from
rupturing for all Rotator which is the method of opposing
rupturing
Models
5Tcontrol
to 150Tfor forwards, reverse and stop push button operationaxial drift of cylindrical work pieces available in manual/ automatic
•WR from
Pendant
• Pendant control for forwards, reverse and stop push button operation
version (Drift control range: +/- 1 mm)
SALIENT
OFofWR
Indexing)
• AcceptsFEATURES
complete range
job in(Manual
one or two
setting TYPES
• All Rotators are designed for longer service life and trouble free Operation
• Typically Rotator set consists of one drive unit and one idler unit
ØD
ØD
Ød variable from 150 to 1500 mm/min
• Surface speed sleeplessly
Ød
• Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided
H
• Overload discs are provided (if required) to protect polyurethane
“H”
wheels from Rupturing
• Pendant control for forwards, reverse and stop push button operation
“ L1 ”
“ W1 ”
“L”
“W”
• Roller bracket to have to be manually moved as per the job diameter
“IDLER
UNIT”
• The fixing holes for the
bracket
on the bed are precisely factory set
“DRIVE UNIT”
• Ideal version to start with new fabrication line
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Shell Diameter (mm)
Over all dimension of Drive & Idler Unit (mm)
Load
Shell
Diameter
(mm)
Over
dimension
Drive
Idler
Unit(mm)
(mm)
Turning
Shell
Diameter
(mm)
Over
allall
dimension
of of
Drive
&&
Idler
Unit
Load
Capacity
Turning
Load
Drive
Idler
Drive
Idler
Turning
Model
Capacity
Minimum
Maximum
Height
Capacity
per
unit
Drive
Idler
Drive
Idler
Model
Capacity
Capacity Minimum
Length
Width
Model
Capacity
Drive Length
Idler
Drive Width
Idler Height
(Ton)
Maximum
"d"
"D"
"H"
per(Ton)
unit
Minimum
Maximum
Height
Length
Length
(Ton)
(Ton)
"L"
"L1"
"W"
"W1"
(Ton)
Length
Length Width
Width Width
Width
"D"
"H"
"d"
(Ton)
"d"
"D"
"H"
"L"
"L1"
"W"
"W1"
"L"
"L1"
"W"
"W1"
WR 5T
5
2.5
2500
2300
500
400
515
WR
5T
5
2.5
2500
2300
500
400
515
400
4000
SAR
5T
2500
2250 2400
2050
350
890
400400
4000
WR5T
10T
10
52.5
2600
625500
500
610
WR 10T
1010 T
5 5
26002700 24002200 625550 500400
610980
SAR
10T
400
3000
WR
20
T
20
10
450
4500
2850
2650
650
525
610
WR 20
2020 T
10 10
450500
4500
28502700 26502200 650700 525500
610
SAR
20TT
4000
1050
WR30
30 T
30
15
3100
2900
700
525
690
WR
30
15
3100
690
SAR
30TT
30 T
15
500
4000
2800 29002300 700800 525500
1055
WR40
40TT
40
20
3175
2975
800
600
750
WR
40
20
3175
750
SAR
40 T
40 T
20
600
5000
3000 29752300 800800 600550
1150
500
5000
500
5000
WR50
50TTT
50
2525
3200
3000
800800 650
650
800
WR
50
25
3200
800
SAR
50
50 T
600
5000
3000 3000
3000 800
550
1200
WR
60
30
3750
800
WR60
60TTT
60
3030
3750
3500
850900 700
700
800
SAR
60
60 T
800
5500
3000 3500
2300 850
600
1200
WR
80
40
3750
910
WR80
80TTT
80
4040
3750
3500
1100
900
910
SAR
80
80 T
900
6000
3050 3500
2300 1100
1100 900
750
1210
600
6000
600
6000
WR
100
50
3900
910
WR100
100
100
5050
3900
3500
1200
950
910
SAR
100TT
100 T
900
6000
3300 3500
2650 1200
1150 950
800
1260
WR
120
60
4150
SAR
120TT
120 T
6000
3350 3750
2700 1250
1300 950
850 1010
1370
WR120
120
120
6060
4150
3750
1250
950
1010
8001000
6500
800
6500
WR
150
150
75 75
42504400 38503500 1250
SAR
150TTT
150 T
1000
6500
1400 975
900 1110
1530
WR 150
150
75
4250
3850
1250
975
1110
Height
515
1110
NOTE
NOTE
NOTE
1 11 InIn
view
continuous
development,
we
reserve
the
right
modify
the
design
dimensions
without
notice.
