Product catalogue 5th edition

Product catalogue 5th edition
Product catalogue 5th edition
Standard Equipment and Welding Automation
Product catalogue
Contents
Welding equipment
MMA equipment
Engine driven welders
TIG equipment
MIG/MAG equipment
Ancillary equipment
Manual plasma cutting equipment
Welding automation
Orbital TIG welding
Mechanisation equipment
Tractor automats
Welding heads, power sources
Wear parts
Carriers and gantries
Components and modules
Flux equipment
Column and boom
Handling equipment
Engineering
Local deviations may occur.
3
6
10
20
48
58
64
76
80
86
90
92
94
96
98
102
104
MMA equipment
Inverters
Caddy® Arc 151i, A31
Caddy® Arc 151i/201i, A33
Compact and portable inverter for MMA and scratch start TIG
welding.
• Durable and impact resistant design with OKC 50 cable
connectors.
• Easy to operate. Only current setting needed.
• Automatic hot-start and arc force.
• Can operate with extra long mains cables, over 100 m, thanks
to the built in PFC circuit.
• Welds most electrodes from Ø 1.6 - 3.2 mm and some 4 mm
electrodes.
• IP 23 – designed for outdoor use making it safe on all work
sites
Compact and portable inverter for MMA and TIG welding with
electronically controlled LiveTig™ start.
• Durable and impact resistant design with OKC 50 cable connectors.
• Easy to operate. Digital display for settings.
• Adjustable hot-start and arc force for accurate weld setting.
• ArcPlus™ II regulator for better welding characteristics. Higher
weld quality with less after treatment.
• Two memories for storing of settings.
• Remote control possibility
• Can operate with extra long mains cables, over 100 m.
• Caddy® Arc 151i welds most electrodes from Ø 1.6 - 3.2 mm
and some 4 mm electrodes.
• Caddy® Arc 201i welds most electrodes from Ø 1.6 - 4 mm.
• IP 23 – designed for outdoor use making it safe on all worksites.
Delivery includes
3 m mains cable with plug, 3 m MMA welding and return cable
kit (”screw” type holder).
Delivery includes
Caddy® Arc
151i, A31
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage (VDR off/on), V
Power factor at max current
Weight, kg
230/1 50/60
16
3x2.5
150/26
100/24
90/23.6
8 - 150
58-72/NA
0.99
7.9
Ordering information
Caddy® Arc 151i, A31
Accessories:
Shoulder strap
Caddy® bag on wheels
0460 445 881
0460 265 003
Y000 512 880
3 m mains cable with plug, 3 m MMA welding and return cable
kit (”screw” type holder).
Caddy® Arc
151i, A33
Caddy® Arc
201i, A33
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
230/1 50/60
230/1 50/60
16
16
3x2.5
3x2.5
150/26 (MMA), 170/26.8 (MMA),
150/16 (TIG)
220/18.8 (TIG)
Max output at 60% duty cycle, A
100/24 (MMA), 130/25.2 (MMA),
120/14.8 (TIG)
150/16.0 (TIG)
Max output at 100% duty cycle, A
90/23.6 (MMA), 110/24.4 (MMA),
110/14.4 (TIG)
110/14.4 (TIG)
Current range TIG DC, A
3 - 150
3 - 220
Current range MMA DC, A
4 - 150
4 - 170
Open circuit voltage (VDR off/on), V
72/NA
72/NA
Power factor at max current
0.99
0.99
Weight, kg
7.9
8.3
Ordering information
Caddy® Arc 151i, A33
Caddy® Arc 201i, A33
Accessories:
Shoulder strap
Caddy® bag on wheels
0460 445 883
0460 445 884
0460 265 003
Y000 512 880
3
MMA equipment
Inverters
Caddy® Arc 251i, A32/A34
Origo™ Arc 4001i, A22/A24
Compact and portable three phase inverter for MMA and TIG
welding with electronically controlled LiveTig™ start.
• Durable and impact resistant design with OKC 50 cable connectors.
• Easy to operate. Digital display for settings.
• ArcPlus™ II regulator for better welding characteristics. Higher
weld quality with less after treatment.
• Adjustable hot-start and arc force for accurate weld
setting (A34).
•Two memories for storing of settings (A34).
• Electrode type selector for optimised performance (A34)
• Remote control possibility
• Can operate with extra long mains cables, over 100 m, thanks
to the built in PFC circuit.
• Welds all electrodes from Ø 1.6 - 5 mm; basic, rutile and
cellulosic.
• IP 23 – designed for outdoor use making it safe on all work
sites
Origo™ Arc 4001i is an ideal partner when it comes to efficient
production indoor or outdoor, installation on site or all type of
repair & maintenance welding.
The power source is compact and sturdy with a chassis made of
galvanized steel. This is a robust material that withstands rough
treatment.
You can choose between two control panels, A22/A24, depending upon your requirements and demands.
Delivery includes
5 m mains cable incl plug
Delivery includes
3 m of mains cable with plug, 3 m MMA welding and return
cable kit ("screw" type holder).
Origo™ Arc 4001i,
A22/A24
Caddy®
Arc 251i
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range TIG DC, A
Current range MMA DC, A
Open circuit voltage (VDR off/on), V
Power factor at max current
Weight, kg
400/3 50/60
10
4x1.5
250/30
190/27.6
150/26
3 - 250
4 - 250
62/<35
0.94
10.5
Ordering information
Caddy®
Arc 251i, A32
Caddy® Arc 251i, A34
Accessories:
Shoulder strap
Caddy® bag on wheels
4
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Current range TIG DC, A
Open circuit voltage (VDR off/on), V
Power factor at max current
Weight, kg
400, 3~ 50/60
20
4x4
400 / 36
320 / 32.8
250 / 30
20 - 400
16 - 400
4 - 400
58/<35
0.89
40
Ordering information
0460 300 880
0460 300 881
0460 265 003
Y000 512 880
Origo™ Arc 4001i, A22
Origo™ Arc 4001i, A24
Accessories:
Trolley 2-wheel
Feeder platform, Trolley 2-wheel
Protection frame
0460 455 880
0460 455 881
0460 564 880
0460 815 880
0460 459 880
MMA equipment
Rectifiers
Origo™ Arc 250/300/400
Origo™ Arc 410c/650c/810c
• Low investment cost per Ampere
• No electronics – an advantage for remote operations
• Multi-voltage version available
• Approved according to European standards – CE-marked
• Supplies direct current – welds most materials
• Made to be used with Citoflex cellulosic electrodes
• Designed for use in damp and confined areas – S marked
The Origo™ Arc 410c, 650c and 810c are sturdy and robust
switching converter (chopper) power sources intended for manual heavy duty MMA welding with coated electrodes, TIG welding and Air Carbon Arc Gouging.
Well proven technology with a high level of reliability, outstanding weld performance, a strong metal housing and large wheels
for ease of handling, make this range of machines ideal for use
in the toughest of industrial environments.
Delivery includes
Wheels, handle and a 3 m mains cable
Origo™ Arc
410c
Mains supply, V/Hz
Origo™ Arc
250
Origo™ Arc
300
Origo™ Arc
400
400/50-60
25
50-250
65-75
98
400/50-60
25
55-300
65-75
105
400/50-60
35
65-400
70-80
158
Mains supply, V/Hz
Fuse, slow, A
Setting range, A
Open circuit voltage, V
Weight, kg
Max output at 35% duty
cycle, A
Max output at 60% duty
cycle, A
Max output at 100% duty
cycle, A
Setting range, A
Ordering information
Origo™ Arc
810c
230/400-415/ 230/400-415/ 230/400-415/
500 V, 3~50 500 V, 3~50 500 V, 3~50
Hz, 230/440- Hz, 230/440- Hz, 230/440460/550 V,
460/550 V,
460/550 V,
3~60 Hz
3~60 Hz
3~60 Hz
400 A / 36V 650 A / 44V 800 A / 44V
Open circuit voltage, V
Weight, kg
Origo™ Arc 250
Origo™ Arc 250, 230/400/500/550 V, 50/60 Hz
Origo™ Arc 300
Origo™ Arc 300, 230/400/500/550 V, 50/60 Hz
Origo™ Arc 400
Origo™ Arc 400, 230/400/500/550 V, 50/60 Hz
Origo™ Arc
650c
310 A / 33V
490 A / 40V
630 A / 44V
240 A /30V
400 A / 36V
500 A / 40V
20A/20V 400 A/36V
56
157
20A/20V 650 A / 44V
56
223
20A/20V 800 A / 44V
56
245
Ordering information
0700 160 880
0700 160 883
0700 160 881
0700 160 884
0700 160 882
0700 160 885
Origo™ Arc 410c, A12
Origo™ Arc 410c, A11
Origo™ Arc 410c, A12 offshore
Origo™ Arc 410c, A12 stationary
Origo™ Arc 650c, A12
Origo™ Arc 650c, A12 offshore
Origo™ Arc 650c, A12 stationary
Origo™ Arc 810c, A12 offshore
0349 310 650
0349 311 200
0349 311 480
0349 311 490
0349 311 210
0349 311 500
0349 311 510
0349 311 430
5
Engine driven welders
Engine driven welders
KHM 190 HS – petrol
KHM 190 YS – diesel
A combined engine-driven welding unit and 1ph 230V and 3ph
400V power-generating unit. It allows you to work in environments in which it is difficult or impossible to connect to the
mains supply.
Compact and portable, the KHM 190 HS gives you a combination of 190A strong, high-quality DC welding and up to 6kVA of
electric power. All in the same unit. The perfect partner for quick
repair or assembly work.
The KHM 190 HS has a Honda petrol engine with pull start.
Other features include: oil alert engine protection, thermal load
and residual current device.
This unit has the same performance as the KHM 190 HS, but it
has a diesel engine.
A diesel engine is sometimes preferred as it has a much higher
flashpoint than petrol and is thereby much safer in terms of combustibility. Diesel can also be stored a couple of years and still
be usable.
Diesel engines consume less fuel, at a lower cost for the same
power. Diesel engines are also known to have a longer service
life. The disadvantage is the higher weight.
The KHM 190 YS has a Yanmar diesel engine with battery and
electrical start. Other features include: battery charge indicator,
oil alert engine protection, thermal load and residual current
device.
Delivery includes
Wrap-around protection frame.
Delivery includes
Wrap-around protection frame and battery.
KHM 190 HS
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
AC Power generation:
Single Phase, Volts/kVA/Hz
Three Phase, Volts/kVA/Hz
Engine type
Sound level, dB(A)/LWA
Power, kW/rpm
Weight, kg
20-100, 90-190
190
160
120
98
230/5/50
400/6/50
Honda GX 390
73/98
8.4/3000
115
Ordering information
KHM 190 HS
Trolley
Earthing kit
Welding cable
Return cable
6
KHM 190 YS
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
AC Power generation:
Single Phase, Volts/kVA/Hz
Three Phase, Volts/kVA/Hz
Engine type
Sound level, dB(A)/LWA
Power, kW/rpm
Weight, kg
20-100, 90-190
190
160
120
98
230/5/50
400/6/50
Yanmar L 100 AE
73/100
6.5/3000
156
Ordering information
0794 000 880
0794 009 880
0794 017 880
0700 006 884
0700 006 885
KHM 190 YS
Trolley
Earthing kit
Welding cable
Return cable
0794 000 882
0794 010 880
0794 017 880
0700 006 884
0700 006 885
Engine driven welders
Engine driven welders
KHM 351 YS
KHM 405 YS
Engine driven welding unit made to weld with coated electrodes.
For professional heavy duty repair, maintance and assembly
work.
The wide working range makes it possible to perform a large
variety of work in environments where it is difficult, costly or
impossible to connect to the mains supply. This thyristor controlled compact and transportable unit gives you a combination of
strong, high quality DC current for coated electrode welding
(MMA). The same unit also supplies up to 12kVA electric power
depending on welding current used.
Digitally controlled engine driven welding unit made to weld
MMA, TIG or MIG/MAG. For professional heavy duty repair,
maintenance and assembly work.
The wide working range makes it possible to perform a large
variety of work in environments where it is difficult, costly or
impossible to connect to the mains supply. This chopper controlled compact and transportable unit gives you a combination of
strong, high quality DC current for excellent MMA, TIG or MIG/
MAG welding. The same unit also supplies up to 12kVA electric
power depending on welding current used.
Delivery includes
Delivery includes
Machine complete with engine oil, coolant and charged battery
(maintenance free).
Machine complete with engine oil, coolant and charged battery
(maintenance free).
KHM 351 YS
KHM 405 YS
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
AC Power generation:
Single Phase, Volts/kVA/A/Hz
Three Phase, Volts/kVA/A/Hz
Engine type
Sound level, dB(A)/LWA
Power, kW/rpm
Weight, kg
20-350
350
320
270
65
230/7/30.4/50
400/12/17.3/50
Yanmar 3 TNV 76
72/97
16.5 (22.3) / 3000
535
Ordering information
KHM 351 YS, 50 HZ
KHM 351 YS, 50 Hz, with spark arrestor
KHM 351 YS, 50 Hz, with polarity change
KHM 351 YS, 50 Hz, with spark arrestor and polarity
change
Accessories:
Remote control PHG1B
Remote control PHG1B-PL (for polarity change
versions)
2 wheel site tow
Earth spike
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
AC Power generation:
Single Phase, Volts/kVA/A/Hz
Three Phase, Volts/kVA/A/Hz
Engine type
Sound level, dB(A)/LWA
Power, kW/rpm
Weight, kg
10-400
400 (MMA)
350
300
65
230/7/30.4/50
400/12/17.3/50
Yanmar 3 TNV 76
72/97
16.5 (22.3)/3000
535
Ordering information
0794 019 880
0794 019 881
0794 019 882
0794 019 883
0794 008 882
0794 008 885
0794 014 880
0794 017 880
KHM 405 YS, 50 Hz
KHM 405 YS, 50 Hz, with spark arrestor
KHM 405 YS, 50 Hz, with polarity change
KHM 405 YS, 50 Hz, with spark arrestor and polarity
change
Accessories:
Connector kit for Origo™ Feed, M13
Remote control PHG1B
Remote control PHG1B-PL (for polarity change
versions)
2 wheel site tow
Earth spike
0794 020 880
0794 020 881
0794 020 882
0794 020 883
0740 741 881
0794 008 882
0794 008 885
0794 014 880
0794 017 880
7
Engine driven welders
Engine driven welders
KHM 525 PS
KHM 595 PS
Digitally controlled engine driven welding/electric power unit
made to weld MMA, TIG or MIG/MAG. For the toughest, professional, heavy-duty repair, maintenance and assembly work.
For the toughest environments needing high capacity. The wide
working range together with the possibility for carbon arc gouging makes it possible to perform a large variety of work in environments where it is difficult or impossible to connect to the
mains supply. KHM 525 PS is equipped with a powerful and efficient water-cooled Perkins diesel engine with battery and electric start.
Engine driven welding/electric power units for the toughest, professional, heavy-duty repair, maintenance and assembly work.
For the toughest environments needing high capacity. The wide
working range together with the possibility for carbon arc gouging makes it possible to perform a large variety of work in environments where it is difficult or impossible to connect to the
mains supply. KHM 595 PS is equipped with a powerful and efficient, water-cooled Perkins diesel engine with battery and electric start.
KHM 595 is a full multiprocess equipment which can be used in
all processes; MMA, TIG and MIG/MAG. The equipment also
has the possibility to give up to 30 kVA electrical power.
Delivery includes
Machine complete with engine oil, coolant and charged battery
(maintenance free).
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
AC Power generation:
Three Phase kVA/V/A
Single Phase kVA/V/A
Engine type
Sound level, dB(A)/LWA
Power, kW/rpm
Weight, kg
Machine complete with engine oil, coolant and charged battery
(maintenance free).
10-500
500 (MMA and TIG)
450
400
62
KHM 595 PS
16/400/23.1
12/230/52.2
Perkins 404 C-22G
71/96
20.3 (27.6) / 1500
750
Ordering information
KHM 525 PS, 50 Hz
KHM 525 PS, 50 Hz, with spark arrestor
KHM 525 PS, 50 Hz, with polarity change
KHM 525 PS, 50 Hz, with spark arrestor and polarity
change
Accessories:
2 wheel site tow
PHG1B, remote control 20 m
Remote control PHG1B-PL (for polarity change
versions)
Earth spike
Connector kit for Origo™ Feed, M13
8
Delivery includes
KHM 525 PS
0794 021 880
0794 021 881
0794 021 882
0794 021 883
0794 012 880
0794 008 882
0794 008 885
0794 017 880
0740 741 881
Setting range, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
AC Power generation:
Three Phase kVA/V/A
Single Phase kVA/V/A
Engine type
Sound level, dB(A)/LWA
Power, kW/rpm
Weight, kg
10-595
550
500
60
30/400
15/230
Perkins 1103C - 33G3
71/96
30.4 (40.7)/1500
980
Ordering information
KHM 595 PS (50 Hz)
2 wheel site tow
PHG1, remote control 20m
Earthing kit
V/A-meter kit
Connector kit for Origo™ Feed, M13
0794 003 883
0794 018 880
0794 008 881
0794 017 880
0794 000 160
0740 741 881
Ancillary equipment
MMA welding cables
ESAB has a wide range of MMA welding cables. 150A and
200A can be ordered as a complete cable-kit or as separate
welding- or return cables.
From 250A and up, the cables are to be ordered separately.
Ordering information
Complete cable kits with small OKC:
MMA Cable-kit 150A, Crocodile, 16 mm2, 3+3 m, OKC
25 (Confort 200+MK 150)
MMA Cable-kit 150A, Twist, 16 mm2, 3+3 m, OKC 25
(Handy 200+MK 150)
MMA Cable-kit 200A, Twist, 25 mm2, 5+5 m, OKC 25
(Handy 200+MP 200)
0349 501 078
0349 501 079
0700 006 881
Separate welding cables with electrode holder and small OKC:
MMA welding cable 200A, Twist, 25 mm2, 5 m, OKC 25
(Handy 200)
MMA welding cable 250A, Twist, 35 mm2, 5 m, OKC 25
(Handy 300)
0700 006 882
0700 006 886
Separate welding cables with electrode holder and large OKC:
MMA welding cable 150A, Twist, 16 mm2, 3 m, OKC 50
(Handy 200)
MMA welding cable 200A, Twist, 25 mm2, 3 m, OKC 50
(Handy 200)
MMA welding cable 300A, Twist, 35 mm2, 3 m, OKC 50
(Handy 300)
MMA welding cable 300A, Twist, 35 mm2, 5 m, OKC 50
(Handy 300)
MMA welding cable 400A, Twist, 50 mm2, 5 m, OKC 50
(Handy 400)
MMA welding cable 500A, Twist, 50 mm2, 5 m, OKC 50
(ESAB 500)
MMA welding cable 500A, Twist, 70 mm2, 5 m, OKC 95
(ESAB 500)
MMA welding cable 600A, Crocodile, 95 mm2, 5 m,
OKC 95 (Optimus 600)
0700 006 898
0700 006 900
0700 006 902
0700 006 888
0700 006 890
0700 006 892
0700 006 894
0700 006 896
Separate return cables with clamp and small OKC:
Return cable 200A, 25 mm2, 5 m, OKC 25 (MP200)
Return cable 250A, 35 mm2, 5 m, OKC 25 (MP200)
0700 006 883
0700 006 887
Separate return cables with clamp and large OKC:
Return cable 150A, 16 mm2, 3 m, OKC 50 (MK150)
Return cable 200A, 25 mm2, 3 m, OKC 50 (MP200)
Return cable 300A, 35 mm2, 3 m, OKC 50 (MP300)
Return cable 300A, 35 mm2, 5 m, OKC 50 (MP300)
Return cable 500A, 50 mm2, 5 m, OKC 50 (EG 600)
Return cable 500A, 70 mm2, 5 m, OKC 95 (EG 600)
Return cable 600A, 95 mm2, 5 m, OKC 95 (EG 600)
0700 006 899
0700 006 901
0700 006 903
0700 006 889
0700 006 893
0700 006 895
0700 006 897
9
TIG equipment
DC Inverters
Caddy® Tig 1500i/2200i, TA33
Caddy® Tig 1500i/2200i, TA34
Compact and portable inverter for TIG welding, with HF or LiftArc™ start,
and MMA.
• Durable and impact resistant design with OKC 50 cable connectors.
• Easy to operate. All basic settings for quality TIG welding available.
• Digital display for settings.
• Plate thickness setting for TIG. Set the plate thickness and the machine
will control the welding parameters.
• Adjustable slope down and gas post-flow.
• ArcPlus™ II regulator for better MMA welding characteristics. Higher
weld quality with less after treatment.
• Caddy® Tig 1500i welds most electrodes from Ø 1.6 - 3.2 mm and some
4 mm electrodes.
• Caddy® Tig 2200i welds most electrodes from Ø 1.6 - 4 mm.
• Can operate with extra long mains cables, over 100 m.
• IP 23 – designed for outdoor use making it safe on all work sites
Delivery includes
3 m mains cable with plug, 2 m gas hose and two hose clamps.
Compact and portable inverter for advanced TIG welding, with HF or LiftArc™ start, and MMA.
• Durable and impact resistant design with OKC 50 cable connectors.
• Easy to operate. Graphical parameter setting for advanced TIG welding.
• Digital display for settings.
• Remote control possibility.
• Pulsed TIG giving increased control of heat input and weld pool.
• Two memories for storing of settings.
• Micro Pulse minimising heat affected zone especially on thin material.
• Adjustable slope up/down and gas post-flow.
• ArcPlus™ II regulator for better MMA welding characteristics. Higher
weld quality with less after treatment.
• Caddy® Tig 1500i welds most electrodes from Ø 1.6 - 3.2 mm and some
4 mm electrodes.
• Caddy® Tig 2200i welds most electrodes from Ø 1.6 - 4 mm.
• Can operate with extra long mains cables, over 100 m.
• IP 23 – designed for outdoor use making it safe on all work sites
Delivery includes
3 m mains cable with plug, 2 m gas hose and two hose clamps.
Caddy® Tig
1500i, TA33
Caddy® Tig
2200i, TA33
Mains supply, V/Hz
230/1 50/60
Fuse, slow, A
16
Mains cable, Ø mm2
3x2.5
Max output at 25% duty cycle, A
150/16 (TIG)
Max output at 60% duty cycle, A
120/14.8 (TIG)
Max output at 100% duty cycle, A
110/14.4 (TIG)
Current range TIG DC, A
3 - 150
Current range MMA DC, A
4 - 150
Open circuit voltage (VRD off/on), V
72/NA
Power factor at max current
0.99
Weight, kg
9.2
230/1 50/60
16
3x2.5
220/18.8 (TIG)
150/16.0 (TIG)
110/14.4 (TIG)
3/220
4/170
46-60/<35
0.99
9.4
Ordering information
10
Caddy® Tig 1500i, TA33 package incl. 3 m MMA cable
kit compl. and Tig torch TXH™ 150, 4 m
Caddy® Tig 2200i, TA33 package incl. 3 m MMA cable
kit compl. and Tig torch TXH™ 200, 4m
Caddy® Tig 2200iw, TA33 package incl. water cooler,
3 m MMA cable kit compl. and Tig torch TXH™ 250w, 4m
Caddy® Tig 1500i, TA33 incl. 3 m return cable with
clamp
Caddy® Tig 2200i, TA33 incl. 3 m return cable with
clamp
Caddy® Tig 2200iw, TA33 incl. 3 m return cable with
clamp
Shoulder strap
Caddy® bag on wheels
0460 450 880
0460 450 881
0460 450 884
0460 450 890
0460 450 891
0460 450 894
0460 265 003
Y000 512 880
Caddy® Tig
1500i, TA34
Caddy® Tig
2200i, TA34
Mains supply, V/Hz
230/1 50/60
Fuse, slow, A
16
Mains cable, Ø mm2
3x2.5
Max output at 25% duty cycle, A
150/16 (TIG)
Max output at 60% duty cycle, A
120/14.8 (TIG)
Max output at 100% duty cycle, A
110/14.4 (TIG)
Current range TIG DC, A
3 - 150
Current range MMA DC, A
4 - 150
Open circuit voltage (VRD off/on), V
46-60/<35
Power factor at max current
0.98
Weight, kg
9.2
230/1 50/60
16
3x2.5
220/18.8 (TIG)
150/16.0 (TIG)
110/14.4 (TIG)
3 - 220
4 - 170
46-60/<35
0.99
9.4
Ordering information
Caddy® Tig 1500i, TA34 package incl. 3 m MMA cable
kit compl. and Tig torch TXH™ 150, 4m
Caddy® Tig 2200i, TA34 package incl. 3 m MMA cable
kit compl. and Tig torch TXH™ 200, 4m
Caddy® Tig 2200iw, TA34 package incl. water cooler,
3 m MMA cable kit compl. and Tig torch TXH™ 250w, 4m
Caddy® Tig 1500i, TA34 incl. 3 m return cable + clamp
Caddy® Tig 2200i, TA34 incl. 3 m return cable + clamp
Caddy® Tig 2200iw, TA34 incl. 3 m return cable + clamp
Shoulder strap
Foot pedal T1 Foot CAN incl. 5 m cable
Caddy® bag on wheels
0460 450 882
0460 450 883
0460 450 885
0460 450 892
0460 450 893
0460 450 895
0460 265 003
0460 315 880
Y000 512 880
TIG equipment
DC Inverters
Origo™ Tig 3001i, TA23
Origo™ Tig 3001i, TA24
For both industrial use and repair and maintenance applications. The sturdy design makes the Origo™ Tig 3001i suitable
for welding anywhere. It is easy to use and reliable in operation.
The Origo™ TA23 is a control panel with the basic settings for
TIG welding. The panel gives a good overview of all settings, to
make operating as quick and efficient as possible. With the
Origo™ Tig 3001i you can weld stainless and mild steels, from
plate thickness of 1.0 mm.
For advanced industrial use and for repair and maintenance.
This TIG machine will give a safe start and stable arc. All types
of stainless and mild steel and most other materials, from plate
thickness of 0.5 mm can be welded with high quality.
Productivity with the right quality is important. The control panel
Origo™ TA24 has all the necessary functions for advanced TIG
DC, Pulse TIG and MMA welding. All parameters presented in
an easy to understand way.
Delivery includes
Delivery includes
5 m mains cable with plug, 2 m gas hose with 2 hose clamps,
return cable 4.5 m with clamp.
5 m mains cable with plug, 2 m gas hose with 2 hose clamps,
return cable 4.5 m with clamp.
Origo™ Tig 3001i, TA23
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage (VRD off/on), V
Current range TIG DC, A
Current range MMA DC, A
Weight, kg
400/3~50/60
16
4x4
300/22.0
240/19.6
200/18.0
0-10
0-10
0-5
0-25
60/<35
4-300
16-300
33.5
Ordering information
Origo™ Tig 3001i, TA23
Origo™ Tig 3001iw, TA23 (incl. CoolMidi 1000)
Protection frame
Origo™ Tig 3001i, TA24
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage (VRD off/on), V
Current range TIG DC, A
Current range MMA DC, A
Weight, kg
400/3~50/60
16
4x4
300/22.0
240/19.6
200/18.0
0-10
0-10
0-5
0-25
60/<35
4-300
16-300
33.5
Ordering information
0459 745 883
0459 745 884
0460 459 880
Origo™ Tig 3001i, TA24
Origo™ Tig 3001iw, TA24 (incl. CoolMidi 1000)
Protection frame
0459 745 885
0459 745 886
0460 459 880
11
TIG equipment
DC Inverters
Aristo® Tig 4000i
Outstanding welding characteristics – high efficiency and highquality welding.
Efficient Man Machine Communication by the user-friendly control panels Aristo® TA4 and Aristo® TA6.
TA6 enables a memory of 10 welding parameters and the possibility to weld with the pulse technique, which is especially suitable for thin materials.
• Enclosure class IP 23
• Adjustable pre-gas, slope-up, post-gas and slope-down to control starts and avoid cracks and oxidation at the end
• Dust filter to handle tough and dirty environments and avoid
grinding-dust and metal particles inside the chassis
Delivery includes
5 m mains cable incl. plug and return cable with clamp
Aristo® Tig 4000i
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage (VRD off/on), V
Setting range, A
Weight, kg
3x400/50-60
25
4x4
400/26 V
320/23 V
250/20 V
0-5
0-10
0-5
0-200
58/<35
4-400
61.5
Ordering information
Aristo® Tig 4000i TA4
Aristo® Tig 4000i TA6
Aristo® Tig 4000i TA4 with water-cooling unit
Aristo® Tig 4000i TA6 with water-cooling unit
12
0458 630 880
0458 630 884
0458 630 881
0458 630 885
TIG equipment
AC/DC Inverters
Caddy® Tig 2200i AC/DC
Compact and portable inverter for AC/DC TIG welding, with HF or LiftArc™ start,
and MMA.
• Durable and impact resistant design with OKC 50 cable connectors.
• Easy to operate.
• Digital display for settings.
• Plate thickness setting for TIG (TA33 AC/DC). Set the plate thickness and the
machine will control the welding parameters.
• Adjustable slope down and gas post-flow (TA33 AC/DC).
• DC pulsed TIG (TA34 AC/DC) giving increased control of heat input and weld pool.
• Two memories (TA34 AC/DC) for storing of settings.
• Micro Pulse (TA34 AC/DC) minimising heat affected zone especially on thin
material.
• Adjustable slope up/down and gas post-flow (TA34 AC/DC).
• Remote control possibility.
• ArcPlus II regulator for better MMA welding characteristics. Higher weld quality
with less after treatment.
• All types of material, including aluminium, and thickness up to 5 mm
• Can operate with extra long mains cables, over 100 m, thanks to the built-in PFC
circuit.
• IP 23 – designed for outdoor use making it safe on all work sites.
Origo™ Tig 3000i AC/DC,
TA24 AC/DC
In both DC and AC mode this TIG welding machine will give an excellent start and
stable arc. All types of material and thicknesses can be welded with the highest
quality.
• Designed for quality TIG-welding in all types of material.
• QWave™ – enables AC welding with high arc stability and low noise.
• AC frequency and balance control optimizes weld pool.
• DC pulsed TIG welding gives easy control of heat input.
• ESAB 2-program function. Possibility to pre-program and change program during
welding.
• Easy to use. All parameters presented in an easily comprehensible way.
• MMA welding: Hot start, arc force and polarity switch.
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps, return cable 4.5 m incl.
earth clamp.
Delivery includes
3 m of mains cable, 2 m of gas hose with two hose clamps. Return cable 3 m incl.
earth clamp.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 20% duty cycle, TIG, A/V
Max output at 60% duty cycle, TIG, A/V
Max output at 100% duty cycle, TIG, A/V
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage VRD (off/on), V
Setting range TIG AC/DC
Setting range MMA
Weight, kg
Caddy® Tig
2200i AC/DC,
TA34 AC/DC
Caddy® Tig
2200i AC/DC,
TA33 AC/DC
230/1 50/60
16
3 x 2.5
220/18.8
150/16.0
140/15.6
0-10
0-10
0-5
0-25
46-60/<35
3-220
4-160
15
230/1 50/60
16
3 x 2.5
220/18.8
150/16.0
140/15.6
0-9.9
0-10
0-5
0-25
46-60/<35
3-220
4-160
15
Ordering information
Caddy® Tig 2200i AC/DC, TA33 AC/DC, TXH™ 200 4m,
MMA Kit
Caddy® Tig 2200i AC/DC, TA34 AC/DC, TXH™ 200 4m,
MMA Kit
Caddy® Tig 2200i AC/DC, TA34 AC/DC, TXH™ 250w 4m,
water cooler CoolMini, MMA kit, two-wheel trolley
Caddy® Tig 2200i AC/DC, TA34 AC/DC
Caddy® Tig 2200i AC/DC, TA33 AC/DC
Cooling unit, CoolMini
Origo™ Tig 3000i AC/DC
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, TIG, A
Max output at 60% duty cycle, TIG, A
Max output at 100% duty cycle, TIG, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage, V
Setting range TIG AC/DC, A/V
Setting range, A
Weight, kg
0460 150 882
Ordering information
0460 150 883
Origo™ Tig 3000i AC/DC, TA24 AC/DC
Cooling unit, CoolMidi 1800
400/50-60
20
4x4
300
240
200
0-10
0-10
0-5
0-25
54-64
4-300
16-300
42
0459 735 880
0459 840 880
0460 150 884
0460 150 880
0460 150 881
0460 144 880
13
TIG equipment
AC/DC Inverters
Origo™ Tig 4300iw AC/DC, TA24
AC/DC
• Designed for quality TIG-welding in all types of material.
• QWave™ – enables AC welding with high arc stability and low noise.
• AC Frequency and Balance control – Optimises weld pool
• DC Pulsed TIG welding – easy control of heat input and the weld pool.
• ESAB LogicPump – ELP, automatic start of the cooling unit by connection of a liquid-cooled torch
• Energy save mode – fan and pump on demand
• ESAB 2-program function – possibility to pre-program and change program during actual welding.
• Easy to use – All welding parameters presented in an easy to understand panel.
• MMA welding in AC and DC mode – Hot start, Arc force, and polarity
switch (DC).
Tigaid 315 AC/DC
The Tigaid 315 AC/DC is a useful tool for converting MMA
machines, transformers and rectifiers for TIG applications.
Tigaid controls the supply of current, HF ignition and gas flow.
When stepless and electronically-controlled MMA power
sources are used, it is possible to obtain current setting and
slope functions.
Delivery includes
5 m mains cable incl plug, 2 m gas hose incl. 2 hose clamps and return
cable 5 m incl earth clamp.
Origo™ Tig 4300iw AC/DC
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 40% duty cycle, TIG, A/V
Max output at 60% duty cycle, TIG, A/V
Max output at 100% duty cycle, TIG, A/V
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage (VRD off/on), V
Setting range TIG AC/DC
Setting range MMA
Weight, kg
400/3
25
4x4
430/27.2
400/26
315/22.6
0-10
0-10
0-10
0-25
60/<35
4-430
16-430
95
Ordering information
Origo™ Tig 4300iw AC/DC, TA 24 AC/DC
14
0460 100 880
Tigaid 315 AC/DC
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Weight, kg
115/230/240, 50/60
10
3x1.5
315
0.1-10
0.1-10
0.1-5.0
1.0-60
15
Ordering information
Tigaid 315 AC/DC, OKC-connection
Connection kit for self-cooled torch and power source
with remote control socket type Burndy
Connection kit for water-cooled torch and power
source with Burndy socket
Connection kit for air-cooled torch and power source
without remote socket
0369 136 882
0467 348 880
0467 348 881
0467 348 882
TIG equipment
Torches and components
TXH™ 120, 120V, 120F
TXH™ 150, 150V, 150F
The major characteristic for the TXH™ torch program is its quality. The torches and torch outfits are designed to provide the
utmost in convenience, versatility and ergonomics.
They are air-cooled, with or without gas valve and with or without a flexible neck. It all depends on the job.
• 120 A torch with start switch – small size and perfect access in
confined areas.
• Built-in gas valve for manual control of the shielding gas by
hand (120V).
• Flexible heads offer unlimited versatility for reaching hard-toget-at applications (120F)
The major characteristic for the TXH™ torch program is its quality. The torches and torch outfits are designed to provide the
utmost in convenience, versatility and ergonomics.
They are air-cooled, with or without gas valve and with or without a flexible neck. It all depends on the job.
• Effective cooling – small size and perfect access in confined
areas.
• Rugged design – trouble-free operation with low maintenance.
• Built-in gas valve for manual control of the shielding gas by
hand (150V).
• Flexible heads offer unlimited versatility for reaching hard-toget-at applications (150F).
• Ergonomic handle.
Ordering information
Ordering information
TXH™ 120, OKC 4 m
TXH™ 120, OKC 8 m
TXH™ 120V, OKC25 4 m
TXH™ 120V, OKC25 8 m
TXH™ 120F, OKC 4 m
TXH™ 120F, OKC 8 m
TXH™ 120, OKC25 4 m*
TXH™ 120, OKC25 8 m*
TXH™ 120, OKC25C 4 m**
TXH™ 120, OKC25C 8 m**
*Only Origo™ Tig 150i
** Only Caddy® Tig 150i
0460 010 842
0460 010 882
0460 010 841
0460 010 881
0460 010 844
0460 010 884
0460 010 940
0460 010 980
0460 010 840
0460 010 880
TXH™ 150, OKC 4 m
TXH™ 150, OKC 8 m
TXH™ 150V, OKC 4 m
TXH™ 150V, OKC 8 m
TXH™ 150F, OKC 4 m
TXH™ 150F, OKC 8 m
TXH™ 150, OKC25 4 m*
TXH™ 150, OKC25 8 m*
TXH™ 150, OKC25C 4 m**
TXH™ 150, OKC25C 8 m**
*Only Origo™ Tig 150i
** Only Caddy® Tig 150i
0460 011 842
0460 011 882
0460 011 843
0460 011 883
0460 011 845
0460 011 885
0460 011 940
0460 011 980
0460 011 840
0460 011 880
15
TIG equipment
Torches and components
TXH™ 200, 200V, 200F
The major characteristic for the TXH™ torch program is its quality. The torches and torch outfits are designed to provide the
utmost in convenience, versatility and ergonomics.
They are air-cooled with or without gas valve and with or without
a flexible neck. It all depends on the job.
• Effective cooling – small size and perfect access in confined
areas.
• Rugged design – trouble-free operation with low maintenance.
• Built-in gas valve for manual control of the shielding gas
(200V).
• Flexible heads offer unlimited versatility for reaching hard-toget-at applications (200F).
• Ergonomic handle.
Ordering information
TXH™ 200, OKC 4 m
TXH™ 200, OKC 8 m
TXH™ 200V, OKC 4 m
TXH™ 200V, OKC 8 m
TXH™ 200F, OKC 4 m
TXH™ 200F, OKC 8 m
16
TXH™ 250w, 250wF, 400w, 400w
HD
The major characteristic for the TXH™ torch program is its quality. The torches and torch outfits are designed to provide the
utmost in convenience, versatility and ergonomic.
These are water-cooled, with or without a flexible neck. It all
depends on the job.
• Effective cooling – small size and perfect access in confined
areas.
• Rugged design – trouble-free operation with low maintenance.
• Flexible heads offer unlimited versatility for reaching hard-toget-at applications (250wF).
• Ergonomic handle.
• The HD is a model in the TXH™ range to match Origo™ Tig
4300iw AC/DC
Ordering information
0460 012 840
0460 012 880
0460 012 841
0460 012 881
0460 012 842
0460 012 882
TXH™ 250w, OKC 4 m
TXH™ 250w, OKC 8 m
TXH™ 250wF, OKC 4 m
TXH™ 250wF, OKC 8 m
TXH™ 400w, OKC 4 m
TXH™ 400w, OKC 8 m
TXH™ 400w HD, OKC 4 m
TXH™ 400w HD, OKC 8 m
0460 013 840
0460 013 880
0460 013 841
0460 013 881
0460 014 840
0460 014 880
0460 014 841
0460 014 881
TIG equipment
Torches and components
TXH™ remote torches
With the TXH™ range with remote it is possible to adjust the
welding current during welding and between welds with two buttons in the handle marked with + and -.
A complete solution consists of a TXH™ torch with the +/- buttons and a remote adapter, RA T1, to connect the torch to all
ESAB CAN-bus controlled machines. The adapter must only be
bought once and all the different torches fit to the same adapter.
Ordering information
TXH™ 120r, OKC 4 m
TXH™ 120r, OKC 8 m
TXH™ 120Fr, OKC 4 m
TXH™ 120Fr, OKC 8 m
TXH™ 150r, OKC 4 m
TXH™ 150r, OKC 8 m
TXH™ 150Fr, OKC 4 m
TXH™ 150Fr, OKC 8 m
TXH™ 200r, OKC 4 m
TXH™ 200r, OKC 8 m
TXH™ 200Fr, OKC 4 m
TXH™ 200Fr, OKC 8 m
TXH™ 250wr, OKC 4 m
TXH™ 250wr, OKC 8 m
TXH™ 250wFr, OKC 4 m
TXH™ 250wFr, OKC 8 m
TXH™ 400wr, OKC 4 m
TXH™ 400wr, OKC 8 m
TXH™ 400wr HD, OKC 4 m
TXH™ 400wr HD, OKC 8 m
Remote adapter kit RA T1 incl. holder and 0.25 m
cable with 12-pole plug
Remote adapter kit RAT1 incl. holder and 0.25 m cable
with 10-pole plug.
0462 010 842
0462 010 882
0462 010 844
0462 010 884
0462 011 842
0462 011 882
0462 011 845
0462 011 885
0462 012 840
0462 012 880
0462 012 842
0462 012 882
0462 013 840
0462 013 880
0462 013 841
0462 013 881
0462 014 840
0462 014 880
0462 014 841
0462 014 881
0459 491 912
0459 491 913
17
TIG equipment
Torches and components
TXH™ 120 (r, F, Fr, V) – TXH™ 400w (r, HD, wr HD)
Wear parts
Tungsten electrodes Eco
Ordering no.
150 mm
18
Ordering no.
175 mm
Tungsten
electrodes
Eco
Diameter
Colour
Code
Current
0151 574 208
0151 574 008
Wolfram, pure
Ø 1.0
Green
WP
AC
0151 574 209
0151 574 009
Wolfram, pure
Ø 1.6
Green
WP
AC
0151 574 245
–
Wolfram, pure
Ø 2.0
Green
WP
AC
AC
0151 574 210
0151 574 010
Wolfram, pure
Ø 2.4
Green
WP
0151 574 211
0151 574 011
Wolfram, pure
Ø 3.2
Green
WP
AC
0151 574 212
0151 574 012
Wolfram, pure
Ø 4.0
Green
WP
AC
0151 574 201
0151 574 001
Thorium 2%
Ø 1.0
Red
WT20
DC
DC
0151 574 202
0151 574 002
Thorium 2%
Ø 1.6
Red
WT20
0151 574 244
–
Thorium 2%
Ø 2.0
Red
WT20
DC
0151 574 203
0151 574 003
Thorium 2%
Ø 2.4
Red
WT20
DC
0151 574 204
0151 574 004
Thorium 2%
Ø 3.2
Red
WT20
DC
DC
0151 574 205
0151 574 005
Thorium 2%
Ø 4.0
Red
WT20
0151 574 236
0151 574 036
Cerium 2%
Ø 1.0
Grey
WC20
AC/DC
0151 574 237
0151 574 037
Cerium 2%
Ø 1.6
Grey
WC20
AC/DC
0151 574 242
–
Cerium 2%
Ø 2.0
Grey
WC20
AC/DC
AC/DC
0151 574 238
0151 574 038
Cerium 2%
Ø 2.4
Grey
WC20
0151 574 239
0151 574 039
Cerium 2%
Ø 3.2
Grey
WC20
AC/DC
0151 574 240
0151 574 040
Cerium 2%
Ø 4.0
Grey
WC20
AC/DC
0151 574 230
0151 574 050
Lantan 1.5%
Ø 1.0
Gold
WL15
AC/DC
AC/DC
0151 574 231
0151 574 051
Lantan 1.5%
Ø 1.6
Gold
WL15
0151 574 232
–
Lantan 1.5%
Ø 2.0
Gold
WL15
AC/DC
0151 574 233
0151 574 052
Lantan 1.5%
Ø 2.4
Gold
WL15
AC/DC
0151 574 234
0151 574 053
Lantan 1.5%
Ø 3.2
Gold
WL15
AC/DC
0151 574 235
0151 574 054
Lantan 1.5%
Ø 4.0
Gold
WL15
AC/DC
–
0151 574 055
Lantan 1.5%
Ø 4.8
Gold
WL15
AC/DC
TIG equipment
Torches and components
1
3
5
7
4
6
8
2
TXH™ 120 (r, F, Fr, V) – TXH™ 400w (r, HD, wr HD)
Nozzles, collets, collet bodies and gas lenses for TXH™ torches
Pos
Size
Denomination
TXH™
120/250w
120F/250F*
TXH™
150/200
150F/200F*
TXH™
400w/400w HD
1.
Long
Med.
Short
Back cap
0365 310 051
0365 310 050
0365 310 049*
0157 123 029
0588 000 591
0157 123 028*
0157 123 029
0588 000 591
0157 123 028
2.
Ø 1.0
Ø 1.6
Ø 2.0-2.4
Ø 3.2
Ø 4.0
Ø 4.8
Ø 1.0
Collet standard and for gas lens
0365 310 028
0365 310 029
0365 310 030
0365 310 091
–
–
0365 310 037
0157 123 010
0157 123 011
0157 123 012
0157 123 013
0157 123 014
–
0157 123 015
0157 123 010
0157 123 011
0157 123 077
0157 123 078
0157 123 079
0157 123 074
0157 123 081
0365 310 038
0365 310 039
0365 310 090
–
0366 960 017
0365 310 044
0365 310 045
0365 310 046
0365 310 047
0365 310 048
0588 000 440
–
0157 121 016
0157 123 016
0157 123 017
0157 123 018
0157 123 019
0366 960 016
0157 123 052
0157 123 053
0157 123 054
0157 123 055
0157 123 056
0588 000 442
0588 000 441
0157 123 021
0157 123 081
0157 123 081
0157 123 082
0157 123 082
0366 960 018
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
–
–
0157 123 091
0157 121 017
0157 121 018
0157 121 041
–
–
0366 960 017
0157 121 032
0157 121 033
0157 121 034
0157 121 039
0157 121 040
–
0157 123 022
0157 123 023
0157 123 024
0157 123 025
–
0366 960 020
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
0588 000 439
0157 123 083
0157 123 084
0157 123 085
0157 123 086
0157 123 087
0366 960 021
0157 123 092
0157 123 093
0157 123 094
0157 123 095
0157 123 075
0366 960 018
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
0588 000 439
–
–
–
0157 123 103
0157 123 105
0366 960 018
–
–
–
–
–
0157 123 088
0157 123 089
0588 000 438
0157 123 098
0588 000 437
0157 123 088
0157 123 089
0588 000 438
0157 123 098
0588 000 437
3.
Collet body standard
Ø 1.6
Ø 2.0-2.4
Ø 3.2
Ø 4.0–4.8
4.
5.
Ø 6.4
Ø 8.0
Ø 9.8
Ø 11.2
Ø 12.7
Ø 15.9
Ø 19.0
Ø 1.0
Heat shield
Gas nozzles standard
Collet body with gas lens
Ø 1.6
Ø 2.0-2.4
Ø 3.2
Ø 4.0
Ø 4.8
6.
7.
8.
Ø 6.4
Ø 8.0
Ø 9.8
Ø 11.2
Ø 12.7
Ø 17.5
Ø 1.0
Ø 1.6
Ø 2.0-2.4
Ø 3.2
Ø 4.0–4.8
Ø 9.8
Ø 12.7
Ø 15.9
Ø 19.0
Ø 24.0
Heat shield
Gas nozzle for gas lens
Collet body with extra large
gas lens
Heat shield
Extra large gas nozzle
for extra large gas lens
Bold = standard delivery
19
MIG/MAG equipment
Compacts, Step controlled
Origo™ Mig C141/C151
Origo™ Mag C171/C201/C251
The Origo™ Mig C141 and C151 are the ideal welding machines for the less complex welding application, but where a high
quality result is of the uppermost importance. Both are step
regulated welding power sources with a built-in wire feeder.
These low weight units are perfect, practical solutions for farmers, repair shops and light production applications.
The Origo™ Mag C171, C201 and C251 are step controlled
welding power sources for MIG/MAG welding. A built-in wire
feeder and the low weight of the units make them perfect, practical solutions for use on farms, in repair shops and for light production applications.
Delivery includes
Delivery includes
Welding torch MXL™ 150V, 2.5 m (contact tip 0.8), assembled
feed roller 0.6-0.8, 3m mains cable with plug, 3m return cable
with clamp, gas hose 1.5m, shelf for gas cylinder ( for Origo™
Mig C141 - as option) and attachment chain for gas cylinder.
Mains supply, V/Hz
Max output at 20% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Open circuit voltage, V
Weight, kg
Origo™ Mig
C141
Origo™ Mig
C151
230 1ph 50/60
100
54
42
2.0-14
18.7 - 25.1
25
230 1ph 50/60
150
87
67
2.0-14
17.3 - 24.3
37.5
Ordering information
Origo™ Mig C141 (230V 1 ph 50/60 Hz)
Origo™ Mig C151 (230V 1 ph 50/60 Hz)
Wheel kit ( for Origo™ Mig C141)
20
Origo™ Mag C171/C201; MXL™ 200, 3 m (contact tip 0.8),
assembled feed roller 0.6-0.8.
Origo™ Mag C251; MXL™ 270, 3 m (contact tip 1.0), assembled feed roller 0.8-1.0.
All units; 3m mains cable with plug, 3m return cable with clamp,
gas hose 1.5m, shelf for gas cylinder and attachment chain for
gas cylinder.
Origo™
Mag C171
Origo™
Mag C201
Origo™
Mag C251
Mains supply, V/Hz
230 1ph
230 1ph
230 1ph
50/60
50/60
50/60
Max output at 20% duty cycle, A
170
200
250
Max output at 60% duty cycle, A
98
115
140
Max output at 100% duty cycle, A
76
90
110
Wire feed, m/min
1-17
1-17
1.9-19
Interval/spot welding
0.2-2.5
0.2-2.5
0.2-2.5
Open circuit voltage, V
22.5 - 44.5 19.6 - 44.9 19.0 - 41.5
Weight, kg
59
68
94
Ordering information
0349 311 170
0349 311 180
0349 309 073
Origo™ Mag C171 (230V 1 ph 50/60 Hz)
Origo™ Mag C201 (230V 1 ph 50/60 Hz)
Origo™ Mag C251 (230V 1 ph 50/60 Hz)
Digital instrument
Transformer for CO2 heater (42V 50/60 Hz)
0349 311 280
0349 311 290
0349 311 420
0349 302 598
0349 302 250
MIG/MAG equipment
Compacts, Step controlled
Origo™ Mig C170 3ph/C200 3ph/
C250 3ph
The Origo™ Mig C170 3ph/C200 3ph/C250 3ph are threephase step regulated welding power sources for MIG/MAG
welding. A built-in wire feeder and the low weight of the units
make them perfect, practical solutions for farmers, repair shops
and light production users.
Delivery includes
Origo™ Mig C170/C200 3ph: MXL™ 200, 3 m (contact tip 0.8),
assembled feed roller 0.6-0.8. Origo™ Mig C250 3ph: MXL™
270, 3 m (contact tip 1.0), assembled feed roller 0.8-1.0.
All units: 3 m mains cable with plug, 3m return cable with clamp,
gas hose 1.5 m, shelf for gas cylinder and attachment chain for
gas cylinder.
Origo™ Mig C280 PRO/C340 PRO
The Origo™ Mig C280 PRO/C340 PRO are step-regulated compact power sources for MIG/MAG welding. They are designed for
light- to medium-duty applications.
The Origo™ Mig C280 PRO is a 10 voltage-step unit. The operator can adjust wire-feed speed, burnback time and spot-welding
time. The Origo™ Mig C340 PRO is a 40 voltage-step unit. The
units come with a fitted V/A meter kit. The operator can adjust
wire-feed speed and select 2- or 4-stroke control and creep start.
Strong, galvanised metal casing and built-in wire feeder make
both units practical, mobile solutions.
Delivery includes
PSF™ 250, 3 m (for Origo™ Mig C280 PRO), PSF™ 250, 4.5 m
(for Origo™ Mig C280 PRO 4WD), PSF™ 305, 3 m (for Origo™
Mig C340 PRO), PSF™ 305, 4.5 m (for Origo™ Mig C340 PRO
4WD), 5 m mains cable, wheels, 3.5 m return cable (5 m for 4WD)
with clamp and shelf for gas cylinder.
Origo™ Mig Origo™ Mig Origo™ Mig
C170 3ph
C200 3ph
C250 3ph
Mains supply, V/Hz
Max output at 35% duty
cycle, A
Max output at 60% duty
cycle, A
Max output at 100% duty
cycle, A
Wire feed, m/min
Interval/spot welding
Open circuit voltage, V
Weight, kg
400-415 3ph 400-415 3ph 230/400-415
50/60
50/60
3ph 50/60
170
200
250
130
150
190
100
120
150
1-17
0.2-2.5
15.5-30.6
63.5
1-17
0.2-2.5
16-31.8
72.5
1-17
0.2-2.5
15-37
82
Ordering information
Origo™ Mig C170 3ph (400-415V 3ph 50/60 Hz)
Origo™ Mig C200 3ph (400-415V 3ph 50/60 Hz)
Origo™ Mig C250 3ph (400-415V 3ph 50/60 Hz)
Origo™ Mig C250 3ph (230/400-415V 3ph 50/60 Hz)
Digital instrument
Transformer for CO2 heater (42V 50/60 Hz)
Polarity change KIT (Origo™ Mig C170)
0349 308 670
0349 308 290
0349 307 840
0349 309 090
0349 302 598
0349 302 250
0349 309 310
Mains supply, V/Hz
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Interval/spot welding
Open circuit voltage, V
Weight, kg
Origo™ Mig
C280 PRO
Origo™ Mig
C340 PRO
400-415 50/60*
280
190
150
1.9-19
0.6-1.0
0.6-1.0
1.0-1.2
1.0-1.2
0.2-2.5
15-38
91
400-415 50/60*
340
250
195
1.9-20
0.6-1.2
0.6-1.2
1.0-1.2
1.0-1.2
16-40
114
Ordering information
Origo™ Mig C280 PRO (400-415 V, 50 Hz)
Origo™ Mig C280 PRO*
Origo™ Mig C280 PRO 4WD (400-415 V, 50 Hz)
Origo™ Mig C280 PRO 4WD*
Origo™ Mig C340 PRO (400-415 V, 50 Hz)
Origo™ Mig C340 PRO*
Origo™ Mig C340 PRO 4WD*
Air filter
Transformer for CO2 heater
Cable holder
Push-pull KIT for Mig C340
*230/400-415/500 V, 50 Hz; 230/440-460 V, 60 Hz
0349 312 510
0349 312 540
0349 312 520
0349 312 530
0349 312 550
0349 312 560
0349 312 570
0349 302 599
0349 302 250
0349 303 362
0349 308 980
21
MIG/MAG equipment
Compacts, Step controlled/Inverters
Origo™ Mig C420 PRO/C420w
PRO
The Origo™ Mig C420 PRO is a step-regulated compact power
source for MIG/MAG welding. It is designed for heavy-duty
applications.
The Origo™ Mig C420 PRO is a 35 voltage-step unit and three
inductance outlets help to select the right arc dynamic setup.
The units come with a fitted V/A meter kit.. The operator can
adjust wire-feed speed, burnback time and select 2- or 4-stroke
control. An optional air filter that keeps metal dust and dirt out of
the power source complete the offer.
Delivery includes
Welding torch PSF™ 405/PSF™ 410w 4.5 m, 5 m mains cable
with plug, 5 m return cable with clamp, gas hose 1.5 m, shelf for
gas cylinder and attachment chain for gas cylinder.
Caddy® Mig C160i
Portable MIG/MAG welding unit with built-in wire feeder for
Ø200 mm spools.
Caddy® Mig C160i is used for MIG/MAG welding of mild steels
for repair, maintenance and assembly work. This easy to use
and powerful unit offers excellent welding properties and is easy
to take along to the job at hand. Great if you are welding in the
workshop or on the move.
With Caddy® Mig C160i you only need to set the plate thickness
before starting to weld. Hotter or colder welds can easily be
obtained by using the heat adjustment knob.
Delivery includes
3 m torch, 3 m mains cable with plug, 4.5 m gas hose with hose
clamp and quick connector, return cable with clamp, simple
shoulder strap, fitted wear parts in torch/feeder for Ø0.8 mm
wire. 1 kg OK Autrod 12.51, Ø0.8 mm welding wire is also included.
Origo™ Mig C420 PRO/
C420w PRO
Mains supply, V/Hz
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Interval/spot welding
Open circuit voltage, V
Weight, kg
400-415 50/60
420
400
315
1.9-25
0.6-1.6
0.6-1.6
0.8-1.6
0.9-1.6
0.9-2.0
14-47
215/230
Ordering information
Origo™ Mig C420w PRO (400-415 V, 50/60 Hz)
Origo™ Mig C420 PRO (400-415 V, 50/60 Hz)
Air filter
Transformer for CO2 heater
Water flow guard
Cable holder
22
Caddy® Mig C160i
Mains supply, V/Hz
Fuse, slow A
Mains cable, Ø mm2
Setting range, A
Max output at 35% duty cycle, A/V
Max output at 100% duty cycle, A/V
Wire feed, m/min
Open circuit voltage, V
Power factor at max. current
Weight, kg
230 +/- 15%/1ph 50/60
16
3x1.5
30-160
150/20.5
100/19
2-11
60
0.99
11.4
Ordering information
0349 312 590
0349 312 580
0349 302 252
0349 302 250
0349 302 251
0349 303 362
Caddy® Mig C160i, 1ph 230V
1/2 pallet with 6 Caddy® Mig C160i
Trolley with gas shelf
0349 310 850
0349 312 272
0459 366 887
MIG/MAG equipment
Compacts Inverters
Caddy® Mig C200i
Origo™ Mig C3000i, MA23A
Portable Mig/Mag welding unit with built-in wire feeder for Ø200
mm spools. For tradesmen – repair, maintenance and assembly
welding of mild steels, aluminium and stainless steels as well as
brazing. This easy to use, intelligent and powerful unit offers
excellent welding properties and is easy to take along to the job
at hand. Great if you are welding in the workshop or on the
move. Equipped with QSet™ – intelligent setting of welding
parameters giving a perfect arc for all material and gas combinations. Single-knob control for consistent and optimal weld
quality for all plate thicknesses.
Origo™ Mig C3000i, MA23A is a compact machine with integrated wire feeder for professional use in general applications up to
300 A. QSet™ is an integrated function in the MA23A panel
which provides a unique way of setting welding parameters for
short arc. QSet™ is smart - give it a few seconds of test welding
and watch how the short arc stabilizes automatically. The optimised setting is maintained regardless of the wire feed speed setting.
Delivery includes
Welding torch PSF™ 305, 4.5 m. 5 m mains cable with plug and
4.5 m return cable with clamp.
Delivery includes
3 m torch, 3 m mains cable with plug. 4.5 m gas hose with hose
clamp and quick connector, return cable with clamp, simple
shoulder strap, fitted wear parts in torch/feeder (for 0,8 mm
wire). 1 kg OK Autrod 12.51, Ø0.8 mm welding wire is also
included.
Caddy® Mig C200i
Mains supply, V/Hz
Fuse, slow A
Mains cable, Ø mm2
Setting range, A
Max output at 25% duty cycle, A/V
Max output at 100% duty cycle, A/V
Wire feed, m/min
Open circuit voltage, V
Power factor at max. current
Weight, kg
230 +/- 15%/1ph 50/60
16
3x1.5
30-200
180/23
100/19
2-12
60
0.99
11.5
Ordering information
Caddy® Mig C200i, 1ph 230V
Trolley with gas shelf
Origo™ Mig C3000i
Mains supply, V/Hz
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Open circuit voltage (VRD off/on), V
Weight, kg
3~400, 50/60
300/29V
240/24V
200/24V
0.8-25.0
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
60/<35
38
Ordering information
0349 312 030
0459 366 887
Origo™ Mig C3000i, MA23A
Water cooler CoolMidi 1800
0459 750 881
0459 840 880
23
MIG/MAG equipment
Compacts Inverters, Semi-automats step controlled
Aristo® Mig C3000i, U6
Origo™ Mig L405
This is a compact machine with built in wire feeder for professional use in advanced applications up to 300 A. Aristo® Mig
C3000i, U6 is ideal for efficient production and pre-fabrication of
high alloy materials up to 5 mm thickness in applications with
very high demands on welding performance. The Aristo® U6
control panel has synergic MIG/MAG, synergic Pulsed MIG,
QSet™ as well as MMA functionality. 10 memories can be
stored and setting limits can be programmed to secure the weld
quality.
The Origo™ Mig L405 welding package is ideal for welding
applications within vehicle repair workshops, general steel fabrication, household and furniture manufacturers.
A complete package consists of the Origo™ Mig L405 power
source, Origo™ Feed L302 or L304 wire feed units, a connection set and a PSF™ welding torch.
• 40 voltage steps optimum settings for each application.
• Two inductance outlets – easy to optimise settings for
different applications.
• V/A meter kit available as option.
• IP 23 – fit for safe outdoor applications.
• Easy-to-use panel for quick set up.
Delivery includes
5 m mains cable with plug and 4.5 m return cable with clamp.
Delivery includes
5 m mains cable, wheels, return cable with clamp, gas bottle
platform and a guide pin for the wire feeder.
Origo™
Mig L405
Aristo®
Mig C3000i
Mains supply, V/Hz
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Open cicuit voltage (VDR off/on), V
Weight, kg
3~400, 50/60
300/29V
240/26V
200/24V
0.8-25.0
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
60/<35
38
Ordering information
Aristo® Mig C3000i, U6
Water cooler CoolMidi 1800
24
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A/V
Max output at 50% duty cycle, A/V
Max output at 60% duty cycle, A/V
Max output at 100% duty cycle, A/V
Open circuit voltage, V
Weight, kg
230/400-415/500, 3~ 50; 230/
400-460, 3~ 60
20
4x2.5
400/34
365/32
280/28
17-45
142
Ordering information
0459 750 882
0459 840 880
Origo™ Mig L405 (400-415V 50Hz)
Origo™ Mig L405 (230/400-415 500V 50Hz; 230/440460 60Hz)
Origo™ Mig L405w (400-415V 50Hz)
Digital meter kit
0349 306 517
0349 306 594
0349 306 563
0349 302 451
MIG/MAG equipment
Semi-automats step controlled
Origo™ Mig 320
Origo™ Mig 410/510
The Origo™ Mig 320 is a step-regulated power source for MIG/
MAG welding. It is designed for medium-duty applications. It is a
40 voltage-step unit and it has two inductance outlets. The units
come with a fitted V/A meter kit. Strong, galvanised metal casing
makes this unit the perfect solution for harsh environments.
Wide voltage and current range optimise settings for various
applications.
The large wheels, sturdy lifting eyelets and an under carriage
designed for transportation with fork-lifts make the unit easy to
move. The Origo™ Mig 320 operates with the separate wire
feeders Origo™ FeedAirmatic, Origo™ Feed 302 M11, 304 M12
and 484 M12 and Origo™ YardFeed 200 (without V/A meter).
The Origo™ Mig 410 and 510 are step-regulated power sources
for MIG/MAG welding designed for heavy-duty applications.
They are 40 voltage-step units available as water- or air-cooled
versions. The Origo™ Mig 410 has two inductance outlets, while
the Origo™ Mig 510 has three inductance outlets. The units
come with a fitted V/A meter kit. Origo™ Mig 410/510 operate
with the separate wire feeders Origo™ FeedAirmatic, Origo™
Feed 302 M11, 304 M12 and 484 M12 and Origo™ YardFeed
200 (without V/A meter).
Delivery includes
5 m mains cable, wheels, 5 m cable with clamp, shelf for gas cylinder and a guide pin for wire feeder.
Delivery includes
5 m mains cable, wheels, 5 m return cable with clamp, shelf for
gas cylinder and a guide pin for the wire feeder.
Origo™ Mig 320
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
400-415, 3~50/60
20-16
4x2.5
320
250
195
40-320
16-40
111
Ordering information
Origo™ Mig 320 (400-415 V, 50/60 Hz)
Origo™ Mig 320*
Air filter
Cable holder
Transformer for CO2 heater
Stabilizer
*230/400-415/500 V, 50 Hz; 230/440-460 V, 60 Hz
Multivoltage version available on request
0349 303 562
0349 312 600
0349 302 599
0349 303 362
0349 302 250
0349 303 475
Origo™ Mig 410 Origo™ Mig 510
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
400-415
20
4x2.5
400
365
280
17-45
144
400-415
35
4x6
500
390
17-50
214
Ordering information
Origo™ Mig 410*
Origo™ Mig 410w*
Origo™ Mig 410 (400-415 V, 50/60 Hz)
Origo™ Mig 410w (400-415 V, 50/60 Hz)
Origo™ Mig 510*
Origo™ Mig 510w*
Origo™ Mig 510 (400-415 V, 50/60 Hz)
Origo™ Mig 510w (400-415 V, 50/60 Hz)
Air filter
Cable holder
Water flow guard
Transformer for CO2 heater
Stabilizer
Reinforcer kit for counterbalance
*230/400-415/500 V, 50 Hz; 230/440-460 V, 60 Hz
Multivoltage version available on request.
0349 312 610
0349 312 620
0349 303 563
0349 303 564
0349 312 630
0349 312 640
0349 303 565
0349 303 566
0349 302 423
0349 303 362
0349 302 251
0349 302 250
0349 303 474
0349 309 748
25
MIG/MAG equipment
Semi-automats, Choppers
Origo™ Mig 402c/502c/652c
Origo™ Mig 4002c/5002c/6502c
Origo™ Mig 402c/502c/652c are sturdy and robust switching
converter (chopper) power sources intended for heavy duty
MIG/MAG welding, MMA welding and air-arc gouging.
Well proven technology together with ESAB developed software
provides high reliability and outstanding welding performance.
Mig 4002c, 5002c, and 6502c are sturdy and robust switching
converter (chopper) power sources intended for heavy duty
applications.
MIG/MAG and MMA are the main processes – process selection being related to the choice of control panel, Origo™ MA23,
Origo™ MA24 or Aristo® U6.
Well proven technology together with ESAB developed software
provides high reliability and outstanding welding performance.
Delivery includes
5m mains cable incl plug for 400V, wheels, return cable with
clamps, gas bottle platform and a guide pin for the wire feeder.
Origo™
Mig 402c
Origo™
Mig 502c
Origo™
Mig 652c
400-415,
3~ 50/60
Fuse, slow, A
25
Mains cable, Ø mm2
4x4
Max output at 60% duty cycle, A
400 / 34
Max output at 100% duty cycle, A 310 / 30
Open circuit voltage, V
53-70
Weight, kg
158
400-415,
3~ 50/60
35
4x6
500 / 39
400 / 34
53-70
194
400-415,
3~ 50/60
50
4x10
650 / 44
500 / 39
53-70
228
Mains supply, V/Hz
Ordering information
26
Origo™ Mig 402c (400-415V 50/60Hz)
Origo™ Mig 402c (230/400-415/500V 50Hz ; 230/440-460 60Hz)
Origo™ Mig 402cw (400-415V 50/60Hz)
Origo™ Mig 402cw (230/400-415/500V 50Hz ; 230/440-460 60Hz)
Origo™ Mig 502c, A13 (400-415V 50/60Hz)
Origo™ Mig 502c, A13 (230/400-415/500V 50Hz ;
230/440-460 60Hz)
Origo™ Mig 502cw, A13 (400-415V 50/60 Hz)
Origo™ Mig 502cw, A13 (230/400-415/500V 50Hz ;
230/440-460 60Hz)
Origo™ Mig 652c, A13 (400-415V 50/60Hz)
Origo™ Mig 652c, A13 (230/400-415/500V 50Hz ;
230/440-460 60Hz)
Origo™ Mig 652cw, A13 (400-415V 50/60 Hz)
Origo™ Mig 652cw, A13 (230/400-415/500V 50Hz ;
230/440-460 60Hz)
Accessories:
Air filter
Digital V/A-meter for A13 MMC panel (Mig 502c/652c)
Transformer for CO2-heater
Water flow guard
Cable holder kit
Feed selector
LiftArc™ start kit
A13 MMC Panel with V/A-meter (Mig 402c)
Mounting kit "Fan on demand"
0349 310 750
0349 311 220
0349 308 500
0349 311 230
0349 310 770
0349 311 240
0349 310 760
0349 311 250
0349 311 060
0349 311 260
0349 310 800
0349 311 270
0349 302 252
0455 173 882
0349 302 250
0349 302 251
0349 303 362
0349 311 680
0349 311 530
0349 310 396
0349 311 690
Delivery includes
5m mains cable, wheels, return cable with clamps, gas bottle
platform and a guide pin for the wire feeder.
Origo™
Origo™
Origo™
Mig 4002c Mig 5002c Mig 6502c
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
400-415,
3~50-60
25
4x4
400 / 34
310 / 30
62 MIG/
MAG, 68
MMA
149
400-415,
3~50/60
35
4x6
500 / 39
400 / 34
62 MIG/
MAG, 68
MMA
185
400-415,
3~50-60
50
4x10
650 / 44
500 / 39
62 MIG/
MAG, 68
MMA
222
Ordering information
Origo™ Mig 4002c (400-415V 50/60Hz)
Origo™ Mig 4002c (230/400-415/500V 50Hz ; 230/440-460 60Hz)
Origo™ Mig 4002cw (400-415V 50/60Hz)
Origo™ Mig 4002cw (230/400-415/500V 50Hz ;
230/440-460 60Hz)
Origo™ Mig 5002c (400-415V 50/60Hz)
Origo™ Mig 5002c (230/400-415/500V 50Hz ; 230/440-460 60Hz)
Origo™ Mig 5002cw ( 400-415V 50/60 Hz)
Origo™ Mig 5002cw (230/400-415/500V 50Hz ;
230/440-460 60Hz)
Origo™ Mig 6502c (400-415V 50/60Hz)
Origo™ Mig 6502c (230/400-415/500V 50Hz ; 230/440-460 60Hz)
Origo™ Mig 6502cw (400-415V 50/60 Hz)
Origo™ Mig 6502cw (230/400-415/500V 50Hz ;
230/440-460 60Hz)
Accessories:
Air filter
Transformer for CO2-heater
Water flow guard
Cable holder kit
0349 311 300
0349 311 310
0349 309 780
0349 311 320
0349 311 330
0349 311 340
0349 311 350
0349 311 360
0349 311 370
0349 311 380
0349 311 390
0349 311 400
0349 302 252
0349 302 250
0349 302 251
0349 303 362
MIG/MAG equipment
Semi-automats, Inverters
Origo™ Mig 3001i, A24 – Mig
3001i/3001iw
Origo™ Mig 4001i, A24 – Mig
4001i/4001iw
Origo™ Mig 3001i is an ideal partner when it comes to efficient
production or prefabrication of high alloyed materials with a very
high demand on the welding performance.
The power source is compact and sturdy with a chassis made of
galvanised steel. This is a robust material that withstands rough
treatment.
The power source is optimised to operate together with the wire
feeders Origo™ Feed 3004/4804, Aristo® Feed 3004/4804 or
YardFeed 2000. Connection cables up to 50 m provides a working radius of up to 54.5 meter to suit all your individual welding
needs.
Origo™ Mig 4001i is an ideal partner when it comes to efficient
production or prefabrication of high alloyed materials with a very
high demand on the welding performance.
The power source is compact and sturdy with a chassis made of
galvanised steel. This is a robust material that withstands rough
treatment.
The power source is optimised to operate together with the wire
feeders Origo™ Feed 3004/4804, Aristo® Feed 3004/4804 or
YardFeed 2000. Connection cables up to 50 m provides a working radius of up to 54.5 meter to suit all your individual welding
needs.
Delivery includes
Delivery includes
5 m mains cable incl. plug and 4.5 m return cable incl. earth
clamp.
5 m mains cable incl plug and 5 m return cable incl earth clamp.
Origo™ Mig 3001i, A24 –
Mig 3001i/3001iw
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Current range TIG DC, A
Open circuit voltage (VRD off/on), V
Weight, kg
Weight incl. cooling unit and coolant, kg
400, 3~ 50/60
16
4x4
300/29.0
240/26.0
200/24.0
16-300
16-300
4-300
60/<35
33
53
Ordering information
Mig 3001i
Mig 3001iw
Origo™ Mig 3001i, A24
Trolley 2-wheel
Feeder platform for Trolley 2-wheel
Trolley 4-wheel
Stabilizer kit Trolley 4w, for Counterbalance device
(only one Counterbalance device per trolley)
Mounting bracket kit (for rack mounting etc)
Water Flow guard complete for Mig 3001iw
Protection frame
Origo™ Mig 4001i, A24 –
Mig 4001i/4001iw
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Current range TIG DC, A
Open circuit voltage (VRD off/on), V
Weight, kg
Weight incl. cooling unit and coolant, kg
400, 3~ 50/60
20
4x4
400/34
320/30
250/26.5
20-400
16-400
4-400
60/<35
43.5
63.5
Ordering information
0459 740 882
0459 740 883
0459 740 884
0460 564 880
0460 815 880
0460 565 880
0460 946 880
0460 911 880
0456 855 881
0460 459 880
Mig 4001i
Mig 4001iw
Origo™ Mig 4001i, A24
Trolley 2-wheel
Feeder platform Trolley 2-wheel
Protection frame
Trolley 4-wheel
Water Flow guard complete for Mig 4001iw
Water Flow guard complete for Mig 4001iw
Stabilizer kit Trolley 4w, for Counterbalance device
(only one Counterbalance device per trolley)
0460 455 882
0460 455 883
0460 455 884
0460 564 880
0460 815 880
0460 459 880
0460 565 880
0456 855 881
0456 855 881
0460 946 880
27
MIG/MAG equipment
Semi-automats, Inverters
Aristo® 300/400/500
Aristo® 300/400/500 CC/CV
The Aristo® 300/400/500 is an inverter-based power source that
offers less weight, more power and a high duty cycle.
• Wide mains tolerance of -15/+21% makes it suitable for on-site
use and welding in areas with fluctuating mains conditions.
• Saves valuable floor space – 85% smaller than a similarly
rated conventional machine.
• 84% lighter than a similarly rated conventional machine.
• Standby function that needs only 30W.
• High impact resistant.
• ELP (ESAB Logic Pump) runs only when water cooling is
needed.
• Designed in compliance with ESAB’s worldwide ISO 14001
certification.
• Fully RoHS compliant.
The Aristo® 300/400/500 power sources can be outfitted with
the CC/CV A44 panel that provides MMA welding in CC mode
and with a Mobile Feed 300 AVS connected to that machine
MIG/MAG welding becomes possible in CV mode. That is a perfect construction for any work on site as no control cable is
needed. A self shielded cored wire makes it independent from
shielding gas supply.
The power sources can also operate together with the wire
feeders Aristo® F 300. The MA43 or MA44 panel then takes
control and disables the A44 panel in the power source.
Delivery includes
5 m mains cable incl. plug and 5 m return cable incl. earth clamp
Delivery includes
5 m mains cable incl plug and 5 m return cable incl earth clamp
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max load at 60% duty cycle, A
Max load at 80% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
Aristo®
300
Aristo®
400
Aristo®
500
380-440,
3~ 50/60
20
4x4
300 / 32
60
38
380-440,
3~ 50/60
25
4x6
400 / 36
60
39
380-440,
3~ 50/60
32
4x10
500 / 40
60
40
Ordering information
Aristo® 300
Aristo® 400
Aristo® 400w
Aristo® 500
Aristo® 500w
Trolley
Water cooler, COOL 1
28
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max load at 60% duty cycle, A
Max load at 80% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
Aristo®
300
Aristo®
400
Aristo®
500
380-440,
3~ 50/60
20
4x4
300 / 32
60
38
380-440,
3~ 50/60
25
4x4
400/36
60
38.5
380-440,
3~ 50/60
32
4x6
500 / 40
60
39
Ordering information
0462 153 880
0462 154 880
0462 154 881
0462 155 880
0462 155 881
0462 151 880
0462 300 880
Aristo® 300 A44
Aristo® 400 A44
Aristo® 500 A44
Trolley
0462 153 882
0462 154 882
0462 155 882
0462 151 880
MIG/MAG equipment
Semi-automats, Inverters
Aristo® Mig 5000i
Aristo® Mig U4000i/U5000i
• Multi-process power source combining MIG/MAG, pulse MIG,
MMA and carbon arc gouging
• Reliable, smooth starts and ends, supported by efficient hotstart and crater-fill functions.
• Efficient man-machine communication by the user-friendly
control panels MA4, U6 or Aristo® U82
• Wide range of pre-programmed syneric lines for any material
or gas combination.
• Memory for 10 (U6) or 255 (Aristo® U82) welding perameters.
• ESAB LogicPump, ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch.
• Dust filter to handle tough, dirty environments and avoid grinding-dust and metal particles inside the chassis.
• Operates with the separate wire feeders Aristo® Feed 3004/
4804 MA4, U6 and Aristo® U82, Aristo® RoboFeed 3004w and
Aristo® YardFeed 2000.
• Efficient man-machine communication by the user-friendly
control panel U6 or Aristo® U82
• Wide range of pre-programmed synergic lines. Aristo® U82
provides the facility to define and store customised synergic
lines for any material and gas combination.
• Memory for 10 (U6) or 255 (Aristo® U82) welding parameters
• ESAB LogicPump, ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch to the
wire feeder or a water-cooled TIG torch
• TrueArcVoltage System™, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or welding torch
• Dust filter to handle tough and dirty environments and avoid
grinding-dust and metal particles inside the chassis
• The Aristo® Mig U4000i/U5000i operate with the separate wire
feeders Aristo® Feed 3004/4804 U6 and Aristo® U82.
Delivery includes
Delivery includes
5 metre mains cable incl. plug and 5 m return cable with clamp
5 m mains cable incl. plug and 5 m return cable with clamp
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Current range TIG DC, A
Open circuit voltage (VRD off/on), V
Weight, kg
Aristo® Mig 5000i
Aristo® Mig
U4000i
Aristo® Mig
U5000i
3x400/50-60
35
4x6
500/40 (MMA)
400/36 (MMA)
16-500
16-500
59/<35
68
Mains supply, V/Hz
3x400/50-60
Fuse, slow, A
25
Mains cable, Ø mm2
4x4
Max output at 35% duty cycle, A
400/36 (MMA)
Max output at 60% duty cycle, A
320/33 (MMA)
Max output at 100% duty cycle, A 250/30 (MMA)
Current range MIG, A
20-400
Current range MMA DC, A
16-400
Current range TIG DC, A
4-400
Open circuit voltage (VRD off/on), V
58/<35
Weight, kg
63.5
3x400/50-60
35
4x6
500/40 (MMA)
400/36 (MMA)
16-500
16-500
4-500
59/<35
71
Ordering information
Ordering information
Aristo®
Mig 5000i (3x400 V, 50/60 Hz)
Aristo® Mig 5000iw (3x400 V, 50/60 Hz)
0459 230 880
0459 230 881
Aristo® Mig U4000i (3x400 V, 50/60 Hz)
Aristo® Mig U4000iw (3x400 V, 50/60 Hz)
Aristo® Mig U5000i (3x400 V, 50/60 Hz)
Aristo® Mig U5000iw (3x400 V, 50/60 Hz)
0458 625 884
0458 625 885
0459 230 882
0459 230 883
29
MIG/MAG equipment
Wire feeders
Origo™ FeedAirmatic, M10
Origo™ Feed L302/L304
• Suitable for Mig 320/410/510/402c/502c and 652c.
• The push-pull system ensures smooth, problem-free wire feed
which is especially important when welding soft aluminium or
other thin wires.
• Permits welding hose packages of up to 16 m
• Extended working radius with connection cables of up to 35 m
• Digital V/A meters (option)
• TrueArcVoltage System, measures the correct arc voltage
value independent of the length of the connection cable, return
cable or welding hose package
• Extra versatility can be achieved by attaching a counterbalance device, wheel kit and hanging bracket.
• Enclosed wire spool keeps the wire clean.
Allen key, hose clamp and five inlet nozzles for PKB included.
• Suitable for Origo™ Mig L305/L405.
• 2/4 stroke, simplifies welding.
• Adjustable burnback timer gives correct stick-out.
• Creep start, (L304) gradual wire feed for ultimate starts.
• Spot welding (L304) for easy operation with presetting of the
timer and equal lengths for the spots.
• Gas Purge and Inching (L304) no wire or gas wastage when
initially setting up the equipment for welding or changing the
wire spool.
Origo™ Feed Origo™ Feed
L302
L304
Origo™ FeedAirmatic
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
max 15
300 (440)/18 (30)
0.6-1.6
0.6-1.6
0.8-1.6
0.8-1.6
15
Ordering information
Origo™ FeedAirmatic, M10, enclosed – 23 pole
Accessories Origo™ Mig 402c/502c/652c:
Adapter 19 pole – 23 pole
Counter balance device compl. 300 mm bobbin
Counter balance device compl. 440 mm bobbin
Wheel kit
Spool cover, steel
Strain relief for welding torch
Strain relief for interconnection cables
Lifting eye
Quick connector MARATHON PAC™
Adapter for 5 kg spool
Adapter for spool diametre 440 mm
Remote control MIG 2 (only voltage adjustment)
Remote control M1 (only voltage adjustment)
Remote interconnection cable M1, 5m
Digital V/A meter for Origo™ Mig 402c/502c/652c
30
0459 116 680
0349 311 511
0458 705 880
0458 705 882
0458 707 880
0459 431 880
0457 341 881
0459 234 880
0458 706 880
F102 440 880
0455 410 001
0459 233 880
0349 501 028
0459 491 895
0459 553 880
0455 173 882
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
1.5-22.0
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
12.6
42, 50/60
1.5-22.0
300/18
0.6-1.6
0.6-1.2
1.0-1.6
0.8-1.6
13.2
Ordering information
Origo™ Feed L302, open
Origo™ Feed L304, open
Origo™ Feed L304w, open
Bobbin cover, plastic
Wheel kit
Strain relief for welding torch
Strain relief for connection cables
Quick connector MARATHON PAC™
Lifting eye
Adapter for 5 kg spool
Counter balance device
0459 495 782
0459 495 882
0459 495 892
0458 674 880
0458 707 880
0457 341 881
0459 234 880
F102 440 880
0458 706 880
0455 410 001
0458 705 880
MIG/MAG equipment
Wire feeders
Origo™ Feed 302/304/484, M11/
M12
Origo™ Feed 304/484, M13 -19
pole
• Suitable for Origo™ Mig 320, 410 and 510.
• 2/4 stroke, simplifies welding.
• Adjustable burn-back time produces correct stick-out.
• Creep start, gradual wire feed for ultimate starts.
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump, ELP, automatically starts the water pump
when a water-cooled welding torch is connected.
• TrueArcVoltage System™.
• Suitable for Mig 402c/502c and 652c.
• 2/4 stroke and creep start, simplifies start/stop and the gradual
feed of the wire helps to optimise the starts.
• Crater filling, eliminates cracks and gives high quality welds.
• Adjustable burn-back time to correct stick-out and reduce wear
of contact tips.
• Digital V/A meters.
• Quick connectors- shortest possible set-up times.
• ESAB LogicPump, ELP, secures automatic start of water pump
by connection of a water cooled welding torch.
• TrueArcVoltage™ system, measures the correct arc voltage
value independent of the length of the interconnection cable,
return cable or welding torch.
Origo™ Origo™
Feed 304 Feed 484
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight,
Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
Origo™
Feed 302
Origo™
Feed 304
Origo™
Feed 484
42, 50/60
1.9-20.0
300/18
42, 50/60
1.9-25.0
300/18
42, 50/60
1.9-25.0
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
14.3
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
15
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
19
Ordering information
Origo™ Feed 302, M11, enclosed
Origo™ Feed 302w, M11, enclosed
Origo™ Feed 304, M12, enclosed
Origo™ Feed 304w, M12, enclosed
Origo™ Feed 484, M12, enclosed
Origo™ Feed 484w, M12, enclosed
0459 116 781
0459 116 791
0459 116 882
0459 116 892
0459 116 982
0459 116 992
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60 42, 50/60
1.9-25.0 1.9/25.0
300/18
300/18
0.6-1.6
0.6-2.4
0.6-1.6
0.6-2.4
1.0-1.6
1.0-2.4
0.8-1.6
0.8-2.4
15
19
Ordering information
Origo™ Feed 304, M13, enclosed, 19 pole
Origo™ Feed 304w, M13, enclosed, 19 pole
Origo™ Feed 304, M13 incl. V/A meters,
enclosed, 19 pole
Origo™ Feed 304w, M13 incl. V/A meters,
enclosed, 19 pole
Origo™ Feed 484, M13, enclosed, 19 pole
Origo™ Feed 484w, M13, enclosed, 19 pole
Origo™ Feed 484, M13 incl. V/A meters,
enclosed, 19 pole
Origo™ Feed 484w, M13 incl. V/A meters,
enclosed, 19 pole
0459 116 863
0459 116 873
0459 116 864
0459 116 874
0459 116 963
0459 116 973
0459 116 964
0459 116 974
31
MIG/MAG equipment
Wire feeders
Origo™ Feed 3004/4804, MA23/
MA24
The sturdy design of the ESAB Origo™ Feed 3004 and 4804,
with their galvanised metal casing, makes these units ideal for
use in tough environments. Suitable for Mig 3001i/4001i/5000i/
4002c/5002c/6502c. Electronically controlled feeding gives an
accurate and stable arc and the 4-wheel feeder mechanism with
grooves in both the feed roll and pressure roll gives a stable feed
with low wear on the wire, all of which helps to avoid operational
disturbances.
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
Origo™
Feed 3004
Origo™
Feed 4804
42, 50/60
0.8-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
15
42, 50/60
0.8-25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
19
Ordering information
Origo™ Feed 3004, MA23 Encl 10 pole
Origo™ Feed 3004w, MA23 Encl 10 pole
Origo™ Feed 4804, MA23 Encl 10 pole
Origo™ Feed 4804w, MA23 Encl 10 pole
Origo™ Feed 3004, MA24 Encl 10 pole
Origo™ Feed 3004w, MA24 Encl 10 pole
Origo™ Feed 4804, MA24 Encl 10 pole
Origo™ Feed 4804w, MA24 Encl 10 pole
Accessories Origo™ Feed:
Wheel kit
Strain relief for welding torch
Strain relief for interconnection cables
Lifting eye
Quick connector MarathonPac™
Adapter for 5 kg spool
Counter balance device
Spool cover
Spool cover, steel
Adapter for spool diameter 440 mm
32
0460 526 887
0460 526 897
0460 526 987
0460 526 997
0460 526 889
0460 526 899
0460 526 989
0460 526 999
0458 707 880
0457 341 881
0459 234 880
0458 706 880
F102 440 880
0455 410 001
0458 705 880
0458 674 880
0459 431 880
0459 233 880
Aristo® F 300
Aristo® F 300 comes with new benefits that make welding with
Aristo® 300/400/500 more enjoyable.
2 alternative control panels are available: MA43 and MA44.
Easy to understand and operate and easy to upgrade.
The advanced MA44 panel features QSet™ - artificial intelligence for your welding application. QSet™ automatically
adjusts optimal parameters in short arc welding.
The 4 wheel drive system with one balance beam pressure arm
makes tension adjustment easy and is the only solution that
distributes the force absolutely equally. The standard heavy duty
40 mm feed rolls with ball bearings run wires up to 2.4 mm and
are brought to you for less maintenance and longer life time.
Aristo® F 300 can be used both with Marathon Pac™ and wire
spools.
Aristo® F300
Mains supply, V (DC)
Wire feed speed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
48
0.8-25
300/18
0.8-1.6
0.8-1.6
1.0-2.4
0.9-2.4
14
Ordering information
Aristo® F 300, MA43
Aristo® F 300w, MA43
Aristo® F 300, MA44
Aristo® F 300w, MA44
0462 250 883
0462 250 893
0462 250 884
0462 250 894
MIG/MAG equipment
Wire feeders
Aristo® Feed 3004/4804, U6/U82
Aristo® RoboFeed 3004w
• Suitable for Mig 3001i/4001i/U4000i/5000i/U5000i/4002c/
5002c and 6502c.
• 2/4 stroke, simplifies handling of the welding torch.
• Creep start, gas pre-flow and hot start provide a soft, more
direct start with less spatter.
• Crater filling, adjustable burn-back time and post gas provides
a smooth finish, extend the service life of the contact tip and
guarantee no cracks at the end.
• Pre-programmed synergic lines, to ensure optimal settings.
• Possibility to create synergic lines (Aristo® U82).
• Memory for 10 (U6) or 255 (U82) parameter sets
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch.
• TrueArcVoltage System™, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or welding torch.
Suitable for Mig 3001i/4001i/U4000i/5000i/U5000i/4002c/5002c
and 6502c. Aristo® RoboFeed 3004w is a complete feeding unit
that includes a drive control system and the operational functions gas purge and wire inching forward and reverse. The unit
is equipped with mounting bolts with rubber absorbers to protect
components in the event of high acceleration and deceleration
power from the robot.
Aristo® Feed Aristo® Feed
3004
4804
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42/50-60
0.8-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
15
42/50-60
0.8-25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
19
Ordering information
Aristo® Feed 3004, U6, encl 10p
Aristo® Feed 3004w, U6, encl 10p
Aristo® Feed 4804, U6, encl 10p
Aristo® Feed 4804w, U6, encl 10p
Aristo® Feed 3004, U82 encl 10p
Aristo® Feed 3004w, U82 encl 10p
Aristo® Feed 4804, U82 encl 10p
Aristo® Feed 4804w, U82 encl 10p
Aristo® U82 complete incl. holder
Aristo® U82 Plus complete incl. holder
Control cable extention 7.5 m
0460 526 886
0460 526 896
0460 526 986
0460 526 996
0460 526 881
0460 526 891
0460 526 981
0460 526 991
0460 820 880
0460 820 881
0460 877 891
Aristo®
RoboFeed
3004w
Mains supply, V/Hz
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
0.8-30.0
0.6-1.6
0.6,-1.6
1.0-1.6
0.8-1.6
7.3
Ordering information
Aristo® RoboFeed 3004w 12p ELP
Connect. set 7.5 m w95/CAN-Robo
Connect. set 10 m w95/CAN-Robo
Assembly bracket universal
Quick connector MARATHON PAC™
Wire Conduit 1.8M MPac
Wire Conduit 3.0M MPac
Wire Conduit 4.5M MPac
Wire Conduit 8.0M MPac
Wire Conduit 12.0M MPac
Wire Conduit 0.6M MPac
Wire Conduit 6.0M MPac
Wire Conduit 5.3M MPac
Wire Conduit 3.8M MPac
Wire Conduit 6.5M MPac
0461 000 891
0461 528 991
0461 528 993
0461 038 880
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
F102 437 886
F102 437 887
F102 437 888
F102 437 889
F102 437 890
33
MIG/MAG equipment
Wire feeders
MobileFeed 200AVS / 300AVS
Origo™ YardFeed 200, M13y
Built for harsh environments such as construction sites, pipe
lines, shipyards, offshore, general fabrication, mobile welding
rigs and more.
• Arc voltage feeder for use with DC, (CC or CV) power supplies
• Totally enclosed, super impact-resistant case
• Metal reinforced, flame retardant, molded composite plastic
case
• 4 roll drive unit with tach feedback for superior wire feeding
• Permanent magnet drive motor with PWM drive, solid state
controlled wire acceleration for smooth arc starts and spatterfree operation
• Electronic Dynamic Braking
• Automatic slow wire run-in for improved arc starts.
• Suitable for Mig 320/410/510 (without V/A meter) /402c/502c and
652c (with V/A meter).
• 2/4 stroke, simplifies handling of the welding torch.
• Safety switch with optional heating element.
• Gas purge and wire inching.
• Manual gas flow valve inside the cabinet.
• Gas flow manometer incl. manual valve (option).
• High strength steel to make the feeder light and robust especially
resistant against rough handling.
• Integrated handle in a protective frame simplifies the handling
through man-holes and other difficult-to-access areas.
• Equipped with military standard control cable connector.
• Adjustable burn-back timer provides a smooth finish and extends
the lifetime of the contact tip.
• Quick connectors- shortest possible set-up times.
• ESAB LogicPump, ELP, secures automatic start of water pump by
connection of a water cooled welding torch.
• TrueArcVoltage System™, measures the correct arc voltage value
independent of the length of the connection cable, return cable or
welding torch.
MobileFeed MobileFeed
200AVS
300AVS
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Weight, kg
1.8-17.8
200/5
11.8
1.3-20.3
300/18
14.5
Ordering information
MobileFeed 200 AVS
MobileFeed 300 AVS
34
Origo™
YardFeed 200
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
1.9-25.0
200/5
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.4
11.3
Ordering information
0558 005 796
0558 005 728
Origo™ YardFeed 200, M13y 19 pole
Origo™ YardFeed 200w, M13y 19 pole
Origo™ YardFeed 200, M13y incl. V/A meter
Origo™ YardFeed 200w, M13y incl. V/A meter
Strain relief for welding torch
Gas flow manometer kit
Heating element kit
MMC protection
0459 906 881
0459 906 891
0459 906 882
0459 906 892
0457 341 881
0460 005 880
0459 041 880
0459 961 880
MIG/MAG equipment
Wire feeders
Aristo® YardFeed 2000, U6
Origo™ YardFeed MA23
• Suitable for Mig 3001i/4001i/U4000i//5000i/U5000i/4002c/5002c and
6502c
• 2/4 stroke, simplifies handling of the welding torch.
• Safety switch with optional heating element
• Gas purge and wire inching
• Manual gas flow valve inside the cabinet
• Gas flow manometer incl. manual valve (option)
• Equipped with military standard control cable connector
• Creep start, gas pre-flow and hot start provide a soft and more direct
start with less spatter (U6).
• Crater filling, adjustable burn-back time and post gas provides a
smooth finish, extend the lifetime of the contact tip and guarantees no
cracks at the end (U6).
• Pre-programmed synergic lines, to ensure optimum settings with a
wide choice of materials, wire dimensions and gas combinations (U6).
• Memory for 3 (MA23) or 10 (U6) parameter sets
• ESAB LogicPump, ELP, secures automatic start of water pump by connection of a water cooled welding torch.
Aristo®
YardFeed
2000
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
0.8-25.0
200/5
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.4
11.3
Ordering information
Aristo® YardFeed 2000, U6 10p
Aristo® YardFeed 2000w, U6 10p
Origo™ YardFeed 2000, MA23 10p
Origo™ YardFeed 2000w, MA23 10p
Strain relief for welding torch
Gas flow manometer kit
Heating element kit
Remote interconnection cable 5 m
MMC protection
OKC angel connection for MMA
0459 906 886
0459 906 896
0459 906 887
0459 906 897
0457 341 881
0460 005 880
0459 941 880
0459 960 880
0459 961 880
0365 557 001
35
MIG/MAG equipment
Aristo® W82
Aristo® U82
Aristo® U82/W82
WeldPoint™
Aristo®
U82 creates a whole new universe of possibilities; maximum functionality, minimum complexity. Five function buttons,
single menu and “Enter” button and three setting wheels cover
every option. Large bright easy-view LED display and knurled
setting wheels for simple gloves-on, visor-down operation.
Aristo® U82 or Aristo® U82 Plus, the all-new U82 control unit is
the key to a fully integrated welding system. Full USB connectivity and a broad choice of advanced add-on modules Aristo®
W82 (DeviceNet, Profibus, CANopen and Ethernet) for comprehensive Fieldbus and LAN communication.
Optional synergic-line packs for special materials can be offered
on request.
WeldPoint™ is a PC based tool to handle a multitude of administration and monitoring tasks for ESAB welding systems connected to a Local Area Network (LAN) by a TCP/IP address.
WeldPoint™ also enables data to be uploaded or downloaded to
or from the computer by a USB memory stick as an alternative
for applications that do not require the continuous communication possibilities presented by LAN connection.
Ordering information
Ordering information
Aristo® U82
Aristo® U82 Plus
Aristo® U82 Plus I/O
Aristo® W82 Integrated
Aristo® W82 Fieldbus (Device Net)
Aristo® W82 Fieldbus (Profibus)
Aristo® W82 Fieldbus (CANopen)
36
0460 820 880
0460 820 881
0460 820 882
0460 891 880
0460 891 881
0460 891 882
0460 891 883
Views
WeldPoint™ consists of 7 views. Each view is responsible for
particular tasks.
Main view is responsible for establishing connection(s) with the
welding system (weld data unit’s).
Get files from weld data unit downloads the files from the
welding system.
View weld data helps the user to view the content of the weld
data file.
Compose new weld data is used to combine two weld data's to
create a new weld data.
Online quality data viewer helps the user to receive quality
data in real-time.
Online weld data editor supports editing of setting data online.
Remote USB-memory access supports up and downloading of
files to/from the connected weld data unit.
WeldPoint™
0462 045 880
MIG/MAG equipment
Assembly possibilities for wire feeders
Counterbalance
device/mast
The feeder unit is assembled with a
spring unit which lifts the welding torch
and hose with adjustable force. The lifting
force is independent of the weight of the
wire spool. The device can be rotated
through 360°.
Ordering information
Counterbalance device for
Aristo® Feed and Origo™ Feed 0458 705 880
Turning piece
The feeder unit can be rotated on the
power source through 360°.
Ordering information
Turning piece for Aristo® Feed
and Origo™ Feed MPac
versions
0458 703 880
Wheel kit
Increases the working radius from the
power source. The wheel kit has four
wheels and can also be placed to pivot on
the power source.
Ordering information
Wheel kit 1 Feed L302/L304/
302/304/3004/484/4804. Front
wheels turnable.
Wheel kit 2 Feed L302/L304/
302/304/3004/484/4804. All
wheels turnable.
0458 707 880
0458 707 881
Lifting eye
Using this device, the feeder unit can be
suspended in a swinging arm.
Ordering information
Lifting eye for Aristo® Feed/
Origo™ Feed/Origo™ Feed
L302/304 and Aristo®/Origo™
Feed L3004
0458 706 880
Strain relief for
welding torch
Recommended in combination with wheel
kit.
Ordering information
Strain relief for Aristo® Feed/
Origo™ Feed, Aristo® Feed
L3004/Origo™ Feed L3004
and Aristo® YardFeed 2000/
Origo™ YardFeed 200
0457 341 881
37
MIG/MAG equipment
Assembly possibilities for wire feeders
Interconnection cables
Mig 3001i, 4001i, 4002c, 5002c, 6502c (10 pole), in combination with Feed 3004/4804 (10 pole) or YardFeed 2000 (10 pole)
Length (m)
1.7
5.0
10.0
15.0
25.0*
35.0*
50.0*
Air cooled
50 mm2
Water cooled
50 mm2
0459 528 562
0459 528 563
0459 528 564
0459 528 565
0459 528 566
0459 528 572
0459 528 573
0459 528 574
0459 528 575
0459 528 576
Air cooled
70 mm2
0459 528 780
0459 528 781
0459 528 782
0459 528 783
0459 528 784
0459 528 785
Water cooled
70 mm2
0459 528 790
0459 528 791
0459 528 792
0459 528 793
0459 528 794
0459 528 795
Air cooled
95 mm2
0459 528 980
Water cooled
95 mm2
0459 528 990
Connector
10/10 pole
10/10 pole
10/10 pole
10/10 pole
10/10 pole
10/10 pole
* Only for Mig 3001i/4001i in combination with Feed 3004/4804 or YardFeed 2000.
Mig 5000i, U4000i, U5000i (12 pole), in combination with Feed 3004/4804 (10 pole) or YardFeed 2000 (10 pole)
Length (m)
1.7
5.0
10.0
15.0
25.0
35.0
50.0
Air cooled
50 mm2
Water cooled
50 mm2
0459 528 582
0459 528 583
0459 528 584
0459 528 585
0459 528 586
0459 528 592
0459 528 593
0459 528 594
0459 528 595
0459 528 596
Air cooled
95 mm2
0459 528 970
0459 528 971
0459 528 972
0459 528 973
0459 528 974
0459 528 975
Water cooled
95 mm2
0459 528 970
0459 528 971
0459 528 972
0459 528 973
0459 528 974
0459 528 975
Connector
12/10 pole
12/10 pole
12/10 pole
12/10 pole
12/10 pole
12/10 pole
12/10 pole
Mig 402c, 502c, 652c (19 pole) in combination with Feed 304/484 M13 (19 pole)
Length (m)
1.7
5.0
10.0
15.0
25.0
35.0
50.0
Air cooled
50 mm2
Water cooled
50 mm2
0459 836 562
0459 836 563
0459 836 564
0459 836 565
0459 836 566
0459 836 572
0459 836 573
0459 836 574
0459 836 575
0459 836 576
Air cooled
70 mm2
0459 836 880
0459 836 881
0459 836 882
0459 836 883
0459 836 884
0459 836 885
Mig 320, 410, 510 (23 pole) in combination with
Feed 304/484 M11/M12 (23 pole)
Length
(m)
1.7
5.0
10.0
15.0
25.0
35.0
Air cooled
70 mm2
0469 836 880
0469 836 981
0469 836 881
0469 836 882
0469 836 883
0469 836 884
Water cooled
70 mm2
0469 836 885
0469 836 983
0469 836 886
0469 836 887
0469 836 888
0469 836 889
Air cooled
95 mm2
0469 836 890
0469 836 982
0469 836 891
0469 836 892
0469 836 893
0469 836 894
38
Air cooled
70 mm2
0462 150 780
0462 150 781
0462 150 782
0462 150 783
0462 150 784
0462 150 785
Air cooled
95 mm2
0459 836 980
Water cooled
95 mm2
0459 836 990
Connector
19/19 pole
19/19 pole
19/19 pole
19/19 pole
19/19 pole
19/19 pole
19/19 pole
Mig 320, 410, 510 (23 polig) in combination with
YardFeed 200 (19 pole)
Water cooled
95 mm2
0469 836 895
0469 836 984
0469 836 896
0469 836 897
0469 836 898
0469 836 899
Aristo® 300/400/500 in combination with Aristo® F 300
MA43/MA44
Length
(m)
2.0
5.0
10.0
15.0
25.0
35.0
Water cooled
70 mm2
0459 836 890
0459 836 891
0459 836 892
0459 836 893
0459 836 894
0459 836 895
Water cooled
Air cooled Water cooled
70 mm2
95 mm2
95 mm2
0462 150 790 0462 150 980 0462 150 990
0462 150 791
0462 150 792
0462 150 793
0462 150 794
0462 150 795
Connector
23/23 pole
23/23 pole
23/23 pole
23/23 pole
23/23 pole
23/23 pole
Length
(m)
10.0
15.0
25.0
35.0
50.0
Air cooled
50 mm2
0459 836 582
0459 836 583
0459 836 584
0459 836 585
0459 836 586
Water cooled
50 mm2
0459 836 592
0459 836 593
0459 836 594
0459 836 595
0459 836 596
Connector
23/19 pole
23/19 pole
23/19 pole
23/19 pole
23/19 pole
Adapter Amphenol 10 pole – Burndy 12 pole
The adapter is used inbetween cable sets with Burndy 12-pole
plug, to a power source with Amphenol 10-pole plug.
0349 311 510
Adapter Amphenol 19 pole – Burndy 23 pole
The adapter is used inbetween cable sets with Burndy 23-pole
plug, to a power source with Amphenol 19-pole plug.
0349 311 511
Other equipment for MIG/MAG welding
Ordering information
1. Quick connector for MARATHON PAC™
2. Spool cover plastic Aristo® Feed/Origo™ Feed
3. Spool cover steel Aristo® Feed/Origo™ Feed
4. Guide pin for Aristo® Feed/Origo™ Feed a
Adapter for 5 kg spool for Aristo® Feed/Origo™ Feed
Adapter for 440 mm spool for Aristo® Feed/Origo™ Feed
F102 440 880
0458 674 880
0459 431 880
0458 731 880
0455 410 001
0459 233 880
39
MIG/MAG equipment
Wear parts for wire feeders
Aristo® Feed 3004, Origo™ Feed 3004 and Origo™ Feed 304, Aristo® Feed L3004 and
Origo™ Feed L3004, Aristo® YardFeed 2000, Origo™ YardFeed 2000 and Origo™ YardFeed 200
Wire Ø mm
Wire type
Pressure
roller
Inlet nozzle
Insert tube
Outlet nozzle
Groove type
Marking
0.6 / 0.8
Fe, Ss, C
0459 052 001
0455 049 001
0455 072 002
0469 837 880
V
0.6 S2 & 0.8 S2
0.8 / 0.9-1.0
Fe, Ss, C
0459 052 002
0455 049 001
0455 072 002
0469 837 880
V
0.8 S2 & 1.0 S2*
1.0 S2 & 1.2 S2
0.9-1.0 / 1.2
Fe, Ss, C
0459 052 003
0455 049 001
0455 072 002
0469 837 880
V
1.2/1.2
Fe, Ss, C
0459 052 010
0455 049 001
0455 072 002
0469 837 880
V
1.2 S2 & 1.2 S2
1.4 / 1.6
Fe, Ss, C
0459 052 013
0459 049 001
0455 072 002
0469 837 880
V
1.4 S2 & 1.6 S2
0.9-1.0 / 1.2
C
0458 825 001
0455 049 001
0455 072 002
0469 837 880
V-K
1.0 R2 & 1.2 R2
1.2 R2 & 1.4 R2
1.2 / 1.4
C
0458 825 002
0455 049 001
0455 072 002
0469 837 880
V-K
1.6
C
0458 825 003
0459 049 001
0455 072 002
0469 837 880
V-K
1.6 R2
0.8 / 0.9-1.0
Al
0458 824 001
0455 049 001
0456 615 001
0469 837 881
U
0.8 A2 & 1.0 A2
1.0/1.2
Al
0458 824 002
0455 049 001
0456 615 001
0469 837 881
U
1.0 A2 & 1.2 A2
1.2 / 1.6
Al
0458 824 003
0455 049 001
0456 615 001
0469 837 881
U
1.2 A2 & 1.6 A2
C=cored wire. K=knurled groove
Bold = standard deliveries
* L3004/C3000i
Aristo® Feed 4804, Origo™ Feed 4804 and Origo™ Feed 484
Wire Ø mm
Wire type
Feed roller
Bogie
Outlet nozzle
Insert tube
Groove
type
Bogie
1
markings
2
3
0.6-1.2
Fe,Ss,C
0366 966 880 0366 902 880 0469 837 880 0156 603 001 V
1
0.6-0.8 0.9-1.0
1.2
0.9-1.6
Fe,Ss,C
0366 966 900
V
6
0.9-1.0 1.2
1.4-1.6
1.2
0366 902 900
0469 837 880
0156 603 001
1.2
Fe,Ss,C
0366 966 889 0366 902 894 0469 837 880 0156 603 001 V
7
1.2
1.4-1.6
Fe,Ss,C
0366 966 881
V
2
1.4-1.6 2.0
2.4
2.0-2.4
Fe,Ss,C
0366 966 881 0366 902 881 0469 837 882 0156 603 002 V
2
1.4-1.6 2.0
2.4
0366 902 881
0366 902 882
0469 837 880
C
0366 966 882
V-K
3
1.2
1.4-1.6
2.0
2.0
C
0366 966 882 0366 902 882 0469 837 882 0332 322 001 V-K
3
1.2
1.4-1.6
2.0
2.4
C
0366 966 883
4
2.4
not used
not used
1.0-1.6
Al
0366 966 899 0366 902 899 0469 837 881 0156 603 001 U
U4
1.0
1.2
1.6
1.2
Al
0366 966 885
U2
1.2
1.2
1.2
0366 902 886
0469 837 882
0332 322 001
1.2
1.2-1.6
0366 902 883
0469 837 880
0156 603 001
0469 837 881
0333 322 002
0156 603 001
V-K
U
C=cored wire. K=knurled groove
Bold = standard deliveries
Aristo® Feed 300
Wire Ø mm
Wire type
Feed roller
Inlet nozzle
Inlet nozzle
Marathon Pac
Intermediate
nozzle
Outlet nozzle
Groove type
V
0.8
Fe, Ss, C
0460 898 881
0462 037 001
0462 037 002
0462 043 001
0469 837 880
0.9-1.0
Fe, Ss, C
0460 898 882
0462 037 001
0462 037 002
0462 043 001
0469 837 880
V
1.2
Fe, Ss, C
0460 898 883
0462 037 001
0462 037 002
0462 043 001
0469 837 880
V
1.4
Fe, Ss, C
0460 898 884
0462 037 001
0462 037 002
0462 043 001
0469 837 880
V
1.6
Fe, Ss, C
0460 898 885
0462 037 001
0462 037 002
0462 043 001
0469 837 880
V
2.0
C, Al
0460 898 886
0462 037 001
0462 037 002
0462 043 002
0469 837 882
V
2.4
C, Al
0460 898 887
0462 037 001
0462 037 002
0462 043 002
0469 837 882
V
1.0
Al
0462 295 882
0462 037 001
0462 037 002
0462 043 001
0469 837 881
U
1.2
Al
0462 295 883
0462 037 001
0462 037 002
0462 043 001
0469 837 881
U
1.6
Al
0462 295 885
0462 037 001
0462 037 002
0462 043 001
0469 837 881
U
C=cored wire. K=knurled groove
Bold = standard deliveries
40
MIG/MAG equipment
Wear parts for wire feeders
Origo™ Feed 302
Wire Ø mm
Wire type
Feed roller
Pressure
roller
Inlet nozzle
Insert tube
Outlet nozzle
Groove type
0.6 / 0.8
Fe, Ss, C
0369 557 001
0369 728 001
0466 074 001
0455 889 001
0455 886 001
V
0.8 / 1.0
Fe, Ss, C
0369 557 002
0369 728 001
0466 074 001
0455 889 001
0455 886 001
V
V
1.0 / 1.2
Fe, Ss, C
0369 557 003
0369 728 001
0466 074 001
0455 889 001
0455 886 001
1.0-1.2 / 1.4-1.6
C
0369 557 004
0466 262 001
0466 074 001
0455 889 001
0455 886 001
V-K
0.8 / 0.9
Al
0369 557 011
0369 728 001
0466 074 001
0455 894 001
0455 885 001
U
1.0 / 1.2
Al
0369 557 006
0369 728 001
0466 074 001
0455 894 001
0455 885 001
U
C=cored wire. K=knurled groove
Bold = standard deliveriess
Origo™ Feed L302
Wire Ø mm
Wire type
Feed roller
Pressure
roller
Inlet nozzle
Insert tube
Outlet nozzle
Groove type
V
0.6 / 0.8
Fe, Ss, C
0367 556 001
0455 907 001
0466 074 001
0455 889 001
0455 886 001
0.8 / 1.0
Fe, Ss, C
0367 556 002
0455 907 001
0466 074 001
0455 889 001
0455 886 001
V
1.0 / 1.2
Fe, Ss, C
0367 556 003
0455 907 001
0466 074 001
0455 889 001
0455 886 001
V
1.0 / 1.2
Al
0367 556 004
0455 907 001
0466 074 001
0455 894 001
0455 885 001
U
C=cored wire
Bold = standard deliveries
Origo™ Feed L304
Wire Ø mm
Wire type
Feed roller
Pressure
roller
Inlet nozzle
Insert tube
Outlet nozzle
Groove type
0.6 / 0.8
Fe, Ss, C
0369 557 001
0455 907 001
0455 049 001
0455 072 002
0469 837 880
V
0.8 / 1.0
Fe, Ss, C
0369 557 002
0455 907 001
0455 049 001
0455 072 002
0469 837 880
V
1.0 / 1.2
Fe, Ss, C
0369 557 003
0455 907 001
0455 049 001
0455 072 002
0469 837 880
V
1.4 / 1.6
Fe, C
0369 557 013
0455 907 001
0455 049 001
0455 072 002
0469 837 880
V
0.8 / 0.9
Al
0369 557 011
0455 907 001
0455 049 001
0456 615 001
0469 837 881
U
1.0 / 1.2
Al
0369 557 006
0455 907 001
0455 049 001
0456 615 001
0469 837 881
U
C=cored wire
Bold = standard deliveries
41
MIG/MAG equipment
Torches and components
MXL™ Torches
PSF™ self-cooled
• 4 gas-cooled welding torches.
• Ergonomic handles.
• Optimum cooling of torches, extended service life for swan
necks and wear parts.
• Spring-loaded contact pins in the central connector.
• Hose length 3 and 4 m.
• Gas nozzles in 3 different versions; standard, straight and
conical, provide maximum flexibility and an optimum service life.
There are four different types of self-cooled PSF™ welding
torches and they can be ordered with two different hose lengths.
The handles are ergonomically curved. A range of different
angled swan necks provides easy access to all the different
welding positions and a comfortable working position.
PSF™ 405 is available with a built-in, three-step, remote-control
switch (RS3).
MXL™ MXL™
150v
200
Max load at 35% duty cycle, A
150
Wire Ø, unall. solid
0.6-0.8
Wire Ø, SS
0.6-0.8
Wire Ø, Al
Wire Ø, CW
0.8
Weight, kg
1.1 (2.5 m)
200
0.6-1.0
0.6-1.0
1.0
0.8-0.9
1.6/2.0
MXL™ MXL™
270
340
270
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
2.2/2.6
340
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
2.6/3.7
Ordering information
MXL™ 150v, 2.5 m
MXL™ 200, 3.0 m
MXL™ 200, 4.0 m
MXL™ 270, 3.0 m
MXL™ 270, 4.0 m
MXL™ 340, 3.0 m
MXL™ 340, 4.0 m
42
PSF™
250
PSF™ PSF™ 405/ PSF™
305
405 RS3
505
Max load at 60% duty cycle, A
250
315
Wire Ø, unall. solid
0.6-1.0 0.8-1.2
Wire Ø, SS
0.6-1.0 0.8-1.2
Wire Ø, Al
1.0 1.0-1.2
Wire Ø, CW
1.0 1.0-1.2
380
0.8-1.6
0.8-1.2
1.0-1.6
1.0-1.6
475
1.0-2.4
1.0-1.6
1.0-2.4
1.2-2.4
Ordering information
0700 200 001
0700 200 002
0700 200 003
0700 200 004
0700 200 005
0700 200 006
0700 200 007
PSF™ 250, 3 m/4.5 m
PSF™ 305, 3 m/4.5 m
PSF™ 405, 3 m/4.5 m
PSF™ 505, 3 m/4.5 m
PSF™ 405 RS3, 4.5 m
RS3 = remote control 3-steps
0368 100 882/883
0458 401 880/881
0458 401 882/883
0458 401 884/885
0458 401 893
MIG/MAG equipment
Torches and components
PSF™ water-cooled
PSF™ Centrovac self-cooled
The water-cooled PSF™ torches are probably the coolest welding torches on the market. The excellent cooling allows for a
smaller swan neck with no reduction in current capacity, plus
reduced wear part consumption. A swivel at the back of the handle reduces strain on the welder's wrist. Together with the opportunity to use different angled swan necks, this provides easy
access to all welding positions and a comfortable working
position.
Both torches are available with a built-in, three-step, remotecontrol switch (RS3).
The Centrovac welding torches have integrated smoke extraction, providing a smoke-free working environment for the welder.
The handles are ergonomically designed and incorporate a
reduction valve for suction adjustment. The PSF™ 250C and
315CLD have a small handle, providing easy access to all the
different welding positions. PSF™ 405C has a swivel at the back
of the handle to reduce the strain on the welder's wrist.
Max load at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
PSF™ 410w/
410w RS3
PSF™ 510w/
510w RS3
400
0.8-1.6
0.8-1.6
1.0-1.6
0.9-1.6
500
1.0-2.4
1.0-1.6
1.2-2.4
0.9-2.0
Ordering information
PSF™ 410w, 3 m/4.5 m
PSF™ 510w, 3 m/4.5 m
PSF™ 410w RS3, 3 m/4.5 m
PSF™ 510w RS3, 3 m/4.5 m
w = water connection
RS3 = remote control 3-steps
Max load at 60% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
PSF™
250C
PSF™
315CLD
PSF™
405C
250
0.6-1.2
0.6-1.2
0.8-1.2
0.9
315
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
380
0.8-1.6
0.8-1.6
1.0-1.6
0.9-1.6
Ordering information
0458 400 882/883
0458 400 884/885
0458 400 898/899
0458 400 900/901
PSF™ 250C, 3 m/4.5 m
PSF™ 315CLD, 3 m/4.5 m
PSF™ 405C, 3 m/4.5 m
C = smoke extraction
0468 410 882/883
0468 410 885/886
0458 499 882/883
43
MIG/MAG equipment
Torches and components
PSF™ Centrovac water-cooled
PSF™ 315M
The water-cooled Centrovac welding torch is probably the
coolest welding torch on the market. The integrated smoke
extraction provides a smoke-free working environment for the
welder. Ergonomically-designed handle incorporating a reduction valve for suction adjustment. The water-cooled Centrovac
torch has a swivel at the back of the handle to reduce the strain
on the welder's wrist. PSF™ 410Cw RS3 has a built-in, threestep, remote-control switch.
Welding torch for MIG/MAG welding in mechanised
applications.
• Straight or precision bent 25° swan neck – easy to change gun
without recalibrating.
• Liners with controlled flexibility in both steel and PTFE – for
stable wire feeding.
• Connection for pneumatic spatter cleaning.
• Contact tip protrudes 3 mm to increase accessibility.
• Spatter protection – high temperature resistance and prevents
welding spatter from penetrating the swan neck.
PSF™ 410Cw/410Cw RS3
PSF™ 315M
Max load at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
380
0.8-1.6
0.8-1.2
1.0-1.6
0.9-1.6
Ordering information
PSF™ 410Cw, 3 m/4.5 m
PSF™ 410Cw RS3, 3 m/4.5 m
C = smoke extraction
w = water connection
RS3 = remote control 3-steps
44
Max load at 60% duty cycle, A
Max load at 60% duty cycle, A
Max load at 100% duty cycle, A
Max load at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
315 (CO2)
285 (MIX)
200 (CO2)
170 (MIX)
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
Ordering information
0458 450 880/881
0458 450 884/885
PSF™ 315M 1.5 m standard 25 degree
PSF™ 315M 1.5 m straight
PSF™ 315M 2.2 m standard 25 degree
PSF™ 315M 2.2 m straight
PSF™ 315M 3.0 m standard 25 degree
PSF™ 315M 3.0 m straight
PSF™ 315M 1.5 m extended, 25 degree
0367 233 894
0367 233 896
0367 233 900
0367 233 901
0367 233 898
0367 233 905
0367 233 904
MIG/MAG equipment
Torches and components
PKB™ 250/400
MXH™ 300/400w PP
The pneumatic A9A is a push-pull system consisting of PKB™
250 and 400, Origo™ FeedAirmatic wire feeder and welding
hoses of different lengths and dimensions. The torch is powered
by air and the feed speed is set steplessly by a knob on the
torch. The trigger permits creep starts and speed reductions
during welding. The hose connection supplies current, wire,
shielding gas and air in the same connection.
MXH™ 300/400w PP are electric push-pull welding torches.
• Air- and water-cooled pistol grip torches with straight and
curved 45 degree swan necks.
• Allows 360 degree rotation of the curved swan neck to suit
various welding positions.
• Couples with ESAB feeding mechanisms to produce a high
performance push-pull feeding system.
• Ideal for feeding aluminium and other small diameter wires
long distances.
• Wire feed speed controlled by a potentiometer located on the
torch handle.
Pressure, bar
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Weight, kg
PKB™ 250
PKB™ 400
5
0.6-1.2
0.6-1.2
0.8-1.2
1.0-1.2
0-18
1.2
5
0.6-1.6
0.6-1.6
0.8-1.6
1.0-1.6
0-18
1.4
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
MXH™ 300 PP
MXH™ 400w PP
0.8-1.2
0.8-1.2
0.8-1.2
0.9-1.2
6.6/9.2
0.8-1.2
0.8-1.2
0.8-1.6
0.9-1.2
5.6/7.8
Ordering information
Ordering information
PKB™ 250 welding torch
PKB™ 250 5m Torch hose assy
PKB™ 250 10m Torch hose assy
PKB™ 250 16m Torch hose assy
PKB™ 400 welding torch
PKB™ 400 5m Torch hose assy
PKB™ 400 10m Torch hose assy
PKB™ 400 16m Torch hose assy
0152 700 881
0460 380 880
0460 380 881
0460 380 882
0152 470 881
0460 380 883
0460 380 884
0460 380 885
MXH™ 300 PP, 6.0 m
MXH™ 300 PP, 10.0 m
MXH™ 300 PP 45°, 10.0 m
MXH™ 400 w PP, 6.0 m
MXH™ 400 w PP, 10.0 m
MXH™ 400w PP 45°, 10.0 m
Swan neck 45° water cooled
Swan neck 45° air cooled
Connection kit Aristo® Feed, Origo™ Feed
Connection and wire feed control kit Aristo® Feed,
Origo™ Feed
Connection kit Origo™ Mig C340 PRO
Connection kit Origo™ Mig C420 PRO
Connection and wire feed control kit Mig C3000i
0700 200 017
0700 200 018
0700 200 020
0700 200 015
0700 200 016
0700 200 019
0700 200 251
0700 200 253
0459 020 883
0459 681 881
0349 308 980
0349 308 337
0459 681 891
45
MIG/MAG equipment
PSF™ (MXH/PKB) wear parts/components
Type of welding torch
PSF™ 250
PSF™ 250C
PSF™ 315 CLD
PSF™ 305
PSF™ 410w
PSF™ 410Cw
Swan neck
self-cooled
PSF™ 250-505
Acc. 0°
Std. 45°
Acc. 60°
0469 329 880
0366 315 880
0467 985 880
-
0469 333 880
0366 388 880
0467 988 881
0469 334 880
0366 389 880
0467 988 880
0469 335 880
0366 390 880
0467 989 880
Swan neck
water-cooled
PSF™ 410w-510w
Acc. 0°
Std. 45°
Acc. 60°
-
-
0458 403 886
0458 403 881
0458 403 884
0458 403 887
0458 403 882
0458 403 885
-
Swan neck
self-cooled
Centrovac
Std. 45°
0366 315 880
0457 862 880
-
0459 763 880
-
Swan neck
water-cooled
Centrovac
Std. 45°
-
-
0458 487 880
-
-
Gas nozzle
self-/water-cooled
Threaded
Tapered
Std.
Straight
0458 465 881
0458 464 881
0458 470 881
0458 465 882
0458 464 882
0448 470 882
0458 465 882
0458 464 882
0458 470 882
0458 465 883
0458 464 883
0458 470 883
0458 465 884
0458 464 884
0458 470 884
self-/water-cooled
gas nozzle
0458 471 002
0458 471 003
0458 471 003
0458 471 004
0458 471 005
self- and water-cooled
0366 643 881
0366 643 882
0366 643 882
0366 643 883
0366 643 884
M6
M8
HELIX™ M7
HELIX™ M8
0366 314 001
0368 310 001
-
0366 394 001
0368 311 001
-
0366 394 001 (305)
0366 394 002 (410w)
0368 311 001
0366 394 002
0366 394 001
0366 394 002
0368 311 001
0366 394 002
0366 395 001
0368 312 001
0366 395 001
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
-
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007* (405/405C)
0468 502 008*
0468 502 009 (510w)
0468 502 010
0468 502 011 (510w)
0468 502 012 (510w)
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007*
0468 502 008*
0468 502 009
0468 502 010
0468 502 011
0468 502 012
PSF™ 405
PSF™ 510w
PSF™ 405C
PSF™ 505
Wear parts
Spatter protection
Spotwelding acc.
Tip adaptor
self-cooled
Contact tip
M6 x 27 CuCrZr
CO2
0.6
0.8
0.9
1.0
1.2
1.4
1.6
-
Mix/Ar
0.6
0.8
0.9
1.0
1.2
1.6
CO2
0.8
0.9
1.0
1.2
1.4
1.6
2.0
2.4
Mix/Ar
0.8
0.9
1.0
1.2
1.6
2.0
2.4
0468 500 001
0468 500 002
0468 500 003*
0468 500 004*
0468 500 005*
0468 500 007*
-
0468 500 001
0468 599 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008
-
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007* (305)
0468 500 008*
0468 500 009
0468 500 010
M8 x 37 CuCrZr
-
-
0468 502 003*
0468 502 004*
0468 502 005*
0468 502 007* (410w/CW)
0468 502 008*
0468 502 009
0468 502 010
-
Contact tip
Please see main brochure or
HELIX™ and Nib.
manual
Liner
Steel liner for nonalloyed and cored wires.
Liner
PTFE liner for Fe, Ss, Al
When welding
aluminium the wear
insert should be
changed to a carbonteflone type.
Please see manual.
PTFE liner beige
Full length without wear
insert
3 m/4.5 m
3 m/4.5 m
3 m/4.5 m
3 m/4.5 m
0.6 - 0.8
0.9 - 1.0
1.2
1.4
1.6
2.0
2.4
0366 549 882/883
0366 549 884/885
0366 549 886/887
-
0366 549 882/883
0366 549 884/885
0366 549 886/887
-
0366 549 882/883
0366 549 884/885
0366 549 886/887
0366 549 888/889
0366 549 890/891
-
3 m/4.5 m
0366 549 882/883
0366 549 884/885
0366 549 886/887(405/405C)
0366 549 888/889
0366 549 890/891 (510w)
0366 549 898 (4.5 m – 510w)
0366 549 899 (4.5 m – 510w)
0366 549 884/885
0366 549 886/887
0366 549 888/889
0366 549 890/891
0366 549 898 (4.5 m)
-
0.6
0.8
0.9 - 1.0
1.2
1.4
1.6
2.0/2.4
0366 550 880/881
-
0366 550 880/881
0366 550 882/883
0366 550 884/885
0366 550 886/887
-
0366 550 882/883
0366 550 884/885
0366 550 886/887
0366 550 888/889
0366 550 890/891
0366 550 882/883
0366 550 884/885
0366 550 886/887
0366 550 888/889
0366 550 890/891
0366 550 892/893 (510w)
0366 550 884/885
0366 550 886/887
0366 550 888/889
0366 550 890/891
0366 550 892/893
0457 969 882/883
0457 969 884
0457 969 882/883
0457 969 884
1.0-1.2 0457 969 882/883 0457 969 882/883 0457 969 882/883
1.4-1.6 0457 969 884
* Articles marked with * available in 100-pack. Only change position seven in the article number. Ex. 0468 500 003 become 0468 500 303.
Bold = standard deliveries
46
MIG/MAG equipment
MXL™ wear parts/components
1.
2.
1.
3.
2.
4.
2.
4.
3.
4.
MXL™ 150v/180/200
MXL™ 270
1.
5.
MXL™ 340
6.
1.
Gas nozzle standard Ø12 mm
Gas nozzle standard Ø15 mm
Gas nozzle standard Ø16 mm
Gas nozzle straight Ø16 mm
Gas nozzle straight Ø18 mm
Gas nozzle straight Ø19 mm
Gas nozzle conical Ø 9.5 mm
Gas nozzle conical Ø11.5 mm
Gas nozzle conical Ø12 mm
MXL™ 150v
MXL™ 180
MXL™ 200
0700 200 054
0700 200 054
0700 200 054
MXL™ 270
MXL™ 340
0700 200 055
0700 200 056
0700 200 057
0700 200 057
0700 200 057
0700 200 058
0700 200 059
0700 200 060
0700 200 060
0700 200 060
0700 200 061
0700 200 062
2.
Contact tip Cu W0.6 M6
Contact tip Cu W0.8 M6
Contact tip Cu W0.9 M6
Contact tip Cu W1.0 M6
Contact tip Cu W0.8 M6
Contact tip Cu W0.9 M6
Contact tip Cu W1.0 M6
Contact tip Cu W1.2 M6
0700 200 063
0700 200 064
0700 200 065
0700 200 066
0700 200 063
0700 200 064
0700 200 065
0700 200 066
0700 200 063
0700 200 064
0700 200 065
0700 200 066
0700 200 068
0700 200 069
0700 200 070
0700 200 071
0700 200 068
0700 200 069
0700 200 070
0700 200 071
3.
Nozzle spring
Nozzle spring
0700 200 078
0700 200 078
0700 200 078
0700 200 079
4.
Tip adaptor M6 MXL™ 150v
Tip adaptor M6 MXL™ 200
Tip adaptor M6 MXL™ 270
Tip adaptor M6-Alu MXL™ 270
Tip adaptor M6, short MXL™ 340
Tip adaptor M6, long MXL™ 340
0700 200 076
0700 200 072
0700 200 072
0700 200 073
0700 200 067
0700 200 074
0700 200 075
5.
Gas diffusor
0700 200 080
6.
Steel liner W0.6 - W0.8 2.5 m
Steel liner W0.6 - W0.8 3.0 m
Steel liner W0.6 - W0.8 4.0 m
Steel liner W0.9 - W1.2 3.0 m
Steel liner W0.9 - W1.2 4.0 m
PTFE liner W0.6 - W0.8 3.0 m
PTFE liner W0.6 - W0.8 4.0 m
PTFE liner W0.9 - W1.2 3.0 m
PTFE liner W0.9 - W1.2 4.0 m
0700 200 099
0700 200 085
0700 200 087
0700 200 089
0700 200 091
0700 200 085
0700 200 086
0700 200 087
0700 200 088
0700 200 089
0700 200 090
0700 200 091
0700 200 092
0700 200 085
0700 200 086
0700 200 087
0700 200 088
0700 200 089
0700 200 090
0700 200 091
0700 200 092
0700 200 085
0700 200 086
0700 200 087
0700 200 088
0700 200 089
0700 200 090
0700 200 091
0700 200 092
Bold = standard deliveries
47
Ancillary equipment
Remote controls
Recommendation table – combinations of remote controls, power sources and feeders.
ConMTA M1 AT1 AT1
nector
1
10P CAN CF
type
CAN CAN
CAN
Caddy® Tig 2200i AC/DC
Origo™ Tig 3001i
Origo™ Tig 3000i AC/DC
Origo™ Tig 4300iw AC/DC
Caddy® Tig 1500i/2200i, TA34
Origo™ Arc 410c/650c/810c
Caddy® Arc 251i
Caddy® Arc 151i/201i, A33
Origo™ Feed, M12
Origo™ Feed, M13
Origo™ Feed, MA23/24
Origo™ Mig C3000i, MA23/23A
Aristo® Mig C3000i, U6
Aristo® Feed, U6/U82
Origo™ Arc, A22/A24
Origo™ Mig, A24
Aristo® Tig 4000i, TA4
Aristo® Tig 4000i, TA6
Aristo® F 300, MA43/MA44
Aristo® 300/400/500, A44
A
B
A
A
A
C
C
C
D
D
B
A
A
B
B
B
A
A
E
E
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
M1
AT1
AT1
CF
RA
12
RA
23
x
x
x
x
x
RA
T1
FS
002
x
x
x
x
x
x
x
x
x
x
x
T1 MIG MMA MMA NO2
Foot
2
1
2
CAN
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
-/x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Interconnection cables
Length
0.25 m
5m
10 m
15 m
25 m
5 m HD
10 m HD
25 m HD
Type A: CAN 12p
0459 554 884
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 980
0459 554 981
–
Type B: CAN 10 p
0459 960 883
0459 960 880
0459 960 881
–
0459 960 882
0459 960 980
0459 960 981
0459 960 982
Type C: Analogue 12 p
–
0459 552 880
0459 552 881
0459 552 882
0459 552 883
–
–
–
Type D: Analogue 23p
–
0459 553 880
0459 553 881
–
–
–
–
–
Type E: CAN 12 p
0462 958 880
0462 958 881
0462 958 882
–
0462 958 883
–
–
–
AT1 CAN
CAN based standard remote control for
MMA and TIG. Suitable for
control panel A22, A24, A44, TA4, TA6,
TA23, TA24, TA23 AC/DC, TA24 AC/DC,
TA34, TA33 AC/DC, TA34 AC/DC.
MMA/TIG: Current control.
Ordering information
AT1 CAN
0459 491 883
AT1 CoarseFine CAN
CAN based standard remote control for
MMA and TIG. Suitable for
control panel A22, A24, A44, TA4, TA6,
TA23, TA24, TA23 AC/DC, TA24 AC/DC,
TA34, TA33 AC/DC, TA34 AC/DC.
MMA/TIG: Current control, coarse/fine.
MTA1 CAN
48
CAN based multi function remote control
for the control panels A22, A24, A44,
TA4, TA6, TA23, TA24, MA23, MA23A,
MA24, MA43, MA44, U6 and Aristo®
U82.
MMA: Knob 1, Current control. Knob 2,
Arc force
TIG: Knob 1, Pulse current. Knob 2,
Ordering information
AT1 CoarseFine CAN
0459 491 884
Background current.
MIG/MAG 1: Knob, wire feed speed.
Knob 2, voltage control.
MIG/MAG 2: Knob, wire feed speed.
Knob 2, voltage trim +/-.
Ordering information
MTA1 CAN
0459 491 880
Ancillary equipment
Remote controls
M1 10Prog CAN
CAN based remote control for control
panel A24, A44, MA23, MA23A, MA24,
MA43, MA44, U6, U82, TA24, TA24 AC/
DC, TA34 and TA34 AC/DC.
Ordering information
M1 10Prog CAN
0459 491 882
MIG/MAG: Memory 1-10 and voltage trim +/TIG/MMA: Memory 1-10 and current trim +/Pulse TIG: Memory 1-10 and pulse
current trim +/-
FS 002
Foot pedal for starting and stopping as
well as for stepless current setting. Max.
current can also be set using a potentiometer. Used mostly for TIG welding.
Ordering information
FS 002 with 5 m cable, 12 p,
(Type C)
0349 090 886
T1 Foot CAN
Foot pedal for starting and stopping as
well as for stepless current setting. Used
mostly for TIG welding.
Ordering information
T1 Foot CAN with 5 m cable,
12 p, (Type A)
Extension cable 5 m, 12 p
T1 Foot CAN with 5 m cable,
10 p, (Type B)
0460 315 880
0459 554 886
0460 315 881
AT1
Analogue standard remote control for
MMA and TIG. Suitable for power
sources with remote outlet.
MMA/TIG: Current control.
Ordering information
AT1
0459 491 896
AT1 CoarseFine
Analogue standard remote control for
MMA and TIG. Suitable for power
sources with remote outlet.
MMA/TIG: Current control, coarse/fine.
Ordering information
AT1 CoarseFine
0459 491 897
M1
Analogue standard remote control.
Suitable for MIG for control panel
M10, M12 and M13.
MIG/MAG: Wire feed and voltage control
Ordering information
M1
0459 491 895
49
Ancillary equipment
Remote controls
Remote control
MMA 1
The remote control MMA 1 is equipped
with one knob, giving the welder the
opportunity to steplessly adjust the current. It comes with a 10-metre rubber
cable with a 12-pole plug (Type C) and a
metal hook for easy handling when not
welding.
Ordering information
Remote-control MMA 1, 12 p,
(Type C)
0349 501 024
Remote control
MMA 2
The remote control MMA 2 is equipped
with two knobs, giving the welder the
opportunity to make both rough and fine
current settings. It comes with a 10-metre
rubber cable with a 12-pole plug (Type C)
and a metal hook for easy handling when
not welding.
Ordering information
Remote-control MMA 2, 12 p,
(Type C)
0349 501 025
Remote control
MIG 2
The remote control MIG 2 is equipped
with a 23-pole plug (Type D) and is suitable for MIG/MAG machines. With this
remote, it is possible to set both wire feed
speed and voltage. It comes with a fivemetre rubber cable and a metal hook for
easy handling when not welding.
Ordering information
Remote-control MIG 2, 23 p,
(Type D)
0349 501 028
Transmitter NO2
Transmitter NO2 is an alternative, wireless remote control system for Arc 410c/
650c/810c, A12 and LHF 405/615
PIPEWELD welders.
Ordering information
Remote control NO2
0349 304 617
Remote Adapter 12
Remote adapter for CAN based systems.
For analogue MMA and TIG remote
controls.
Ordering information
RA 12 for MMA and TIG
0459 491 910
Remote Adapter 23
Remote adapter for CAN based systems.
For analogue MIG/MAG remote controls
and 3-step program switch RS3.
50
Ordering information
RA 23 for MIG/MAG and RS3
0459 491 911
Ancillary equipment
Trolleys
1
2
5
3
6
9
4
8
7
12
11
10
13
Ordering information
Caddy®/
Aristo®
Origo™ Arc MechTig
150i/200i
4000iw
Caddy®/
Origo™ Tig
150i/200i
Aristo®
MechTig
3000i
Aristo®
MechTig
C2002i
Aristo® Arc Aristo®
Origo™ Arc Mig
4000i/5000i 4000i/
5000i
Aristo®
Mig
C3000i/
L3000i
Origo™ Tig
3000i
Origo™ Tig
3000i AC/
DC
Caddy® Arc
151i/201i/251i
Caddy® Tig
1500i/2200i
Caddy™ Tig
2200i AC/DC
Mig 3001i, Mig 3001i, Aristo® Caddy®
Arc 4001i, Mig 4001i, 300/
Mig
Mig 4001i Tig 3001i 400/500 C160i/
C200i
•
•
2. 0458 530 880
3. 0458 603 880
•
4. 0458 530 881
6. 0459 366 886
Origo™
Mig
C3000i/
L3000i
•
1. 0301 100 880
5. 0459 366 885
Aristo® Tig
4000i
Origo™ Tig
4300iw AC/
DC
•
•
•
7. 0459 366 890
8. 0460 060 880
•
•
•
•
•
9.0460 330 880
10.
0460 564 880**
11. 0460 565 880
•
•
•
•
•
•
*
*
*
*
*
*
•
•
•
•
12. 0459 366 887
13. 0462 151 880
•
• = Recommended solution
has a wide
range
different
*ESAB
= Alternative
solution.
Onlyofwithout
water cooler.
trolleys
to
facilitate
the
welding
** = Feeder platform 0460 815 880 and
not included
to increase the working radius.
51
Quick guide
Control panel functions
52
M11/M12
MA23
• Adjustable burn-back timer
• Creep start
• 2/4 stroke
• Wire feed speed
1.9-20 m/min (M11)
1.9–25 m/min (M12)
• CC/CV
• Digital V/A meter
• 3 memories
• 2/4 stroke
• Step-less inductance setting
• Gas purge and wire inching
• Remote control
M13
MA24
Additional functions to M12
• Crater filling
• Voltage setting
M13 V/A
Additional functions to M13
* Digital V/A meter
• MMA and MIG/MAG
• Synergic MIG/MAG
• QSet™
• Creep start
• Crater fill
• 2/4 stroke
• Panel or Remote operation
• Gas purge/wire inching
• Digital V/A meter
• Stepless inductance setting
• 3 memories
A13
A32
• MIG/MAG- All functions controlled from the feeder panel
• MMA
• Air Carbon Arc Gouging
• TIG
• Digital V/A meter
MMA or TIG (with LiveTig™ start)
Remote control (analogue) or panel
choice
Digital display
Current setting
A22
A33
• MMA or TIG (LiveTig™ start)
• Current
• Digital V/A-meter
• Panel or Remote operation
• VRD indicator
• MMA or TIG (with LiveTig™ start)
• Remote control function (analogue)
• Current setting
• Adjustable Hot start
• Adjustable Arc force
• Two memory positions
• Digital display
A24
A34
• MMA, MIG/MAG (CV-mode) or
TIG (LiveTIG start)
• Electrode type
• Current
• Digital V/A meter
• Hot start MMA
• Arc Force
• Stepless Inductance (CV-mode)
• Two memories
• Panel or Remote operation
• VRD indicator
• MMA or TIG (with LiveTig™ start)
• Current setting
• Electrode type selection
• Remote control (analogue) or panel
choice
• Adjustable Hot start
• Adjustable Arc force
• Two memory positions
• Digital display
TA4
TA23
• TIG/MMA
• MMA arc force, hot start
• Gas pre/post flow
• Slope up/down
• HF/Lift Arc
• 2/4 stroke
• Display measurement V/A
• Slope up
• Welding current
• Slope down
• Gas post flow time
• Welding method TIG/MMA
• HF/LiftArc start
• 2/4 stroke
• Panel/remote control
• Digital display
Quick guide
Control panel functions
TA24
TA33 AC/DC
Additional functions to TA23:
• Pulse TIG (DC)
• Pulse current
• Pulse time
• Background current
• Background time
• 2 memory positions
• Digital display
• Welding method TIG/MMA
• Welding processes
TIG: AC/DCMMA: DC/DC-/AC
• HF/LiftArc start
• 2/4 stroke
• Panel/remote
• Plate thickness setting
• Slope down
• Gas postflow time
TA24 AC/DC
TA34 AC/DC
Additional functions to TA24:
• AC TIG welding
• AC balance
• AC frequency
• Electrode preheating
• Welding method TIG/
Pulse TIG/MMA
• Welding processes
TIG: AC/DC-/DC Pulse
MMA: DC/DC-/AC
• HF/LiftArc start
• 2/4 stroke
• Panel/remote/memory selection
• 2 memory positions
• Slope up/down
• Welding current
• Pulse time
• Background current and time
• Gas post flow time
• AC balance and frequency
• Electrode preheating
U6
Additional functions to TA6:
• MIG/MAG
• Voltage
• Wire feed speed
• Burnback timer
• Inductance, stepless
• Crater filling
• Creep start
• Synergic MIG/MAG
• Synergic pulse MIG
• Hot start MIG
• Wire inching
• QSet™
Aristo® U82
Aristo® U82 is a complete, fully
equipped programming unit as
well as a user friendly control pendant for Feed 3004/4804.
TA6
MA43
Additional functions to TA4:
• MMA: electrode type
• Gas purge
• Pulse TIG (DC)
• 10 memory positions
• Multi language
• MIG/MAG and MMA
• 2/4 stroke
• Stepless inductance setting
• Gas purge/wire inching
• Digital meter
• 3 memories
• Panel or Remote operation
TA33
MA44
• Digital display
• Welding method TIG/MMA
• HF/LiftArc™ start
• 2/4 stroke
• Plate thickness setting
• Slope down
• Gas postflow time
• MIG/MAG and MMA
• Synergic MIG/MAG
• QSet™
• Creep start
• Crater fill
• 2/4 stroke
• Stepless inductance setting
• Gas purge/wire inching
• Digital meter
• 3 memories
• Panel or Remote operation
TA34
A44
Additional functions to TA33 (Plate
thickness setting not included)
• Welding method TIG/
Pulse TIG/MMA
• Panel/remote/memory selection
• 2 memory positions
• Welding current
• Pulse time
• Background current
• Background time
• Slope up/down
• Gas postflow time
• MMA (CC), MIG/MAG (CV) or
TIG (LiveTig™ start)
• Electrode type
• Current
• Hot Start / Arc Force (MMA)
• Stepless Inductance (CV)
• Digital meter
• 2 memories
• Panel or Remote operation
• VRD indicator
53
Ancillary equipment
Cooling units
CoolMini
CoolMidi 1000
Cooling unit suitable for TIG torches. Working together with Tig
2200i and 2200i AC/DC.
Cooling unit suitable for MIG/MAG and TIG torches. Working
together with Mig 3001i, Origo™ Mig 3001i, Mig 4001i, Origo™
Mig 4001i and Origo™ Tig 3001i.
CoolMini
CoolMidi 1000
Mains supply, V/Hz from power source
Cooling water, l/min
Coolant volume, l
Cooling capacity, W/l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230, 1~ 50/60
2
2.2
700/1.0
2.3
407x187x137
4.5/6.7
Ordering information
Cooling unit, CoolMini
ESAB coolant 10 l.
Connection kit for Caddy® Tig 2200i machines
54
Mains supply, V/Hz from power source
Cooling water, l/min
Coolant volume, l
Cooling capacity w/l/min
Max water pressure 50/60 Hz, bar
External dimensions, LxWxH, mm
Weight, kg
400, 3~ 50/60
4.0
5.0
1100/1.0
3/3.8
690x245x300
14/19
Ordering information
0460 144 880
0007 810 012
0460 509 880
CoolMidi 1000
ESAB coolant, 10 l
Connection kit for 3001i machines
0460 490 880
0007 810 012
0460 685 880
Ancillary equipment
Cooling units
COOL 1
CoolMidi 1800
Aristo®
The 24V DC powered COOL 1 works with
300/400/500.
The power source does not need to be opened to connect or
disconnect the cooler. Due to that fact and the 24V DC power
supply no electrician is needed.
Cooling unit suitable for MIG and TIG torches. Working together
with Tig 3000i, Tig 3000i AC/DC, Mig L3000i and Mig C3000i.
Connection cable (12-12 pole) included.
COOL 1
Mains supply, VDC from the power source
Cooling water, l/min
Cooling capacity, W/l/min
Coolant volume, l
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
24
2.0
1300/1.0
5
4
610x250x245
10 / 14.5
Ordering information
COOL 1
ESAB coolant, 10 l
CoolMidi 1800
Mains supply, V/Hz
Cooling water, l/min
Cooling capacity, W/l/min
Coolant volume, l
Max water pressure 50/60 Hz, bar
External dimensions, LxWxH, mm
Weight, kg
400, 3~50/60
4
1700
4.2
3/3.8
710x385x208
19/23
Ordering information
0462 300 880
0007 810 012
CoolMidi 1800
ESAB coolant 10 l.
0459 840 880
0007 810 012
55
Ancillary equipment
Cooling units
OCE-2 H
The OCE-2 H water-cooling unit is an efficient, compactlydimensioned cooling unit designed for use together with watercooled equipment for arc welding by hand or in automatic
plants. The water tank and pump are made of stainless corrosion-resistant material.
OCE-2 H
Mains supply, V/Hz
Cooling water, l/min
Coolant volume, l
Cooling capacity, W/l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230/50-60
5.5
8
2000
3.3
316x236x374
14/21
Ordering information
OCE-2 H
Flow guard to OCE-2 H
ESAB coolant 10 l.
56
0414 191 881
0414 231 880
0007 810 012
Ancillery equipment
Multi Voltage units
FeedSelector
Autotransformer TUA 1 and TUA 2 are two autotransformers
which can be used together with most of the ESAB welding
power sources. The autotransformer is available in two versions:
TUA 1 narrow and TUA 2 wide.
FeedSelector is a switch unit for connecting two wire feeders to
one welding rectifier. Can be used when welding with two different electrode wires and one or two shielding gases are required. The FeedSelector switches the welding current and the
required control circuits between the wire feeders. FeedSelector
is an excellent partner for Origo™ Mig 400t/tw, 500t/tw, 630t/tw,
410/w, 510/w, 402c/cw, 502c/cw, 652c/cw.
Delivery includes:
FeedSelector, assembly elements, instruction manual.
FeedSelector
Mains supply, V/Hz
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Weight, kg
Ordering information
Multi Voltage unit TUA 1
Handle incl. mounting screws for separate installation
(Complete set = 2)
Multi Voltage unit TUA 2
Handle incl. mounting screws for separate installation
(Complete set = 2)
42, 50/60
630
500
400
34
Ordering information
0459 144 880
0459 307 880
0459 145 880
FeedSelector (Origo™ Mig 400t/tw, 500t/tw, 630t/tw,
410/w, 510/w)
0349 308 248
FeedSelector (Origo™ Mig 402c/cw, 502c/cw, 652c/cw) 0349 311 680
0459 307 881
57
Manual plasma cutting equipment
Plasma cutting packages
Origo™ Cut 36i
Origo™ Cut 36i is a small and portable, single phase 230 V/
17A, plasma cutting package. Perfect for repair and maintenance. Cuts all metals, including copper and aluminium. Mild
steels up to 12 mm can be separated. Few settings makes it
easy to use. Just add electricity and compressed air. The powerful HF start goes straight through a drawing, placed or glued on
top of the plate – cuts the exact part you need.
Full Compliance with Harmonics Regulations IEC61000-312(2006-08)
Delivery includes
Origo™ Cut 36i, 4.5 m PT 31XL torch, 5 m return lead, 2.5 m
mains cable with Schuko plug, carrying strap and wear part kit
Origo™ Cut
36i
Mains supply, V/Hz
Fuse, slow, A
Max output at 35% duty cycle, A/V
Max output at 60% duty cycle, A/V
Max output at 100% duty cycle, A/V
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
230, 50/60
17
35/94
27/91
21/88
15-35
270
118
5.2
6/8
6/8
6/8
9.5
Ordering information
Origo™ Cut 36i, CE, 4.5 m torch, 1ph 230 V
58
0558 007 873
Manual plasma cutting equipment
Plasma cutting packages
PowerCut™ 900
PowerCut™ 1600
PowerCut™ 900 is made for all types of cutting within production, repair, maintenance and assembly. Use on all electrically
conductive materials, e.g. mild steels, aluminium and stainless
steels.
This rugged, easy to use, power efficient unit offers excellent
cutting, piercing and gouging properties. It can also be adapted
for mechanization.
Powerful plasma cutting package for cutting up to 38 mm material thicknesses.
For all types of heavy duty cutting and gouging within production, repair, maintenance and assembly. Use on all electrically
conductive materials, e.g. mild steels, aluminium and stainless
steels.
This rugged, easy to use, power efficient unit offers excellent
cutting, piercing and gouging properties. It can also be adapted
for mechanization. Runs off your mains supply together with
compressed air or Nitrogen.
Delivery includes
7.6 m PT38 torch, 3 m mains cable, gas hose with quick connector, return cable with clamp, wear parts kit and torch wrap fitted.
Delivery includes
7.6 m PT38 toch, 3 m mains cable, gas hose with quick connector, return cable with clamp, wear parts kit and torch wrap fitted.
PowerCut™ 900
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A/V
Max output at 100% duty cycle, A/V
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
208-230/1~50/60 400/3~50/60
30, 20
6
60/120
50/120
290
165
5
22
22
18
32
Ordering information
PowerCut™ 900 CE, 1ph 230V
Optional accessories:
60A PT-38 Wear parts kit CE
Plasma flow measuring kit
Torch guide kit deluxe
Torch guide kit basic
Heavy duty water separator
Trolley
PT-38 torch, 15.2 m (50 ft)
PowerCut™ 1600
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A/V
Max output at 100% duty cycle, A/V
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400 +/-15%/3~ 50/60
35
6
90/115
70/115
280
236
6.2
38
30
38
41
Ordering information
0558 008 124
0558 008 419
0558 000 739
0558 003 258
0558 002 675
0558 007 897
0558 007 898
0558 006 787
PowerCut™ 1600 400V, CE, 7.6 m PT-38
PowerCut™ 1600 400V, CE without torch
Optional accessories:
90A PT-38 Wear parts kit CE
Plasma flow measuring kit
Torch guide kit deluxe
Torch guide kit basic
Heavy duty water separator
Trolley
PT-38 Torch,15.2 m (50 ft)
0558 007 235
0558 007 234
0558 007 640
0558 000 739
0558 003 258
0558 002 675
0558 007 897
0558 007 898
0558 006 787
59
Manual plasma cutting equipment
Plasma cutting packages
ESP 150
This heavy-duty, water-cooled plasma cutting and gouging system provides the perfect solution for production cutting and
plasma gouging.
The ESP 150 can cut up to 51 mm manually and can sever 63
mm, using either an Ar/H2 mixture or compressed air.
Gas options for higher quality cuts, especially on aluminium and
stainless, resulting in lower total operating costs – the PT 26
torch cuts with nitrogen or argon-hydrogen mixtures; choice of
carbon dioxide, air, nitrogen or oxygen for torch cooling.
Delivery includes
The ESP 150 package includes a 7.6 m leather protected PT 26
torch, torch wear part kit, 7.6 m work cable, dual cylinder rack/
wheel kit, regulators/filters, torch hooks, torch coolant and gas
hose.
ESP 150
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max load at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400/50
70
4x25
140
50-150
370
113/95/95
7/7/7
40/50
25/38
40/50
308
Ordering information
ESP 150, CE, 7.5 m torch, 400 V
Optional accessories:
Torch PT 26, 70°, 15 m
Torch PT 26, INLINE, mech, 7.6 m
Torch PT 26, INLINE, mech, 15 m
Remote hand switch
Leather protection for torch hose 7.6 m
Leather protection for torch hose 15 m
60
0558 003 472
0558 002 209
0558 002 320
0558 002 321
0558 003 796
0558 002 921
0558 002 922
Manual plasma cutting equipment
Plasma torches
Plasma gouging
and aluminium).
Only two parts need to be changed (no
tools needed) to gouge instead of cut –
the nozzle and an additional metal gouging heat shield.
Plasma gouging is an effective way of
removing material, when preparing for the
next layer to be welded or for removing
faults. Generally speaking, the advantages of using plasma instead of carbon
rods are 50% less noise, 50% fewer particles in the air, 50% less energy consumed, no carbon deposits in the material
and the fact that gouging can be performed on all materials (even high-alloyed
Ordering information
Wear part kits
Ordering information
These wear part kits organize your
plasma cutting wear parts for more efficient handling.
Includes: electrodes, swirl baffle, nozzles,
heat shield etc.
Torch guide kits
The deluxe guide kit can be used for
straight line, circular (45 to 1050 mm) or
bevel plate edge preparations. Position
using pin on rivot mark, magnet or suction cup. The same kit can be used for
torches PT 17, 23, 25, 27, 31XL, 32EH,
34 and 38. A basic kit for plasma cutting
torches PT 17, 23, 25, 27, 31XL, 32EH,
34 and 38 with circular guide (45 to
750 mm) using pin on rivot mark is also
available.
PT 26
This versatile, easy-to-use, 300 Amp,
water-cooled plasma cutting torch provides superior performance for a full
range of manual and mechanised cutting.
Available in a manual version and a
mechanised version (IN-LINE). Used on
ESP 150.
PT 31XL
The PT 31XL is the smallest 50 A plasma
cutting torch on the market. Designed for
superior operator comfort. Rated at 50 A
in continuous operation. Specially
designed to make it easy to access
places that are difficult to reach. For drag
cutting with HF starts.
PT31XL is used on CaddyCut, HandyPlasma 50 and PCM 500i.
PT31XLPC is a PT31XL with torch connections for PC650.
Gouging nozzle, PT 26
Close proximity shield, PT 26
Gouging nozzle, PT 38 60A
Gouging shield, PT 38 60A
Gouging nozzle, PT 38 90A
Gouging shield, PT 38 90A
Wear parts kit, PT 26
Wear parts kit, PT 31XL, 35A
Wear parts kit, PT 31XL, 50A
Wear parts kit PT38, 60A
Wear parts kit PT38, 90A
0558 003 718
0558 003 715
0558 008 588
0558 008 591
0558 007 681
0558 008 186
0558 002 864
0558 003 462
0558 003 464
0558 003 419
0558 007 640
Ordering information
Deluxe cutting guide kit, PT 17,
23, 25, 27, 31XL, 32EH,
34 and 38
0558 003 258
Basic circle guide kit, PT 23, 27,
31XL, 32EH, 34 and 38
0558 002 675
Ordering information
PT 26, 70°, 7.6 m
PT 26, 70°, 15 m
PT 26, IN-LINE, 7.6 m
PT 26, IN-LINE, 15 m
Electrode, air N, N/H
Electrode Ar/H (H35)
Nozzle, 150 A, w O-ring
Nozzle, gouging, with O-ring
Heat shield
Stand-off guide
Remote hand switch
Baffle tube with O-rings
Insulator with O-rings
Torch head with O-rings PT 26
0558 002 208
0558 002 209
0558 002 320
0558 002 321
0558 003 722
0558 003 723
0558 003 717
0558 003 718
0558 003 714
0558 003 713
0558 003 796
0558 003 708
0558 003 711
0558 003 719
Ordering information
Heat shield
Nozzle, 35/40 A
Swirl baffle
Electrode
Plunger
Replaceable seat
Torch body
Nozzle, 50 A
PT 31XL, 4.5 m torch
PT 31XL, 7.6 m torch
PT 31XLPC, 7.6 m torch
0558 000 509
0558 000 508
0558 000 506
0558 000 507
0558 000 511
0558 000 510
0558 000 790
0558 000 513
0558 001 466
0558 000 690
0558 005 393
61
Manual plasma cutting equipment
Plasma torches
PT 37
The PT37 is a mechanized torch for use
with PC900 and PC1600
PT 38
The PT38 has an ergonomic handle for
operator comfort with big face switch
maximizes convenience when wearing
welder’s gloves.
Low operating costs since it is easily
repairable in the field with minimum part
configurations and moulded strain relief
for secure torch leads. PT38 is used on
PC900 and PC1600
62
Ordering information
PT-37 Torch with rack 7.6m.
PT-37 Torch without rack 5.2m
Plug N Play Mechanized kit
Remote Hand Switch , 7,6m
lead
0558004862
0558004895
0558007885
0558008349
Ordering information
PT 38, 7.6 m
PT 38, 15 m
Nozzle, 90 A
Nozzle, 60 A
Nozzle, 40 A drag
Nozzle gouging 90A
Nozzle gouging 60A
Electrode
Insulator PC900
Insulator PC1600
Heat shield, CE
Heat shield gouging 90A
Heat shield gouging 60A
Stand off guide 90A
Stand off guide 60A
PT 38 Torch head
O-ring lubricant
0558 006 786
0558 006 787
0558 007 680
0558 008 417
0558 007 682
0558 007 681
0558 008 588
0558 005 220
0558 005 217
0558 004 870
0558 008 094
0558 008 186
0558 008 591
0558 006 614
0558 008 592
0558 006 789
0558 000 443
ESAB Welding Automation
for quality, productivity, working environment
63
Orbital TIG welding
Welding heads orbital TIG
A21 PRB
The PRB welding head is compact and easy to use as a result
of its unique pincer action which reduces setting-up times to a
minimum. The welding head is positioned and secured around
the tube with great accuracy in seconds. The PRB welding
heads are available in three sizes for tubes with outer diameters
of 17 to 170 mm.
Use these welding heads together with the Aristo® MechTig
power sources.
Delivery includes
7 m of connection cable (current, gas, water).
PRB
17-49
Introduction Orbital TIG
New and improved metal qualities, rising material and labour
costs, but also more sensitive materials, and continuously
increasing demands on quality and productivity are factors
which you have to deal with daily.
ESAB helps you to get ahead and stay ahead. Our metallurgists, chemists, engineers, technicians and skilled welders have
one dedication: to find better materials and develop better
equipment for your welding.
The ESAB welding program for mechanised tube welding is
based on the TIG welding method with a non-consumable tungsten electrode.
To further improve weld quality and decrease costs, ESAB have
developed micro-processor controlled power sources for orbital
TIG welding, the Aristo® MechTig C2002i, MechTig 3000i and
MechTig 4000iw with control boxes Aristo® MechControl 2 and
4. A21 is ESAB's welding head for tube-to-tube welding, A22 is
a welding head for tube-to-tube sheet welding and A25 is a
modular component system for orbital TIG welding.
If you need other equipment than what is shown in the catalogue, please contact your nearest ESAB representative.
64
Rate of rotation, rpm
Tube diameters OD, mm
Max welding current, water, A
Max welding current, air, A
Electrode diameter, mm
Weight, kg
0.1-2.4
17-49
250
100
1.6, 2.4
PRB
33-90
PRB
60-170
0.1-1.6 0.05-0.95
33-90
60-170
250
250
100
100
2.4, 1.6
2.4, 1.6
Ordering information
PRB 17-49, water-cooled
PRB 17-49, air-cooled
PRB 33-90, water-cooled
PRB 33-90, air-cooled
PRB 60-170, water-cooled
PRB 60-170, air-cooled
Accessories for PRB:
Rebuilding kit for PRB/PRC 17-49 for welding tubes
with outside diameters from 8-17 mm
Rebuilding kit PRB/PRC 33-90 for welding tubes with
outside diameters from 20-33 mm
Rebuilding kit PRB/PRC 60-170 for welding tubes with
outside diameters from 44-60 mm
Wire holder complete with gas lense diameter 24 mm
with adjustable wire nozzle for PRB/PRC 33-170
0443 750 882
0443 750 883
0443 760 882
0443 760 883
0443 770 882
0443 770 883
0444 002 880
0443 908 880
0443 909 880
0443 923 880
Orbital TIG welding
Welding heads orbital TIG
A21 PRC
A21 PRD 100
The PRC welding head is a further development of our PRB
welding head. The PRC features a zig-zag weaving movement
and arc voltage control, which produces higher productivity and
better welding quality, particularly when welding thick-walled
tubes. These welding heads are used together with the Aristo®
MechTig power sources.
The PRD 100 welding head is designed for precision, quality
and technology of the highest class. It is a TIG welding head for
tubes with an outer diameter of 100 mm and upwards. The PRD
100 is very compact in design and, as a result of its low profile,
requires only 73 mm of clearance around the tube. The welding
head is water-cooled and designed for amperage of up to 400 A.
The mechanical settings are easy, all the welding parameters
are incorporated in the procedure program which are controlled
by a microprocessor system. Use this welding head together
with the Aristo® MechTig power sources.
Delivery includes
7 m of connection cable (current, gas, water).
Delivery includes
8 m of connection cable (current, gas, water) and motor cable.
PRC
17-49
Rate of rotation, rpm
Tube diameters OD, mm
Max welding current, A
Weaving range, mm
Weaving reach, mm
Weaving speed, mm/s
Dwell time, s
Arc setting speed, mm/s
Weight, kg
PRC
33-90
PRC
60-170
0.1-2.4
17-49
0.1-1.6 0.05-0.95
33-90
60-170
20
7
1.0-12
0.1-10
1.1
20
7
1.0-12
0.1-10
1.1
20
7
1.0-12
0.1-10
1.1
PRD 100
Rotation speed, cm/min
Tube diameters OD, mm
Electrode diameter, mm
Max welding current, A
Weaving range, mm
Weaving speed, mm/s
Dwell time, s
Arc voltage control amplitude, mm
Arc setting speed, mm/s
Weight, kg
2-40
100 to flat
1.0-4.0
400 (pulsed DC)
+/-15
1-10
0.1-10
25
2.0
8
Ordering information
PRC 17-49 with AVC
PRC 17-49 with AVC and weaving
PRC 33-90 with AVC
PRC 33-90 with AVC and weaving
PRC 60-170 with AVC
PRC 60-170 with AVC and weaving
0443 751 881
0443 752 881
0443 761 881
0443 762 881
0443 771 881
0443 772 881
Ordering information
PRD 100 welding head
Racks and accessories see page 69
0444 016 880
65
Orbital TIG welding
Welding heads orbital TIG
A21 PRD 160
A21 PRH
The PRD 160 is a water-cooled flexible pipe-welding head, for
pipes with an outer diameter of 160 mm and upwards.
The PRD consists of an articulated carriage that travels around
the pipe on a rack that is adapted to match the diameter of the
pipe. To ensure maximum flexibility, the welding head is built in
modules. The basic unit, for thin-walled pipes, includes only one
motor, for travel. Depending on the application, it is possible to
add wire-feed-, arc voltage control- and weaving-modules for
the thicker wall applications.
PRD 160 can be used together with the Aristo® MechTig power
sources.
ESAB's PRH tube-welding tool is designed for welding thinwalled, stainless steel tubes in order to provide maximum gas
shielding around the tube. The tool has been designed according to the chamber principle to produce this shield. This means
that the rotating part and the Tungsten electrodes are enclosed
in a gas chamber formed by the outer casing, which also constitutes the clamping arrangement for the tube to be welded.
The tube-welding tool is water-cooled and forms a complete unit
which also incorporates the return conductor. It is available in
three sizes, PRH 3-12, PRH 3-38 and PRH 6-76, making it possible to weld tubes of between 3 mm and 76.2 mm.
All three heads are equipped with encoder motors for precise
positioning of each sector when welding with different sets of
parameters.
Delivery includes
8 m of connection cable (current, gas, water) and motor cable.
Delivery includes
8 m of connection cable (current, gas, water and return).
PRD 160
Rotation speed, cm/min
Tube diameters OD, mm
Electrode diameter, mm
Max welding current, A
Weaving range, mm
Weaving speed, mm/s
Dwell time, s
Weight, kg
2-40
160-1025
1.6-3.2
400 (pulsed DC)
+/-15
2-12
0.1-10
8
Ordering information
66
Basic unit intended only for fusion welding with a
floating head
Basic unit with wire feeder unit complete
Basic unit with AVC (Arc Voltage Control)
Basic unit with AVC plus wire feeder unit complete
Basic unit with AVC plus wire feeder unit complete and
weave unit
Wire feeder unit complete
AVC (Arc Voltage Control) complete
Weave unit complete
Racks and accessories, see page 69
Max output at 100% duty
cycle, A
Rate of rotation, rpm
Tube diameters OD, mm
Max welding current, water, A
Electrode diameter, mm
Weight, kg
PRH 3-12
PRH 3-38
PRH 6-76
15
50
60
0.65-12.6
3-12.7
40
(pulsed)
1.0
5.0
0.5-9.5
3-38.1
100
(pulsed)
1.6/2.4
6.5
0.31-6.15
6-76.2
100
(pulsed)
1.6/2.4
7.5
Ordering information
0444 151 880
0444 151 881
0444 151 882
0444 151 883
0444 151 884
0444 137 880
0443 656 881
0444 140 880
Welding head PRH 3-12
0444 300 880
Welding head PRH 3-38
0444 301 880
Welding head PRH 6-76
0444 302 880
Cartridges and collets are available for all diameters within the working
range for each tool. Standard sizes, see page 70
Orbital TIG welding
Welding heads orbital TIG
A22 POC
The POC 12-60 is a welding head for tube-to-tube sheet TIG
welding. It is a precision-built, robust and versatile welding head
which can be used for all types of tube-to-tube-sheet welding.
The POC has a working range of 12 to 60 (93) mm outer tube
diameter. The centering accuracy of the POC is very high and
centering mandrels are available for inner tube diameters from
10.0 mm.
POC can be used together with the Aristo® MechTig power
sources.
Delivery includes
8 m of connection cable (current, gas, water).
POC
Rate of rotation, rpm
Working range, electrode parallel to tube axis, mm
Working range, electrode at 30° from tube axis, mm
Filler wire diameter, mm
Filler wire speed, mm/s
Max spool dimension/weight, Ø mm/kg
Weight, kg
0.2-4.5
12-60
12-36 (93)
0.8-0.9
0.15-1.5
100/0.5
4.8 (without
cable)
Ordering information
POC 12-60 welding head
0443 930 880
Mandrels and accessories, see page 71
67
Orbital TIG welding
A25 modular components
Ordering information
A25
A25 is a modular component system – the key to TIG welding
mechanisation. The modular components can easily be put
together to create a system to suit your requirements. The TIGnarrow gap method can also be used together with the A25 system. Narrow gap with an extremely small joint angle and resulting in low joint volume.
The A25 modular system is used together with the Aristo®
MechTig power sources.
A25
AVC slide amplitude, mm
AVC slide speed, mm/s
Weaving slide amplitude, mm
Weaving slide speed, mm/s
Manual slide amplitude, mm
Floating slide amplitude, mm
Wire diameter, mm
Wire feed, m/min
Motor VEC with encoder, speed, rpm
Motor VEC with encoder, ratio
Wire capacity as standard:
A25 with BTE 250M 0.6-1.2 mm,
A25 with BTE 500M 0.6-0.8, 1.2-1.6 mm
68
76
2.81
76
19
93
76
0.6-1.6
0.1-2.6
1000
672:1
A25 welding automat with AVC and weaving slides,
wire feed unit, VEC motor with turntable and BTE
250M torch mounted on a stand
A25 welding automat with AVC and weaving slides,
wire feed unit, VEC motor with turntable and BTE
500M torch mounted on a stand
A25 welding automat with AVC and BTE 250M torch
A25 welding automat with AVC and BTE 500M torch
A25 welding automat with AVC and weaving slides,
BTE 250M torch
A25 welding automat with AVC and weaving slides,
BTE 500M torch
A25 welding automat with AVC and manual horizontal
slide, BTE 250M torch
A25 welding automat with AVC and manual horizontal
slide, BTE 500M torch
A25 welding automat with manual vertical and
horizontal slide, BTE 250M torch
A25 welding automat with manual vertical and
horizontal slide, BTE 500 M torch
A25 welding automat with slides for floating head, BTE
250M torch
A25 welding automat with slides for floating head, BTE
500M torch
Railbound carriage with a 2 m track for fitting A25
welding heads
PAL 3 connection box for external motor regulator
Components and accessories, see page 71
0443 910 880
0443 910 881
0443 911 880
0443 911 881
0443 911 882
0443 911 883
0443 911 884
0443 911 885
0443 911 886
0443 911 887
0443 912 880
0443 912 881
0458 002 880
0457 870 880
Orbital TIG welding
Accessories
Standard racks for PRD 100
A specific size of rack is used for each pipe diameter. The standard racks are listed under ordering information. Individual
requirements relating to racks for other diameters can be supplied to order within the working range of the PRD welding
head.
Ordering information
Outer diameter of the pipe:
114.30 mm – 4 inch
141.30 mm – 5 inch
168.27 mm – 6 inch
219.07 mm – 8 inch
273.05 mm – 10 inch
323.85 mm – 12 inch
355.60 mm – 14 inch
406.40 mm – 16 inch
457.20 mm – 18 inch
508.00 mm – 20 inch
558.80 mm – 22 inch
609.60 mm – 24 inch
660.00 mm – 26 inch
711.00 mm – 28 inch
762.00 mm – 30 inch
813.00 mm – 32 inch
0333 400 880
0333 400 881
0333 400 882
0333 400 883
0333 400 884
0333 400 885
0333 400 886
0333 400 887
0333 400 888
0333 400 889
0333 400 890
0333 400 891
0333 400 892
0333 400 893
0333 400 894
0333 400 895
864.00 mm – 34 inch
914.00 mm – 36 inch
Straight rack with suction feet, 2 m
Straight rack with suction feet, 4 m
Suction pump for rack
Locking screw for standard racks together with
feet 0333 402 880
Locking screw for standard racks together with
feet 0333 402 882-885
Locking screw for standard racks together with
feet 0333 402 886-890
0333 400 896
0333 400 897
0334 150 880
0334 150 881
0334 504 001
0212 204 306
0190 507 451
0212 204 352
Feet for standard racks with tube diameters minus ....
4 mm
0333 402 881
8 mm
0333 402 882
12 mm
0333 402 883
16 mm
0333 402 884
20 mm
0333 402 885
24 mm
0333 402 886
28 mm
0333 402 887
32 mm
0333 402 888
36 mm
0333 402 889
40 mm
0333 402 890
Standard racks for PRD 160
Ordering information
Outer diameter of the pipe:
161-177 mm
185-201 mm
209-225 mm
225-241 mm
249-265 mm
0444 063 880
0444 063 881
0444 063 882
0444 063 883
0444 063 884
265-281 mm
289-305 mm
313-329 mm
329-345 mm
345-361 mm
0444 063 885
0444 063 886
0444 063 887
0444 063 888
0444 063 889
361-377 mm
385-401 mm
401-417 mm
425-441 mm
449-465 mm
0444 063 890
0444 063 891
0444 063 892
0444 063 893
0444 063 894
473-489 mm
497-513 mm
513-529 mm
537-553 mm
553-569 mm
0444 063 895
0444 063 896
0444 063 897
0444 063 898
0444 063 899
577-593 mm
601-617 mm
625-641 mm
649-665 mm
665-681 mm
0444 063 900
0444 063 901
0444 063 902
0444 063 903
0444 063 904
689-705 mm
705-721 mm
729-745 mm
753-769 mm
777-793 mm
0444 063 905
0444 063 906
0444 063 907
0444 063 908
0444 063 909
801-817 mm
817-833 mm
841-857 mm
857-873 mm
881-897 mm
0444 063 910
0444 063 911
0444 063 912
0444 063 913
0444 063 914
905-921 mm
929-945 mm
953-969 mm
969-985 mm
993-1009 mm
0444 063 915
0444 063 916
0444 063 917
0444 063 918
0444 063 919
1009-1025 mm
Other diameters are available upon request.
0444 063 920
69
Orbital TIG welding
Accessories
Collets and cartridges
Ordering information
PRH 3-12
Cartridges
Cartridge C
Cartridge MF 6.0 mm
Cartridge MF 6.35 mm
Cartridge MF 8.0 mm
Cartridge MF 9.53 mm
Cartridge MF 10.0 mm
Cartridge MF 12.0 mm
Cartridge MF 12.70 mm
Collets for Cartridge C, one set, four halves
Collets C blanks
Collets C 6.0 mm
Collets C 6.35 mm
Collets C 8.0 mm
Collets C 9.53 mm
Collets C 10.0 mm
Collets C 12.0 mm
Collets C 12.70 mm
PRH 3-38
Collets, one set, four halves
Collets PRH 3-38, blanks
Collets PRH 3-38 6.0 mm
Collets PRH 3-38 6.35 mm
Collets PRH 3-38 8.0 mm
Collets PRH 3-38 9.53 mm
Collets PRH 3-38 10.0 mm
Collets PRH 3-38 12.0 mm
Collets PRH 3-38 12.70 mm
Collets PRH 3-38 13.50 mm
Collets PRH 3-38 15.0 mm
Collets PRH 3-38 17.20 mm
Collets PRH 3-38 18.0 mm
Collets PRH 3-38 19.05 mm
Collets PRH 3-38 21.30 mm
Collets PRH 3-38 22.0 mm
Collets PRH 3-38 25.40 mm
Collets PRH 3-38 26.90 mm
Collets PRH 3-38 28.0 mm
Collets PRH 3-38 29.0 mm
Collets PRH 3-38 31.80 mm
Collets PRH 3-38 33.70 mm
Collets PRH 3-38 34.0 mm
Collets PRH 3-38 35.0 mm
Collets PRH 3-38 38.10 mm
70
0444 310 880
0444 310 881
0444 310 882
0444 310 883
0444 310 884
0444 310 885
0444 310 886
0444 310 887
0444 311 001
0444 311 002
0444 311 003
0444 311 004
0444 311 005
0444 311 006
0444 311 007
0444 311 008
0444 312 001
0444 312 002
0444 312 003
0444 312 004
0444 312 005
0444 312 006
0444 312 007
0444 312 008
0444 312 009
0444 312 024
0444 312 010
0444 312 011
0444 312 012
0444 312 013
0444 312 014
0444 312 015
0444 312 016
0444 312 017
0444 312 018
0444 312 019
0444 312 020
0444 312 021
0444 312 022
0444 312 023
PRH 6-76
Collets, one set, four halves
Collets PRH 6-76 blanks
Collets PRH 6-76 6.0 mm
Collets PRH 6-76 6.35 mm
Collets PRH 6-76 8.0 mm
Collets PRH 6-76 9.53 mm
Collets PRH 6-76 10.0 mm
Collets PRH 6-76 12.0 mm
Collets PRH 6-76 12.70 mm
Collets PRH 6-76 13.50 mm
Collets PRH 6-76 16.0 mm
Collets PRH 6-76 17.20 mm
Collets PRH 6-76 18.0 mm
Collets PRH 6-76 19.05 mm
Collets PRH 6-76 20.0 mm
Collets PRH 6-76 21.30 mm
Collets PRH 6-76 22.0 mm
Collets PRH 6-76 25.0 mm
Collets PRH 6-76 25.40 mm
Collets PRH 6-76 26.40 mm
Collets PRH 6-76 26.90 mm
Collets PRH 6-76 28.0 mm
Collets PRH 6-76 29.0 mm
Collets PRH 6-76 31.80 mm
Collets PRH 6-76 33.70 mm
Collets PRH 6-76 34.0 mm
Collets PRH 6-76 35.0 mm
Collets PRH 6-76 38.10 mm
Collets PRH 6-76 40.0 mm
Collets PRH 6-76 41.0 mm
Collets PRH 6-76 42.40 mm
Collets PRH 6-76 48.30 mm
Collets PRH 6-76 50.80 mm
Collets PRH 6-76 51.0 mm
Collets PRH 6-76 52.0 mm
Collets PRH 6-76 53.0 mm
Collets PRH 6-76 54.0 mm
Collets PRH 6-76 60.3 mm
Collets PRH 6-76 63.0 mm
Collets PRH 6-76 63.50 mm
Collets PRH 6-76 70.0 mm
Collets PRH 6-76 76.10 mm
Collets PRH 6-76 76.20 mm
0444 313 001
0444 313 002
0444 313 003
0444 313 004
0444 313 005
0444 313 006
0444 313 007
0444 313 008
0444 313 009
0444 313 038
0444 313 010
0444 313 011
0444 313 012
0444 313 042
0444 313 013
0444 313 014
0444 313 039
0444 313 015
0444 313 041
0444 313 016
0444 313 017
0444 313 018
0444 313 019
0444 313 020
0444 313 021
0444 313 022
0444 313 023
0444 313 024
0444 313 025
0444 313 026
0444 313 027
0444 313 028
0444 313 040
0444 313 029
0444 313 030
0444 313 037
0444 313 031
0444 313 036
0444 313 032
0444 313 033
0444 313 034
0444 313 035
Orbital TIG welding
Accessories
A25 components and
accessories
Ordering information
0441 404 880
0441 300 882
0369 557 003
0369 557 007
0441 456 881
0441 456 882
0456 904 880
0192 799 112
0441 407 880
0441 407 881
0444 295 880
0444 296 880
0441 414 880
0441 414 881
0443 913 880
Circular slide
Slide manual, setting range 90 mm
Slide weaving, setting range 76 mm
Slide floating, setting range 76 mm
Single guide wheel unit, BTE 250M
Single guide wheel unit, BTE 500M
Bracket
Brake hub
Bobbin protection
Motor VEC with tacho, speed 1000 rpm, ratio 672:1
Control unit to VEC
Turntable with return cable connection for VEC motor
Narrow Gap kit for BTE 500M
0145 945 880
0413 518 880
0443 913 881
0441 674 881
0441 833 880
0441 833 881
0441 412 880
0146 967 881
0157 482 880
0457 258 880
0457 222 880
0442 712 880
0441 667 880
Shaft type A
Centering mandrel Ø 10.0 – 10.5 mm
Centering mandrel Ø 10.5 – 11.0 mm
Centering mandrel Ø 11.0 – 11.5 mm
Centering mandrel Ø 11.5 – 12.0 mm
Centering mandrel Ø 12.0 – 12.5 mm
Centering mandrel Ø 12.5 – 13.0 mm
0332 207 880
0444 540 880
0444 540 881
0444 540 882
0444 540 883
0444 540 884
0444 540 885
Shaft type B
Centering mandrel Ø 12.8 – 14.0 mm
Centering mandrel Ø 13.8 – 15.0 mm
Centering mandrel Ø 14.8 – 16.0 mm
Centering mandrel Ø 15.8 – 17.0 mm
Centering mandrel Ø 16.8 – 18.0 mm
Centering mandrel Ø 17.8 – 19.0 mm
Centering mandrel Ø 18.8 – 20.5 mm
Centering mandrel Ø 19.8 – 22.5 mm
0332 208 880
0444 541 880
0444 541 881
0444 541 882
0444 541 883
0444 541 884
0444 541 885
0444 541 886
0444 541 887
Centering mandrel Ø 26.5 – 29.0 mm
Centering mandrel Ø 28.5 – 31.0 mm
Centering mandrel Ø 30.5 – 33.0 mm
Centering mandrel Ø 32.5 – 36.0 mm
Centering mandrel Ø 35.5 – 39.0 mm
Centering mandrel Ø 38.5 – 42.0 mm
Centering mandrel Ø 41.5 – 45.0 mm
Centering mandrel Ø 44.5 – 48.0 mm
Centering mandrel Ø 47.5 – 51.0 mm
0444 542 882
0444 542 883
0444 542 884
0444 542 885
0444 542 886
0444 542 887
0444 543 880
0444 543 881
0444 543 882
Shaft type C
Centering mandrel Ø 22.0 – 25.0 mm
Centering mandrel Ø 24.5 – 27.0 mm
0332 209 880
0444 542 880
0444 542 881
Shaft type D
Centering mandrel Ø 50.5 – 54.0 mm
Centering mandrel Ø 53.5 – 58.0 mm
Centering mandrel Ø 57.5 – 62.0 mm
Centering mandrel Ø 61.5 – 66.0 mm
Centering mandrel Ø 65.5 – 70.0 mm
Centering mandrel Ø 69.5 – 74.0 mm
Centering mandrel Ø 73.5 – 78.0 mm
Centering mandrel Ø 77.5 – 82.0 mm
0332 210 880
0444 543 883
0444 543 884
0444 543 885
0444 543 886
0444 543 887
0444 543 888
0444 543 889
0444 543 890
Bracket
Wire feed unit, incl feed roller, 0.6-0.8 mm
Feed roller 1.0 – 1.2 mm
Feed roller 1.2 – 1.6 mm
Outlet pipe 0.8 – 1.2 mm
Outlet pipe 1.6 mm
Connection cable, feed unit 10 m
Wire hose, per metre (std 400 mm)
Wire nozzle, BTE 250M
Wire nozzle, BTE 500M
TIG torch BTE 250M, 4.0 m
TIG torch BTE 500M, 4.0 m
Holder BTE 250M
Holder BTE 500M
Slide AVC, setting range 76 mm
POC shafts and centering
mandrels
Ordering information
POC 12-60 accessories
Ordering information
Counterbalancing block
Three-point support complete with electrode holder.
To be used for fillet weld up to Ø 36 mm
Three-point support complete with electrode holder.
To be used for fillet weld from Ø 36 mm to Ø 93 mm
Front casting, titanium
Internal bore welding torch 9.5-15
Internal bore welding torch 15-20
Internal bore welding torch 20-30
0332 330 005
0333 897 880
0333 897 883
0441 000 880
0441 131 880
0441 132 880
0441 133 880
71
Orbital TIG welding
Accessories
Angular support
The angular support is used to adjust the electrode angle in the joint. The support is
available for PRB/PRC 17-49, 33-90 and 60-170.
Ordering information
Angular support
0443 875 880
Narrow gap head for PRD
ESAB have developed equipment for Narrow Gap welding together with the PRD welding head. The TIG Narrow Gap Orbital Welding has an extremely narrow groove with a
subsequent small joint volume. Welding in all positions is possible. Stainless and carbon steel can be welded.
Ordering information
Narrow Gap head 50 mm, PRD 100
Narrow Gap head 80 mm, PRD 100
Narrow Gap head 50 mm, PRD 160
Wire straightener Ø 0.8 mm
Wire straightener Ø 1.2 mm
0441 623 880
0441 623 881
0444 339 880
0441 355 882
0441 355 880
Balancing block
The balancing block is capable of carrying welding heads, drilling and grinding
machines weighing 5.5-9 kg. The wire can be extended to a maximum length of 2.7
metre. The spring force is constant, i.e. the wire has the same lifting capacity irrespective of the length to which it has been extended.
Ordering information
Balancing block
0332 330 005
Remote control MechT 1 CAN
MechT 1 CAN is a small remote control that is easy to use and can control most of the
parameters on Aristo® MechControl 2 and 4 and Aristo® MechTig C2002i.
The cable between the control unit and remote control is available in different lengths.
Ordering information
72
Remote control MechT 1 CAN
0460 181 880
Cable, length 5 m
Cable, length 10 m
Cable, length 15 m
Cable, length 25 m
Cable, length 0.25 m
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Orbital TIG welding
Ancillary equipment
MEI 21 wire feed unit
MEI 10 wire feed unit
The MEI 21 is a wire feed unit with four wheel drive for orbital
TIG welding. A separate wire feed unit is a great advantage
since it eliminates the need for a wire feed unit and wire spool
mounted on the welding head. 5 kg wire spools can be used.
The MEI 21 can be used for wire dimensions from 0.6 mm to 0.8
mm and can be used together with the Aristo® MechTig power
sources.
The MEI 10 is a wire feed unit developed for mounting on PRB/
PRC 17-170 tools (PRC 17-49 only with AVC). PRB/PRC tools
with MEI 10 can be used together with the Aristo® MechTig
power sources.
The increase in size of the tool when it is mounted, is kept to a
minimum due to the compact design of the wire feed unit.
Thanks to the very short distance the wire needs to be fed, from
the reel to the molten pool, the MEI 10 is ideal for aluminium
welding. It is naturally also possible to use the wire-feed unit for
mild and stainless steel welding.
The MEI 10 weighs only 0.5 kg (without bobbin and cable) and it
can be used for wire dimensions of 0.8 mm to 1.0 mm for aluminium and 0.8 mm for steel. A geared DC motor drives the
feed roller via gear wheels. The motor is equipped with a pulse
generator which enables the precise adjustment of the wire feed
speed.
Delivery includes
The MEI 21 wire feed unit is delivered with a wire hose.
MEI 21
Wire diameter, mm
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Hub width, mm
Hub hole diameter, mm
Wire guide length, m
Weight, kg
0.6-0.8
0.1-2.6
200/5
60
51.5
4.2
4
Ordering information
MEI 21
MEI 10
Wire diameter, mm
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire guide length, m
Weight, kg
0.8 (steel)
0.1-1.2
60/0.26
0.1
0.5 (excl bobbin)
Ordering information
0443 830 880
MEI 10 for PRB 17-49 & PRC 17-49 with AVC
MEI 10 for PRB 33-90, PRC 33-90 with AVC & PRC
with AVC and weaving
MEI 10 for PRB 60-170, PRC 60-170 with AVC & PRC
60-170 with AVC and weaving
Bobbin (empty)
0444 211 880
0444 212 880
0444 213 880
0444 192 001
73
Orbital TIG welding
Power sources orbital TIG
Aristo® MechTig C2002i
Aristo® MechControl 2 and 4
Aristo® MechTig C2002i is a small and compact orbital welding
power source with integrated water cooler which together with
the excellent tube welding heads provides high quality and productivity. The machine is equipped with a 10 inch colour monitor
and the interface is windows like. For control of the welding settings you can either use a graphical interface to control all necessary parameters or a spread sheet where you can see all
parameters. The Aristo® MechTig C2002i is delivered with a
ready library where you can find a number of pre-defined programs that you can use for fast and easy set-up. There is also a
function for auto generation of programs. This function creates a
start program, the only thing you need to do is to key in some
basic parameters as material, outer diameter and the thickness
of the pipe. The welding program can then be stored in the program library. Aristo® MechTig C2002i can be used together with
the welding heads PRB, PRD 160 with wire feed unit, PRH,
POC, wire feed units MEI 10, MEI 21 and A25 component system with manual/floating slides.
Aristo® MechControl 2 and 4 is a small and compact orbital welding
control box that together with a MechTig power source will provide
high quality and productivity together with the excellent tube welding
heads. The machine is equipped with a 10 inch colour monitor and
the interface is windows like. For control of the welding settings you
can either use a graphical interface to control all necessary parameters or a spread sheet where you can see all parameters. The
Aristo® MechControl 2 and 4 are delivered with a ready library
where you can find a number of pre-defined programs that you can
use for fast and easy set-up. There is also a function for auto generation of programs. This function creates a start program, the only
thing you need to do is to key in some basic parameters as material,
outer diameter and the thickness of the pipe. The welding program
can then be stored in the program library. Aristo® MechControl 2
can use the same tools as Aristo® MechTig C2002i, i.e. welding
heads PRB, PRD 160 with wire feed unit, PRH, POC, wire feed
units MEI 10, MEI 21 and A25 component system with manual/floating slides. Aristo® MechControl 4 can use all the tools that we have
in our program.
Aristo® MechControl 2 and 4
Aristo™ MechTig C2002i
Mains supply, V/Hz
Setting range TIG, A
Open circuit voltage, V
Fuse (slow), A
Max output at 35% duty cycle, A/V
Max output at 60% duty cycle, A/V
Max output at 100% duty cycle, A/V
External dimensions, LxWxH
Weight, kg
230/1 50/60
5-200
92
16
180 / 17
140 / 16
110 / 14
470x479x472
30
Ordering information
Aristo® MechTig C2002i
74
Accessories:
Trolley
Remote control MechT 1 CAN
Cable between MechTig C2002i and MechT 1 CAN:
Length 5 m
Length 10 m
Length 15 m
Length 25 m
Length 0.25 m
0444 700 880
0301 100 880
0460 181 880
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Mains supply, V/Hz
External dimensions, LxWxH, mm
Weight, kg
Weight, kg
42, 50/60
471x403x364
17.4 (MechControl 2)
18.4 (MechControl 4)
Ordering information
Aristo® MechControl 2
Aristo® MechControl 4
Accessories:
Connection cable 1.7 m
Connection cable 8.0 m
Remote control MechT 1 CAN
Cable between MechControl 2 or 4 and MechT 1 CAN:
Length 5 m
Length 10 m
Length 15 m
Length 25 m
Length 0.25 m
0444 500 880
0444 500 881
0460 210 880
0460 210 881
0460 181 880
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Orbital TIG welding
Power sources orbital TIG
Aristo® MechTig 3000i
Aristo® MechTig 4000iw
Aristo® MechTig 3000i is the ideal partner together with Aristo
MechControl 2 or 4 when it comes to efficient production and
prefabrication of high alloyed and low alloyed materials with a
very high demand on the welding performance.
The Aristo® MechTig 4000iw is designed to work together with
the Aristo® MechControl 2 and 4. The power source is compact
and sturdy and based on inverter technology that provides reliable equipment with outstanding welding characteristics.
Connection cables up to 8 meters provides a working range of
up to 16 meters to suit all your individual welding needs.
Aristo™ MechTig
4000iw
Aristo® MechTig 3000i
Mains supply, V/Hz
Open circuit voltage, V
External dimensions, LxWxH, mm
Weight, kg
3x400, 50/60
57-67
652x249x423
30
Mains supply, V/Hz
Setting range TIG DC, A
Open circuit voltage, V
Fuse (slow), A
Max output at 35% duty cycle, A / V
Max output at 60% duty cycle, A / V
Max output at 100% duty cycle, A / V
Power factor at maximum current
Efficiency at maximum current, %
External dimensions (with cooling unit), LxWxH
Weight, kg
3x400, 50/60
4-400
78-90
16
400 / 26
320 / 23
250 / 20
0.75
97.1
625x394x776
81
Ordering information
Ordering information
Aristo® MechTig 3000i
Aristo® MechTig 4000iw
0458 625 886
0459 745 882
Accessories:
CoolMidi 1800 MechTig
0459 840 881
Trolley 2-wheel
0459 366 890
Trolley 4-wheel
0460 060 880
Connection cable, 1.7 m
0460 210 880
Connection cable, 8.0 m
0460 210 881
Delivery includes 5 m mains cable incl plug and 5 m return cable incl
earth clamp.
Accessories
Multi voltage unit, wide body
Handles incl mounting screws for Multi
voltage unit (compl set = 2)
Trolley
Guide pin (if no trolley)
Connection cable, 1.7 m
Connection cable, 8.0 m
0459 145 880
0459 307 881
0458 530 880
0458 731 880
0460 210 880
0460 210 881
Delivery includes:
5 m mains cable incl plug and 5 m return cable incl earth clamp.
75
Welding automation
Mechanisation equipment
Railtrac 1000
Railtrac 1000 is a series of programmable and portable equipment for mechanising welding and cutting. Different solutions
often provide the answer to monotonous, gruelling work and
produce higher productivity and more consistent quality at the
same time. Railtrac is specially designed for MIG/MAG and TIG
welding and thermal cutting.
Railtrac is made up of robust components and is available in the
following four basic models. All the models have five different
programs, including interval welding. The rail can be fixed in
place using suction cups of the ejector type, screw attachments
or permanent magnets.
• Railtrac F1000, Flexi, the least complex equipment for welding
or cutting along a combi-rail, either flexible or stiffened.
• Railtrac FW1000, Flexi Weaver, the Flexi system plus a
remote-control unit and a weaving device which makes it possible to weave the arc according to different patterns.
• Railtrac FR1000, Flexi Return, has the combi-rail. It also has
movable start and stop indicators for automatic operation.
• Railtrac FWR1000, Flexi Weaver Return, also has the flexible
combi-rail, a remote-control unit, a weaving device and start
and stop indicators for automatic operation.
Using the remote control, it is possible to select:
• Start and stop
• Travel or welding direction/cutting direction
• Travel or welding speed/cutting speed
• Weaving width
• Zero-line displacement
• Rapid speed on/off
• Backfill function
• Potentiometer control of welding parameters
Railtrac 1000
Rail length, m
Rail bending radius, min, mm
Welding speed, m/min
Transport speed, m/min
Weaving range, mm
Weaving speed, mm/s
Dwell time, s
76
2.5
1000
0.10-1.5
1.5
1-30
6-60
0.0-9.9
Welding automation
Mechanisation equipment
Railtrac F1000
Railtrac F1000, Flexi, for welding and thermal cutting.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick assembly and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Programmable ''backfill'' for crater filling
• Self-instructive programming manual
• Stiff or flexible, robust rail made of standard aluminium profiles without racks
• Track which can be extended or cut to required length
• Angled attachment for quick adjustment of pistol angle (option)
• ''Floating'' head for mechanical height maintenance (option)
Railtrac FR1000
Railtrac FR1000, Flexi Return, for welding and cutting with automatic return.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable ''backfill'' for crater filling
• Self-instructive programming manual
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended bent or cut
• Angle bracket for quick adjustment of torch angle (option)
• ''Floating'' head for mechanical height maintenance (option)
Railtrac FWR1000
Railtrac FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.
• Welds in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable ''backfill'' for crater filling
• Self-instructive programming manual
• Flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• ''Floating'' head for mechanical height maintenance (option)
• Potentiometers in the remote control for parameter adjustments
Railtrac FW1000/FW1000 L
Railtrac FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW1000 can be
delivered in a "FW1000 L" version if the welding process need to be done with a lower
welding speed than with FW1000.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Self-instructive programming manual
• Resilient remote control with profiled membrane buttons
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• ''Floating'' head for mechanical height maintenance (option)
• Potentiometers in the remote control for parameter adjustments
77
Welding automation
Mechanisation equipment
Railtrac BV1000/BVR1000
Tramtrac™ II
Railtrac BV1000 and BVR1000 are two automatic units for
mechanising the repair and hardfacing of rail profiles smoothly
and efficiently. The equipment can be assembled, programmed
and controlled quickly and easily by one person. Learning to use
it is easy and handling is extremely fast.
The system comprises two rail fasteners, a stable aluminium
profile, a carriage with a weaving unit, control electronics and
remote control. The weaving unit and control electronics are
fully synchronised to enable a number of weaving patterns to be
pre-programmed.
The weaving movements start from a laterally adjustable zero
line, either the outer side or the inner side of the rail. This zero
line can also be moved laterally during welding. Different speeds
can be used in each program to produce the most consistent
weld metal thickness possible.
The remote control unit enables the welder to have full control of
all the movements of the machine without lifting his/her welding
visor.
Railtrac BV1000, with a weaving device and four different programs.
Railtrac BVR1000, with a weaving device, start and stop indicators, return function for automatic operation and six different
programs.
Tramtrac™ II is a light weight tractor for repairing worn city tram
rails. It has a wire feed unit and controls for travel speed, wire
feed speed, inching and start/stop of the welding process.
The best way to get most out of your Tramtrac™ II is to use it
together with either OK Tubrodur 14.71 or OK Tubrodur 15.65.
Both are self shielded wires needing no shielding gas and the
best power source to use is the Origo™ Mig 410.
Railtrac BV/BVR
Rail length, m
Welding speed, m/min
Weaving range, mm
Weaving speed, mm/s
Max power consumption, W
Control voltage, V, AC
Crater fill duration, s
Zero-line shift, mm
Programmable edge length, cm
Weight, kg
78
2
0.1-1.5
1-80
7-50
80
36-46
0-9.9
25 (Δ12.5)
6-99
7
Tramtrac™ II
Welding speed, m/min
Control voltage, V, AC
Power, W
External dimensions, LxWxH
Weight, without consumables, kg
0.3-1.1
36-46
90
600x300x150
12
Ordering information
Tramtrac™ II
Connection cable 10 m
Accessories:
Magnetic earth clamp
0814 721 880
0457 360 884
0000 500 415
Welding automation
Mechanisation equipment
Frametrac™
The Frametrac™ is a superb alternative when you wish to automate your frame welding. It is built for use together with ESAB's
semi-automatic power sources and feed units.
The Frametrac™ is a compact, motor-powered tractor that travels on the door frame to be welded. The four driving wheels
guarantee an even, stable movement on the frame.
A standard ESAB torch can be mounted in the torch attachment
and can be adjusted to fit your frame and type of welding.
From the control box and from the remote control you can control travel direction and speed, weaving speed and width. To
secure best possible arc stability, Frametrac™ is equipped with
an automatic current control, ACC, that holds the arc length
stable.
Frame 1
On this type of frame, the
Frametrac can be used
directly.
Frametrac™
Welding speed, m/min
Control voltage, V, AC
Power, W
External dimensions, LxWxH
Weight, without consumables, kg
1.0-9.9
36-46
80
280x430x508
30
Ordering information
Frametrac with ACC
Connection cable (2 pcs needed)
0449 925 880
0457 360 880
Frame 2
On this type of frame, a template is needed.
79
Welding automation
Mechanisation equipment/Tractor automats
Railtrac Orbital W
Miggytrac 1001
The Railtrac Orbital W is a superb alternative if you wish to automate your tube welding. It is ideal for use with ESAB's semiautomatic power sources and feed units.
The Railtrac Orbital W is a small, compact, motor powered tractor to which a standard ESAB welding torch can be attached
quickly. Two motors guarantee an even, stable movement on the
rail.
The Miggytrac 1001 is a small and compact, motor-powered
tractor to which a standard ESAB welding torch can be quickly
attached.
The four driving wheels, together with the magnet which is fitted
on the tractor, guarantee even, stable movement. The magnet
holds the tractor in the correct position on the workpiece, even if
it is bent or angled. The tractor functions as a straightforward
remote control for the feed unit; you decide on the travel direction and then start and stop welding from the panel. The panel
features additional functions such as travel speed settings, wire
feed, voltage and welding on/off. The tractor follows the joint
using guide wheels.
Railtrac Orbital W
Welding speed, m/min
Weaving range, mm
Weaving speed, mm/s
Max power consumption, W
Control voltage, V, AC
Weight, kg
0.05-0.99
1-30
6-60
90
36-46
8
Ordering information
Railtrac Orbital W
Welding speed, m/min
Control voltage, V, AC
Power, W
Weight, kg
External dimensions, LxWxH, mm
0.15-1.2
36-46
20
7
266x257x267
Ordering information
0398 146 032
Accessories:
Floating head
0398 145 211
Ring sizes from 6” - 78”, please contact your nearest ESAB
representative.
80
Miggytrac 1001
Miggytrac 1001
Connection cable to wire feed unit
Welding screen
Universal connectors:
Transformers 230/36 V
Universal connection cable for other brands
0457 357 881
0457 360 880
0457 463 880
0457 467 880
0457 360 881
Welding automation
Tractor automats
Miggytrac 2000
Miggytrac 3000
The Miggytrac 2000 is a small, compact, motor-operated trolley
that is designed for the mechanisation of GMAW, gas metal arc
welding, in particular. Just fix the torch in the holder and Miggytrac 2000 will take over the welding procedure. The permanent built-in magnet, which can be switched on/off, holds the
tractor in the correct position on the workpiece. The lightweight
trolley has four-wheel drive to ensure smooth and steady welding travel.
The Miggytrac 2000 has a digital display to permit simple programming. It is very easy to move the trolley from one welding
task to the next.
The Miggytrac 3000 is designed to be used together with
ESAB's semi-automatic power sources.
The Miggytrac 3000 is a small, compact, motor-powered tractor
with integrated wire feed and water-cooled welding torch,
designed for horizontal MIG/MAG welding of plates and beams.
Miggytrac 3000 is provided with four-wheel drive. The carriage
follows the weld joint by means of one front and one rear guide
wheel. The wheels are adjusted so as to make the carriage
travel diagonally towards the flange or stiffener to be welded.
Miggytrac 2000
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm
2.5
0.15-1.5
36-46
40
1-99
0-9.9
9.5
330x260x360
Ordering information
Miggytrac 2000
Connection cable to wire feed unit
Welding screen
Universal connectors
Transformers 230/36 V
Universal connection cable for other brands
Miggytrac 3000
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm
2.5
0.15-1.5
36-46
80
1-99
0-9.9
17
370x400-530x520
Ordering information
0457 358 880
0457 360 880
0457 463 880
Miggytrac 3000, with straight water-cooled swan neck
Contact tip 1.0 CO2
Contact tip 1.2 CO2
Contact tip 1.4 CO2
0457 359 880
0468 502 005
0468 502 007
0468 502 008
0457 467 880
0457 360 881
81
Welding automation
Tractor automats
A2 Multitrac with A2/A6 process
controller PEK
A2 Multitrac with A2 process
controller PEI
The A2 Multitrac with the A2/A6 process controller PEK is available for both the SAW and the GMAW method.
If the SAW-version is chosen, the A2 Multitrac is capable of
working equally well with either single or twin wire.
The feed unit secures an even and stable wire-feed speed.
Accurate travel speed is ensured by means of four-wheel drive.
Exact presetting and control of the welding parameters is done
on the instrument panel, which is equipped with a digital display.
The Multitrac is fully mobile and can easily be moved from one
welding station to another. It can also be quickly set-up for different workpieces.
The A2 Multitrac with the process controller PEI is available for
both the SAW and the GMAW method.
If the SAW-version is chosen, the A2 Multitrac is capable of
working equally well with either single or twin wire.
The feed unit secures an even and stable wire-feed speed.
Accurate travel speed is ensured by means of four-wheel drive.
The control equipment is very easy to use with a minimum of
training. The welding parameters are adjusted by turning knobs
and the actual parameters are shown on the digital displays.
The Multitrac is fully mobile and can easily be moved from one
welding station to another. It can also be quickly set-up for different workpieces.
Single
SAW
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Travel speed, m/min
External dimensions,
LxWxH, mm
Weight, kg
Twin
SAW
1.6-4.0 2x1.2-2.5
1.6-4.0 2x1.2-2.5
1.6-4.0
0.2-9
0.2-9
0.1-1.7
0.1-1.7
870x400 870x400
x830
x830
47
47
Single
GMAW
0.8-1.6
0.8-1.6
1.2-1.6
1.2-2.4
0.2-16
0.1-1.7
870x400
x830
43
Single
GMAW
with
MTW 600
1.0-1.6
1.0-1.6
1.0-2.0
1.0-2.4
2.0-25
0.1-1.7
870x400
x830
43
Single
SAW
Max load at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Travel speed, m/min
External dimensions, LxWxH, mm
Weight, kg
Twin
SAW
GMAW
800
800
1.6-4.0 2x1.2-2.5
1.6-4.0 2x1.2-2.5
1.6-4.0
0.2-9
0.2-9
0.1-1.7
0.1-1.7
870x400 870x400
x860
x860
47
47
600
0.8-1.6
0.8-1.6
1.2-1.5
1.2-2.4
0.2-16
0.1-1.7
870x400
x860
43
Ordering information
A2 Multitrac A2TF with A2/A6 process controller PEK
(SAW single)
A2 Multitrac A2TF with A2/A6 process controller PEK
(SAW/ Twin)
A2 Multitrac A2TG with A2/A6 process controller PEK
(GMAW)
A2 Multitrac A2TG with A2/A6 process controller PEK
(GMAW with MTW 600)
Wear parts, see page 90-91
82
Ordering information
0461 233 880
0461 233 881
0461 234 880
0461 234 881
A2 Multitrac with A2 process controller PEI SAW
A2 Multitrac with A2 process controller PEI SAW Twin
A2 Multitrac with A2 process controller PEI GMAW
Wear parts, see page 90-91
0449 360 880
0449 360 881
0449 361 880
Welding automation
Tractor automats
A2 Tripletrac
The A2 Tripletrac is superb for internal circumferential welding of
large cylindrical objects due to its clever design with a steering
wheel. The tractor can be equipped with ESAB's A2-A6 Process
Controller PEK or A2 Welding Controller PEI.
The A2 Tripletrac's three-wheeled tractor carriage steers with
the front wheel. This, combined with the fact that the steering
wheel also controls the horizontal slide, ensures easy control of
the wire position. This makes the A2 Tripletrac ideal for internal
circumferential welding of large cylindrical objects that are rotating on a roller bed, for example pressure vessels and wind towers.
The compact, efficient design makes it easy to move the A2 Tripletrac from one place to another, such as between different
welding workpieces. The carriage is equipped with a handle to
disengage the gear, so the A2 Tripletrac can easily be pushed to
another place.
Single SAW
Max load at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, CW
Wire feed, m/min
Travel speed, m/min
External dimensions, LxWxH, mm
Weight, kg
800
1.6-4.0
1.6-4.0
1.6-4.0
0.2-9
0.1-1.7
594x686x956
47 (excl wire, flux)
Ordering information
A2 Tripletrac with process controller PEK
A2 Tripletrac with process controller PEI
0461 236 880
0449 430 881
83
Welding automation
Tractor automats
A6 Mastertrac
A6-DK
The A6 Mastertrac is a heavily-dimensioned self-propelled, fourwheel drive, automatic welding machine. The advanced electronic control equipment provides high precision and the digital
display enables all the welding parameters to be preset accurately – either beforehand or during welding. The A6 Mastertrac
is easy to use and once it is running, it requires only the supervision of the operator. The automat can be supplied for SAW in
single, twin or tandem version. Also available for GMAW.
The A6-DK welding machine has two welding heads. It is built
up by components from the well-known A6 system. A6-DK is
designed for simultaneously welding horizontal-vertical fillets on
both sides of a web or through panels.
A6-DK straddles work pieces up to 800 mm high and with a
symmetrical profile of 400 mm. A6-DK travels directly on the
work piece and is guided along the joint with the aid of a guide
unit attached to the contact unit. The travel speed is steplessly
adjustable from 0.15 to 2.0 m/min.
The picture shows A6 Mastertrac Tandem.
Max load at 100%
duty cycle, A
Wire diameter, mm
Wire feed, m/min
Travel speed, m/min
External dimensions,
LxWxH, mm
Weight, kg
Single
SAW
Single
GMAW
Twin
SAW
Tandem
SAW
1500
600
1500
2x1500
3.0-6.0
0.2-4.0
0.1-2.0
1410x750
x850
110
1.0-3.2
0.8-16.6
0.1-2.0
1410x750
x850
100
2x2.0-3.0
0.2-4.0
0.1-2.0
1410x750
x850
110
2x3.0-6.0
0.2-4.0
0.1-2.0
1410x990
x850
158
Ordering information
A6 Mastertrac A6TF (SAW)
A6 Mastertrac A6TF (SAW, Twin)
A6 Mastertrac A6TF (SAW, high-speed)
A6 Mastertrac A6TF (SAW, Twin, high-speed
A6 Mastertrac tandem A6TF (SAW, DC/AC 1500)
Wear parts, see page 90-91
84
A6-DK SAW
Max load at 100% duty cycle, A
Wire diameter, mm
Wire feed, m/min
Travel speed, m/min
External dimensions, LxWxH, mm
Vertical space limitation, mm
Longitudinal symmetrical extension, mm
Weight, kg
1500
3.0-6.0
0.2-4.0
0.15-2.0
870x400x830
800
400
150
Ordering information
0461 235 880
0461 235 881
0461 235 890
0461 235 891
0461 232 882
A6-DK SAW single wire excl. wire reel, feed rollers and
contact jaws*
0461 237 901
Wire reel plastic 30 kg
0153 872 880
Wire reel steel 30 kg
0416 492 880
*When contact equipment is excluded feed rollers and contact jaws
have to be ordered separately.
Welding automation
Storage and tank welder
AGW1 and AGW2
Single-side & Double-side tank
welder
AGW1 and AGW2 Tank Welder is a series of self-propelled 3
o'clock welding equipment primarily developed for on-site erection of large storage tanks, silos, blast furnaces and similar
cylindrical objects. It is available as a single-side version and a
double-side version. Usually it is designed to travel on the top
edge of the tank shell.
As there are different ways of building tanks, one machine in the
series is designed to travel on a rail which is temporarily fixed to
the shell or on a stand-alone ring outside the shell.
Operator safety CE approved
The operator of each machine (if a double-side version) rides in
a cabin, where he supervises and controls the welding process
with the control panel within easy reach.
For weather protection the cage can be covered by curtains.
The cabin of a double-side machine is equipped with step ladders and a joining bridge at the top to facilitate for the operators
to climb onboard. The bridge also has guard rails for the safety
of the operators.
For more information, please contact your nearest
ESAB representative.
85
Welding automation
Welding heads
A2 S Mini Master
A2 S GMAW Mini Master
The A2 S Mini Master represents an automatic welding system
designed with the emphasis on low weight, compactness and
flexible use. The system is built around basic units. The degree
of automation and process orientation of the basic unit you
choose can be expanded or modified as required, depending on
the application. Appropriate welding heads can be combined
with suitable manipulators, which results in a total solution to a
specific welding problem.
The A2 S GMAW Mini Master is a compact MIG/MAG version of
the A2 S SAW Mini Master welding head. The GMAW welding
head is equipped with an MTW 600 welding torch, which is specially designed for use where an automatic MIG/MAG welding
torch is required for heavy-duty use.
The very effective "whirlcool liquid cooling system" is integrated
in both the contact tube and the outer jacket of the torch for
maximum cooling effect. All connections are positioned in the
upper end of the torch to facilitate the mounting of the necessary supply and to protect the connection from welding arc radiation.
Max load at 100% duty cycle, A
Wire feed, m/min
86
Single
SAW
Twin
SAW
Single
GMAW
800
0.2-9
800
0.2-9
600
0.2-16
Single
GMAW
Max load at 100% duty cycle, A - Mix/Ar
Max load at 100% duty cycle, A - CO2
Wire feed, m/min
Ordering information
Ordering information
For ordering information please contact your nearest ESAB
representative
Wear parts, see page 90-91
For more information, please contact your nearest ESAB
representative.
Wear parts, see page 90-91
600
650
2.0-25
Welding automation
Welding heads
A6 S Arc Master
A6 S Tandem Master
The A6S Arc Master is the complete system for heavy production welding offering flexibility, operational reliability and durability. It constitutes the base of ESAB's automatic welding program
with an extensive modular and component system. It is available
in a number of standard models and can be adapted to suit the
customer's specific demands.
From an existing model, the A6 S can be rebuilt and extended to
the required automation level, by means of positioning, joint
tracking, flux handling and so on, as the requirements change.
The A6 S Tandem Master is a highly versatile welding automat
equipped with two A6 heads – for either DC/DC or DC/AC
welding.
Direct current provides good penetration, whereas alternating
current secures a high deposition rate. The A6 S Tandem Master is available in a number of models to match the customer's
safety, quality and productivity requirements.
Twin
SAW,
74:1
Single
GMAW,
74:1
1500
600
3.0-6.0 2x2.0-3.0 1.6-4.0 2x1.6-2.0
0.2-4.0
0.2-4.0 0.4-8.0
0.4-8.0
0.8-3.2
0.8-16.6
Single
SAW,
156:1
Max load at 100%
duty cycle, A
Wire diameter, mm
Wire feed, m/min
1500
Twin Single
SAW, SAW,
74:1
156:1
1500
1500
A6 S Tandem Master
Max load at 100% duty cycle, A
Wire diameter, mm
Wire feed, m/min
Ordering information
Ordering information
For ordering information, please contact your nearest ESAB
representative
Wear parts, see page 90-91
For ordering information, please contact your nearest ESAB
representative.
2x1500
2x3.0-6.0
0.2-4.0
87
Welding automation
Welding heads/Power sources
A6 S Compact
TAF 801 and 1251
The A6 S Compact 300/500/700 are three reliable members of
the A6 family for the efficient, high-productivity SAW method.
These welding heads make it possible to build highly-efficient
stations for the internal longitudinal welding of butt joints inside
tubes in different versions for tubes down to dia 300 mm. TVmonitoring equipment can be integrated into the system,
thereby enabling the operator to supervise and adjust the head
position from the outside via the TV -screen.
The AC power sources TAF 801 and TAF 1251 are using a
unique square wave technology suitable for a wide range of AC
welding applications.
- Capacity for continuous welding
- Pre-setting of arc voltage
- Reliable square wave striking
- Arc voltage or current feed back
- Optimized open circuit voltage
- Compensation of mains voltage fluctuation
- Voltage drop compensation for long welding cables
- High power factor ensuring low power consumption
- Designed and built for convenient servicing
- Safety control voltage 42V
- Prepared for Scott connection of two power sources
A6 S Compact
Max load at 100% duty cycle, A
Wire diameter, mm
Wire feed, m/min
88
800
2.5, 3.0, 4.0
0.4-8.0
TAF 801
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A/V
Open circuit voltage, V
Efficiency at max current
Power factor at max current
Voltage, 1 ph 50 Hz, V
Voltage, 1 ph 60 Hz, V
Enclosure class, protection
External dimensions, LxWxH, mm
Weight, kg
TAF 1251
1000/44
1500/44
800/44
1250/44
300/28-800/44 400/28-1250/44
71
72
0.86
0.86
0.75
0.76
400/415/500
400/415/500
400/440/550
400/440/550
IP23
IP23
774x598x1428 774x598x1428
495
608
Ordering information
Ordering information
For ordering information please contact your nearest ESAB
representative
TAF 801
0460 516 880
TAF 1251
0460 517 880
For more information, please contact your nearest ESAB
representative.
Welding automation
Power sources
LAF 631, 1001, 1251 and 1601
The LAF series are three phase, fan-cooled DC welding power
sources designed for high productivity mechanized submerged
or high productivity MIG/MAG arc welding.
They are used in combination with ESAB's A2-A6 equipment
range and the A2-A6 Process Controllers (PEK or PEI).
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A/V, MIG/MAG
Setting range, A/V, SAW
Open circuit voltage, V
No load power, W
Efficiency at max current
Power factor at max current
Voltage, 3 ph 50 Hz, V
Voltage, 3 ph 60 Hz, V
Enclosure class, protection
External dimensions, LxWxH, mm
Weight, kg
LAF 631
LAF 1001
LAF 1251
LAF 1601
800/44
630/44
50/17-630/44
30/21-800/44
54
150
0.84
0.90
400/415
440
IP23
670x490x930
260
1000/44
800/44
50/17-1000/45
40/22-1000/45
52
145
0.84
0.95
400/415/500
400/440/550
IP23
646x552x1090
330
1250/44
60/17-1250/44
40/22-1250/44
51
220
0.87
0.92
400/415/500
400/440/550
IP23
774x598x1428
490
1600/44
40/22-1600/46
54
220
0.86
0.87
400/415/500
400/440/550
IP23
774x598x1428
585
Ordering information
LAF 631
0460 512 880
LAF 1001
0460 513 880
LAF 1001 M
0460 513 881
LAF 1251
0460 514 880
LAF 1251M
0460 514 881
LAF 1601
0460 515 880
LAF 1601 M
0460 515 881
For more information, please contact your nearest ESAB
representative.
89
Welding automation
Wear parts
*Tandem head - see single head SAW
tw = twin wire, s = single wire, G = GMAW
A2
Multitrac
SAW
Contact nozzles wire size
s
G
tw
A6*
Mastertrac
A2
Mini Master
A6*
Arc Master
SAW
SAW
SAW
s
G
tw
s
G
tw
s
A6
Compact
G
tw
SAW
single
Ordering information
M6 0.8 mm
M6 1.0 mm
M6 1.2 mm
M6 1.6 mm
M6 2.0 mm
M6 2.4 mm
M10 0.8 mm
M10 1.0 mm
M10 1.2 mm
M10 1.6 mm
M10 2.0 mm
M10 2.4 mm
M10 3.2 mm
M12 1.6 mm
M12 2.0 mm
M12 2.4-2.5 mm
M12 3.0 mm
M12 4.0 mm
0153 501 002
0153 501 004
0153 501 005
0153 501 007
0153 501 009
0153 501 010
0258 000 914
0258 000 913
0258 000 908
0258 000 909
0258 000 910
0258 000 911
0258 000 915
0154 623 008
0154 623 007
0154 623 006
0154 623 005
0154 623 003
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Adapter M6/M10
Ordering information
Adapter M6/M10
0147 333 001
•
•
•
•
Contact jaws D35
Ordering information
2.0 mm L=65 mm
2.4-2.5 mm L=65 mm
3.0 mm L=58 mm
4.0 mm L=58 mm
5.0 mm L=58 mm
6.0 mm L=58 mm
1.6-3.2 mm L=75 mm
0332 581 880
0332 581 881
0265 900 880
0265 900 882
0265 900 883
0265 900 884
0265 901 480
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Contact jaws heavy twin
Ordering information
2 x 1.6 mm
2 x 2.0 mm
2 x 2.4-2.5
2 x 2.5-3.0 mm
0265 902 882
0265 902 881
0265 902 884
0265 902 880
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Feed roller single wire size
Ordering information
0.8 mm
1.0 mm
1.2 mm
1.6 mm
2.0 mm
2.4-2.5 mm
3.0-3.2 mm
4.0 mm
5.0 mm
6.0 mm
3.0-5.0 mm Knurled V-groove
0145 538 881
0145 538 882
0145 538 883
0218 510 281
0218 510 282
0218 510 283
0218 510 298
0218 510 286
0218 510 287
0218 510 288
0218 510 299
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Pressure roller, single wire
Ordering information
Pressure roller, single wire
90
0153 148 880
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•
Welding automation
Wear parts
*Tandem head - see single head SAW
tw = twin wire, s = single wire, G = GMAW
A2
Multitrac
SAW
Feed roller grooved
s
Ordering information
Tubular wire 1.2-1.6 mm
Tubular wire 2.0-4.0 mm
G
tw
A6*
Mastertrac
A2
Mini Master
A6*
Arc Master
SAW
SAW
SAW
s
G
tw
s
G
tw
s
A6
Compact
G
tw
SAW
single
0146 024 880
0146 024 881
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0146 025 880
0146 025 881
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0212 901 101
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Pressure roller wire size
Ordering information
0.8-1.6 mm
2.0-4.0 mm
Shaft stud for above pressure
roller
Feed roller twin wire size
Ordering information
2 x 1.2 mm
2 x 1.6 mm
2 x 2.0 mm
2 x 2.4-2.5 mm
2 x 3.0 mm
2 x 2.0-3.2 mm Knurled U-groove
0218 522 486
0218 522 488
0218 522 484
0218 522 480
0218 522 481
0148 772 880
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0218 524 580
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Pressure roller, twin wire
Ordering information
Pressure roller, twin wire
MTW 600 MIG Torch
Contact nozzle M8
Ordering information
1.0 mm
1.2 mm
1.2 mm
1.4 mm
1.6 mm
2.0 mm
2.4 mm
Fe, Ss, Cw / Al
Fe, Ss, Cw
Al
Fe, Ss, Cw
Fe, Ss, Cw / Al
Al
Fe, Ss, Cw / Al
0457 625 005
0457 625 006
0457 625 007
0457 625 008
0457 625 009
0457 625 011
0457 625 012
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A2 4WD Wire feeder
Feed roller single solid wire
Ordering information
0.6-0.8 mm Fe, Ss
0.8-0.9 mm Al
0.8-1.0 mm Fe, Ss
1.0-1.2 mm Fe, Ss
1.0-1.2 mm Al
1.2-1.6 mm Fe, Ss
1.4-1.6 mm Fe, Ss
1.6 mm Al
2.0 mm Al
2 x 1.2 mm Fe, Ss
Pressure roller (flat)
0369 557 001
0369 557 011
0369 557 002
0369 557 003
0369 557 006
0369 557 007
0369 557 013
0369 557 008
0369 557 009
0369 557 010
0369 728 001
Knurled feed roller single wire
Ordering information
1.0-1.2/1.4-1.6 mm Cw
1.4-1.6/2.0-2.4 mm Cw
Pressure roller (knurled)
0369 557 004
0369 557 005
0466 262 001
91
Welding automation
Carriers and gantries
A2/A6 Beam-travelling carriage
For many applications, a beam-mounted carriage, fitted with an
A2 or A6 welding head, is the ideal solution for submerged arc
and gas metal arc welding.
The beam-bound carriage has a robust, cast-metal chassis with
the opportunity to mount a standard A2S or A6S welding head.
MechTrac 1730, 2100, 2500 and
3000
MechTrac might very well be the most flexible and fastest way to
increase your productivity. The MechTrac is built as a gantry and
can be equipped with an A2 welding equipment for SAW or MIG/
MAG to create a complete welding station. If the workpiece
rotates, other welding methods such as TIG and Plasma can be
used, depending on the application and handling equipment.
The MechTrac unit is suitable for different types of workpieces
that can be covered by a gantry. The gantry offers the possibility
to weld profiles such as I-, T-, or L-beams, columns or tapered
beams. The MechTrac is available in four versions, depending
on the size of the workpiece. The difference is the width of the
gantry – 1730 mm, 2100 mm, 2500 mm or 3000 mm between
the legs.
The length of the legs is the same for all types, 1500 mm from
the top of the rail to the inside of the overhead beam.
The gantry can support a maximum weight of 220 kg, corresponding to a maximum of two A2 welding heads (single or twin
wire) complete with automatic joint tracking GMH and an OPC
flux recovery unit.
The picture shows MechTrac equipped with A2 welding heads,
Process Controller PEK and Power sources LAF 631.
A2/A6 Beam-travelling
carriage
Travel speed, m/min
Weight, kg
92
0.06-2.0
60
MechTrac 1730, 2100, 2500
and 3000
Travel speed, m/min
Rail length, m
Max load, kg
Ordering information
Ordering information
For ordering information, please contact your nearest ESAB
representative.
MechTrac 1730, dual drive
MechTrac 2100, dual drive
Mech Trac 2500, dual drive
MechTrac 3000, dual drive
Travelling rail, 3 m
Rail, 3 m to extend the travelling rail
0.2-1.9
3
220
0809 670 881
0809 670 882
0809 670 883
0809 670 884
0806 707 880
0806 707 881
Welding automation
Carriers and gantries
Walltrac
Gantrac
This column and boom welding station is designed for the production of various beam structures, such as I/H and box beams
of tapered and non-symmetrical designs, stiffener sections and
the joining of plates and sections. The flexible solution also permits quite a number of other applications to improve productivity
and weld quality.
The wall-supported manipulator travelling on a single rail is
designed for rack-and-pinion drive from the floor-mounted rail.
An idler wheel support mounted on the column allows the
manipulator to travel on a rail support.
To ensure a uniform, stable welding speed, the bogie carriage is
equipped with two parallel-connected DC motors. The fixed
boom, which has rails and a rack, is equipped with two motorised side-running welding carriages, each carrying a twin-wire
sub-arc-welding head. Each welding head is fitted to a servocontrolled slide which is cross mounted on the carriage via a
manually-adjusted vertical boom. Transverse welding with the
speed generated from the side-running carriage is possible,
using the outer welding head.
The well-proven A6 welding heads incorporating the userfriendly, microprocessor based PEK are a combination which
safely secures the welding process. Automatic joint tracking
GMH controls the vertical and horizontal axes, i.e. the slides and
the carriages, to safeguard the superior weld quality.
Advantages: Minimal floor working area thanks to the single rail/
wall support. Longitudinal and transverse welding procedures
can be used. A large number of positioning axes permit flexible
welding production.
This gantry has rigid legs supported by tacho-controlled bogie
carriages with cable chains to ensure a uniform, stable welding
speed. The two legs support the gantry beam, which is
equipped with guides and a rack for the two motorised welding
carriages. The operator can easily control the welding procedure from the platform mounted on one of the bogie carriages.
All in all, this is a very sturdy and reliable manipulator solution.
The well-proven A6 welding heads are mounted on rack-andpinion slides with comprehensive working strokes to obtain good
access to the workpieces. Incorporating the user-friendly, microprocessor-based PEK, the welding process is safely secured.
Automatic joint tracking GMH controls the vertical and horizontal
axes, i.e. the slides and the carriages, to safeguard the superior
weld quality.
Submerged arc welding is the superior method for the applications intended for this station.
The flux-handling equipment can be operated conveniently,
without time-wasting interruptions. At the same time as flux consumption is reduced, the workplace is kept clean and free from
flux spillage.
Advantages: Highly stabilised manipulation of welding torches
with optimised welding results.
A large number of positioning axes permit flexible beam production.
Ordering information
Ordering information
For ordering information please contact your nearest ESAB
representative.
For ordering information please contact your nearest ESAB
representative.
93
Welding automation
Components and modules
OCE-2 H cooling unit
The OCE-2 H water-cooling unit is an efficient, compactly-dimensioned cooling unit
designed for use together with water-cooled equipment for arc welding by hand or in
automatic plants. The water tank and pump is made of corrosion-resistant material.
OCE-2 H
Mains supply, V/Hz
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230/50-60
6
2.8
320x270x360
15
Ordering information
Cooling unit OCE-2 H
Flowguard
0414 191 881
0414 231 880
A6 synergic cold wire
The ESAB A6 – SCW SAW process
The ESAB A6-SCW kit offers a unique opportunity to increase the productivity by
boosting the deposition rate. The cold wire is fed in synergy with the arc wire into a
weld pool where it melts. This means that the arc and cold wire ratio always remains
constant after a suitable wire diameter is selected. The chemistry of the weld and the
deposition rate is controlled and pre-selected. It is easy for the operator to use as no
additional control unit or separate feed device is needed.
The SCW process can be used in an endless variety of combinations with solid and/or
cored wires, single, twin, tandem, and multiple wire applications and so on. It can also
be used in surfacing applications with cored/solid wires such as concast rollers or builtup, large-diameter engine pistons. The cold wire has no arc and therefore carries no
restrictions when it comes to incorporating “hard to weld” alloys in cored wires.
The cold wire kit is suitable for all ESAB's new and existing A6 systems and can be
installed in a few minutes.
Ordering information
For ordering information please contact your nearest ESAB representative
Slides
For the accurate and comfortable positioning of the welding head in the joint, the
robust A2 and A6 slides are available in a series of standard lengths for any mounting
position.
The A2 linear slides have a compact box profile and adjustable guides, which form a
light and plain slide. The A6 linear slide is a flexible component and, with its high loading capacity, it can be freely mounted for positioning the A6 welding head. The A6 linear slide can also be supplied with an extended runner which increases loading
capacity by 25%.
The A6 servo slide is primarily intended for use in connection with positioning and joint
tracking. It can be operated jointly with other A6 components, such as rotary slides for
the rotation of the welding head in the joint. These servo slides are normal supplementary units for our standard joint tracking systems, like the A6.
The ORB 40 is a rotary slide for the A2 welding head. It has a lockable rotary slide and
compact design with a divided clamp. The A6 rotary slide with worm gear is used when
the electrode angle requires frequent adjustment in relation to the joint. These adjustments can be made continuously from 0-360° using the hand-wheel. The A6 rotary ball
bearing slide is another type designed for heavier loads. The rotary ball bearing disc
can be rotated 360° and locked by a lever.
94
Welding automation
Components and modules
Wire feed units
The ESAB A2/A6 system comprises different wire feed units; A2 SAW, A2 GMAW, A6
SAW and A6 GMAW.
The A2 wire feed unit is designed for small wire Submerged Arc welding (SAW) or Gas
Metal Arc welding (GMAW) while operating in confined spaces.
The A2 SAW wire feed unit can be used for single or twin-wire welding.The A6 SAW
wire feed unit is designed for heavy-duty welding. The wire feed unit is the standard
base in most SAW automatics in the heavy production industry. You can use single or
twin wire, strip cladding or arc-air gouging. The A6 GMAW wire feed unit is specially
designed for the mechanisation of MIG/MAG welding in steel and aluminium. The
GMAW version is robust equipment for heavy-production welding. It has a watercooled torch mounted directly on the feed unit.
A2-A6 Process Controller PEK
A2-A6 Process Controller PEK can be used with CAN controlled ESAB's power
sources and motors. It is prepared for Submerged Arc Welding, Gas Metal Arc Welding
and Arc gouging.
- Clear text menus for user friendliness
- CAN Bus controlled
- Selectable welding process
- Pre-setting of all welding parameters
- Memory for 255 parameter sets
- Constant current (CA) or constant wire speed (CW)
- Heat input visible on display
- Encoder controlled motors for top performance motion control
- USB slot for data backup and transfer
- Used welding parameters can be stored directly on a USB memory stick
- Data transfer to and from PC/LAN
- Documentation of used welding parameters on PC or through LAN with WeldPoint™
A2 process controller PEI
The A2 process controller PEI is a control system for ESAB A2 tractors and A2 welding
heads. The controller is connected to the power source by a control cable and can be
connected to the ESAB LAF 631 and 1001.
The A2 process controller PEI is suitable for both submerged arc welding and gas
metal arc welding. The control system is very easy to use with a minimum of training.
A2 process controller PEI
Enclosure class, protection
IP 23
External dimensions, LxWxH, mm
197x227x220
Mains supply, V/Hz
42 (AC)/50-60
Weight, kg
6.2
Max power consumption, VA
700
Positioning and joint tracking system
The high-precision, heavy-duty A6 servo slide forms an important part of ESAB's automatic welding program. The slide is primarily intended for use in connection with positioning and joint tracking. Depending on the desired function and the work to be
performed, the slide can be combined with two different control systems: PAV or GMH.
The PAV is a manual, servo-assisted, joystick-controlled positioning and joint-tracking
system for one or two slides. The GMH automatic joint-tracking system covers a wide
range of applications and provides convenient handling. The basic function of the GMH
is to correct irregularities in weld joints and to track simple workpiece geometries. You
can also use sensor fingers with the GMH system to eliminate parallax faults.
95
Welding automation
Flux equipment
OPC Basic & Super flux
equipment
FFRS Basic & Super flux
equipment
ESAB has a number of different flux equipment/systems to combine with our automatic submerged arc welding equipment.
The OPC flux recovery units have a robust, compact design –
easy to fit and easy to use. They can be fitted equally well to A2
and A6 equipment, both stationary or travelling. The OPC Basic
recovery unit works on the ejector principle using compressed
air.
Like the OPC Basic, the OPC Super recovery unit has been
developed for use in a demanding working environment and on
heavy-duty jobs. The OPC Super, with its stronger ejector and
cyclone, produces higher suction height than the Basic. The
OPC Super can also be used with pre-heated flux, as it is heat
enforced.
There are three filter types for cleaning used air. A filter bag is
used for A2 tractors and light-duty welding applications. A
cyclone filter with a filter bag is a solution for most A2/A6 subarc
welding. The Tedak filter is for heavy-duty and continuous welding applications.
To upgrade this system to a system for heavy continuous welding, add the FFS flux-feed system, and create the FFRS Basic &
Super Flux system. For more information, see the leaflet entitled
"FFRS – Basic & Super".
The FFRS system is designed for continuous, high-capacity
welding operations. It is ideal for long runs and mass production.
The system is built on two different modules: the OPC Basic and
Super, which are based on the ejector principle. The Basic type
is for normal welding operation. The Super is used with
increased flux bead and heat conditions.
Technical data
Air flux feed tank TPC 75
Plastic hose 1" for flux, 30 meter
Inlet to flux hopper
Included in the package is an instruction of how to install inlet in
hopper with drilling data.
OPC recovery unit Basic
Air-flow capacity at working pressure 0.6 MPa: 250 lit/min
Max suction height at working pressure 0.6 MPa: 0.8 m
OPC recovery unit Super
FFRS – Basic & Super
These are recirculated systems for continuous Submerged Arc
Welding. FFRS Basic/Super are complete equipment combining
the effective recovery of flux with OPC Basic/Super systems
and flux feed to the flux hopper with the well-known flux tank
TPC 75. Added to ordering data is inlet pipe type, straight or
bent, for easy connection to standard delivered aluminium
hopper.
The system FFRS Basic and Super are built up from variants of
OPC Basic/Super and Flux feed system FFS. The FFS comprises of a flux tank TPC with different inlets for the 6 and 10litre flux hopper.
The system of FFS consists of:
Air-flow capacity at working pressure 0.6 MPa: 580 lit/min
Max suction height at working pressure 0.6 MPa: 1.4 m
Ordering information
OPC Basic
Air pressure hose 3/8", max 50 meters
OPC Basic with cyclone filter
OPC Basic with Tedak filter
OPC Super with cyclone filter
OPC Super with Tedak filter
Air pressure hose 1/2", max 50 meters
Filter tube diam. 63 mm, max 12 meters
96
Ordering information
0148 140 880
0190 343 104
0802 415 882
0802 415 883
0802 415 892
0802 415 893
0190 343 106
0193 125 003
FFS (straight inlet)
FFS (bent inlet)
0806 697 887
0806 697 886
Welding automation
Flux equipment
FFRS 1200 & 3000 flux equipment
CRE 30/60 air-drying units
The FFRS system is designed for continuous, high-capacity
submerged arc welding operations. It is ideal for long runs and
mass production. The FFRS 1200 & 3000 are based on an electric suction unit creating a vacuum, which is the alternative when
extra high recovery force is required. In confined areas, they are
the ideal flux-handling equipment. On the FFRS 1200 and 3000,
there is an electrically-powered recovery unit. The recovered
flux is cleaned from dust and slag in the pre-separator and
passed back to the pressure tank for re-use. On the FFRS 1200,
the power is 1200 W and, on the FFRS 3000, it is 3.000 W. The
FFRS 1200/3000 is a flux feed and recovery system for heavy
production SAW stations or submerged arc welding in confined
spaces.
• Reduces the risk of hydrogen cracking
• Built-in monitor – warns if the pre-set humidity is exceeded
• Reduces condensation – less corrosion and malfunction
Technical data
FFRS 1200
External dimensions, LxWxH, mm: 1053x450x2210
Weight, kg, without flux: 230
FFRS 3000
External dimensions, LxWxH, mm: 750x450x2210
Weight, kg, without flux: 400
FFRS 1200 suction unit P160
External dimensions, LxWxH, mm: 480x400x1160
Fuse, slow, A: 10
Mains supply, V/Hz: 110-230/50-60 (others on request)
Weight, kg: 19
FFRS 3000 suction unit for E-PAK 150
External dimensions, LxWxH, mm: 1200x690x2000
Fuse, slow, A: 16
Mains supply, V/Hz: 400/3-phase, 50 Hz (others on request)
Weight, kg: 194
Ordering information
FFRS 1200
FFRS 3000
Air pressure hose 1/2", max 50 m*)
Suction hose D47/38, max 12 m*)
Accessories FFRS
Bent inlet to flux hopper
Straight inlet to flux hopper
Extra hopper with inlet, see leaflet FFRS XA00104820
*) length according to customer requirements
The A6 CRE 30/60 air-drying units are designed for use with the
ESAB flux handling system. The air-drying units work on the
adsorption principle and is reactivated cold.
Most industries use compressed air as an energy source for
many processes. For most of them, humidity is of no importance. The welding industry uses compressed air to transport
flux for submerged arc welding. The necessity to keep these
consumables dry is well known. The need to keep the humidity
in the air at a low level is of the same importance as all the other
precautions that are taken in a weld shop to limit the risk of
hydrogen cracking.
The CRE 30/60 are air dryers for compressed air. It connects to
the normal air distribution system at a plant. The capacity is sufficient to handle a delivery/recovery system for SAW. Thirty normal cubic metres per hour is the capacity at rated input for CRE
30. For CRE 60 the capacity is sixty normal cubic metres per
hour.
The CRE 30/60 reduces the condensation of water in pneumatic
systems and thereby reduces corrosion and malfunction.
Another advantage is the built-in monitor that emits a warning if
the pre-set dewpoint of the air is exceeded.
Ordering information
0801 500 901
0801 500 921
0190 343 106
0379 016 001
CRE 30 air-drying unit
CRE 60 air-drying unit
Desiccant type 512, 10 kg
Oil filter
Dust filter
0443 570 880
0443 570 881
0443 570 017
0443 570 018
0443 570 019
0186 961 881
0186 961 880
97
Welding automation
Column and boom
CaB 300/460 S
CaB 300/460/600 M
CaB 300 S
The CaB 300 S (standard) column and boom can reach over distances of 3 to 5 m both vertically and horizontally. The 180° column rotation facility provides a total action radius. The 4x4 size is
capable of 150 kg load at the end of the boom. The A2 and A6
welding systems are easily combined with the CaB 300 S.
A modular range of column and booms, available in three load
sizes. The modular system gives possibilities to configure a
range of different welding station solutions that can fulfill most
common welding applications.
Due to modularity and the fixed configuration possibilities the
lead times for delivery can be kept at a minimum.
CaB 460 S
The CaB 460 S (standard) column and boom can reach over distances of 5 to 7 m both vertically and horizontally. The 180° column rotation facility provides a total action radius. The 6x4 size is
capable of 350 kg load at the end of the rack and pinion driven
boom. The A2 and A6 systems are easily combined with the CaB
460 S.
Station solution
Conventional column and boom
with a movable boom and the
welding head mounted at the
end of the boom.
98
Station solution
Conventional column and boom
with a movable boom and the
welding head mounted at the
end of the boom. Cable chains
are included
Welding automation
Column and boom
CaB 300/460/600 C
A customized range of welding column and booms are available
for different customer requirements and applications, with loading capacities and working strokes for utmost accessibility to the
welding joints.
Based on the modular CaB range, solutions to meet the most
demanding request can be achieved. Welding methods as TIG,
plasma welding and SAW cladding as well as Narrow Gap can
be chosen on customized stations.
We can offer four basic stations with numerous alternatives.
Station solution 1 is a conventional column and boom
with a movable boom and the
welding head mounted at the
end of the boom.
Station solution 2 is a conventional column and boom,
with a movable boom and
one welding head mounted
at the end, combined with a
boom-carriage-mounted
welding head. (Not CaB
300).
Station solution 3 side-boom
manipulator with one or two
welding heads. This welding
station with 5-axes movement
is the basic unit for welding
girders and profiles and for
joining plates and sections.
Station solution 4 is a side-boom
manipulator with a double track
boom. The welding heads are placed
on each side of the boom. The boom
carriages can be individually controlled by the joint tracking systems, on
separate tracks. Positioning from the
rail carriage helps to create a highlyefficient welding station for the transversal, double fillet welding of stiffeners, for example.
99
Welding automation
Column and boom
Telbo™ 9500
Telbo™ a giant innovative step towards highly productive automatic welding. Saving valuable workshop space by means of
the unique 3-section telescope-like retraction of the boom and
securing the safety of operator.
Outstanding 12 m reach-out with boom end loading capacity of
heavy 500 kg with capacity to ensure superior productivity and
quality of weld.
Telbo™ is ideal for internal /external circumferential welding of
windtower applications.
Flexible production is the lodestar, no matter if mixed sizes
and plate thicknesses are to be welded – productive results are
obvious.
Loaded with 1000 kg Flux BigBag and 1000 kg Wire EcoCoils,
welding is continuously performed and costly dwell times are
minimized.
Features:
• PLC Control system for synchronized boom motion
• Automatic ”Wind Back” of wire during boom retraction
• Telescopic wire guides
• Remote controlled flux nozzle
• Remote controlled height adjustment of joint tracking sensor
• Saving in Factory-floor foot print
• Increased workshop safety
• Enables flexible production
• Big Pack” handling concepts
• Camera supervision system (option)
Applications:
• Power generation, especially wind tower manufacturing lines
• Pipeline, pipe mill contractors
• General fabrication (small workshops with limited space)
Effective work range, m
9.5
Max reach out, m
12.5 *)
Max load at boom end, kg
500
Welding process
SAW
Welding heads
A6 SAW, Single/Tandem and Tandem/Twin
Control system
PLC / GMH
Operator seat
yes
*) Measured from column centre
100
Ordering information
For ordering information, please contact your nearest ESAB
representative.
Welding automation
Column and boom
CaB 2200
CaB 44, 55, 66 and 77
• The Column & Boom CaB 2200 is purposely designed for light
duty.
• A smooth 360-degree lockable rotation.
• Linear guidings on column and boom for smooth movement
which makes it ideal for the MIG, TIG and SAW welding processes.
• Cable chain on column and boom.
• Movable carriage or fixed stand
• IP 55 pendant control station using low voltage on the generous 10 metre cable.
• A standard safety feature including anti-fall device and limit
switches for all motions.
• Pay load of 70 kg.
• The Column & Boom CaB 44, 55, 66 and 77 is purposely
designed and robustly built to with-stand the rugged environment in the welding industry.
• A smooth 360-degree lockable rotation.
• All vertical and horizontal guidings are precisely machined for
smooth movement.
• Solid state inverter for variable speed of horizontal travel and
travel carriage.
• Worm gearbox for vertical travel via AC motor complete with
brake for added safety.
• High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth effortless travel.
• IP 55 pendant control station using low voltage on the generous 10 metre cable.
• A standard safety feature including anti-fall device and limit
switches for all motions.
• Pay load of 420 kg.
CaB 2200
Power Supply, V
Frequency
Vertical speed, mm/min
Boom Speed, mm/min
Electrical Panel
Rotation
Boom height max (a), mm
Boom height min (a), mm
Boom height max (b), mm
Boom extension max (c), mm
Boom extension min (c), mm
Boom extension max (d), mm
Boom extension min (d), mm
Wheel centre distance (e), mm
Axle centre distance (f), mm
Height of column (g), mm
230/380/400/440
50/60Hz-3ph
600
0-2050
IP 55
Manual
2500
450
2700
2500
490
2500
490
1600
1500
3200
Ordering information
CaB 2200, manual carriage
CaB 2200, fixed stand
CaB 44 CaB 55 CaB 66 CaB 77
Overall height, mm
Boom length, mm
Vertical under boom (min), mm
Vertical under boom (max), mm
Boom range horizontal, mm
Rail G-G, mm
Vertical speed, mm/min
Boom speed, mm/min
Travel Speed, mm/min
Electrical
Power Supply
Power Supply
Control Voltage, V AC
Slewing
5425
6425
7425
5700
6700
7700
1000
1000
1000
4000
5000
6000
4000
5000
6000
2000
2000
2500
1250/1500 (50/60 Hz)
165/1650 (50/60 Hz)
333/3335 (5~50Hz)
IP55
380/400/415V-50Hz/3ph
440/460/480V-60Hz/3ph
24
Manual
8425
8700
1000
7000
7000
3000
Ordering information
0370 250 600
0370 250 605
CaB 44, motorised carriage
CaB 55, motorised carriage
CaB 66, motorised carriage
CaB 77, motorised carriage
CaB 44, fixed stand
CaB 55, fixed stand
CaB 66, fixed stand
CaB 77, fixed stand
0370 250 601
0370 250 602
0370 250 603
0370 250 604
0370 250 606
0370 250 607
0370 250 608
0370 250 609
101
Welding automation
Handling equipment
Roller beds
Roller beds are designed to enable large round items to be
welded and handled during rotation welding for example. ESAB
offers a large range of roller beds of different models and load
possibilities. The range partly consists of conventional roller
beds, where the operator manually and mechanically sets the
distance between the rollers to different diameters – and partly
self-adjusting roller beds, where the rollers automatically adjust
themselves to the diameter of the workpiece. All roller beds are
designed to be easily combined with ESAB A2/A6 program and
can be controlled via a remote control unit or from the process
controller PEK.
CD 5-120 and CI 5-120, conventional roller beds with rail bogie.
Max loading capacity from 2.5 – 60 tons/section.
CD-30/60/100/120-DB and CI-30&0/100/120-IB, conventional
roller beds with rail bogie. Max loading capacity from 15 – 60
tons/section.
FIR 35, 75 and 100. These units are part of a growing line and
used especially in wind tower production. Max loading capacity
35, 75 or 100 tons.
FIT 30, 60 and 100, conventional idler roller beds with built-in
hydraulic height adjustment. These units are part of a growing
line and used especially in wind tower production. Max loading
capacity 15, 30 or 50 tons.
FUB 30, complete unit for fit-up of section. One set of FUB consist of one power and one idler roller bed 30T. four independently adjusted rollers to align the two sections with each other.
Max loading capacity 30 tons.
SD 5-100 and SI 5-100, self-aligning roller beds. Motorised and
idler rail bogie versions. Max loading capacity 2.5 – 50 tons/section.
SD 5-100 DB and SI 5-100 IB, self-aligning roller beds. Motorised and idler rail bogie versions. Max loading capacity 2.5 – 50
tons/section.
102
Suitable application areas:
- Wind tower fabrication
- Offshore and shipyards
- Pressure vessels
- Pipelines
Versatile accessories
A wide range of accessories is available for ESAB's roller beds,
which additionally improve workpiece handling during welding.
For more information, please contact your nearest
ESAB representative.
Welding automation
Handling equipment
Positioners
Welding times can be drastically reduced by placing the workpiece on a positioner when welding. Up to 25 – 30 % higher
welding speed can be achieved if the joint is welded lying down
instead of vertically. The optimum welding position can always be
obtained with ESAB´s positioners.
Welding in the optimum position improves the welding quality as
welding work becomes considerably easier for the welder to
carry out in a safer way. The arc time factor also increases when
welding in the positioner, especially when working on large,
heavy workpieces. The changes in position of the workpiece is
reduced to a minimum in comparison to using a spindle guide or
other lifting tool, which often means unproductive waiting times.
ESAB has a wide program range of positioners for welding and
these can also be used for installation work. During automated
welding, a positioner is often a part of the total application and all
the models are fully designed to be combined with ESAB´s automation program, which means that they can be controlled
remotely or connected by the application's process controller
PEK.
Depending on the size, weight and complexity of the workpiece
and position angle requirements, the following ESAB positioners
are available:
Suitable application areas:
- Pipe shops
- Vessels
- Cladding of dish ends
- Fuel tanks
Versatile accessories
A wide range of accessories is available for ESAB's positioners,
which additionally improve workpiece handling during welding.
For more information, please contact your nearest
ESAB representative.
RT 250 – RT 500
Two axis positioners for rotating and tilting lightweight workpieces. Maximum loading capacity from 250 to 500 kg.
RT 1 – RT 35
Two axis positioners for rotating and tilting workpieces. Maximum
loading capacity from 1000-35000 kg.
The positioners of the RT-series have 2 axis; height and rotation,
which give a perfect ergonomic working position.
All the positioners come with a low voltage (24V) remote control
for all functions. For daily work these positioners offer perfect
solutions with optimized motor and gear drive sizes.
TAP 1T and TAP 3T
Three axis positioners for lifting, rotating and tilting demanding
workpieces. The positioners of the TAP-series have 3 axis;
height, tilting angle and rotation. Thus 3-axis operation guarantees the ideal ergonomic working position. Height, angle and
speed are continuously adjustable.
103
Welding automation
Engineering, Arc welding
Welding solutions for Pipemills
ESAB is a complete, reliable partner for pipemill welding. Not
only do we have in-depth experience of demanding multi-wire
submerged-arc welding. We also have a comprehensive range
of products for this type of production.
Flexible, reliable welding equipment
We have a wide range of products developed in house for various multi-wire SAW applications which are particularly suitable
for pipe welding. The range includes AC-DC power sources in
the Pipemill Edition, controls for multi-wire processes including
documentation, as well as columns and booms with a wide variety of welding heads.
Precise, high-speed longitudinal welding
Our concept for longitudinal submerged-arc welding is suitable
for pipes in a normal diameter range of 20-64", a normal wall
thickness of 6 to 40 mm and a length of up to 18 m.
Internal and external welding
For internal welding we have designed pre-stressed booms as
well as welding heads for up to four wires. During internal welding, front-mounted laser sensor guides the welding head via the
cross-slide. Video camera observation of accurate guiding and
the welding process is standard.
The external welding station is based on a column and boom
solution with a very stable cross-slide to adapt to different pipe
diameters. The actual welding head, with its up to five-wire feed
systems mounted on a so-called "rainbow fixture", is based on
the ESAB A6S-Arc Master System which has been tested more
than 10.000 times.
Return current systems (Grounding)
High current circuits have to be closed back to the power source
by efficient systems at constantly moving pipes. Flexible steel
brushes in two rows in front and behind the welding process are
pressed with defined force from outside to the pipe to catch the
current with a minimum of Voltage loss and to surely avoid any
arc blow effect, which would disturb the weld process.
104
Problem-free flux and wire feed systems
We offer the smooth feeding of wire in different diameters and
the equally straightforward supply of new and re-used flux.
The constant and reliable wire feed is secured by high torque
wire feed motors and enclosed double wire straightening
mounted in 90 degrees to each other.
The correct combination of compressed air, flux feeding, easy
replenishment aof new flux via the Big/Bag system, a vacuum
unit, a reliable magnetic separator and continuous recovery
helps to create welding stations with less downtime, high-quality
welds and, last but not least, a cleaner working environment.
Spiral pipe welding
Many end users require spiral-welded pipes for different purposes, such as water pipes. Normally, the wall thickness is limited to 25 mm, but the diameter range can be up to roughly 2.5
m. As in longitudinal pipe welding solutions, an internal welding
head mounted on a long boom and an outside head mounted on
a column and boom are used for offline spiral pipe welding.
However, this is the only similarity.
First of all, internal and external welding is performed at one and
the same station. Internal welding starts first and, after half a
turn, external welding then begins – internally with two or in
some cases three wires and externally with one or three wires in
the welding process, depending on the diameter and wall thickness of the pipe.
Ordering information
For more information, please contact your nearest ESAB representative.
Welding automation
Engineering
Beam welding
ESAB has more than 30 years' experience in the field of beam
and profile welding. ESAB's beam and profile machines are
equipped with the well-known and well-proven ESAB A6 system
welding equipment.
ESAB offers you a complete and effective way of welding beams
and profiles. Whether you weld I-, T- or L-beams, wide flange
beams, columns, tapered beams or non-symmetrical beams,
ESAB has the know-how and the welding equipment to match
your efficiency, quality, precision, versatility, productivity and
overall welding economy requirements.
The machines are of two types: IT-machines, where the beams
are welded with the web unit in the vertical position, and Imachines, where the beams are produced in the horizontal position.
Straightening principle
The main advantage of both machine types, apart from their
high production capacity, is that the welding operation takes
place when the flange and the web are pressed together under
pressure in order completely to eliminate the gap between the
surfaces. This ensures perfect weld quality.
The IT-machines have a built-in straightening device which compensates for the pull-back of the flanges (see picture).
ESAB's beam-welding machine program gives you the opportunity to choose the right type of equipment for your particular
type of production.
Total range of beam sizes that can be welded:
Machine type
IT-258
IT-158
Web
Flange
200-2500 mm
200-1500 mm
100-800 mm
100-800 mm
Ordering information
For more information please contact your nearest ESAB
representative
Examples of beams that can be welded
105
Welding automation
Friction Stir welding
ESAB Friction Stir Welding
ESAB LEGIO™
ESAB has extended its product programme to include machines
for the Friction Stir Welding method (FSW). This method has
been developed and patented by TWI in the UK.
The FSW method is based on the principle of obtaining sufficiently high temperatures to forge two aluminium components,
using a rotating tool that moves along the joint.
Using the FSW method, aluminium components are joined
together without increasing the temperature above melting
point.
The Friction Stir Welding of aluminium has been shown to produce joints with high-strength values and without inclusions and
impurities.
Bending tests and tensile tests have been conducted with
superb results. The fatigue properties are outstanding compared with other welding methods.
Furthermore, the joint is almost free from stress and has a perfect root surface when welded from one side. This results in a
minimum of supplementary work.
Friction Stir Welding is ideal for joining straight profiles and flat
plates with a thickness of 1.2-25 mm. When welding materials
with a thickness of more than 15 mm, the welding is done from
both sides. The maximum thickness is around 60 mm at 100%
penetration.
The ESAB LEGIO™ concept combines the latest technology
with proven quality. The modular system makes it possible to
assemble welding stations to suit the most varied friction stir
welding applications.
The LEGIO™ system consists of five basic designs in a series
of seven sizes, covering a welding depth of 1.2 mm to 60 mm.
These basic types can be supplemented with different types of
equipment to suit the most varied production needs and give
maximum flexibility to any production line.
The S- and the U-models are designed to be easily integrated
with larger fixtures, rotary units and exchangeable clamping systems.
For the production of smaller workpieces, the UT- and the STmodel are the most suitable. They have tables prepared with a
hole pattern, where fixtures can be attached.
Suitable application areas:
• Shipbuilding
• Offshore platforms
• Aerospace industry
• Railway wagons, trams, underground train carriages
• Automotive industry
• Production of electric motors
• Defence industry
• Cooling elements
• Basically all aluminium, copper and magnesium alloys can be
friction stir welded with high quality and speed.
106
ESAB SuperStir™
The ESAB SuperStir™ programme includes a variety of
machines developed from a standardized ESAB SuperStir™
base unit and with working ranges of 0.5 x 1.5 m up to 10x20 m
within the same concept.
The programme also include customized models of different
designs to meet our customers specifications in their different
production areas.
These different designs are today used worldwide in R&D centers, in joining of extrusions to panels, in production of pressure
vessels as well as small parts for the automotive and electronic
industries etc.
Welding automation
Friction Stir welding
Rosio™ Friction Stir Welding
Robot
Friction Stir Welding Robot for welding of challenging joints
The ESAB Friction Stir Welding robot system enables flexible
joining of complex structures, preferably in Aluminium. The ability to perform welds in an arbitrary direction of a 3-dimensional
workspace increases the possibilities of usage for new challenging FSW applications.
The FSW method's benefits:
• Reliable and uniform high weld quality
• Unbeatable strength
• High productivity
• Low distortion and shrinkage
• Minimum of supplementary work
• Low energy consumption
• Environment friendly
Flash butt welding
ESAB manufacture a complete series of flash butt welding
machines for different welding objects with a welding area of
500 mm2 up to 30,000 mm2.
The flash butt welding technique is especially convenient and
profitable for precision and mass production work as it permits a
high level of mechanization and automation of the manufacturing process.
ESAB's resistance welding program
Chain-making installations, type Carousel
Size 5 – 10, Ø 18 – 173 mm
Fully automated chain-making plant type ZAC
ZAC 554 Ø 18–34 mm
ZAC 42M Ø 18–42 mm
Chain-welding installation, type Rocat
WT 18–26 Ø 18–26 mm
WT 22–36 Ø 22–36 mm
Fully automatic link-bending plant, type YLNB
YLNB 451 Ø 14–26 mm
YLNB 552 Ø 22–36 mm
Flash butt welding machines, type SVU-K
Welding areas 1,400 – 10,000 mm2
Th figures are based on an upsetting force of 5 kp/mm2
Resistance heaters, type ZSM
Ø 14 – 173 mm depending on size of machine
Chain-bending machines, type ZKBH
Ø 17 – 173 mm, depending on size of machine
Rail-welding machine, type ZFR
ZFSC 10 Welding areas 12,000 mm2
ZFR 10 B Welding areas 10,000 mm2
ZFR 11 GC Welding areas 12,000 mm2
Flash butt welding machine for tubes, type SVU
SVU 7884-H Welding areas 2,300 mm2
SVU 8884-H Welding areas 3,600 mm2
Flash butt welding machines for repair anode studs in the
aluminium industry
SVU 9883-S Ø 140 mm
ZF 12 AA Ø 160 mm
107
108
Index
A
A2 4WD Wire feeder, feed roller single solid wire ............... 91
A2 Multitrac with A2 process controller PEI ......................... 82
A2 Multitrac with A2/A6 process controller PEK .................. 82
A2 process controller PEI .................................................... 95
A2 S GMAW Mini Master ..................................................... 86
A2 S Mini Master ................................................................. 86
A2 Tripletrac ........................................................................ 83
A2/A6 Beam-travelling carriage ........................................... 92
A21 PRB .............................................................................. 64
A21 PRC .............................................................................. 65
A21 PRD 100 ....................................................................... 65
A21 PRD 160 ....................................................................... 66
A21 PRH .............................................................................. 66
A22 POC ............................................................................. 67
A25 ...................................................................................... 68
A25 components and accessories ....................................... 71
A2-A6 Process Controller PEK ............................................ 95
A6 Mastertrac ...................................................................... 84
A6 S Arc Master .................................................................. 87
A6 S Compact ..................................................................... 88
A6 S Tandem Master ........................................................... 87
A6 synergic cold wire ........................................................... 94
A6-DK .................................................................................. 84
Adapter M6/M10 .................................................................. 90
AGW1 and AGW Single-side & Double-side tank welder .... 85
Angular support ................................................................... 72
Aristo® 300/400/500 ............................................................ 28
Aristo® 300/400/500 CC/CV ................................................ 28
Aristo® F 300 ....................................................................... 32
Aristo® Feed 3004/4804, U6/U82 ........................................ 33
Aristo® MechControl 2 and 4 ............................................... 74
Aristo® MechTig 3000i ......................................................... 75
Aristo® MechTig 4000iw ...................................................... 75
Aristo® MechTig C2002i ...................................................... 74
Aristo® Mig 5000i ................................................................. 29
Aristo® Mig C3000i, U6 ....................................................... 24
Aristo® Mig U4000i/U5000i .................................................. 29
Aristo® RoboFeed 3004w .................................................... 33
Aristo® Tig 4000i ................................................................. 12
Aristo® U82/W82 .................................................................. 36
Aristo® YardFeed 2000, U6 Origo™ YardFeed MA23 ........ 35
AT1 ...................................................................................... 49
AT1 CAN ............................................................................. 48
AT1 CoarseFine .................................................................. 49
AT1 CoarseFine CAN .......................................................... 48
B
Balancing block ................................................................... 72
Beam welding .................................................................... 105
C
CaB 2200 ........................................................................... 101
CaB 300/460 S .................................................................... 98
CaB 300/460/600 C ............................................................. 99
CaB 300/460/600 M ............................................................. 98
CaB 44, 55, 66 and 77 ....................................................... 101
Caddy® Arc 151i, A31 ........................................................... 3
Caddy® Arc 151i/201i, A33 .................................................... 3
Caddy® Arc 251i, A32/A34 .................................................... 4
Caddy® Mig C160i .............................................................. 22
Caddy® Mig C200i .............................................................. 23
Caddy® Tig 1500i/2200i, TA33 ........................................... 10
Caddy® Tig 1500i/2200i, TA34 ........................................... 10
Caddy® Tig 2200i AC/DC .................................................... 13
Collets and cartridges ......................................................... 70
Contact jaws D35 ................................................................ 90
Contact jaws heavy twin ...................................................... 90
Contact nozzles wire size .................................................... 90
Control panel functions .................................................. 52, 53
COOL 1 ............................................................................... 55
CoolMidi 1000 ..................................................................... 54
CoolMidi 1800 ..................................................................... 55
CoolMini .............................................................................. 54
Counterbalance device/mast ............................................... 37
CRE 30/60 air-drying units .................................................. 97
E
ESP 150 .............................................................................. 60
F
Feed roller grooved ............................................................. 91
Feed roller single wire size .................................................. 90
Feed roller twin wire size...................................................... 91
FeedSelector ....................................................................... 57
FFRS 1200 & 3000 flux equipment ..................................... 97
FFRS Basic & Super flux equipment ................................... 96
Flash butt welding ............................................................. 107
Frametrac™ ........................................................................ 79
Friction Stir Welding .......................................................... 106
FS 002 ................................................................................. 49
G
Gantrac ............................................................................... 93
I
Interconnection cables ........................................................ 38
Introduction Orbital TIG ....................................................... 64
K
KHM 190 HS - petrol ............................................................. 6
KHM 190 YS - diesel ............................................................. 6
KHM 351 YS ......................................................................... 7
KHM 405 YS ......................................................................... 7
KHM 525 PS ......................................................................... 8
KHM 595 PS ......................................................................... 8
Knurled feed roller single wire ............................................. 91
L
LAF 631, 1001, 1251 and 1601 ........................................... 89
LEGIO™ ............................................................................ 106
Lifting eye ............................................................................ 37
109
M
M1 ....................................................................................... 49
M1 10Prog CAN .................................................................. 49
MechTrac 1730, 2100, 2500 and 3000 ............................... 92
MEI 10 wire feed unit .......................................................... 73
MEI 21 wire feed unit .......................................................... 73
Miggytrac 1001 .................................................................... 80
Miggytrac 2000 .................................................................... 81
Miggytrac 3000 .................................................................... 81
MMA welding cables ............................................................. 9
MobileFeed 200AVS / 300AVS ........................................... 34
MTA1 CAN .......................................................................... 48
MTW 600 MIG Torch, Contact nozzle M8 ........................... 91
Multi Voltage units ............................................................... 57
MXH™ 300/400w PP .......................................................... 45
MXL™ Torches ................................................................... 42
N
Narrow gap head for PRD ................................................... 72
O
OCE-2 H .............................................................................. 56
OCE-2 H cooling unit .......................................................... 94
OPC Basic & Super flux equipment .................................... 96
Origo™ Arc 250/300/400 ...................................................... 5
Origo™ Arc 4001i, A22/A24 .................................................. 4
Origo™ Arc 410c/650c/810c ................................................. 5
Origo™ Cut 36i ................................................................... 58
Origo™ Feed 3004/4804, MA23/MA24 ............................... 32
Origo™ Feed 302/304/484, M11/M12 ................................. 31
Origo™ Feed 304/484, M13 -19 pole .................................. 31
Origo™ Feed L302/L304 ..................................................... 30
Origo™ FeedAirmatic, M10 ................................................. 30
Origo™ Mag C171/C201/C251 ........................................... 20
Origo™ Mig 3001i, A24 - Mig 3001i/3001iw ........................ 27
Origo™ Mig 320 .................................................................. 25
Origo™ Mig 4001i, A24 - Mig 4001i/4001iw ........................ 27
Origo™ Mig 4002c/5002c/6502c ......................................... 26
Origo™ Mig 402c/502c/652c ............................................... 26
Origo™ Mig 410/510 ........................................................... 25
Origo™ Mig C141/C151 ...................................................... 20
Origo™ Mig C170 3ph/C200 3ph/C250 3ph ....................... 21
Origo™ Mig C280 PRO/C340 PRO .................................... 21
Origo™ Mig C3000i, MA23A............................................... 23
Origo™ Mig C420 PRO/C420w PRO .................................. 22
Origo™ Mig L405 ................................................................ 24
Origo™ Tig 3000i AC/DC, TA24 AC/DC ............................. 13
Origo™ Tig 3001i, TA23 ..................................................... 11
Origo™ Tig 3001i, TA24 ..................................................... 11
Origo™ Tig 4300iw AC/DC, TA24 AC/DC .......................... 14
Origo™ YardFeed 200, M13y ............................................. 34
Other equipment for MIG/MAG welding .............................. 39
P
PKB™ 250/400 ................................................................... 45
Plasma gouging .................................................................. 61
POC 12-60 accessories ...................................................... 71
POC shafts and centering mandrels ................................... 71
110
Positioners .........................................................................103
Positioning and joint tracking system ...................................95
PowerCut™ 1600 ................................................................59
PowerCut™ 900 ..................................................................59
Pressure roller wire size ......................................................91
Pressure roller, single wire ..................................................90
Pressure roller, twin wire .....................................................91
PSF™ 315M ........................................................................44
PSF™ Centrovac self-cooled ..............................................43
PSF™ Centrovac water-cooled ...........................................44
PSF™ self-cooled ................................................................42
PSF™ water-cooled .............................................................43
PT 26 ...................................................................................61
PT 31XL ...............................................................................61
PT 37 ...................................................................................62
PT 38 ...................................................................................62
R
Railtrac 1000 ........................................................................76
Railtrac BV1000/BVR1000 ..................................................78
Railtrac F1000 .....................................................................77
Railtrac FR1000 ...................................................................77
Railtrac FW1000/FW1000 L ................................................77
Railtrac FWR1000 ...............................................................77
Railtrac Orbital W .................................................................80
Remote Adapter 12 ..............................................................50
Remote Adapter 23 ..............................................................50
Remote control MechT 1 CAN .............................................72
Remote-control MIG 2 .........................................................50
Remote-control MMA 1 ........................................................50
Remote-control MMA 2 ........................................................50
Roller beds .........................................................................102
Rosio™ Friction Stir Welding Robot ..................................107
S
Slides ...................................................................................94
Standard racks for PRD 100 ................................................69
Standard racks for PRD 160 ................................................69
Strain relief for welding torch ...............................................37
SuperStir™ ........................................................................106
T
TAF 801 and 1251 ...............................................................88
Telbo™ 9500 .....................................................................100
TIG torches and components ........................................18, 19
Tigaid 315 AC/DC ................................................................14
Torch guide kits ...................................................................61
Tramtrac™ II ........................................................................78
Transmitter NO2 ..................................................................50
Turning piece .......................................................................37
TXH™ 120, 120V, 120F ......................................................15
TXH™ 150, 150V, 150F ......................................................15
TXH™ 200, 200V, 200F ......................................................16
TXH™ 250w, 250wF, 400w, 400w HD ................................16
TXH™ remote torches .........................................................17
W
Walltrac ................................................................................ 93
Wear part kits ...................................................................... 61
Wear parts A2/A6 .......................................................... 90, 91
Wear parts for wire feeders ........................................... 40, 41
Welding solutions for Pipemills .......................................... 104
WeldPoint™ ......................................................................... 36
Wheel kit .............................................................................. 37
Wire feed units ..................................................................... 95
111
World leader in welding and cutting
technology and systems.
ESAB operates at the forefront of welding and cutting technology. Over one
hundred years of continuous improvement in products and processes enables
us to meet the challenges of technological advance in every sector in which
ESAB operates.
XA00151420 ESAB reserves the right to alter specifications without prior notice.
Quality and environment standards
Quality, the environment and safety are
three key areas of focus. ESAB is one of
few international companies to have
obtained the ISO 14001 and OHSAS
18001 standards in Environmental,
Health & Safety Management Systems
across all our global manufacturing
facilities.
At ESAB, quality is an ongoing
process that is at the heart of all our
production processes and facilities
worldwide. Multinational manufacturing,
local representation and an international network of independent distributors
brings the benefits of ESAB quality and
unrivalled expertise in materials and
processes within reach of all our customers, wherever they are located.
ESAB AB
Box 8004, SE-402 77 Göteborg, SWEDEN
Phone: +46 31 50 90 00
E-mail: info@esab.se
www.esab.com
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