Inview
viewofof
ofcontinuous
continuousdevelopment,
development,we
wereserve
reservethe
theright
righttoto
tomodify
modifythe
thedesign
design&&
&dimensions
dimensionswithout
withoutnotice.
notice.
2 2 Any
Anymodel
modelnot
notmentioned
mentionedhere
herecan
canbebedesigned
designedmanufactured
manufactured&&supplied
suppliedasasper
perthe
thecustomer
customerrequirement.
requirement.
NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
520• 6Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For• detailed
For detailed
technical
technical
specifications
specifications
please
please
referrefer
respective
respective
leaflet
leaflet
• Due• Due
to continuos
to continuos
development
development
AWLAWL
reserves
reserves
the 59
the
rightright
to modify
to modify
/ change
/ change
the design
the design
and and
/or the
/or the
specifications
specifications
without
without
notice
notice
•• For
Fordetailed
detailedtechnical
technicalspecifications
specificationsplease
please
refer
referrespective
respectiveleaflet
leaflet
AWL
•• Due
Duetotocontinuos
continuosdevelopment
development
AWLreserves
reservesthe
60
right
modify
/ change
the design
and /or
the/or
thetoright
to modify
/ change
the design
and
specifications
without
noticenotice
the specifications
without
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
5361
right to modify / change the design and /or the
specifications without notice
ADOR-PLT SUPER-MIG® SYSTEM
WELDING
WELDING
AUTOMATION
AUTOMATION
PRODUCTS
WELDING
PRODUCTS
AUTOMATION
& SYSTEMS
& SYSTEMS
(WAPS)
PRODUCTS
(WAPS)& SYSTEMS (WAPS)
HYBRID PLASMA MIG WELDING
AMET
SPECIAL
MANUFACTURING
ORBITAL
PURPOSE
WELDING
WELDING
& ENGINEERING
SYSTEMS
SYSTEMS SOLUTIONS
HYBRID PLASMA MIG WELDING
AUTOMATED ORBITAL WELDING SYSTEMS FOR TUBES, PIPES & TUBESHEETS
SPECIAL
PURPOSE WELDING SYSTEMS
FROM
AMI, USA
• The Super-MIG® system is a new, innovative robotic welding technology developed by
combining two reliable standard welding processes, Plasma arc and MIG arc, into one
hybrid process.
purpose
welding
systems
arecombinations
custom designed
for/ Model
jobs 6like
• These
Orbitalspecial
tube to tube
sheet Weld
head / Power
source
are Model 96
and Plus
ModelBeam,
227
- Model
96 is and
fusion H-Beam
type tube toof
tube
sheet weldsections,
head for flush
types forbarrels,
thin tubesidler
upto 3rollers,
mm wall thickness
Star
Beam
different
shells,
axles etc.
- Model 6 is tube to tube sheet weld head for projected joints with filler wire and auto height adjustment (AVC control). The locating
fixture helps for easy and fast locating of weld head. The key advantage of the weld head is that it can weld across the centre line
• The Super-MIG® process is capable of replacing and improving most standard MIG, SAW
or Plasma/TIG, as well as many other applications (i.e. true lap welds-continuous or
stitch/spot configurations).
Some more applications
• The advanced Plasma Technology of PLT is integrated with ADOR's Advanced MIG
Inverters to provide a superior and advanced technology to replace / enhance the
manufacturing (welding) process capabilities in the highly automated process industries
• This association will ensure that the customers get the best of support in terms of training,
spares and services. Ador will provide the integration service of this new system into the
user's expansion plan for Robotic/Hard Automation system to harness the benefits of this
superior product line.
Model -96 WeldHead
Model -6 WeldHead
Model -227 Powersource
• Specialised Orbital weld heads-Custom designed for specific applicationsAAMI is also capable to design and engineer & design any special weld head that may be required to do uncommon welds like ID
weld repair of a 2" pipe at 5m inside from the end, or specially designed weld head for welding remotely the containment chamber
for nuclear spent fuel.
Super MIG Welding Snapshots
SQUARE
MACHINE
L SEAM WELDING
SPMcontrols
UnderAXLE
waterWELDING
testing facility.
ID Cladding
with intelligent
SPECIAL
WELDING
SYSTEMS
IN CO-OPERATION WITH AMET-USA,
FOR SPECIFIC HIGH END APPLICATIONS
•
Microprocessor and CNC controller welding system with advanced Digital Signal Processing (DSP) for providing consistent quality
and repeatability
APPLICATIONS
• Aerospace: Cariable Polarity Welding systems with special welding head & manipulator system
• Nuclear : Fuel Rods, Nuclear Battery, Underwater testing facility etc
• Oil & Gas / Petrochemicals.: Hot wire Valve body welding & cladding, matrix drill, Sub-sea cladding etc
• Stainless Steel Fabrication : Dual Arc process for Polar Tank, Brenner Tank etc
• Wind Tower Production : Linear Seam & Circumferential joints
Plasma Controller
Torch
Torch Cleaning Device
Super-MIG® Benefits vs. Standard MIG/MAG
•
•
•
•
•
•
•
Narrow Gap SAW Welding
with AC/ DC Tandem head
CIR SEAM WELDING SPM
Higher welding speeds (2-3 times faster than MIG) and penetration (by +50%)
Maintains high welding speeds under variable gap conditions
Capable of producing true lap welds; continuous or stitch/spot configurations
Reduced part distortion due to a narrower Heat Affected Zone
Meets same weld specs. as standard MIG/MAG
Higher quality of welds for the same range of weldable materials
Significant reduction in weld spatter
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
Nuclear Fuel Rods Welding
Aluminium Fuel Tank fabrication
WELDERS TO THE NATION SINCE 1951
54
Long Seamer with
GTAW application for Titanium Shells
2” to 6” OD PIPE WELDING
SPECIAL PURPOSE MACHINE
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves the
right to modify / change the design and /or the
specifications without notice
•
•
64
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
65
55
WELDING
WELDING
AUTOMATION
AUTOMATION
PRODUCTS
WELDING
PRODUCTS
&AUTOMATION
SYSTEMS
& SYSTEMS
(WAPS)
PRODUCTS
(WAPS)& SYSTEMS (WAPS)
WELDING
WELDING
AUTOMATION
AUTOMATION
PRODUCTS
PRODUCTS
& SYSTEMS
& SYSTEMS
(WAPS)
(WAPS)
AMET
SPECIAL
ROBOTICS
MANUFACTURING
PURPOSE
WELDING
WELDING
SOLUTIONS
& ENGINEERING
SYSTEMS SOLUTIONS
ROBOTICS
ROBOTICSWELDING
WELDINGSOLUTIONS
SOLUTIONS
Robotics:
In order to widen it's horizons, Ador Welding Ltd has added a new feather to it's cap by
including "Automated welding with Robots" in it's existing solution range of WAPS. Ador is
all geared up to give the ultimate solution in welding against demand of productivity,
quality & repeatability. A robot has been installed to showcase & demonstrate automated
weldingintroduces
on components
using
7 or 8 axis
motion. Solution with ABB Robots in India.
ADOR
Robotic
Welding
Automation
SPECIAL PURPOSE WELDING SYSTEMS
These special purpose welding systems are custom designed for jobs like Plus Beam,
Star Beam and H-Beam of different sections, shells, barrels, idler rollers, axles etc.
ADOR introduces Robotic Welding Automation Solution with ABB Robots in India.
Some more applications
SQUARE
MACHINE
UnderAXLE
waterWELDING
testing facility.
L SEAM WELDING
SPMcontrols
ID Cladding
with intelligent
ROBOSTUDIO SOFTWARE: - WELDING USING
ROBOT WITH A ROTARY POSITIONER
Narrow Gap SAW Welding
with AC/ DC Tandem head
CIR SEAM WELDING SPM
Long Seamer with
GTAW application for Titanium Shells
2” to 6” OD PIPE WELDING
SPECIAL PURPOSE MACHINE
ROBOSTUDIO SOFTWARE WORKPIECE
POSITIONERS FOR ARC WELDING
WELDERS TO THE NATION SINCE 1951
57
66
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please
refer respective leaflet
• Due to continuos development AWL reserves 65
the
right to modify / change the design and /or the
specifications without notice
•
•
For detailed technical specifications please
refer respective leaflet
Due to continuos development AWL reserves
the right to modify / change the design and /or
the specifications without notice
(Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
67
58
-W
BN
SI
ON
MI
S
NOTE
Welding for Bharat Nirman
Bharat Nirman is a far-reaching Nation building plan launched by the
Central Government with the aim of developing critical infrastructure, including transportation,
energy, ports, telecommunication, urban infrastructure etc.
For every infrastructure project, welding is a vital component.
As India's pioneers in welding for over a century, Ador, through its educational thrust
Ador Welding Academy Pvt. Ltd. (AWA) will play a crucial role in empowering India.
Empowering Welding. Empowering Bharat.
OVER SIX DECADES OF
KNOWLEDGE, TECHNOLOGY & EDUCATION
Ador Welding Academy Pvt. Ltd.
[email protected] / [email protected]
www.adorwelding.com
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement